Toyox ENG
Toyox ENG
Toyox ENG
com/
Headquarters Plant
Development of high-function products and practice of stable delivery
Technical Center
Development of innovative technologies
ASEAN Plant
Base for supply to Asia
Dedicated Food Plant
Under thorough sanitary administration V
o
l
1
.
http://english.toyox-hose.com/
○ The actual color for the listed products may differ slightly from the pictures shown.
○ Specification in this document is subject to change without prior notice for improvements. Copyright Ⓒ 2014 - TOYOX CO.,LTD. Published as 5th edition Apr. 2018 14.09-18.04-05.18
Optimal complete hose solution set ® for worksite improvements
Guangzhou Branch Iron and Steel Manufacturing Kawasaki Heavy Industries, Kobe Steel, JFE Steel, NIPPON STEEL & SUMITOMO METAL, etc.
ASEAN Plant Glass Manufacturing Asahi Glass, Nippon Electric Glass, etc.
イ販売会社 Printing Industry Komori, Dai Nippon Printing, Toppan Printing, etc.
Thai Distributor
Electronics and Olympus, Canon, Kyocera, Sharp, Sony, TDK, Toshiba, Nikon, Panasonic, Hitachi,
Precision Instruments Fujifilm, Mitsubishi Electric, etc.
Household Appliances Takara Standard, TOTO, LIXIL, etc.
Semiconductor Industry ULVAC, Tokyo Electron, Murata Manufacturing, etc.
Chemical Industry Shin-Etsu Chemical, Sumitomo Chemical, Mitsubishi Chemical, etc.
Indonesia Office
Industrial Robot Industry NEC, FANUC, Nachi-Fujikoshi, etc.
Paper and Pulp Industry Elleair Texel, Oji Paper, etc.
1
・ The actual color for the listed products may differ slightly from the pictures shown.
・ Specification in this document is subject to change without prior notice for improvements.
For inquiry http://english.toyox-hose.com/ 2
For inquiry http://english.toyox-hose.com/
How to use this catalog You can select products through various ways of searching.
How to select 1 Select by use/fluid How to read the product detail pages
Hose by use ※ The working pressure varies depending on hose size. For details, be sure to refer to the product detail pages and our website, etc. Compatible couplings Materials indicated below are only basic materials of the couplings body.
Function Function Hose Coupling Kit (Assemblies) Cap nut couplings Other couplings
Hose ID
Transport
function
Antistatic
No Separate waste required (Hose)
Silicone integrally MALE KAMLOK Male/female Male/female KAMLOK Dedicated for Nipple set
TOYOCONNECTOR TOYOCONNECTOR
mm FERRULE molded ferrule (Coupler and TOYOFUSSO dedicated for
coupling Hexagon Nut COUPLER pipe thread pipe thread (FERRULE) (Thread)
adapter) W-SAFETY
mark
Thin Thick
Working P.71 P.38 P.73 P.73 P.40 P.74 TCFS P.68 P.63 P.75 P.41 P.84
▲
Major Fluids
Application
Material
Part Temperature
Product Name Inner hose Nipple
Number
▲ ▲
Outer hose ※
TC6-F P.69
℃ Working Pressure
Pressure
Vacuum
MPa
Nontoxic material (Food grade)
Thin Thick SUS Silicone SUS SUS Brass SUS SUS SUS, Brass SUS, SUS Semi-stainless steel
rubber Bronze
(W-SAFETY)
Brass
(Dedicated nipple)
Reusable Reusable Reusable Reusable
TOYOSILICONE THERMO
○ Below 70℃
6.3 25.4
http://english.toyox-hose.com/
P.39
▲
※4
TSITH ○ ― Silicone
rubber -30 ∼ 120 ∼ ― ― ◎ ○ ○ ○ ○ ― ― ― ◎ ― ○ ○ For inquiry
※6 ※6, ※7, ※8
1.0 0.5
TOYOSILICONE
○ Below 70℃ For General Piping and Oil Resistant
Use/fluid
4.8 50.8
Chemical resistant (Solvent)
P.33 ※1 ※4 OIL
▲
Hose
FDA registered
12.7 38.1
P.35 ※1 Transparent Oil resistant For pressure feed
▲
HTSI ○ ○
Silicone -30 ∼ 130 ∼ ◎ ◎ ◎ ○ ○ ○ ○ ― ○ ― ◎ ○ ○ ○ ○ ○ ○
Shape retaining
rubber
P.36 19.5 50.8 ※1 hose - Can be used for piping in a tight area
▲
provided.
structure figure
FDA registered MPa
characteristics eliminates pressure loss and saves energy consumption
TOYOSILICONE-S2
・ General piping compatible with a wide range of fluids including water, oil,
○ Below 70℃
number
-0.05 0.2 0.2 Soft PVC
TOYOFUSSO
9 50
Point
P.41
▲
※2
◎
Fluorine
FF ○ ― -5 ∼ 70 ∼ ◎ ― ― ◎ ◎ ◎ ◎ ◎ ― ― ◎ ○ ○ ○ ○ ○ ○
PVC
0.5 0.2 ※5, ※6 ※5, ※6, ※7 ※6, ※7 ※6, ※8 Two types of reinforcement materials prevent bending and twisting.
TOYOFUSSO-E
12 25
High-tensile plastic wire and polyester specialized composite reinforcement structure make the hose resistant to bending
(Antistatic) ※3
◎
P.42 Fluorine and twisting, providing stable flow volume for your production.
▲
FFE ○ ― -5 ∼ 70 ∼ ◎ ― ― ◎ ◎ ◎ ◎ ◎ ― ◎ ◎ ○ ○ ○ ○ ○ ○
Polyurethane
0.5 0.3 ※5, ※6 ※5, ※6, ※7 ※6, ※7 ※6, ※8
■ Improvement case ※ The degree of effect varies depending on the operating conditions.
Powder
※2
○
TFB ○ ― PVC -5 ∼ 70 ∼ ◎ ― ◎ ◎ ○ ― ○ ― ― ― ◎ ○ ○ ○ ○
※5, ※6 ※5, ※6, ※7 ※6, ※7
1.0 0.3
TOYOFOODS-S
P.43 25 100
▲
※2
○
TFS ○ ○ PVC -5 ∼ 70 ∼ ◎ ― ○ ◎ ○ ― ○ ― ◎ ― ― ○ ○ ○ ○
※5, ※6 ※5, ※6, ※7 ※6, ※7
-0.1 0.3 0.1
MPa
TOYORING-F (Comparison of
P.44 15 50.8
TOYOX)
▲
※2
○
Air
TGF ○ ○ PVC -5 ∼ 70 ∼ ◎ ― ○ ◎ ○ ― ○ ― ◎ ― ◎ ○
※5, ※6
○
※5, ※6, ※7
○
※6, ※7
○ Collapses occur
-0.1 0.3 0.2
MPa
■ HYBRID TOYORON Hose Changes in Pressure
※1 TCFS compliant only. ※2 TC3-F and TC6-F compliant. ※3 TC3-F compliant only. ※4 TCSBS compliant only. ※5 Anti-fluid accumulation. Resistance by Temperature (Reference)
※6 Leak and disconnection prevention. ※7 Easy-to-insert. ※8 Energy saving. (MPa) (MPa)
9φ
1.5 1.5
7 Selection table of food grade hoses Chemical resistance data Precautions Reference Material
8
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements. 27 87 95 126
12φ
15φ
Working Pressure
19・25φ
1.0 1.0
Select an intended use/fluid category from the Selection table of hoses for each use/fluid and
Use/fluid Use/fluid
STEP 1
0.5 0.5
* The chart does not indicate guaranteed values. Please consider them guidelines for use.
STEP 2
Find the selection table of use/fluid you want to select and then compare characteristics of each Product number, dimensions, HTR-12
HTR-15
1/2
5/8
12×18
15×22
0∼1.2
0∼1.0
0∼0.8
0∼0.8
19
25
100
100
50
70
●
● ●
Transportation
Pressure
Transportation
Pressure
hose, e.g. functions and materials indicated in the table, to select applicable hose and couplings for
HTR-19 3/4 19×26 0∼1.0 0∼0.6 16 50 90 ● ● ●
▲
Please make sure to check "Precautions to ensure safe usage" on page 105.
Product photos and reference pages are indicated. for each size are indicated. Chemical resistance data Precautions Reference Material
87 104・105 126 48 feed and vacuum
Check the details of selected hose and couplings in respective product pages to confirm the selection. applications is indicated.
STEP 3
※ The working pressure varies depending on hose size. For details, refer to the standard table.
How to select 2 Select by worksite improvement examples Selection table of food grade hoses, chemical
resistant data, precautions, and reference pages
of reference materials are indicated.
For search by troubles of hoses and couplings in worksite, please see here. (Refer to page 21 ∼ 26).
Typical improvement examples of hoses and couplings onsite are provided by worksite.
pan
Hot water in the
Hose is temperature
disconnected controller leaked.
Glu
g glu
g
Heat resistant Nontoxic material (Food grade) Chemical resistant Oil resistant
Improvement Improvement Improvement Improvement
Hoses with product functions suited Hoses with product functions suited for Hoses with product functions suited Hoses with product functions
Changed to【TOYOSILICONE Hose Assemblies】
for leak and disconnection prevention
Changed to【 TOYOSILICONE Hose Assemblies 】 Changed to heat resistant【 TOYOSILICONE THERMO Hose 】and Changed to【 HYBRID TOYORON Hose 】 for heat resistant applications. nontoxic materials (Food grade) applications. for chemical resistant applications. suited for oil resistant applications.
that is heat resistant and rupture resistant 【 TOYOCONNECTOR 】for leak and disconnection prevention that is not easily bent
Product used in this example is… Product used in this example is… Product used in this example is… Product used in this example is…
suited for water applications. suited for powder applications. suited for air applications. suited for solvent applications.
Case There was a gap between the Case The hose of a filling machine used at Case Raw material was stuck in the hose due Case Condensation on the cooling hose
03 hose and coupling, so foreign 04 −6℃ was hardened and it was broken 07 to the electrostatic, which resulted in 08 occurred. The insulator was covered
Cap nut type Crimping type Cam arm type These products appear in this
couplings. couplings. couplings. catalog for the first time.
For search by product name, number, materials and functions, etc., please see here (Refer to page 5 ∼ 6 and page 29 ∼ 30).
Improvement Improvement Improvement Improvement
Changed to【 TOYOSILICONE Hose Assemblies 】that causes Changed to【 HYBRID TOYOSILICONE Hose Assemblies 】 Changed to antistatic Changed to【 TOYODROP Hose 】
less fluid accumulation and needs no disassembly cleaning that is cold resistant, flexible and not easily bent 【 TOYOTOP-E Hose 】 with integral insulator
Product used in this example is… Product used in this example is… Product used in this example is… Product used in this example is…
Food safety TOYOSILICONE HYBRID TOYOTOP-E TOYODROP
Hose Productivity TOYOSILICONE Productivity Hose Productivity Hose
3 4
Productivity
・The actual color for the listed products may differ slightly from the pictures shown.
P.33 Hose P.53 P.55
improvement improvement improvement
▲
▲
▲
improvement P.35
▲
P.63
・Specification in this document is subject to change without prior notice for improvements.
▲
P.71
▲
※ The above is examples only. TOYOX responds to various situations our customers face. Please feel free to contact us. ※ The above is examples only. TOYOX responds to various situations our customers face. Please feel free to contact us.
21 Selection table of food grade hoses Chemical resistance data Precautions Reference Material
22
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements. 27 87 95 126
For inquiry http://english.toyox-hose.com/
C O N T E N T S
Overall Contents
HYBRID : Products having high functionality in combination with various technologies in "layering", "reinforcement" and "connection".
※ Applications and fluid indicated beside each product name are only provided for reference for selection.
Index (hoses) For closer selection, please consult the selection table starting at page 7.
5 6
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements.
For inquiry http://english.toyox-hose.com/
Heat resistant Selection table of hoses and couplings for each use/fluid ※ Use this selection table for a guide for selecting your hoses and couplings. Product standards and applicability of hoses and couplings vary depending
on size and hose types, so please check the product detail pages and our website, etc. Be sure to confirm chemicals, oil, detergents etc. before use.
Hose by use ※ The working pressure varies depending on hose size. For details, be sure to refer to the product detail pages and our website, etc. Compatible couplings Materials indicated below are only basic materials of the couplings body.
Function Function Hose Coupling Kit (Assemblies) Cap nut couplings Other couplings
Heat resistant
Hose ID
Transport
function
Antistatic
No Separate waste required (Hose)
Silicone integrally KAMLOK Dedicated for Nipple set
mm MALE KAMLOK Male/female Male/female TOYOCONNECTOR TOYOCONNECTOR (Coupler
FERRULE molded ferrule and dedicated for
Hexagon Nut COUPLER pipe thread pipe thread adapter) TOYOFUSSO W-SAFETY
(FERRULE) (Thread)
coupling
Thin Thick
Working P.71 P.38 P.73 P.73 P.40 P.74 TCFS P.68 P.63 P.75 P.41 P.84
▲
Major Fluids
Application
Material
Part Temperature
Product Name Inner hose Nipple
Number Range TC3-F P.69 set
▲ ▲
Outer hose ※
TC6-F P.69
℃ Working Pressure
Pressure
Vacuum
MPa
Nontoxic material (Food grade)
Thin Thick SUS Silicone SUS SUS Brass SUS SUS SUS, Brass SUS, SUS Semi-stainless steel
rubber Bronze
(W-SAFETY)
Brass
(Dedicated nipple)
Reusable Reusable Reusable Reusable
TOYOSILICONE THERMO
○ Below 70℃
P.39 6.3 25.4
▲
※4
Silicone ―
TSITH ○ ― -30 〜 120 〜 ― ― ◎ ○ ○ ○ ○ ― ― ― ◎ ○ ○
rubber
※6 ※6, ※7, ※8
1.0 0.5
TOYOSILICONE
○ Below 70℃
4.8 50.8
Chemical resistant (Solvent)
P.33 ※1 ※4
▲
Silicone
TSI ○ ― -30 〜 150 〜 ◎ ◎ ◎ ○ ○ ○ ○ ― ― ― ◎ ○ ○ ○ ○ ○ ○ ○ ○
rubber
※5, ※6 ※5, ※6 ※5, ※6 ※5, ※6 ※6 ※5, ※6, ※7 ※6, ※7
1.0 0.3
FDA registered
HYBRID TOYOSILICONE
○ Below 70℃
P.35 12.7 38.1 ※1
▲
Silicone
HTSI ○ ○ -30 〜 130 〜 ◎ ◎ ◎ ○ ○ ○ ○ ― ○ ― ◎ ○ ○ ○ ○ ○ ○
rubber
※5, ※6 ※5, ※6 ※5, ※6 ※6 ※5, ※6, ※7
-0.05 0.5 0.5
FDA registered MPa
TOYOSILICONE-S
○ Below 70℃
P.36 19.5 50.8 ※1
▲
Silicone
TSIS ○ ○ -30 〜 150 〜 ◎ ◎ ◎ ○ ○ ○ ○ ― ◎ ― ― ○ ○ ○ ○ ○ ○
rubber
※5, ※6 ※5, ※6 ※5, ※6 ※6 ※5, ※6, ※7
Hot water, Warm air, Oil, Food
Oil resistant
TOYOSILICONE-S2
○ Below 70℃
P.36 19.5 50.8
▲
Silicone
TSIS2 ○ ○ -30 〜 150 〜 ◎ ◎ ◎ ― ○ ○ ○ ― ◎ ― ― ○ ○ ○ ○ ○
rubber
※5, ※6 ※5, ※6 ※5, ※6 ※6
Heat resistant
TOYOSILICONE-P
○ Below 70℃
Silicone
TSIP ○ ○ -30 〜 100 〜 ◎ ◎ ◎ ○ ○ ○ ○ ― ○ ― ◎ ○ ○ ○ ○ ○
rubber
※5, ※6 ※5, ※6 ※5, ※6 ※6
-0.05 0.2 0.2
FDA registered MPa
Water
TOYOFUSSO
P.41 9 50
▲
※2
◎
Fluorine
FF ○ ― -5 〜 70 〜 ◎ ― ― ◎ ◎ ◎ ◎ ◎ ― ― ◎ ○ ○ ○ ○ ○ ○
PVC ※5, ※6 ※5, ※6, ※7 ※6, ※7 ※6, ※8
0.5 0.2
TOYOFUSSO-E
(Antistatic) 12 25 ※3
◎
P.42 Fluorine
▲
FFE ○ ― -5 〜 70 〜 ◎ ― ― ◎ ◎ ◎ ◎ ◎ ― ◎ ◎ ○ ○ ○ ○ ○ ○
Polyurethane ※5, ※6 ※5, ※6, ※7 ※6, ※7 ※6, ※8
0.5 0.3
Powder
TOYOFOODS
P.43 6 50
▲
※2
○
TFB ○ ― PVC -5 〜 70 〜 ◎ ― ◎ ◎ ○ ― ○ ― ― ― ◎ ○ ○ ○ ○
※5, ※6 ※5, ※6, ※7 ※6, ※7
1.0 0.3
TOYOFOODS-S
P.43 25 100
▲
※2
○
TFS ○ ○ PVC -5 〜 70 〜 ◎ ― ○ ◎ ○ ― ○ ― ◎ ― ― ○ ○ ○ ○
※5, ※6 ※5, ※6, ※7 ※6, ※7
-0.1 0.3 0.1
MPa
TOYORING-F
P.44 15 50.8
▲
※2
○
Air
TGF ○ ○ PVC -5 〜 70 〜 ◎ ― ○ ◎ ○ ― ○ ― ◎ ― ◎ ○ ○ ○ ○
※5, ※6 ※5, ※6, ※7 ※6, ※7
-0.1 0.3 0.2
MPa
※1 TCFS compliant only. ※2 TC3-F and TC6-F compliant. ※3 TC3-F compliant only. ※4 TCSBS compliant only. ※5 Anti-fluid accumulation.
※6 Leak and disconnection prevention. ※7 Easy-to-insert. ※8 Energy saving.
7 Selection table of food grade hoses Chemical resistance data Precautions Reference Material
8
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements. 27 87 95 126
For inquiry http://english.toyox-hose.com/
Nontoxic Material (Food Grade) Selection table of hoses and couplings for each use/fluid ※ Use this selection table for a guide for selecting your hoses and couplings. Product standards and applicability of hoses and couplings vary depending
on size and hose types, so please check the product detail pages and our website, etc. Be sure to confirm chemicals, oil, detergents etc. before use.
Hose by use ※ The working pressure varies depending on hose size. For details, be sure to refer to the product detail pages and our website, etc. Compatible couplings Materials indicated below are only basic materials of the couplings body.
Function Function Hose Coupling Kit (Assemblies) Cap nut couplings Other couplings
Heat resistant
Hose ID
Transport
function
Antistatic
No Separate waste required (Hose)
Silicone integrally MALE Hexagon KAMLOK
mm KAMLOK TOYOCONNECTOR Dedicated for
FERRULE molded ferrule (Coupler and
Nut COUPLER (FERRULE) TOYOFUSSO
coupling adapter)
Thin Thick
Working P.71 P.38 P.73 P.73 TCFS P.68 P.75 P.41
▲
Major Fluids
Application
Material
Part Temperature
Product Name Inner hose
Number Range TC3-F P.69
▲▲
Outer hose ※
TC6-F P.69
℃ Working Pressure
Pressure
Vacuum
MPa
Nontoxic material (Food grade)
Thin Thick SUS Silicone rubber SUS SUS SUS SUS, Plastics SUS
TOYOSILICONE
○ Below 70℃
P.33 4.8 50.8 ※1
▲
Silicone
TSI ○ ― -30 〜 150 〜 ◎ ◎ ◎ ○ ○ ○ ○ ― ― ― ◎ ○ ○ ○ ○ ○ ○
rubber
1.0 0.3 ※4, ※5 ※4, ※5 ※4, ※5 ※4, ※5 ※4, ※5, ※6
FDA registered
HYBRID TOYOSILICONE
○ Below 70℃
P.35 12.7 38.1 ※1
▲
Chemical resistant (Solvent)
Silicone
HTSI ○ ○ -30 〜 130 〜 ◎ ◎ ◎ ○ ○ ○ ○ ― ○ ― ◎ ○ ○ ○ ○ ○
rubber
-0.05 0.5 0.5 ※4, ※5 ※4, ※5 ※4, ※5 ※4, ※5, ※6
FDA registered MPa
TOYOSILICONE-S
○ Below 70℃
P.36 19.5 50.8 ※1
▲
Silicone
TSIS ○ ○ -30 〜 150 〜 ◎ ◎ ◎ ○ ○ ○ ○ ― ◎ ― ― ○ ○ ○ ○ ○
rubber
-0.1 0.7 0.3 ※4, ※5 ※4, ※5 ※4, ※5 ※4, ※5, ※6
FDA registered MPa
TOYOSILICONE-S2
○ Below 70℃
P.36 19.5 50.8
▲
Silicone
TSIS2 ○ ○ -30 〜 150 〜 ◎ ◎ ◎ ― ○ ○ ○ ― ◎ ― ― ○ ○ ○ ○
rubber
-0.1 0.7 0.3 ※4, ※5 ※4, ※5 ※4, ※5
FDA registered MPa
Food, Drink, Brewage, Chemical
Nontoxic material (Food grade)
Oil resistant
TOYOSILICONE-P
○ Below 70℃
P.37 12.7 25.4
▲
Silicone
TSIP ○ ○ -30 〜 100 〜 ◎ ◎ ◎ ○ ○ ○ ○ ― ○ ― ◎ ○ ○ ○ ○
rubber
-0.05 0.2 0.2 ※4, ※5 ※4, ※5 ※4, ※5
FDA registered MPa
TOYOFUSSO
P.41 9 50 ※2
◎
Fluorine
▲
FF ○ ― -5 〜 70 〜 ◎ ― ― ◎ ◎ ◎ ◎ ◎ ― ― ◎ ○ ○ ○ ○
PVC ※4, ※5 ※4, ※5, ※6
0.5 0.2
TOYOFUSSO-E
(Antistatic) 12 25 ※3
◎
P.42 Fluorine
▲
FFE ○ ― -5 〜 70 〜 ◎ ― ― ◎ ◎ ◎ ◎ ◎ ― ◎ ◎ ○ ○ ○ ○
Water
TOYOFOODS
P.43 6 50 ※2
○
▲
TFB ○ ― PVC -5 〜 70 〜 ◎ ― ◎ ◎ ○ ― ○ ― ― ― ◎ ○ ○ ○
1.0 0.3 ※4, ※5 ※4, ※5, ※6
TOYOFOODS-S
P.43 25 100 ※2
○
▲
TFS ○ ○ PVC -5 〜 70 〜 ◎ ― ○ ◎ ○ ― ○ ― ◎ ― ― ○ ○ ○
Powder
TOYORING-F
P.44 15 50.8 ※2
○
▲
TGF ○ ○ PVC -5 〜 70 〜 ◎ ― ○ ◎ ○ ― ○ ― ◎ ― ◎ ○ ○ ○
-0.1 0.3 0.2 ※4, ※5 ※4, ※5, ※6
MPa
ECORON
6 50 ※2
◎
P.45 Polyolefin
▲
EC ○ ― -5 〜 60 〜 ◎ ― ― ○ ◎ ◎ ◎ ― ― ― ◎ ○ ○ ○
Styrene series ※4, ※5 ※4, ※5, ※6
0.5 0.2
Indoor use only
ECORON-S
25 50 ※2
◎
Polyolefin
Air
P.45
▲
ECS ○ ○ -5 〜 60 〜 ◎ ― ― ○ ◎ ◎ ◎ ― ◎ ― ― ○ ○ ○
Styrene series ※4, ※5 ※4, ※5, ※6
-0.1 0.1 0.1
Indoor use only MPa
※1 TCFS compliant only. ※2 TC3-F and TC6-F compliant. ※3 TC3-F compliant only. ※4 Anti-fluid accumulation. ※5 Leak and disconnection prevention.
※6 Easy-to-insert.
9 Selection table of food grade hoses Chemical resistance data Precautions Reference Material
10
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements. 27 87 95 126
For inquiry http://english.toyox-hose.com/
Chemical resistant Selection table of hoses and couplings for each use/fluid ※ Use this selection table for a guide for selecting your hoses and couplings. Product standards and applicability of hoses and couplings vary depending
on size and hose types, so please check the product detail pages and our website, etc. Be sure to confirm chemicals, oil, detergents etc. before use.
Hose by use ※ The working pressure varies depending on hose size. For details, be sure to refer to the product detail pages and our website, etc. Compatible couplings Materials indicated below are only basic materials of the couplings body.
Function Hose Coupling Kit (Assemblies) Cap nut couplings Other couplings
Hose ID
Transport
function
KAMLOK W-SAFTY
▲
Application
Material
Part Temperature
Product Name Inner hose Nipple
Number Range TC3-F P.69
▲▲
※ set
Outer hose Working Pressure TC6-F P.69
Pressure
Vacuum
℃
MPa
Thin Thick SUS Silicone SUS SUS SUS SUS SUS, Brass SUS, Aluminum SUS Semi-stainless steel
(W-SAFETY)
rubber Bronze, Plastics Brass
Nontoxic material (Food grade)
TOYOSILICONE
○ Below 70℃ ○ Below 70℃ ○ Below 70℃ ○ Below 70℃ ○ Below 70℃
P.33
4.8 50.8 ※1 ※4
Silicone
▲
HYBRID TOYOSILICONE
P.35
19.5 38.1 ※1
Silicone
▲
TOYOSILICONE-S
P.36
12.7 50.8 ※1
Silicone
▲
Chemical resistant (Solvent)
TOYOSILICONE-S2
P.36
19.5 50.8
Silicone
▲
TOYOSILICONE-P
P.37
12.7 25.4
Silicone
▲
TOYOFUSSO
9 50 ※2
◎
P.41 Fluorine
▲
FF ○ ― -5 〜 70 〜 ◎ ― ― ◎ ◎ ◎ ◎ ◎ ― ― ― ◎ ○ ○ ○ ○ ○ ○
Oil resistant
TOYOFUSSO-E
Chemical, Solvent
12 25 ※3
◎
(Antistatic) Fluorine
P.42 FFE ○ ― -5 〜 70 〜 ◎ ― ― ◎ ◎ ◎ ◎ ◎ ― ― ◎ ◎ ○ ○ ○ ○ ○ ○
▲
ECORON
6 50 ※2
◎
P.45 Polyolefin
▲
EC ○ ― -5 〜 60 〜 ◎ ― ― ○ ◎ ◎ ◎ ― ― ― ― ◎ ○ ○ ○ ○ ○
Styrene series 0.5 0.2 ※5, ※6 ※5, ※6, ※7 ※6, ※7, ※8 ※6, ※8
Indoor use only
ECORON-S
25 50 ※2
◎
P.45 Polyolefin
▲
ECS ○ ○ -5 〜 60 〜 ◎ ― ― ○ ◎ ◎ ◎ ― ― ◎ ― ― ○ ○ ○ ○ ○
Water
-0.1 Styrene series 0.1 0.1 ※5, ※6 ※5, ※6, ※7 ※6, ※7, ※8 ※6, ※8
Indoor use only MPa
TOYORON
4 75
○
P.47
▲
TR ○ ― PVC -5 〜 60 〜 ― ― ◎ ◎ ○ ― ○ ― ― ― ― ◎ ○ ○ ○
1.0 0.3 ※6, ※7, ※8 ※6, ※8
HYBRID TOYORON
9 25
○
P.48
▲
HTR ○ ― PVC -5 〜 60 〜 ― ― ◎ ◎ ○ ― ○ ― ― ○ ― ◎ ○ ○ ○
1.0 0.6 ※6, ※7, ※8 ※6, ※8
Powder
SUPER TOYORON
6 75
○
P.49
▲
ST ○ ― PVC -5 〜 60 〜 ― ― ◎ ◎ ○ ― ○ ― ― ― ― ◎ ○ ○ ○
1.0 0.3 ※6, ※7, ※8 ※6, ※8
TOYOSIGNAL
9 25
○
P.50
▲
TSG ○ ― PVC -5 〜 60 〜 ― ― ○ ○ ○ ― ○ ― ◎ ― ― ◎ ○
1.5 1.0 ※6, ※7, ※8
TOYOSPRING
6 100
○
P.51
▲
TS ○ ○ PVC -5 〜 60 〜 ― ― ○ ◎ ○ ― ○ ― ― ◎ ― ― ○ ○ ○
-0.1
MPa
0.8 0.2 ※6, ※7, ※8 ※6, ※8
TOYORING
Air
9 50.8
○
P.52
▲
TG ○ ○ PVC -5 〜 60 〜 ― ― ○ ◎ ○ ― ○ ― ― ◎ ― ◎ ○ ○ ○
-0.1
MPa
0.8 0.3 ※6, ※7, ※8 ※6, ※8
※1 TCFS compliant only. ※2 TC3-F and TC6-F compliant. ※3 TC3-F compliant only. ※4 TCSBS compliant only. ※5 Anti-fluid accumulation.
※6 Leak and disconnection prevention. ※7 Easy-to-insert. ※8 Energy saving.
Transport
function
Heat resistant
Flexibility
Transparency
Oil resistant
Nonadhesive
Antistatic
▲
Part Temperature
Product Name Inner hose
Number Range ※
Outer hose Working Pressure
Pressure
Vacuum
℃
Nipple set
MPa
Thin Thick SUS, Brass SUS, Aluminum SUS Semi-stainless steel (W-SAFETY)
Bronze, Plastics Brass (Dedicated nipple)
Nontoxic material (Food grade)
TOYORON
P.47 4 75
▲
TR ○ ― PVC -5 〜 60 〜 ◎ ◎ ○ ― ― ― ― ◎ ○ ○ ○
1.0 0.3 ※1, ※2, ※3 ※1, ※2
HYBRID TOYORON
P.48 9 25
▲
HTR ○ ― PVC -5 〜 60 〜 ◎ ◎ ○ ― ― ○ ― ◎ ○ ○ ○
1.0 0.6 ※1, ※2, ※3 ※1, ※2
SUPER TOYORON
Chemical resistant (Solvent)
P.49
6 75
▲
ST ○ ― PVC -5 〜 60 〜 ◎ ◎ ○ ― ― ― ― ◎ ○ ○ ○
1.0 0.3 ※1, ※2, ※3 ※1, ※2
TOYOSIGNAL
P.50 9 25
▲
TSG ○ ― PVC -5 〜 60 〜 ○ ○ ○ ― ◎ ― ― ◎ ○
1.5 1.0 ※1, ※2, ※3
TOYOSPRING
P.51
6 100
▲
TS ○ ○ PVC -5 〜 60 〜 ○ ◎ ○ ― ― ◎ ― ― ○ ○ ○
-0.1 0.8 0.2 ※1, ※2, ※3 ※1, ※2
Machine oil, Operating oil
Oil resistant
MPa
TOYORING
P.52 9 50.8
▲
TG ○ ○ PVC -5 〜 60 〜 ○ ◎ ○ ― ― ◎ ― ◎ ○ ○ ○
-0.1 0.8 0.3 ※1, ※2, ※3 ※1, ※2
Oil resistant
MPa
TOYORING-F
P.44 15 50.8
▲
TGF ○ ○ PVC -5 〜 70 〜 ○ ◎ ○ ― ― ◎ ― ◎ ○ ○
-0.1 0.3 0.2 ※1, ※2, ※3
MPa
TOYOFOODS
P.43 6 50
▲
Water
TFB ○ ― PVC -5 〜 70 〜 ◎ ◎ ○ ― ― ― ― ◎ ○ ○
1.0 0.3 ※1, ※2, ※3
TOYOFOODS-S
P.43 25 100
▲
TFS ○ ○ PVC -5 〜 70 〜 ○ ◎ ○ ― ― ◎ ― ― ○ ○
-0.1 0.3 0.1 ※1, ※2, ※3
MPa
TOYOFUSSO
P.41 9 50
▲
Fluorine
FF ○ ― -5 〜 70 〜 ― ◎ ◎ ◎ ― ― ― ◎ ○ ○ ○
Powder
○
PVC ※1, ※2
0.5 0.2 ※1, ※2, ※3
TOYOFUSSO-E
(Antistatic) 12 25
P.42
Fluorine
FFE -5 〜 70
▲
○ ― 〜 ― ◎ ◎ ◎ ― ― ◎ ◎ ○ ○ ○ ○
Polyurethane ※1, ※2
0.5 0.3 ※1, ※2, ※3
ECORON
6 50
P.45 Polyolefin
▲
EC ○ ― -5 〜 60 〜 ― ○ ◎ ― ― ― ― ◎ ○ ○ ○
Styrene series ※1, ※2
0.5 0.2 ※1, ※2, ※3
Indoor use only
ECORON-S
25 50
Air
P.45 Polyolefin
▲
ECS ○ ○ -5 〜 60 〜 ― ○ ◎ ― ― ◎ ― ― ○ ○ ○
Styrene series ※1, ※2
-0.1 0.1 0.1 ※1, ※2, ※3
Indoor use only MPa
Hose by use ※ The working pressure varies depending on hose size. For details, be sure to refer to the product detail pages and our website, etc. Compatible couplings Materials indicated below are only basic materials of the couplings body.
Function Cap nut couplings Other couplings
Heat resistant
Hose ID
Transport
function
Flexibility
Transparency
Chemical resistant
Low elution
▲
Part Temperature
Product Name Inner hose
Number Range
Outer hose ※
℃ Working Pressure
Pressure
Vacuum
Nipple set
Nontoxic material (Food grade)
MPa
Thin Thick SUS, Brass SUS, Aluminum
Semi-stainless steel (W-SAFETY)
Bronze, Plastics Brass (Dedicated nipple)
Reusable Reusable
TOYORON
P.47 4 75
▲
TR ○ ― PVC -5 〜 60 〜 ◎ ◎ ○ ○ ― ― ― ◎ ○ ○ ○
※1, ※2, ※3 ※1, ※2
1.0 0.3
Chemical resistant (Solvent)
HYBRID TOYORON
P.48 9 25
▲
HTR ○ ― PVC -5 〜 60 〜 ◎ ◎ ○ ○ ― ○ ― ◎ ○ ○ ○
※1, ※2, ※3 ※1, ※2
1.0 0.6
SUPER TOYORON
P.49 6 75
▲
ST ○ ― PVC -5 〜 60 〜 ◎ ◎ ○ ○ ― ― ― ◎ ○ ○ ○
※1, ※2, ※3 ※1, ※2
1.0 0.3
Oil resistant
TOYOSIGNAL
P.50 9 25
▲
TSG ○ ― PVC -5 〜 60 〜 ○ ○ ○ ○ ◎ ― ― ◎ ○
※1, ※2, ※3
1.5 1.0
Water, Coolant
TOYOSPRING
P.51 6 100
▲
Water
TS ○ ○ PVC -5 〜 60 〜 ○ ◎ ○ ○ ― ◎ ― ― ○ ○ ○
※1, ※2, ※3 ※1, ※2
-0.1 0.8 0.2
MPa
Water
TOYORING
P.52 9 50.8
▲
TG ○ ○ PVC -5 〜 60 〜 ○ ◎ ○ ○ ― ◎ ― ◎ ○ ○ ○
※1, ※2, ※3 ※1, ※2
-0.1 0.8 0.3
MPa
TOYODROP
(Dew condensation
9 25
prevention)
Powder
P.55 TD ○ ― PVC -5 〜 60 〜 ○ ― ○ ○ ― ― ◎ ◎ ○ ○
▲
※1, ※2, ※3
1.0 0.6
ECORON
P.45 6 50
▲
Polyolefin
EC ○ ― -5 〜 60 〜 ― ○ ◎ ◎ ― ― ― ◎ ○ ○ ○
Styrene series ※1, ※2, ※3 ※1, ※2
0.5 0.2
Indoor use only
ECORON-S
P.45 25 50
▲
Polyolefin
ECS ○ ○ -5 〜 60 〜 ― ○ ◎ ◎ ― ◎ ― ― ○ ○ ○
Air
Hose by use ※ The working pressure varies depending on hose size. For details, be sure to refer to the product detail pages and our website, etc. Compatible couplings Materials indicated below are only basic materials of the couplings body.
