SOFAR 25-50KTLX-G3 - User Manual - 2023-12-14 - V1.4 - en-EU
SOFAR 25-50KTLX-G3 - User Manual - 2023-12-14 - V1.4 - en-EU
SOFAR 25-50KTLX-G3 - User Manual - 2023-12-14 - V1.4 - en-EU
50KTLX-G3
CONTENTS
01 About this manual 01
1.1 Copyright declaration 01
1.2 Structure of the manual 01
1.3 Scope 01
1.4 Target group 01
1.5 Symbols used 01
03 Product features 08
3.1 Product dimensions 08
3.2 Power grid types 08
3.3 Product dimensions 09
3.4 Labeling on the device 10
3.5 Functional features 10
3.6 Efficiency curve 11
04 Installation 13
4.1 Installation information 13
4.2 Installation procedure 13
4.3 Examination before installation 13
4.4 Tools 15
4.5 Installation location 16
4.6 Unpacking the inverter 18
4.7 Installation of the inverter 18
05 Electrical connections 20
5.1 Safety instructions 20
5.2 Electrical connection 21
5.3 Connections 21
5.4 Connecting the PE cables 21
5.5 Connecting the DC cables 22
5.6 5.6Connecting the AC power cables 24
5.7 Communication port 28
5.8 Energy meter connection 33
5.9 System monitoring 34
08 Troubleshooting handling 46
8.1 Troubleshooting 46
8.2 Maintenance 52
09 Technical data 54
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1.3 Scope
This product manual describes the installation, electrical connection, commissioning, main-
tenance and fault elimination procedures of the SOFAR 25 … 50KTLX-G3 inverters.
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This manual contains information on safe operation and uses symbols to ensure the safety
of persons and property as well as the efficient operation of the inverter. Please read through
the following symbol explanations carefully in order to prevent injury or property damage.
DANGER
Non-observance will result in death or serious injury.
Follow the warnings in order to prevent death or serious injury!
WARNING
Non-observance may result in death or serious injury.
Follow the warnings in order to prevent serious injury!
CAUTION
Non-observance may result in minor injury.
Follow the warnings in order to prevent injury!
ATTENTION
Non-observance may result in property damage!
Follow the warnings in order to prevent damage to or destruction of the product.
NOTE
Provides tips essential to the optimal operation of the product.
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This chapter details the safety information pertaining to the installation and operation of
the device.
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Mount the inverter to a suitable object with a sufficient load-bearing capacity (e.g. walls, PV
frames etc.) and ensure that the inverter is upright. Choose a suitable place for the
installation of electrical devices. Ensure that there is sufficient space for an emergency exit
which is suitable for maintenance. Ensure sufficient ventilation in order to guarantee an air
circulation for the cooling of the inverter.
DANGER
Dangerous DC voltage
Before establishing the electrical connection, cover the PV modules using opaque
material or disconnect the PV generator from the inverter. Solar radiation will
cause dangerous voltage to be generated by the PV generator!
DANGER
Danger through electric shock!
All installations and electrical connections may only be carried out by trained
electricians!
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IMPORTANT
Authorisation for grid feed-in
Obtain authorisation from the local power grid operator before connecting the
inverter to the public power grid.
NOTE
Voiding of guarantee
Do not open the inverter or remove any of the labels. Otherwise, SOFARSOLAR shall
assume no guarantee.
2.1.6 Operation
DANGER
Electric shock
Contact with the electrical grid or the device’s terminals may result in an electric
shock or fire!
Do not touch the terminal or the conductor which is connected to the electrical grid.
Follow all instructions and observe all safety documents that refer to the grid
connection.
CAUTION
Burning due to hot housing
While the inverter is being operated, several internal components will become very
hot.
Please wear protective gloves!
Keep children away from the device!
DANGER
Dangerous voltage!
· Before carrying out any repair work, first switch off the AC circuit breaker between
the inverter and power grid, and then the DC switch.
· After switching off the AC circuit breaker and the DC switch, wait a minimum of 5
minutes before starting any maintenance or repair work.
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IMPORTANT
Unauthorised repairs!
