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Fromm p325

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SERVICE MANUAL

BATTERY - POWERED
PLASTIC STRAPPING TOOL
MODEL P325.0001.01

Manual for authorized dealers and service points


P325.0001.01.sen/MAS/© 12.08

5-1
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INDEX PAGE

5.1 ACCESSORIES 5-3


5.1.1 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.1.2 Battery chargers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.1.3 Battery tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.1.4 Charger for car batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.1.5 Battery light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5.2 TECHNICAL DETAILS 5-4


5.2.1 Electric schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.2.2 Connecting plan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.2.3 Strap tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

5.3 CONVERSION PARTS P325 5-5

5.4 PERIODIC MAINTENANCE AND CONTROL 5-6


5.4.1 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.4.2 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.4.3 Battery test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5.4.4 Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5.4.5 Glueing rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5.4.6 Lubrication rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5.4.7 Assembly informations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5.4.8 Repair kit for electronic P32.2043 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

5.5 RECOMMENDED SPARE PARTS 5-15

5.6 ACCESSORY TOOLS 5-16

5.7 USE OF ACCESSORY TOOLS 5-17

5.8 ORDERING SPARE PARTS 5-21


5.8.1 Ordering manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.8.2 Ordering address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.8.3 Finding out of the tool type (item number),
the serial number and the version number: . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21

5.9 SERVICE ADDRESS 5-22

5.10 CHART OF TYPES 5-22

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5.1 ACCESSORIES
5.1.1 Battery
Use only original Fromm batteries N5.4309 (NiCd) or N5.4316 (NiMH) for the P325 tool.
In case of a damaged battery housing, it can be ordered separately under item no. N5.4318.

5.1.2 Battery chargers


The battery charger must be ordered separately according to the table mentioned below.

Standard charger

Item-No. Voltage / frequency Admitted for country


N5.4414 220 - 240V / 50 - 60Hz A, B, BG, BIH, BOL, BR, BY, CH, CL, CZ, D, DK, DZ, E, EAS, EST, ET, F,
FIN, GE, GR, H, HK, HR, I, IL, IND, IR, IRQ, IS, JOR, KSA, KWT, L, LAR, LT,
LV, MA, MC, MK, MOC, N, NL, P, PK, PE, PL, PRC, PY, RA, RCH, RI, RL,
RO, ROK, ROU, RP, RUS, S, SK, SLO, SYR, THA, TN, TR, UA, UAE, YU,
YV, (Z), (ZA), (ZW)

N5.4416 220 - 240V / 50 - 60Hz BRN, BRU, CY, EAK, EAT, GB, IRL, M, MAL, OM, SGP, Y

N5.4418 220 - 240V / 50 - 60Hz AUS, NZ

N5.4420 220V / 60Hz ROK

Turbo charger

Item-No. Voltage / frequency Admitted for country


N5.4422 220 - 240V / 50 - 60Hz A, B, BG, BIH, BOL, BR, BY, CH, CL, CZ, D, DK, DZ, E, EAS, EST, ET, F,
FIN, GE, GR, H, HK, HR, I, IL, IND, IR, IRQ, IS, JOR, KSA, KWT, L, LAR, LT,
LV, MA, MC, MK, MOC, N, NL, P, PK, PE, PL, PRC, PY, RA, RCH, RI, RL,
RO, ROK, ROU, RP, RUS, S, SK, SLO, SYR, THA, TN, TR, UA, UAE, YU,
YV, (Z), (ZA), (ZW)

N5.4424 120V / 50-60Hz BR, C, CDN, CO, CR, DOM, EC, GCA, J, JA, KSA, LB, MEX, NIC, PA,
Puerto Rico, RC, RP, USA, YV

N5.4426 110V / 50 - 60Hz GB

N5.4428 220 - 240V / 50 - 60Hz BRN, BRU, CY, EAK, EAT, GB, IRL, M, MAL, OM, SGP, Y

N5.4430 220 - 240V / 50 - 60Hz AUS, NZ

5.1.3 Battery tester


For testing the batteries order battery tester N7.5127.

5.1.4 Charger for car batteries


The charger N5.4407 must be ordered for connection to a car battery with 12 or 24V.
Can only charge NiCd-Batteries!

5.1.5 Battery light


For completely discharging of the battery the battery light N5.4313 can be used.

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5.2 TECHNICAL DETAILS
5.2.1 Electric schematic

black
-
14,4VDC
red
+

red

+ white

M
-

5.2.2 Connecting plan

black (-)
N5.2359

red (+)

red (+)

N5.2322
white (-)

5.2.3 Strap tension


The tension force values mentioned in the P325 operation manual (600-3500N) are not achievable with each
strap. They depend on following factors:
• Hardness of the package,
the maximum tension force values are achievable with hard packages.
• Elongation and creep properties of the plastic strap,
the maximum tension force values are achievable by using plastic straps with a low elongation.
• Surface quality of the plastic strap,
the maximum tension force values are achievable with waxed and embossed straps.
• Strap width, strap thickness,
the maximum tension force values are achievable with thick and wide straps.

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5.3 CONVERSION PARTS P325
By converting to an other tool type the following parts must be changed:

43.0701 43.0711 43.0721 43.0722 43.0731 43.0732 43.0733


12.7 X 13 X 16 X 16 X 19 X 19 X 19 X
0.65-1.05 0.65-1.05 0.65-1.05 1.06-1.35 0.40-0.64 0.65-1.05 1.06-1.35

Spring bolt P32.1403 P32.1403 P32.1403 P32.1910 P32.1403 P32.1403 P32.1910

Tensioning body P35.0143 P35.0143 P35.0143 P35.0144 P35.0143 P35.0143 P35.0144

Gripper P32.1719 P32.1719 P32.1719 P35.3206 P32.1716 P32.1719 P35.3206

Gripper P32.1720 P32.1720 P32.1720 P35.3207 P32.1717 P32.1720 P35.3207

Gripper P32.1721 P32.1721 P32.1721 P35.3208 P32.1718 P32.1721 P35.3208

Holder P32.1229 P32.1229 P32.1229 P35.3209 P32.1229 P32.1229 P35.3209

Holder P32.1228 P32.1228 P32.1228 P35.3210 P32.1228 P32.1228 P35.3210

Strap guide P32.1242 P32.1243 P32.1246 P35.3212 P32.1724 P32.1724 P35.3213

Pressure spring N2.5237 N2.5237 N2.5237 N2.5282 N2.5237 N2.5237 N2.5282

Body P32.0160 P32.0160 P32.0160 P32.0160 P32.0164 P32.0160 P32.0160

Strap stop P32.1736 P32.1734 P32.1722 P32.1722 P32.1723 P32.1723 P32.1723

Tensioning wheel P35.3203 P35.3203 P35.3203 P35.3203 P35.3202 P35.3203 P35.3203

Guide pin P30.1156 P35.3226 P35.3216 P35.3216 P35.3218 P35.3218 P35.3218

Guide pin P30.1156 P35.3226 P35.3217 P35.3217 P35.3219 P35.3219 P35.3219

Cutter P32.1708 P35.3214 P35.3214 P35.3214 P35.3214 P35.3214 P35.3214

Guide case P32.1735 P35.3225 P35.3215 P35.3215 P35.3215 P35.3215 P35.3215

Seesaw lever P32.1248 P35.3220 P35.3220 P35.3220 P35.3220 P35.3220 P35.3220

Seesaw lever P32.1249 P35.3221 P35.3221 P35.3221 P35.3221 P35.3221 P35.3221

Thrust piece P32.1702 P35.3223 P35.3223 P35.3223 P35.3223 P35.3223 P35.3223

The conversion from tools with the strap thickness 1.06-1.35 and 0.65-1.05 to tools
with the strap thickness 0.40-0.64 is possible. However the number of required parts
and labour cost are making a conversion not economic anymore.

Attention!
When converting tools always change the item number on the type label

Replace following parts:


Type label N43.9143
2 x hammer head bolts N2.4902

Enclose the suitable operation manual with the tool after each
conversion
(see paragraph 5.8.1 Ordering manuals)

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5.4 PERIODIC MAINTENANCE AND CONTROL
(Carry out 12- months cycles doing one shift work. Doing more shift work respectively more often.)

5.4.1 Procedure

Before using check tool for following possible faults:

• Visual test of the tool for loose, lost or damaged parts

• Clean all dirty parts of the tool, especially strap abrasion in the tensioning or the welding unit by
using compressed air. (Never use any hard tools like a wire brush or a screw driver for cleaning)

Carry out a test strapping and check following:

• Insertion of the strap

• Strap feed and strap tensioning

• Tensioning force adjustment (see operation manual P325)

• Cutting of the upper strap

• Welding time adjustment (see operation manual P325)

• Seal quality (see operation manual P325)

• Function of the LED - display

Proceed according to paragraph 5.4.2 after a fault appears.

Attention!

Remove battery from tool before each maintenance work.

For exchange of wearing parts see operation Manual P325.

Never use water or solvents for cleaning the tool’s surface.

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5.4.2 Troubleshooting

Ensure before each tool repair that the battery is charged and
the tool’s specific strap is used

SYMPTOM CAUSE REMEDY

Tool doesn’t work at all Battery is empty or defective Charge or replace battery

Contact problems caused by a broken Replace battery housing


battery housing N5.4318.