Function Cap nut couplings Other couplings
Heat resistant
Hose ID
Transport
function
Flexibility
Transparency
Oil resistant
Chemical resistant
Low elution
Nonadhesive
Antistatic
▲
Part Temperature
Product Name Inner hose
Number Range
Outer hose ※
℃ Working Pressure
Pressure
Vacuum
Nipple set
Nontoxic material (Food grade)
MPa
Thin Thick SUS, Brass SUS, Aluminum SUS
Semi-stainless steel (W-SAFETY)
Bronze, Plastics Brass (Dedicated nipple)
Reusable Reusable Reusable
TOYORON
P.47 4 75
▲
TR ○ ― PVC -5 〜 60 〜 ◎ ◎ ○ ○ ○ ― ― ― ◎ ○ ○ ○
※1, ※2, ※3 ※1, ※2
1.0 0.3
Chemical resistant (Solvent)
HYBRID TOYORON
P.48 9 25
▲
HTR ○ ― PVC -5 〜 60 〜 ◎ ◎ ○ ○ ○ ― ○ ― ◎ ○ ○ ○
※1, ※2
Plastics grains, Powder and granular material (Non-food)
※1, ※2, ※3
1.0 0.6
SUPER TOYORON
6 75
P.49
▲
ST ○ ― PVC -5 〜 60 〜 ◎ ◎ ○ ○ ○ ― ― ― ◎ ○ ○ ○
※1, ※2, ※3 ※1, ※2
1.0 0.3
Oil resistant
TOYOSPRING
6 100
P.51
▲
TS ○ ○ PVC -5 〜 60 〜 ○ ◎ ○ ○ ○ ― ◎ ― ― ○ ○ ○
※1, ※2, ※3 ※1, ※2
-0.1 0.8 0.2
MPa
TOYORING
Powder
P.52 9 50.8
▲
TG ○ ○ PVC -5 〜 60 〜 ○ ◎ ○ ○ ○ ― ◎ ― ◎ ○ ○ ○
※1, ※2, ※3 ※1, ※2
-0.1 0.8 0.3
MPa
Water
ECORON
P.45 6 50
▲
Polyolefin
EC ○ ― -5 〜 60 〜 ― ○ ◎ ◎ ◎ ― ― ― ◎ ○ ○ ○
Styrene series ※1, ※2, ※3 ※1, ※2
0.5 0.2
Indoor use only
ECORON-S
P.45 25 50
▲
Polyolefin
Powder
ECS ○ ○ -5 〜 60 〜 ― ○ ◎ ◎ ◎ ― ◎ ― ― ○ ○ ○
Styrene series ※1, ※2, ※3 ※1, ※2
-0.1 0.1 0.1
Indoor use only MPa
TOYOFUSSO-E
(Antistatic)
12 25
P.42
▲
Fluorine
FFE ○ ― -5 〜 70 〜 ― ◎ ◎ ◎ ◎ ◎ ― ◎ ◎ ○ ○ ○ ○
Polyurethane ※1, ※2, ※3 ※1, ※2
0.5 0.3
TOYOTOP-E
(Antistatic)
32 63.5
P.53
▲
Hose by use ※ The working pressure varies depending on hose size. For details, be sure to refer to the product detail pages and our website, etc. Compatible couplings Materials indicated below are only basic materials of the couplings body.
Function Cap nut couplings Other couplings
Heat resistant
Hose ID
Transport
function
Flexibility
Transparency
Oil resistant
▲
Part Temperature
Product Name Inner hose
Number Range
Outer hose ※
℃ Working Pressure
Pressure
Vacuum
Dedicated couplings for air Nipple set
Nontoxic material (Food grade)
MPa
Thin Thick SUS, Brass Brass SUS, Aluminum
Semi-stainless steel (W-SAFETY)
Bronze, Plastics Brass (Dedicated nipple)
Reusable Reusable Reusable
TOYORON
P.47 4 75
▲
TR ○ ― PVC -5 〜 60 〜 ◎ ◎ ○ ― ― ◎ ○ ○ ○
※1, ※2, ※5 ※1, ※2
1.0 0.3
HYBRID TOYORON
P.48 9 25
Chemical resistant (Solvent)
HTR ○ ― PVC -5 〜 60 〜 ◎ ◎ ○ ― ○ ◎ ○ ○ ○
※1, ※2, ※5 ※1, ※2
1.0 0.6
SUPER TOYORON
P.49 6 75
▲
ST ○ ― PVC -5 〜 60 〜 ◎ ◎ ○ ― ― ◎ ○ ○ ○
※1, ※2, ※5 ※1, ※2
1.0 0.3
TOYOSIGNAL
P.50 9 25
▲
TSG ○ ― PVC -5 〜 60 〜 ○ ○ ○ ◎ ― ◎ ○
Oil resistant
TOYOSPRING
Air or Similar materials
P.51 6 100
▲
TS ○ ○ PVC -5 〜 60 〜 ○ ◎ ○ ― ◎ ― ○ ○ ○
※1, ※2, ※5 ※1, ※2
-0.1 0.8 0.2
MPa
TOYORING
P.52 9 50.8
▲
Air
TG ○ ○ PVC -5 〜 60 〜 ○ ◎ ○ ― ◎ ◎ ○ ○ ○
※1, ※2, ※5 ※1, ※2
-0.1 0.8 0.3
MPa
Water
ECORON
P.45 6 50
▲
Polyolefin
EC ○ ― -5 〜 60 〜 ― ○ ◎ ― ― ◎ ○ ○ ○
Styrene series ※1, ※2, ※5 ※1, ※2
0.5 0.2
Indoor use only
ECORON-S
P.45 25 50
▲
Polyolefin
ECS ○ ○ -5 〜 60 〜 ― ○ ◎ ― ◎ ― ○ ○ ○
Styrene series ※1, ※2, ※5 ※1, ※2
-0.1 0.1 0.1
Powder
HIT
P.56 6.5 10
▲
HB ○ ― Polyurethane -20 〜 60 〜 ○ ― ◎ ◎ ― ◎ ○
1.5 1.5 ※2, ※3, ※4
HITRUN
P.57 6.3 13.7
▲
HR ○ ― Polyurethane -20 〜 60 〜 ◎ ― ○ ◎ ― ◎ ○
1.5 1.5 ※2, ※3, ※4
TOPRUN
P.58 6.3 8.3
▲
Air
TH ○ ― Polyurethane -20 〜 60 〜 ◎ ― ○ ◎ ― ◎ ○
1.5 1.5 ※2, ※3, ※4
※1 Energy saving. ※2 Leak and disconnection prevention. ※3 Anti-twist. ※4 Bend prevention. ※5 Easy-to-insert.
Typical improvement examples of hoses and couplings onsite are provided by worksite.
Case The hose was disconnected Case When washing in 80° C hot Case Hose for mold temperature controller was Case The hose was bent and flow rate decreased.
01 during raw material carrying-in 02 water, the hose ruptured, 05 disconnected and leakage occurred. 06 Then the mold temperature increased and
and material loss occurred. creating a burn hazard. Production had to be stopped. product loss occurred.
pan
Hot water in the
Hose is temperature
disconnected controller leaked.
Glu
gg
lug
Changed to【TOYOSILICONE Hose Assemblies】 Changed to【 TOYOSILICONE Hose Assemblies 】 Changed to heat resistant【 TOYOSILICONE THERMO Hose 】and Changed to【 HYBRID TOYORON Hose 】
for leak and disconnection prevention that is heat resistant and rupture resistant 【 TOYOCONNECTOR 】for leak and disconnection prevention that is not easily bent
Product used in this example is… Product used in this example is… Product used in this example is… Product used in this example is…
TOYOSILICONE Operation TOYOSILICONE TOYOSILICONE HYBRID TOYORON
Productivity Hose Hose Productivity THERMO Hose Productivity Hose
P.33 safety P.33 P.39 P.48
▲
▲
improvement improvement improvement
Food safety
Hose Assemblies Hose Assemblies TOYOCONNECTOR TOYOCONNECTOR
P.71 P.71 P.63 P.63
▲
▲
Case There was a gap between the Case The hose of a filling machine used at Case Raw material was stuck in the hose due Case Condensation on the cooling hose
03 hose and coupling, so foreign 04 −6℃ was hardened and it was broken 07 to the electrostatic, which resulted in 08 occurred. The insulator was covered
matter intrusion was a concern. when the machine moved back and forth. product loss such as uneven colors. later but the operation was hard.
Risk of foreign Raw
materials
matter intrusion!! remaining
due to
electrostatic
Changed to【 TOYOSILICONE Hose Assemblies 】that causes Changed to【 HYBRID TOYOSILICONE Hose Assemblies 】 Changed to antistatic Changed to【 TOYODROP Hose 】
less fluid accumulation and needs no disassembly cleaning that is cold resistant, flexible and not easily bent 【 TOYOTOP-E Hose 】 with integral insulator
Product used in this example is… Product used in this example is… Product used in this example is… Product used in this example is…
Food safety TOYOSILICONE HYBRID TOYOTOP-E TOYODROP
Hose Productivity TOYOSILICONE Productivity Hose Productivity Hose
Productivity P.33 Hose P.55
improvement improvement P.53 improvement
▲
▲
▲
improvement P.35
▲
P.63
▲
P.71
▲
※ The above is examples only. TOYOX responds to various situations our customers face. Please feel free to contact us. ※ The above is examples only. TOYOX responds to various situations our customers face. Please feel free to contact us.
21 Selection table of food grade hoses Chemical resistance data Precautions Reference Material
22
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements. 27 87 95 126
For inquiry http://english.toyox-hose.com/
Worksite improvement examples
※Selection criteria for products introduced in these examples
vary depending on use conditions, etc. For product selection,
please contact our customer service center.
Typical improvement examples of hoses and couplings onsite are provided by worksite.
Examples of semiconductor and precision instrument plants Examples of medical, cosmetics, chemical plants
Case Abrasive gets congealed in the hose. Case Attachment of the coupling to the Case Hot fluid flows and the hose is bent and Case The fluid takes on the hose smell and
09 The line stopped. 10 hose is difficult. It was inserted after 13 collapsed due to the heat. This decreases 14 product loss occurs.
getting softened in hot water. the flow rate and impairs the effectiveness.
Hose It sm
Solidified
Bent smell…!?
ells!
Coupling
cannot go in Easily bent !
lls!
Difficult to me
It s
handle !
h!
Cras
Bent
Changed to【 TOYOFUSSO Hose 】with excellent Changed to【 TOYOCONNECTOR 】that is easy to insert the Changed to heat resistant【 HYBRID TOYOSILICONE Hose 】 Changed to low-odor
water repellency and non-adhesiveness hose into and has leak and disconnection prevention that is not easily bent with anti-collapse strength 【 ECORON Hose 】
Product used in this example is… Product used in this example is… Product used in this example is… Product used in this example is…
TOYOFUSSO TOYOCONNECTOR HYBRID ECORON
Productivity Hose Productivity P.63 Productivity TOYOSILICONE Productivity Hose
▲
P.41 Hose P.45
▲
▲
improvement improvement improvement P.35
improvement
▲
TOYOCONNECTOR TOYOCONNECTOR
Hose Assemblies
P.63 P.63
▲
▲
P.71
▲
Case In a narrow space, Case While it is fastened with a hose clamp, fluid Case Although the hose was fastened with a clamp, it Case As chemical flows in it, the hose
11 piping is difficult as the 12 leakage occurs. Retightening after each leakage 15 became disconnected and the expensive raw 16 degrades quickly and must be
hose gets bent. cannot prevent the next one for long. material flowed out, causing major loss. replaced frequently.
oommph!
Must be
Hose is replaced
disconnected…
s again…
psssss
Clink
pssss
ss Clink
Air
leak!
Changed to【 HYBRID TOYORON Hose 】that is not easily Changed to maintenance-free【 TOYOCONNECTOR 】for Changed to【 Hose Assemblies and TOYOCONNECTOR 】 Changed to chemical resistant
bent and can be arranged in a narrow space leak and disconnection prevention for leak and disconnection prevention 【 TOYOFUSSO Hose 】
Product used in this example is… Product used in this example is… Product used in this example is… Product used in this example is…
HYBRID TOYORON TOYOCONNECTOR Hose Assemblies TOYOFUSSO
Productivity Hose Productivity P.63 Productivity P.71 Productivity Hose
▲
▲
P.48 P.41
▲
▲
improvement improvement improvement improvement
TOYOCONNECTOR TOYOCONNECTOR TOYOCONNECTOR
P.63 P.63 P.63
▲
▲
※ The above is examples only. TOYOX responds to various situations our customers face. Please feel free to contact us. ※ The above is examples only. TOYOX responds to various situations our customers face. Please feel free to contact us.
Typical improvement examples of hoses and couplings onsite are provided by worksite.
Case Leakage occurred in oil carrying path and Case The barb fittings are fastened by a hose Case Ideally the hose should run on the ceiling, Case Lubricant is let through, but
17 caused loss. Also the hose is quickly hardened 18 clamp for piping. Hose insertion is difficult 21 but maintenance for leakage prevention, etc. 22 the hose is quickly hardened due to
and must be replaced frequently. and fluid leakage is likely to occur. may become a burden. the oil and this causes the leakage.
Oil leak Leakage Gets hardened
again・・・ Barb fittings are
hard to insert pssssss Air occurs quickly due to
leak
the oil !
Crabby
Clink
St icky Sol
id
Cra ps
Sti bby ss
cky Clamp cannot ss
s
prevent leak
Changed to【 TOYORING Hose 】with superior oil resistance Changed to easy-to-install Changed to【 TOYOCONNECTOR 】for leak and disconnection Changed to
and longer life and【 TOYOCONNECTOR 】that allows for easy 【 TOYOCONNECTOR 】for leak and disconnection prevention prevention and high pressure resistant【 TOYOSIGNAL Hose 】 【 TOYORING Hose 】with superior oil resistance
attachment of couplings
Product used in this example is… Product used in this example is… Product used in this example is… Product used in this example is…
TOYORING TOYOCONNECTOR TOYOSIGNAL TOYORING
Productivity Hose Productivity P.63 Productivity Hose Productivity Hose
▲
P.52 P.50 P.52
▲
▲
▲
improvement improvement improvement improvement
TOYOCONNECTOR TOYOCONNECTOR TOYOCONNECTOR
P.63 P.63 P.63
▲
▲
Case In the thermal processing of metal parts, Case Coolant liquid for cutting machine Case With the hose bent, the cooling Case The hose is quickly hardened due to the
19 a cooling hose is disconnected. 20 flows, but when the hose is bent, 23 water does not flow and 24 heat, resulting in leakage and
Frequent maintenance work is necessary. leakage occurs. the line stopped. disconnection.
Gets hardened
Heated Hose is Hose is due to the oil!
and bent and cooling is bent!
prevented !
limp
py
Droo
py
Droo
Changed to heat resistant【 TOYOSILICONE THERMO Hose 】 Changed to【 TOYORING Hose 】that is not easily bent and Changed to Changed to heat resistant【 TOYOSILICONE THERMO Hose 】and
and to【 TOYOCONNECTOR 】for leak and to【 TOYOCONNECTOR 】for leak and disconnection prevention 【 HYBRID TOYORON Hose 】that is not easily bent to【 TOYOCONNECTOR 】for leak and disconnection prevention
disconnection prevention
Product used in this example is… Product used in this example is… Product used in this example is… Product used in this example is…
TOYOSILICONE TOYORING HYBRID TOYOSILICONE
Productivity THERMO Hose Productivity Hose Productivity TOYORON Hose Productivity THERMO Hose
improvement P.39 improvement P.52 improvement P.48 improvement P.39
▲
▲
▲
▲
TOYOCONNECTOR TOYOCONNECTOR TOYOCONNECTOR TOYOCONNECTOR
P.63 P.63 P.63 P.63
▲
▲
※ The above is examples only. TOYOX responds to various situations our customers face. Please feel free to contact us. ※ The above is examples only. TOYOX responds to various situations our customers face. Please feel free to contact us.
P.33
FDA※3
P.35
FDA※3
P.36
FDA※3
P.36
FDA※3
P.37
Tetrafluororesin Tetrafluororesin
Oil, grease and (Some of foods with "fat" items accounting for over 20% excerpted from the Food Composition List) Polyolefin resin
・Oil and grease Vegetable oil (olive oil, sesame seed oil and palm oil, etc.), animal fat (beef fat and lard, etc.), Materials PVC
(Modified ETFE) (Modified ETFE)
+ Silicone rubber
fatty foods + +
Styrene series resin
butter, margarine and others (shortening), etc. PVC Polyurethane
・Meat Fat in meat (beef and pork, etc.) and chicken skin etc. Braided for pressure Tough Rust-proof Braided for pressure Braided for pressure Braided for pressure Tough Braided for pressure Hard-to-bend Tough Tough Rust-proof
Foods with oil content on ・Milk products Cream (milk fat and vegetable fat, etc.) and cheese (partially), etc. resistant spring plastic coil resistant resistant resistant spring resistant plastic coil spring spring plastic coil
Type/size
surface roughly over 20%, ・Seasonings and spices Chili oil, dressing (partially), mayonnaise and curry sauce, etc. 6∼50φ 25∼100φ 15∼50φ 9∼50φ 12∼25φ 6∼50φ 25∼50φ 5∼50φ 12∼38φ 19∼50φ 19∼50φ 12∼25φ
other than dried and solid ・Seafood Tuna fat and can of fish in oil, etc.
foods ・Beans Toasted soybean flour, etc. ※1 ※1 ※1 ※1 ※1
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
( )
Enforcement announcement in 1973 ・Nuts and seeds Almond, peanut, walnut and sesame, etc. (paste)
EFC No. 541 ・Vegetables Groundnut, etc. Oil, grease and fatty
Regulations
※ Modification of compounding (Inner piping only) (Inner piping only)
・Confectionery Chocolate, etc. foods agent made it compliant with the
heptane article, so it may be used
・Eggs Yolk, etc. for any food containing oil and fat.
Liquor (Some of foods with alcohol content in "remarks" accounting for over 1% excerpted from the Food Composition List)
Beverage containing alcohol
Liquor ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
content of over 1% ・Preference beverage Alcoholic beverage:
Brewed beverage (refined sake, beer, sparkling liquor, wine and Chinese rice wine, etc.)
Other foods ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
( )
Enforcement announcement in 1973 Distilled spirits (shochu, whiskey, brandy, vodka, gin and rum, etc.)
EFC No. 541
Cocktail (plum brandy, mixed refined sake, white sake, sweet sake, herbal sake, curacao etc.)
・Mushrooms Cloud ear, shiitake mushroom, shimeji mushroom, maitake mushroom, matsutake mushroom, etc.
( )
80℃
・Meat Ham and chicken (breast meat and ground meat), etc.
Albumen, steamed egg custard and omelet, etc.
Hot water 0.1MPa ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
・Eggs 30 minutes
・Milk products Raw milk, normal milk, processed milk, defatted milk, milk beverage, yogurt and ice cream, etc. ◎ Working pressure varies depending on the hose size. For details, refer to the standard table in the catalog.
・Confectionery Japanese unbaked sweets, semiperishable sweets (sweet rice jelly and sponge cake, etc.) and chewing gum, etc. ※3 US Food and Drug Administration (FDA) DMF Type Ⅱ registration No.25486 ※4 −0.1MPa is an approximate value.
・Preference beverage Green tea, oolong tea, black tea, coffee and carbonated beverages, etc. ※5 Precautions vary according to use conditions such as fluid types and temperatures (steam, oil, high-temperature water, chemicals etc.).
Worcester sauce, soy sauce, broth, dressing-like Japanese seasonings, etc. Before selection, please make sure to check "Precautions to ensure safe usage" on page 95.
・Seasonings and spices
The following Announcement No. 267 only indicates material and dissolution test. No. 201 and 595 indicate only items of distilled residue in the dissolution test.
◎ These specific food examples are only excerpted with reference to values of target items in the Food Composition List and Announcement and Public notice Toyox's acceptable products Contents Applicable foods Standard criteria
special processing such as composition extraction of raw materials and deviation across parts of foods are not considered.
Announcement PVC plastic "Bis (2-ethylhexyl) phthalate" in the standard test for material and
※ For details, refer to MEXT's 2010 Japanese Food Standard Composition List website. Oil, grease and
No. 267 TFB, TFS, TGF and FF equipment or dissolution: Content: 0.1% or below, elution: 1 ppm or below
fatty foods
(2002) container package (Leaching condition: 25℃, 1 hour) Leaching solution: N-heptane
Important cautions (all hoses) Important cautions
Oil, grease and In the standard test, dissolved amount is 150 μg/ml or less; Leaching
Smell and taste may be generated by reaction between the hose itself and the fluid (water, food and cleanser, (TSI, HTSI, TSIS, TSIS2 and TSIP) fatty foods condition: 25°C, 1 hour Leaching solution: Heptane
TFB, TFS, TGF, FF and FFE
※1 Dissolved object was below the criteria in the standard test in conformity to the Food Sanitation
Regulations
(1) Penetrating the hose material may cause troubles due to the sticky surface Announcement (2006) EC and ECS
container package
In the standard test, dissolved amount is 30 μg/ml or less; Leaching condition:
indicated above before your final decision.) Refer to the following precautions. such as ① slippage, ② unsanitary and ③ hose disconnection, etc.
No. 370 (Conduct a test on inner layer of the hose)
Other foods
(1959) 60℃, 30 minutesLeaching solution: 4% acetate; Leaching solution: Water
Note A: Various smell and taste may be generated depending on fluid and temperature. (2) Never use the product at over 70℃. The hose material may become brittle and Oil, grease and In the standard test, dissolved amount is 60 μg/ml or less; Leaching condition:
Note B: There are relatively less smell and taste, but resin-specific smell may be felt. cause rupture or cracks on the hose. Silicone rubber or fatty foods 60℃, 30 minutes Leaching solution: 20% ethanol
synthetic resin
Note C: Although we cannot say there is no taste and smell, there is no problem for use. Announcement In the standard test, dissolved amount is 60 μg/ml or less; Leaching condition:
(primarily Liquor
Important cautions No. 595 TSI, HTSI, TSIS, TSIS2 and TSIP
polystyrene)
60℃, 30 minutes Leaching solution: 20% ethanol
※ Our food grade hose series are also complying with the Food Sanitation Act for milk and milk products.
(TFB, TFS and TGF) (2012) equipment or In the standard test, dissolved amount is 60 μg/ml or less; Leaching condition: 60℃,
Transparency is slightly lost during use or cleaning of each hose, but most plastic Other foods 30 minutes (95℃ and 30 minutes if the working temperature exceeds 100℃)
※2 If high concentration alcohol is used, hoses may be hardened more quickly. container package
materials have this tendency. So there is no problem in terms of performance. Leaching solution: 4% acetate; Leaching solution: Water
Dioxins may be emitted if incinerated at less than 800℃.
Ministral ordinance Raw milk, milk, Standard of equipment used for milk manufacturing
regarding milk and milk
Announcement No. 52 TFB, TFS, TGF, EC, ECS, FF, FFE, product composition
processed milk, 1. Structure with ease of cleaning
(1951) TSI, TSIS, TSIS2, TSIP and HTSI standards, etc. (milk milk products 2. Raw material of parts in direct contact with foods must
ordinance) and others not rust or must be processed to prevent rusting
The TOYOX food grade hose series (TSI, HTSI, TSIS, TSIS2, TSIP, EC, ECS, FF, FFE, TGF, TFB and TFS) can be used at plants producing refined sake, distilled spirits, tea
Penalty: Imprisonment of up to 1 year or a fine not exceeding 1 million JPY (for both providers and users)
brewing, fermented drinks, cold beverages, coffee, soup, ice cream, candies, bread, noodles, canned goods, meat processing, vinegar, sauce, yogurt, seasonings,
Hoses fall under the category of equipment. Further, the Food Sanitation Act is only applicable to "equipment or container package in direct contact with foods or additive".
sesame seed oil, tofu, deli foods, kamaboko, pickles, wasabi, baby food, ketchup, mayonnaise, food aroma chemicals, medicine, cosmetics, etc.
A Soft PVC Vacuum Chemical resistant (chemical and solvent, etc.) Anti-bend and crush prevention
Part Number Product Name Reference Page Part Number Product Name Reference Page Part Number Product Name Reference Page Part Number Product Name Reference Page Part Number Product Name Reference Page
A ARROW Hose 58 A ARROW Hose 58 ECS ECORON-S Hose 45 EC ECORON Hose 45 ECS ECORON-S Hose 45
E HTR HYBRID TOYORON Hose 48 HTSI HYBRID TOYOSILICONE Hose 35 ECS ECORON-S Hose 45 HTR HYBRID TOYORON Hose 48
Part Number Product Name Reference Page RY 59 HTR 48 HTSI 35
ROCK-Y Hose TFS TOYOFOODS-S Hose 43 HYBRID TOYORON Hose HYBRID TOYOSILICONE Hose
EC ECORON Hose 45 ST SUPER TOYORON Hose 49 TG TOYORING Hose 52 HTSI HYBRID TOYOSILICONE Hose 35 TFS TOYOFOODS-S Hose 43
ECS ECORON-S Hose 45 TFB TOYOFOODS Hose 43 TGF TOYORING-F Hose 44 P PAINT Hose 60 TG TOYORING Hose 52
F TFS 43 TP 54 TGF 44
TOYOFOODS-S Hose TOYOTOP Hose ST SUPER TOYORON Hose 49 TOYORING-F Hose
Part Number Product Name Reference Page
TG TOYORING Hose 52 TSIP TOYOSILICONE-P Hose 37 TFB TOYOFOODS Hose 43 TSIP TOYOSILICONE-P Hose 37
FF TOYOFUSSO Hose 41
TGF TOYORING-F Hose 44 TSIS TOYOSILICONE-S Hose 36 TFS TOYOFOODS-S Hose 43 TSIS TOYOSILICONE-S Hose 36
FFE TOYOFUSSO-E Hose 42
TP TOYOTOP Hose 54 TSIS2 TOYOSILICONE-S2 Hose 36 FF TOYOFUSSO Hose 41 TSIS2 TOYOSILICONE-S2 Hose 36
H
TR TOYORON Hose 47 TS TOYOSPRING Hose 51 FFE TOYOFUSSO-E Hose 42 TS TOYOSPRING Hose 51
Part Number Product Name Reference Page
HB HIT Hose 56 TSG TOYOSIGNAL Hose 50 TPE TOYOTOP-E Hose 53 TG TOYORING Hose 52 TPE TOYOTOP-E Hose 53
HR HITRUN Hose 57 TS TOYOSPRING Hose 51 Heat resistant TGF TOYORING-F Hose 44 Low odor
TD TOYOTOP Hose 55 Part Number Product Name Reference Page TR TOYORON Hose 47 Part Number Product Name Reference Page
HTSI HYBRID TOYOSILICONE Hose 35
TPE TOYOTOP-E Hose 53 HTSI HYBRID TOYOSILICONE Hose 35 TSG TOYOSIGNAL Hose 50 EC ECORON Hose 45
HTR HYBRID TOYORON Hose 48
Silicone rubber TFS TOYOFOODS-S Hose 43 NLF TOYOSILICONE FERRULE Hose 38 ECS ECORON-S Hose 45
N
Part Number Product Name Reference Page TFB TOYOFOODS Hose 43 TSI TOYOSILICONE Hose 33 HTSI HYBRID TOYOSILICONE Hose 35
Part Number Product Name Reference Page
NLF TOYOSILICONE FERRULE Hose 38 HTSI HYBRID TOYOSILICONE Hose 35 FF TOYOFUSSO Hose 41 TSITH TOYOSILICONE THERMO Hose 39 FF TOYOFUSSO Hose 41
P
NLF TOYOSILICONE FERRULE Hose 38 FFE TOYOFUSSO-E Hose 42 TSIP TOYOSILICONE-P Hose 37 FFE TOYOFUSSO-E Hose 42
Part Number Product Name Reference Page TSI TOYOSILICONE Hose 33 TGF TOYORING-F Hose 44 TSIS TOYOSILICONE-S Hose 36 NLF TOYOSILICONE FERRULE Hose 38
P PAINT Hose 60 TSITH TOYOSILICONE THERMO Hose 39 NLF TOYOSILICONE FERRULE Hose 38 TSIS2 TOYOSILICONE-S2 Hose 36 TSI TOYOSILICONE Hose 33
PW PAINT-TWIN Hose 60 TSIP TOYOSILICONE-P Hose 37 TSI TOYOSILICONE Hose 33 TS TOYOSPRING Hose 51 TSITH TOYOSILICONE THERMO Hose 39
R TSIS TOYOSILICONE-S Hose 36 TSITH TOYOSILICONE THERMO Hose 39 TD TOYOTOP Hose 55 TSIP TOYOSILICONE-P Hose 37
Part Number Product Name Reference Page TSIS2 TOYOSILICONE-S2 Hose 36 TSIP TOYOSILICONE-P Hose 37 Low dissolution TSIS TOYOSILICONE-S Hose 36
RY ROCK-Y Hose 59 Tetrafluororesin (Modified ETFE) / Inner pipe TSIS TOYOSILICONE-S Hose 36 Part Number Product Name Reference Page TSIS2 TOYOSILICONE-S2 Hose 36
S Part Number Product Name Reference Page TSIS2 TOYOSILICONE-S2 Hose 36 EC ECORON Hose 45 Non-adhesive
Part Number Product Name Reference Page FF TOYOFUSSO Hose 41 Oil resistant (machine oil and hydraulic oil, etc.) ECS ECORON-S Hose 45 Part Number Product Name Reference Page
SP TOYOSPRAY 59 FFE TOYOFUSSO-E Hose 42 Part Number Product Name Reference Page HTR HYBRID TOYORON Hose 48 FF TOYOFUSSO Hose 41
ST SUPER TOYORON Hose 49 Polyolefin resin (inner pipe) EC ECORON Hose 45 HTSI HYBRID TOYOSILICONE Hose 35 FFE TOYOFUSSO-E Hose 42
T Part Number Product Name Reference Page ECS ECORON-S Hose 45 Antistatic
P PAINT Hose 60
Part Number Product Name Reference Page EC ECORON Hose 45 HTR HYBRID TOYORON Hose 48 Part Number Product Name Reference Page
ST SUPER TOYORON Hose 49
TD TOYOTOP Hose 55 ECS ECORON-S Hose 45 HTSI HYBRID TOYOSILICONE Hose 35 TPE TOYOTOP-E Hose 53
TFB TOYOFOODS Hose 43
TFB TOYOFOODS Hose 43 Polyurethane resin ST SUPER TOYORON Hose 49 FFE TOYOFUSSO-E Hose 42
TFS TOYOFOODS-S Hose 43
TFS TOYOFOODS-S Hose 43 Part Number Product Name Reference Page Dew condensation prevention
TFB TOYOFOODS Hose 43 FF TOYOFUSSO Hose 41
TG TOYORING Hose 52 HB HIT Hose 56 Part Number Product Name Reference Page
TFS TOYOFOODS-S Hose 43 FFE TOYOFUSSO-E Hose 42
TGF TOYORING-F Hose 44 Special polyurethane resin TD TOYOTOP Hose 55
Part Number Product Name Reference Page
FF TOYOFUSSO Hose 41 TG TOYORING Hose 52
TH TOPRUN Hose 58
HR HITRUN Hose 57 FFE TOYOFUSSO-E Hose 42 TGF TOYORING-F Hose 44
TP TOYOTOP Hose 54
TH TOPRUN Hose 58 TG TOYORING Hose 52 TR TOYORON Hose 47
TPE TOYOTOP-E Hose 53
Nylon (inner pipe) TGF TOYORING-F Hose 44 TSG TOYOSIGNAL Hose 50
TR TOYORON Hose 47
Part Number Product Name Reference Page TR TOYORON Hose 47 NLF TOYOSILICONE FERRULE Hose 38
TS TOYOSPRING Hose 51
P PAINT Hose 60 TSG TOYOSIGNAL Hose 50 TSI TOYOSILICONE Hose 33
TSG TOYOSIGNAL Hose 50 NLF TOYOSILICONE FERRULE Hose 38
PW PAINT-TWIN 60 TSITH TOYOSILICONE THERMO Hose 39
TSI TOYOSILICONE Hose 33
TSI TOYOSILICONE Hose 33 TSIP TOYOSILICONE-P Hose 37
TSIP TOYOSILICONE-P Hose 37 TSITH TOYOSILICONE THERMO Hose 39 TSIS TOYOSILICONE-S Hose 36
TSIS TOYOSILICONE-S Hose 36 TSIP TOYOSILICONE-P Hose 37 TSIS2 TOYOSILICONE-S2 Hose 36 ※ The above functions are examples only.
TSIS2 TOYOSILICONE-S2 Hose 36
TSIS TOYOSILICONE-S Hose 36 TS TOYOSPRING Hose 51 We also offer hose products with various
TSITH TOYOSILICONE THERMO Hose 39 other functions.
TSIS2 TOYOSILICONE-S2 Hose 36 TD TOYOTOP Hose 55
TS TOYOSPRING Hose 51 TPE TOYOTOP-E Hose 53 ※ The compatibility of each hose varies
depending on size. Please check respective
product pages. Be sure to confirm
chemicals, oil, detergents etc. before use.
29 Selection table of food grade hoses Chemical resistance data Precautions Reference Material
30
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements. 27 87 95 126
For inquiry http://english.toyox-hose.com/
INDEX HYBRID : Products having high functionality in combination with various technologies in "layering", "reinforcement" and "connection".
HOSE
Product Name Major Use Fluid
SERIES
TOYOSILICONE THERMO Hose Heat resistant, temperature controller piping and pressure feed 39
HYBRID TOYOFUSSO Hose Chemical resistant, oil resistant, heat resistant, food and pressure feed 41
HYBRID TOYOFUSSO-E Hose Chemical resistant, oil resistant, heat resistant, food and pressure feed (antistatic) 42
TOYOX Hose Series TOYOFOODS Hose Heat resistant, food, oil resistant and pressure feed 43
TOYOFOODS-S Hose Heat resistant, food, oil resistant and pressure feed / vacuum 43
TOYORING-F Hose Heat resistant, food, oil resistant and pressure feed / vacuum 44
HYBRID ECORON Hose Chemical resistant, oil resistant, food and pressure feed 45
TOYOX hoses meet various needs with their HYBRID ECORON-S Hose
TOYORON Hose
Chemical resistant, oil resistant, food and pressure feed / vacuum
General piping, oil resistant and pressure feed
45
47
※ Applications and fluid indicated beside each product name are only provided for reference for selection.
For closer selection, please consult the selection table starting at page 7.
31 32
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements.
For inquiry http://english.toyox-hose.com/
For Heat Resistant and Food
Use/fluid
TOYOSILICONE®Hose Patent applied for Heat
resistant
Nontoxic Chemical
(Food Grade)
Hose
Hose
Heat resistant Cold resistant Thread cast-off For pressure feed
(150℃ ) ( − 30℃ ) burst prevention FDA ■ Specification of TOYOSILICONE Hose (Working temperature range / -30∼150℃)
Registered product
・ Has excellent heat / cold resistance and can be used under broad temperature conditions. Precautions vary according to use conditions such as fluid types and temperatures (steam, oil, high-temperature water, chemicals etc.).
Before selection, please make sure to check "Precautions to ensure safe usage" on page 95.
(Working temperature range −30〜150℃)
・ Has good pressure-resistant performance due to its thread cast-off prevention structure, Applicable Couplings
TOYOSILICONE Hose TSI type
Point
TSI-840 5/16 7.9×14.3 0∼1.0 5.8 40 90
Safe and secure with prevention of hose punctures near couplings TSI-9 3/8 9.5×16 0∼1.0 3.2 20 100 ● ● ●
Thread cast-off prevention structure TSI-1220 1/2 12.7×19.5 0∼0.5 4.1 20 130 ● ● ●
Technical collaboration with FITT SPA of Italy has enabled globally patented thread cast-off prevention reinforcement TSI-1520 5/8 15.9×24 0∼0.5 6.2 20 150 ● ●
structure. With pressure resistant reinforcement cord spirally braided in a knitting manner, this structure has blocked thread TSI-19 3/4 19 ×28 0∼0.5 4.1 10 180 ● ● ● ● ● ● ●
cast-off punctures near couplings, thereby remarkably boosting its own reliability. TSI-1920 3/4 19 ×28 0∼0.5 8.2 20 180 ● ● ● ● ● ● ●
■ General braided structure ■ Thread cast-off prevention structure TSI-25 1 25.4×35.5 0∼0.5 5.9 10 220 ● ● ● ● ● ● ● ●
(Comparison Main material / Silicone rubber Coloring / Milky green line added For food grade piping For general industry For food grade piping For general industry For general industry
of TOYOX) Reinforcement material / Polyester thread Packaging / Boxed P.71 P.74 P.68 P.63 P.75
▲
Reinforcement thread on edge face is dyed
red for better visibility. ※ Excluding PP products
BAD!! Good!!
