3281p en
3281p en
3281p en
124
198
367
31
60
284
22
62
347
343
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1
4
34
33
15
68
30
This manual concerns the alternator which you have just purchased.
We wish to draw your attention to the contents of this maintenance manual.
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CONTENTS
1 - RECEIPT.............................................................................................................................4
1.1 - Standards and safety measures................................................................................ 4
1.2 - Inspection.................................................................................................................. 4
1.3 - Identification.............................................................................................................. 4
1.4 - Storage...................................................................................................................... 4
1.5 - Application................................................................................................................. 4
1.6 - Contraindications to use............................................................................................ 4
2 - TECHNICAL CHARACTERISTICS....................................................................................5
2.1 - Electrical characteristics............................................................................................ 5
2.2 - Mechanical characteristics........................................................................................ 5
3 - INSTALLATION..................................................................................................................6
3.1 - Assembly................................................................................................................... 6
3.2 - Checks prior to first use............................................................................................. 7
3.3 - Terminal connection diagrams................................................................................... 7
3.4 - Commissioning.......................................................................................................... 9
3.5 - Setting up.................................................................................................................. 9
4 - SERVICING - MAINTENANCE.........................................................................................10
4.1 - Safety measures...................................................................................................... 10
4.2 - Routine maintenance............................................................................................... 10
4.3 - Bearings...................................................................................................................11
4.4 - Mechanical defects...................................................................................................11
4.5 - Electrical faults........................................................................................................ 12
4.6 - Dismantling, reassembly......................................................................................... 14
4.7 - Installation & maintenance of the PMG................................................................... 15
4.8 - Table of characteristics............................................................................................ 16
5 - SPARE PARTS.................................................................................................................17
5.1 - First maintenance parts........................................................................................... 17
5.2 - Technical support service........................................................................................ 17
5.3 - Exploded views, parts list and tightening torque..................................................... 18
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Nameplate
So that you can identify your machine
quickly and accurately, we suggest you fill
in its specifications on the nameplate.
The machine name is defined according
to various criteria:
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5+ 6- T4 T5 T6
Field
T1 T2 T3
Armature
Surge suppressor
PMG
5+ 6- T4 T5 T6
Field
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T3-W1 T2-V1
AVR connector 0 - 380 V
Ph3-L3 Ph2-L2
Ph1-L1
C Bobinage
50 Hz 60Hz
T6 -W2 T1-U1
Delta
6S 220 - 240 220 - 255
3 PH Connection using optional kit
T4-U2 8S 200 220 - 240
T3-W1 Consult the factory
T5-V2 T2-V1 AVR connector 0 - 220 V
Ph3-L3 Ph2-L2
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- System short-circuit
- Misparalleling
Alternator damaged by a Possible consequences
Abnormal - Broken or damaged coupling
significant impact, followed by
noise - Broken or bent shaft end
humming and vibration
- Shifting and short-circuit of main field
- Fan fractured or coming loose on shaft
- Irreparable damage to rotating diodes/AVR, surge suppressor
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ASSEMBLY B
6 - Field 5+
During this procedure, make sure that 50 +
the alternator is disconnected from any
40 60
30
70
80
90
100
fully tightened.
0
- DC
Variac AC
1) Stop the unit, disconnect and isolate the 220V
12V
AVR wires.
2) There are two ways of creating an
assembly with separate excitation.
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70
Ø 230
Ø130
79
• Tools required
To fully dismantle the machine, we 33
recommend using the tools listed below:
- 1 ratchet spanner + extension 36
LSA 51.2
- 1 torque wrench
- 1 set of flat spanners : 8, 10, 18, 19 mm 72
- 1 socket set : 8, 10, 13, 16, 18, 19, 21, 24,
30 mm 78
- 1 socket with male ferrule : 5 mm
Ø 210
Ø140
40
• Screw tightening torque
36
Screw Torque - Remove the air intake grille (47).
IDENTIFICATION
Ø N.m - Disconnect the diode bridge (106): 5 leads.
Diode bridge screw M 6LSA 50.1
5.6 - Remove the 3 screws of the diode bridge
on the shaft.
Diode nut M 12 10
- Remove the diode bridge.
Shield / Frame screw M 12 62 - Remove the 4 screws (72) of the inner
Discs / Sleeve screw M 20 300 bearing retainer (78).
Ø 230
14
210
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WARNING
60
appropriate lubrication (68 and 78).
- Tighten the 4 screws on the bearing
retainer (68 and 78).
48
- Refit and connect the diode bridge.
LSA 51.2 30 - Refit the air intake grille (47).
60
If the rotor has been fully rewound, it
must be rebalanced.
