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VALEO 2020 印度-1

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PASSENGER CAR CLUTCHES

FIT & FORGET with the World’s


leading clutch manufacturer

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www.valeoservice.in
DIA VS VS VS OES REF COVER VS REF OES REF DISC DISC VS VS REF
MAKE MODEL (mm/inc) FUEL OES REF 4P REF 4P OES REF 3P REF 3P OES Ref 2P REF 2P COVER TYPE COVER TYPE REF DISC OES REF CRB CRB

ASHOK LEYLAND DOST 215 (8") D 302102 VA1A 404578 301002 VA1A ORGANIC 404883 843926

AUDI A3 240 (9") P/D 3G141015L, 06J141015J, 826715


3L141018GX

AUDI A3 1.9L 228 (9") D 38105264J 826317

AUDI A4 228 (9") D 02A141165M, 038141032, 826681


045141025A

BAJAJ BAJAJ GC 1000 (LEG CLUTCH) 160 (6") D BA132005, BA132004 (IAM) 843636

BAJAJ BAJAJ GC 1000 (HAND CLUTCH) 160 (6") D BA133039, BA133040 (IAM) 843620*

CHEVROLET AVEO 215 (8") P 96232995, 96349031 404592

CHEVROLET BEAT 1.2L 190 (7") P J96952004, J96980050 843627

CHEVROLET CAPTIVA T-II 250 (10") D 96980049 DIAPHRAGM 404962 96899522 ORGANIC 404960

CHEVROLET CRUZE/ CAPTIVA T-II 250 (10") D 25183087 DIAPHRAGM 404961 96899522 ORGANIC 404960

CHEVROLET OPTRA 1.6L 215 (8") P 96181969, 96184541 404591

CHEVROLET OPTRA MAGNUM 1.2L/ CRUZE T-I 240 (9") D 96852697, 96625638, 96437215 404604

CHEVROLET SPARK 190 (7") P J96325011, J96612553 843628

CHEVROLET TAVERA 225 (9") D 97597549, 97597548 843584

CHEVROLET UVA 184 (7") P 96343030, 96343031 404595

FIAT LINEA 200 (8") P 55213511, 55227190 404524

FIAT FIRE 1.4L 200 (8") P 404522

FIAT LINEA 1.3L 215 (8") D 71744297, 71747812, 71748777 826860

FIAT PUNTO 1.2L 16V 190 (7") P 71712171, 71712172, 71752228 821242

FORD FIGO 210 (8") D 7N21-7563-AA, 7N21-7550-AA 404525

FORD IKON/ FIESTA/ FIGO/ ASPIRE 200 (8") P 4N21 7563 AB, 4N21 7550 A1A, 404526 4N21 7550 A1A ORGANIC 404817
4N21 7540 A1B