Globally patented thread cast-off
prevention by technical collaboration
Point
with FITT SPA of Italy
TOYOSILICONE Hose edge face treatment - sanitary and makes hose edge face dirt-resistant
Use/fluid Use/fluid
Pressure Pressure
"Thread cast-off prevention VS
Conventional braided" TOYOSEAL Processing (Exclusively for TOYOSILICONE Hose)
Video distributed on our website
http://english.toyox-hose.com/
Prevents dirt on reinforcement thread
Thread cast-off Intertwined
puncture caused threads prevent Hermetical sealing of hose edge face prevents fluid from seeping into FDA
Registered product
by hose inflation disconnection reinforcement thread and protects the thread in hose tip portion from dirt.
Point
Reduces contamination of products
Safe and secure with FDA registration (DMF TypeⅡ Registration No.25486) ! With no fluid seeping into reinforcement thread, products are less susceptible
to contamination.
This hose series can be safely used for food, pharmaceuticals, cosmetics and chemical-related applications. Also, sanitary management in factories and processes is facilitated.
Caution FDA registration does not guarantee safety in its entirety.
Prior safety confirmation is required when using. ■ Specification of TOYOSEAL Processing
Applicable hose Dimensions (mm)
TOYOSILICONE Hose series (Hoses and assemblies and integrally molded couplings) are developed and Part Number part number A B C D
produced for general industry applications.
TYSL-19 TSI-19 19 28 30 8
Transportation For medical and pharmaceutical uses or other uses which require attention to safety, we ask you to test Transportation
TYSL-25 TSI-25 25.4 35.5 38 10
and confirm the safeness before use. Toyox makes no guarantee of the adaptability or safeness related to
Pressure such applications. We also assume no responsibility whatsoever. Caution ※ After TOYOSEAL processing, neither TOYOSILICONE dedicated couplings Pressure
Also, never use for implant or injection application or other applications where there is a possibility of the (TOYOCONNECTOR-F、TOYOCONNECTOR) nor hose assemblies can be used.
B
A
C
Vacuum product partially remaining in the body. ※ Attach hose clamps in a way that avoids TOYOSEAL processing portion Vacuum
(Thickened portion of the end face).
D
33 Selection table of food grade hoses Chemical resistance data Precautions Reference Material
34
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements. 27 87 95 126
For inquiry http://english.toyox-hose.com/
For Heat Resistant and Food For Heat Resistant and Food
Use/fluid
Use/fluid
HYBRID TOYOSILICONE®-S Hose Patent applied for
®
HYBRID HYBRID TOYOSILICONE Hose Patent applied for Heat
resistant
Nontoxic Chemical
(Food Grade)
Heat
resistant
Nontoxic Chemical
(Food Grade)
Hose
Hose
Heat resistant Cold resistant Anti-bend and For pressure feed Heat resistant Cold resistant Anti-bend and For pressure feed
(130℃ ) ( − 30℃ ) crush prevention and vacuum FDA (150℃ ) ( − 30℃ ) crush prevention and vacuum FDA
Registered product Registered product
・ Has excellent heat / cold resistance and enables pressure feed and vacuum under ・Has excellent heat / cold resistant and enables pressure feed and vacuum under
broad temperature conditions (Working temperature range −30〜130℃) broad temperature conditions (Working temperature range −30〜150℃)
・ Reduced anti-bend and collapse trouble will increase production efficiency. ・Can achieve stable supply of fluid thanks to its bend / collapse resistant
HYBRID TOYOSILICONE Hose HTSI type
・ Is safe and secure due to its Complying with Food Sanitation Act※1, FDA (US Food and ※1 ( Complying with Notice of the Ministry of Health and Welfare No. 52, 1951/Notice of the
※2
Drug Administration) registered product Ministry of Health, Labor and Welfare No. 595, 2012)
※1 (Complying with Notice of the Ministry of Health and Welfare No. 52, 1951/Notice ※2 FDA DMF TypeⅡ No.25486 Registration
of the Ministry of Health, Labor and Welfare No. 595, 2012) Polyester SUS316
Silicone
※2 FDA DMF TypeⅡ No.25486 Registration Polyester thread
Silicone rubber ■ Specification of TOYOSILICONE-S Hose (Working temperature range / -30∼150℃)
thread
rubber
Precautions vary according to use conditions such as fluid types and temperatures (steam, oil, high-temperature water, chemicals etc.).
Before selection, please make sure to check "Precautions to ensure safe usage" on page 95.
bending / twisting and helps secure flow volume for improved productivity. or collapse improvement
mm MPa kg/reel m mm
▲
Vacuum is also ※1 −0.1MPa is an approximate value. Check Figure 1 on page 126. ※2 Excluding PP products
le
oub
OK!
Tr For Heat Resistant and Food
Use/fluid
(Comparison
of TOYOX)
HYBRID TOYOSILICONE®-S2 Hose Patent applied for Heat
resistant
Nontoxic Chemical
(Food Grade)
volume is low. ・ Has excellent heat / cold resistant and enables pressure feed and vacuum under
broad temperature conditions (Working temperature range −30〜150℃)
Before ・ Withstands bending / collapsing even more due to its double specialized braided
structure and metal reinforcement structure and secures a stable supply of fluid.
Use/fluid Use/fluid
・ Also has good flexibility, with durability further improved
(Our company comparison with TSIS)
・ Is sanitary with use of rust resistant SUS316 reinforcing material
HYBRID Combination of thread cast-off prevention structure +
After ・ Is nontoxic, safe and secure. metal coil reinforcement Silicone rubber Silicone rubber
※1
・ Is safe and secure due to its Complying with Food Sanitation Act , FDA (US Food and Silicone rubber
Drug Administration) registered product※2
※1 (Complying with Notice of the Ministry of Health and Welfare No. 52, 1951/Notice of
the Ministry of Health, Labor and Welfare No. 595, 2012)
■ Specification of HYBRID TOYOSILICONE Hose (Working temperature range / -30∼130℃) ※2 FDA DMF TypeⅡ No.25486 Registration
SUS316 Silicone rubber
Precautions vary according to use conditions such as fluid types and temperatures (steam, oil, high-temperature water, chemicals etc.). ■ Specification of TOYOSILICONE-S2 Hose (Working temperature range / -30∼150℃) Polyester thread Polyester thread
Before selection, please make sure to check "Precautions to ensure safe usage" on page 95. Precautions vary according to use conditions such as fluid types and temperatures (steam, oil, high-temperature water, chemicals etc.).
Applicable Couplings Before selection, please make sure to check "Precautions to ensure safe usage" on page 95.
Crimping Cap Nut Cam Arm Applicable Couplings
Inside Diameter Minimum
Part Working Standard Standard FERRULE Male hexagon nut KAMLOK COUPLER Pipe thread FERRULE KAMLOK Crimping Cam Arm
Inch × bending
Number Pressure Weight Length Inside Diameter Minimum
Outside Diameter radius Part Working ※1 Standard Standard FERRULE Male KAMLOK COUPLER Pipe thread KAMLOK
Inch × bending Hexagon nut
Number Pressure Weight Length
Outside Diameter radius
mm MPa kg/reel m mm
Transportation HTSI-15 5/8 15.9×24 −0.05∼0.5 3.1 10 105 ● TSIS2-19 3/4 19.5×31.5 −0.1∼0.7 6.7 10 100 ● ● ● ● Transportation
Pressure HTSI-19 3/4 19.5×28.5 −0.05∼0.5 4.2 10 140 ● ● ● ● ● TSIS2-25 1 25.4×39 −0.1∼0.7 10.0 10 160 ● ● ● ● ●
Pressure
HTSI-25 1 25.4×35.5 −0.05∼0.5 6.3 10 190 ● ● ● ● ● ● TSIS2-32 1-1/4 32 ×47.5 −0.1∼0.7 14.1 10 200 ● ● ● ● ※2
Vacuum HTSI-32 1-1/4 32 ×43.5 −0.05∼0.5 9.0 10 240 ● ● ● ● ● ※1 TSIS2-38 1-1/2 38.1×55 −0.1∼0.7 18.4 10 250 ● ● ● ● Vacuum
HTSI-38 1-1/2 38.1×50.5 −0.05∼0.5 11.8 10 290 ● ● ● ● ● TSIS2-50 2 50.8×69.5 −0.1∼0.3 12.4 5 350 ● ● ● ●
Main material / Silicone rubber Coloring / Milky green line added For food grade piping For general industry For food grade piping For general industry Main material / Silicone rubber Coloring / Milky green line added For food grade piping For general industry For general industry
Reinforcing material / Polyester thread, heat resistant specialized resin Packaging / Boxed P.71 P.74 P.68 P.75 Reinforcing material / Polyester thread, SUS316 Packaging / Boxed P.71 P.74 P.75
▲
▲
※1 Excluding PP products ※1 −0.1MPa is an approximate value. Check Figure 1 on page 126. ※2 Excluding PP products
35 Selection table of food grade hoses Chemical resistance data Precautions Reference Material
36
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements. 27 87 95 126
For inquiry http://english.toyox-hose.com/
For Heat Resistant and Food For Heat Resistant and Food (Integrally Molded Ferrule Coupling)
Use/fluid
Use/fluid
®
TOYOSILICONE -P Hose Patent applied for Heat
resistant
Nontoxic Chemical
(Food Grade)
HYBRID TOYOSILICONE® FERRULE Hose Patent applied for Heat
resistant
Nontoxic Chemical
(Food Grade)
Hose
Hose
Heat resistant Cold resistant Anti-bend and For pressure feed Heat resistant Cold resistant No coupling bump For pressure feed
(100℃ ) ( − 30℃ ) crush prevention and vacuum FDA (150℃ ) ( − 30℃ ) No fluid accumulation FDA
Registered product Registered product
・ Has excellent heat / cold resistant and enables pressure feed and vacuum ・ As hose and coupling are integrally molded, nipple-less structure ensures
under broad temperature conditions (Working temperature range −30〜 no bump and no fluid accumulation for sanitary use
100℃) ・ Nipple-less structure eliminates contact with metal elements and prevents
TOYOSILICONE-P Hose TSIP type
Point
※2 FDA DMF TypeⅡ No.25486 Registration
Integrally molded coupling with no bump ensures sanitation and no need for disassembly cleaning
■ Specification of TOYOSILICONE-P Hose (Working temperature range / -30∼100℃)
Precautions vary according to use conditions such as fluid types and temperatures (steam, oil, high-temperature water, chemicals etc.). ■ Conventional products ■ TOYOSILICONE FERRULE Hose
Before selection, please make sure to check "Precautions to ensure safe usage" on page 95.
Applicable Couplings
Crimping Cam Arm
Inside Diameter Minimum
BAD! Good!
Part Working Standard Standard FERRULE Male KAMLOK COUPLER Pipe thread KAMLOK
Inch × bending
Number Pressure Weight Length Hexagon nut
Outside Diameter radius
mm MPa kg/reel m mm
▲
Vacuum comparison "Coil structure VS braided structure"
Bending comparison "Coil structure VS braided structure"
Video distributed on our website
http://english.toyox-hose.com/ ■ Specification of TOYOSILICONE FERRULE Hose
Precautions vary according to use conditions such as fluid types and temperatures (steam, oil, high-temperature water, chemicals etc.).
Use/fluid Before selection, please make sure to check "Precautions to ensure safe usage" on page 98. Use/fluid
※ Please specify the couplings type to be installed and the hose length to be integrated when you
place an order.
※ The couplings are not sold separately.
■ Hose assembly Assembly length = mm Tolerance = mm
Permissible length Less than 500 +10 0
range
500 or more to less than 1000 +15 0
(Based on JIS B 8360)
1000 or more to less than 2000 +20 0
2000 or more to less than 5000 +1.0% 0
Transportation 5000 or more +2.0% 0 Transportation
Pressure Pressure
Vacuum Vacuum
37 Selection table of food grade hoses Chemical resistance data Precautions Reference Material
38
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements. 27 87 95・98 126
For inquiry http://english.toyox-hose.com/
For Heat Resistant and Temperature Controller Piping
Use/fluid
TOYOSILICONE® THERMO Hose Patent applied for Heat
resistant
Hose
Hose
Heat resistant Cold resistant Thread cast-off For pressure feed ■ Specification of TOYOSILICONE THERMO Hose (Working temperature range / -30∼120℃)
(120℃ ) ( − 30℃ ) burst prevention Precautions vary according to use conditions such as fluid types and temperatures (steam, oil, high-temperature water, chemicals etc.).
Before selection, please make sure to check "Precautions to ensure safe usage" on page 97.
・ The thread cast-off prevention structure prevents thread cast-off punctures
near couplings and ensures safety and security Applicable Couplings
・ Has better cold and heat resistance than PVC hoses and enjoys long service Crimping Cap Nut
TOYOSILICONE THERMO Hose TSITH type
Point Safe and secure with prevention of hose punctures near couplings
Main material / Silicone rubber
Reinforcement material / Polyester thread
Coloring / Milky orange line added
Packing / Bobbin style
For general industry
See below
For general industry
P.63
▲
Thread cast-off prevention structure
TOYOSILICONE® THERMO Hose
Assemblies with Pipe Thread
Technical collaboration with FITT SPA of Italy has enabled globally patented thread cast-off prevention reinforcement
structure. With pressure resistant reinforcement cord spirally braided in a knitting manner, this structure has blocked thread ・Prevents fluid leak or hose disconnection and is safe ! Reduced trouble will increase production efficiency !
cast-off punctures near couplings, thereby remarkably boosting its own reliability. Coupling Part Hose Thread Dimensions (mm)
Couplings Type
Number Number Specification D I L HEX
■ General braided structure ■ Thread cast-off prevention structure
H01B type male taper pipe thread coupling
Braided hose TOYOSILICONE Hose H01B-9 TSITH-9 R3/8 7 15 46 17
D
I H01B-19 TSITH-19 R3/4 15 20 66 27
L
HEX
H01B-25 TSITH-25 R1 20.5 22 68 35
H04B type female parallel pipe thread coupling
H04B-9 TSITH-9 G3/8 42 19
(Comparison
H04B-12 TSITH-12 G1/2 48 24
of TOYOX)
Reinforcement thread on edge face is dyed
red for better visibility. H04B-19 TSITH-19 G3/4 60 30
L
HEX
BAD!!
H04B-25 64 38
Good!!
Globally patented thread cast-off TSITH-25 G1
prevention by technical collaboration
Material / Hose nipple (Brass), Coupling cover (Aluminum)
with FITT SPA of Italy
Caution The above assemblies are not appropriate for sanitary piping (food) as the thread part has a bump construction.
Use/fluid Use/fluid
Pressure Pressure
"Thread cast-off prevention VS
Conventional braided"
Video distributed on our website
http://english.toyox-hose.com/
Transportation Transportation
Pressure Pressure
Vacuum Vacuum
39 Selection table of food grade hoses Chemical resistance data Precautions Reference Material
40
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements. 27 87 97 126
For inquiry http://english.toyox-hose.com/
For Chemical Resistant, Oil Resistant, Heat Resistant and Food For Chemical Resistant, Oil Resistant, Heat Resistant and Food (Antistatic)
Use/fluid
Use/fluid
OIL OIL
® ®
HYBRID TOYOFUSSO Hose Patented Heat
resistant
Nontoxic Chemical
(Food Grade)
Oil Solvent HYBRID TOYOFUSSO -E Hose Patented Heat
resistant
Nontoxic Chemical
(Food Grade)
Oil Powder Solvent
Hose
Hose
Heat resistant Chemical resistant Non-adhesive For pressure feed Heat resistant Chemical resistant Non-adhesive Antistatic
(70℃ ) Solvent resistant Water repellency (70℃ ) Solvent resistant Water repellency For pressure feed
・ Has excellent chemical and solvent resistance performance due to its ・ Can reduce static electricity to 1/50 with its antistatic lines, prevents
tetrafluororesin inner tube, and can be applied to wide uses. discharge trouble and promotes safety.
TOYOFUSSO Hose FF type / DEDICATED FITTING FOR TOYOFUSSO Hose
・ Is safe and secure due to its compliance with Food Sanitation Act. laminated structure.
(Complying with Notice of the Ministry of Health and Welfare No. 52, 1951/Notice of the Ministry of Health, ・ Has excellent non-adhesive / water repellency inner lining (Water repellent angle 96°), which
Labor and Welfare No. 267, 2002/Notice of the Ministry of Health, Labor and Welfare No. 201, 2006) Tetrafluororesin
(Modified ETFE)
Polyester thread improves fluid transportation efficiency and facilitates cleaning as fluid is hard to remain inside. Tetrafluororesin Polyester thread
(Modified ETFE)
The products marked with ※ are low in stock; be sure to ・ Is highly transparent and provides security in fluid verification.
■ Specification of TOYOFUSSO Hose (Working temperature range / -5∼70℃) contact TOYOX regarding inventory and delivery dates. ・ Is safe and secure due to the Complying with Food Sanitation Act (Complying with Notice of
Working Pressure MPa Applicable Couplings
the Ministry of Health and Welfare No. 52, 1951/Notice of the Ministry of Health, Labor and Welfare No. 201, 2006).
Inside Diameter Minimum Crimping Cap Nut Cam Arm Dedicated Coupling W-SAFETY
※ Inner lining is tetrafluororesin and conforms to standards that include heptane article. Others are polyurethane resins and conform to
Standard Standard
Part Number Inch × bending FERRULE FERRULE Thread KAMLOK Barb Nipple Set
Weight Length standards that do not include heptane article.
Outside Diameter 23℃ 70℃ radius ※1
FF-19-20 3/4 19×26 0∼1.0 0∼0.5 7.0 20 135 ● ● ● ● ● FFE-12-20 1/2 12×18 0∼1.0 0∼0.5 3.5 20 85 ● ●
※ FF-19-40 3/4 19×26 0∼1.0 0∼0.5 14.0 40 135 ● ● ● ● ● ※ FFE-12-40 1/2 12×18 0∼1.0 0∼0.5 7.0 40 85 ● ●
FF-25-20 1 25×33 0∼0.6 0∼0.3 8.6 20 175 ● ● ● ● ● ● FFE-15-20 5/8 15×22 0∼1.0 0∼0.5 5.0 20 105 ● ● ● ●
※ FF-25-40 1 25×33 0∼0.6 0∼0.3 17.2 40 175 ● ● ● ● ● ● ※ FFE-15-40 5/8 15×22 0∼1.0 0∼0.5 10.0 40 105 ● ● ● ●
FF-32-20 1-1/4 32×41 0∼0.5 0∼0.3 14.0 20 225 ● ●※2 ● ※3 ● FFE-19-20 3/4 19×26 0∼1.0 0∼0.5 7.0 20 135 ● ● ● ● ●
FF-38-20 1-1/2 38×48 0∼0.5 0∼0.3 19.0 20 265 ● ●※2 ● ● ※ FFE-19-40 3/4 19×26 0∼1.0 0∼0.5 14.0 40 135 ● ● ● ● ●
FF-50-10 2 50×62 0∼0.4 0∼0.2 15.0 10 500 ● ●※2 ● ● FFE-25-20 1 25×33 0∼0.6 0∼0.3 8.6 20 175 ● ● ● ● ● ●
Main material / Tetrafluororesin (Modified ETFE), Polyurethane resin, Soft PVC Coloring / Natural clear For food grade piping For food grade piping For general industry For general industry ※ FFE-25-40 1 25×33 0∼0.6 0∼0.3 17.2 40 175 ● ● ● ● ● ●
Packing / Boxed Reinforcing material / Polyester thread P.71 P.69 P.63 P.75 See below P.84 Main material / Tetrafluororesin (Modified ETFE), polyurethane resin, Soft PVC Coloring / Natural clear For food grade piping For food grade piping For general industry For general industry
▲
▲
▲
Packing / Boxed Reinforcing material / Polyester thread P.71 P.69 P.63 P.75 P.41 P.84
▲
※1 For sanitary piping (food), use TOYOCONNECTOR TC3-F type or TC6-F type. TOYOCONNECTOR other than TC3-F type and ※ Excluding PP products
TC6-F type is not appropriate for sanitary piping (food) as the thread part has a bump construction. Food sanitation problems may occur. ※1 For sanitary piping (food), use TOYOCONNECTOR TC3-F type.
※2 Hose inner diameters of 32 / 38 / 50 mm use TC6-F clamp fastening type. TOYOCONNECTOR other than TC3-F type is not appropriate for sanitary piping (food) as the thread part has a bump construction. Food sanitation
Use/fluid Please make sure to check "Precautions to ensure safe usage" on page 99. problems may occur. Use/fluid
Please make sure to check "Precautions to ensure safe usage" on page 99.
Point
(DEDICATED FITTING FOR TOYOFUSSO Hose and TOYOFUSSO-E Hose)
A Excellent water repellency enhances fluid transportation efficiency and cleaning efficiency!
Safety and reliability go up in a set with couplings HEX D C B
・Large and small two-step barb-shaped couplings that restrain hose slip more efficiently R
Excellent water repellency Antistatic lines reduce static electricity to 1/50 and prevent trouble!
・Made from SUS316L, which has excellent corrosion resistant performance (Water repellent angle 96°
) (TOYOFUSSO-E Hose)
F
E
・Has a long nipple and can be easily tightened with two hose clamps
Water repellent angle (96°) ■ Electrostatic measurement test
■ Specifications Test conditions:
Applicable Hose Dimensions (mm) Packing Unit Water drop (pure water) kv 60 Using vacuum conveyance machine, a cycle of
Thread FUSSO Hose (Standard type)
Part Number
Inside Diameterφ Specification A B C D E F HEX pc polyurethane pellet transfer (20 seconds),
discharge (10 seconds), and stop (10 seconds)
Barb Fitting (Large) FJN- 9-R3/8 9 R3/8 61 38 8 15 φ 7.0 φ10.5 17 2 Transfer time is repeated for 30 minutes. At transfer and stop
Others Others
FJN-12-R1/2 12 R1/2 66 38 10 18 φ 9.0 φ13.5 22 2 40 times during the continued repetition, static
FJN-15-R1/2 15 R1/2 86 58 10 18 φ11.5 φ16.5 22 2 Electrostatic has electricity discharged to the hose is measured
Please make sure to check "Precautions to ensure safe usage" on page 100.
41 Selection table of food grade hoses Chemical resistance data Precautions Reference Material
42
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements. 27 87 99・100 126
For inquiry http://english.toyox-hose.com/
For Food, Heat Resistant and Oil Resistant For Food, Heat Resistant and Oil Resistant
Use/fluid
Use/fluid
OIL OIL
® ®
TOYOFOODS Hose Patent applied for Heat
resistant
Nontoxic
(Food Grade)
Oil TOYORING -F Hose Patent applied for Heat
resistant
Nontoxic
(Food Grade)
Oil
Hose
Hose
Heat resistant Applicable to Compounding for For pressure feed Heat resistant Applicable to Compounding for For pressure feed
(70℃ ) oil and fat food non phthalate (70℃ ) oil and fat food non phthalate and vacuum
・ Best suited for food, drink, and oil and fat food (non-phthalate plasticizer used) ・ Best suited for food, drink and oil and fat food (non-phthalate plasticizer used)
・ Is flexible, easy to handle and best suited for piping in movable portions. ・ Withstands bending/crushing due to resin coil reinforcement structure and is
・ Has excellent oil resistance and is also most suitable for oil-resistant piping for non-food applications. most suitable for vacuum transfer.
TOYOFOODS Hose TFB type / TOYOFOODS-S Hose TFS type
(Complying with Notice of the Ministry of Health and Welfare No. 52, 1951/Notice of the Ministry of Health, Soft PVC Soft PVC
・ Has excellent oil resistance and is also most suitable for oil-resistant piping for non-food applications.
Labor and Welfare No. 267, 2002/Notice of the Ministry of Health, Labor and Welfare No. 201, 2006)
・ Is highly transparent and provides security in fluid verification.
■ Specification of TOYOFOODS Hose (Working temperature range / -5∼70℃) Polyester thread ・ Reinforcing material is resin. No need for trash separation when it is thrown away.
Applicable Couplings ・ Is safe and secure due to its compliance with Food Sanitation Act.
Specialized PET resin
Inside Diameter Minimum Crimping Cap Nut Cam Arm (Complying with Notice of the Ministry of Health and Welfare No. 52, 1951/Notice of the
Working Standard Standard
Part Number Inch × bending FERRULE FERRULE Thread ※1 KAMLOK Ministry of Health, Labor and Welfare No. 267, 2002/Notice of the Ministry of Health, Labor and Welfare No. 201, 2006)
Pressure Weight Length
Outside Diameter radius
■ Specification of TOYORING-F Hose (Working temperature range / -5∼70℃)
mm MPa kg/reel m mm Working Pressure※1 MPa Applicable Couplings
TFB-6 9 100 30 Depressurization
1/4 6×11 0∼1.0 Inside Diameter Minimum Crimping Cap Nut Cam Arm
deformation Standard Standard
TFB-8 5/16 8×13.5 0∼1.0 13 100 40 Part Number Inch × bending FERRULE FERRULE Thread※2 KAMLOK
temperature Weight Length
Outside Diameter 50℃ 70℃ radius
TFB-9 3/8 9×15 0∼1.0 15 100 45 ● (-0.1MPa)
TFB-10 13/32 10×16 0∼1.0 16 100 50
mm ℃ kg/reel m mm
TFB-12 1/2 12×18 0∼0.8 19 100 65 ●
TFB-15 5/8 15×22 0∼0.8 27 100 95 ● ● TGF-15-50 5/8 15 ×22 −0.1∼0.4 −0.1∼0.3 120 14 50 60 ● ●
TFB-19 3/4 19×26 0∼0.6 16 50 120 ● ● ● TGF-19-50 3/4 19 ×26 −0.1∼0.4 −0.1∼0.3 110 17 50 80 ● ● ●
TFB-25 1 25×33 0∼0.6 25 50 165 ● ● ● ● TGF-25-50 1 25.4×33.4 −0.1∼0.4 −0.1∼0.3 100 25 50 100 ● ● ● ●
TFB-32 1-1/4 32×41 0∼0.4 35 50 200 ● ※2 ● ※2・4 ● ※3 TGF-32-40 1-1/4 32 ×41 −0.1∼0.3 −0.1∼0.2 90 28 40 130 ● ※5 ●※3・5 ● ※4
TFB-38 1-1/2 38×48 0∼0.4 45 50 300 ● ● ※2 ● ※2・4 ● TGF-38-40 1-1/2 38 ×48 −0.1∼0.3 −0.1∼0.2 85 38 40 150 ● ● ※5 ●※3・5 ●
TFB-50 2 50×62 0∼0.3 54 40 440 ● ● ※2 ● ※2・4 ● TGF-50-40 2 50.8×62.8 −0.1∼0.3 −0.1∼0.2 75 60 40 200 ● ● ※5 ●※3・5 ●
Main material / Soft PVC Coloring / Natural clear green line added Packing / TGF-15-50∼-25-50:Bobbin style For food grade piping For food grade piping For general industry For general industry
Main material / Soft PVC Coloring / Natural clear green line added Packing / TFB-6∼25:Bobbin style For food grade piping For food grade piping For general industry For general industry
Reinforcing material / Specialized PET resin TGF-32-40∼-50-40:Film packing P.71 P.69 P.63 P.75
▲
Reinforcement material / Polyester thread TFB-32∼50:Film packing
▲
▲
▲
P.71 P.69 P.63 P.75
▲
▲
※1 −0.1MPa is an approximate value. Check Figure 1 on page 126. ※3 Brass only ※4 Excluding PP products
※1 For sanitary piping (food), use TOYOCONNECTOR TC3-F type or TC6-F type. TOYOCONNECTOR other than TC3-F type and TC6-F type is not appropriate ※3 Excluding PP products
※2 For sanitary piping (food), use TOYOCONNECTOR TC3-F type or TC6-F type. TOYOCONNECTOR other than TC3-F type and TC6-F type is
for sanitary piping food) as the thread part has a bump construction. Food sanitation problems may occur. not appropriate for sanitary piping (food) as the thread part has a bump construction. Food sanitation problems may occur.
※2 Hose inner diameters of 32 / 38 / 50 mm use clamp fastening type. ※4 Brass only ※5 Hose inner diameters of 32 / 38 / 50 mm use TC6-F clamp fastening type.
Please make sure to check "Precautions to ensure safe usage" on page 101. Please make sure to check "Precautions to ensure safe usage" on page 102
Point
OIL
®
TOYOFOODS -S Hose Patent applied for Heat
resistant
Nontoxic
(Food Grade)
Oil Superior flexibility, ideal for piping movable parts
Heat resistant Applicable to Compounding for For pressure feed ■ Flexibility comparison (25φ) ■ Flexibility comparison (50φ)
(70℃ ) oil and fat food non phthalate and vacuum 200 Amount of deflection: mm 300 Amount of deflection: mm
180 TOYOFOODS Hose TOYOFOODS-S Hose
Use/fluid ・ Best suited for food, drink and oil and fat food (non-phthalate plasticizer used) TOYORON Hose 250 TOYOSPRING Hose Use/fluid
160 ECORON Hose ECORON-S Hose
・ Withstands bending/crushing due to hard steel wire coil reinforcement structure, and is most suitable for vacuum transfer. 140 TOYOSPRING Hose
Measurement conditions: 200 TOYORON Hose
Measurement conditions:
TOYORING Hose Company A suction
・ Has excellent oil resistance and is also most suitable for oil-resistant piping for non-food applications. 120 A 100 g load is placed on a 300 mm
hose for food
A 500 g load is placed on a 500 mm
100 protruded sample hose, and the 150 protruded sample hose, and the
・ Is highly transparent and provides security in fluid verification. amount of deflection is measured amount of deflection is measured
80
・ Is safe and secure due to its compliance with Food Sanitation Act. Soft PVC
10 seconds later.
100 10 seconds later.
Soft PVC
60 300mm 500mm
(Complying with Notice of the Ministry of Health and Welfare No. 52, 1951/Notice of the Ministry of Health, Amount Amount
40
Labor and Welfare No. 267, 2002/Notice of the Ministry of Health, Labor and Welfare No. 201, 2006) of 50 of
20 deflection deflection
Temperature: °
C 100g Temperature: °C 500g
■ Specification of TOYOFOODS-S Hose (Working temperature range / -5∼70℃) Hard steel wire
0
−20 0 20 40 60 80 −20 0 20 40 60 80
Working Pressure※1 MPa Minimum Applicable Couplings
Inside Diameter Standard Standard
Part bending Crimping Cap Nut Cam Arm ■ Anti-collapse strength comparison (50φ) ■ Restoring force comparison (50φ)
Inch × Weight Length
Number radius FERRULE FERRULE Thread※2 KAMLOK
Outside Diameter 50℃ 70℃
Load (N) Restoring
mm kg/reel m mm 2000 rate (%)
TOYOFOODS Hose
TFS-25 1 25×33 −0.1∼0.4 −0.1∼0.3 30 50 100 ● ● ● ● 100
Others 1500 TOYOFOODS-S Hose Measurement conditions: Measurement conditions: Others
TFS-32 1-1/4 32×41 −0.1∼0.3 −0.1∼0.2 34 40 130 ● ※4 ● ※4・5 ●※3 TOYORING-F Hose
A specified load is applied on a 7.5 90 Apply a load to the sample hose
TFS-38 1-1/2 38×48 −0.1∼0.3 −0.1∼0.2 43 40 150 ● ● ※4 ● ※4・5 ● cm square, and the flattening rate is until the flattening rate becomes
1000 TOYORING-F Hose measured. 80 50% and the restoring rate after
TFS-50 2 50×62 −0.1∼0.3 −0.1∼0.2 66 40 200 ● ● ※4 ● ※4・5 ●
removing the load is measured.
Transportation TOYOFOODS-S Hose Transportation
TFS-63 2-1/2 63×80 −0.1∼0.2 −0.1∼0.1 56 20 250 ●※3 70
Flattening Load Load
Pressure
Pressure feed TFS-75 3 75×92 −0.1∼0.2 −0.1∼0.1 60 20 310 ● 500 Pressure
Pressure feed
rate (%) 60 Time
TFS-100 4 100×118 −0.1∼0.2 −0.1∼0.1 44 10 410 ●
TOYOFOODS Hose (minutes)
Vacuum For food grade piping For food grade piping For general industry For general industry 7.5cm
7.5cm 7.5cm
7.5cm Vacuum
Main material / Soft PVC Coloring / Natural clear green line added Packing / TFS-25:Bobbin style
0 10 20 30 40 50 0 1 30 60 24 Hours
Reinforcing material / Hard steel wire TFS-32∼100:Film packing P.71 P.69 P.63 P.75
▲
43 Selection table of food grade hoses Chemical resistance data Precautions Reference Material
44
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements. 27 87 101・102 126
For inquiry http://english.toyox-hose.com/
For Chemical Resistant, Oil Resistant and Food
Point
Indoor use only
Use/fluid
OIL
® TOYOCAP prevents foreign matter such as dust from infiltrating into hoses.
HYBRID ECORON Hose Patent applied for Nontoxic Chemical
(Food Grade)
Oil Water Powder Air
Hose
Hose
Applicable to
Hose caps that protect safety, sanitation and reliability
Chemical resistant Oil resistant oil and fat food For pressure feed
Our food grade hose series come with caps that
・ Has excellent chemical/oil resistance as its innermost layer is polyolefin prevent infiltration of dust and other foreign matter.
They are useful for delivery, quality preservation of
resin and is applicable to a wide range of uses.
goods in stock, and sanitation.
・ Is also good for food and oil/fat fluid.
ECORON Hose EC type / ECORON-S Hose ECS type
TOYOCAP
・ Produces no toxic gas such as dioxin, providing peace of mind.
・ Is safe and secure due to its compliance with Food Sanitation Act
HYBRID Composite laminated structure
Styrene series resin Styrene series resin
(Complying with Notice of the Ministry of Health and Welfare No. 52, 1951/Notice of the Ministry of Health,
Labor and Welfare No. 201, 2006)
■ Specification of ECORON Hose (Working temperature range / -5∼60℃) Polyolefin resin Polyester thread
mm kg/reel m mm
EC-15
Hoses with TOYOCAP
5/8 15×22 0∼0.8 0∼0.4 23 100 80 ● ● ●
Main material / Polyolefin resin + styrene series resin Coloring / Milky white Packing / EC-6∼25:Bobbin style For food grade piping For food grade piping For general industry For general industry For general industry
Reinforcement material / Polyester thread EC-32∼50:Film packing P.71 P.69 P.63 P.75 P.84 TOYOSILICONE Hose P.33 HYBRID P.35 TOYOSILICONE-S Hose P.36 TOYOSILICONE-S2 Hose P.36
▲
▲
▲
▲
TOYOSILICONE Hose
※1 For sanitary piping (food), use TOYOCONNECTOR TC3-F type or TC6-F type. TOYOCONNECTOR other than TC3-F type and TC6-F type ※2 Brass only ※3 Excluding PP products
is not appropriate for sanitary piping (food) as the thread part has a bump construction. Food sanitation problems may occur.
※4 Hose inner diameters of 32 / 38 / 50 mm use clamp fastening type.
Please make sure to check "Precautions to ensure safe usage" on page 103.
