CF34
CF34
CF34
MAINTENANCE MANUAL
GE Aircraft Engines
1. General.
C. Rotating parts of all turbine engines have some type of service limits.
Critical rotating parts are those parts whose sudden failure could
threaten the structural integrity of the engine. These parts, when
subjected to large repeated and/or alternating stresses, can fail
through fatigue. The material properties of a part are depleted by
fatigue as a function of the number of stress cycles the part
experiences. Stress cycles of turbine engine rotating parts result from
the transients of engine speed and temperatures occurring during normal
engine operation. Therefore, the life-limit cycles provide the operator
with a means of tracking the useful service life of a part so that the
part can be removed from service before possible fatigue failure. These
life-limits are usually expressed in terms of cycles, and can be
related almost directly to the number of stress cycles that occur
during engine operation. It is for this reason that the limits are in
terms of cycles.
E. There are two methods (refer to paragraph 2.E.) available for counting
life-limit cycles; a primary method and an alternate method:
(1) The primary method is simpler than the alternate method, and is
appropriate for most aircraft operators.
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(3) The overall cycle counts using the alternate method will be lower
than the primary method cycle counts because the alternate method
differentiates between stresses experienced in different mission
operations. The primary method does not make this distinction as
it is of little benefit in general aircraft use.
2. Requirements.
A. Definitions.
5-11-00
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(2) When the thrust reverser is used and the throttle is advanced
beyond 70% N2, 1/6 cycle is added to the cycle count of each
rotating part. When the thrust reverser is used, but the throttle
is not advanced beyond 70% N2, no additional cycles are added.
(3) Whenever the throttle is used to set APR power, 2 cycles are
added to the cycle count of each rotating part.
(4) Each flight (takeoff and landing) counts as one cycle regardless
of whether or not the engines are shut down prior to the next
takeoff.
(5) A touch-and-go landing counts as one cycle for each rotating part
when using the primary cycle-counting method.
(a) The engine is divided into three sections for cyclic record
keeping purposes. Maintain a separate cycle count for each
of the following three sections:
5-11-00
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B. Calculating Cycle Count For Common CF34 Engine Parts That Are
Transferred Between Different CF34 Engine Models.
(3) Two methods are available to establish the total life limit for
life-limited parts that are used in more than one CF34 engine
model:
(a) Method I:
5-11-00
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Cycles accumulated
Fraction of life = on CF34 model 1
used LCF limit for
CF34 model 1
4 Example 1:
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Cycles remaining on
the part installed = 20,000 - 8,000 = 12,000 cycles
in CF34 model 2
5 Example 2:
Fraction of
life used = 6,000 + 4,000 = 0.65
12,000 27,000
Equivalent
CSN for model 3 = 0.65 x 20,000 = 13,000 cycles
5-11-00
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Cycles remaining on
the part installed = 20,000 - 6,600 = 13,400 cycles
in CF34 model 2
C. Affected Components.
The engine components that are life-limited by this section are the
following:
• Fan Rotor Components (refer to 5-11-01).
• Compressor Rotor Components (refer to 5-11-02).
• High-Pressure Turbine Rotor Components (refer to 5-11-03).
• Low-Pressure Turbine Rotor Components (refer to 5-11-04).
• Additional Life Limits (Non-LCF) (refer to 5-11-05).
D. Cycles Recording.
(2) The CF34 Turbofan Engine Service Record book provides forms for
recording the cycle history of the engine.
(1) Chapters 5-11-01 through 5-11-05 provide cycle limits which must
be used to establish the continued serviceability of components.
Step (2) shows an example of the primary life-cycle counting
method, and step (3) shows an example of the alternate life-cycle
counting method.
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(b) The operator starts the engines, takes off, and lands using
the thrust reverser followed by engine shutdown. The
operator makes a second takeoff and landing using the
thrust reverser, but does not shut down the engines. The
operator then makes a third takeoff and landing without
using the thrust reversers. The throttles were advanced
beyond 70% N2 during the thrust reverser operation. The
operator then makes a power assurance check at takeoff fan
speed.
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1. General.
A. This section contains the FAA approved life-limits for the fan rotor
components.
