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    Midsection: Section 5 - Clamp and Swivel Bracket

    Uploaded by

    pedro
    The document provides diagrams and part lists for the clamp bracket assembly and swivel bracket assembly of a midsection component. The clamp bracket assembly diagram labels 35 parts like the clamp brackets, thumb screws, handles, nuts, bolts and other hardware. The swivel bracket assembly diagram labels 43 parts including the swivel head plate, rod, nuts, washers, brake components and other hardware. Tables list the parts, quantities and installation torque specifications.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Midsection: Section 5 - Clamp and Swivel Bracket

    Uploaded by

    pedro
    60 views8 pages
    The document provides diagrams and part lists for the clamp bracket assembly and swivel bracket assembly of a midsection component. The clamp bracket assembly diagram labels 35 parts like the clamp brackets, thumb screws, handles, nuts, bolts and other hardware. The swivel bracket assembly diagram labels 43 parts including the swivel head plate, rod, nuts, washers, brake components and other hardware. Tables list the parts, quantities and installation torque specifications.

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    The document provides diagrams and part lists for the clamp bracket assembly and swivel bracket assembly of a midsection component. The clamp bracket assembly diagram labels 35 parts like the clamp brackets, thumb screws, handles, nuts, bolts and other hardware. The swivel bracket assembly diagram labels 43 parts including the swivel head plate, rod, nuts, washers, brake components and other hardware. Tables list the parts, quantities and installation torque specifications.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    60 views8 pages

    Midsection: Section 5 - Clamp and Swivel Bracket

    Uploaded by

    pedro
    The document provides diagrams and part lists for the clamp bracket assembly and swivel bracket assembly of a midsection component. The clamp bracket assembly diagram labels 35 parts like the clamp brackets, thumb screws, handles, nuts, bolts and other hardware. The swivel bracket assembly diagram labels 43 parts including the swivel head plate, rod, nuts, washers, brake components and other hardware. Tables list the parts, quantities and installation torque specifications.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8
    At a glance
    Powered by AI
    The document provides information on clamp and swivel bracket components for outboard motors including assemblies, parts and servicing instructions.

    The main components described include the clamp bracket assembly, swivel bracket assembly, drive shaft housing assembly, and their respective parts.

    The assemblies covered include the clamp bracket assembly, swivel bracket assembly, drive shaft housing assembly, and drive shaft housing disassembly/reassembly.

    CLAMP AND SWIVEL BRACKET

    MIDSECTION
    Section 5 - CLAMP and SWIVEL BRACKET
    Table of Contents
    Clamp Bracket Assembly . . . . . . . . . . . . . . . . . . . . . . 5A-2 Drive Shaft Housing Assembly . . . . . . . . . . . . . . . . . 5A-6
    Swivel Bracket Assembly . . . . . . . . . . . . . . . . . . . . . . 5A-4 Drive Shaft Housing Disassembly/Reassembly . . . 5A-8

    90-826883R03 NOVEMBER 2002 Page 5-1


    CLAMP AND SWIVEL BRACKET

    Clamp Bracket Assembly

    8
    2
    35
    34 32
    33

    9
    28 30
    27 10
    14 95
    26 31
    1 15 13
    25 5
    29
    12 3
    22
    4
    6 7