For Chemical Resistant, Oil Resistant and Food Indoor use only
Use/fluid
OIL
®
HYBRID ECORON -S Hose Patent applied for Nontoxic Chemical
(Food Grade)
Oil Water Powder Air
Applicable to For pressure feed TOYOSILICONE-P Hose P.37 TOYOFUSSO Hose P.41 TOYOFUSSO-E Hose P.42 TOYOFOODS Hose P.43
Chemical resistant Oil resistant
▲
oil and fat food and vacuum (Antistatic)
▲
・ Is safe and secure due to its compliance with Food Sanitation Act
(Complying with Notice of the Ministry of Health and Welfare No. 52, 1951/Notice of the Ministry of
Health, Labor and Welfare No. 201, 2006)
■ Specification of ECORON-S Hose (Working temperature range / -5∼60℃) Polyolefin resin Hard steel wire
mm kg/reel m mm
Transportation
ECS-25 1 25×33 −0.1∼0.3 −0.1∼0.1 27 50 180 ● ● ● ● ●
Transportation Transportation
Transportatio
ECS-32 1-1/4 32×41 −0.1∼0.3 −0.1∼0.1 28 40 330 ● ※5 ● ※3・5 ● ※4
Pressure
Pressure feed Pressure Pressure
Pressure
Pressur
feed
ECS-38 1-1/2 38×48 −0.1∼0.3 −0.1∼0.1 39 40 390 ● ● ※5 ● ※3・5 ●
※1 −0.1MPa is an approximate value. Check Figure 1 on page 126. ※2 For sanitary piping (food), use TOYOCONNECTOR TC3-F type or TC6-F type. TOYOCONNECTOR other than ※3 Brass only ※4 Excluding PP products
Please make sure to check "Precautions to ensure safe usage" on page 103. TC3-F type and TC6-F type is not appropriate for sanitary piping (food) as the thread part has a bump construction. Food sanitation problems may occur.
※5 Hose inner diameters of 32 / 38 / 50 mm use clamp fastening type.
45 Selection table of food grade hoses Chemical resistance data Precautions Reference Material
46
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements. 27 87 103 126
For inquiry http://english.toyox-hose.com/
For General Piping and Oil Resistant For General Piping and Oil Resistant
Use/fluid
Use/fluid
OIL OIL
® ®
TOYORON Hose Chemical Oil Water Powder Air HYBRID HYBRID TOYORON Hose Patent applied for Chemical Oil Water Powder Air
Hose
Hose
Flexible
Flexible Transparent Oil resistant For pressure feed Shape retaining Transparent Oil resistant For pressure feed
・ General piping compatible with a wide range of fluids including water, oil, ・ More resistant to bending and collapse compared to the existing braided
chemicals and air hose - Can be used for piping in a tight area
TOYORON Hose TR type
Point A wide variation of sizes and stable performance - Can be used for various purposes
Point Two types of reinforcement materials prevent bending and twisting.
TOYORON with higher-durability ■ TOYORON Hose Changes in Pressure Resistance by Temperature (Reference) High-tensile plastic wire and polyester specialized composite reinforcement structure make the hose resistant to bending
inner tube has the unique (MPa) (MPa) and twisting, providing stable flow volume for your production.
4・6・8・9φ
TOYOX line (several blue warps)! 1.5 1.5 ■ Improvement case ※ The degree of effect varies depending on the operating conditions.
10φ Before After
12φ
Working Pressure
15φ
19・22・25φ
1.0 1.0
32φ
38・45φ 50φ
0.5 0.5
63φ
75φ
(Comparison of
TOYOX)
Collapses occur
-5 0 10 20 23 30 40 50 60 ■ HYBRID TOYORON Hose Changes in Pressure
* The chart does not indicate guaranteed values. Please consider Temperature (℃)
them guidelines for use.
Resistance by Temperature (Reference)
(MPa) (MPa)
9φ
1.5 1.5
15φ
Working Pressure
19・25φ
Applicable Couplings 1.0 1.0
TR-45 1-3/4 45 ×56 0∼0.6 0∼0.4 48 40 400 HTR-9 3/8 9×15 0∼1.5 0∼1.0 15 100 40 ●
Transportation
TR-50 2 50 ×62 0∼0.6 0∼0.3 54 40 440 ● ※1 ● HTR-12 1/2 12×18 0∼1.2 0∼0.8 19 100 50 ● Transportation
Pressure TR-63 2-1/2 63 ×80 0∼0.4 0∼0.3 53 20 650 ● ※2 HTR-15 5/8 15×22 0∼1.0 0∼0.8 25 100 70 ● ●
Pressure
TR-75 3 75 ×92 0∼0.3 0∼0.3 62 20 800 ● HTR-19 3/4 19×26 0∼1.0 0∼0.6 16 50 90 ● ● ●
Vacuum Main material / Soft PVC Color / Transparent with blue image line+ Packaging / TR-4∼25:Bobbin style For general industry For general industry For general industry HTR-25 1 25×33 0∼1.0 0∼0.6 24 50 120 ● ● ● Vacuum
Reinforcement material / Polyester thread Blue warp TR-32∼75:Film packing P.63 P.75 P.84 Main material / Soft PVC Color / Transparent with blue image line For general industry For general industry For general industry
▲
Reinforcing material / Specialized PET resin, polyester thread Packing / Bobbin style P.63 P.75 P.84
▲
※1 TC6-B type Brass only ※2 Excluding PP products
Please make sure to check "Precautions to ensure safe usage" on page 104. Please make sure to check "Precautions to ensure safe usage" on page 105.
Use/fluid
Use/fluid
OIL OIL
® ®
SUPER TOYORON Hose Patent applied for Chemical Oil Water Powder Air TOYOSIGNAL Hose Patent applied for Chemical Oil Water Air
Hose
Hose
High pressure
Flexible Transparent Oil resistant For pressure feed resistant Transparent line Oil resistant For pressure feed
・ General piping compatible with a wide range of fluids including water, oil, ・ Higher pressure resistance compared to the existing braided hose (compared
chemicals and air to TOYORON Hose) prevents puncture troubles
SUPER TOYORON Hose ST type
・ Is highly transparent and provides security in fluid verification providing long service life
・ Very flexible and the piping work is made easy
・ The transparent line in the center of the hose makes the fluid visible for secure operations
Polyester thread
Be sure to use the dedicated couplings (TOYOCONNECTOR) for connection. Polyester thread
Point A wide variation of sizes and oil-resistant product with a long service life Point Useful tips
Outside Diameter
Pressure Weight Length
radius machine piping!
It is more vibration resistant compared to the barb fittings commercially
mm MPa kg/reel m mm available + hose clamp connection. This prevents piping problems including
leakage or disconnection by vibrations. It also works as disaster preventive
ST-6 1/4 6 ×10.5 0∼1.0 8 100 25
measures after earthquakes while making the disaster recovery easy.
ST-8 5/16 8 ×13 0∼1.0 11 100 35
ST-9 3/8 9 ×15 0∼1.0 15 100 45 ●
▲
Please make sure to check "Precautions to ensure safe usage" on page 106.
Use/fluid
Use/fluid
OIL OIL
® ®
TOYOSPRING Hose Patent applied for Chemical Oil Water Powder Air TOYORING Hose Chemical Oil Water Powder Air
Hose
Hose
Anti-bend and For pressure feed Anti-bend and For pressure feed
Transparent Oil resistant crush prevention and vacuum Flexible Transparent crush prevention and vacuum
・ Resistant to bending and collapse. Secure operations without blocking the ・ High restoring force even if it collapses. Secure operations without blocking
fluid the fluid
TOYOSPRING Hose TS type
Point A wide variation of sizes, resistant to bending and collapse and perfect for vacuum use as well Point Long-lasting strength and softness!
■ Anti-collapse strength comparison (50φ)
1. Increased fluid ■ Restoring force comparison (50φ)
transportation volume.
Load
Restoring rate
TOYORING Hose
TOYOSPRING Hose TOYORON Hose
Load
7.5cm
Resistant to bending and collapse
︵ N
with superior restoring force. TOYOSPRING Hose
︵ ︶
︶
Transport the fluid efficiently and Load
TOYORING Hose %
smoothly.
TOYORON Hose 7.5cm
Hours
Conditions: Flattening rate (%) Conditions: Time (minutes)
A specified load is applied on a 7.5 cm Apply a load to the sample hose until the flattening rate becomes 50%,
square, and the flattening rate is measured. and the restoring rate after removing the load is measured.
︵
Working※1 Standard Standard bending −20 TOYOX non-oil-resistant Conditions : Perform in compliance with JIS 6723.
Use/fluid Part Number Inch × Thread KAMLOK Nipple Set Use/fluid
Pressure Weight Length radius
% Compound hose (TOYOX) Immersing temperature: 60℃±3℃
︶
Outside Diameter −25 Immersion oil: Insulating oil class 2
mm MPa kg/reel m mm
TS-6 1/4 6× 11 −0.1∼0.8 11 100 25 ■ Specification of TOYORING Hose (Working temperature range / -5∼60℃)
TS-8 5/16 8× 13.5 −0.1∼0.8 14 100 35
Applicable Couplings
TS-9 3/8 9× 15 −0.1∼0.8 17 100 40 ●
Inside Diameter Depressurization ※2 Minimum Cap Nut Cam Arm W-SAFETY
TS-12 1/2 12× 18 −0.1∼0.5 23 100 50 ● Working ※1 Standard Standard bending
Part Number Inch × deformation Thread KAMLOK Nipple Set
TS-15 5/8 15× 22 −0.1∼0.5 32 100 60 ● ● Pressure Weight Length radius
Outside Diameter temperature
TS-19 3/4 19× 26 −0.1∼0.4 21 50 80 ● ● ●
▲
※1 −0.1MPa is an approximate value. Check Figure 1 on page 126. ※3 Excluding PP products ※1 −0.1MPa is an approximate value. Check Figure 1 on page 126. ※2 Depressurization deformation temperature : −0.1MPa=−760mmHg ※4 Except products made of PP
※2 TC6-B type Brass only
※3 TC6-B type Brass only
Please make sure to check "Precautions to ensure safe usage" on page 106.
Please make sure to check "Precautions to ensure safe usage" on page 106.
Use/fluid
Use/fluid
®
HYBRID TOYOTOP -E Hose Patented Powder TOYOTOP® Hose Water
Hose
Hose
Anti-bend and For pressure feed Anti-bend and For pressure feed
Antistatic Flexible crush prevention and vacuum Flexible crush prevention and vacuum
・ Antistatic agent included and special conductive thread help to prevent ・ Wide variety of applications
electrostatic charges for a long period. This also prevents powders and Braided suction type hose that can be used both as a vacuum and to
TOYOTOP-E Hose TPE type
Eliminate unpleasant sparks caused by electrostatic discharges, threads efficiently prevents static For general industry
Main material / Soft PVC Reinforcement material / Rigid PVC Packaging / Film packing
providing safe, secure and comfortable work environment. electrical charges for a long period. P.75
▲
Conductive thread
※2 Except products made of PP ※3 Except products made of PP or of SUS
※1 −0.1MPa is the approximate value. Check Figure 1 on page 126.
3. Reduce the grounding work hours Please make sure to check "Precautions to ensure safe usage" on page 108.
Attaching a dedicated grounding clip to the conductive
thread on the outer surface of the hose eliminates Electrostatic Soft PVC tube
inner wall Specialized Clamp for TOYOTOP HOSE
troublesome peeling tasks and shortens the work hours.
Product Name : R-POWER BAND
6,000
Electric charge amount comparison test result (tested by TOYOX)
Securely operated as RP-S type Material : SUS304
Test method RP type Material : Steel
Existing hose without grounding
Existing hose with grounding wire Material: Soft PVC the inside area is
wire (with antistatic agent)
4,000
(without antistatic agent) Material consumption:
180∼200kg/day
clearly visible !!
Electrostatic
2,000
TOYOTOP-E Hose Electrostatic
(Double structure) measurement
a lens effect,
V
Pellet instrument
■ Specification of TOYOTOP-E Hose (Working temperature range / -10∼50℃) ■ Specification of Grounding Clip
Applicable Couplings Applicable Hose
Part Number
Minimum KAMLOK TOYOTOP-E Hose
Inside Diameter Depressurization※2
Working※1 Standard Standard bending
Part Number Inch × Pitch deformation TPEC-032 TOYOTOP-E-32
Pressure Weight Length radius
Outside Diameter temperature TPEC-038 TOYOTOP-E-38
( −0.1MPa ) TPEC-050 TOYOTOP-E-50
mm mm MPa ℃ kg/reel m mm
TPEC-065 TOYOTOP-E-65
TPE 032-20 1-1/4 32.0×41.6 9.0 −0.1∼0.15 55 7.4 20 100 ● ※3
Packaging / A pack of 10 pcs
TPE 038-20 1-1/2 38.0×48.4 9.5 −0.1∼0.15 55 9.6 20 120 ●
Transportation Transportation
TPE 050-20 2 50.8×63.0 10.0 −0.1∼0.10 55 16.0 20 200 ●
Pressure TPE 065-20 2-1/2 63.5×78.9 14.3 −0.1∼0.10 55 25.0 20 260 ● ※3 Pressure
For general industry
Main material / Soft PVC Reinforcing material / Rigid PVC Packaging / Film packing
Vacuum P.75 Vacuum
▲
※1 −0.1MPa is an approximate value. Check Figure 1 on page 126. ※3 Except products made of PP
※2 Depressurization deformation temperature: −0.1MPa=−760mmHg
Please make sure to check "Precautions to ensure safe usage" on page 107.
Use/fluid
Use/fluid
®
TOYODROP Hose Water HIT Hose Air
Hose
Hose
Dew condensa-
Flexible tion prevention For pressure feed Flexible Lightweight For pressure feed
・ No need to cover the insulation material and reducing the piping work and ・ Super lightweight and easy to handle for improved productivity.
time required. ・ Superior cold resistance property keeps the hose soft even during winter
TOYODROP Hose TD type
TD-9G 3/8 9×15×23 4 0∼1.0 9 50 95 ● HB-8 3/8 8.5×12.5 0∼1.5 9.0 100 55 Red/Blue ●
Outer color: Gray
TD-12G 1/2 12×18×26 4 0∼0.8 10 50 120 ● HB-10 13/32 10 ×14.5 0∼1.5 11.5 100 70 Blue
TD-15G 5/8 15×22×30 4 0∼0.8 14 50 150 ● Main material / Polyurethane resin Reinforcement material / HB-6・7:Nylon yarn Packaging / HB-6・7・8・10:Bobbin style
See below
HB-8・10:Polyester thread
TD-19G 3/4 19×26×36 5 0∼0.6 16 40 190 ● ●
TD-25G 1 25×33×45 6 0∼0.6 13 25 250 ● ● Please make sure to check "Precautions to ensure safe usage" on page 109.
Main material / Soft PVC For general industry For general industry
Reinforcement material / Polyester thread (insulation material: PE foam) P.63 P.75
▲
Please make sure to check "Precautions to ensure safe usage" on page 108.
■ Dedicated Insulation Fitting Cover for TOYODROP Hose The insulation fitting cover is exclusively for the corresponding
hoses and couplings listed above.The performance is only
① More effective in preventing dew condensation on the couplings with improved safety. Caution guaranteed when used with the dedicated item. Using this item
② The attached adhesive tape makes the terminal treatment easier.
RAKURAKU JOINT (Easy Connecting Joint)
with other than those compatible may also cause physical damages.
■ Specifications
Use/fluid Use/fluid
Applicable hose Shipping Unit
Assembly Example Part Number Applicable hose couplings TOYOCONNECTOR
TOYODROP hose pc ・ Can be connected in a single operation. Safe and secure socket with anti-falling lock.
TDCTB-9 TD- 9G TCSB- 9-R3/8 TC3-PB 9-R3/8 TC3-B- 9-R3/8 ・ The purge plug is adopted to relieve the backlash when separating the joint.
TDCTB-12 TD-12G TCSB-12-R1/2 TC3-PB12-R1/2 TC3-B-12-R1/2 ・ The rotary mechanism does away with hose twisting for easy handling
TDCTB-15 TD-15G TCSB-15-R1/2 TC3-PB15-R1/2 TC3-B-15-R1/2 10 ・ Equipped with a resin spring to prevent the hose from bending.
TDCTB-19 TD-19G TCSB-19-R3/4 TC3-PB19-R3/4 TC3-B-19-R3/4
TDCTB-25 TD-25G TCSB-25-R1 TC3-PB25-R1 TC3-B-25-R1
Use/fluid
Use/fluid
®
HITRUN Hose Patented Air HYBRID TOPRUN® Hose Patented Air
Hose
Hose
Flexible Lightweight Anti-tangle For pressure feed Spark resistant Flexible Lightweight Anti-tangle For pressure feed
・ The surface sliding finish prevents the hose from tangling and improves the ・ Compounding for spark resistant prevents ruptures by sparks during work.
productivity. Safe design and long service life.
HITRUN Hose HR type
Be sure to use the dedicated couplings (RAKURAKU JOINT) Be sure to use the dedicated couplings (RAKURAKU JOINT)
■ Specification of HITRUN Hose (Operating temperature range / -20∼60℃) for connection. ■ Specification of TOPRUN Hose (Operating temperature range / -20∼60℃) for connection.
Applicable Couplings Applicable Couplings
Inside Diameter Minimum Dedicated for air Inside Diameter Minimum Dedicated for air
Working Standard Standard Working Standard Standard
Part Number Inch × bending Color RAKURAKU JOINT Part Number Inch × bending Color RAKURAKU JOINT
Pressure Weight Length Pressure Weight Length
Outside Diameter radius Outside Diameter radius
HR-6R/B/G 1/4 6.3×10 0∼1.5 6.0 100 40 Red/Blue/Green ● TH-6 1/4 6.3×10 0∼1.5 6.0 100 40 Rose ●
HR-8R/B/G 3/8 8.3×12.5 0∼1.5 9.0 100 40 Red/Blue/Green ● TH-8 3/8 8.3×12.5 0∼1.5 9.0 100 40 Rose ●
HR-11G 7/16 11 ×16 0∼1.5 14.0 100 55 Green Main material / Polyurethane resin Reinforcement material / Polyester thread Packing / Bobbin style P.56
▲
HR-13G 17/32 13.7×20.5 0∼1.5 13.8 60 65 Green Please make sure to check "Precautions to ensure safe usage" on page 110.
Main material / Specialized polyurethane resin Packaging / HR-6R/B/G・8R/B/G・11G・13G:Bobbin style
P.56
▲
Reinforcement material / Polyester thread
Please make sure to check "Precautions to ensure safe usage" on page 109.
For Air
Use/fluid
ARROW Hose Air
・ Soft and good band characteristics prevent leakage for safe use.
・ Thick and bending-resistant characteristics are suitable for air piping in the
plant facility.
Use/fluid Use/fluid
Please make sure to check "Precautions to ensure safe usage" on page 110.
Transportation Transportation
Pressure Pressure
Vacuum Vacuum
Use/fluid
Use/fluid
ROCK-Y Hose Air PAINT Hose Solvent
Hose
Hose
Flexible Lightweight Oil resistant For pressure feed Transparent Solvent resistant For pressure feed
・ Approximately 40% lighter than the rubber hose with improved productivity. ・ Superior solvent resistance performance and suitable for pressure feed use
・ Flexible design for better operation efficiency. of paint and solvent.
ROCK-Y Hose RY type / TOYOSPRAY Hose SP type
Please make sure to check "Precautions to ensure safe usage" on page 111.
Point Easy-to-use PAINT-TWIN which the air hose and solvent pressure feed hose combined
For Air
Use/fluid
Flexible Lightweight Oil resistant For pressure feed ■ Specification of PAINT-TWIN Hose (Operating temperature range / -5∼50℃)
Inside Diameter
・Enhance work efficiency Part Number Inch × Working Pressure Standard Weight Standard Length
Outside Diameter
Very light and flexible making it easy to handle and easy on your arms and
mm MPa kg/reel m
wrists.
Air 1/4 Air 6.5×10 0∼1.5 10.5
PW-7 100×1
・ Withstands high pressures Paint 5/16 Paint 7.5×10.5 0∼0.5 ( 100m )
The modified and reinforced hose can withstand pressures of up to 4MPa Main material (air hose) / Polyurethane resin Main material (paint hose) / Inner hose:Nylon Color / Air:Red Packaging / Film packing
Reinforcement material (air hose) / Nylon thread Outer hose:Polyurethane Paint:Yellow transparent
(SP-8).
Use/fluid Use/fluid
■ Specification of TOYOSPRAY Hose (Operating temperature range / 0∼60℃)
Inside Diameter
Symbols in the table ■ Solvent Resistance Performance
Minimum ◎=5% or less (Safely used)
Part Number Inch × Working Pressure Standard Weight Standard Length Color ○=5∼10% (Caution required for use) Sample PAINT Hose Polyethylene Ethylene vinyl acetate Polyurethane Soft PVC
Bending Radius
Outside Diameter △=10∼20% (Use prohibited) Solvent name Inner: Nylon (PE) (EVA) (TPU) (PVC)
×=20% or more (Use prohibited)
mm MPa kg/reel m mm Toluene (Triol) 100% ○ △ × × ×
−= No data
SP-8 5/16 8.5×14.0 0∼4.0 15.0 100 50 Yellow Cyclohexanone ◎ △ ̶ × ×
Measurement method:
SP-10 13/32 10.0 ×16.0 0∼2.5 18.0 100 50 Yellow
Dip the sample sheet in each solvent at room
Paint thinner ◎ △ ̶ × ×
Main material / Soft PVC Reinforcement material/Polyester thread Packaging/Bobbin style temperature (20±2℃) for 336 hours Tetrahydrofuran (THF) ○ × ̶ × ×
(2 weeks) and measure the weight changes. Acetone △ △ × × ×
Please make sure to check "Precautions to ensure safe usage" on page 111.
Trichloroethylene ○ × ̶ × ×
Xylene ◎ × × × ×
Ethyl acetate ◎ △ × × ×
Methyl ethyl ketone (MEK) ◎ △ ̶ × ×
Solvent naphtha ◎ △ ̶ × ×
Mineral spirits ◎ △ × × ×
Transportation
Methyl isobutyl ketone (MIBK) △ △ △ × × Transportation
Benzene ○ △ × × ×
Pressure Pressure
Perchloroethylene × × ̶ × ×
Ethyl alcohol ○ ○ ○ × ×
Vacuum Vacuum
※ The result may be slightly different from that listed above depending on the conditions. Please contact us for details.
Connector
HYBRID Excluding separate types
RAKURAKU JOINT
TOYOCONNECTOR (Easy connecting coupling 56
63
(Thread) dedicated for air)
HYBRID HYBRID
TOYOCONNECTOR TOYOCONNECTOR-F
69 68
(FERRULE) (FERRULE)
SERIES
HYBRID
TOYOCONNECTOR
69
(FERRULE)
Hose Clamps
HYBRID
HYBRID
W-SAFETY WITH 84
DEDICATED NIPPLE
61 62
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements.
For inquiry http://english.toyox-hose.com/
For Factory Pipe Line Cap nuts / Clamp type Thread
Type
HYBRID
Excluding
separate types
TOYOCONNECTOR® Patent applied for
Leak and disconnection No need Cadmium-less
Easy-to-insert Reuse
prevention for retightening brass product Reusable
Reuse
The thread type is not appropriate for sanitary piping (food) as the thread
part has a bump construction. Food sanitation problems may occur.
Couplings
As the couplings body is reusable, waste and cost can be reduced.
TOYOCONNECTOR thread TC3-B type / TC6-B type / TC3-PB type / TCSB type / TCSBS type
Reuse TC3-PB TC6-B
Prevention of hose disconnection and fluid leakage TCSB
prevents production troubles and allows for effective Reusable Consumable Reusable Reusable Consumable Reusable
and stable production. Also, reducing trouble can
reduce time and cost for maintenance work.
Point
perform attachment work securely and evenly.
Aligned!! You may select couplings optimal for your use conditions
Tightened
Too too much!
shallow!
HYBRID Composition of pressure loss reduction structure + Leak and disconnection prevention structure + Easy-to-insert structure
Energy-saving Ease of attachment work
Loose! For details of applicable hoses (Effective sectional area) Number of parts and
Applicable Reuse
and product standards, etc., Material hose range Lightness (Some parts must
HYBRID
Type
The hose nozzle diameter is the same as that of the
hose, so it is easier to insert in comparison with
TC3-B type
Brass ◎ ◎ ◎ - ◎ Type
oth
Cap nuts / Cap nuts /
conventional couplings. Anyone can attach it without
Clamp type o Clamp type
effort. Easy insertion and attachment may reduce the Sm HYBRID TOYOFUSSO Series
ooth
not allowed
Sm TC6-B type
◎ ○ ○ - ◎
Crimping time taken for piping. Crimping
Hose ID Brass
For 32∼50φ
Lever type Hose ID Lever type
New
HYBRID
Brass
In comparison with barb fittings, it Table 1:Effective sectional area ‒ comparison with a commercially available barb hose fitting (one example)
TC3-PB type
Indoor
+
Resin
◎ ◎
Closure completion is
○ ○ ◎
Commercially Commercially ECORON series About 1/2 of
has larger effective sectional area of TOYOCONNECTOR available barb fittings Sectional area TOYOCONNECTOR available barb fittings Sectional area use only notified by vibration TOYOFUSSO series not allowed metal version
comparison comparison
Nominal Part Nominal Part
( ) ( )
hose nozzle. This reduces the Inside Effective Inside Effective Inside Effective Inside Effective
diameter Number area area
VS
Diameter sectional Diameter sectional commercially
available
diameter Number area area
VS
Diameter sectional Diameter sectional commercially
available
HYBRID
TCSB type
◎ ◎ ◎ - ◎
pressure loss and mm mm2 mm mm2 barb fittings mm mm2 mm mm2 barb fittings
Stainless
thereby the TC3-B 7.0 38 TC3-B 17.0 227
1.3 times steel
TC3-PB 7.0 38 1.4 times TC3-PB 17.0 227
energy 9 6.0 28 19 15.0 177
TCSB 7.0 38 TCSB 16.5 214
1.2 times
consumption. TCSBS 6.5 33 1.2 times TCSBS 16.5 214 HYBRID
Stainless
◎ ○ △ - ◎
TC3-B TC3-B
10.0 79 22.5 398
1.3 times TCSBS type
TOYOCONNECTOR Commercially 12
TC3-PB 10.0 79
8.0 50 1.6 times 25
TC3-PB 22.5 398
20.0 314 steel
available barb fittings TCSB 10.0 79 TCSB 22.0 380 Dedicated for
1.2 times TOYOSILICONE Hose
TCSBS 10.0 79 TCSBS 22.0 380 TOYOSILICONE THERMO Hose
"Effective sectional area comparison TOYOCONNECTOR TC3-B 13.0 133 32 TC6-B 28.5 638 26.0 531 1.2 times
1.4 times
VS Commercially available barb fittings" TC3-PB 13.0 133 38 TC6-B 34.0 907 31.0 755 1.2 times This table only shows reference for selection based on performance comparison of our coupling "TOYOCONNECTOR". For actual coupling selection, please make sure to check the
15 11.0 95
TCSB 12.0 113 1.2 times 50 TC6-B 44.0 1520 41.0 1320 1.2 times fluid, hose type and use conditions.
Video distributed on our website Hybrid products mean products having high functionality in combination with various technologies in "layering", "reinforcement" and "connection".
http://english.toyox-hose.com/ TCSBS 13.5 143 1.5 times
※ Values regarding the commercial barb fittings are for reference.
Type
HYBRID
Excluding
separate types
TOYOCONNECTOR® Patent applied for
■ Specification of TOYOCONNECTOR and Hose Set Compatibility Chart
TOYOCONNECTOR Applicable Hose
TR HTR ST TSG TS TG TD TFB TFS TGF EC ECS FF FFE TSI TSITH
Applicable Hose
Couplings
Couplings
Part Number Thread Dimensions (mm) Weight Packing
Increased hose Hard to bend and Dew condensation
Unit Oil resistant Oil resistant Oil resistant Oil resistant Oil resistant Oil resistant Oil resistant Chemical resistant Chemical resistant Chemical resistant Chemical resistant Chemical resistant Heat resistant (120℃)
Specification inner durability collapse prevention prevention
High pressure
resistant
Vacuum, OK Easy to cut Heat resistant (70℃) Heat resistant (70℃) Heat resistant (70℃) Indoor use only Indoor use only Heat resistant (70℃) Heat resistant (70℃) Heat resistant (150℃)
Nominal Vacuum, OK Vacuum, OK Easy to cut Vacuum, OK Non-adhesive Non-adhesive
ID
Vacuum, OK Antistatic
(mm)
L φd1 HEX 1 HEX 2 F g pc P.47 P.48 P.49 P.50 P.51 P.52 P.55 P.43 P.43 P.44 P.45 P.45 P.41 P.42 P.33 P.39
TOYOCONNECTOR thread TC3-B type / TC6-B type / TC3-PB type / TCSB type / TCSBS type
● ● ● ● ● ● ● ● ● ●
Brass
HYBRID TC6-B32-R1-1/4 32 1
R1 ─ 86.0 28.5 46 6 81 540 4 ● ● ● ● ● ● ● ● ●
4
NEW
Brass
1
TC6-B38-R1-1/2 38 R1 ─
2 93.0 34.0 55 6 88 720 4 ● ● ● ● ● ● ● ● ●
Type Please make sure to check "Precautions to ensure safe usage" on pages 113∼117. Type
Nipple
Sleeve Nipple Sleeve with packing Sleeve
Sleeve with packing L
HEX 1
HEX 2
HEX 1
φd1
φd1
φd1
HEX 1
HEX
φd1
φd1
HEX 1
F
L L L L
HEX 2
Material/Nipple, Cap nut : Brass*, Material/Nipple : Brass* Material/Nipple, Ring in cap nut : Brass* , Material/Nipple, Cap nut : SCS13 (SUS304 equivalent), Material/Cap nut : SCS13 (SUS304 equivalent),
Rubber seal : NBR, Clamp : SCS14 (SUS316 equivalent), Cap nut : Nylon, Rubber seal : NBR, Nipple : SCS16A (SUS316L) ,
Sleeve : Polyacetal Rubber cap : NBR, Thread, Sleeve : Polyacetal Sleeve, Ring : Polyacetal Sleeve : PVDF, Ring : SUS304
Spacer, Washer (Only the 50 size) : Polyacetal, * Cadmium-free as per the EU RoHS Directive.
Bolt : SUSXM7 (SUS304 equivalent)
*Lubricant of the bolt screw portion : NSF " H1 " registered
grease
TOYOCONNECTOR is a coupling dedicated for TOYOX HOSE. TOYOX is not liable for any damages caused by using TOYOCONNECTOR with any other
hose including those produced by TOYOX as well as those by other manufacturers as full performance may not be achieved or maintained.
The working temperature and pressure ranges for the hose set correspond to the hose performance. However, for the TCSBS type, use TOYOSILICONE Hose up to 140℃ and
As there is a bump in the screw portion, refrain from using this product for sanitary piping (food, etc.).
TOYOSILICONE THERMO Hose up to 120℃ working temperatures. Please check the applicable hose specification table or our website.
Type
Type
®
HYBRID
Excluding
separate types
TOYOCONNECTOR thread type Patent applied for HYBRID TOYOCONNECTOR®-F Patent applied for
Fluid accumulation Leak and Worksite installation Reuse
Couplings
TC3-15-RSS TC3-B15-R1/2 20 ※ Parts (sleeves) must be replaced after about 5 removals, depending on usage conditions, etc.
TC3-19-RSS TC3-B19-R3/4 10
This coupling is not for routine disassembly cleaning.
TC3-25-RSS TC3-B25-R1 10
Material/Sleeve:Polyacetal resin, Rubber seal:NBR ・ As it is the nut-tightening type, troublesome retightening work is not necessary and
the attachment work can be standardized
□ Replacement TC6-B rubber cap ・ The nipple shape that suppresses fluid accumulation is sanitary and optimal for food and drink use
・ The hose is firmly fixed by the special sleeve structure, so issues such as fluid leakage
HYBRID Composition of Sanitary structure +
TOYOCONNECTOR thread TC3-B type / TC6-B type / TC3-PB type / TCSB type / TCSBS type
TC
Material/Sleeve:Polyacetal resin
H
A
ID
L TCFS-38-F1.5S 38 TSI,TSIS,HTSI 1.5S 88.5 70.0 50.5 35.7 63.0 780 1
■ Replacement TCSB sleeve set
※1 The value for hose with the coupling set.
Type Packing Unit −0.1MPa is an approximate value. Check Figure 1 on page 126. Type
Replacement Parts Part Number Applicable TOYOCONNECTOR ※2 The value in the parentheses is for TOYOSILICONE-S (TSIS).
Cap nuts / pc
Please make sure to check "Precautions to ensure safe usage" on page 118. Cap Nut
Clamp type TCSB- 9-RSS TCSB- 9-R3/8 20
Crimping TCSB-12-RSS TCSB-12-R1/2 20 Crimping
TCSB-15-RSS TCSB-15-R1/2 20 ■ Specification of replacement parts for TOYOCONNECTOR-F sleeve ■ Part Name (Material)
Packing Unit Reference for sleeve replacement
Lever type TCSB-19-RSS TCSB-19-R3/4 10 Lever type
Part Number
TCSB-25-RSS TCSB-25-R1 10 pc ・In case of deformation.
Material/Sleeve:Polyacetal resin, Rubber seal:NBR TCFS-19-PT 1 ・In case of cracks.
TCFS-25-PT 1 ・In case of fluid leakage.
■ Replacement TCSBS sleeve TCFS-32-PT 1 ・In case of discoloration.
Packing Unit TCFS-38-PT 1 ・In case of damage.
Replacement Parts Part Number Applicable TOYOCONNECTOR
pc ③
■ Specification of replacement parts for TOYOCONNECTOR-F PVDF thread ① ② ⑤ ④
TCSBS- 9-S TCSBS- 9-R3/8 20
Packing Unit Reference for PVDF thread replacement
TCSBS-12-S TCSBS-12-R1/2 20 Part Number ① Nut (SUS304) ④ PVDF thread
pc ・In case of cracks. ② Sleeve (PTFE) (PVDF)
TCSBS-15-S TCSBS-15-R1/2 20
TCSBS-19-S TCSBS-19-R3/4 TCFS-19-PV 1 ・In case of scratches on thread surface. ③ Nipple body ⑤ Stopper ring
10
TCFS-25-PV 1 (SUS316L) (SUS304)
TCSBS-25-S TCSBS-25-R1 10 (The nut cannot be tightened)
TCFS-32-PV 1
Material/Sleeve:PVDF
TCFS-38-PV 1
■ Applicable hose reference page
TSI TSIS HTSI
▲
67 Chemical resistance data Precautions Reference Material
68
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements. 91 113〜117・118 126
For inquiry http://english.toyox-hose.com/
For Food, Drink and Chemicals Cap nuts / Clamp type FERRULE
Type
HYBRID TOYOCONNECTOR® Patent applied for
Fluid accumulation Leak and Worksite installation Reuse
Safety and reliability go up in a set with The couplings ! Couplings Coupling Applicable Hose Specification of Dimensions (mm) Weight Packing Unit
appearance Part Number Inside Diameter
Part Number FERRULE L φd1 Width
A B C HEX g pc
mm across flats
HYBRID TC3-F15-1S 15 TFB,TGF,EC,FF,FFE 1S 58.5 13.0 24.0 50.5 43.5 23.0 31.0 238 10
Point
Couplings
Couplings
Worksite improvements for food safety and workability. TC3-F19-1S 19 TFB,TGF,EC,FF,FFE 1S 60.5 17.0 27.0 50.5 43.5 23.0 36.0 290 10
1. Reduction of leakage and disconnection troubles will increase production efficiency TC3-F25-1S 25 TFB,TFS,TGF,EC,ECS,FF,FFE 1S 66.0 22.5 30.0 50.5 43.5 23.0 42.0 392 10
The hose is firmly fixed by the special sleeve structure, so issues such as fluid leakage and hose
Material/Nipple : SCS16 (SUS316L equivalent), Cap nut : SCS13 (SUS304 equivalent), Sleeve : Polyacetal, Packing : Silicone rubber
disconnection are eliminated.
TC3-F type TC6-F type Please make sure to check "Precautions to ensure safe usage" on page 119.