Following the elimination of any faults, the inverter should be fully functional once
more. Should any repairs be required, please contact a local authorised service centre.
The internal components of the inverter must NOT be opened without the
relevant authorisation. Shenzhen SOFARSOLAR Co., Ltd. assumes no responsibility
for any resulting losses or defects.
CAUTION
Beware of burning hazards due to the hot housing!
· While the inverter is in operation, only touch the display and the buttons, as the
housing can become hot.
ATTENTION
Implement earthing!
· The PV generator must be earthed in accordance with the requirements of the local
power grid operator!
· For reasons of personal safety, we recommend that all PV module frames and
inverters of the PV system arereliably earthed.
WARNING
Damage due to overvoltage
· Ensure that the input voltage does not exceed the maximum permissible voltage.
Overvoltage may cause long-term damage to the inverter, as well as other damage
that is not covered by the warranty!
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Symbols Description
Residual voltage is present in the inverter! Before opening the inverter, you
should wait five minutes to ensure that the capacitor has been fully
5min
discharged.
Earthing point
The inverter must always be transported and stored with the arrows
pointing upward
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3.Product features
This chapter describes the product features, dimensions and efficiency levels.
SOFAR 25 … 50KTLX-G3 inverters may only be used with photovoltaic modules which do
not require one of the poles to be earthed. In normal operation, the operating current
must not exceed the limits specified within the technical data. Only photovoltaic modules
may be connected at the input of the inverter (no batteries or other power sources must
be connected).
NOTE
· For the TT grid, voltage between N and PE should be less than 30 V.
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480
539
585 231
Front Side Back
bottom view
4-12
8-
126 126 10
176
7
80
2-
10
403 36
wall bracket
NOTE
· SOFAR 25…36KTLX-G3 inverters support 6-channel PV string input.
· SOFAR 40…50KTLX-G3 and the HV models support 8-channel PV string input.
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3.5.1 Functions
A. Digital inputs (DRMs)
The inverter can be switched on/off or the grid power can be controlled via the external
control.
B. Feeding of reactive power into the grid
The inverter is capable of generating reactive power and can also feed it into the grid. The
setting of the power factor (Cos Phi) can be controlled via the serial RS485 interface.
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E. Data transfer
The inverter (or a group of inverters) can be monitored remotely via the RS485 communica-
tion bus or via WiFi/GPRS.
F. Software update
The device supports local updates via USB stick and remote updates via WiFi/GPRS.
L1
L2
L3
100
99
98
Efficieny(%)
97
96 Vpv=540v
95 Vpv=620v
Vpv=850v
94
0% 20% 40% 60% 80% 100%
%of Rated Output Power
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120
100
%of Rated Output Power
80
60
40
20
0
180 190 200 210 220 230 240 250 260 270 280 290 300
Vgrid (V)
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4.Installation
4.1 Installation information
DANGER
Fire hazard
· Do NOT install the inverter on flammable material.
· Do NOT install the inverter in an area in which flammable or explosive material is
stored.
CAUTION
Burning hazard
· Do NOT install the inverter in places where it can be accidentally touched. The
housing and heat sink may become very hot while the inverter is being operated.
IMPORTANT
Weight of the device
· Take into account the weight of the inverter when transporting and moving it.
· Choose a suitable installation location and surface.
· Commission a minimum of two persons with the installation of the inverter.
· Do not set down the inverter upside-down.
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Therefore, the external packaging materials must be examined before the inverter is
installed. Check the external packaging material for damage, e.g. holes and cracks. If you
discover any cases of damage, do not unpack the inverter and contact the transport
company and/or dealer immediately. It is recommended that the packaging material
should be removed within 24 hours before installing the inverter.
① ②
Inverter SOFAR
Wall bracket ×1
25 … 50KTLX-G3 ×1
③ ④
⑤ ⑥
⑦ ⑧
⑨ ⑩
⑪ ⑫
AC terminal insulation
M6 hexagon screw ×1
partition ×4
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⑬ ⑭
⑮ ⑯
⑰ ⑱
⑲ ⑳
4.4 Tools
Prepare the tools required for the installation and the electrical connection.