HINDUSTAN MOTORS CONTESSA / RTV 214 (8") D 5-31240-038-0, 8-94258-397-0 404605

HONDA AMAZE 225 (9") D 65225363002C (IAM) 843650*

HONDA CITY TYPE I / II 200 (8") P 22200-P02-020, 22300-PM5-000 404557

HONDA CITY TYPE III 190 (7") P 22200-PHM-005, 22300-PHM-005 404558

HONDA CITY TYPE IV (VTEC ENGINE) 200 (8") P 22200-RB0-005, 22300-RB0-005 404608

HONDA CIVIC 215 (8") P 22200-RNA-003, 22300-RNA-003 404603

HYUNDAI ACCENT CRDI 200 (8") D 4110028036, 4130028035 404567

HYUNDAI ACCENT/ GETZ 200 (8") P 41300-22730, 4100-22730 404515

HYUNDAI EON 180 (7") P 41300-02530, 41100-02530 404620

HYUNDAI GRAND I10 1.2L 190 (7") P 41300-02850, 41100-02850 843979

HYUNDAI I10 EPSILON 180 (7") P 41300-02800, 41100-02800 404535

HYUNDAI I20, I20 ELITE 240 (9") D 4110032021, 4130032021 404596

HYUNDAI I20, I20 ELITE 190 (7") P 4130002810, 4110002810 404536

HYUNDAI SANTRO 180 (7") P/ F 4130002021, 4110002040 404514 843922

*Coming Soon Part Numbers *Coming Soon Part Numbers

4 5
DIA VS VS VS OES REF COVER VS REF OES REF DISC DISC VS VS REF
MAKE MODEL (mm/inc) FUEL OES REF 4P REF 4P OES REF 3P REF 3P OES Ref 2P REF 2P COVER TYPE COVER TYPE REF DISC OES REF CRB CRB

HYUNDAI SANTRO XING 180 (7") P/ F 4130002021, 4110002040 404514 843922

HYUNDAI VERNA 215 (8") D 41300-23510, 41100-23510 404559

HYUNDAI VERNA 215 (8") P 41300-23050, 4100-23050 843233

HYUNDAI VERNA FLUIDIC/ CRETA 240 (9") D 41300-32001, 41100-32001 843648*

HYUNDAI VERNA FLUIDIC/ CRETA 240 (9") P 41300-23130 843649*

KIA SOUL/ CARENS 240 (9") D 41100-32001, 41300-32001 832096

MAHINDRA & MAHINDRA BOLERO 240 (9") D 0801CA0172N, 0801BA0285N, 843586 0801CA0172N DIAPHRAGM 843104 0802AA0041N 843920
0801BAA01431N, 0801BA0281N,
0801BA0161N

MAHINDRA & MAHINDRA BOLERO PICKUP 240 (9") D 0801CA0032N, 0801BA0285N 843625 0801CA0032N, DIAPHRAGM 843718 0801BA0285N, ORGANIC 843204
0801CA0030N 0801BA0281N,
0801BAA01431N,
0801BA0161N

MAHINDRA & MAHINDRA CHAMPION 160 (6") D 0801CA0150N, 0801BA0250N, 404539 0801CA0150N, 0801BA0250N 404529
0802BA1420N

MAHINDRA & MAHINDRA JEETO 160 (6") D 0801CAA00490N, 843639


0801BAA01451N

MAHINDRA & MAHINDRA KUV 100 215 (8") D 0801CAA00951N, 843640


0801BAA01291N

MAHINDRA & MAHINDRA LOGAN 220 (9") D 7701468831, 7701479194 161400

MAHINDRA & MAHINDRA LOGAN 220 (9") P 7701470987, 7711134823, 821071


3020502223R

MAHINDRA & MAHINDRA MAXXIMO 160 (6") D 0801CAA00490N, 404534 0801BAA01010N ORGANIC 404831 843939
0801BAA01010N

MAHINDRA & MAHINDRA QUANTO 240 (9") D L01024-0P00-46, 843632*


L-03024-0GF1-00 (IAM)

MAHINDRA & MAHINDRA SCORPIO CRDE/ XYLO CRDE 240 (9") D 0801CA0341N, 0801BA0841N 843610 0801CA0341N DIAPHRAGM 843708 0801BA0841N ORGANIC 843808 843928

MAHINDRA & MAHINDRA SCORPIO MHAWK/ XYLO MHAWK 240 (9") D 0801CA0341N, 0801BA0841N 843582 0802CA220N 843921

MAHINDRA & MAHINDRA SUPRO VAN/ LIGHT TRUCK 190 (7") D 0801CAA00760N, 843638
0801BAA01140N

MAHINDRA & MAHINDRA XUV 500 240 (9") D 0801BAA01401N, 0801CA0441N 404607

MARUTI 800 CC 160 (6") P 22100 M84 320, 22400 M78 473 404506 23265M79010, 843916/
B008032500215 843938

MARUTI ALTO (STD, LX, LXI) 170 (7") P/ F 22011M79G40, 22011M79G41, 404541 22011M79G40, 22011M79G41 404511 23265M79F00 404902
23265M79F00