LOCATION
(REF. FIG. COMPONENT CURRENTLY APPROVED
801) NOMENCLATURE PART NUMBER LIFE-LIMIT CYCLES
CF34-1A CF34-3A/-3A2
* Fan disk can be reworked to “0” time after reaching current limits (refer to
REI-13392, latest revision) at certified overhaul shops only.
5-11-01
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1. General.
A. This section contains the FAA-approved life limits for the compressor
rotor components.
LOCATION
(REF. FIG. COMPONENT CURRENTLY APPROVED
801) NOMENCLATURE PART NUMBER LIFE-LIMIT CYCLES
CF34-1A CF34-3A/-3A2
5-11-02
TIME LIMITS
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LOCATION
(REF. FIG. COMPONENT CURRENTLY APPROVED
801) NOMENCLATURE PART NUMBER LIFE-LIMIT CYCLES
CF34-1A CF34-3A/-3A2
5-11-02
TIME LIMITS
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1. General.
A. This section contains the FAA-approved life limits for the high-
pressure turbine (HPT) rotor components.
LOCATION
(REF. FIG. COMPONENT CURRENTLY APPROVED
801) NOMENCLATURE PART NUMBER LIFE-LIMIT CYCLES
CF34-1A CF34-3A/-3A2
5-11-03
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LOCATION
(REF. FIG. COMPONENT CURRENTLY APPROVED
801) NOMENCLATURE PART NUMBER LIFE-LIMIT CYCLES
CF34-1A CF34-3A/-3A2
NOTE: Cycle limits apply to all PN 5041T66P02 and PN 3921T55P01 inner torque
couplings, except for the serial numbers listed below which are limited
to 4,230 cycles.
5-11-03
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A. This section contains the FAA-approved life limits for the low-pressure
turbine (LPT) rotor components.
LOCATION
(REF. FIG. COMPONENT CURRENTLY APPROVED
801) NOMENCLATURE PART NUMBER LIFE-LIMIT CYCLES
CF34-1A CF34-3A/-3A2
5-11-04
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LOCATION
(REF. FIG. COMPONENT CURRENTLY APPROVED
801) NOMENCLATURE PART NUMBER LIFE-LIMIT CYCLES
CF34-1A CF34-3A/-3A2
5-11-04
TIME LIMITS
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CF34 TURBOFAN ENGINE
GE Aircraft Engines MAINTENANCE MANUAL
1. General.
This section contains additional life limits for specific non-LCF components.
2. Life Limits.
* * * * * FOR CF34-1A * * * * *
NOTE: Refer to SB 72-34 (latest revision) for the maximum interval that apply to stage 1 blades that
are installed in specific engine serial numbers.
* * * * * FOR CF34-3A/3A2 * * * * *
5-11-05
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* * * * * FOR ALL * * * * *
HPT Stage 1 Aft Replace 3000 hours Send the HPT rotor to an
Cooling Plate PN authorized service or overhaul
5041T70P01. facility.
HPT Stage 2 Studs Replace 6000 hours Send the HPT rotor to an
(only when authorized service or overhaul
SB 72-5 is facility.
accomplished).
NOTE: The No. 5 bearing carbon seal preformed packing must be replaced at the next 3000 hours (HSI)
inspection, and then at every 3000 hours (HSI) thereafter. If Service Bulletin 72-53 has been
complied with, refer to 5-21-00, Table 803, item Q., NOTE 6 for instructions.
NOTE: Combustion liner PN 6063T15G01 and G04, that are installed in CF34-3A engines SN 350336
through 350504 (low-emission Type I), must be replaced between 600 and 750 cycles maximum
until Service Bulletin (CF34) 72-26 is complied with.
NOTE: The stage 2 nozzle retaining ring sectors must be replaced at the next 3000 hours (HSI)
inspection, and then at every 3000 hours (HSI) thereafter, unless Service Bulletin 72-77 has
been complied with. If Service Bulletin 72-53 has been complied with, refer to 5-21-00, Table
803, item Q., NOTE 6 for instructions.