① ② Model: Screwdriver
Model: Hammer Drill Recommend
drill @ 60 mm Function: Used to tighten and loosen
screws when installing the AC power
Function: Used to drill holes on the
cable; to remove and install the screws
wall
of the AC terminal
③ ④
Model: Removal Tool Model: Wire stripper
⑤ ⑥
Model: M6 Allen key Model: Crimping tool
Function: Used to turn the screw to Function: Used to crimp power cables
connect the rear panel to the inverter
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⑦ ⑧
Model: Multimeter Model: Marker
⑨ ⑩
Model: Spirit level
Model: Measuring Tape
Function: Used to align the wall
Function: Used to measure distances
bracket
⑪ ⑫
⑬ ⑭
Model: Socket wrench
Model: Anti-dust respiratory mask
Function: Used to install the expansion
Function: for the installer bolts
⑮
Model: Hammer
Function: Used to install the expansion
bolts
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80cm
50cm 50cm
50cm
200mm
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2.Lift the inverter out of the packaging and move it to its installation position horizontally.
ATTENTION
Mechanical damage
• In order to prevent injuries and damage to the device, ensure that the inverter is kept
balanced while it is being moved - it is very heavy.
• Do not place the inverter on its connections, as these are not designed to bear its
weight. Place the inverter horizontally on the ground.
• When you place the inverter on the ground, place foamed material or paper
underneath it in order to protect its housing.
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3.Place the inverter in the wall bracket. Secure the inverter to the wall bracket using the M6
hexagon screw.
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5.Electrical connections
5.1 Safety instructions
This topic describes the electrical connections of the inverter SOFAR 25 … 50KTLX-G3. Read
this section thoroughly and carefully before connecting the cables.
DANGER
Electrical voltage at the DC connections
· Ensure that the DC switch is OFF before establishing the electrical connection. The
reason is that the electrical charge remains in the capacitor after the DC switch has
been switched off. Therefore, at least 5 minutes must lapse before the capacitor has
been electrically discharged.
DANGER
Electrical voltage
· PV modules generate electrical energy when exposed to sunlight, and this may
present an electrical shock hazard. Therefore, cover the PV modules with an opaque
sheet before connecting to the DC input power cable.
NOTE
· Open circuit voltage of the PV strings should not exceed 1100 V.
ATTENTION
Qualification
· The installation and maintenance of the inverter must be carried out by an electrician.
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5.3 Connections
CAUTION
Damage during transportation
· Please check the product packaging and connections carefully prior to installation.
①② ③ ④ ⑤⑥ ⑦
⑦ AC output ⑧ Fans
ATTENTION
Pole earthing not permissible!
· As the inverter is transformerless, the plus and minus poles of the PV generator must
NOT be earthed. Otherwise, the inverter will malfunction. In the PV system, not all live
metal parts (e.g. PV module frames, PV frame, generator connection box housing,
inverter housing) require earthing.
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1.Remove the insulation of the cable. For outside use, cables of > 16mm² are
recommended for earthing).
3.Tighten the crimped ring terminal with the M6 screw by using a torque wrench of
5 to 7 Nm:
M6 screw
NOTE
· Maximum tolerance voltage ≥ 1100 V
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1.Insert the positive and negative DC cables into the corresponding cable glands.
L=8-10mm L=8-10mm
1 2
1.Positive DC cable 2.Negative DC cable
Positive
CAUTION
Danger of reverse polarity!
· Ensure that the polarity is correct before plugging into the DC connections!
3.Insert the crimped DC cables into the corresponding connector housing until you hear
a “clicking” sound.
Click
4
3.Positive 4.Negative
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4.Verify the voltage level of the DC input with a multimeter and ensure that the polarity
is correct.
5.Connect the DC connector to the inverter.
Positive
Negative
CAUTION
Danger of DC arcing
· Before removing the plus and minus connector, ensure that the DC switch has been
set to OFF.
In order to remove the plus and minus connection from the inverter, insert a removal key
into the locking and press on the key with the adequate force as shown in the following
illustration:
CAUTION
AC connection
· Each inverter must have its own circuit breaker.
· Do not connect any consumers between the inverter and circuit breaker!
· The AC disconnecting device must be easily accessible.