Contact problems caused by a Replace cover insertation part or


damaged cover P32.2010, insertation motor housing
part P32.2011 or damaged motor
housings P32.2040 and P32.2042

Contact problem of the internal wires Check contacts and fix them if
required, change defective parts or
solder on motor wires

Defective circuit board Replace circuit board

Tool doesn’t tension Tensioning wheel is dirty or worn Clean tensioning wheel or replace it,
don’t use any hard objects for this
(see operation manual P325)

P32.1051 is not meshing with Replace spring N2.5822,


P32.2044, because spring N2.5822 is clean dirty parts
defective or parts are dirty

Faulty tensioning wheel or tensioning Correct assembling


wheel is assembled reversed (see operation manual P325)

Grippers are dirty, worn or wrongly Replace grippers, clean them or


assembled assemble correct,
don’t use any hard objects for this
(see operation manual P325)

Gearing parts from the tensioning gear Check tensioning gear and replace
are defective defective parts

Defective motor P32.2065 Replace motor

Defective circuit board Replace circuit board

Micro switch N5.2359 for tensioning Replace micro switch


is defective

Contact problem of the internal wires Check contacts and fix them if
required, change defective parts or
solder on motor wires

Defective gear bearings Replace bearings

Defective tensioning body Replace tensioning body

Needle free wheeling in gear wheel Assemble the needle free wheeling
P32.0156 or in conical gear wheel correct or replace it
P32.0151 assembled reversed
or defective

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SYMPTOM CAUSE REMEDY

Tensioning wheel turns Defective needle free wheeling Check parts and replace if necessary
back immediately after the N3.4509 in P32.0156
tensioning cycle

Tool doesn’t weld Welding gripper P32.1511 is dirty or Replace or clean welding gripper, don’t
worn use any hard objects for this
(see operation manual P325)

Welding stop gripper is dirty or worn Replace or clean welding stop gripper,
don’t use any hard objects for this
(see operation manual P325)

Damaged housing parts Replace housing parts

Defective circuit board Replace circuit board

Defective motor P32.2065 Replace motor

Pressure spring N2.5294 defective Replace pressure spring

Needle free wheeling N3.4509 in Assemble the needle free wheeling


P32.0150 defective or assembled correct or replace it
reversed

Gearing parts of the welding gear are Check welding gear and replace
defective defective parts

Micro switch N5.2322 for welding Replace micro switch


is defective

Contact problem of the internal wires Check contacts and fix them if
required, change defective parts or
solder on motor wires

Defective gear bearing Replace bearing

Tool badly cuts the strap or Cutter is worn or damaged Replace cutter
doesn’t cut at all (see operation manual P325)

Wrong adjustment of the coupler Check adjustment and readjust if


necessary
(see operation manual P325)

Welding gripper is worn Replace welding gripper


(see operation manual P325)

Welding time too short Change adjustment


(see operation manual P325)

Defective pressure spring Replace pressure spring


N2.5237/N2.5282

Tool switches off after a few Battery defective or empty Check the battery and change
strappings defective batteries
(Displaying empty battery)

Gear noise Tensioning or welding gear is worn Check component parts and replace
defective ones

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5.4.3 Battery test
The battery should be checked while each maintenance by using the battery tester N7.5127.
The use is described in the instruction manual of the battery tester.
• NiCd-Batteries 14,4V / (2,4Ah) must be replaced at a capacity less than 70% (1,7 Ah).
• NiMH-Batteries 14,4V / (3Ah) must be replaced at a capacity less than 70% (2,1Ah).

5.4.4 Checklist
Carry out some test strappings and check following tool components.

• Inserting of the strap

• Insert battery in the tool and check function of the LED-display (see operation manual P325)

• Strap feed and strap tension

• Tension force adjustment (see operation manual P325)

• Cutting of the upper strap

• Welding time adjustment (see operation manual P325)

• Seal quality (see operation manual P325)

• Function of the LED-display (see operation manual P325)

• Correct type label

5.4.5 Glueing rules


Following parts have to be glued with LOCTITE 603:

N2.2145

Planet shaft P35.3103


with the parallel pins N2.2145.
P35.3103

Tensioning body P35.3204/05


with the parallel pins N2.2189 P32.2003/45
P35.3204/05

Body P32.2003/45 with


swivel shaft P32.2037
and parallel pins N21.2101
N21.2101

N2.2189

P32.2037

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Additional the screws N1.2112 have to be glued with the
idler step P35.0130 using LOCTITE 222.
Don’t clamp the planet shaft on the pinion while loosening or
tightening the screws N1.2112.
Clamp
here

N1.2112

P35.0130

5.4.6 Lubrication rules


All gear parts have to be lubricated with MOLYKOTE BR 2 PLUS grease.
Lubrication interval: While each maintenance or after 12 months at the latest.

P32.1029
All bearing parts of the welding unit have to be cleaned and
lubricated with Klüber Isoflex Alltime SL2 grease while
each maintenance.
Lubrication interval: While each maintenance or after 12 N3.1702 (6X)
months at the latest.
Bearing
welding unit
P32.1027

P32.1511

All other parts have to be greased due to the explosion drawing.


Lubrication interval: While each maintenance

5.4.7 Assembly informations

Pay attention to the direction of the teeths


while assembling the grippers into the
tensioning body P35.3204/P35.3205.
(look at the picture) P35.3204/P35.3205
Grippers

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Like imaged the connections of the motor P32.2065 must be adjusted 90° to the sheet P32.2064.
The mounting of the sheet happens by fixation of the disk P32.2063 with the screws N1.2216.
To adjust the sheet the motor could be placed into the housing.

X P32.2065
view X
P32.2064
P32.2064
P32.2063 (+)
90°

N1.2216

(-)

Pay attention to the mounting position of the needle free wheelings N3.4509 and N3.4520.
The rolling direction is stamped in at the front side of the free wheelings.

N3.4509

P32.2015

N3.4520

P32.2018

P32.2036

N3.4509

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Pay attention to the mounting position of the eccentric (P32.2034).

(P325) Eccentric down

Adjustment of the lever P32.1414


If the handle lever after welding and cooling of the strap can be pulled up difficult or not at all, the adjustment
of the lever P32.1414 must be checked.

It can be done as follows:

- Loose lock nut N1.5120


- Screw in the socket set screw N1.3150, until it touches the coupler P32.1410
- Tighten lock nut N1.5120

Test without battery and strap:

- Press welding lever down until it locks


- Pull handle lever up

The welding lever must move up before the tension body swings forward.
Swings the tension body forward first, the strap blocks the welding jaw and the handle lever can be pulled up
difficult or not at all.

Afterwards do a test strapping and readjust if necessary.

P32.1410 N1.5120

N1.3150

P32.1414
Welding lever

Tension body
Handle lever

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Connection of the electronic to the motor
In order to prevent a cracking of the terminals on the motor, the connection cables of the electronic are laid
with a light bend before soldered to the motor.
This method is used for all battery powered plastic strapping tools.

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5.4.8 Repair kit for electronic P32.2043

The repair kit can be ordered with the article number P32.2075.
With the repair kit defective plugs on the connection cables of the electronic can be changed.

Procedure:

• Cut the cables to a length of 126 mm (see drawing).


• Strip wire ends 6mm,
• tin plate wire ends,
• push insulating hose N5.3420 above the cables.
• Overlap the cables and solder them together,
• push the insulating hoses over the solder joint X.

The cable length after soldering must be between 240 and 248mm (see drawing).

white red P32.2043

N5.3420

12 P32.2071
6
6

24
0
+8 P32.2073
red
black
X

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5.5 RECOMMENDED SPARE PARTS
Following spare parts are recommended for stock keeping:

Item-No. Description Pieces per tool


N1.1305 Screw 2
N1.1904 Screw 4
N1.1909 Flat head screw 2
N1.1925 Screw 1
N1.1927 Flat head screw 1
N1.1929 Screw 1
N1.1934 Flat head screw 4
N1.6503 Safety washer 5
N1.6504 Safety washer 13
N1.6505 Safety washer 3
N1.7206 PT-screw 1
N1.7211 PT-screw 7
N2.1118 Security ring 1
N2.1121 Security ring 5
N2.1606 Spring ring 1
N2.1805 Tensioning ring 1
N3.1702 Ball 6
N3.4509 Free wheeling 2
N3.4520 Free wheeling 1
N5.2322 Micro switch 1
N5.2359 Micro switch 1
N5.4318 Housing 1
P32.0160/64 Body 1
P32.2010 Cover 1
P32.2011 Insertation part 1
P32.2028 Lever 1
P32.2040 Motor housing 1
P32.2042 Motor housing 1
P32.2043 Circuit board 1
P32.2065 Electric motor 1
P35.3211 End cover 1

Besides schould be stocked the wearing parts of the different Types.


Stock only parts from tools that are in sale.