5-11-05
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CHAPTER/ CHAPTER/
SECTION PAGE DATE SECTION PAGE DATE
List of
Effective
Pages *1 Sep 1/04
Table of
Contents 1 Sep 30/98
5-11-00
LIST OF EFFECTIVE PAGES
Page 1
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CF34 TURBOFAN ENGINE
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GE Aircraft Engines
TABLE OF CONTENTS
CHAPTER/
SUBJECT SECTION PAGE
5-11-00
TABLE OF CONTENTS
Page 1
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GE Aircraft Engines
1. General.
A. This section contains the scheduled inspection checks for the CF34-1A/
-3A/-3A2 engines.
5-21-00
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3. Consumable Materials.
The consumable materials listed in table 802 are recommended for use when
doing scheduled maintenance procedures in this section. Equivalent substi-
tutes can be used for listed items.
DESCRIPTION MANUFACTURER
A. Preliminary Instructions.
(1) The inspection time categories in table 803 are divided into six
inspection intervals: Preflight or Postflight, 100-hour, 300-
hour, 600-hour, 1200-hour, and 3000-hour inspection intervals.
The checks in these intervals indicate the minimum inspection
requirements for satisfactory inspection compliance.
(3) When the condition of an engine part can not be determined, refer
to the inspection limits that apply to the individual part, in
the applicable inspection table in this manual.
(1) Use a flashlight and visually inspect the engine inlet and
exhaust areas (with the duct covers removed) for the conditions
listed in table 803.
(2) Inspect the ground surface area and any aircraft surfaces in the
immediate vicinity of the engine inlets for foreign debris.
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C. Periodic Inspections.
(1) Inspect the engine components listed in table 803 for the inspec-
tion time category at 3000 hours. Disassemble the engine to the
extent that the combustion liner can be inspected (remove only
the engine components necessary to access the combustion liner,
and be sure that all turbine parts are matchmarked before you
remove them).
(2) After you remove the necessary airframe QEC parts, disassemble
the engine in the sequence given in table 804 (refer to the
paragraph titled "On-Aircraft Maintenance and Inspection of Hot
Section" in 72-00-00, SPECIAL MAINTENANCE PRACTICES), for the
procedures to inspect the Hot Section components.
(3) Inspect the combustion liner, exposed carbon seals, and seal
runners (refer to 72-40-00 and 72-50-00, INSPECTION).
(5) Inspect the transition case for missing hard coat on the slots
and inspect the transition outer liner for missing hard coat on
the lugs (refer to 72-50-00, INSPECTION). Inspect the removed
parts as required in the sections of this manual.
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(6) Visually inspect all the exposed engine components and the
exposed internal components that are visible, as required by the
applica- ble inspection tables.
(7) Clean the damaged Components; then repair them or replace them,
if the condition indicates.
3000
Hours
Preflight (Refer
ENGINE COMPONENT or 100 300 600 1200 to
AND INSPECTION Postflight Hours Hours Hours Hours Para D)
(1) Security. X
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3000
Hours
Preflight (Refer
ENGINE COMPONENT or 100 300 600 1200 to
AND INSPECTION Postflight Hours Hours Hours Hours Para D)
* Remove the cap from the bleed air tube, and check for any evidence of
fuel accumulation (not allowed). If fuel is found in the air tube,
replace the fuel heater (73-00-00, REMOVAL/INSTALLATION). Re-install
the cap; if the cap is silver-plated, torque the cap to 85-90 lb in.
(9.6-10.2 N•m); if the cap is not silver-plated, torque the cap to
135-150 lb in. (15.3-16.9 N•m).
NOTE: A leak check (refer to 72-00-00, TESTING) must be done after any compo-
nent of the oil system is disconnected or removed.
5-21-00
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3000
Hours
Preflight (Refer
ENGINE COMPONENT or 100 300 600 1200 to
AND INSPECTION Postflight Hours Hours Hours Hours Para D)
NOTE: The chip detector in the accessory gearbox (AGB) should be inspected
when metal is found in the oil filter. If the AGB chip detector appears
normal, or the metal in the oil filter is non-ferrous (not attracted by
a magnet), then the Integrated Drive Generator (IDG) and the garlock
seal should be removed to inspect the axis-BB drive bearing.
Replace the oil filter after the first 100 hours of operation; then at
600 hours, and then every 600 hours thereafter.
(2A)Do an insulation X
resistance check of the
magnetic chip detector
(refer to 79-00-00,
INSPECTION).