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NOTE
· The inverter SOFAR 25 ... 50KTLX-G3 has a built-in AFI (univ. sensitive residual current
protection). If an external AFI is required, we recommend an AFI type A or B RCD
featuring a residual current of 100 mA or higher.
· Please follow the national rules and regulations for the installation of external relais
or circuit breakers!
Dimensioning
For correct installation, five-core outdoor cables should be used. To simplify the installation
process, use flexible cables. The recommended cable specifications are listed in the f
ollowing table.
Grid
25KTLX-G3
33KTLX-G3
80 A/230 V/3P
36KTLX-G3
25.0 ... 50.0 16.0 ... 25.0 <50
40KTLX-G3
100 A/230 V/3P
45KTLX-G3
35.0 ... 70.0 16.0 ... 35.0
50KTLX-G3 120 A/230 V/3P
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NOTE
· The AC circuit breaker must comply to I△N=0.1A
· The resistance at connection point must less than 2Ω
You need to use five core outdoor cables, the recommended AC cable and residual current
device (RCD) can be used as below table:
If a RCD is required under local regulations, SOFAR recommends a type A or B RCD with
sensitivity of 100 mA or higher.
Where local electricity code requires an RCD with a lower leakage rating, the discharge
current might result in nuisance tripping of the external RCD. SOFAR recommends the
following measure in selecting an external RCD to avoid nuisance tripping:
1: Selecting appropriate RCD.
2: Configure the trip current of inverter internal RCD to a lower value that the trip current
of the external RCD.
Grid
Please choose the high-quality PV cable and ensure the power loss is less than 1%. The
inverter AC side to grid connection point must less than 100m.
The relationship between the leakage power in the AC cable and the cable length, the
cable cross-section, is displayed in the following illustration:
The AC output terminal is equipped with a high-current 5-core terminal block and a
customized waterproof cover (IP65). Please follow below steps to connect the AC cable.
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CAUTION
Electrical voltage
· Ensure that the grid has been switched off before removing the AC connector.
1. Remove the waterproof cover with a screwdriver, and remove the stopper from the
waterproof cable gland;
2. Select the suitable cable according to the table above. Remove the insulating layer of
the AC output cable using a wire stripper and in accordance with the following
illustration, and then guide the cables through the cable gland.
3. Connect the cables to the AC terminal block and tighten the M8 screws (6 ... 10 Nm)
and M6 screws (5 ... 7 Nm). Then tighten the AC cover screws (2 ... 3 Nm);
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NOTE
· When an aluminum cable is used, a copper/aluminum conversion terminal is
required. This is supplied together with the copper terminals.
1 2
1:USB Port
2:COM Port
1 2 3 4
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12-15mm
20-25mm
Housing
Housing
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NOTE
· The DRM0 inputs need a 15kΩ resistor in series to the input to feed-in power!
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Grid Protection
Relays
15kΩ
15kΩ
15kΩ
15kΩ
15kΩ
GND DRM 5 6 7 8
Ripple Control
Receiver
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Grid Protection
Relays
15
kΩ
GND K1 K2 K3 K4
Ripple Control
Receiver
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NOTE
· The Logic interface has to be activated in the LCD screen of the inverter, or with
SOFAR View App:
DRM0 active: Remote Shutdown
DRMn active: active power feed-in limitation function
· Also, the power levels in percentage can be adjusted if needed
5 RS485+ (A2) 24
6 RS485- (B2) 25
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NOTE
· The arrow of the CT’s must point to the grid
There is different feed-in limitation modes available, which can be set in the LCD screen menu:
"Feed-in Limit" menu
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NOTE
· The RS485 line may not be any longer than 1000 m
· Assign each inverter its own modbus address (1 to 31) via the LCD display
· At the last inverter, put a termination resistor of 120 Ohm between RS485+ and
RS485-
RS 485/USB
RS 485/USB
RS 485 RS 485 RS 485
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NOTE
· The Stick Loggers are using the outgoing TCP port 10000, which could be blocked in
some internet routers
Result
The WiFi stick begins to send data to SolarMAN.
Register your system at the website home.solarmanpv.com. For this, enter the serial
number found on the stick logger.