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5.6 ACCESSORY TOOLS

Item Description Application


number

N71.3235 *a,b,c,d,e,f,g Press in and press out arbor N3.4509/P32.2036;


N3.4509/P32.2015

N71.3237 *a,b,c,d,e,f,g Press in and press out arbor N3.1159/P32.2016;


N3.2356/P35.3211

N71.3239 *a,b,c,d,e,f,g Press in arbor N3.2347/P32.1510

N71.3240 *a,b,c,d,e,f,g Press out arbor N3.2347/P32.1510

N71.3241 *a,b,c,d,e,f,g Press in and press out pressure pad N3.2347/P32.1510

N71.3243 *a,b,c,d,e,f,g Press in arbor N3.1134, P32.1023/P32.1022

N71.3244 *a,b,c,d,e,f,g Press out arbor N3.1134, P32.1023/P32.1022

N71.3245 *a,b,c,d,e,f,g Pressure pad N3.1134, P32.1023/P32.1022;


N3.2356/P35.3211

N71.3247 *a,d,e,f,g Press in and press out pressure pad N3.1157/P35.3103

N71.3248 *a,b,c,d,e,f,g Press in arbor N3.3150/P35.3204/05

N71.3250 *a,c,e,f,g Press in and press out arbor N3.3172/P32.2003/45

N71.3264 *b,d,f Press in and press out arbor N3.1157/P35.3103

N71.3266 *b,d,f Press out arbor N3.2356/P35.3211

N71.3267 *b,d,f Press out arbor N3.3150/P35.3204/05

N71.3268 *b,d,f Press out pressure pad N3.3150/P35.3204/05

N71.3282 g Press in and press out pressure pad N3.4509/P32.2015; N3.4520/


P32.2018; N3.4509/P32.2036

N71.3283 g Press in and press out pressure pad N3.1159/P32.2016

N71.3284 g Press out arbor N3.4520/P32.2018

N71.3285 g Press out pressure pad N3.1137/P32.2015

N71.3286 g Press out arbor N3.1137/P32.2015

* a) These tools are also included in the P320 tool set.


b) These tools are also included in the P321 tool set.
c) These tools are also included in the P322 tool set.
d) These tools are also included in the P323 tool set.
e) These tools are also included in the P355 tool set.
f) These tools are also included in the P356 tool set.
g) These tools are also included in the P324 tool set.

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5.7 USE OF ACCESSORY TOOLS
N7.5108
Accessory tools should only be used with the suitable arbor press
N7.5108 to prevent a jam of the parts have to be pressed in.
Additional a retainer (N7.3215) is necessary.

N7.3215

Part Disassembly Assembly


N3.1157/
P35.3103

N71.3264

N3.1157

P35.3103

N71.3247

N3.2356/
P35.3211 N71.3237
N71.3266

N3.2356

P35.3211
N71.3245

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Part Disassembly Assembly
N3.2347/
P32.1510 N71.3239

N71.3240

N3.2347

P32.1510

N71.3241 The seal of the


needle bushing
(N3.2347) has
to face to the
outside.

N3.3172/
P32.2003
or
N71.3250
P32.2045

N3.3172 P32.2003/45

N3.4509/
P32.2036
N71.3235

N3.4509*

P32.2036

N71.3282
*Pay attention to the
assembling direction
see assembly informations

5-18
Downloaded from www.Manualslib.com manuals search engine
Part Disassembly Assembly
N3.3150/
P35.3204 N71.3248
or N71.3267
P35.3205

N3.3150

N71.3268
P35.3204/05

P32.1023/
N3.1134/ N71.3244 N71.3243
P32.1022

P32.1022

N3.1134
N71.3245
P32.1023

P32.2016/
N3.1159
N71.3237

N3.1159
P32.2016

N71.3283

5-19
Downloaded from www.Manualslib.com manuals search engine
Part Disassembly Assembly
P32.2015/
N3.1137

N71.3286

N3.1137
N71.3285

P32.2015

P32.2018/
N3.4520
N71.3284

N3.4520

N71.3282
P32.2018

P32.2015/
N3.4509

N71.3235

N3.4509

P32.2015

N71.3282

5-20
Downloaded from www.Manualslib.com manuals search engine
5.8 ORDERING SPARE PARTS
On principle spare part numbers should be taken from the drawings or spare parts lists. Check if the version
number of the tool and the spare parts list are the same.
Type dependent spare parts should be ordered as follows:

Ordering example
Ordering a tensioning wheel:

• Take item numbers of the tensioning wheel from drawing (P35.3202/03)


• Find out the tool type in which the tensioning wheel should be assembled (e.g. 43.0721)
• Find out the item number of the needed tensioning wheel by using the type dependent spare
parts lists (for type 43.0721 it is tensioning wheel (P35.3203).

Order as follows if 10 tensioning wheels are needed:


P35.3203 Tensioning wheel 10 pcs.

5.8.1 Ordering manuals


When converting tools make sure that the used manual has still validity.
If tools change their item number because of the conversion (see chart of types) the adequate manual must
be ordered as follows.

de German
Ordering example:
en English
Tool item number: 43.0721
Version number: 01 fr French
Language of the manual: de
it Italian
The manual order for this tool must look as follows:
nl Dutch
43072101.de
If the manual is needed in another language replace the shorthand expression po Portuguese
"de" (see table).
se Swedish

fin Finnish

sp Spanish
5.8.2 Ordering address
ru Russian
Spare parts and manuals can be ordered at:
cz Czech
Fromm Holding AG Tel.: +41(0) 41 741 57 41
Hinterbergstrasse 26 Fax: +41(0) 41 741 57 60 hu Hungarian
CH-6330 Cham e-mail: orders@fromm-pack.com pl Polish
Switzerland
sk Slovakian
5.8.3 Finding out of the tool type (item number), the serial
tr Turkish
number and the version number:

Type label P325

Item number 43.0721


Serial number 0100581
{

Version number

5-21
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5.9 SERVICE ADDRESS
You will get further assistance and information at:

Post address Physical address:

Fromm System GmbH Fromm System GmbH


Technical customer support Technical customer support
Postfach 12 46 Neulandstr. 10
D-77843 Achern D-77855 Achern
Germany Germany

Phone:+49(0)7841 / 62 94-22
Fax: +49(0)7841 / 62 94-11

e-mail:de@fromm-pack.com

5.10 CHART OF TYPES


Item no. Model Strap width Strap thickness
43.0701 P325/12.7/0.65-1.05 12.7 mm 0.65-1.05 mm
43.0711 P325/13/0.65-1.05 13.0 mm 0.65-1.05 mm
43.0721 P325/16/0.65-1.05 16 mm 0.65-1.05 mm
43.0722 P325/16/1.06-1.35 16 mm 1.06-1.35 mm
43.0731 P325/19/0.40-0.64 19 mm 0.40-0.64 mm
43.0732 P325/19/0.65-1.05 19 mm 0.65-1.05 mm
43.0733 P325/19/1.06-1.35 19 mm 1.06-1.35 mm

5-22
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6

A 1 P32.0160/64* 2 3 4 5 6

P325.0001.01.en.z
P31.1124

P32.2003/45*

N2.2187

*See 5.8 Ordering spare parts


N21.2101

Downloaded from www.Manualslib.com manuals search engine


B
N3.1172

N2.2110 N3.2107

P35.3201
DRAWINGS P325.0001.01

N21.2101
P32.1712

P35.0145
P35.3202/03*

P32.1229/P35.3209*
C N3.1172
P32.2037
P32.1228/P35.3210*
P35.3211
N3.3150
P32.1050 N3.2356 N4.9159
N3.3172 P32.1718/21/P35.3208*
P32.1216 N2.4902
P32.1717/20/P35.3207*
N1.6503
P32.1716/19/P35.3206*
N2.3342 P32.1242/43/46/1724/
P35.3212/13*
P35.3204/05* N21.2102

P32.1722/23/34/36*
D N1.2216
N1.1904
N2.5823 N1.6504
Mobilux EP2
Molykote BR2 plus P35.0143/44* N1.1925
N2.2189
Loctite 603
N1.6505
Loctite 222 N1.2216
Klüber Isoflex Alltime SL2
Klüber Isoflex NBU 15 N1.1909

6-1
6-2
A 7 8 9 10 11 12
P32.0157/61/65*
N2.4902
Mobilux EP2
N43.9143 P32.0139/46*
P32.2022 Molykote BR2 plus
Loctite 603
N1.1952
N3.3174 Loctite 222
P32.1404 Klüber Isoflex Alltime SL2
Klüber Isoflex NBU 15
P32.1405

*See 5.8 Ordering spare parts


N2.2443
N3.3174
N1.6504

Downloaded from www.Manualslib.com manuals search engine


B N2.5294
P32.2021

P32.1403/1910*
P32.2067
P32.1701/P35.0146*
P32.2067
N2.5295
P32.2028

N2.5157 P32.1410
C P32.1249/P35.3220* N1.6504 N1.1553
N2.2193 N2.1121
N2.5296
P32.1735/
P32.2003/45* P35.3215/25* P32.1702/P35.3223*
P32.1012 P32.1251
P32.1708/P35.3214*
P32.1029 P32.1248/P35.3221*
N2.5237/82*
P32.1011 N2.1121 P32.1210
P32.1035 P32.1710
P32.1032 P32.2066
P32.1027 N41.9127
N2.5178
N3.1702 (6x) P32.1210 N1.6503
D
P35.3216/18/26
P30.1156*
N1.6504 P32.1028
P35.3217/19/26
P30.1156*
P35.3128 N2.1121 P32.1511 N1.1904

P35.3127 P32.1035 N1.1929


N1.1305

P325.0001.01.en.z
P32.1023
P35.0136
A 13 14 15 16 17 N3.1134
18

P32.1022
P35.3113

P325.0001.01.en.z
P32.0163 N3.2347

N3.1160 P32.1510

P32.2044 N3.2347

*See 5.8 Ordering spare parts


P32.1021
N3.1134

P35.0130

Downloaded from www.Manualslib.com manuals search engine


B N3.1178
N1.6331
N2.1610
N3.1159
P35.0133
N1.2112
N1.6331
P35.3105 P32.0140
N2.2190
P32.2016
P35.3104

P32.1412
N3.2105
N2.2122
C P32.1411 N1.1922
N1.6505
N1.6331 P32.2033

N2.2119
P32.2036 N1.6331

N3.4509 P32.2034 N2.2145


P32.2012
P35.3103
P32.0157/61/65* P32.0156 N3.1157

D N2.1805

N1.6344
Mobilux EP2
Molykote BR2 plus N2.5822
Loctite 603
P32.1051
Loctite 222
Klüber Isoflex Alltime SL2
P32.2003/45*
Klüber Isoflex NBU 15