TOYOCONNECTOR stainless steel made FERRULE TC3-F type / TC6-F type
HYBRID TC6-F32-1.5S 32 TFB,TFS,TGF,EC,ECS,FF 1.5S 70.5 25.0 81.0 50.5 43.5 35.7 6 450 4
3. Reduction of piping work time and standardization of work
Cap nut tightening eliminates the need for troublesome clamp TC6-F38-1.5S 38 TFB,TFS,TGF,EC,ECS,FF 1.5S 76.5 31.0 88.0 50.5 43.5 35.7 6 530 4
alignment, torque management and retighten, makes the attachment Easy
work easier and allows TC3-F type TC6-F type
TC6-F50-2S 50 TFB,TFS,TGF,EC,ECS,FF 2S 88.5 42.0 106.0 64.0 56.5 47.8 8 890 2
for standardization of Fits
perfectly
work. Fits ※ Materials Nipple : SCS16 (SUS316L equivalent) , Clamp : SCS14 (SUS316 equivalent) , Rubber cap : EPDM , Spacer , Washer (Only the 50 size) : Polyacetal
ly
HYBRID Sanitary structure + Leak and
Secure ted
perfectly Bolt : SUSXM7 (SUS304 equivalent) , Lubricant of the bolt screw portion : NSF " H1" registered grease (Extreme pressure grease)
disconnection prevention structure con n e c Please make sure to check "Precautions to ensure safe usage" on page 120.
+ Easy-to-insert structure
TC3-F type HYBRID TC6-F type HYBRID
4. The structure that suppresses fluid accumulation is sanitary 5. Hose length can be adjusted at the worksite during Clamp L
The nipple shape that suppresses fluid accumulation is the installation Cap Nut Nipple
Bolt Washer
Washer (50 size only)
Spacer
sanitary and optimal for food and drink use. Unlike crimping types, the
HEX
Note This coupling is not for routine disassembly cleaning.
A
B
C
hose length can be
φd1
A
B
C
F
General couplings+Fastening by a hose clamp TOYOCONNECTOR TC3-F type adjusted at the worksite.
Perfect Sleeve with packing
L
TC3-F type
Rubber cap
HEX2
Sleeve
Cap nut SCS13 (Polyacetal・ Nipple SCS16
■ Replacement sleeve with packing set for TOYOCONNECTOR TC3-F
(SUS304 equivalent) Silicone rubber) (SUS316L equivalent)
Packing Unit The working pressure range and working temperature range when setting the hose follows the
Part Number hose performance. Please check the respective hose catalog or our website.
Type pc Type
Cap nuts / TC3-F15-RSS 10 TOYOCONNECTOR is designed as a coupling dedicated for TOYOX hose. TOYOX is not Cap nuts /
Clamp type liable for any damages caused by using TOYOCONNECTOR with any other hose made by Clamp type
Fluid residue may remain Less fluid residue remains TC3-F19-RSS 10 other manufacturers as full performance may not be achieved or maintained.
Crimping between coupling tip and hose. between coupling tip and hose, TC3-F25-RSS 10 Crimping
keeping it sanitary and secure. Please make sure to check "Precautions to ensure safe usage" on page 119.
Reusable Consumable Reusable Material/Sleeve : Polyacetal, Packing : Silicone rubber
Lever type Lever type
6. It is made of rust-resistant and sanitary SUS. ■ Replacement rubber cap for TOYOCONNECTOR TC6-F
It is rust-proof and sanitary as it is made of stainless steel TC6-F type Packing Unit
Applicable
(SUS316L and SUS304 equivalent). Part Number
Clamp TOYOCONNECTOR pc
Bolt SUSXM7 SCS14 Rubber cap Nipple SCS16
7. Reduction of waste TC6-F32-G TC6-F32-1.5S 4
(SUS304 equivalent) (SUS316 equivalent) (EPDM) (SUS316L equivalent)
As the couplings body is reusable, waste and overhead cost can TC6-F38-G TC6-F38-1.5S 4
be reduced. Washer (50 size only) TC6-F50-G TC6-F50-2S 2
(Polyacetal)
8. For disaster risk management support Material/rubber cap : EPDM
Piping problems such as leakage and disconnection caused by Spacer The working pressure range and working temperature range
(Polyacetal)
■ Replacement clamp set for TOYOCONNECTOR TC6-F when setting the hose follows the hose performance. Please
vibration are prevented.It also works as disaster preventive measures check the respective hose catalog or our website.
Applicable Packing Unit
after earthquakes while making the disaster recovery easy. Reusable Consumable Reusable Part Number
TOYOCONNECTOR pc TOYOCONNECTOR is designed as a coupling dedicated for
TOYOX hoses. TOYOX is not liable for any damages caused by
TC6-F32-CBSS TC6-F32-1.5S 1
using TOYOCONNECTOR with any other hose made by other
TC6-F38-CBSS TC6-F38-1.5S 1 manufacturers as full performance may not be achieved or
■ Applicable hose reference page TC6-F50-CBSS TC6-F50-2S 1 maintained.
FF FFE TGF EC ECS TFB TFS Material/Clamp : SCS14 (SUS316 equivalent), Bolt : SUSXM7 (SUS304 equivalent) Spacer, Washer (50
Please make sure to check "Precautions to ensure safe usage"
size only) : Polyacetal, Bolt thread portion lubricant : NSF "H1" registered grease
on page 120.
P.41 P.42 P.44 P.45 P.45 P.43 P.43
▲
Type
Hose Assemblies Patent applied for
Fluid accumulation Leak and
prevention disconnection prevention Anti-fluid
Point
※ The couplings are not sold separately. accumulation
※ The performance for the hose set follows the hose specification. nipple shape Secure quality management system (manufacturing No.)
Safety and reliability go up in a set with couplings ! As a part of our quality management system to ensure peace of mind for our users,
・ The nipple shape that suppresses fluid accumulation is sanitary TOYOX hose assemblies are engraved with manufacturing numbers.
Couplings
Couplings
・ Safety ensured by durable hose inner cover and nipple shape
・ Safety and security with FDA (Food and Drug Administration)
Couplings section
registration※1 (TOYOSILICONE Hose series)
※1 FDA DMF TypeⅡ No.25486 Registration
TOYOSILICONE Hose series is registered with FDA
Hose Assemblies HF type
HF type FERRULE couplings HF-9-8A 8A 34.0 27.5 10.5 8.0 48.0 HF type FERRULE couplings HF-25-1S 25 1S 50.5 43.5 23.0 22.0 56.0
FDA ※ TOYOSILICONE Hose series is
registered registered with FDA HF-9-10A 9 TSI 10A 34.0 27.5 14.0 8.0 50.0 HF-38-1.5S 38 EC,ECS 1.5S 50.5 43.5 35.7 34.0 73.0
D
C
B
A
(TOYOSILICONE Hose series)
HF-9-15A 15A 34.0 27.5 17.5 8.0 53.0 L HF-50-2S 50 2S 64.0 56.5 47.8 46.0 75.0
HF-15-1S 1S 50.5 43.5 23.0 13.0 53.0 HFA-38-1.5S 38 TFB,TFS,TGF 1.5S 50.5 43.5 35.7 31.0 73.0
D
C
B
A
HF-19-15A TSI,TSIS, 15A 34.0 27.5 17.5 16.5 54.0 L HFA-50-2S 50 2S 64.0 56.5 47.8 43.0 75.0
19 TSIS2,
A
D
C
B
HF-19-1S TSIP,HTSI 1S 50.5 43.5 23.0 16.5 54.0 Material / Hose nipple: SUS 316L, Coupling cover: SUS 304
L
※ Please specify the couplings type to be installed and the hose length to be integrated when you place an order.
HF-25-1S TSI,TSIS, 1S 50.5 43.5 23.0 22.0 56.0 ※ The couplings are not sold separately.
Please make sure to check "Precautions to ensure safe usage" on page 121.
Type
25 TSIS2, Type
Cap Nut HF-25-1.5S TSIP,HTSI 1.5S 50.5 43.5 35.7 22.0 56.0 Cap Nut
■ Specification of food grade hose assemblies (applicable hoses : TOYOFUSSO Hose series)
Crimping TSI,TSIS, Crimping
HF-32-1.5S 32 1.5S 50.5 43.5 35.7 28.0 67.0 Coupling Part Applicable Hose Couplings Dimensions (mm)
TSIS2,HTSI Couplings Type
Number ID mm Part Number Specification A B C D L
Lever type Lever type
HF-38-1.5S 1.5S 50.5 43.5 35.7 34.0 73.0 HF type FERRULE couplings
TSI,TSIS, HFB-25-1S 25 FF,FFE 1S 50.5 43.5 23.0 19.0 56.0
38
TSIS2,HTSI
HF-38-2S 2S 64.0 56.5 47.8 34.0 73.0
HFB-32-1.5S 32 1.5S 50.5 43.5 35.7 25.5 70.0
Crimping couplings FDA mark
TSI,TSIS,
D
C
B
A
HF-50-2S 50 2S 64.0 56.5 47.8 46.0 75.0
TSIS2 HFB-38-1.5S 38 FF 1.5S 50.5 43.5 35.7 31.0 73.0
Material / Hose nipple: SUS 316L, Coupling cover: SUS 304 L
▲
▲
Type
Type
Hose Assemblies Patent applied for KAMLOK COUPLER Hose Assemblies Patent applied for
Fluid accumulation Leak and Leak and
prevention disconnection prevention disconnection prevention
※ The couplings are not sold separately. ※ The couplings are not sold separately.
※ The performance for the hose set follows the hose specification. TOYOCONNECTOR is not appropriate for sanitary piping (food) as the thread part has a bump construction. Food sanitation problems may occur.
■ Specification of food grade hose assemblies (applicable hoses : TOYOSILICONE Hose series) ■ Specification of hose assemblies for general industry pipe thread (applicable hoses : TOYOSILICONE Hose series)
Applicable Hose Couplings Dimensions (mm) Coupling Applicable Hose Couplings Dimensions (mm)
Couplings Type Coupling Part Number Couplings Type
Couplings
Couplings
ID mm Part Number Specification A B C D E F G L HEX Part Number ID mm Part Number Specification D E I L HEX 1 HEX 2
(D)
TSIS2,HTSI TSI,HTSI,TSIS,
HM-32-2S 2S 56.2 48.6 28.0 3.0 77.0 H01-19 19 R3/4 16.5 20.0 69.0 27
I TSIS2,TSIP
Hose Assemblies HM type / HNT type / HC type
TSI,TSIS,
L HM-50-2S 50 2S 56.2 48.6 46.0 3.0 90.0 FDA H04-12+TA13 12 TSI,TSIP,HTSI R1/2 10.0 18.0 92.0 24 22
TSIS2,HTSI Registered product
TSI,TSIS, TSI,HTSI,TSIS,
D
HNT type HNT-25-1S-HEX46 25 1S 33.8 29.2 22.6 22.0 66.0 3.0 4.0 85.5 46.0 H04-19+TA13 19 R3/4 16.0 20.0 102.0 30 27
Hexagon nut coupling TSIS2,TSIP,HTSI I TSIS2,TSIP
(L)
HEX 2
FDA HNT-32-1.5S-HEX56 TSI,HTSI,TSIS,
1.5S 47.0 42.7 35.6 28.0 74.0 3.0 4.0 93.5 56.0 HEX 1
H04-25+TA13 25 R1 22.0 22.0 108.0 38 35
registered TSIS2,TSIP
HNT-32-1.5S-HEX61 1.5S 47.0 42.7 35.6 28.0 74.0 3.0 4.0 93.5 61.0 H04 type female parallel pipe thread coupling H04- 9 9 TSI G3/8 7.5 56.0 65.0 19
TSI,TSIS,
32 FDA
TSIS2,HTSI
HNT-32-2S-HEX71 2S 60.5 56.0 48.6 28.0 74.0 3.0 4.0 93.5 71.0 Registered product H04-12 12 TSI,TSIP,HTSI G1/2 10.5 59.0 72.0 24
(D)
HNT-32-2S-HEX76 TSI,HTSI,TSIS,
2S 60.5 56.0 48.6 28.0 74.0 3.0 4.0 93.5 76.0 (E) H04-19 19 G3/4 16.5 63.0 77.0 30
(L) HEX 1 TSIS2,TSIP
HNT-38-1.5S-HEX56 TSI,HTSI,TSIS,
1.5S 47.0 42.7 35.6 34.0 85.0 3.0 4.0 104.5 56.0 H04-25 25 G1 22.0 69.0 87.0 38
TSIS2,TSIP
Material/Hose nipple, Coupling cover : SUS304
G F
HNT-38-1.5S-HEX61 1.5S 47.0 42.7 35.6 34.0 85.0 3.0 4.0 104.5 61.0
TSI,TSIS,
38 Please make sure to check "Precautions to ensure safe usage" on page 121.
TSIS2,HTSI
HNT-38-2S-HEX71 2S 60.5 56.0 48.6 34.0 85.0 3.0 4.0 104.5 71.0
A
D
C
B
D
L
I TA13- R3/4 R3/4 16.0 20.0 54.0 27
38 TSI,TSIS,
HC-38 1-1/2 189.0 91.0 54.0 33.0 74.0 110.0 HEX 2
TA13- R1 R1 22.0 22.0 56.5 35
TSIS2,HTSI
Material/SUS304
D
C
A
B
TSI,TSIS,
HC-50 50 2 199.0 101.0 63.8 45.4 75.0 117.0
E
L
TSIS2 ※ Only the adapter is available for single sale.
※ Please specify the couplings type to be installed and the hose length to be integrated when you place an order.
※ The couplings are not sold separately.
Please make sure to check "Precautions to ensure safe usage" on page 121.
■ Hose assembly Assembly length = mm Tolerance = mm
Permissible length range Less than 500 +10 0 ■ Applicable hose reference page
■ Applicable hose reference page (Based on JIS B 8360) 500 or more to less than 1000 +15 0 TSI HTSI TSIS TSIS2 TSIP
TSI HTSI TSIS TSIS2 TSIP 1000 or more to less than 2000 +20 0
2000 or more to less than 5000 +1.0% 0 P.33 P.35 P.36 P.36 P.37
▲
P.33 P.35 P.36 P.36 P.37 5000 or more +2.0% 0
▲
Type
HYBRID KAMLOK® 633 SERIES TWINLOK®TYPE Patent applied for
Couplings disconnection
prevention HYBRID Composition of safety lock structure + Arm hold structure
Total elimination of arm looseness and disconnection ! Safety and workability improved !
■ KAMLOK 633 SERIES TWINLOK® type coupler hose shank specification
Couplings
!"
Useful tips Material Part Number
k
Inch mm A B C E G K L H1 H2 pc
l i n
"C
A
1 25 139 76 47 20 27 58 110 55 46
Aluminum alloy
633-CL1-1/2AL 1-1/2 40 184 93 65 33 40 74 136 85 66
・The arm can be locked without effort and unintentional arm looseness and disconnection are prevented for safety and security. 633-CL 2AL 2 50 193 103 75 44 53 87 157 103 75
L
・Lock completion is noticeable with the "click" feeling. So you can check safety easily.
H1
633-CL2-1/2AL 2-1/2 65 205 125 90 56 67 93 160 103 93
KAMLOK 633 SERIES TWINLOK TYPE
Stainless steel
633-CL1-1/2SST 1-1/2 40 184 93 65 32 40 74 136 85 66
binding the arm !
633-CL 2SST 2 50 193 103 75 43 52 87 157 103 75
L
H1
633-CL2-1/2SST 2-1/2 65 205 125 90 55 67 93 160 103 93
K
The arm was bound with string because of φE
633-CL 3SST 3 80 248 141 108 68 79 113 185 123 112
φG
concerns about arm disconnection. Arm is tightened and completely locked ! H2
633-CL 4SST 4 100 277 169 140 89 105 127 200 138 140
A
L
H1
K
Arm side groove
Projection on arm
fixing part Arm side groove
φE 633-CL 2PP 2 50 190 103 94 40 52 87 162 91 75
φG
H2
HYBRID
A
B
633-CL 1BR 1 25 139 76 47 20 27 57 98 43 46
φC
633-CL1-1/4BR 1-1/4 32 176 85 58 25 34 59 105 54 58
Projection on the 633-CL1-1/2BR 1-1/2 40 184 93 65 32 41 74 120 70 66
Arm fixing part
Bronze
arm fixing part is
(Material:SUS304)
engaged with the 633-CL 2BR 2 50 193 103 75 44 53 87 139 86 75
L
Projection arm side groove to
H1
K
lock it. 633-CL2-1/2BR 2-1/2 65 205 125 90 57 67 80 135 79 93
Type
2 Workability improved φE
φG
H2
633-CL 3BR
633-CL 4BR
3
4 100
80 248 141 108
277 169 140
68
89
79 102 161
105 108 167 105
99 112
140
Type
Material/Cam arm:SCS14 (SUS316 equivalent), Pin, Ring:SUS304, Gasket:NBR
Cap Nut
The arm can be temporarily fastened being opened, so connection Disconnection is also easy ! Cap Nut
work may be smoother. TWINLOK® type can hold Please make sure to check "Precautions to ensure safe usage" on page 124.
the arms open !
Press and hold the "PUSH" mark on
Crimping ■ General items ①PUSH ② the arm fixing part and open the arm. Crimping
Type
KAMLOK® 633 SERIES Patent applied for
Couplings
Useful tips Material Part Number
Inch mm A B C E G K L pc
41
Aluminum alloy
633-C1-1/2AL 1-1/2 40 187 87 65 33 40 74 136
The KAMLOK is safe and secure! The arms stop at 45°!
633-C 2AL 2 50 196 96 75 44 53 87 157
KAMLOK 633 SERIES
L
prevents accidental disconnection of the coupling. 633-C 3AL 3 80 249 137 108 69 79 113 185
K
・Even when the cam arm is loosened by vibration, etc., the twin cam arm of the KAMLOK
K
E
633-C 4AL 4 100 277 166 140 91 105 127 200
stops at 45° and holds the adapter securely to prevent fluid leakage. ※ G
633-C 5AL 5 125 302 191 165 114 134 127 189
・Convenience with easy attachment and removal, as well as safety, ※ Die-casting for smaller than 4 . 633-C 6AL 6 150 409 255 198 142 157 146 214
reliability and speed ! ※ The barb shape varies depending on the size.
633-C 8AL 8 200 474 320 264 188 207 150 252
・Coupling connections can be performed smoothly without catching the cam arm ring between hoses. 633-C 3/4SST 3/4 20 116 54 41 14 21 51 94
※ This cannot completely prevent accidental disconnection of the couplings.
To ensure safety more securely, use of the TWINLOK type (P. 83) and AUTOLOK (P. 90) is recommended.
3/4 ∼4 633-C 1SST 1 25 125 61 47 20 27 58 110
A
B 633-C1-1/4SST 1-1/4 32 181 83 58 25 34 59 121
Stainless steel
C
■ General arm ■ Twin cam arm 633-C1-1/2SST 1-1/2 40 189 91 65 32 40 74 136
Arm is fully opened ly The arms stop at 45° 633-C 2SST 2 50 199 101 75 44 52 87 157
re d
Splash
cu cte
5 /6
e
S ne
633-C2-1/2SST 2-1/2 65 210 112 90 55 67 93 160
L
Fluid leakage and n Fluid leakage
co
L
633-C 3SST 3 80 254 138 108 68 79 113 185
K
fitting dislocation prevented !
K
E 633-C 4SST 4 100 282 166 140 89 105 127 200
G
633-C 5SST 5 125 307 191 165 114 134 127 189
※ The barb shape varies depending on the size.
633-C 6SST 6 150 409 255 198 142 157 146 214
L
K
633-C 2PP 2 50 199 101 94 41 52 87 162
Bronze
Lever type Lever type
L
K
633-C 3BR 3 80 254 138 108 68 79 102 161
E
G
633-C 4BR 4 100 282 166 140 89 105 108 167
KAMLOK not only has high airtightness, but also prevents In the food industry, stainless steel KAMLOK is widely used. 633-C 5BR 5 125 307 191 165 114 134 127 189
leakage (common in the thread joint system due to wear As removal can be performed in seconds, product quality 633-C 6BR 6 150 409 255 198 142 157 146 214
and risk of insufficient tightening), thereby preventing risks deterioration is prevented and the product loss caused by
leakage is minimized. 633-C 8BR 8 200 474 320 264 188 207 150 252
of fire/explosion or air pollution.
Material/Cam arm: SCS14 (SUS316 equivalent), Pin, Ring:SUS304, Gasket:NBR
6 This can handle any fluid 7 Outstanding durability and compatibility Please make sure to check "Precautions to ensure safe usage" on page 123.
Materials available include aluminum, stainless steel, KAMLOK is manufactured according to the strict A-A-59326
polypropylene and bronze, which may be selected according (MIL-C-27487) to be durable, pressure-resistant,
to fluid, powder and granular materials and gas, etc. heat-resistant and corrosion-resistant. Further, it is
economic as it may connect with any type as long as the
"Vibration resistance comparison; diameter is the same.
Twin cam arm VS General arm"
Video distributed on our website
http://english.toyox-hose.com/
Type
KAMLOK® 633 SERIES Patent applied for
■ KAMLOK 633 SERIES adapter hose shank specification ■ KAMLOK 633 SERIES coupler hose shank (for resin hose) specification
Nominal Diameter Dimensions (mm) Packing Unit Nominal Diameter Dimensions (mm) Packing Unit
Material Part Number Material Part Number
Inch mm D E G H K L pc Inch mm A B C E G K L pc
Couplings
Couplings
3/4 ∼4 633-E 3/4AL 3/4 20 20 14 21 32 51 101 633-CT1-1/2AL 1-1/2 40 187 87 65 31 38 72 118
G
E 5 ∼8
633-E 1AL 1 25 21 18 27 37 58 114 A
B
633-CT 2AL 2 50 196 96 75 43 51 83 135
633-E1-1/4AL 1-1/4 32 28 24 34 45 59 126 C
Aluminum alloy
Aluminum alloy
K
633-E 2AL 2 50 44 39 53 63 87 164 633-CT 3AL 3 80 249 137 108 68 77 104 163
L
L
K
633-E 3AL 3 80 70 65 79 92 113 190 633-CT 4AL 4 100 277 166 140 90 102 113 173
KAMLOK 633 SERIES
Stainless steel
E 5 ∼8
633-CT1-1/2SST 1-1/2 40 189 91 65 31 38 87 152
633-E1-1/4SST 1-1/4 32 29 25 34 45 59 126
Stainless steel
K
633-E1-1/2SST 1-1/2 40 37 32 40 53 74 143 633-CT 2SST 2 50 199 101 75 43 51 98 167
L
K
K
K
633-E 1PP 1 25 24 20 27 37 58 110 ■ KAMLOK 633 SERIES adapter hose shank (for resin hose) specification
K
Aluminum alloy
H
K
633-ET 3AL 3 80 64 69 92 77 104 167
L
633-E 3/4BR 3/4 20 21 14 21 32 51 87
G
E
633-E 1BR 1 25 22 20 27 37 57 103 633-ET 4AL 4 100 87 92 120 102 113 182
Type Type
633-E1-1/4BR 1-1/4 32 29 25 34 45 57 110 633-ET 5AL 5 125 115 117 146 127 127 206
※ For leak and disconnection
Cap Nut 633-E1-1/2BR 1-1/2 40 37 32 41 53 74 128 prevention, securely tighten for
D Cap Nut
H
633-ET 6AL 6 150 149 142 176 152 143 221
K
assembly.
633-E 2BR 2 50 44 44 53 63 87 147
Bronze
Crimping Crimping
L
Stainless steel
D
H 633-E 5BR 5 125 114 114 134 146 127 196 633-ET1-1/2SST 1-1/2 40 35 31 53 38 87 159
K
633-E 6BR 6 150 149 142 157 176 146 224 633-ET 2SST 2 50 43 43 63 51 98 174
L
633-E 8BR 8 200 203 188 207 241 150 266
633-ET2-1/2SST 2-1/2 65 55 55 76 64 105 188
Please make sure to check "Precautions to ensure safe usage" on page 123.
※ The barb shape varies depending on the size.
633-ET 3SST 3 80 71 67 92 77 120 203
D
※ For leak and disconnection prevention,
securely tighten for assembly.
H
633-ET 4SST 4 100 94 92 120 102 128 219
Please make sure to check "Precautions to ensure safe usage" on page 123.
Type
Type
®
KAMLOK 633 SERIES Patent applied for AUTOLOK 733 SERIES Patent applied for
Couplings
■ KAMLOK 633 SERIES Item Chart (standard items) disconnection prevention
Material Material Material
Model Size AL SST PP BR Model Size AL SST PP BR Model Size AL SST PP BR
633-DB 1/2 633-BB 1/2 634-B 1/2
Point
○ ○ ○ ○ ○ ○ Cam arm
○ ○ ○
Complete prevention of disconnection by automatic lock system !
Female thread (Rc) 3/4 ○ ○ ○ ○ Male thread (R) 3/4 ○ ○ ○ ○ Dust cap 3/4
1 ○ ○ ○ ○ 1 ○ ○ ○ ○ 1 ○ ○ ○ ○
Couplings
Couplings
1-1/4 ○ ○ ○ 1-1/4 ○ ○ ○ 1-1/4 ○ ○ ○
1. It is automatically locked when the cam arms is closed
Coupler
○ ○ ○ ○ ○ ○ ○ ○ ○
1-1/2 ○ ○ ○ ○ 1-1/2 ○ ○ ○ ○ 1-1/2 ○ ○ ○ ○
2 ○ ○ ○ ○ 2 ○ ○ ○ ○ 2 ○ ○ ○ ○ ■ AUTOLOK 733 SERIES Coupler Item Chart
2-1/2 ○ ○ ○ 2-1/2 ○ ○ ○ 2-1/2 ○ ○ ○
733-DL 733-BL 733-CL 733-DCL
3 ○ ○ ○ ○ 3 ○ ○ ○ ○ 3 ○ ○ ○ ○ Model Female thread (Rc) Male thread (R) Hose shank Dust cap
4 ○ ○ ○ 4 ○ ○ ○ 4 ○ ○ ○
※ 1/2 and 3/4
5 ○ ○ ○ 5 ○ ○ ○ are common. 5 ○ ○ ○
6 ○ ○ ○ 6 ○ ○ ○ 6 ○ ○ ○
8 ○ ○ ○ 8 ○ ○ 8 ○
Size
Coupler
Please make sure to check "Precautions to ensure safe usage" on page 123. ○ Standard inventory Material:SST
1/2 ○ ○
■ KAMLOK 633 SERIES Item Chart (processed items) 3/4 ○ ○ ○ ○
Coupler Adapter 1 ○ ○ ○ ○
Crimping
4 △ ○ △ 4 △ ○ △
Crimping
5 △ ○ △ 5 △ ○ △ ■ Coupler Gasket Item Chart
Lever type 6 △ ○ △ 6 △ ○ △ Part Number GK-NBR GK-CR GK-PTFE GK-TJ/F GK-FKM GK-Q GK-EPDM GK-WCR GK-FKM/S GK-TZ/Q GK-TZ/F Lever type
8 8
Teflon Teflon jacket Viton Ethylene-propylene White Super Silicone fully Viton fully
Buna-N Neoprene
Please make sure to check "Precautions to ensure safe ○ Standard inventory Material (PTFE) (with Viton (fluorine Silicone rubber Neoprene fluorine covered covered
(NBR) (CR)
usage" on page 123. △ Running short (solid) filler) rubber) (EPDM) (CR) rubber with Teflon with Teflon
Size 1/2 8 1/2 6 1/2 6 1/2 4 1/2 6 1/2 6 1/2 6 1/2 6 1/2 2 1/2 6 1/2 6
Reference Working
Temperature 100℃ 80℃ 100℃ 180℃ 180℃ 150℃ 120℃ 80℃ 180℃※1 120℃ 120℃
Range Upper Limit
Reference Working
Temperature Range -10℃ -30℃ -50℃ 0℃ 0℃ -50℃ -10℃ -10℃ 0℃ -50℃ 0℃
Lower Limit
Compliant with
○ ○ ○ ○
Food Sanitation Act
Steam Use ○ ※1
※ 1 Regarding couplers using super fluorine rubber, when the fluid is saturated steam, use at working temperature ○ Standard inventory
160°C or lower and working pressure 0.6 MPa or lower.
Gasket can be selected according to fluid. For details, please check the material selection table in the KAMLOK HP technical material.
Please make sure to check "Precautions to ensure safe usage" on page 123/124.
Leak and disconnection prevention, production efficiency improvement ・ In comparison with typical commercially-available barb fittings, it has
larger effective sectional area (hole diameter) to reduce the pressure
Dedicated clamp and nipple for safety and security loss for energy saving
Hose Clamp
Hose Clamp
・ Preventing leakage and disconnection for a long period of time reduces troubles ・ Preventing leakage and disconnection for a long period of time reduces
and improves the production efficiency troubles and improves the production efficiency
・ It reduces the maintenance effort required for retightening ・ Injury caused by the clamp tip is prevented for safety (with safety cap) HYBRID Composition of Pressure loss reduction structure + Leak and
HYBRID Composition of Leak and disconnection prevention
・ Injury caused by the clamp tip is prevented for safety (with safety cap) disconnection prevention structure + Injury prevention structure
structure + Injury prevention structure ※ The hose is not included in the nipple set.
( )
Nominal
Inside Diameter Effective sectional area Inside Diameter Effective sectional area VS commercially
diameter Part Number available barb fittings
mm mm2 mm mm2
Ouch! W-SAFETY
15 WFSN-15-R1/2B 12.8 129 11.0 95 1.35 times
The first in 19 WFSN-19-R3/4B 16.8 222 15.0 177 1.25 times
the industry
R-shape to prevent cutting 25 WFSN-25-R1B 22.0 380 20.0 314 1.21 times
inside the hose
High airtightness The structure presses and holds the hose circumference ※ Values regarding the barb fittings are typical.
So far...
Safety
Productivity
OK! Less
2. As this is a dedicated nipple for TOYOX
Easy !
……
Leaking Disconnected
improvement retightening! hoses, it makes hose insertion easy.
Hose nipple
Commercially dedicated for
Its dedicated design with moderate tapering on available barb W-SAFETY
fittings
Ouch! the barb section makes it easy to insert the hose.
※ Clamp width/12mm
※ WFSN-25-R1B is to be fastened with 2 clamps to exercise its full performance, so the set contains 2 WFS-25 parts (W-SAFETY).
Note: When using applicable hoses such as TOYOSPRING and TOYORING Hoses, use at 1/2 of working pressure range as they expand significantly at high temperatures.
Note: If W-SAFETY is used, it is recommended to use an applicable hose (see below). Note: The working pressure range, working temperature range and recommended tightening torque for the W-SAFETY WITH DEDICATED NIPPLE are
If you do not use the applicable hose and hose nipple, you may not enjoy the full performance of the product. the same as those indicated in the bottom part of the left page.
Please make sure to check "Precautions to ensure safe usage" on page 125. Please make sure to check "Precautions to ensure safe usage" on page 125.
P.47 P.48 P.49 P.51 P.52 P.45 P.45 P.41 P.42 P.47 P.48 P.49 P.51 P.52 P.45 P.45 P.41 P.42
▲
▲
83 Precautions Reference Material
84
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements. 125 126
For inquiry http://english.toyox-hose.com/
Hose Clamp Hose Clamp
SAFETY CLAMP Patent applied for SAFETY CLAMP Patent applied for
Safety hose clamp focusing on ease of use and prevention of injury Safety hose clamp focusing on ease of use and prevention of injury
Hose Clamp
All 19 sizes for OD 8∼120mm All 28 sizes for OD 8∼320mm
With its safety cap, there is no risk of injury. Material/ Clamp : Stainless steel SUS304 With its safety cap, there is no risk of injury. Material/ Clamp : Stainless steel SUS430
Housing : Stainless steel SUS304 Housing : Stainless steel SUS430
High airtightness Bolt : Stainless steel SUS304 High airtightness Bolt : Iron (galvanized)
Safety cap : PE Safety cap : PE
This can be evenly tightened with small This can be evenly tightened with small
torque to prevent the fluid leakage. torque to prevent the fluid leakage.
Safety CLAMP SB type
■ Specifications ■ Specifications
Working range Applicable hose size/ID (mm)
Maximum tightening
torque Package Packing Unit Working range Applicable hose size/ID (mm) Maximum tightening
torque Package Packing Unit
Part Number Part Number
OD (mm) TOYORON TOYOSPRING ARROW HITRUN Suction
Water transmission
and draining N・m pc pc OD (mm) TOYORON TOYOSPRING ARROW HITRUN Suction
Water transmission
and draining N・m pc pc
SB-12 8 ∼ 12 4・6 6 3.5 10 100 FS-12 8 ∼ 12 4・6 6 3.5 10 100
SB-15 10 ∼ 15 8・9 8・9 6.5・8 8.3 3.5 10 100 FS-15 10 ∼ 15 8・9 8・9 6.5・8 8.3 3.5 10 100
SB-17 11 ∼ 17 9・10 9 8・9. 5
11 3.5 10 100 FS-17 11 ∼ 17 9・10 9 8・9.5 11 3.5 10 100
SB-20 13 ∼ 20 12 12 13.7 3.5 10 100 FS-20 13 ∼ 20 12 12 13.7 3.5 10 100
SB type (all stainless steel made)
Hose inner fluid contact surface Coupling fluid contact surface Hose inner fluid contact surface Coupling fluid contact surface
Soft PVC
Polyolefin resin
Silicone rubber
Tetrafluororesin
Nylon
Brass
SUS316L
SCS16A
SUS304
SCS13
Polyacetal
NBR
Soft PVC
Polyolefin resin
Silicone rubber
Tetrafluororesin
Nylon
Brass
SUS316L
SCS16A
SUS304
SCS13
Polyacetal
NBR
Material Material
Chemical Chemical
(Concentration density % / Temperature ℃ ) (Concentration density % / Temperature ℃ )
Hose inner fluid contact surface Coupling fluid contact surface Hose inner fluid contact surface Coupling fluid contact surface
Soft PVC
Polyolefin resin
Silicone rubber
Tetrafluororesin
Nylon
Brass
SUS316L
SCS16A
SUS304
SCS13
Polyacetal
NBR
Soft PVC
Polyolefin resin
Silicone rubber
Tetrafluororesin
Nylon
Brass
SUS316L
SCS16A
SUS304
SCS13
Polyacetal
NBR
Material Material
Chemical Chemical
(Concentration density % / Temperature ℃ ) (Concentration density % / Temperature ℃ )
Hose inner fluid contact surface Coupling fluid contact surface Hose inner fluid contact surface Coupling fluid contact surface
Soft PVC
Polyolefin resin
Silicone rubber
Tetrafluororesin
Nylon
Brass
SUS316L
SCS16A
SUS304
SCS13
Polyacetal
NBR
Soft PVC
Polyolefin resin
Silicone rubber
Tetrafluororesin
Nylon
Brass
SUS316L
SCS16A
SUS304
SCS13
Polyacetal
NBR
Material Material
Chemical Chemical
(Concentration density % / Temperature ℃ ) (Concentration density % / Temperature ℃ )
L Lacquer × △ × ◎ - - ○ - △ × n-Methylaniline - - - ◎ - - - - - -
Lactic acid ○ ◎ ◎ ◎ ○ × △ △ △ ◎ n-Methylpyrrolidone [ 40℃ ] - - - ◎ - - - - - -
Lard △ ◎ ○ ◎ ○ ◎ ○ - ◎ ◎ No.1 (ASTM oil) △ ○ △ ◎ ○ ◎ ◎ ◎ ◎ ◎
Lead acetate ○ ◎ × ◎ ○ - △ △ ◎ - No.2 (ASTM oil) △ ○ × ◎ ○ ◎ ◎ ◎ ◎ ○
Linolenic acid ○ ◎ ◎ ◎ - - - - - ○ No.3 (ASTM oil) △ ○ × ◎ ○ ◎ ◎ ◎ ◎ △
Lubricating oil △ ○ ○ ◎ - ◎ ◎ ◎ ○ ◎ O Octane - - - ◎ - - - - - -
Hose inner fluid contact surface Coupling fluid contact surface Hose inner fluid contact surface Coupling fluid contact surface
Soft PVC
Polyolefin resin
Silicone rubber
Tetrafluororesin
Nylon
Brass
SUS316L
SCS16A
SUS304
SCS13
Polyacetal
NBR
Soft PVC
Polyolefin resin
Silicone rubber
Tetrafluororesin
Nylon
Brass
SUS316L
SCS16A
SUS304
SCS13
Polyacetal
NBR
Material Material
Chemical Chemical
(Concentration density % / Temperature ℃ ) (Concentration density % / Temperature ℃ )
95 Food Grade Hose Selection Chart Chemical Resistance Data Reference Material
96
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements. 27 87 126
For inquiry http://english.toyox-hose.com/
Precautions to ensure safe usage
30. Do not store outdoors or in a place subject to direct sunlight. This may cause the quality of the hose surface to deteriorate, becoming sticky and/
or susceptible to cracking. Store in a low-humidity, well-ventilated place. Store keeping the inside of the hose free from foreign matter and dust.