MARUTI ALTO (VX & VXI) 180 (7") P 22011M79F10, 23265A79F00 404550 22011M79F10 404509 22011M79F10 ORGANIC 404802 23265M79F00 404902

MARUTI ALTO 800 180 (7") P/ F 22011M53M00 843626 23265M79F00 843918

MARUTI ALTO K10 180 (7") P/ F 6519004E002C 404599 23265M79F00 843918

MARUTI A-STAR 180 (7") P 6519004E002C 404599

MARUTI BALENO/ ESTEEM 1.3L 190 (7") P 23265M79F00, 22011M64B20 404549 23265M79F00, 22011M64B20, 404510

MARUTI BALENO/ ESTEEM 1.3L 190 (7") P 22011M68P21 843641

MARUTI CELERIO 190 (7") P 22011M76M11 843651*

MARUTI EECO 190 (7") P 22011M78L00 404516

*Coming Soon Part Numbers *Coming Soon Part Numbers

4 5
DIA VS VS VS OES REF COVER VS REF OES REF DISC DISC VS VS REF
MAKE MODEL (mm/inc) FUEL OES REF 4P REF 4P OES REF 3P REF 3P OES Ref 2P REF 2P COVER TYPE COVER TYPE REF DISC OES REF CRB CRB

MARUTI GRAND VITARA 220 (9") P 2210065J00 DIAPHRAGM 404963 2240065J00 ORGANIC 404964

MARUTI GYPSY KING 180 (7") P 22100-83020, 22100-81A00 404593

MARUTI OMNI 180 (7") P/ F 22011M85120, 23265M79010, 404547 22011M85120, 23265M79010 404508 22011M85120 ORGANIC 404805 23265M79010 404903,
23265M79010 843930,
843923

MARUTI RITZ 215 (8") D 22011M86J41, M1920010076 404513 22400M86J41 ORGANIC 404847

MARUTI SWIFT 215 (8") D 22011M86J41, M1920010076 404513 22400M86J41 ORGANIC 404847

MARUTI SWIFT 190 (7") P 22100 M75 J01, 22400 M75 J01, 404546 22100 M75 J01, 22400 M75 J01 404531
09269 M28 004

MARUTI SWIFT DZIRE 215 (8") D 22011M86J41, M1920010076 404513 22400M86J41 ORGANIC 404847

MARUTI SX4 215 (8") D 22011M86J41, M1920010076 404513 22400M86J41 ORGANIC 404847

MARUTI SX4 200 (8") P 22400-55K01, 22100-55K01 404609

MARUTI VERSA 190 (7") P 22011M78L00 404516

MARUTI WAGON R 180 (7") P/ F 22011M79F10, 23265A79F00 404550 6519004E002C 404509 22011M79F10 ORGANIC 404802 23265M79F00 404902

MARUTI WAGON R 180 (7") F 22011A67KC1, 22011M67KC1 404517

MARUTI ZEN 170 (7") P 22011M72F20, 22011M72F11, 404548 22011M72F20, 22011M72F11 404507
23265A79F00

NISSAN MICRA 190 (7") P 302101HC0A, 301001HC0A 843576 301001HC0A ORGANIC 404848

NISSAN MICRA XH5DR 200X(DD) 190 (7") P 302101HCOA, 301001HC0D 843634 302101HCOA DIAPHRAGM 843725 301001HC0D ORGANIC 843825

NISSAN SUNNY 215 (8") P 30210 1HS0A-G1, 30100 1HSOA-G1 843577 30210 1HS0A-G1 DIAPHRAGM 404749 30100 1HSOA-G1 ORGANIC 161202