6-3
6-4
A 19 20 21 P32.0158 22 23 24
P32.2010
N1.7211 P32.2024
P32.2011

N1.1927 N2.5153 N41.9160


N1.1934
P32.0150
N1.7211
P32.0152
N1.1934

*See 5.8 Ordering spare parts


N2.1606

P32.2015

Downloaded from www.Manualslib.com manuals search engine


B N3.4509
P32.2030 N3.1137
N5.2702
N1.6504 N1.2216
N43.9164 P32.2063
P32.2064
P32.2065
N3.4520

N31.1120 N3.1137
P32.2042

P32.0159 P32.2018
C N31.1118 P32.2006
(N3.3174)
N41.9160
P32.0151

(N5.2359)
P32.1414
(N1.7206)
P32.2043 P32.1415
(P32.2009) N1.3150
(N51.2129) N1.5120
P32.0157/61/65*
N2.1118

P32.1422
D P32.2040

(N5.2322)
Mobilux EP2
(N3.3174) P32.1011
Molykote BR2 plus
Loctite 603
Loctite 222
Klüber Isoflex Alltime SL2
Klüber Isoflex NBU 15 P32.2003/45*
1 Nm

P325.0001.01.en.z
7 SPARE PARTS LIST P325
7.1 Type independent spare parts P325.0001.01

Item-No. in group Pcs. Description Dimension Field


N1.1305 P32.0157/61/65 2 SCREW M4 X 7.8 D8
N1.1553 P32.1701/P35.0146 1 HEXAGON SCREW M4 X 8 C11
N1.1904 4 SCREW M5 X 20 D6+
N1.1909 2 FLAT HEAD SCREW M3 X 5 D3
N1.1922 P32.0157/61/65 1 SCREW M3 X 10 C17
N1.1925 1 SCREW M4 X 20 D6
N1.1927 P32.0157/61/65 1 FLAT HEAD SCREW M4 X 60 A19
N1.1929 1 SCREW M5 X 50 D12
N1.1934 P32.0157/61/65 4 FLAT HEAD SCREW M4 X 50 A19
N1.1952 P32.0157/61/65 4 FLAT HEAD SCREW M4 X 20 A7
N1.2112 P35.0130 3 COUNTERSUNK SCREW M4 X 10 B15
N1.2216 2 COUNTERSUNK SCREW M3 X 8 D5+
N1.2216 P32.0152 3 COUNTERSUNK SCREW M3 X 8 B23
N1.3150 P32.1414 1 SOCKET SET SCREW M3 X 8 C24
N1.5120 P32.1414 1 HEXAGON NUT M3 C24
N1.6331 P32.0157/61/65 4 SPACER WASHER 6 X 12 X 0.5 B18+
N1.6344 P32.0157/61/65 1 SPACER PIECE 6.3 X 15 X 5 D14
N1.6503 5 SAFETY WASHER M5 C6+
N1.6504 1 SAFETY WASHER M4 D6
N1.6504 P32.0157/61/65 11 SAFETY WASHER M4 B19+
N1.6504 P32.1701/P35.0146 1 SAFETY WASHER M4 C11
N1.6505 2 SAFETY WASHER M3 D3
N1.6505 P32.0157/61/65 1 SAFETY WASHER M3 C17
N1.7206 P32.2043 1 PT-SCREW 2.2 X 10 C20
N1.7211 P32.0158 7 PT-SCREW 3 X 20 A20
N21.2101 P32.0160/64 3 PARALLEL PIN 5 h6 X 40 B3
N21.2102 P35.0145 2 PARALLEL PIN 3 m6 X 8 C5
N2.1118 P32.0158 1 SECURITY RING 6 C24
N2.1121 1 SECURITY RING 5 C11
N2.1121 P32.0157/61/65 4 SECURITY RING 5 D9+
N2.1606 P32.0158 1 SPRING RING SW6 A20
N2.1610 P32.0157/61/65 1 SPRING RING SB44 B15
N2.1805 P32.0157/61/65 1 TENSIONING RING 6 D14
N2.2110 P32.0160/64 1 PARALLEL PIN 4 m6 X 10 B2
N2.2119 P32.0140 1 PARALLEL PIN 4 m6 X 18 C16
N2.2122 P32.0140 2 PARALLEL PIN 3 h6 X 14 C16
N2.2145 P35.0130 3 PARALLEL PIN 4 h6 X 18 C16
N2.2187 P32.0160/64 1 PARALLEL PIN 3 m6 X 6 A3
N2.2189 P35.0143/44 4 PARALLEL PIN 3 m6 X 5 D3
N2.2190 P32.0157/61/65 1 PARALLEL PIN 6 h6 X 18 B17
N2.2193 1 PARALLEL PIN 3 m6 X 32 C10
N2.2443 P32.0139/46 1 DOWEL PIN 4 X 15 A8
N2.3342 P32.0157/61/65 1 FEATHER KEY 2 X 2 X 10 C1
N2.4902 4 HAMMER HEAD BOLT 1.85 X 4.76 C6+
N2.5153 P32.0158 1 PRESSURE SPRING 0.4 X 4.1 X 16/10.5 A21
N2.5157 P32.0157/61/65 2 PRESSURE SPRING 0.6 X 4.8 X 20/15.5 C8
N2.5178 2 PRESSURE SPRING 0.32 X 2.82 X 20.5/ C10
20.5
N2.5294 P32.0139/46 1 PRESSURE SPRING 2.5 X 15 X 46.5/9.5 B8
N2.5295 P32.0157/61/65 1 PRESSURE SPRING 1.5 X 21 X 27/5.5 B8

[ ] = Group * = Wearing parts

7-1
Downloaded from www.Manualslib.com manuals search engine
Item-No. in group Pcs. Description Dimension Field
N2.5296 P32.0157/61/65 1 PRESSURE SPRING 0.5 X 4 X 24/16.5 C9
N2.5822 P32.0157/61/65 1 TORSION SPRING 1.25 X 12/3.75 D14
N2.5823 1 TORSION SPRING 2.8 X 17/4 D4
N31.1118 P32.0158 2 BALL BEARING 10 X 19 X 5 C21
N31.1120 P32.0158 1 BALL BEARING 4 X 11 X 4 B21
N3.1134 P32.0157/61/65 1 BALL BEARING 7 X 22 X 7 A16
N3.1134 P32.1021 1 BALL BEARING 7 X 22 X 7 A18
N3.1137 P32.0150 1 BALL BEARING 15 X 24 X 5 B23
N3.1137 P32.0158 2 BALL BEARING 15 X 24 X 5 B22
N3.1157 P35.0130 1 BALL BEARING 30 X 42 X 7 C16
N3.1159 P32.0157/61/65 1 BALL BEARING 6 X 19 X 6 B18
N3.1160 P35.0133 1 BALL BEARING 40 X 52 X 7 A14
N3.1172 2 BALL BEARING 30 X 42 X 7 B3+
N3.1178 P32.0163 1 BALL BEARING 35 X 44 X 5 B14
N3.1702 P32.0157/61/65 6 BALL 4 MM D9
N3.2105 P35.0130 3 NEEDLE CAGE K 4 X 7 X 7 TN B16
N3.2107 3 NEEDLE CAGE K 5 X 9 X 13 TN B3
N3.2347 P35.0136 2 NEEDLE BUSH 10 X 14 X 12 A17
N3.2356 P35.0145 1 NEEDLE CASE 7 X 11 X 9 C5
N3.3150 P35.0143/44 3 SLIDE-BEARING 8 X 10 X 12 C3
N3.3172 P32.0160/64 1 SLIDE-BEARING 8 X 10 X 10 C1
N3.3174 P32.0139/46 2 SLIDE-BEARING 4 X 5.5 X 6 A8+
N3.3174 P32.2040 1 SLIDE-BEARING 4 X 5.5 X 6 D23
N3.3174 P32.2042 1 SLIDE-BEARING 4 X 5.5 X 6 C20
N3.4509 P32.0156 1 NEEDLE FREE WHEELING 6 X 10 X 15 C14
N3.4509 P32.0150 1 NEEDLE FREE WHEELING 6 X 10 X 15 B23
N3.4520 P32.0151 1 FREE-WHEELING 6 X 10 X 12 B22
N41.9127 1 ADHESIVE LABEL 20 X 10 X 0.1 C12
N41.9160 P32.0158 2 ADHESIVE LABEL 14.4 VOLT A21+
N43.9143 1 TYPE PLATE <<P325>> A7
N43.9164 1 ADHESIVE LABEL WEEE B20
N4.9159 1 LABEL <<CE>> C6
N51.2129 P32.2046 1 CONTACT PLUG C22
N51.2129 P32.2048 1 CONTACT PLUG C22
N5.2322 P32.2043 1 MICRO SWITCH D21
N5.2359 P32.2043 1 MICRO SWITCH C20
N5.2702 1 COVER B20
P31.1124 P32.0160/64 1 TUBE A3
[P32.0140] P32.0157/61/65 1 INSERTATION PART B17
[P32.0150] P32.0158 1 GEAR WHEEL A23
[P32.0151] P32.0158 1 CONICAL GEAR WHEEL C22
[P32.0152] P32.0158 1 MOTOR A23
[P32.0156] P32.0157/61/65 1 GEAR WHEEL C14
[P32.0158] P32.0157/61/65 1 DRIVE A22
[P32.0159] P32.0158 1 PINION C21
[P32.0163] P32.0157/61/65 1 WHEEL A14
P32.1011 P32.0158 1 FELT D23
P32.1011 P32.0157/61/65 1 FELT C8
P32.1012 P32.0157/61/65 1 COUPLER C7
[P32.1021] P32.0157/61/65 1 WELDING EXCENTRIC A18
P32.1022 P32.1021 1 WELDING EXCENTRIC A18
P32.1023 P32.1021 1 PINION A18
P32.1027 P32.0157/61/65 1 BALL CAGE C9
P32.1028 P32.0157/61/65 1 BOLT D10