- Remove the 6 screws (411) and 4 screws
(62). 4.7 - Installation and maintenance of
WARNING
- Tap off the DE shield (410) from the stator the PMG
(1). The PMG reference for the LSA 50.1 / 51.2
- Extract the ball bearing (60) with a puller.
is PMG 4.
- Fit the new bearing, after heating it by
induction system to 80°C maximum.
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Rep. Description Qty LSA 50.1 Part numbers should be identified from the
Emergency kit ALT050KD002 exploded views and their description from
the parts list.
6 Diodes set ALT050KD001
112 Varistor 1 18140275087 To ensure that our products operate correctly
198 AVR 1 R 449 and safely, we recommend the use of original
manufacturer spare parts.
Spare 16A fuses set 1 PEL016FG005 In the event of failure to comply with this
106 Rotating diode 1 DT0813938 advice, the manufacturer cannot be held
responsible for any damage.
Others spare parts
60 D.E. bearing 1 6226 C3
70 N.D.E. bearing 1 6226 C3
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106
47
72
41
36
50
36
79
203
349
198
205
70
190
78
193
90
48
91
49
100
P1
P5
P4
P3
P2
18
1
4
34
33
15
320
280
271
300
275
279
270
59
41
17
321
Option SAE 0
325
322
323
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47
106
41
72
50
203
36
198
79
205
349
190
70
193
78
48
90
49
P1
91
P5
P4
P3
P2
100
18
1
4
34
33
15
68
60
280
271
300
275
279
270
59
41
17
22
Option SAE 0
410
411
62
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106
47
41
36
50
70
203
36
78
198
90
205
91
190
100
193
48
28
49
P1
P5
P4
P3
P2
1
4
34
280
271
300
275
279
270
59
41
19
33
30
320
321
15
322
323
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106
47
41
36
50
70
203
36
78
198
90
205
91
190
100
193
48
28
49
P1
P5
P4
P3
P2
1
4
19
320
280
271
300
275
279
270
59
33
41
34
321
62
33
68
60
15
30
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Recyclable materials
Our alternators are mainly constructed from
iron, steel and copper materials, which can
be reclaimed for recycling purposes.
These materials can be reclaimed through a
combination of manual dismantling,
mechanical separation and melting
processes. Our technical support depart-
ment can provide detailed directions on how
to dismantle products on request.
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Electric Power Generation Installation and maintenance 3281 en - 2018.06 / p
This Declaration applies to the generators designed to be incorporated into machines complying with the
Machinery Directive Nr 2006/42/EC dated 17 May 2006.
LSA40, LSA42.3, LSA44.2, LSA44.3, LSA46.2, LSA46.3, LSA47.2, LSA49.1, LSA49.3, LSA50.1, LSA50.2,
LSA51.2, LSA52.2, LSA52.3, LSA53.1, LSA53, LSA53.2, LSA54, LSA54.2, TAL040, TAL042, TAL044,
TAL046, TAL047, TAL049, as well as their derivatives, manufactured by Leroy-Somer or on Leroy-Somer's
behalf, comply with the following International Standards and Directive:
Furthermore, these generators, designed in compliance with the Machine Directive Nr 2006/42, are therefore
able to be incorporated into Electrical Gen-Sets complying with the following International Directives:
WARNING:
The here mentioned generators should not be commissioned until the corresponding Gen-Sets have been
declared in compliance with the Directives Nr 2006/42/EC and 2014/30/UE, as well as with the other relevant
Directives.
Leroy-Somer undertakes to transmit, in response to a reasoned request by the national authorities, relevant
information on the generator.
Technical Managers
J.P. CHARPENTIER Y. MESSIN
4152 en - 2017.05 / m
The contractual EC Declaration of Conformity and Incorporation can be obtained from your contact on
Moteurs Leroy-Somer
request.
Siege social : Boulevard Marcellin Leroy CS 10015 - 16915 Angoulême cedex 9 - France
SAS au capital de 65 800 512 € - RCS Angoulême 338 567 258
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Service & Support
Life Extension
•Reconditioning Start-up
•System upgrade
•Commissioning
•Training
Optimisation
•Monitoring Operation
•System audit •Genuine spare parts
•Repair services
Contact us:
Americas: +1 (507) 625 4011
Europe & Rest of the world: +33 238 609 908
Asia Pacific: +65 6250 8488
China: +86 591 88373036
India: +91 806 726 4867
Middle East: +971 4 5687431 Scan the code or go to:
service.epg@leroy-somer.com www.lrsm.co/support
www.emersonindustrial.com
www.leroy-somer.com/epg
Linkedin.com/company/Leroy-Somer
Twitter.com/Leroy_Somer_en
Facebook.com/LeroySomer.Nidec.en
YouTube.com/LeroySomerOfficiel
3281 en - 2018.06 / p