5-21-00
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3000
Hours
Preflight (Refer
ENGINE COMPONENT or 100 300 600 1200 to
AND INSPECTION Postflight Hours Hours Hours Hours Para D)
5-21-00
CF34 ENGINE MAINTENANCE PROGRAM
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3000
Hours
Preflight (Refer
ENGINE COMPONENT or 100 300 600 1200 to
AND INSPECTION Postflight Hours Hours Hours Hours Para D)
5-21-00
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3000
Hours
Preflight (Refer
ENGINE COMPONENT or 100 300 600 1200 to
AND INSPECTION Postflight Hours Hours Hours Hours Para D)
5-21-00
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3000
Hours
Preflight (Refer
ENGINE COMPONENT or 100 300 600 1200 to
AND INSPECTION Postflight Hours Hours Hours Hours Para D)
(a) Cracks. X
(b) Dents. X
(c) Looseness. X
5-21-00
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3000
Hours
Preflight (Refer
ENGINE COMPONENT or 100 300 600 1200 to
AND INSPECTION Postflight Hours Hours Hours Hours Para D)
5-21-00
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3000
Hours
Preflight (Refer
ENGINE COMPONENT or 100 300 600 1200 to
AND INSPECTION Postflight Hours Hours Hours Hours Para D)
5-21-00
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3000
Hours
Preflight (Refer
ENGINE COMPONENT or 100 300 600 1200 to
AND INSPECTION Postflight Hours Hours Hours Hours Para D)
CAUTION: THE VG LINKAGE ROD-END BEARINGS MUST BE LUBRICATED EVERY 300 HOURS
WITH PENETRATING OIL WD-40 OR LUBRICANT LPS-1 (OR EQUIVALENT) ON THE
TURNBUCKLES AND THE CLEVIS ADAPTER AT 24 LOCATIONS.
5-21-00
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5-21-00
CF34 ENGINE MAINTENANCE PROGRAM
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3000
Hours
Preflight (Refer
ENGINE COMPONENT or 100 300 600 1200 to
AND INSPECTION Postflight Hours Hours Hours Hours Para D)
5-21-00
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3000
Hours
Preflight (Refer
ENGINE COMPONENT or 100 300 600 1200 to
AND INSPECTION Postflight Hours Hours Hours Hours Para D)
SB 72-11
5-21-00
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3000
Hours
Preflight (Refer
ENGINE COMPONENT or 100 300 600 1200 to
AND INSPECTION Postflight Hours Hours Hours Hours Para D)
5-21-00
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3000
Hours
Preflight (Refer
ENGINE COMPONENT or 100 300 600 1200 to
AND INSPECTION Postflight Hours Hours Hours Hours Para D)
5-21-00
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GE Aircraft Engines
3000
Hours
Preflight (Refer
ENGINE COMPONENT or 100 300 600 1200 to
AND INSPECTION Postflight Hours Hours Hours Hours Para D)
N. Do a B-Sump Pressure X
Measurement (refer to
72-00-00, SPECIAL
MAINTENANCE PRACTICES).**
* * * * * FOR ALL * * * * *
O. At each engine
visit/exposure to any
authorized GEAE overhaul
shop, do a visual inspection
of the screens inside the C-
sump scavenge fitting (ports
No. 3 and No. 4) and the
screens inside the B-sump
scavenge fitting (ports No.
5 and No. 6) for evidence of
coked oil build-up. Clean
all evidence/traces of coked
oil build-up (refer to
SEI-582, 72-09-01, SPECIAL
PROCEDURE 02).
P. Do a mid-point inspection
(refer to para D).
Borescope-inspect (refer to
72-00-00, INSPECTION) the
Compressor, and disassemble
the engine to the extent to
inspect all the hot section
components, including the
combustion liner (refer to
72-00-00, SPECIAL
MAINTENANCE PRACTICES - On-
Aircraft Maintenance and
Inspection of Hot Section);
also, refer to Notes 2 and 3
at the end of this table.
Also, refer to item O.
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3000
Hours
Preflight (Refer
ENGINE COMPONENT or 100 300 600 1200 to
AND INSPECTION Postflight Hours Hours Hours Hours Para D)
Q. Do an engine overhaul
every 6000 hours (refer
to SEI-582); also, refer
to Notes 1 through 6 at
the end of this table.