31. Do not store near rubber products. Even without direct contact, proximity may cause discoloration.
The precautions given below are intended to ensure safe and correct use of the products. Note that certain 32. Do not incinerate the hose. The incineration may generate toxic gases or damage incinerators; therefore, the hose should be treated as
restrictions apply to use of these products. Failure to observe these could result in injury or property damage. industrial waste for disposal purposes.
33. The hose should be disposed of in accordance with the requirements of the local region.
Warning A potentially hazardous situation which could result in death or serious injury.
※ For precautions concerning hose assemblies, refer to the product instruction manual or the Toyox website.
Caution A dangerous situation which could result in minor or medium injury and/or in which only property damage is foreseen.
Note: TOYOX products have been developed and manufactured for general industrial applications. For medical and pharmaceutical NLF Hose
uses or other uses which require attention to safety, we ask you to test and confirm the safeness before use. Toyox makes no
guarantee of the adaptability or safeness related to such applications. As well, Toyox assumes no responsibility whatsoever. Also, 1) Notes for safe usage
never use for implant or injection application or other applications where there is a possibility of the product partially remaining 1. Do not apply negative pressure. Application of negative pressure may result in collapse or ※ 5 separation of the inner surface layer, causing
in the body. an extreme reduction in operational life.
Note: See the terminology glosses on page 126 for words marked with a ※ . 2. Do not apply external pressure. The hose is mainly designed to withstand internal pressure. For this reason, application of excessive
external pressure may result in the hose changing shape or collapsing, and causes an extreme reduction in operational life.
TSITH Hose 3. Do not expose to excessive vibration. If excessive vibration is applied, fatigue cracks may form on the coupling and result in hazardous
leaks or ruptures.
1) Notes for using the hoses 4. Hose specifications / standards and precautions follow TOYOSILICONE Hose.
1. TSITH Hose has been developed and manufactured for general industrial applications.
Do not use it for food, drink, or medical (medical / pharmaceutical) purposes. 2) Notes for mounting
2. Warning Always use a hose within its recommended temperature and pressure range. However, do not use high-temperature water 1. Set the length so as to ensure sufficient play in the hose to avoid it being put under tension. Check by applying pressure before use.
above 100°
C. 2. Be careful of the specialized braided reinforcement structure which twists more easily when both ends are fixed and pressurized compared
3. Hoses expand and contract according to internal pressure, so adequate space should be provided when setting up. to the conventional hose.
4. When pressurizing, slowly open / close any valves to avoid ※ 1 impact pressure.
5. Do not use hoses at negative pressure. 3) Notes for washing
6. Silicone rubber has high gas permeability. Please note that when using gases, they may permeate the hose and leak from hose surface and 1. Do not rub the hose surface with a hard brush, etc., when washing it. This may cause damage to the surface, leading to propagation
cut surfaces. (adherence) of germs or fluid leakage.
7. Please note that compounding agents could be extracted / eluted from the hose depending on use conditions. Please confirm the use
conditions and the effects on your products before use. 4) Other Notes
8. Before using a TOYOX hose with an oil, powder, strong toxic chemical, concentrated acid, concentrated base or other potentially 1. The parts cannot be replaced. Replace with a new product.
dangerous fluid, please consult with us to ensure safe use.
9. Never use silicone rubber hoses to convey nonpolar organic solvents (benzene, toluene, hexane, etc.), halogenated hydrocarbon (methylene
chloride, trichloroethane, etc.), concentrated strong acid, strong alkali, mineral oil, steam for long periods of time, or animal or vegetable oil
of 70℃ or higher.
10. Do not use hoses for fuel oil.
11. If using a hose for steam, we recommend a short usage period using a saturated steam pressure or no greater than 0.2 MPa and a
temperature not exceeding 120° C.
12. Use hoses at bend angles larger than their ※ 3 minimum bending radius. Angles smaller than the minimum bending radius may result in
hose rupture or lower pressure resistance.
13. Powders and granular materials may cause wear. Use a hose with as large a bending radius as possible.
14. Do not use a hose that is extremely bent near a coupling.
15. Do not bring the hose product near to or in direct contact with naked flame.
16. Do not run over hoses with a vehicle or other heavy objects.
17. Do not use collapsed hoses.
18. Do not let hard angled objects, such as pieces of iron, press hard or rub strongly against a hose.
19. When a load such as bends and stress is applied to the hose near a coupling, the barb nipple may cut the inner tube of the hose, possibly
causing the hose to rupture.
20. Be careful not to damage the silicone rubber hose, as it is easier to cut compared to conventional soft PVC hose.
21. Warning Do not pass an electric current through the hose. This is dangerous because it may rupture the hose or cause electric shock.
22. The life of hoses will be greatly affected by the physical properties, temperature, and flow rates of the fluid as well as by the frequency of
pressurization and depressurization.
If any of the following problems or similar signs are found in the pre-work or regular inspections, immediately cease use and repair or
replace the hose.
○ Abnormality near the metal fitting ……… localized stretching, bending, leakage, bulging, or shallow insertion into the nipple.
○ External damage … ……………………… large scratches in the outer surface, cracking, wear, or water infiltrating the reinforcement layer
○ Internal abnormality ……………………… bulging or ※ 5 separation of the inner surface, or wear that leads to exposure of the hose
reinforcement material.
Note: In the case of abnormalities on the interior or exterior surface, hose scrapings and fragments
of hose reinforcing materials may mix into the fluid and peripheral materials inside the hose.
○ Other abnormal changes ………………… (stiffening, ※ 6 swelling, cracking, bulging, etc.)
23. In order to retain pressure- and heat-resistant performance, the threads are specially braided for reinforcement. (If improperly cut, the
threads may unravel and fall out; handle with due care. )
24. When cutting a hose, use as new a cutting blade as possible and make sure that the edge face of the hose is cut perpendicularly.
If it is not squarely perpendicular, the hose may leak or become disconnected.
25. We recommend using TOYOX dedicated hose clamps.
26. Retighten the hose clamp as necessary. Fluid leakages or hose detachment may take place at the clamp fastening.
27. Tightly fastening hose with wire may damage the inner or exterior surface of the hose and cause it to rupture.
28. Use hose nipples suitable for the size of the hose. Do not use hose nipples with damaged or rusted surfaces.
29. Fasten clamps centered on the nipple barb fittings, taking care not to cut the exterior surface of the hose.
Note: See the terminology glosses on page 126 for words marked with a ※ .
4) Notes for inspections
FF・FFE Hoses 1. Pre-work inspection: Before starting operation, check the hose for abnormalities, such as external damage, stiffening, softening and
discoloration.
1) Notes for using the hoses 2. Regular inspection: During periods when the hose is in use, be sure to perform regular monthly inspections.
1. Do not use the hoses for medical (medical / pharmaceutical) purposes. What to do if an abnormality is found
2. Warning Always use a hose within its recommended temperature and pressure range. Do not use hoses for negative pressure The life of hoses will be greatly affected by the physical properties, temperature, and flow rates of the fluid as well as by the frequency
applications. They may deform and become unusable. of pressurization and depressurization. If any of the following problems or similar signs are found in the pre-work or regular inspections,
immediately cease use and replace the hose.
3. Hoses expand and contract according to internal pressure, so adequate space should be provided when setting up.
1. Abnormality near the coupling: localized stretching, bending, leakage, bulging, or shallow insertion into the nipple.
4. When pressurizing, slowly open / close any valves to avoid ※ 1 impact pressure.
2. External damage: large scratches in the outer surface, cracking, or water infiltrating the reinforcement layer
5. The fluorine resin internal walls are resistant to most chemicals and solvents. However, the level of resistance may be affected by the
conditions of use. For this reason, the hose product should be tested under the normal operating conditions. 3. Internal abnormality: bulging or ※ 5 separation of the inner surface, or wear that leads to exposure of the hose reinforcement material.
Note: In the case of abnormalities on the interior or exterior surface, hose scrapings and fragments of hose reinforcing
6. Use a hose that is compatible with the fluid used. Avoid using any other.
materials may mix into the fluid inside the hose.
7. FF and FFE Hoses contain fluorine resin in their most inner layer and have resistance to fuel oil such as gasoline and solvents such as
4. Other abnormal changes (stiffening, ※ 6 swelling, cracking, bulging, discoloration of the reinforcement layer, etc.)
toluene. However, do not use them for fuel tubing.
8. Warning It is recommended to wrap metallic wire around the hose for grounding to reduce static electricity when using flammable
fluid. FFE Hose has antistatic lines inside the hose. Be sure to ground or bond the fitting. 5) Notes for storage
9. Warning The TOYOFUSSO-E Hose antistatic line is intended to prevent static, and cannot be used as a grounding or bonding line for 1. Do not store outdoors or in a place subject to direct sunlight. This may cause the quality of the hose surface to deteriorate, becoming sticky
connecting devices, or for other electrical connection applications. As well, it has no electrical neutralization function for fluids. Prepare and/or susceptible to cracking. Store in a low-humidity, well-ventilated place. Store keeping the inside of the hose free from foreign matter
other countermeasures for fluid neutralization. and dust.
Toyox assumes no responsibility for injury or property damage taking place in the vicinity of the hose terminal ends. 2. Do not store where the hose will make contact with other PVC products or near rubber products.
10. Warning The TOYOFUSSO-E Hose does not guarantee disaster prevention.
Carry out safety management such as flow rate limitation of low-conductivity fluids and combustible fluids as well as reduced spray 6) Notes for disposal
density.
1. The hose should be disposed of in accordance with the requirements of the local region.
11. Depending on the usage, the Fire Service Act may apply. Ask your local fire station for details.
2. Warning FF
and FFE Hoses are not suitable for incineration disposal, as incineration generates harmful gases. The TOYOFUSSO HOSE
12. FF and FFE Hoses have a layered structure, and even though the inner layer is resistant to fluids, such factors as high temperature and high series should be treated as industrial waste for disposal purposes.
pressure may result in the fluid penetrating the inner layer, causing degradation of the other layers, including ※ 6 swelling. Additionally,
fluid characteristics and use conditions may cause wear, ※ 5 separation, or melting of the inner layer. Adequate precautions should be taken
before use to ensure safety.
13. Clean the inside of the hose before using it to transport drinking water or food. (Clean the hose with hot water (80℃ or below) for 30
DEDICATED FITTING FOR TOYOFUSSO Hose Stainless Steel (FF / FFE Hose Dedicated Coupling)
minutes or less at 0.1 MPa pressure or less.)
14. Use hoses at bend angles larger than their ※ 3 minimum bending radius. Angles smaller than the minimum bending radius may result in Notes for installation
hose overbending or lower pressure resistance.
1. Be sure to use two TOYOX hose clamps “SAFETY CLAMPS” (SB Type).
15. Powders and granular materials may cause wear. Use a hose with as large a bending radius as possible. As well, please note that in the case
of the FFE Hose, there is a risk that the carbon strip in the antistatic electricity layer may wear away and be introduced into the fluid. 2. Do not allow hose clamps to contact food fluids.
16. Do not use a hose that is extremely bent near a coupling. 3. Do not damage or allow rust to form on nipple fitting surfaces. This may lead to inner hose damage and fluid leakage.
17. Keep the hose away from open flame. 4. When tightening hose clamps, use parts other than the hose barb crest to tighten. (See figure below)
18. Do not run over hoses with a vehicle or other heavy objects. 5. When inserting the hose into the nipple barb fitting, do not grease or heat with fire the hose and nipple parts, or hit the hose.
19. Do not use collapsed hoses. 6. “DEDICATED FITTINGS FOR TOYOFUSSO Hose” use SUS 316L material, but may corrode in cases of use with some liquid chemicals such as
hydrochloric acid and hydrogen fluoride. Please confirm this or contact Toyox before use.
20. Do not let hard angled objects, such as pieces of iron, press hard or rub strongly against a hose.
21. Warning Do not pass an electric current through the hose. This is dangerous because it may rupture the hose or cause electric shock. Hose barb crest (large)
22. Warning Place the hose ends and the couplings so that they will not submerge in fluids (food, chemicals etc.) in the tanks, because the
fluids may permeate the hose reinforcement layer or remain inside the couplings, and bacteria may propagate (attach to the
parts) or the hose may deteriorate.
Note: TOYOX products have been developed and manufactured for general industrial applications. For medical and pharmaceutical
uses or other uses which require attention to safety, we ask you to test and confirm the safeness before use. Toyox makes no 5) Notes for storage
guarantee of the adaptability or safeness related to such applications. As well, Toyox assumes no responsibility whatsoever. Also, 1. Do not store outdoors or in a place subject to direct sunlight. This may cause the quality of the hose surface to deteriorate, becoming sticky and/or
never use for implant or injection application or other applications where there is a possibility of the product partially remaining susceptible to cracking. Store in a low-humidity, well-ventilated place. Store keeping the inside of the hose free from foreign matter and dust.
in the body. 2. Do not store where the hose will make contact with other PVC products or near rubber products.
Note: See the terminology glosses on page 126 for words marked with a ※ .
6) Notes for disposal
TFB・TFS Hoses 1. Do not incinerate the hose. The incineration may generate toxic gases or damage incinerators; therefore, the hose should be treated as industrial waste for
disposal purposes.
1) Notes for using the hoses 2. The hose should be disposed of in accordance with the requirements of the local region.
1. The hose can be used for water, drinking water, food, air, chemical, and powder.
2. Do not use the hoses for medical (medical / pharmaceutical) purposes. TGF Hose
3. Liquid left inside hoses may be affected by a plastic smell, making them unsuitable for use. Always check beforehand.
4. Do not use the hose for fuel oil (heavy oil, kerosene (light oil), kerosene (lamp oil), gasoline) or solvents. Some lubricants are not suited for the hose. Please
1) Notes for using the hoses
consult us before using the hose for any lubricants. 1. The hose can be used for water, drinking water, food, air, chemicals, and powder. ※ Do not use the hose for fuel oil (heavy oil, kerosene (light oil), kerosene
5. Warning Always
use a hose within its recommended temperature and pressure range. In the case of use under negative pressure, TFS Hoses may (lamp oil), gasoline) or solvents-based oils.
not be applicable depending on applications or conditions (temperature, movements, etc.). Refer to the “Use condition reference values for 2. Do not use the hoses for medical (medical / pharmaceutical) purposes.
TOYOX vacuum hoses” (P. 126, Fig. 1) regarding guidelines for negative pressure use ranges. 3. Liquid left inside hoses may be affected by a plastic smell, making them unsuitable for use. Always check beforehand.
6. Please note that compounding agents such as ※ 2 plasticizers could be extracted / eluted from the hose depending on use conditions. Please confirm the 4. Clean the inside of the hose before using it to transport drinking water or food. (Clean the hose with hot water (80℃ or below) for 30 minutes or less at 0.1
use conditions and the effects on your products before use. MPa pressure or less.)
7. Hoses expand and contract according to internal pressure, so adequate space should be provided when setting up. 5. Use the hose within the range of -5 ~ 70℃ . Depressurization deformation temperature is the temperature at which the hose deforms when its interior (in
8. When pressurizing, slowly open / close any valves to avoid ※ 1 impact pressure. a straight condition) is depressurized to -0.1 MPa (-760 mmHg). It is not the hose’s usable limit temperature.
9. Use a hose that is compatible with the fluid used. Avoid using any other. 6. Use the products within their working pressure range. ※ -0.1 MPa is an approximate value. With certain applications and conditions (temperatures and
10. Clean the inside of the hose before using it to transport drinking water or food. (Clean the hose with hot water (80℃ or below) for 30 minutes or less at 0.1 movements), negative pressure cannot be used. Refer to the “Use condition reference values for TOYOX vacuum hoses” (P. 126, Fig. 1) regarding guidelines
MPa pressure or less.) for negative pressure use ranges.
11. Use hoses at bend angles larger than their ※ 3 minimum bending radius. Angles smaller than the minimum bending radius may result in hose overbending 7. Please note that compounding agents such as ※ 2 plasticizers could be extracted / eluted from the hose depending on use conditions. Please confirm the
or lower pressure resistance. use conditions and the effects on your products before use.
12. Powders and granular materials may cause wear. Use a hose with as large a bending radius as possible. 8. Use hoses at bend angles larger than their ※ 3 minimum bending radius. Angles smaller than the minimum bending radius may result in hose overbending
or lower pressure resistance.
13. Do not use a hose that is extremely bent near a coupling.
9. Place the hose ends and the couplings so that they will not submerge in fluids (food, chemicals etc.) in the tanks, because the fluids may permeate the
14. Keep the hose away from open flame. hose reinforcement layer or remain inside the couplings, and bacteria may propagate (attach to the parts) or the hose may deteriorate.
15. Do not run over hoses with a vehicle or other heavy objects. 10. Powders and granular materials may cause wear. Use a hose with as large a bending radius as possible.
16. Do not use collapsed hoses. 11. Keep the hose away from open flame.
17. Do not let hard angled objects, such as pieces of iron, press hard or rub strongly against a hose. 12. The life of hoses will be greatly affected by the physical properties, temperature, and flow rates of the fluid as well as by the frequency of pressurization
18. Warning Do not pass an electric current through the hose. This is dangerous because it may rupture the hose or cause electric shock. and depressurization. If any of the following problems or similar signs are found in the pre-work or regular inspections, immediately cease use and replace
the hose.
19. Warning Place the hose ends and the couplings so that they will not submerge in fluids (food, chemicals etc.) in the tanks, because the fluids may
permeate the hose reinforcement layer or remain inside the couplings, and bacteria may propagate (attach to the parts) or the hose may ○ Abnormality near the metal fitting… ……… localized stretching, bending, leakage, bulging, or shallow insertion into the nipple.
deteriorate. ○ External damage … ……………………… large scratches in the outer surface, cracking, or water infiltrating the reinforcement layer
○ Internal abnormality … ……………………… bulging
or ※ 5 separation of the inner surface, or wear that leads to exposure of the hose reinforcement
2) Notes for cutting the hoses material.
Note: In the case of abnormalities on the interior or exterior surface, hose scrapings and fragments of hose
1. To cut the hoses, use cutters with new blades as much as possible. (The reinforcement threads may slightly protrude from the end of the hose.) reinforcing materials may mix into the fluid inside the hose.
2. When cutting a hose, make sure that the edge face of the hose is cut perpendicularly. If it is not perpendicular, the hose may leak or become detached. ○ Other abnormal changes (stiffening, ※ 6 swelling, cracking, bulging, discoloration of the reinforcement layer, etc.)
3. Take sufficient care when cutting TFS Hoses, as the edge of the reinforcement coil may cause injury.
2) Notes for storage
3) Notes for fitting assembly 1. Do not store outdoors or in a place subject to direct sunlight. This may cause the quality of the hose surface to deteriorate, becoming sticky and/or
1. We recommend using “TOYOCONNECTOR,” our dedicated coupling made for the TFB Hose series. If you use a coupling other than our dedicated couplings susceptible to cracking. Store in a low-humidity, well-ventilated place. Store keeping the inside of the hose free from foreign matter and dust.
or attach the coupling not according to our manual, the performance of your hose may decrease. 2. Do not store where the hose will make contact with other PVC products or near rubber products.
2. After mounting of couplings, ※ 4 permanent deformation of plastic may cause fluid leakage, hose detachment, or hose rupture. Consult Toyox about
coupling types and characteristics of hose material.
3. Use hose nipples suitable for the size of the hose. Do not use hose nipples with damaged or rusted surfaces.
3) Notes for disposal
1. Do not incinerate the hose. The incineration may generate toxic gases or damage incinerators; therefore, the hose should be treated as industrial waste for
4. Never tighten the hoses with wires.
disposal purposes.
5. The compression strength indicated in this brochure is based on data which was obtained from pressure tests conducted by Toyox using the hoses alone
2. The hose should be disposed of in accordance with the requirements of the local region.
by its own testing method. Therefore, the hose may be dislocated before the hose bursts, or another problem may occur depending on the conditions of
the couplings being mounted (the shapes of hose nipples, types of hose clamps, number of hose clamps, fastening torque and how they are crimped).
Select a safe, effective method for mounting couplings to the hoses based on the following data on withstanding pressure. For technological information 4) Notes for fitting assembly
on mounting couplings, please make inquiries through our Customer Advice Center.
1. Use hose nipples suitable for the size of the hose. Do not use hose nipples with damaged or rusted surfaces.
6. Retighten the hose clamp as necessary. Deformation of the plastic hose clamp fastening can cause fluid leakage and hose detachment.
2. Take sufficient care when cutting hoses, as the edge of the reinforcement coil may cause injury.
7. Do not use one-push fittings. Hose may rupture.
3. Tightly fastening hose with wire may damage the inner or exterior surface of the hose and cause it to rupture.
4. Retighten the hose clamp as necessary. Deformation of the plastic hose clamp fastening can cause fluid leakage and hose detachment.
4) Notes for inspections 5. Do not use one-push fittings. Hose may rupture.
1. Pre-work inspection: Before starting operation, check the hose for abnormalities, such as external damage, stiffening, softening and discoloration.
6. The compression strength indicated in this brochure is based on data which was obtained from pressure tests conducted by Toyox using the hoses alone
2. Regular inspection: During periods when the hose is in use, be sure to perform regular monthly inspections. by its own testing method. The hose may be dislocated before the hose bursts, or another problem may occur depending on the conditions of the fittings
being set (the shapes of hose nipples, types of hose clamps, number of hose clamps, fastening torque and how they are crimped). Therefore, please select
a safe, effective method for mounting fittings to the hoses. For technological information on using fittings, please make inquiries through our Customer
Advice Center.
101 Chemical Resistance Data Reference Material
102
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements. 87 126
For inquiry http://english.toyox-hose.com/
Precautions to ensure safe usage
4. Other abnormal changes (stiffening, ※ 6 swelling, cracking, bulging, discoloration of the reinforcement layer, etc.)
5) Notes for storage
1. Do not store outdoors or in a place subject to direct sunlight. This may cause the quality of the hose surface to deteriorate, becoming sticky and/or
The precautions given below are intended to ensure safe and correct use of the products. Note that certain susceptible to cracking. Store in a low-humidity, well-ventilated place. Store keeping the inside of the hose free from foreign matter and dust.
restrictions apply to use of these products. Failure to observe these could result in injury or property damage. 2. Do not store where the hose will make contact with other PVC products or near rubber products.
6) Notes for disposal
Warning A potentially hazardous situation which could result in death or serious injury.
1. Do not incinerate the hose. The incineration may generate toxic gases or damage incinerators; therefore, the hose should be treated as industrial waste for
Caution A dangerous situation which could result in minor or medium injury and/or in which only property damage is foreseen. disposal purposes.
2. The hose should be disposed of in accordance with the requirements of the local region.
Note: TOYOX products have been developed and manufactured for general industrial applications. For medical and pharmaceutical
uses or other uses which require attention to safety, we ask you to test and confirm the safeness before use. Toyox makes no
guarantee of the adaptability or safeness related to such applications. As well, Toyox assumes no responsibility whatsoever. Also,
TR Hose
never use for implant or injection application or other applications where there is a possibility of the product partially remaining
1. The hose can be used for water, air, oil, chemicals, and powder, but when using it with oils, chemicals, or powder, confirm chemical resistance data on the
in the body. Toyox website or please consult with our Customer Advice Center. ※ Do not use the hose for fuel oil (heavy oil, kerosene (light oil), kerosene (lamp oil),
Note: See the terminology glosses on page 126 for words marked with a ※ . gasoline) or solvents.
2. Do not use the hoses for drink, food products, or medical (medical / pharmaceutical) purposes.
. EC・ECS Hoses
※ 3. Please note that compounding agents such as ※ 2 plasticizers could be extracted / eluted from the hose depending on use conditions. Please confirm the
use conditions and the effects on your products before use.
1) Notes for using the hoses 4. Use the products within their working temperature range.
1. Do not use outdoors or in a place subject to constant direct sunlight. Ultraviolet light can cause the surface to become sticky and susceptible to cracking. 5. Use the products within their working pressure range.
2. Do not use the hoses for medical (medical / pharmaceutical) purposes. 6. Use hoses at bend angles larger than their ※ 3 minimum bending radius. Angles smaller than the minimum bending radius may result in hose overbending
or lower pressure resistance. Powders and granular materials may cause wear. Use a hose with as large a bending radius as possible.
3. Warning Always use a hose within its recommended temperature and pressure range. With certain applications and conditions (temperatures and
movements), negative pressure cannot be used for ECS Hose. Refer to the "Use condition reference values for TOYOX vacuum hoses" (P. 126, 7. When cutting a hose, make sure that the edge face of the hose is cut perpendicularly. If it is not perpendicular, the hose may leak or become detached.
Fig. 1) regarding guidelines for negative pressure use ranges. 8. Keep the hose away from open flame.
4. Please note that compounding agents could be extracted / eluted from the hose depending on use conditions. Please confirm the use conditions and the 9. Use hose nipples suitable for the size of the hose. Do not use hose nipples with damaged or rusted surfaces.
effects on your products before use.
10. We recommend using TOYOX dedicated hose couplings and hose clamps. Retighten the hose clamp as necessary.
5. Do not use the hose for fuel oil (heavy oil, kerosene (light oil), kerosene (lamp oil), gasoline) or solvents. Some lubricants are not suited for the hose. Please
consult us before using the hose for any lubricants. 11. Deformation of the plastic hose clamp fastening can cause fluid leakage and hose detachment. Tightly fastening hose with wire may damage the inner or
exterior surface of the hose and cause it to rupture.
6. Clean the inside of the hose with water before using it to transport drinking water or food products. ※ Clean the hose with hot water (80℃ or below) for
30 minutes or less at 0.1 MPa pressure or less. 12. Do not use one-push fittings. Hose may rupture.
7. Hoses expand and contract according to internal pressure, so adequate space should be provided when setting up. 13. The life of hoses will be greatly affected by the physical properties, temperature, and flow rates of the fluid as well as by the frequency of pressurization
and depressurization.
8. When pressurizing, slowly open / close any valves to avoid ※ 1 impact pressure.
9. Use hoses at bend angles larger than their ※ 3 minimum bending radius. Angles smaller than the minimum bending radius may result in hose overbending 14. If any of the following problems or similar signs are found in the pre-work or regular inspections, immediately cease use and repair or replace the hose.
or lower pressure resistance. ○ Abnormality near the metal fitting… ……… localized stretching, bending, leakage, bulging, or shallow insertion into the nipple.
10. Powders and granular materials may cause wear. Use a hose with as large a bending radius as possible. ○ External damage… …………………………… large scratches in the outer surface, cracking, or water infiltrating the reinforcement layer
11. The outer layer is not oil resistant. Avoid getting oil on the hose's outer layer. ○ Internal abnormality … ………………………… bulging or ※ 5 separation of the inner surface, or wear that leads to exposure of the hose reinforcement
12. Do not use a hose that is extremely bent near a coupling. material.
13. Keep the hose away from open flame. Note: In the case of abnormalities on the interior or exterior surface, hose scrapings and fragments of hose
reinforcing materials may mix into the fluid inside the hose.
14. Do not run over hoses with a vehicle or other heavy objects.
15. Do not use collapsed hoses. ○ Other abnormal changes (stiffening, ※ 6 swelling, cracking, bulging, etc.)
16. Do not let hard angled objects, such as pieces of iron, press hard or rub strongly against a hose. 15. Do not store outdoors or in a place subject to direct sunlight. This may cause the quality of the hose surface to deteriorate, becoming sticky and/or
susceptible to cracking. Store in a low-humidity, well-ventilated place. Store keeping the inside of the hose free from foreign matter and dust.
17. Warning Do not pass an electric current through the hose. This is dangerous because it may rupture the hose or cause electric shock.
16. Do not incinerate the hose. The incineration may generate toxic gases or damage incinerators; therefore, the hose should be treated as industrial waste for
18. Warning Place the hose ends and the couplings so that they will not submerge in fluids (food, chemicals etc.) in the tanks, because the fluids may permeate disposal purposes.
the hose reinforcement layer or remain inside the couplings, and bacteria may propagate (attach to the parts) or the hose may deteriorate.
17. The hose should be disposed of in accordance with the requirements of the local region.
2) Notes for cutting the hoses
1. To cut the hoses, use cutters with new blades as much as possible. (The reinforcement threads may slightly protrude from the end of the hose.) ST Hose
2. When cutting a hose, make sure that the edge face of the hose is cut perpendicularly. If it is not perpendicular, the hose may leak or become detached.
3. Take sufficient care when cutting ECS Hoses, as the edge of the reinforcement coil may cause injury. 1. The hose can be used for water, air, oil, chemicals, and powder, but when using it with oils, chemicals, or powder, confirm chemical resistance data on the
Toyox website or please consult with our Customer Advice Center. ※ Do not use the hose for fuel oil (heavy oil, kerosene (light oil), kerosene (lamp oil),
3) Notes for fitting assembly gasoline) or solvents.
1. We recommend using "TOYOCONNECTOR," our dedicated coupling made for the EC, ECS Hose series. If you use a coupling other than our dedicated 2. Do not use the hoses for drink, food products, or medical (medical / pharmaceutical) purposes.
couplings or attach the coupling not according to our manual, the performance of your hose may decrease. 3. Please note that compounding agents such as ※ 2 plasticizers could be extracted / eluted from the hose depending on use conditions. Please confirm the
2. Because the inner tube can be easily cut in comparison with conventional hoses made of soft PVC, use nipple barb fittings with rounded corners. use conditions and the effects on your products before use.
3. Use hose nipples suitable for the size of the hose. Do not use hose nipples with damaged or rusted surfaces. 4. Use the products within their working temperature range.
4. Never tighten the hoses with wires. 5. Use the products within their working pressure range.
5. After mounting of couplings, ※ 4 permanent deformation of plastic may cause fluid leakage, hose detachment, or hose rupture. Consult Toyox about 6. Use hoses at bend angles larger than their ※ 3 minimum bending radius. Angles smaller than the minimum bending radius may result in hose overbending
coupling types and characteristics of hose material. or lower pressure resistance. Powders and granular materials may cause wear. Use a hose with as large a bending radius as possible.
6. The compression strength indicated in this brochure is based on data which was obtained from pressure tests conducted by Toyox using the hoses alone 7. Keep the hose away from open flame.
by its own testing method. Therefore, the hose may be dislocated before the hose bursts, or another problem may occur depending on the conditions of 8. When cutting a hose, make sure that the edge face of the hose is cut perpendicularly. If it is not perpendicular, the hose may leak or become detached.
the couplings being mounted (the shapes of hose nipples, types of hose clamps, number of hose clamps, fastening torque and how they are crimped).
9. Use hose nipples suitable for the size of the hose. Do not use hose nipples with damaged or rusted surfaces.
Select a safe, effective method for mounting couplings to the hoses based on the following data on withstanding pressure. For technological information
on mounting couplings, please make inquiries through our Customer Advice Center. 10. We recommend using TOYOX dedicated hose couplings and hose clamps. Retighten the hose clamp as necessary.
7. Retighten the hose clamp as necessary. Deformation of the plastic hose clamp fastening can cause fluid leakage and hose detachment. 11. Deformation of the plastic hose clamp fastening can cause fluid leakage and hose detachment. Tightly fastening hose with wire may damage the inner or
exterior surface of the hose and cause it to rupture.
8. Do not use one-push fittings. Hose may rupture.
12. Do not use one-push fittings. Hose may rupture.
4) Notes for inspections 13. The life of hoses will be greatly affected by the physical properties, temperature, and flow rates of the fluid as well as by the frequency of pressurization and depressurization.
1. Pre-work inspection: Before starting operation, check the hose for abnormalities, such as external damage, stiffening, softening and discoloration. 14. If any of the following problems or similar signs are found in the pre-work or regular inspections, immediately cease use and repair or replace the hose.
2. Regular inspection: During periods when the hose is in use, be sure to perform regular monthly inspections. ○ Abnormality near the metal fitting… ……… localized stretching, bending, leakage, bulging, or shallow insertion into the nipple.
What to do if an abnormality is found ○ External damage… …………………………… large scratches in the outer surface, cracking, or water infiltrating the reinforcement layer
The life of hoses will be greatly affected by the physical properties, temperature, and flow rates of the fluid as well as by the frequency ○ Internal abnormality… ………………………… bulging or ※ 5 separation of the inner surface, or wear that leads to exposure of the hose reinforcement
of pressurization and depressurization. If any of the following problems or similar signs are found in the pre-work or regular inspections, material.
immediately cease use and replace the hose. Note: In the case of abnormalities on the interior or exterior surface, hose scrapings and fragments of hose
reinforcing materials may mix into the fluid inside the hose.
1. Abnormality near the coupling: localized stretching, bending, leakage, bulging, or shallow insertion into the nipple.
2. External damage: large scratches in the outer surface, cracking, or water infiltrating the reinforcement layer ○ Other abnormal changes (stiffening, ※ 6 swelling, cracking, bulging, etc.)
3. Internal abnormality: bulging
or ※ 5 separation of the inner surface, or wear that leads to exposure of the hose reinforcement material. 15. Do not store outdoors or in a place subject to direct sunlight. This may cause the quality of the hose surface to deteriorate, becoming sticky and/or
Note: In the case of abnormalities on the interior or exterior surface, hose scrapings and fragments of hose reinforcing materials may mix into the susceptible to cracking. Store in a low-humidity, well-ventilated place. Store keeping the inside of the hose free from foreign matter and dust.
fluid inside the hose. 16. Do not incinerate the hose. The incineration may generate toxic gases or damage incinerators; therefore, the hose should be treated as industrial waste for disposal purposes.
17. The hose should be disposed of in accordance with the requirements of the local region.
103 Chemical Resistance Data Reference Material
104
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements. 87 126
For inquiry http://english.toyox-hose.com/
Precautions to ensure safe usage TS・TG Hoses
1. The hose can be used for water, air, oil, chemicals, and powder, but when using it with oils, chemicals, or powder, confirm chemical
The precautions given below are intended to ensure safe and correct use of the products. Note that certain resistance data on the Toyox website or please consult with our Customer Advice Center. ※ Do not use the hose for fuel oil (heavy oil,
restrictions apply to use of these products. Failure to observe these could result in injury or property damage. kerosene (light oil), kerosene (lamp oil), gasoline) or solvents.
2. Do not use the hoses for drink, food products, or medical (medical / pharmaceutical) purposes.
Warning A potentially hazardous situation which could result in death or serious injury. 3. Please note that compounding agents such as ※ 2 plasticizers could be extracted / eluted from the hose depending on use conditions.
Please confirm the use conditions and the effects on your products before use.
Caution A dangerous situation which could result in minor or medium injury and/or in which only property damage is foreseen. 4. Use the products within their working temperature range.
Note: TOYOX products have been developed and manufactured for general industrial applications. For medical and pharmaceutical 5. Use the products within their working pressure range. ※ -0.1 MPa is an approximate value. Refer to the “Use condition reference values for
TOYOX vacuum hoses” (P. 126, Fig. 1) regarding guidelines for negative pressure use ranges.
uses or other uses which require attention to safety, we ask you to test and confirm the safeness before use. Toyox makes no
guarantee of the adaptability or safeness related to such applications. As well, Toyox assumes no responsibility whatsoever. Also, 6. Use hoses at bend angles larger than their ※ 3 minimum bending radius. Angles smaller than the minimum bending radius may result in
hose overbending or lower pressure resistance.
never use for implant or injection application or other applications where there is a possibility of the product partially remaining
in the body. 7. Powders and granular materials may cause wear. Use a hose with as large a bending radius as possible.
8. Keep the hose away from open flame.
Note: See the terminology glosses on page 126 for words marked with a ※ .