[ ] = Group * = Wearing parts

7-2
Downloaded from www.Manualslib.com manuals search engine
Item-No. in group Pcs. Description Dimension Field
P32.1029 P32.0157/61/65 1 THRUST PIECE C10
P32.1032 P32.0157/61/65 1 DRIVING PIN C10
P32.1035 P32.0157/61/65 2 DRIVER D9+
P32.1050 P32.0157/61/65 1 FRONT TOGGLE LINK C2
P32.1051 P32.0157/61/65 1 LEVER D14
P32.1210 2 CENTERING SLEEVE C11+
P32.1216 1 PRESSURE ROLLER C2
P32.1251 P32.1701/P35.0146 1 COUPLER C11
P32.1404 P32.0139/46 1 SPRING SLIDE A9
P32.1405 P32.0139/46 1 ROLLER A9
P32.1410 P32.0157/61/65 1 COUPLER C9
P32.1411 P32.0157/61/65 1 LEVER C17
P32.1412 P32.0140 1 INSERTATION PART B16
[P32.1414] P32.0158 1 LEVER C24
P32.1415 P32.0158 1 HANDLE SHAFT C24
P32.1422 P32.1414 1 LEVER D23
P32.1510 P35.0136 1 ROCKER A17
P32.1511 * P32.0157/61/65 1 WELDING GRIPPER D10
P32.1710 1 CENTERING SLEEVE C11
P32.1712 3 DOWEL B4
[P32.2006] P32.0158 1 HANDLE LEVER C23
P32.2009 P32.2043 2 TURNING BUTTON C20
P32.2010 P32.0158 1 COVER A22
P32.2011 P32.0158 1 INSERTATION PART A22
P32.2012 P32.0157/61/65 1 GUIDE C17
P32.2015 P32.0150 1 GEAR WHEEL B23
P32.2016 P32.0157/61/65 1 GEAR WHEEL B18
P32.2018 P32.0151 1 CONICAL GEAR WHEEL C22
P32.2021 P32.0157/61/65 1 COVER B7
P32.2022 P32.0157/61/65 1 FIXING PLATE A9
P32.2024 P32.0158 1 PRESSURE BUTTON A21
[P32.2028] P32.0157/61/65 1 LEVER B7
P32.2030 P32.0158 1 DISK B22
P32.2033 P32.0157/61/65 1 HOOK C17
P32.2034 P32.0157/61/65 1 SHAFT C15
P32.2036 P32.0156 1 GEAR WHEEL C14
P32.2037 P32.0160/64 1 SWIVEL SHAFT C2
[P32.2040] P32.0158 1 MOTOR HOUSING D22
[P32.2042] P32.0158 1 MOTOR HOUSING B20
[P32.2043] P32.0158 1 CIRCUIT BOARD C21
P32.2044 P32.0163 1 WHEEL A14
P32.2063 P32.0152 1 DISK B23
P32.2064 P32.0152 1 COOLING PLATE B23
[P32.2065] * P32.0152 1 ELECTRIC MOTOR B23
P32.2066 1 COVER C12
P32.2067 P32.0157/61/65 2 CENTERING SLEEVE B7
[P35.0130] P32.0157/61/65 1 IDLER STEP B15
[P35.0133] P32.0157/61/65 1 GEAR WHEEL B13
[P35.0136] P32.0157/61/65 1 ROCKER A17
[P35.0145] 1 END COVER B6
P35.3103 P35.0130 1 PLANET SHAFT C16
P35.3104 P35.0130 3 IDLER GEAR B15
P35.3105 P35.0130 1 COVER B15
P35.3113 P35.0133 1 GEAR WHEEL A13

[ ] = Group * = Wearing parts

7-3
Downloaded from www.Manualslib.com manuals search engine
Item-No. in group Pcs. Description Dimension Field
P35.3127 P32.0157/61/65 1 STEEL INSERT D7
P35.3128 * P32.0157/61/65 1 WELDING STOP GRIPPER D7
P35.3201 3 IDLER GEAR B4
P35.3211 P35.0145 1 END COVER C6

[ ] = Group * = Wearing parts

7-4
Downloaded from www.Manualslib.com manuals search engine
7.2 Type dependent spare parts P325.0001.001

43.0701.01 P325/12.7/0.65-1.05 P325.0001.01 07.11.08

Item-No. in group Pcs. Description Dimension Field


N2.5237 1 PRESSURE SPRING 0.8 X 4.8 X 25/18.5 C10
P30.1156 2 GUIDE PIN D10
[P32.0139] P32.0161 1 SPRING PACKAGE A9
[P32.0160] P32.0161 1 BODY A2
[P32.0161] 1 BASE MODEL A10+
P32.1228 1 HOLDER C3
P32.1229 1 HOLDER C3
P32.1242 1 STRAP GUIDE C4
P32.1248 1 SEESAW LEVER C10
P32.1249 1 SEESAW LEVER C11
P32.1403 P32.0139 1 SPRING BOLT B8
[P32.1701] 1 COUPLER B12
P32.1702 P32.1701 1 THRUST PIECE C11
P32.1708 * 1 CUTTER C10
P32.1719 * 1 GRIPPER C4
P32.1720 * 1 GRIPPER C4
P32.1721 * 1 GRIPPER C4
P32.1735 1 GUIDE CASE C11
P32.1736 1 STRAP STOP D4
P32.2003 P32.0160 1 BODY A1+
[P35.0143] 1 TENSIONING BODY D2
P35.3203 * 1 TENSIONING WHEEL B4
P35.3204 P35.0143 1 TENSIONING BODY C4

43.0711.01 P325/13/0.65-1.05 P325.0001.01 07.11.08

Item-No. in group Pcs. Description Dimension Field


N2.5237 1 PRESSURE SPRING 0.8 X 4.8 X 25/18.5 C10
[P32.0139] P32.0161 1 SPRING PACKAGE A9
[P32.0160] P32.0161 1 BODY A2
[P32.0161] 1 BASE MODEL A10+
P32.1228 1 HOLDER C3
P32.1229 1 HOLDER C3
P32.1243 1 STRAP GUIDE C4
P32.1403 P32.0139 1 SPRING BOLT B8
P32.1719 * 1 GRIPPER C4
P32.1720 * 1 GRIPPER C4
P32.1721 * 1 GRIPPER C4
P32.1734 1 STRAP STOP D4
P32.2003 P32.0160 1 BODY A1+
[P35.0143] 1 TENSIONING BODY D2
[P35.0146] 1 COUPLER B12
P35.3203 * 1 TENSIONING WHEEL B4
P35.3204 P35.0143 1 TENSIONING BODY C4
P35.3214 * 1 CUTTER C10
P35.3220 1 SEESAW LEVER C10
P35.3221 1 SEESAW LEVER C11
P35.3223 P35.0146 1 THRUST PIECE C11
P35.3225 1 GUIDE CASE C11
P35.3226 2 GUIDE PIN D10

[ ] = Group * = Wearing parts

7-5
Downloaded from www.Manualslib.com manuals search engine
43.0721.01 P325/16/0.65-1.05 P325.0001.01 07.11.08

Item-No. in group Pcs. Description Dimension Field


N2.5237 1 PRESSURE SPRING 0.8 X 4.8 X 25/18.5 C10
[P32.0139] P32.0161 1 SPRING PACKAGE A9
[P32.0160] P32.0161 1 BODY A2
[P32.0161] 1 BASE MODEL A10+
P32.1228 1 HOLDER C3
P32.1229 1 HOLDER C3
P32.1246 1 STRAP GUIDE C4
P32.1403 P32.0139 1 SPRING BOLT B8
P32.1719 * 1 GRIPPER C4
P32.1720 * 1 GRIPPER C4
P32.1721 * 1 GRIPPER C4
P32.1722 1 STRAP STOP D4
P32.2003 P32.0160 1 BODY A1+
[P35.0143] 1 TENSIONING BODY D2
[P35.0146] 1 COUPLER B12
P35.3203 * 1 TENSIONING WHEEL B4
P35.3204 P35.0143 1 TENSIONING BODY C4
P35.3214 * 1 CUTTER C10
P35.3215 1 GUIDE CASE C11
P35.3216 1 GUIDE PIN D10
P35.3217 1 GUIDE PIN D10
P35.3220 1 SEESAW LEVER C10
P35.3221 1 SEESAW LEVER C11
P35.3223 P35.0146 1 THRUST PIECE C11