Also, refer to item O.
2. For the basic engine, the mid-point inspection interval (3000 hours),
or overhaul (6000 hours), is determined by the hours. Cycle lives,
referenced in Chapter 5-11-00, must not be exceeded prior to reaching
the hourly inspection limit.
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Removal/Installation Inspection
Item Procedures Procedures
NOTE: Because the combustion liner, the stages 1 and 2 turbine nozzles, and
the stages 1 and 2 HPT shrouds are more susceptible to hot section
distress than other engine parts, they are used as indicators of abnormal
distress. Therefore, during inspection of the hot section, if the
combustion liner, the stages 1 and 2 turbine nozzles, and the stages 1
and 2 HPT shrouds are abnormally distressed, also inspect the fuel
injectors in the area of distress (refer to 73-00-00, INSPECTION).
The part has accumulated more than 100 cycles in service since
the last piece-part opportunity inspection and the part is
returned to the overhaul facility, provided that the part was not
damaged or related to the cause for its removal from the engine.
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The part has accumulated more than 100 cycles in service since
the last piece-part opportunity inspection and the part is
returned to the overhaul facility, provided that the part was not
damaged or related to the cause for its removal from the engine.
MANUAL
PART NAME/PART NUMBER CHAPTER/SECTION/SUBJECT MANDATORY INSPECTION
5-21-00
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D. Go to Table 806.
Inspection/ Inspection/Maintenance
Maintenance Interval Requirements Reference
Inspection of the
fan blade
retaining pin
holes for:
NOTE: If the cycle since new (CSN) of a used fan blade is not known, use this
criteria:
For fan blade serial numbers that are within an operator's fleet,
assign to the fan blade the highest CSN of any engine in the
operator's fleet.
If the blade is not originally owned by the operator, use the
highest CSN engine in the CF34 fleet (this information can be
obtained from GEAE Product Support Engineering by contacting your
technical representative).
5-21-00
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GE Aircraft Engines
Inspection/ Inspection/Maintenance
Maintenance Interval Requirements Reference
(1) Fan blades At 15,000 cycles If the fan blades will SEI-582,
without (but not to exceed not be reworked, by 72-00-00,
bushings. 15,000 cycles), installation of the fan SPECIAL
and every 3,000 blade retaining pin PROCEDURES.
cycles after the hole bushing, do an Inspect per
15,000 cycle Eddy Current Inspection 72-21-00,
inspection (refer (ECI) of all three INSPECTION,
to the holes of each fan Table 804.
NOTE for blade.
establishing
cycles).
or
If the fan blades will SEI-582,
be reworked, by 72-21-00,
installation of the fan INSPECTION,
blade retaining pin hole Table 804.
bushing, send the fan
blades to a GEAE
approved repair source.
(2) Fan blades At 18,000 cycles Remove the blades from 72-00-00,
with since rework by service and scrap the SPECIAL
bushings bushing part. MAINTENANCE
(PN installation (but PRACTICES.
4923T56). not to exceed
18,000 cycles).
Cycles must be
established from
the time of
initial bushing
installation.
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5-11-00
HIGHLIGHTS
Page 1 of 1
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CHAPTER/ CHAPTER/
SECTION PAGE DATE SECTION PAGE DATE
List of
Effective
Pages *1 Sep 1/04
Table of
Contents 1 Apr 1/03
5-21-00
LIST OF EFFECTIVE PAGES
Page 1
Sep 1/04
GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.
CF34 TURBOFAN ENGINE
MAINTENANCE MANUAL
GE Aircraft Engines
TABLE OF CONTENTS
CHAPTER/
SUBJECT SECTION PAGE
General 801
Special Tools and Fixtures 801
Consumable Materials 802
Scheduled Inspection Checks 802
Preliminary Instructions 802
Daily Checks (Preflight or Postflight) 802
Periodic Inspections 803
Mid-Point (3000-Hour) Hot Section Inspection
Interval 803
CF34-1A/-3A/-3A2 Engine Maintenance Program -
Shop Level Mandatory Inspection Requirements 820
5-21-00
TABLE OF CONTENTS
Page 1
Sep 15/99