    3
    21 11
    16
    20 19

    23 24
    18

    17

    95 2-4-C with Teflon

    Page 5-2 90-826883R03 NOVEMBER 2002


    CLAMP AND SWIVEL BRACKET

    Clamp Bracket Assembly


    TORQUE
    REF.
    REF
    NO. QTY. DESCRIPTION lb. in. lb. ft. N·m
    1 CLAMP BRACKET (STBD.) (BLACK)
    1 1 CLAMP BRACKET (STBD.) (GRAY)
    1 CLAMP BRACKET (STBD.) (TRACKER GRAPHITE GRAY)
    1 CLAMP BRACKET (PORT) (BLACK)
    2 1 CLAMP BRACKET (PORT) (GRAY)
    1 CLAMP BRACKET (PORT) (TRACKER GRAPHITE GRAY)
    3 2 THUMB SCREW ASSEMBLY
    4 2 RIVET
    5 2 HANDLE
    6 2 SCREW–washer attaching 140 15.8
    7 2 WASHER–thumb screw
    8 1 NUT (1/4-28) 65 7.3
    9 1 NUT (7/8-14) 120 13.6
    10 1 SCREW (M6x1x40) 140 15.8
    11 1 HANDLE–carrying
    12 1 SPACER
    13 1 WASHER–tilt tube (NYLON)
    14 1 TILT TUBE
    15 1 WASHER–tilt tube (NYLON)
    16 1 DECAL–co-pilot
    17 1 TILT PIN ASSEMBLY
    18 1 SPRING
    19 1 SCREW (M6x1x40) 140 15.8
    20 1 NUT (7/8-14) 120 13.6
    21 1 CLIP–safety
    22 2 BOLT–clamp bracket to transom
    23 2 WASHER–clamp bracket bolt
    24 2 NUT–clamp bracket bolt
    25 1 NUT (1/4-28) 65 7.3
    26 1 SCREW (1/4-28x1 IN.) 65 7.3
    27 1 LEVER–tilt stop - starboard side
    28 1 NUT (1/4-28) 65 7.3
    29 1 SPRING–tilt stop lever screw
    30 1 SCREW (1/4-28x1-3/4 IN.) 65 7.3
    31 1 SCREW (1/4-28x1-3/4 IN.) 65 7.3
    32 1 WAVE WASHER–tilt stop strap screw
    33 1 NUT (1/4-28) 65 7.3
    34 1 STRAP–tilt stop - port side
    35 1 SCREW (1/4-28x1 IN.) 65 7.3

    90-826883R03 NOVEMBER 2002 Page 5-3


    CLAMP AND SWIVEL BRACKET

    Swivel Bracket Assembly

    42 4140 B
    39
    1 2
    3
    4
    5
    6

    A 7
    37 8
    38
    94
    43 9
    95 10
    95

    51
    44
    19 12

    95
    49 18 95
    48 47
    50
    24
    7 45
    46 13 25
    14
    11 23

    20
    17 22/21
    16

    15 26
    29 28 27
    36
    34
    B
    7
    33
    35
    31
    30

    32 7

    7 Loctite 271 Thread Locker


    94 Anti-Corrosion Grease
    95 2-4-C with Teflon
    A=REMOTE CONTROL MODELS ONLY B=TILLER HANDLE MODELS ONLY

    Page 5-4 90-826883R03 NOVEMBER 2002


    CLAMP AND SWIVEL BRACKET

    Swivel Bracket Assembly


    TORQUE
    REF.
    REF
    NO. QTY. DESCRIPTION lb. in. lb. ft. N·m
    1 1 ROD–reverse hook
    2 1 NUT 125 14.1
    3 1 HANDLE
    4 1 WASHER
    5 1 BRAKE PLATE
    6 1 BRAKE DISC
    7 1 SWIVEL HEAD PLATE (Included W/Ref. #36)
    8 1 BRAKE DISC
    9 2 SCREW (M6x1x14) (Included W/Ref. #36) 140 15.8
    10 1 ROD
    11 1 SWIVEL BRACKET
    12 1 GREASE FITTING 35 4.0
    13 2 GREASE FITTING 35 4.0
    14 1 GREASE FITTING 35 4.0
    15 1 BUSHING KIT
    16 1 O-RING
    17 1 BUSHING
    18 1 BUSHING
    19 1 WASHER
    20 1 HOOK ASSEMBLY–reverse lock
    21 1 SPRING (REMOTE CONTROL MODELS)
    22 1 SPRING (ALL OTHER MODELS)
    23 1 SPRING
    24 1 RING–retaining
    25 1 PIN
    26 1 TROLL BRACKET
    27 1 SPRING
    28 1 LEVER–control
    29 1 RING–retaining
    30 2 COVER–lower mount
    31 2 SCREW (M8x100) 32.5 44.1
    32 1 SCREW (M8x60) 32.5 44.1
    33 3 WASHER
    34 3 NUT 32.5 44.1
    35 1 BUMPER–front
    36 2 MOUNT–lower
    37 1 SWIVEL HEAD
    38 2 SCREW–upper mount (M8x1.25x133) 18.0 24.9
    39 2 MOUNT–upper
    40 2 WASHER–rubber - upper mount screw
    41 2 WASHER–upper mount screw
    42 2 NUT–upper mount screw 18.0 24.9
    43 1 SCREW (.375-24x1.25) 20.0 27.1
    44 1 STEERING LINK ASSEMBLY
    45 1 WASHER
    46 1 NUT
    47 2 SCREW (M10x1.5x25) 32.5 44.1
    48 2 LOCKWASHER
    49 1 WASHER
    50 1 NUT 20.0 27.1
    51 1 BRACKET–ride guide (BLACK)