43.0722.01 P325/16/1.06-1.35 P325.0001.01 07.11.08

Item-No. in group Pcs. Description Dimension Field


N2.5282 1 PRESSURE SPRING 0.8 X 4.8 X 27/17.5 C10
[P32.0146] P32.0157 1 SPRING PACKAGE A9
[P32.0157] 1 BASE MODEL A10+
[P32.0160] P32.0157 1 BODY A2
P32.1722 1 STRAP STOP D4
P32.1910 P32.0146 1 SPRING BOLT B8
P32.2003 P32.0160 1 BODY A1+
[P35.0144] 1 TENSIONING BODY D2
[P35.0146] 1 COUPLER B12
P35.3203 * 1 TENSIONING WHEEL B4
P35.3205 P35.0144 1 TENSIONING BODY C4
P35.3206 * 1 GRIPPER C4
P35.3207 * 1 GRIPPER C4
P35.3208 * 1 GRIPPER C4
P35.3209 1 HOLDER C3
P35.3210 1 HOLDER C3
P35.3212 1 STRAP GUIDE C4
P35.3214 * 1 CUTTER C10
P35.3215 1 GUIDE CASE C11
P35.3216 1 GUIDE PIN D10
P35.3217 1 GUIDE PIN D10
P35.3220 1 SEESAW LEVER C10
P35.3221 1 SEESAW LEVER C11
P35.3223 P35.0146 1 THRUST PIECE C11

[ ] = Group * = Wearing parts

7-6
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43.0731.01 P325/19/0.40-0.64 P325.0001.01 07.11.08

Item-No. in group Pcs. Description Dimension Field


N2.5237 1 PRESSURE SPRING 0.8 X 4.8 X 25/18.5 C10
[P32.0139] P32.0165 1 SPRING PACKAGE A9
[P32.0164] P32.0165 1 BODY A2
[P32.0165] 1 BASE MODEL A10+
P32.1228 1 HOLDER C3
P32.1229 1 HOLDER C3
P32.1403 P32.0139 1 SPRING BOLT B8
P32.1716 * 1 GRIPPER C4
P32.1717 * 1 GRIPPER C4
P32.1718 * 1 GRIPPER C4
P32.1723 1 STRAP STOP D4
P32.1724 1 STRAP GUIDE C4
P32.2045 P32.0164 1 BODY A1+
[P35.0143] 1 TENSIONING BODY D2
[P35.0146] 1 COUPLER B12
P35.3202 * 1 TENSIONING WHEEL B4
P35.3204 P35.0143 1 TENSIONING BODY C4
P35.3214 * 1 CUTTER C10
P35.3215 1 GUIDE CASE C11
P35.3218 1 GUIDE PIN D10
P35.3219 1 GUIDE PIN D10
P35.3220 1 SEESAW LEVER C10
P35.3221 1 SEESAW LEVER C11
P35.3223 P35.0146 1 THRUST PIECE C11

43.0732.01 P325/19/0.65-1.05 P325.0001.01 07.11.08


Item-No. in group Pcs. Description Dimension Field
N2.5237 1 PRESSURE SPRING 0.8 X 4.8 X 25/18.5 C10
[P32.0139] P32.0161 1 SPRING PACKAGE A9
[P32.0160] P32.0161 1 BODY A2
[P32.0161] 1 BASE MODEL A10+
P32.1228 1 HOLDER C3
P32.1229 1 HOLDER C3
P32.1403 P32.0139 1 SPRING BOLT B8
P32.1719 * 1 GRIPPER C4
P32.1720 * 1 GRIPPER C4
P32.1721 * 1 GRIPPER C4
P32.1723 1 STRAP STOP D4
P32.1724 1 STRAP GUIDE C4
P32.2003 P32.0160 1 BODY A1+
[P35.0143] 1 TENSIONING BODY D2
[P35.0146] 1 COUPLER B12
P35.3203 * 1 TENSIONING WHEEL B4
P35.3204 P35.0143 1 TENSIONING BODY C4
P35.3214 * 1 CUTTER C10
P35.3215 1 GUIDE CASE C11
P35.3218 1 GUIDE PIN D10
P35.3219 1 GUIDE PIN D10
P35.3220 1 SEESAW LEVER C10
P35.3221 1 SEESAW LEVER C11
P35.3223 P35.0146 1 THRUST PIECE C11

[ ] = Group * = Wearing parts

7-7
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43.0733.01 P325/19/1.06-1.35 P325.0001.01 07.11.08

Item-No. in group Pcs. Description Dimension Field


N2.5282 1 PRESSURE SPRING 0.8 X 4.8 X 27/17.5 C10
[P32.0146] P32.0157 1 SPRING PACKAGE A9
[P32.0157] 1 BASE MODEL A10+
[P32.0160] P32.0157 1 BODY A2
P32.1723 1 STRAP STOP D4
P32.1910 P32.0146 1 SPRING BOLT B8
P32.2003 P32.0160 1 BODY A1+
[P35.0144] 1 TENSIONING BODY D2
[P35.0146] 1 COUPLER B12
P35.3203 * 1 TENSIONING WHEEL B4
P35.3205 P35.0144 1 TENSIONING BODY C4
P35.3206 * 1 GRIPPER C4
P35.3207 * 1 GRIPPER C4
P35.3208 * 1 GRIPPER C4
P35.3209 1 HOLDER C3
P35.3210 1 HOLDER C3
P35.3213 1 STRAP GUIDE C4
P35.3214 * 1 CUTTER C10
P35.3215 1 GUIDE CASE C11
P35.3218 1 GUIDE PIN D10
P35.3219 1 GUIDE PIN D10
P35.3220 1 SEESAW LEVER C10
P35.3221 1 SEESAW LEVER C11
P35.3223 P35.0146 1 THRUST PIECE C11

[ ] = Group * = Wearing parts

7-8
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OPERATION MANUAL
BATTERY - POWERED
PLASTIC STRAPPING TOOL
MODEL P325.0001.01
P325.0001.01.en/MAS/© 10.08

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INDEX PAGE

1 GENERAL SAFETY RULES 8-3

2 SAFETY RULES FOR STRAPPING TOOLS 8-5

3 TECHNICAL DATA 8-6

4 ACCESSORIES 8-7
4.1 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
4.2 Battery - chargers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
4.3 Wearing plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
4.4 Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
4.5 Turning button kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

5 OPERATING ELEMENTS 8-10

6 OPERATION 8-10
6.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
6.2 Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
6.3 Feeding the strap around the package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
6.4 Inserting the strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
6.5 Tensioning the strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
6.6 Sealing of the joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
6.7 Removing the tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
6.8 Seal - Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13

7 CHART OF TYPES 8-14

8 ELECTRIC SCHEMATIC 8-14

9 EXCHANGE OF WEARING PARTS 8-15


9.1 Exchange of tensioning wheel and grippers . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
9.2 Exchange of cutter, welding stop gripper and welding gripper . . . . . . . . . . . 8-16
9.3 Adjustment of the coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17

10 SERVICE 8-17

11 CLEANING 8-17

12 DISPOSAL 8-18

13 APPROPRIATE USE 8-18

8-2
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1 GENERAL SAFETY RULES
WARNING! Read all instructions. Failure to follow all instructions listed below may result in electric shock,
fire and/ or serious injury. The term "power tool" in all of the warnings listed below refers to your mains
operated (corded) power tool or battery operated (cordless) power tool.

SAVE THESE INSTRUCTIONS.

1.1 Work area


a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to
lose control.

1.2 Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will
reduce the risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of electric shock.

1.3 Personal safety

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the influence of drugs, alcohol or
medication. A moment of inattention while operating power tools may result in serious personal
injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-
skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal
injuries.
c) Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying
power tools with your finger on the switch or plugging in power tools that have the switch on invites
accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of these devices can reduce dust related hazards.

P325mane.fm 8-3
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1.4 Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application. The correct power
tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures reduce the risk of starting
the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts
and any other condition that may affect the operation of the power tool. If damaged, have the
power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance with these instructions and
in the manner intended for the particular type of power tool, taking into account the working
conditions and the work to be performed. Use of the power tool for operations different from those
intended could result in a hazardous situation.

1.5 Battery tool use and care

a) Ensure the switch is in the off position before inserting the battery pack. Inserting the battery
pack into power tools that have the switch on invites accidents.
b) Recharge only with the charger specified by the manufacturer. A charger that is suitable for one
type of battery pack may create a risk of fire when used with another battery pack.
c) Use power tools only with specifically designated battery packs. Use of any other battery packs
may create a risk of injury and fire.
d) When the battery pack is not in use, keep it away from other metal objects like paper clips,
coins, keys, nails, screws, or other small metal objects that can make a connection from one
terminal to another. Shorting the battery terminals together may cause burns or a fire.
e) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact
accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or burns.

1.6 Service
a) Have your power tool repaired only by qualified personnel using original spare parts. This will
ensure that the safety of the power tool is maintained.

8-4 P325mane.fm
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2 SAFETY RULES FOR STRAPPING TOOLS
2.1 Joints

You are fully responsible to review the joints made by your tool. Become familiar with the seal
control and seal adjustment described in this operation manual.
Misformed joints may not secure the load and could cause serious injury. Never handle or ship any load
with improperly formed joints.

2.2 Dispensing strap

Only dispense strap from a dispenser specifically designed for strap.


Tuck strap end back into dispenser when not in use.

2.3 Strap warnings


Never use strap as a means of pulling or lifting loads. Failure to follow these warnings can result in
severe personal injury.