9. Use hose nipples suitable for the size of the hose. Do not use hose nipples with damaged or rusted surfaces. We recommend using TOYOX
dedicated hose couplings and hose clamps. Retighten the hose clamp as necessary. Deformation of the plastic hose clamp fastening can cause
HTR Hose fluid leakage and hose detachment. Tightly fastening hose with wire may damage the inner or exterior surface of the hose and cause it to rupture.
10. Do not use one-push fittings. Hose may rupture.
1. Warning Take sufficient care when cutting hoses or mounting couplings, as the edge of the reinforcement coil may cause injury.
11. The life of hoses will be greatly affected by the physical properties, temperature, and flow rates of the fluid as well as by the frequency of
2. When cutting a hose, make sure that the edge face of the hose is cut perpendicularly. If it is not perpendicular, the hose may leak or pressurization and depressurization.
become detached.
12. If any of the following problems or similar signs are found in the pre-work or regular inspections, immediately cease use and repair or
3. Always use a hose within its recommended temperature and pressure range. replace the hose.
Note: Do not use under negative pressure.
○ Abnormality near the metal fitting… ……localized stretching, bending, leakage, bulging, or shallow insertion into the nipple.
4. The hose can be used for water, air, oil, chemicals, and powder, but when using it with oils, chemicals, or powder, confirm chemical
○ External damage … ………………………large scratches in the outer surface, cracking, or water infiltrating the reinforcement layer
resistance data on the Toyox website or please consult with our Customer Advice Center. ※ Do not use the hose for fuel oil (heavy oil,
kerosene (light oil), kerosene (lamp oil), gasoline) or solvents. ○ Internal abnormality… ……………………bulging or ※ 5 separation of the inner surface, or wear that leads to exposure of the hose
reinforcement material.
5. Please note that compounding agents such as ※ 2 plasticizers could be extracted / eluted from the hose depending on use conditions. Note: In the case of abnormalities on the interior surface, hose scrapings and fragments of hose
Please confirm the use conditions and the effects on your products before use. reinforcing materials may mix into the fluid inside the hose.
6. Do not use the hoses for drink, food products, or medical (medical / pharmaceutical) purposes. ○ Other abnormal changes (stiffening, ※ 6 swelling, cracking, bulging, etc.)
7. Use hoses at bend angles larger than their ※ 3 minimum bending radius. Angles smaller than the minimum bending radius may result in 13. When cutting a hose, make sure that the edge face of the hose is cut perpendicularly. If it is not perpendicular, the hose may leak or
hose overbending or lower pressure resistance. become detached.
8. Do not use a hose that is extremely bent near a coupling. 14. Take sufficient care when cutting hoses, as the edge of the reinforcement coil may cause injury.
9. Powders and granular materials may cause wear. Use a hose with as large a bending radius as possible. 15. Do not store outdoors or in a place subject to direct sunlight. This may cause the quality of the hose surface to deteriorate, becoming sticky
10. The HTR Hose has a structure resistant to twisting. Mount it so that it is not forced to twist by equipment oscillation or rotation. and/or susceptible to cracking. Store in a low-humidity, well-ventilated place. Store keeping the inside of the hose free from foreign matter
and dust.
11. Set the length so as to ensure sufficient play in the hose to avoid it being put under tension. Check by applying pressure before use.
16. Do not incinerate the hose. The incineration may generate toxic gases or damage incinerators; therefore, the hose should be treated as
12. Keep the hose away from open flame. industrial waste for disposal purposes.
13. We recommend using TOYOX dedicated “TOYOCONNECTOR” couplings or dedicated clamps. When mounting dedicated couplings, mount 17. The hose should be disposed of in accordance with the requirements of the local region.
them correctly for use upon careful reading of the instruction manual included with the product. Fasten dedicated clamps within the
regulated maximum tightening torque and retighten them as necessary. Deformation of the plastic hose clamp fastening can cause fluid
leakage and hose detachment. TSG Hose
14. Tightly fastening hose with wire may damage the inner or exterior surface of the hose and cause it to rupture.
1. Be sure to use dedicated TOYOCONNECTOR couplings for hose couplings. The use of couplings other than TOYOCONNECTOR leads to risks
15. Use hose nipples suitable for the size of the hose. Do not use hose nipples with damaged or rusted surfaces. of leakage and detachment from fittings, and is not guaranteed.
16. Make sure the end of the barb fitting is as round as possible. The life of hoses will be greatly affected by the physical properties, 2. When cutting a hose, make sure that the edge face of the hose is cut perpendicularly. If it is not perpendicular, the hose may leak or
temperature, and flow rates of the fluid as well as by the frequency of pressurization and depressurization. If any of the following problems become detached.
or similar signs are found in the pre-work or regular inspections, immediately cease use and repair or replace the hose. 3. The hose can be used for water, air, oil, chemicals, and powder, but when using it with oils, chemicals, or powder, confirm chemical
○ Abnormality near the coupling… ………localized stretching, bending, leakage, bulging, or shallow insertion into the coupling. resistance data on the Toyox website or please consult with our Customer Advice Center. ※ Do not use the hose for fuel oil (heavy oil,
○ External damage … ………………………large scratches in the outer surface, cracking, or water infiltrating the reinforcement layer kerosene (light oil), kerosene (lamp oil), gasoline) or solvents.
4. Do not use the hoses for drink, food products, or medical (medical / pharmaceutical) purposes.
○ Internal abnormality… ……………………bulging or ※ 5 separation of the inner surface, or wear that leads to exposure of the hose
reinforcement material. 5. Please note that compounding agents such as ※ 2 plasticizers could be extracted / eluted from the hose depending on use conditions.
Note: In the case of abnormalities on the interior or exterior surface, hose scrapings and Please confirm the use conditions and the effects on your products before use.
fragments of hose reinforcing materials may mix into the fluid inside the hose. 6. Use the products within their working temperature range.
○ Other abnormal changes (stiffening, ※ 6 swelling, cracking, bulging, etc.) 7. Use the products within their working pressure range.
17. When inserting the hose into the nipple barb, do not grease or heat with fire the hose and nipple barb parts. If insertion is difficult, use 8. Use hoses at bend angles larger than their ※ 3 minimum bending radius. Angles smaller than the minimum bending radius may result in
lukewarm water to warm the hose and try inserting the fitting again. hose overbending or lower pressure resistance.
18. When mounting the hose, keep the coupling straight, as the reinforcement material may stick out and cause injury if the hose is twisted 9. Do not use a hose that is extremely bent near a coupling.
when inserted. 10. Powders and granular materials may cause wear. Use a hose with as large a bending radius as possible.
19. Do not store outdoors or in a place subject to direct sunlight. This may cause the quality of the hose surface to deteriorate, becoming sticky 11. Keep the hose away from open flame.
and/or susceptible to cracking. Store in a low-humidity, well-ventilated place. Store keeping the inside of the hose free from foreign matter 12. The life of hoses will be greatly affected by the physical properties, temperature, and flow rates of the fluid as well as by the frequency
and dust. of pressurization and depressurization. If any of the following problems or similar signs are found in the pre-work or regular inspections,
20. Do not incinerate the hose. The incineration may generate toxic gases or damage incinerators; therefore, the hose should be treated as immediately cease use and repair or replace the hose.
industrial waste for disposal purposes. ○ Abnormality near the metal fitting… ……localized stretching, bending, leakage, bulging, or shallow insertion into the nipple.
21. The hose should be disposed of in accordance with the requirements of the local region. ○ External damage … ………………………large scratches in the outer surface, cracking, or water infiltrating the reinforcement layer
○ Internal abnormality… ……………………bulging or ※ 5 separation of the inner surface, or wear that leads to exposure of the hose
reinforcement material.
Note: In the case of abnormalities on the interior or exterior surface, hose scrapings and
fragments of hose reinforcing materials may mix into the fluid inside the hose.
○ Other abnormal changes (stiffening, ※ 6 swelling, cracking, bulging, etc.)
13. Do not store outdoors or in a place subject to direct sunlight. This may cause the quality of the hose surface to deteriorate, becoming sticky and/
or susceptible to cracking. Store in a low-humidity, well-ventilated place. Store keeping the inside of the hose free from foreign matter and dust.
14. Do not incinerate the hose. The incineration may generate toxic gases or damage incinerators; therefore, the hose should be treated as
industrial waste for disposal purposes.
15. The hose should be disposed of in accordance with the requirements of the local region.
Caution A dangerous situation which could result in minor or medium injury and/or in which only property damage is foreseen. 4. Use the products within their working temperature range.
5. Use the products within their working pressure range.
Note: TOYOX products have been developed and manufactured for general industrial applications. For medical and pharmaceutical 6. Use hoses at bend angles larger than their ※ 3 minimum bending radius. Angles smaller than the minimum bending radius may result in
uses or other uses which require attention to safety, we ask you to test and confirm the safeness before use. Toyox makes no hose overbending or lower pressure resistance.
guarantee of the adaptability or safeness related to such applications. As well, Toyox assumes no responsibility whatsoever. Also,
7. Keep the hose away from open flame.
never use for implant or injection application or other applications where there is a possibility of the product partially remaining
in the body. 8. When cutting a hose, make sure that the edge face of the hose is cut perpendicularly. If it is not perpendicular, the hose may leak or
become detached.
Note: See the terminology glosses on page 126 for words marked with a ※ . 9. Use hose nipples suitable for the size of the hose. Do not use hose nipples with damaged or rusted surfaces.
10. Be sure to use TOYOX dedicated hose couplings. If TOYOX dedicated couplings are not used, air may leak or couplings come loose.
HB・HR Hose
11. Do not use one-push fittings. Hose may rupture.
1. This hose is dedicated for air (pneumatic) use. Avoid using any other. ※ Do not use the hose for fuel oil (heavy oil, kerosene (light oil), 12. The life of hoses will be greatly affected by the physical properties, temperature, and flow rates of the fluid as well as by the frequency
kerosene (lamp oil), gasoline) or solvents. of pressurization and depressurization. If any of the following problems or similar signs are found in the pre-work or regular inspections,
2. Do not use the hoses for drink, food products, or medical (medical / pharmaceutical) purposes. immediately cease use and repair or replace the hose.
3. Please note that compounding agents could be extracted / eluted from the hose depending on use conditions. Please confirm the use ○ Abnormality near the metal fitting… ……localized stretching, bending, leakage, bulging, or shallow insertion into the nipple.
conditions and the effects on your products before use. ○ External damage … ………………………large scratches in the outer surface, cracking, or water infiltrating the reinforcement layer
4. Use the products within their working temperature range. ○ Internal abnormality… ……………………bulging or ※ 5 separation of the inner surface, or wear that leads to exposure of the hose
5. Use the products within their working pressure range. reinforcement material.
Note: In the case of abnormalities on the interior or exterior surface, hose scrapings and
6. Use hoses at bend angles larger than their ※ 3 minimum bending radius. Angles smaller than the minimum bending radius may result in fragments of hose reinforcing materials may mix into the fluid inside the hose.
hose overbending or lower pressure resistance.
○ Other abnormal changes (stiffening, ※ 6 swelling, cracking, bulging, etc.)
7. Keep the hose away from open flame.
13. Do not store outdoors or in a place subject to direct sunlight. This may cause the quality of the hose surface to deteriorate, becoming sticky
8. When cutting a hose, make sure that the edge face of the hose is cut perpendicularly. If it is not perpendicular, the hose may leak or and/or susceptible to cracking. Store in a low-humidity, well-ventilated place. Store keeping the inside of the hose free from foreign matter
become detached. and dust.
9. Use hose nipples suitable for the size of the hose. Do not use hose nipples with damaged or rusted surfaces. 14. Do not incinerate the hose. The incineration may generate toxic gases or damage incinerators; therefore, the hose should be treated as
10. We recommend using TOYOX dedicated hose couplings and hose clamps. If TOYOX dedicated products are not used, air may leak or industrial waste for disposal purposes.
fittings come loose. Retighten the hose clamp as necessary. Deformation of the plastic hose clamp fastening can cause air leakage and 15. The hose should be disposed of in accordance with the requirements of the local region.
hose detachment. Tightly fastening hose with wire may damage the inner or exterior surface of the hose and cause it to rupture.
11. Do not use one-push fittings. Hose may rupture.
12. The life of hoses will be greatly affected by the physical properties, temperature, and flow rates of the fluid as well as by the frequency
A Hose
of pressurization and depressurization. If any of the following problems or similar signs are found in the pre-work or regular inspections,
1. This hose is dedicated for air (pneumatic) use. Avoid using any other. ※ Do not use the hose for fuel oil (heavy oil, kerosene (light oil),
immediately cease use and repair or replace the hose.
kerosene (lamp oil), gasoline) or solvents.
○ Abnormality near the metal fitting… ……localized stretching, bending, leakage, bulging, or shallow insertion into the nipple.
2. Do not use the hoses for drink, food products, or medical (medical / pharmaceutical) purposes.
○ External damage … ………………………large scratches in the outer surface, cracking, or water infiltrating the reinforcement layer
3. Please note that compounding agents such as ※ 2 plasticizers could be extracted / eluted from the hose depending on use conditions.
○ Internal abnormality… ……………………bulging or ※ 5 separation of the inner surface, or wear that leads to exposure of the hose Please confirm the use conditions and the effects on your products before use.
reinforcement material.
4. Use the products within their working temperature range.
Note: In the case of abnormalities on the interior or exterior surface, hose scrapings and
fragments of hose reinforcing materials may mix into the fluid inside the hose. 5. Use the products within their working pressure range.
○ Other abnormal changes (stiffening, ※ 6 swelling, cracking, bulging, etc.) 6. Use hoses at bend angles larger than their ※ 3 minimum bending radius. Angles smaller than the minimum bending radius may result in
hose overbending or lower pressure resistance.
13. Do not store outdoors or in a place subject to direct sunlight. This may cause the quality of the hose surface to deteriorate, becoming sticky
and/or susceptible to cracking. Store in a low-humidity, well-ventilated place. Store keeping the inside of the hose free from foreign matter 7. Keep the hose away from open flame.
and dust. 8. When cutting a hose, make sure that the edge face of the hose is cut perpendicularly. If it is not perpendicular, the hose may leak or
14. Do not incinerate the hose. The incineration may generate toxic gases or damage incinerators; therefore, the hose should be treated as become detached.
industrial waste for disposal purposes. 9. Use hose nipples suitable for the size of the hose. Do not use hose nipples with damaged or rusted surfaces.
15. The hose should be disposed of in accordance with the requirements of the local region. 10. The use of TOYOX dedicated hose clamps is recommended. Retighten the hose clamp as necessary. Deformation of the plastic hose clamp
fastening can cause air leakage and hose detachment. Tightly fastening hose with wire may damage the inner or exterior surface of the
hose and cause it to rupture.
RAKURAKU JOINT
11. Do not use one-push fittings. Hose may rupture.
1. This is dedicated for air (pneumatic) use. Avoid using any other. ※ Do not use for fuel oil (heavy oil, kerosene (light oil), kerosene (lamp oil), 12. The life of hoses will be greatly affected by the physical properties, temperature, and flow rates of the fluid as well as by the frequency
gasoline) or solvents. of pressurization and depressurization. If any of the following problems or similar signs are found in the pre-work or regular inspections,
2. Before use, confirm that each coupling area is firmly connected. As well, when connecting or removing couplings and pneumatic tools, immediately cease use and repair or replace the hose.
please keep a firm grip on them during the process until they are unmistakably connected or removed. ○ Abnormality near the metal fitting… ……localized stretching, bending, leakage, bulging, or shallow insertion into the nipple.
3. Please do not throw or drop hoses or couplings. ○ External damage … ………………………large scratches in the outer surface, cracking, or water infiltrating the reinforcement layer
4. Warning Residual voltage remains for several seconds after plug is removed: do not touch tool switches during this time. (Purge plug) ○ Internal abnormality… ……………………bulging or ※ 5 separation of the inner surface, or wear that leads to exposure of the hose
5. When replacing hoses and couplings, please use dedicated couplings. Please be sure not to use couplings other than dedicated couplings reinforcement material.
or to make connections with wire. Note: In the case of abnormalities on the interior or exterior surface, hose scrapings and
fragments of hose reinforcing materials may mix into the fluid inside the hose.
○ Other abnormal changes (stiffening, ※ 6 swelling, cracking, bulging, etc.)
13. Do not store outdoors or in a place subject to direct sunlight. This may cause the quality of the hose surface to deteriorate, becoming sticky
and/or susceptible to cracking. Store in a low-humidity, well-ventilated place. Store keeping the inside of the hose free from foreign matter
and dust.
14. Do not incinerate the hose. The incineration may generate toxic gases or damage incinerators; therefore, the hose should be treated as
industrial waste for disposal purposes.
15. The hose should be disposed of in accordance with the requirements of the local region.
RY Hose P Hose
1. This hose is dedicated for air (pneumatic) use. Avoid using any other. ※ Do not use the hose for fuel oil (heavy oil, kerosene (light oil), 1. This hose is dedicated for paint use. Avoid using any other. Do not use the hose for fuel oil (heavy oil, kerosene (light oil), kerosene (lamp
kerosene (lamp oil), gasoline) or solvents. oil), gasoline).
2. Do not use the hoses for drink, food products, or medical (medical / pharmaceutical) purposes. 2. Do not use the hoses for drink, food products, or medical (medical / pharmaceutical) purposes.
3. Please note that compounding agents such as ※ 2 plasticizers could be extracted / eluted from the hose depending on use conditions. 3. Please note that compounding agents could be extracted / eluted from the hose depending on use conditions. Please confirm the use
Please confirm the use conditions and the effects on your products before use. conditions and the effects on your products before use.
4. Use the products within their working temperature range. 4. Use the products within their working temperature range.
5. Use the products within their working pressure range. 5. Use the products within their working pressure range.
6. Use hoses at bend angles larger than their ※ 3 minimum bending radius. Angles smaller than the minimum bending radius may result in 6. Use hoses at bend angles larger than their ※ 3 minimum bending radius. Angles smaller than the minimum bending radius may result in
hose overbending or lower pressure resistance. hose overbending or lower pressure resistance.
7. Keep the hose away from open flame. 7. Keep the hose away from open flame.
8. When cutting a hose, make sure that the edge face of the hose is cut perpendicularly. If it is not perpendicular, the hose may leak or 8. When cutting a hose, make sure that the edge face of the hose is cut perpendicularly. If it is not perpendicular, the hose may leak or
become detached. become detached.
9. Use hose nipples suitable for the size of the hose. Do not use hose nipples with damaged or rusted surfaces. 9. Use hose nipples suitable for the size of the hose. Do not use hose nipples with damaged or rusted surfaces.
10. Please use TOYOX dedicated products for hose couplings, hose clamps, and hose menders. If TOYOX dedicated products are not used, 10. The use of TOYOX dedicated hose clamps is recommended. If TOYOX dedicated products are not used, the hose may leak or its fittings
air may leak or fittings come loose. Retighten the hose clamp as necessary. Deformation of the plastic hose clamp fastening can cause come loose. Retighten the hose clamp as necessary. Deformation of the plastic hose clamp fastening can cause fluid leakage and hose
air leakage and hose detachment. Tightly fastening hose with wire may damage the inner or exterior surface of the hose and cause it to detachment. Tightly fastening hose with wire may damage the inner or exterior surface of the hose and cause it to rupture.
rupture. Hose Menders are for emergency use only; please do not use them for extended periods. Do not use menders intended for rubber 11. As the outer layer resin is not solvent-resistant, please do not immerse the hose in solvents.
hoses. 12. Do not use one-push fittings. Hose may rupture.
11. Please be careful not to drop heavy objects near hoses or couplings. 13. The life of hoses will be greatly affected by the physical properties, temperature, and flow rates of the fluid as well as by the frequency
12. Do not use one-push fittings. Hose may rupture. of pressurization and depressurization. If any of the following problems or similar signs are found in the pre-work or regular inspections,
13. The life of hoses will be greatly affected by the physical properties, temperature, and flow rates of the fluid as well as by the frequency immediately cease use and repair or replace the hose.
of pressurization and depressurization. If any of the following problems or similar signs are found in the pre-work or regular inspections, ○ Abnormality near the metal fitting… ……localized stretching, bending, leakage, bulging, or shallow insertion into the nipple.
immediately cease use and repair or replace the hose. ○ External damage … ………………………large scratches in the outer surface, cracking, or water infiltrating the reinforcement layer
○ Abnormality near the metal fitting… ……localized stretching, bending, leakage, bulging, or shallow insertion into the nipple. ○ Internal abnormality… ……………………bulging or ※ 5 separation of the inner surface, or wear that leads to exposure of the hose
○ External damage … ………………………large scratches in the outer surface, cracking, or water infiltrating the reinforcement layer reinforcement material.
○ Internal abnormality… ……………………bulging or ※ 5 separation of the inner surface, or wear that leads to exposure of the hose Note: In the case of abnormalities on the interior or exterior surface, hose scrapings and
reinforcement material. fragments of hose reinforcing materials may mix into the fluid inside the hose.
Note: In the case of abnormalities on the interior or exterior surface, hose scrapings and ○ Other abnormal changes (stiffening, ※ 6 swelling, cracking, bulging, etc.)
fragments of hose reinforcing materials may mix into the fluid inside the hose. 14. Do not store outdoors or in a place subject to direct sunlight. This may cause the quality of the hose surface to deteriorate, becoming sticky
○ Other abnormal changes (stiffening, ※ 6 swelling, cracking, bulging, etc.) and/or susceptible to cracking. Store in a low-humidity, well-ventilated place. Store keeping the inside of the hose free from foreign matter
14. Do not store outdoors or in a place subject to direct sunlight. This may cause the quality of the hose surface to deteriorate, becoming sticky and dust.
and/or susceptible to cracking. Store in a low-humidity, well-ventilated place. Store keeping the inside of the hose free from foreign matter 15. Do not incinerate the hose. The incineration may generate toxic gases or damage incinerators; therefore, the hose should be treated as
and dust. industrial waste for disposal purposes.
15. Do not incinerate the hose. The incineration may generate toxic gases or damage incinerators; therefore, the hose should be treated as 16. The hose should be disposed of in accordance with the requirements of the local region.
industrial waste for disposal purposes.
16. The hose should be disposed of in accordance with the requirements of the local region.
SP Hose
1. Usable fluids are water, air and agricultural chemicals. Avoid using any other.
2. Do not use the hoses for drink, food products, or medical (medical / pharmaceutical) purposes.
3. Use the hose within the range of 0 〜 60℃ .
4. Use the products within their working pressure. Working pressure is 0 〜 4.0 MPa.
5. Use hoses at bend angles larger than their minimum bending radius. The minimum bending radius is 50 mm. Angles at the minimum
bending radius or smaller may result in hose overbending or lower pressure resistance.
6. Keep the hose away from open flame.
7. Use hose nipples suitable for the size of the hose. Do not use hose nipples with damaged or rusted surfaces.
8. We recommend using TOYOX dedicated hose clamps (SAFETY CLAMP). Retighten the hose clamp as necessary. Deformation of the hose
clamp fastening can cause liquid leakage and hose detachment. Tightly fastening hose with wire may damage the inner or exterior surface
of the hose and cause it to rupture.
9. Do not use one-push fittings. Hose may rupture.
The precautions given below are intended to ensure safe and correct use of the products. Note that certain Notes for installation
restrictions apply to use of these products. Failure to observe these could result in injury or property damage.
1. Cut the hose so the end of the hose will be perpendicular.
2. Secure an adequate hose length to avoid bending stress on the hose near the coupling.
Warning A potentially hazardous situation which could result in death or serious injury.
3. Make sure that the hose is inserted completely into the root of the nozzle.
Caution A dangerous situation which could result in minor or medium injury and/or in which only property damage is foreseen. 4. Warning When
inserting hoses into TOYOCONNECTOR, never put grease on the surface of the nipples. It may cause the hose to become
detached.
Note: See the terminology glosses on page 126 for words marked with a ※ .
5. After the orientation of each part is checked, tighten the clamp.
TOYOCONNECTOR TC3-B Brass (TOYOX Hose Dedicated Coupling) 6. Warning Fasten
the clamp until there are no gaps. When used in a state where there are gaps, trouble due to leaking fluids or detached
hoses will occur. As well, be careful to avoid injury due to tool slips when fastening.
7. Warning When
fastening clamps, very occasionally resin or metal chip dust (or threads) may transpire. Remove completely before use.
Notes for installation 8. To fasten TC6-B bolts, use a “hex wrench” of length 180 mm or more (200 mm or more for TC6-B50). Tighten the two bolts evenly, and
1. Cut the hose so the end of the hose will be perpendicular. fasten until there are no gaps. If gaps make tightening difficult, allow time to pass and then make sure to retighten clamps until the gaps
disappear.
2. Warning When
inserting hoses into TOYOCONNECTOR, never put grease on the surface of the nipples. It may cause the hose to become
detached. 9. When tightening bolts, do not use an impact screwdriver. This may cause damage to the clamp screws.
Caution Unbalanced
tightening cannot be fully completed.
3. Make sure that the hose is inserted completely into the root of the nozzle.
10. Caution Lubricant
(Extreme-pressure grease) is applied to TC6-B’s clamp screw parts.
4. Warning Fasten
the cap nut until there are no gaps. When used in a state where there are gaps, trouble due to leaking fluids or
detached hoses will occur. As well, be careful to avoid injury due to wrench slips when fastening nuts.
5. Do not use a blade to cut the hose nozzle or sleeve with TC3 gasket. Notes for safe usage
6. After installing, confirm that fluids do not leak from the coupling before use.
1. TOYOCONNECTOR is a coupling dedicated for TOYOX HOSE. Toyox is not liable for any damages caused by using TOYOCONNECTOR with
7. Be sure to set a gasket with the sleeve. any other hose including those produced by Toyox as well as those by other manufacturers as full performance may not be achieved or
8. Use a monkey wrench for tightening. Do not use a “Pipe Wrench”. It will damage the cap nut. maintained. (Applicable hose code: TR, ST, TFB, TFS, TS, TG, TGF, EC, ECS)
9. During installation, take care to avoid injury from the sharp edges of the coupling. 2. Use within the operating temperature and pressure ranges of the applicable hose.
3. Do not use a hose that is extremely bent near a coupling. The bending radius of a hose should be larger than its ※ 3 minimum bending
radius.
Notes for safe usage 4. Do not use in locations subject to vibration or impact. This may cause coupling damage or detachment of the hose.
1. TOYOCONNECTOR is a coupling dedicated for TOYOX HOSE. Toyox is not liable for any damages caused by using TOYOCONNECTOR with 5. As there is a bump in the screw portion for the tube, refrain from using this product for sanitary piping (food, etc.).
any other hose including those produced by Toyox as well as those by other manufacturers as full performance may not be achieved or ※ There is a risk of problems with food sanitation.
maintained. (Applicable hose code: TR, HTR, ST, TSG, TFB, TFS, TS, TG, TGF, TD, FF, FFE, EC, ECS)
6. Warning Do
not attempt assembly or disassembly of couplings while fluid is running through the hose. This may cause fluid leakage or
2. Use within the operating temperature and pressure ranges of the applicable hose. detachment of the hose.
3. Do not use a hose that is extremely bent near a coupling. The bending radius of a hose should be larger than its ※ 3 minimum bending radius. 7. Perform periodic inspections during use to make sure that hose disconnection, fluid leakage, and bolt loosening do not take place.
4. Do not use in locations subject to vibration or impact. This may cause coupling damage or detachment of the hose. 8. Warning Do
not use for piping in the applications below. This may cause coupling damage, hose rupture, or hose detachment.
5. As there is a bump in the screw portion for the tube, refrain from using this product for sanitary piping (food, etc.). ・For piping such as solenoid valve piping, which ・Where constant tensile stress may be applied to
※ There is a risk of problems with food sanitation. would put impact pressure on the piping the hoses
6. Warning Do
not attempt assembly or disassembly of couplings while fluid is running through the hose. This may cause fluid leakage or ・Where vibration or impact will be applied to the ・In a way that may cause static buildup (there is a
detachment of the hose. coupling danger of electric shock)
7. Perform periodic inspections during use to make sure that the hose does not become detached from the coupling and the fluid does not
leak.
8. Warning Do
not use for piping in the applications below. This may cause coupling damage, hose rupture, or hose detachment.
Notes for the reuse of couplings and replacement of hoses
・For piping such as solenoid valve piping, which ・Where constant tensile stress may be applied to 1. When reusing a TOYOCONNECTOR product, make sure that each of its components is not damaged prior to use. Be sure to replace the
would put impact pressure on the piping the hoses rubber cap. As well, be sure to apply commercially available lubricant (Extreme-pressure grease) to the bolt screw parts of the clamp before
fastening.
・Where vibration or impact will be applied to the ・In a way that may cause static buildup (there is a
coupling danger of electric shock) 2. Please make sure to use a brand-new hose.
3. Before replacing a hose, always make sure to remove the fluid and dirt on the coupling surface. This may cause fluid leakage or detachment
of the hose.
Notes for the reuse of couplings and replacement of hoses 4. Do not hit the coupling with a hammer or similar tool.
1. When reusing a TOYOCONNECTOR product, make sure that none of its components is damaged prior to use. Replacement of the sleeve 5. While the TC6 type may vary according to conditions of use, consider five disassemblies a rough guideline for replacing with a new clamp
with TC3-B gasket is required. set.
2. Please make sure to use a brand-new hose.
3. Before replacing a hose, always make sure to remove the fluid and dirt on the coupling surface. This may cause fluid leakage or detachment
of the hose.
Warning
4. Do not hit the coupling with a hammer or similar tool. 1. The fluid path (interior) of TOYOCONNECTOR uses brass material. Phenomena such as corrosion or fluid leaks may occur depending on the
type of fluid. Before use, be sure to check data (refer to data on chemical resistance in the catalog or on our website). As well, make similar
checks for fluid contact with the outer surface of couplings.
Warning 2. Do not install or use twisted hoses. Twisted hoses are dangerous because they deform their interior structures and cause hose ruptures. Fix
twisted hoses appropriately as shown in the following examples.
1. The fluid path (interior) of TOYOCONNECTOR uses brass material. Phenomena such as corrosion or fluid leaks may occur depending on the
type of fluid. Before use, be sure to check data (refer to data on chemical resistance in the catalog or on our website) or make inquiries to
the toll-free number. As well, make similar checks for fluid contact with the outer surface of couplings. Example 1 : Hose twisted when it is installed Example 2 : Hose twisted when it is bent
2. Do not install or use twisted hoses. Twisted hoses are dangerous because they deform their interior structures and cause hose ruptures. Fix
twisted hoses appropriately as shown in the following examples. Not allowed OK (after being fixed) Not allowed OK (after being fixed)
Example 1 : Hose twisted when it is installed Example 2 : Hose twisted when it is bent
Twisted
Not allowed OK (after being fixed) Not allowed OK (after being fixed)
Twisted
The precautions given below are intended to ensure safe and correct use of the products. Note that certain Notes for installation
restrictions apply to use of these products. Failure to observe these could result in injury or property damage.
1. Cut the hose so the end of the hose will be perpendicular.
2. Warning When
inserting hoses into TOYOCONNECTOR, never put grease on the surface of the nipples. It may cause the hose to become
Warning A potentially hazardous situation which could result in death or serious injury.
detached.
Caution A dangerous situation which could result in minor or medium injury and/or in which only property damage is foreseen. 3. Make sure that the hose is inserted completely into the root of the nozzle.
4. After the orientation of the sleeve with the TCSB gasket is checked, tighten the cap nut.
Note: See the terminology glosses on page 126 for words marked with a ※ .
5. If the ring has come out of the cap nut during hose insertion etc., put the ring into the nut one more time (with attention to its direction)
for use.
TOYOCONNECTOR TC3-PB Brass + Resin (TOYOX Hose Dedicated Coupling)
6. Warning Fasten
the cap nut until there are no gaps. When used in a state where there are gaps, trouble due to leaking fluids or
detached hoses will occur. As well, be careful to avoid injury due to wrench slips when fastening nuts.
Notes for installation 7. Do not use a blade to cut the hose nozzle or sleeve with TCSB gasket.
1. Cut the hose so the end of the hose will be perpendicular. 8. After installing, confirm that fluids do not leak from the coupling before use.
2. Be sure to have a sufficient hose length so as not to apply hose bending stress around a coupling. 9. Be sure to set a gasket with the sleeve.
3. Warning When
inserting hoses into TOYOCONNECTOR, never put grease on the surface of the nipples. It may cause the hose to become detached. 10. Use a monkey wrench for tightening. Do not use a “Pipe Wrench”. It will damage the cap nut.
4. Make sure that the hose is inserted completely into the root of the nozzle. 11. During installation, take care to avoid injury from the sharp edges of the coupling.
5. Do not damage the surface of nipples with blades and other items.
6. Warning Fasten
the cap nut until there are no gaps. When used in a state where there are gaps, trouble due to leaking fluids or Notes for safe usage
detached hoses will occur. As well, be careful to avoid injury due to wrench slips when fastening nuts.
1. TOYOCONNECTOR is a coupling dedicated for TOYOX HOSE. Toyox is not liable for any damages caused by using TOYOCONNECTOR with
7. Be careful not to tighten resin cap nuts and nipples more than necessary. Overtightening can lead to damage. Tightening of the cap nut is any other hose including those produced by Toyox as well as those by other manufacturers as full performance may not be achieved or
complete when it gives you a sense of solidly meeting the mating member. maintained. (Applicable hose code: TR, HTR, ST, TSG, TFB, TFS, TS, TG, TGF, TD, EC, ECS, FF, FFE)
8. Use a monkey wrench for tightening. Do not use a “Pipe Wrench”. It will damage the cap nut. 2. Use within the operating temperature and pressure ranges of the applicable hose.
9. Work carefully to avoid cutting yourself on the sharp edge of the coupling. 3. Do not use a hose that is extremely bent near a coupling. The bending radius of a hose should be larger than its ※ 3 minimum bending
10. After installation, confirm that fluids do not leak from the couplings before use. As well, do not use if damage or deformation etc. is discovered. radius.
4. Do not use in locations subject to vibration or impact. This may cause coupling damage or detachment of the hose.
Notes for safe usage 5. As there is a bump in the screw portion for the tube, refrain from using this product for sanitary piping (food, etc.).
※ There is a risk of problems with food sanitation.
1. TOYOCONNECTOR is a coupling dedicated for TOYOX HOSE. Toyox is not liable for any damages caused by using TOYOCONNECTOR with
6. Warning Do
not attempt assembly or disassembly of couplings while fluid is running through the hose. This may cause fluid leakage or
any other hose including those produced by Toyox as well as those by other manufacturers as full performance may not be achieved or
detachment of the hose.
maintained. (Applicable hose code: TR, HTR, ST, TSG, TFB, TFS, TS, TG, TGF, TD)
7. Perform periodic inspections during use to make sure that the hose does not become detached from the coupling and the fluid does not
2. Use within the operating temperature and pressure ranges of the applicable hose.
leak.
3. In the case of use under negative pressure, negative-pressure usable hoses may not be applicable depending on applications or conditions
8. Warning Do
not use for piping in the applications below. This may cause coupling damage, hose rupture, or hose detachment.
(temperature, movements, etc.).
・For piping such as solenoid valve piping, which ・Where constant tensile stress may be applied to
4. As there is a bump in the screw portion for the tube, refrain from using this product for sanitary piping (food, etc.).
would put impact pressure on the piping the hoses
※ There is a risk of problems with food sanitation.
・Where vibration or impact will be applied to the ・In a way that may cause static buildup (there is a
5. Do not use a hose that is extremely bent near a coupling. The bending radius of a hose should be larger than its ※ 3 minimum bending radius.
coupling danger of electric shock)
6. Warning Do
not attempt assembly or disassembly of couplings while fluid is running through the hose. This may cause fluid leakage or
detachment of the hose.
7. Perform periodic inspections during and before use to make sure that the hose does not become detached from the coupling and the fluid
Notes for the reuse of couplings and replacement of hoses
does not leak. 1. When reusing a TOYOCONNECTOR product, make sure that each of its components is not damaged prior to use. Be sure to replace the
8. Warning Do
not use for piping in the applications below. This may cause coupling damage, hose rupture, or hose detachment. sleeve with TCSB gasket.