    90-826883R03 NOVEMBER 2002 Page 5-5


    CLAMP AND SWIVEL BRACKET

    Drive Shaft Housing Assembly


    1
    3

    8
    9
    7
    7
    13
    5
    10
    2
    6

    11

    A
    20
    18
    17

    19

    12
    16

    15
    14

    7 Loctite 271 Thread Locker


    A=SERVICE ONLY

    Page 5-6 90-826883R03 NOVEMBER 2002


    CLAMP AND SWIVEL BRACKET

    Drive Shaft Housing Assembly


    TORQUE
    REF.
    REF
    NO. QTY. DESCRIPTION lb. in. lb. ft. N·m
    1 1 SEAL–adaptor plate
    2 1 ADAPTOR PLATE ASSEMBLY
    3 1 GASKET–adaptor plate
    4 2 SCREW (M6x1x20) 80 9.0
    5 2 BRACKET–upper mount
    6 1 EXHAUST TUBE (Part of Ref. #2)
    7 1 HOUSING ASSEMBLY–water tube
    8 1 SPACER–water tube
    9 1 SEAL–water tube
    10 2 SCREW (M5x.8x16) 35 4.0
    1 WATER TUBE (SHORT SHAFT)
    11
    1 WATER TUBE (LONG SHAFT)
    1 HOUSING ASSEMBLY (SHORT SHAFT) BLACK
    1 HOUSING ASSEMBLY (LONG SHAFT)
    12 1 HOUSING ASSEMBLY (SHORT SHAFT) GRAY
    1 HOUSING ASSEMBLY (LONG SHAFT)
    1 HOUSING ASSEMBLY (LONG) (TRACKER GRAPHITE GRAY)
    13 1 GASKET–drive shaft housing
    14 1 GASKET–idle relief cover
    15 1 COVER–idle relief
    16 1 SCREW–cover (1/4-20x1-1/4 IN.) Drive Tight
    17 6 SCREW–drive shaft housing to block (M8 x 70) 20 27.1
    18 6 WASHER–drive shaft housing screw
    19 4 SCREW (M6x1x20) 85 9.6
    1 TRIM COVER (BLACK)
    20 1 TRIM COVER (GRAY)
    1 TRIM COVER (TRACKER GRAPHITE GRAY)

    90-826883R03 NOVEMBER 2002 Page 5-7


    CLAMP AND SWIVEL BRACKET

    Drive Shaft Housing Disassembly/Reassembly


    Servicing components such as steering arm, drive shaft housing, exhaust assembly and
    swivel bracket will usually require powerhead and/or gear housing removal.
    Refer to Section 4 for powerhead removal and Section 6 for gear housing removal.
    The transom bracket, lower mount bracket, tilt tube and lower engine mounts can be serv-
    iced without powerhead/gear housing removal. However, OUTBOARD MUST BE SUP-
    PORTED BEFORE SERVICING COMPONENTS.
    IMPORTANT: All gaskets should be replaced when removing powerhead and/or
    disassembling drive shaft housing. Corresponding gasket mating surfaces should
    be cleaned of any gasket material before installing new gaskets.

    Page 5-8 90-826883R03 NOVEMBER 2002

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