2.4 Strap breakage hazard

Improper operation of the tool, excessive tensioning, using strap not recommended for this tool or sharp
corners on the load can result in a sudden loss of strap tension or in strap breakage during tensioning,
which could result in the following:
A sudden loss of balance causing you to fall.
Both tool and strap flying violently towards your face.

Note as follows:

If the load corners are sharp, use edge protectors.


Place the strap correctly around a properly positioned load.
Positioning yourself in-line with the strap, during tensioning and sealing, can result in severe
personal injury from flying strap or tool. When tensioning or sealing, position yourself to one
side of the strap and keep all bystanders away.
Use the correct strap quality, strap width, strap gauge and strap tensile strength
recommended in this manual for your tool. Using strap not recommended for this tool can result in
strap breakage during tensioning.

2.5 Cutting tensioned strap

When cutting strapping, use the proper strapping cutter and keep other personnel and yourself at a
safe distance from the strap. Always stand to side of the strap, away from the direction the loosened
strap end will fly. Use only cutters designed for strap and never hammers, pliers, hacksaws, axes, etc.

2.6 Environment protection


Do not dispose of used batteries in the household refuse, water or by burning them.
FROMM distributors offer an environment friendly battery disposal service.

P325mane.fm 8-5
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3 TECHNICAL DATA
Description of the tool
The tool model P325 has been designed to strap packages with plastic strapping. The plastic strapping is fed
around the package manually or in combination with a strap feeder. The straps are inserted in the tool,
automatically tensioned, sealed by friction welding and separated.

Tool size with battery


Length: 355 mm / 14“
Width: 128 mm / 5“
Height: 128 mm / 5“

Weight: 4.4 kg / 9.7 lbs

Noise information
The A-weighted equivalent continuous sound level at the work place of the machine operator is
typical 81 dB (A).
This value was determined according to DIN 45 635 T3 (11.85).

Vibration information
The weighted effective value of the acceleration typically amounts to less than 2,5m/s2.
This value was determined according to DIN EN 28 662 T1 (01.93).

Strap material
Strap qualities: PET (Polyester) and PP (Polypropylene) plain or embossed.
Use only plastic straps recommended by your sales shop (name and address
on the rear of the operation manual).
Strap dimensions: 12.7 - 19.0 mm x 0.4 - 1.35 mm (see chart of types).
Use only plastic straps with the correct strap dimensions for your tool.

Strap tension
Tensioning force*: Adjustable from 600 - max. 3500 N / 135 - max. 787 lbs.
Tensioning speed*: approx. 100 - 130 mm/s / 3.9 - 5 inch/sec.
Joint strength*: approx. 75% of the tensile strength of the plastic strap.
* The value depends on the strap quality.

Working temperature

The ambient temperature should be between 5° and 45° C (41° and 113°F).
The best performance is achieved between 15° and 20°C (59° and 68°F).

8-6 P325mane.fm
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4 ACCESSORIES

Use only parts and accessories mentioned in the operating instruction. Using other
parts or accessories can cause injuries to you and other persons.

4.1 Battery
Since the tool can be operated with NiCd or NiMH batteries, the battery is not
automatically supplied with the tool. The battery has to be ordered separately under
the following item numbers.

Item-No. Battery Voltage Capacity


N5.4309 NiCd 14,4 VDC 2,4Ah
N5.4316 NiMH 14,4 VDC 3,0Ah

4.2 Battery - chargers


The charge must be ordered separately according to below shown table.

Standard charger

Item-No. Voltage / frequency Admitted for country

N5.4414 220 - 240V / 50 - 60Hz A, B, BG, BIH, BOL, BR, BY, CH, CL, CZ, D, DK, DZ, E, EAS, EST, ET, F,
FIN, GE, GR, H, HK, HR, I, IL, IND, IR, IRQ, IS, JOR, KSA, KWT, L, LAR, LT,
LV, MA, MC, MK, MOC, N, NL, P, PK, PE, PL, PRC, PY, RA, RCH, RI, RL,
RO, ROK, ROU, RP, RUS, S, SK, SLO, SYR, THA, TN, TR, UA, UAE, YU,
YV, (Z), (ZA), (ZW)
N5.4416 220 - 240V / 50 - 60Hz BRN, BRU, CY, EAK, EAT, GB, IRL, M, MAL, OM, SGP, Y

N5.4418 220 - 240V / 50 - 60Hz AUS, NZ


N5.4420 220V / 60Hz ROK

Turbo charger

Item-No. Voltage / frequency Admitted for country


N5.4422 220 - 240V / 50 - 60Hz A, B, BG, BIH, BOL, BR, BY, CH, CL, CZ, D, DK, DZ, E, EAS, EST, ET, F,
FIN, GE, GR, H, HK, HR, I, IL, IND, IR, IRQ, IS, JOR, KSA, KWT, L, LAR, LT,
LV, MA, MC, MK, MOC, N, NL, P, PK, PE, PL, PRC, PY, RA, RCH, RI, RL,
RO, ROK, ROU, RP, RUS, S, SK, SLO, SYR, THA, TN, TR, UA, UAE, YU,
YV, (Z), (ZA), (ZW)
N5.4424 120V / 50-60Hz BR, C, CDN, CO, CR, DOM, EC, GCA, J, JA, KSA, LB, MEX, NIC, PA,
Puerto Rico, RC, RP, USA, YV
N5.4426 110V / 50 - 60Hz GB
N5.4428 220 - 240V / 50 - 60Hz BRN, BRU, CY, EAK, EAT, GB, IRL, M, MAL, OM, SGP, Y
N5.4430 220 - 240V / 50 - 60Hz AUS, NZ

Charging times

Item-No. Battery Standard charger Turbo charger

N5.4309 NiCd approx. 80 min. approx. 20 min.

N5.4316 NiMH approx. 85 min. approx. 25 min.

P325mane.fm 8-7
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4.3 Wearing plate
In order to protect the P325 when using on packages
with hard and rough surface, the tool can be
equipped with a wearing plate and a disk for level
compensation.

The complete wearing plate together with disk and


fastening screws can be ordered under item number
P32.0171. P32.2031

P32.1801

N1.5124
P32.2069
P32.0171

N1.2221

P32.2070

If the complete bottom side of the tool has to be


protected, the plate P32.0169 must be used. P32.0169
N1.2221

4.4 Suspension
When working stationary the P325 can be suspended at a spring loaded balancer by using a suspension
bracket.

For working in normal position a stiff suspension bracket with screws and washers can be ordered under item
number P32.0112.

P32.0112

N1.1912

N1.6503

P32.1303

8-8 P325mane.fm
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For working in alternating positions a turn able suspension bracket with screws and washers can be ordered
under item number P32.0137.

P32.0137

N1.1904

N1.6503

P32.1307
P32.1310

P35.2069

P35.2073

N2.5623

Mobilux EP2
N1.5105

4.5 Turning button kit


For a remaining adjustment of tension force and welding time.
After exchanging of the turning buttons the adjustment can only be changed with the allen key (2mm) that
comes with the kit. The kit can be ordered under the item number P32.2061.

P325mane.fm 8-9
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5 OPERATING ELEMENTS
LED Tension button LED - Indication
Sealing lever
Green During tensioning the LED
lights green.

Green During welding the LED lights


green.

Yellow Cooling time is running, the


tool must not be removed from
the strap.

Green Cooling time is finished, the


tool can be removed from the
strap.
Handle lever
Red Charge the battery.

Unlatching push button

6 OPERATION
6.1 Installation
Do not expose power tools to rain or wet conditions!
For safety reasons the battery is delivered uncharged.
Charge the battery before working. See separate operating instruction of the battery charger.
When charging the battery the very first time, we recommend a charging time of at least 12 hours.
Never charge a damaged battery. Replace by a new one immediately.
Do not open batteries and store them only in dry and frost-proof rooms.
The maximum ambient temperature is 50°C.
Keep dry at all times.

Inserting the battery


Insert the battery from bottom to top into the tool
both unlatching push buttons latch.

When inserting the battery the status of the charge


is displayed shortly.

Displaying of the status of the battery


charge by LED

Green blinking full

Green yellow 3/4 full


blinking

Yellow blinking 1/2 full

Yellow - red blinking 1/4 full

Red blinking empty

8-10 P325mane.fm
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Removing the empty battery
If the red LED starts lighting while a tensioning or welding procedure, the capacity of the battery is exhausted.
All electric functions of the tool are blocked.

The seal efficiency is insufficient.


Warning! Straps with insufficient seal strength must be removed from the package!

The battery must be recharged.


Push the unlatching push buttons at both sides of the battery.
Push the battery out of the tool in the opposite direction of insertion.
When removing the battery the LED lights shortly red.

6.2 Adjustments

6.2.1 Preselecting of strap tension and tensioning speed


Do not adjust the tensioning force too high.
If the tensioning force is higher than the tensioning strength of the strap,
the strap will tear while the tensioning.

Tensioning force and tensioning speed can be preselected Adjusting knob tensioning force /
with the upper adjusting knob. tensioning speed
Turning clockwise increases;
Adjusting knob
turning counter clockwise decreases the tensioning force welding time
and the tensioning speed resp..
The tensioning force on the minimum setting is 600 N
(135 lbs) and it is increased on the maximum setting to
3500 N (787 lbs).
The tensioning speed on the minimum setting is 100 mm/s
(3.9 inch/sec), it is increased on the middle setting to
130 mm/s (5 inch/sec) and remains on this value till the
maximum setting.