・For piping such as solenoid valve piping, which ・Where constant tensile stress may be applied to 2. Please make sure to use a brand-new hose.
would put impact pressure on the piping the hoses 3. Before replacing a hose, always make sure to remove the fluid and dirt on the coupling surface. This may cause fluid leakage or detachment
・Where vibration or impact will be applied to the ・In a way that may cause static buildup (there is a of the hose.
coupling danger of electric shock) 4. Do not hit the coupling with a hammer or similar tool.
9. Do not use outdoors. Resin strength will deteriorate due to sunlight and hose working life will decrease. As well, avoid use near a heat source.
10. Do not use with strong acids such as nitric acid, hydrochloric acid, or sulfuric acid. Warning
1. The fluid path (interior) of TOYOCONNECTOR uses SCS 13 (SUS 304 equivalent) material. Phenomena such as corrosion or fluid leaks may
Notes for the reuse of couplings and replacement of hoses occur depending on the type of fluid. Before use, be sure to check data (refer to data on chemical resistance in the catalog or on our
website) or make inquiries to the toll-free number. As well, make similar checks for fluid contact with the outer surface of couplings.
1. When reusing a TOYOCONNECTOR product, make sure that each of its components is not damaged prior to use. Be sure to replace the sleeve.
2. Do not install or use twisted hoses. Twisted hoses are dangerous because they deform their interior structures and cause hose ruptures. Fix
2. Please make sure to use a brand-new hose.
twisted hoses appropriately as shown in the following examples.
3. Before replacing a hose, always make sure to remove the fluid and dirt on the coupling surface. This may cause fluid leakage or detachment of the hose.
Example 1 : Hose twisted when it is installed Example 2 : Hose twisted when it is bent
4. Do not hit the coupling with a hammer or similar tool.
Not allowed OK (after being fixed) Not allowed OK (after being fixed)
Warning
1. The fluid path (interior) of TOYOCONNECTOR uses brass material. Phenomena such as corrosion or fluid leaks may occur depending on the
Twisted
type of fluid. Before use, be sure to check data (refer to data on chemical resistance in the catalog or on our website) or make inquiries to
the toll-free number. As well, make similar checks for fluid contact with the outer surface of couplings.
2. Do not install or use twisted hoses. Twisted hoses are dangerous because they deform their interior structures and cause hose ruptures. Fix
twisted hoses appropriately as shown in the following examples.
Example 1 : Hose twisted when it is installed Example 2 : Hose twisted when it is bent
Not allowed OK (after being fixed) Not allowed OK (after being fixed)
Twisted
The precautions given below are intended to ensure safe and correct use of the products. Note that certain Notes for installation
restrictions apply to use of these products. Failure to observe these could result in injury or property damage. 1. Cut the hose so the end of the hose will be perpendicular.
2. Warning When
inserting hoses into TOYOCONNECTOR, never put grease on the surface of the nipples. It may cause the hose to become
Warning A potentially hazardous situation which could result in death or serious injury. detached.
3. Make sure that the hose is inserted completely into the root of the nozzle.
Caution A dangerous situation which could result in minor or medium injury and/or in which only property damage is foreseen. 4. Warning Fasten
the cap nut until there are no gaps. When used in a state where there are gaps, trouble due to leaking fluids or
detached hoses will occur. As well, be careful to avoid injury due to wrench slips when fastening nuts.
Note: See the terminology glosses on page 126 for words marked with a ※ .
5. Do not use a blade to cut the hose nozzle or sleeve.
TOYOCONNECTOR TCSBS Stainless Steel (Dedicated Coupling for TSI / TSITH Hoses) 6. After installing, confirm that fluids do not leak from the coupling before use.
7. Use a monkey wrench for tightening. Do not use a “Pipe Wrench”. It will damage the cap nut.
8. During installation, take care to avoid injury from the sharp edges of the coupling.
Notes for installation
Notes for safe usage
1. Please take care that moisture (including condensation) and oils do not adhere to the hose mouth. It may lead to hose detachment or
simultaneous rotation ( ※ ) problems. 1. TOYOCONNECTOR-F is a coupling dedicated for TOYOX HOSE. Toyox is not liable for any damages caused by using TOYOCONNECTOR with
※ Simultaneous rotation: In the case of a cap nut coupling, the hose rotates along with the fastening of the cap nut. any other hose including those produced by Toyox as well as those by other manufacturers as full performance may not be achieved or
maintained. (Applicable hose code: TSI, TSIS, HTSI)
2. Cut the hose so the end of the hose will be perpendicular.
2. Use within the operating temperature and pressure ranges of the applicable hose. However, use TOYOSILICONE Hose and TOYOSILICONE-S
3. Warning When
inserting hoses into TOYOCONNECTOR, never put grease on the surface of the nipples. It may cause the hose to become Hose up to 140℃ and HYBRID TOYOSILICONE Hose up to 130℃ working temperatures. Use up to 0.5 MPa working pressure. Do not use
detached. TOYOSILICONE Hose for negative pressure applications.
4. Make sure that the hose is inserted completely into the root of the nozzle. 3. With certain applications and conditions (temperatures and movements, etc.), negative pressure cannot be used. Refer to the “Use
5. Warning Fasten
the cap nut until there are no gaps. When used in a state where there are gaps, trouble due to leaking fluids or condition reference values for TOYOX vacuum hoses” (P. 126, Fig. 1) regarding guidelines for negative pressure use ranges.
detached hoses will occur. As well, be careful to avoid injury due to wrench slips when fastening nuts. 4. Do not use a hose that is extremely bent near a coupling. This may break the inside of the hose.
6. Do not use a blade to cut the hose nozzle or sleeve. 5. Do not use in locations subject to vibration or impact. This may cause coupling damage or detachment of the hose.
7. After installing, confirm that fluids do not leak from the coupling before use. 6. Warning Do not attempt assembly or disassembly of couplings while fluid is running through the hose. This may cause fluid leakage or
detachment of the hose.
8. Use a monkey wrench for tightening. Do not use a “Pipe Wrench”. It will damage the cap nut.
7. Perform periodic inspections during use to make sure that the hose does not become detached from the coupling and the fluid does not
9. During installation, take care to avoid injury from the sharp edges of the coupling. leak.
8. When using for drinking water or food, place the hoses and the couplings so that they will not submerge in drinking water or food fluids in
the tanks,because the fluids may stay inside the couplings and bacteria may propagate (attach to the parts).
Notes for safe usage 9. Warning Do not use for piping in the applications below. This may cause hose rupture or hose detachment.
1. TOYOCONNECTOR TCSBS Type is a dedicated coupling for TOYOX “TSI / TSITH Hoses.”As there is a bump in the screw portion for the tube, ・For piping such as solenoid valve piping, which ・Where constant tensile stress may be applied to
refrain from using this product for sanitary piping (food, etc.). There is a risk of problems with food sanitation. TOYOX is not liable for using would put impact pressure on the piping the hoses
TOYOCONNECTOR with a hose not listed above as full performance may not be achieved or maintained. ・Where vibration or impact will be applied to the ・In a way that may cause static buildup (there is a
2. Use within the operating temperature and pressure ranges of the applicable hose. However, use TOYOSILICONE Hose up to 140℃ and coupling danger of electric shock)
TOYOSILICONE THERMO Hose up to 120℃ working temperatures. Do not use under negative pressure. ・Where the maximum operating temperature
3. When fastening or removing cap nuts, very occasionally resin chip dust (or threads) may transpire. Remove completely before use. exceeds 140℃
10. Before use, be sure to disinfect and sterilize the interior of the hose. (Sterilization is not carried out before shipping)
4. Do not use a hose that is extremely bent near a coupling. It may break the inside of the hose.
11. Do not rub the surface with a hard brush, etc., when washing it. This may damage the surface, causing germs to accumulate.
5. Do not use in locations subject to vibration or impact. This may cause coupling damage or detachment of the hose.
12. Warning The
metal sections should be disposed of in accordance with the requirements of the local region. Handle your plastic waste
6. Warning Do
not attempt assembly or disassembly of couplings while fluid is running through the hose. This may cause fluid leakage or as industrial waste; it is not suitable for incineration disposal, as incineration generates harmful gases.
detachment of the hose.
7. Perform periodic inspections during use to make sure that the hose does not become detached from the coupling and the fluid does not leak. Notes for the reuse of couplings and replacement of hoses
8. Warning Do
not use for piping in the applications below. This may cause hose rupture or hose detachment. Caution This
coupling is not designed for regular disassembly cleaning.
・For piping such as solenoid valve piping, which ・Where constant tensile stress may be applied to Warning Hose replacement and coupling disassembly must be performed after the coupling is cooled to room temperature. There is a
would put impact pressure on the piping the hoses risk of burns or damage to the couplings.
・Where the maximum operating temperature ・In a way that may cause static buildup(there is a 1. When you disassemble a coupling (cap nut removed), be sure to use a new hose. As well, while it may vary according to conditions of use,
exceeds 140℃ . danger of electric shock) consider five disassemblies a rough guideline for the need for replacement with a new sleeve.
9. Do not rub the surface with a hard brush, etc., when washing it. This may damage the surface, causing germs to accumulate. 2. Do not damage the nipple surface with a knife or similar tool while replacing the hoseor it may cause liquid to leak.
3. Before replacing a hose, always make sure to remove the fluid and dirt on the coupling surface. This may cause fluid leakage or detachment
10. Warning The
metal sections should be disposed of in accordance with the requirements of the local region. Handle your plastic waste
of the hose.
as industrial waste; it is not suitable for incineration disposal, as incineration generates harmful gases.
4. Use a soft brush to wipe foreign matter such as dust and debris off cap nuts and PVDF screws.
5. If the sleeve or PVDF screws develop a crack, damage, deformation or discoloration, immediately replace with new partsor full performance
Notes for the reuse of couplings and replacement of hoses may not be achieved.
6. Do not hit the coupling with a hammer or similar tool.
Warning Hose
replacement and coupling disassembly must be performed after the coupling is cooled to room temperature. There is a
risk of burns or damage to the couplings. Warning
1. When you disassemble a coupling (cap nut removed), be sure to replace the hose and sleeve with new ones.
1. The fluid path (interior) of TOYOCONNECTOR-F uses SUS 316L material. Phenomena such as corrosion or fluid leaks may occur depending
2. Do not damage the nipple surface with a knife or similar tool while replacing the hose or it may cause liquid to leak. on the type of fluid. Before use, be sure to check data (refer to data on chemical resistance in the catalog or on our website) or make
3. Use a soft brush to wipe foreign matter such as dust and debris off cap nuts and screws. Example 1 : Hose twisted when it is installed inquiries to the toll-free number. As well, make similar checks for fluid contact with the outer surface of couplings.
4. If the sleeve develops a crack, damage, deformation or discoloration, immediately replace 2. Do not install or use twisted hoses. Twisted hoses are dangerous because they deform their interior structures and cause hose ruptures. Fix
the sleeve with a new one or full performance may not be achieved. Not allowed OK (after being fixed) twisted hoses appropriately as shown in the following examples.
5. Do not hit the coupling with a hammer or similar tool. Example 1 : Hose twisted when it is installed Example 2 : Hose twisted when it is bent
Not allowed OK (after being fixed) Not allowed OK (after being fixed)
Warning
1. The fluid path (interior) of TOYOCONNECTOR uses SCS 16A (SUS 316L equivalent) material.
Phenomena such as corrosion or fluid leaks may occur depending on the type of fluid. Example 2 : Hose twisted when it is bent Twisted
Before use, be sure to check data (refer to data on chemical resistance in the catalog or on
our website) or make inquiries to the toll-free number. As well, make similar checks for fluid Not allowed OK (after being fixed)
contact with the outer surface of couplings.
2. Do not install or use twisted hoses. Twisted hoses are dangerous because they deform their
interior structures and cause hose ruptures. Fix twisted hoses appropriately as shown in the Twisted
following examples.
Warning A potentially hazardous situation which could result in death or serious injury.
Caution A dangerous situation which could result in minor or medium injury and/or in which only property damage is foreseen.
Note: See the terminology glosses on page 126 for words marked with a ※ .
TOYOCONNECTOR TC3-F Stainless Steel (Coupling for TFB / TFS / TGF / FF / FFE / EC / ECS Hoses) TOYOCONNECTOR TC6-F Stainless Steel (Coupling for TFB/TFS/TGF/FF/EC/ECS Hoses)
Warning A potentially hazardous situation which could result in death or serious injury. Not allowed
Caution A dangerous situation which could result in minor or medium injury and/or in which only property damage is foreseen.
Note: TOYOX products have been developed and manufactured for general industrial applications. For medical and pharmaceutical
uses or other uses which require attention to safety, we ask you to test and confirm the safeness before use. Toyox makes no
guarantee of the adaptability or safeness related to such applications. As well, Toyox assumes no responsibility whatsoever. Also,
never use for implant or injection application or other applications where there is a possibility of the product partially remaining
in the body.
3. Warning Do
not pass an electric current through the hose. The risk of hose ruptures due to current or electric shock presents a danger.
4. Do not use in locations subject to vibration or impact. The coupling may break or the hose become detached.
TOYOX Hose Assemblies 5. Do not touch the hose or couplings during pressurization or depressurization. Carelessly approaching or touching the hose or couplings
during pressurization or depression is dangerous: if the hose or couplers were to be damaged, fluid could spray out. As well, if the fluid is
hot, there is a risk of burns.
Notes for installation
1. Set the length so as to ensure sufficient play in the hose to avoid it being put under tension. Check by applying pressure (or depressurizing) Not allowed
before use. TOYOX hose assemblies display major changes in length and torsion when (de-) pressurized, meaning that if hose length is not
given sufficient play, there is a risk of hose ruptures or coupling detachment caused by tensile stress.
Modification
4. Protect TOYOX hose assemblies from external damage. If TOYOX hose assemblies contact other objects (machines, equipment, etc.), the
hose could rupture from external damage, or the coupling could be damaged.
Ex. 1) When hose contacts a sharp object. Ex. 2) When hose contacts a machine's moving section.
Measure: Shorten the distance between clamps and prevent contact. Measure: Change the hose path so that it will not make contact.
5. Make sure that force is not applied to the coupling base during piping or use.
The precautions given below are intended to ensure safe and correct use of the products. Note that certain Notes for installation
restrictions apply to use of these products. Failure to observe these could result in injury or property damage.
1. Select the main unit and gasket materials suitable for the fluid used.
2. Chemicals which are dangerous when permeating (active gases) should not be used in gaseous form.
Warning A potentially hazardous situation which could result in death or serious injury.
3. Use the products within their intended working pressure range.
Caution A dangerous situation which could result in minor or medium injury and/or in which only property damage is foreseen. 4. Do not apply external force (impact / vibration) to coupling units, cam arms, or parts. This may lead to damage or cause fluid leakage or
trouble with the fall-off prevention function.
5. Avoid pulling or dragging the hoses on the floor. Doing so may cause the cam arms to catch against an object and unlock, creating
hazardous conditions. We recommend grasping the couplers when moving the hoses.
KAMLOK 633 Series / AUTOLOK
6. Avoid applying loads on joints. This may cause fluid spills.
7. Use appropriate torque when installing a threaded product.
Notes for installation 8. Apply sealing tape and sealing agents to threaded areas when installing fittings into pipes. Parts connected metal-to-metal and of the
1. Select the main unit and gasket materials suitable for the fluid used. same material may stick fast and prevent disassembly.
2. Chemicals which are dangerous when permeating (active gases) should not be used in gaseous form. 9. Do not connect KAMLOK couplers or adapters to couplings made of differing materials. Connection of different materials may cause fluid
leakage, corrosion (electrocorrosion), or trouble opening and closing cam arms.
3. Use the products within their intended working pressure range.
10. Check to confirm KAMLOK is free of residual pressure before disconnecting.
4. Do not apply external force (e.g. impact) to the body and cam arm. This may cause damage.
11. To avoid burns during use with high-temperature fluids, avoid direct contact with the fitting main unit.
5. Avoid pulling or dragging the hoses on the floor. Doing so may cause the cam arms to catch against an object and unlock.
12. Wear gloves and safety shoes to prevent injury during installation and operation.
6. Avoid applying loads on joints. This may cause fluid spills.
13. Position the coupler on the lower side when installing KAMLOK fittings.
7. Use appropriate torque when installing a threaded product.
14. High fluid flow rates may result in cavitation that abrades or damages the inner surface of the KAMLOK. Perform inspections at the
8. Apply sealing tape and sealing agents to threaded areas when installing fittings into pipes. Parts connected metal-to-metal and of the
appropriate intervals.
same material may stick fast and prevent disassembly.
15. Be careful not to catch or hang objects on arms, rings, or fixed parts. This may lead to deformation and fall-off.
9. We recommend using couplers and adapters made of the same material when connecting fittings.
Using couplers and adapters made of different materials may lea to corrosion (electrical corrosion). 16. Do not immerse the coupling body in fluid.
10. Dismantle the KAMLOK connection only after confirming that there is no residual pressure or materials. 17. Take sufficient care in contexts in which liquid and highly sticky fluids may adhere to the arms and fixed parts. This may affect arm fixing
and disassembly if fluids adhere thereto.
11. To avoid burns during use with high-temperature fluids, avoid direct contact with the fitting main unit.
18. Do not apply overload or drag arms up violently when cam arms are fixed. This may lead to damage to the parts or couplings, causing arm
12. Wear gloves and safety shoes to prevent injury during installation and operation.
fall-off functions and arm temporary fixing to cease to function.
13. Position the coupler on the lower side when installing KAMLOK fittings.
19. Do not disassemble TWINLOK parts. Contact Toyox regarding replacement of arms and parts.
14. Use stopper pins or AUTOLOK or TWINLOK products to prevent accidental coupling disconnects caused by vibrations or arms catching on
20. When connecting KAMLOK, chip dust may transpire due to cam arm tightening. Remove chip dust before use.
clothing.
15. High fluid flow rates may result in cavitation that abrades or damages the inner surface of the KAMLOK. Perform inspections at the
appropriate intervals. Notes for gaskets
16. When connecting KAMLOK, chip dust may transpire due to cam arm tightening. Remove chip dust before use.
1. Before using the coupler, check to confirm that the gasket fits into the groove of the coupler main Coupler
unit. (See figure to the right)
Notes for gaskets 2. Foreign matter adhering to the gasket seat can make it hard to close the cam arms and may lead to
Coupler leakage. Inspect and remove any foreign matter.
1. Before using the coupler, check to confirm that the gasket fits into the groove of the coupler
3. Because gaskets using Teflon (PTFE) solids or Teflon lack elasticity, they may leak depending on
main unit. (See figure to the right) Gasket
conditions of use.
2. Foreign matter adhering to the gasket seat can make it hard to close the cam arms and may
4. Assess the force required to close the cam arms when connecting or disconnecting KAMLOK fittings.
lead to spills. Inspect and remove any foreign matter.
If the force required is too low, the gasket seal may be compromised. In this case, we recommend
3. Because gaskets using Teflon (PTFE) solids or Teflon lack elasticity, they may leak depending Gasket replacing the gasket.
on conditions of use. ※ If closing the cam arms feels too easy even after replacing the gasket, the main unit may be damaged. If so, replace the main unit.
4. Assess the force required to close the cam arms when connecting or disconnecting KAMLOK
fittings. If the force required is too low, the gasket seal may be compromised. In this case, we
recommend replacing the gasket. Notes for inspections
※ If closing the cam arms feels too easy even after replacing the gasket, the main unit may be
1. Startup inspections: Before starting operations, check to confirm that the fittings are free of abnormalities and that the cam arms are fully
damaged. If so, replace the main unit.
closed.
2. Regular inspection: During periods in use, be sure to perform regular inspections.
Notes for inspections What to do if an abnormality is found
1. Startup inspections: Before starting operations, check to confirm that the fittings are free of abnormalities and that the cam arms are fully If you observe signs of abnormalities like those below during startup inspections or periodic inspections, stop using the product immediately.
closed. Replace with a new product.
2. Regular inspection: During periods in use, be sure to perform regular inspections. 1. The main unit or any of the components show large scratches, cracks, deformation, or projecting pins. (The service life of the main unit,
cam arms, and gaskets depends on materials and usage conditions. We recommend replacement at periodic intervals.)
What to do if an abnormality is found
If you observe signs of abnormalities like those below during startup inspections or periodic inspections, stop using the product immediately. 2. Closing the cam arms feels too easy when connecting or disconnecting KAMLOK fittings.
Replace with a new product.
1. The main unit or any of the components show large scratches, cracks, deformation, or projecting pins. (The service life of the main unit, Notes for storage
cam arms, and gaskets depends on materials and usage conditions. We recommend replacement at periodic intervals.)
1. Use dust plugs and dust caps to prevent accumulating dust and damage or deformation of the sealing surface.
2. Closing the cam arms feels too easy when connecting or disconnecting KAMLOK fittings.
2. Remove residual fluid from the main unit after using the fittings.
3. When not in use, store the cam arms in a fixed position so as to avoid fall-off. When cam arms are opened, parts are exposed, leading to the
Notes for storage risk of deformation through external force or injury.
1. Use dust plugs and dust caps to prevent accumulating dust and damage or deformation of the sealing surface.
2. Remove residual fluid from the main unit after using the fittings. Notes for disposal
1. Comply with all local waste separation rules when disposing of the products.
Notes for disposal ※ Please feel free to contact us with any other questions.
1. Comply with all local waste separation rules when disposing of the products.
※ Please feel free to contact us with any other questions.
Warning A potentially hazardous situation which could result in death or serious injury.
※The numbers in this graph are for reference only, and are in no way guaranteed.
Caution A dangerous situation which could result in minor or medium injury and/or in which only property damage is foreseen.
W-SAFETY / W-SAFETY WITH DEDICATED NIPPLE (Dedicated for TOYOX Hoses) (Absolute vacuum) Depressurization (vacuum) (Atmospheric pressure)
-0.1 -0.09 -0.08 -0.07 -0.06 -0.05 -0.04 -0.03 -0.02 -0.01 0
Notes for use of W-SAFETY CLAMP
MPa
1. This is a hose coupling dedicated for TOYOX hoses. Use with any other hose, including those produced by Toyox as well as those by other General range of use for TOYOX hoses
Vacuum OK
manufacturers, may not allow full performance to be achieved or maintained. (Applicable hose code: TR, HTR, ST, TS, TG, EC, ECS, FF, FFE) ※ as measured by gauge
2. Use W-SAFETY within the operating temperature and pressure ranges of the applicable hose.
3. Do not use in locations subject to violent vibration or impact. This may cause damage or detachment of the hose.
4. Attach the clamp with a recommended tightening torque of 5N・m. Overtightening may cause damage. Do not use damaged clamps.
5. Do not wash W-SAFETY CLAMP with hot water or detergent. Loss of oil component may cause tightening bolts to stick. As the oil compo-
nent is mineral oil, do not use for applications such as food products where trouble might occur.
6. Be careful not to injure a hand when using a Phillips or slotted screwdriver.
Ultra-high vacuum High vacuum Medium vacuum Low vacuum
7. Safety caps may be damaged or may fall off due to deterioration. Do not use for applications in which problems would be caused by the
safety cap falling off. ∼10 Pa-8
10 ∼10 Pa
-8 -5
10 ∼10 Pa
-5 -1
10 ∼10 Pa
-1 2
10 Pa∼
2
Atmospheric pressure
8. Metal may be rusted or a sleeve may be broken in acidic conditions.
Outside of tolerance for Toyox hoses General range of use for Toyox hoses
Notes for use of W-SAFETY WITH DEDICATED NIPPLE
※Note that temperature and
1. This is a hose coupling dedicated for TOYOX hoses. Use with any other hose, including those produced by Toyox as well as those by other movement may also be factors
and may affect these ranges, so
manufacturers, may not allow full performance to be achieved or maintained. (Applicable hose code: TR, HTR, ST, TS, TG, EC, ECS, FF, FFE) feel free to consult us.
2. Use W-SAFETY within the operating temperature and pressure ranges of the applicable hose.
3. Do not use in locations subject to violent vibration or impact pressure. This may cause damage or detachment of the hose.
4. For a hose inner diameter of 25 φ , be sure to fasten with two W-SAFETYs.
5. Perform periodic inspections during use to make sure that there are no fluid leaks from hoses or couplings.
Notes for use of hose nipples of other manufacturers 1 Impact pressure ........................ When sealed water or air is rapidly pressurized by a solenoid valve etc., the pressure on the
inner surface of the hose is greater than the pressure applied, causing hose rupture or
1. Match hose size with the telescopic diameter of the hose insertion part of the hose nipple of other manufacturers. coupling detachment.
2 Plasticizers................................... Substances used to make plastics such as vinyl chloride softer. Their primary components are
acid and alcohol.
SAFETY CLAMP (Hose Clamp)
3 Minimum bending radius ..... The radius (R) when the test in the figure below is carried out at room temperature (23℃) and
the hose diameter (D) is 10% flat. (These values have been established by Toyox.)
Notes for use of SAFETY CLAMP D×0.9
125 126
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements.
For inquiry http://english.toyox-hose.com/
Reference Material Company Profile
■ Pressure conversion chart
at lb/in2 Pressure Barr Pascal Kilo Pascal Mega Pascal mmHg mmAq
kgf/cm 2 psi atm bar Pa kPa MPa Torr mmH2O
3
Toyox technical service advisers visited 6,000 factories in the ASEAN region and
China and 14,000 factories in Japan to grasp customer needs!
1 14.223 0.9678 0.9807 98067 98.067 0.09807 735.56 10×10
-3
0.0703 1 0.06805 0.06895 6895 6.895 6.895×10 51.71 703.1
With our hoses and couplings, we work with you toward worksite improvements
1.0332 14.70 1 (Atmospheric pressure) 1.0133 101330 101.33 0.10133 760 10332
1.0197 14.50 0.9869 1 100000 100 0.1 750.06 10197
-6 -3 -6 -3
10.197×10-6 0.145×10-3 9.869×10 0.01×10 1 0.001 1×10 7.501×10 0.10197
-3
10.197×10-3 0.1450 9.869×10 0.01 1000 1 0.001 7.501 101.97
6 3 Toyox resolves trouble and problems regarding hose piping in factories across the spectrum of industries, continuing to work
10.197 145.0 9.869 10 1×10 1000 1 7501 101.97×10
1.3595×10-3 0.01934 1.316×10
-3
1.333×10
-3
133.3 0.1333 133.3×10
-6
1 13.595 toward worksite improvements. By grasping the onsite needs of the factories we've visited so far̶6,000 in the ASEAN region
0.1×10-3 1.422×10-3 96.78×10
-6
98.07×10
-6
9.8067 9.8067×10
-3
9.807×10
-6
0.07356 1 and China, 10,300 in Japan̶we develop and provide useful products.
0.1 1.422 - - - 9.8067 - - 1000
Remarks 1 The above table is the absolute pressure reference. In other words, the absolute vacuum is 0 Pa and the standard atmospheric pressure is 1 atm.
Remarks 2 SI unit is based on Pa.
■ Thread unit conversion chart ■ Piping nominal and dimensions (steel tube)
Inch mm Japanese nominal Nominal O.D. (mm) I.D. (mm)
1 25.4 6A 1/8B 10.5 6.5
3/4 19.05 6 units 8A 1/4B 13.8 9.2
1/2 12.7 4 units 10A 3/8B 17.3 12.7
3/8 9.525 3 units 15A 1/2B 21.7 16.1
1/4 6.35 2 units 20A 3/4B 27.2 21.6
1/8 3.175 1 unit 25A 1B 34.0 27.6
While it is not limited to threads, in Japan 1/8 inch is usually 32A 1-1/4B 42.7 35.7
treated as a unit when using inch measurements. 40A 1-1/2B 48.6 41.6
In this case, for example, 1/4 inch is 2 units, 3/16 inch is 1.5
units and so on.
50A 2B 60.5 52.9
65A 2-1/2B 76.3 67.9
80A 3B 89.1 80.7
90A 3-1/2B 101.6 93.2
drops
[Application: TOYORON Hose] [Application: TOYORON Hose]
Air pressure 101.3 KPa Temperature 25℃ Humidity 80%
10.000 10.000
※ The chart does not indicate V=10m/s
V=2m/s
V=2m/s
1.000 1.000
V=1m/s
V=1m/s
Flow
Flow
75φ
75φ
[m3/min] 63φ [m3/min] 63φ
50φ
50φ
0.100 0.100
38φ
38φ
32φ
32φ
Please feel free to contact us regarding hose and coupling
25φ
25φ
selection and troubles.
0.010 19φ
15φ
0.010 19φ
We can make it work for you! act
15φ Cont r
stome
12φ
12φ the Cu e
● Contact us via our website Advic
r
9φ
9φ Cente
0.001
0.1 1.0
Pressure loss ΔP (kPa / Hose 1 m)
10.0 100.0
0.001
0.1 1.0
Pressure loss ΔP (kPa / Hose 1 m)
10.0 100.0 1000.0 http://english.toyox-hose.com/
V = Wind velocity in the hose (m / s) V = Flow velocity in the hose (m / s)
127 128
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements.
For inquiry http://english.toyox-hose.com/
Company Profile
Guaranteed safety and security
With our wide lineup of hoses and couplings, we We deliver secure and high-quality products through
work with you toward worksite improvements recreation tests based on actual worksites
Toyox meets the needs of a wide range of applications with a full lineup of hoses and couplings. There are many different
High quality / Safety / Security / Speed
applications in which fluids need to be transported, and hoses and couplings must be suited to the fluid, as well as the
working conditions like pressure and temperature. We have developed a variety of products to meet those conditions. There are no industrial standards (JIS etc.) for hoses and couplings.
At Toyox, we are also constantly working proactively to find new solutions to ensure our products work in every situation In order to provide our users with security and safety, Toyox has established a technical
possible. laboratory at which we carry out various tests in our industry top-class testing facilities,
developing original testing standards based on years of experience,
and thus delivering higher quality and security.
In order to provide our users with safety and security, the Toyox technical laboratory
carries out both basic performance evaluations and practical evaluations recreating worksites where products are used.
As well, in response to worksite inquiries, we carry out information gathering and data management
to enable rapid response times.
Pressure-resistance tests by temperature
Water-hammer tests
Basic performance Fitting pull-out tests
evaluations Ultraviolet deterioration tests
Wear tests etc.
In order to support onsite work, we use various core technologies to develop and deliver products that you can use with
High Quality
peace of mind.
Toyox's innovative core technologies Information gathering Safety / Security Practical evaluations
and data management recreating worksites where
A wide range of fluids supported Composite laminated structure Speed products are used
Pressure resistance and twisting prevention Threaded structure for twisting prevention
High-level professional staff
Data on various regulations Heat resistance tests
Safe, worry-free and low-maintenance Coupling structure for leak and disconnection prevention Chemical resistance data At the technical laboratory, Chemical-resistant performance tests
Performance comparison data etc. Bending resistance tests etc.
well-educated and trained
professional staff dream
Safe, worry-free and sanitary Coupling structure to prevent liquid pooling up and carry out both
basic performance tests
and recreation tests based
on worksite conditions, in
Meeting a wide range of needs Composite processing of various materials order to deliver safety and
security.
129 130
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements.
For inquiry http://english.toyox-hose.com/
Company Profile
3. Specific approaches to BCP measures
In order to guarantee stable delivery,
we work on BCP planning seriously. Factory
Factory BCP
disaster- supply chain
scattering proofing building
Unforeseen events such as sudden heavy rain or earthquakes may happen any day.
Stable
At Toyox we aim to provide stable delivery for our customers' security at all times, delivery Stock center
through BCP (Business Continuity Plan) measures. Increased scattering
stock
BCP
measures
1. Why does Toyox need a BCP...?
We guarantee stable delivery to your door!
To carry out our product supply responsibilities and ■ Scattered distribution of factories ■ Scattered distribution of warehouses and increased stock based on
continue our reliable and secure dealings with estimated recovery times, looking toward stable delivery
Maintaining 1. Within Kurobe City
customers, by minimizing damage and speeding up Headquarters Plant: four factories
customer trust
recovery when the worst does happen as well as Cooperating factories: two factories
2. Outside Toyama Prefecture
preventing foreseeable risks. Cooperating factories: two factories
Toyama
Shanghai
3. Outside Japan Okayama
Guangzhou
ASEAN Plant
4. Outside Japan Thailand
Headquarters Plant
Affiliation with Italy's FITT SPA
To be a business where our employees can work with
Safety for employees peace of mind, knowing that our highest priority is their
and their families safety and continued employment, as well as the safety
of their families.
ASEAN Plant
■ Other measures
Water Viral Computer 1. Risk countermeasures taken against viral infection
Earthquakes virus
damage infection 2. BCP questionnaire for suppliers
infection 3. Product database creation with suppliers
4. Geographical risk distribution of suppliers
5. Global supply net building
131 132
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements.
For inquiry http://english.toyox-hose.com/
Company Profile Guide to the Toyox Dedicated Industrial Hose and Coupling Website
Toyox products are used in a wide variety of Select optimal piping and explore useful
industries. information
Food Manufacturers Ajinomoto / Ezaki Glico / Imuraya Confectionery / Itoham Foods / Kagome Labio / Kameda Seika / Ogawa
Kewpie / Kikkoman / Nippon Meat Packers / Nisshin OilliO / Shikishima Baking / Takasago International
House Foods / Meiji / Mizkan / Morinaga / Morinaga Milk Industry / Prima Meat Packers
Lotte / Yamazaki Baking etc. Six services available from the website
Service 1 toFastselect
Machinery Manufacturers Amada / Anest Iwata / IHI / JTEKT / Okuma / DMG Mori Seiki / Tadano
! Easy! Reliable! Five different ways
Hokuetsu Industries / Makino / Mitsubishi Heavy Industries / Toshiba Machine / Yamazaki Mazak
products!
Yanmar etc. Users can now select products based on the five most common factors from inquiries
in the past. No more struggling with product selection: it's quick, easy and reliable.
Beverage Industry Asahi Breweries / Calpis / Coca-Cola (Japan) / Kirin Brewing / Sapporo Breweries / Suntory
Search by
Yakult Honsha etc. Search by application /
Search by Search by Search by
fluid function product name problem material
Pharmaceutical and Amano Enzyme / Astellas Pharma / Daiichi Sankyo / Kao / Otsuka Pharmaceutical / Santen Pharmaceutical / Shiseido
Cosmetic Industries Takeda Pharmaceutical etc.
Iron and Steel Manufacturing Hitachi Zosen / JFE Steel / Kawasaki Heavy Industries / Kobe Steel / Mitsui Engineering & Shipbuilding / NIPPON STEEL & SUMITOMO METAL etc.
Service 5 Service 6
Download catalogs!
Paper and Pulp Industry Elleair Texel / Oji Paper etc.
Still more useful information!
Stuffed full of information on hoses and Free downloads available of catalog data
couplings, including Q&A's, helpful hints, for hoses, couplings, KAMLOK and more.
and chemical resistance data. Give it a
look any time.
Member registration required
133 134
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements.
For inquiry http://english.toyox-hose.com/
Guide to Web Services Guide to “Inquiries”
Download catalogs and certificates Professional staff will handle your questions and inquiries
from our website! as well as helping you select hoses and couplings
※ Download from our English website. http://english.toyox-hose.com/sangyo_member/index.html
catalog data Professional staff will handle your questions and inquiries
website!PDF Catalog download ※ Member registration is
required for downloads. Member registration required as well as helping you select hoses
Forand couplings
example !
Hoses and couplings Hoses for factory piping / Hoses and couplings
□ The
□ We keep having air leaks, is there anything wehose stiffens
can do aboutup right away. Is there something that will last longer?
for factory pipe lines Food-grade hoses for high-pressure-resistant piping
【TOYOFUSSO Hose Series】 【ECORON Hose Series】 【TOYOSIGNAL Hose + TOYOCONNECTOR】
・Test certificates
・Food Sanitation Act test certificates
Documents available Contact
tion Act test certificates ・Product safety data sheets
・Food Sanitation Act test certificates the Customer
ety data sheets ・Technical data sheets ・Product safety data sheets Advice
・Certificates on material ● Contact us via our website Center
・Certificates on material
on material
● Contact us via our website
・Technical data sheets http://english.toyox-hose.com/
・Test certificates http://www.toyox.co.jp
135 136
・The actual color for the listed products may differ slightly from the pictures shown.
・Specification in this document is subject to change without prior notice for improvements.