NISSAN SUNNY 1.5L, MICRA, TERRANO 215 (8") D 2335400QAR 843635

PIAGGIO PORTER 1000 180 (7") D C0908317, C1027165, C0908319 843645 C0908317, C1027165 843644

RENAULT DUSTER III 1.5L 228 (9") D 302051674R 828033

RENAULT MEGANE2/ CLIO3 1.5D 215 (8") D 302058324R, 7701478114, 828012


8200527571

SCOOTERS INDIA LTD VIKRAM 160 (6") D B02100A040, B02100A020 843624

SKODA FABIA 220 (9") D 02T141170B, 02T141170C 826725

TATA ACE 170 (7") D/ F 272425400114, 272425200132, 404542 272425400114, 272425200132 404530 272425200132 ORGANIC 404818 2724 2560 0127 404902
272425600127

TATA ACE DICOR NA 200 (8") D 2724 2500 0158 843647

TATA ACE DICOR TCIC 200 (8") D 5825 2500 0117 843646

TATA INDICA 190 (7") D 8855 2702 0006 404543 2702 2500 0109 161401 2702 2560 0112 404904

TATA INDICA/INDIGO 190 (7") P 2702 2540 0103, 2702 2520 0119 404519 2702 2560 0112 404904

TATA INDIGO 190 (7") D 2702 2540 0106, 2702 2520 0113, 404544 2702 2540 0106, 2702 2520 0113 161402 2702 2560 0112 843917
2702 2560 0112

TATA INDIGO DICOR TCIC 200 (8") D 2702 2540 0113, 2702 2520 0117, 404545 2702 2540 0113, 2702 2520 0117 404521 2702 2560 0112 404904
2702 2560 0112

TATA IRIS 160 (6") D 2724 2520 0164, 2724 2540 0159 404602

TATA MAGIC 170 (7") D/ F 272425400114, 272425200132, 404542 272425400114, 272425200132 404530 272425200132 ORGANIC 404818 2724 2560 0127 404902
272425600127

*Coming Soon Part Numbers *Coming Soon Part Numbers

4 5
DIA VS VS VS OES REF COVER VS REF OES REF DISC DISC VS VS REF
MAKE MODEL (mm/inc) FUEL OES REF 4P REF 4P OES REF 3P REF 3P OES Ref 2P REF 2P COVER TYPE COVER TYPE REF DISC OES REF CRB CRB

TATA NANO 160 (6") D 5807 2500 0102 404601

TATA NEW VISTA-INDICA/INDIGO/MANZA 215 (8") D 2871 2540 0104, 2871 2520 0104 404532

TATA SUMO 3.0L 228 (9") D 2654 2540 0119, 2654 2520 0136 843630 2654 2520 0136 ORGANIC 404820 2724 2560 0142, 843943/
2724 2560 0122 843941