6.2.2 Adjusting the welding time


Depending on the size and quality of the strap, different
welding times are required.
The welding time can be adjusted at the lower adjusting
knob.
Turning clockwise increases,
turning counter clockwise decreases the welding time.

P325mane.fm 8-11
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6.3 Feeding the strap around the
package
The strapping is fed around the package as
illustrated.

Warning! The plastic strap which will be welded


must be free from oil, grease and other dirt.
Dirty plastic straps can't be welded correct!

6.4 Inserting the strap


Pull up the handle lever firmly with your right
hand.
Insert the two straps well aligned on each other
into the strap guide using your left hand.
Release the handle lever.

6.5 Tensioning the strap


Press down the tension button and then release it
again after the desired strap tension has been
reached.
The tensioning operation can be interrupted and
restarted at any time.
During tensioning the LED lights green.

Do not press the tension button after reaching


the preselected tensioning.
Danger of strap breakage.

The tool must carry out a balance movement


while tensioning.
Therefore:
- Don’t hinder the tools movement in the
signed direction.
Disregard:
- The feed wheel slips on the strap without
tensioning it.

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6.6 Sealing of the joint
Press sealing lever down until it locks and let it go
immediately.
The plastic strap is welded and cut off from the rest
of the strap.
During the welding the LED lights green.

After elapsing of the adjusted welding time (see


6.2.2) the cooling time begins (LED lights yellow).
During that time the tool must not be removed from
the strap.
If the LED lights green again, the sealing cycle is
finished.

The tool must not be removed from the strap as long as the cooling time is not
finished. Disregard of this regulation is causing insufficient seal efficiencies, which
can cause severe injuries.

6.7 Removing the tool


Pull up the handle lever,
pull the tool right / backwards and off the strapping.

6.8 Seal - Control


A regular control of the seal is necessary. The seal can be examined visually.
Make a seal, peel it apart and examine it as follows:

Correct seal
The seal must be completely welded over the whole width of the strap
on a length of ca. 19 mm. Minor quantities of fused plastic may
overflow on sides.

Welding time too short


The plastic strap is not welded over the whole width of the strap. The
seal efficiency is insufficient.
Warning! Straps with insufficient seal strength must be removed from
the package! Adjust the welding time (see 6.2.2).

Welding time too long


If the welding time is too long the straps are overheated. The fused
plastic overflows on both sides of the straps. The seal efficiency is
affected.
Warning! Straps with insufficient seal strength must be removed from
the package! Adjust the welding time (see 6.2.2).

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7 CHART OF TYPES

Item No. Model Strap width Strap thickness


43.0701 P325/12.7/0.65-1.05 12.7 mm / 1/2" 0.65-1.05 mm / .026 - .041"
43.0711 P325/13/0.65-1.05 13.0 mm 0.65-1.05 mm / .026 - .041"
43.0721 P325/16/0.65-1.05 16 mm / 5/8" 0.65-1.05 mm / .026 - .041"
43.0722 P325/16/1.06-1.35 16 mm / 5/8" 1.06-1.35 mm / .042 - .053"
43.0731 P325/19/0.40-0.64 19 mm / 3/4" 0.40-0.64 mm / .016 - .025"
43.0732 P325/19/0.65-1.05 19 mm / 3/4" 0.65-1.05 mm / .026 - .041"
43.0733 P325/19/1.06-1.35 19 mm / 3/4" 1.06-1.35 mm / .042 - .053"

8 ELECTRIC SCHEMATIC

black
-
14,4VDC
red
+

red

+ white

M
-

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9 EXCHANGE OF WEARING PARTS

Remove always the battery from the tool before starting maintenance works.

9.1 Exchange of tensioning wheel and grippers

Disassembling
• Unscrew end cover P35.3211 and remove it;
• Remove the torsion spring N2.5823;
• Remove the tensioning body;
• Remove the tensioning wheel together with the bearing N3.1172 from the tool;
• Unscrew the holders and remove them from the tensioning body;
• Remove the grippers from the tensioning body.

Holders Tensioning wheel

N3.1172 P35.3211

N1.6503
N1.1904

Tensioning body
Grippers

N1.6504
N1.1925

N2.5823

N1.6505
Molykote BR2 plus
N1.1909

Assembling
Assembling in opposite order. Observe the following:
• Lubricate the internal toothing of the tensioning wheel with Molykote BR 2 plus.
Observe the position of the tensioning wheel. The direction of rotation of the
tensioning wheel is marked at the front of the tensioning wheel (see drawing).
Observe the position of the grippers (see drawing).

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9.2 Exchange of cutter, welding stop gripper and welding gripper

Disassembling
• Unscrew cover P32.2066 and remove it;
• Unscrew end cover P35.3211 and remove it;
• Remove the torsion spring N2.5823 and the tensioning body;
• Remove the tensioning wheel together with the bearing N3.1172 from the tool;
• Disassemble the security ring N2.1118 and remove the lever P32.1414 from the handle shaft;
• Don’t loosen screw N1.1553 at the coupler P32.1251.
• Disassemble the security ring N2.1121 from the coupler, remove the coupler;
• Pull out the centering sleeve P32.1710 from the guide case to left, disassemble the guide case;
• Pull out the pressure spring with a screw driver from the cutter P35.3214;
• Remove the cutter from the driving pin P32.1032;
• Disassemble the screws N1.1305, lift slightly the welding stop gripper P35.3128 and the steel insert P35.3127
and remove them from the tool;
• Push the steel insert without welding stop gripper under the welding gripper P32.1511 until it touches the parallel
pin N2.2110;
• Press down lever P32.2028, if the welding gripper does not sit on the steel insert, put a piece of plastic strap
between welding gripper and steel insert.
• Disassemble the safety ring N2.1121 from the bolt P32.1028, remove the bolt from the welding gripper;
• Press in coupler P32.1410 in order to release the lever P32.2028 again;
• Pull out the steel insert with care to right under the welding gripper;
• Disassemble the security rings N2.1121 from the driving pin P32.1032, remove the driver P32.1035 from the
driving pin;
• Lift the rocker P32.1510 behind the welding gripper with a screw driver, remove the welding gripper together with
the ball cage P32.1027 and the balls N3.1702 from the tool;
• Lower the rocker, remove the thrust piece P32.1029 from the tool.

P32.2028

P32.1410
P32.1029
P32.1414 6 x N3.1702
N2.1118
P32.1027
N2.1121

P32.1035
P32.1032
P32.1028 N2.1121
P32.1511 P32.1251
Tensioning body
Guide case
N1.6504 N2.1121
N1.1305 P32.1710
P32.1035
P32.2066
P35.3128
N1.6503
Pressure spring
N2.5823
N1.1904
P35.3214

P35.3127 N1.6503
N1.1904
Tensioning wheel
N1.1929
Mobilux EP2 N3.1172
Molykote BR2 plus
Loctite 222 P35.3211
Klüber Isoflex Alltime SL2 N1.6504
Klüber Isoflex NBU 15 N1.1925

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Assembling
Assembling in opposite order. Observe the following:

Pay attention to the fitting position of the cutter (see drawing).


Safe the screws N1.1305 with Loctite 222.
Observe the position of the tensioning wheel. The direction of rotation of the
tensioning wheel is marked at the front of the tensioning wheel (see 9.1).

Lubrication

• Lubricate the rocker and the bolt P32.1028 in the area of the welding jaw with Klüber Isoflex NBU 15.
• Lubricate the balls, ball cage and the running surface of the balls on the welding gripper with Klüber Isoflex
Alltime SL2.
• Lubricate the cutter and the driver with Mobilux EP2.
• Lubricate the internal toothing of the tensioning wheel with Molykote BR 2 plus.

9.3 Adjustment of the coupler


The coupler is adjusted in our works.
In case of replacing the seesaw lever, the coupler or the lever body, the coupler has to be readjusted.
Procedure as follows: Coupler
The battery is removed from the tool.
The coupler is fitted into the tool. Thrust piece

• Loosen screw N1.1553. N1.1553


• Displace thrust piece, so that it touches the two
seesaw levers without moving them.
• Retighten screw N1.1553.
X1
Control:
X2 Seesaw lever
The thrust piece must touch the seesaw levers (X1).
Both guide pins must sit on the welding stop Guide pin
gripper(X2). Welding stop
gripper

10 SERVICE
Servicing and repair work must only be carried out by authorized service centres.
If the tool breaks down or does no longer operate do not disassemble it. Send it fully assembled to the local
service centre (see name and address on the rear page of this manual). Use original packing.
The battery powered plastic strapping tool P325 is a high performance tool. We strongly recommend you to
have it serviced by an authorized service shop after 12 months at the latest if used one shift per day. If used
two or more shifts per day the tool has to be serviced after a shorter period of time.

11 CLEANING
Clean strap gripping parts from strap abrasion regularly using compressed air (do not use any mechanical tool
for cleaning).
When cleaning the surface of the tool do not use water or aggressive solvents!

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12 DISPOSAL
The machine, accessories and packaging should
be sorted for environmental-friendly recycling.

Only for EC countries:


Do not dispose of power tools into household waste!
According the European Guideline 2002/96/EC for Waste
Electrical and Electronic Equipment and its implementation
into national right, power tools that are no longer usable must
be collected separately and disposed of in an
environmentally correct manner.

13 APPROPRIATE USE
The tool model P325 has been designed to strap packages with plastic strapping exclusively.
The warranty / liability excludes:
• non appropriate use of the tool,
• disregard of directions in the operation manual,
• disregard of control- and maintenance instructions.

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