Installers use the portal at pro.solarmanpv.com
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Configuration steps
1. After starting the app, register as a new user or enter the current SOLARMAN access
data.
2. Create a new system and save the system data.
3. Scan the barcode of the stick logger to assign an inverter to the system.
4. Go to the newly created system in order to configure the stick logger (device/logger)
5. Press the button on the WiFi stick for 1 second to activate the WPS mode of the stick
so that the smartphone can be connected to the WiFi stick.
6. Now, select your local WiFi network for Internet access and enter your WiFi password.
7. The WiFi stick is configured with the access data.
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Reset button
Keystroke Description
5 sec. Restart
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ATTENTION
Check the voltage range
· Ensure that the DC and AC voltages are within the permissible range of the inverter.
NOTE
• Different distribution network operators in various countries have differing require-
ments for the grid connection of grid-coupled PV inverters.
• Ensure that you have selected the correct country code according to regional
authority requirements, and consult a qualified electrician or employees of
electrical safety authorities.
• SOFARSOLAR is not responsible for the consequences of selecting the incorrect
country code.
• The selected country code influences the device grid monitoring. The inverter
continuously checks the set limits and, if required, disconnects the device from the
grid.
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iOS Android
After switching on the inverter, the app finds the unit via Bluetooth under its serial number.
The app password for the installation is 6868, for the end customer 8888.
NOTE
· If the Bluetooth connection does not work, please carry out a firmware update of
the inverter.
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Buttons
LED’s
Normal (green) illuminates: “Normal” state
flashes: “Wait” or “Check” state
Alarm (red) illuminates: “Error”
GFI (red) illuminates: GFCI faulty
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Status Description
The inverter checks the insulation resistance, relays and other safety
requirements. It will also carry out a self-test to ensure that its
Check software and hardware are functioning faultlessly. If an error or a
fault occurs, the inverter will go into the “Error” or “Continuous” state.
The inverter goes into the “Normal” state, and feeds current into the
Normal
grid
The inverter goes into the “Fault” state if an error or a fault occurs. It is
Fault
normally reset automatically by the inverter.
Main menu
1. Enter Settings ”See “Settings
“Settings” menu
1. Set time Sets the system time for the inverter
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13. PCC select Select either PCC Meter (default) or PCC ARPC.
NOTE
· The Autotest function is only applicable in Italy. Please contact SOFARSOLAR for the
specific steps.
Password
Several settings require a password to be entered (the standard password is 0001). When
entering the password, press briefly to change the figure and press and hold to confirm the
current figure.
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2. Event list
1. Inverter type
2. Serial number
3. Soft version
4. Hard version
5. Country
6. Modbus address
7. Input mode
Display time
Displays the current system time.
Software update
The user can update the software via the USB flash drive. SOFARSOLAR will provide the
firmware update when it is required.
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8. The system will then successively update the main DSP, auxiliary DSP and ARM
processors. Pay attention to the displays.
9. If an error message appears, switch off the DC switch and wait until the LCD screen
goes out. Then, switch the DC switch back on and proceed with the update from step 5.
10. After the update is complete, switch the DC switch off and wait until the LCD screen
goes out
13. You can check the current software version in item “3. Software version” of the
SystemInfo menu.
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8.Troubleshooting handling
8.1 Troubleshooting
This section contains information and procedures pertaining to the remedying of potential
problems with the inverter.
To carry out troubleshooting, proceed as follows:
• Check the warnings, error messages or error codes displayed on the screen of the inverter.
If no error information is displayed on the screen, check whether the following require-
ments have been fulfilled:
• Has the inverter been set up in a clean, dry, well-ventilated area?
• Is the DC switch set to ON?
• Are the cables sufficiently dimensioned and short enough?
• Are the input connections, output connections and the wiring all in good condition?
• Are the configuration settings for the relevant installation correct?
• Are the display field and the communication cables correctly connected and undam-
aged?
Please proceed as follows to display the recorded problems: Hold the button down to
bring up the main menu of the standard interface. Select “2. Event list” and hold the
button down to bring up the event list.