TATA SUPER ACE 200 (8") D 272425000134 404553

TATA TIAGO 200 (8") P 5825 2500 0115 843642

TATA WINGER (NA) 215 (8") D 2724 2540 0133, 2724 2520 0139 404538 2724 2520 0139 ORGANIC 404825 2702 2560 0112 404904

TATA WINGER (TC) 215 (8") D 2724 2540 0132, 2724 2520 0138 404537 2724 2520 0138 ORGANIC 404826 2702 2560 0112 404904

TATA ZEST, BOLT 200 (8") P 5825 2500 0110 843631

TOYOTA COROLLA 212 (8") P 31250-02110, 31210-02030 404564

TOYOTA ETIOS 200 (8") D 31210-52140, 31250-74021 843629

TOYOTA INNOVA 240 (9") D 312100K030, 312500K040 843580/


404563

TOYOTA QUALIS 230 (9") D 31250-36070, 31210-14130 404565

VOLKSWAGEN BORA/GOLF/JETTA/ POLO/ 228 (9") D 38105264J 826317


VENTO 1.9L

VOLKSWAGEN GOLF 2.0L 240 (9") P/D 3G141015L, 06J141015J, 826715


3L141018GX

VOLKSWAGEN GOLF V PASSAT 1.9TDI 228 (9") D 3L105266E, 835035


3G105266BM,
3L105266BS,
3G105264G

VOLKSWAGEN POLO 1.2 TDI (2009>) 228 (9") D 02A141165M, 03P141025, 828108
03P141031

VOLKSWAGEN POLO 1.4 TDI 220 (9") D 02T141170B, 02T141170C 826725

VOLKSWAGEN VENTO/ BORA/ GOLF 1.6L 220 (9") P 36141033H 826326

*Coming Soon Part Numbers Published on January 2019

4 5
CLUTCH FITTING INSTRUCTIONS NOTE CLUTCH FITTING INSTRUCTIONS NOTE

marked on flywheel for position


of cover assy sensor

1. Position the cover at the correct position over the 3


pin engine sensors
1. Check engine crank shaft seal : Verify that there is no oil flywheel dowel pins. BE CAREFUL IT IS ONLY ONE
on the cover
contaminating the flywheel. In case of presence of oil leak, CORRECT POSITION OF THE COVER (see
remove the flywheel and change the crankshaft seal and photograph).
reassemble the flywheel. 2. Tightening each bolt with progressive torque following a
2. Check gearbox input shaft splines checking that there is no star sequence: a screw every 120º, avoiding to apply
pin
damage or excessive wear along the spline length. excessive torque on each one.
3. Check Flywheel Fixing Bolts. The diaphragm fingers have to move as uniform as
4. Check Flywheel Friction surface. If there are cracks and/or possible.
excessive wear of the friction surface, or blue color due to Repeat the complete star sequence approximately 3
heating, change the flywheel. times.
5. Check the gear box input shaft seal : Verify that there is no 3. Complete the Fixing applying a torque of 25Nm always
oil coming from the gear box. In case of presence of oil following the star sequence.
repair the gear box changing the input shaft seal.
6. Check the hydraulic bearing:
a. Check that the bearing is well rotating under axial
hand load: smooth rotation without hard points
b. Check the wear on the bearing contact ring with the
diaphragm. the marks of contact have to be not 1. Check that the dowell pins are existing and that they
excessive (less than 0,5mm ) are not damaged.
c. Check that there is no oil coming from the interior of 2. Position the gearbox coaxially with the engine
the hydraulic bearing crankshaft, supporting the gearbox weight with the
7. Check that the spring for preload is not broken and given a appropriate tools.
correct preload (50 N as minimum at working position). 3. Introduce the gearbox input shaft into the driven plate
If necessary replace the hydraulic bearing. hub spline.
4. Take care that the input shaft if introduced without
shock. If necessary rotate the crankshaft to make the
input shaft fitting easier.
Avoid that the weight of the gearbox if supported by
the driven plate of the clutch during the assembly.
5. Check that the gearbox is in full contact with the
engine block and that the centering pins are well fitted.
6. Fix the gearbox to the engine block tightening all the
bolts with the appropriate torque.

1. Prepare the clutch and verify that the kit part number matches with the part number indicated in the catalog. 1. Check that the clutch is disengaging and reengaging well, allowing a smooth shifting of each
2. Check that the driven plate is well sliding and fitting over the input shaft Apply a small quantity of grease in the gear box ratio (including reverse).
hub splines. Be careful, for don’t apply excessive amount of grease. 2. Check that there is no abnormal noise during engaging and disengaging operation.
3. Position the driven plate in the flywheel, thanks to the appropriate centering tool (see the photo). 3. Check that there’s no abnormal vibration or noises whine increased engine speed in neutral up to
4. Position the cover assy centering it with the 3 pins and hand tightening 3 bolts at 120º angle and check that the 5000 rpm.
driven plate kept that centered position. Then hand tightening the remaining 3 bolts . 4. Check that there is no abnormal clutch sliding in driving conditions.
Recommended screws with a hexagonal head.

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