NOTE
· In the case of devices equipped with a stick logger, the alarm information can be
viewed on the monitoring portal and retrieved via the smartphone app.
The voltage of the power If the alarm occurs occasionally, then the
01 GridOVP reason may be the power grid. The
grid is too high inverter automatically returns to its
normal operating state when the power
grid is back to normal.
The voltage of the power
02 GridUVP If the alarm is occurring frequently, check
grid is too low
whether the grid voltage/frequency is
within a permissible range. If it is, check
03 GridOFP The grid frequency is too high the AC circuit breaker and the AC cables
of the inverter.
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DC current measurement
18 HwADFaultDCI ID15-ID24 are internal errors of the
error
inverter. Switch the DC switch OFF,
Grid voltage measure- wait 5 minutes and then switch
19 HwADFaultVGrid the DC switch ON. Check whether
ment error
the error has been rectified. If not,
20 GFCIDeviceFault GFCI measurement error please contact the technical
support department.
21 MChip_Fault Master chip error
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Communicati The EEPROM of the ID95 ... ID96 are internal errors of
95 onboardEEP communications board is the inverter. Switch the DC switch
ROMfault faulty OFF, wait 5 minutes and then
switch the DC switch ON. Check
whether the error has been
RTCclockchip The RTC clock chip is
96 rectified. If not, please contact the
anomaly faulty
technical support department.
8.2 Maintenance
Inverters do not generally require daily or routine maintenance. Before carrying out
cleaning, ensure that the DC switch and AC circuit breaker between the inverter and power
grid have been switched off. Wait at least 5 minutes before carrying out cleaning.
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ATTENTION
Regularly clean or maintain
· Broken or faulty fans may cause cooling issues, which may lead to limited heat
dissipation and a lower working efficiency of the inverter.
3. Unscrew the screws at the fan position, unplug the terminals at the interface between
the fan and the inverter and then remove the fan:
4. Use a soft brush to clean the fan. In case of damage, ensure to replace it in time.
5. Reinstall the inverter according to the above steps.
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9.Technical data
SOFAR SOFAR SOFAR SOFAR SOFAR SOFAR SOFAR
Datasheet 25KTLX- 30KTLX- 33KTLX- 36KTLX- 40KTLX- 45KTLX- 50KTLX-
G3 G3 G3 G3 G3 G3 G3
Input (DC)
Recommended max.
PV input power (Wp) 37500 45000 49500 54000 60000 67500 75000
Output (AC)
Rated power (W) 25000 30000 33000 36000 40000 45000 50000
Max. AC power (VA) 28000 34000 37000 40000 44000 50000 55000
Max. output current (A) 42.4 51.5 56.0 60.6 66.7 75.8 83.3
Rated grid voltage 3 / N / PE, 230 / 400
Grid voltage range 310 – 480 Vac (according to local standard)
Rated frequency 50 Hz / 60 Hz
Grid frequency range 45 – 55 Hz / 55 – 65 Hz (according to local standard)
Active power adjustable
range 0 – 100%
THDi < 3%
Power factor 1 default (adjustable +/-0.8)
Performance
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Protection
DC reverse polarity
protection Yes
Communication
Standard communication
RS485 / WiFi / Bluetooth, optional: Ethernet
mode
General Data
Ambient temperature
-30℃ – 60℃
range
Self-consumption at
<3
night (W)
Topology Transformerless
Degree of protection IP65
Allowable relative
0 – 100%
humidity range
Max. operating altitude 4000 m
Noise < 60 dB
Weight (kg) 36 37
Cooling Fan
Dimension (mm) 585*480*220
Display LCD, App via Bluetooth
Warranty 10 years, optional: up to 20 years
Standard
EMC EN 61000-6-1, EN 61000-6-2, EN 61000-6-3, EN 61000-6-4
Safety standards IEC 62109-1/2, IEC 62116, IEC 61727, IEC 61683, IEC 60068(1,2,14,30), IEC 60255
VDE V 0124-100, V 0126-1-1, VDE-AR-N 4105, CEI 0-21/CEI 0-16,
Grid standards
UNE 206 007-1, EN 50549, G98/G99, EN 50530
55
Version 1.4
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