Fromm p325
Fromm p325
Fromm p325
BATTERY - POWERED
PLASTIC STRAPPING TOOL
MODEL P325.0001.01
5-1
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INDEX PAGE
5-2
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5.1 ACCESSORIES
5.1.1 Battery
Use only original Fromm batteries N5.4309 (NiCd) or N5.4316 (NiMH) for the P325 tool.
In case of a damaged battery housing, it can be ordered separately under item no. N5.4318.
Standard charger
N5.4416 220 - 240V / 50 - 60Hz BRN, BRU, CY, EAK, EAT, GB, IRL, M, MAL, OM, SGP, Y
Turbo charger
N5.4424 120V / 50-60Hz BR, C, CDN, CO, CR, DOM, EC, GCA, J, JA, KSA, LB, MEX, NIC, PA,
Puerto Rico, RC, RP, USA, YV
N5.4428 220 - 240V / 50 - 60Hz BRN, BRU, CY, EAK, EAT, GB, IRL, M, MAL, OM, SGP, Y
5-3
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5.2 TECHNICAL DETAILS
5.2.1 Electric schematic
black
-
14,4VDC
red
+
red
+ white
M
-
black (-)
N5.2359
red (+)
red (+)
N5.2322
white (-)
5-4
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5.3 CONVERSION PARTS P325
By converting to an other tool type the following parts must be changed:
The conversion from tools with the strap thickness 1.06-1.35 and 0.65-1.05 to tools
with the strap thickness 0.40-0.64 is possible. However the number of required parts
and labour cost are making a conversion not economic anymore.
Attention!
When converting tools always change the item number on the type label
Enclose the suitable operation manual with the tool after each
conversion
(see paragraph 5.8.1 Ordering manuals)
5-5
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5.4 PERIODIC MAINTENANCE AND CONTROL
(Carry out 12- months cycles doing one shift work. Doing more shift work respectively more often.)
5.4.1 Procedure
• Clean all dirty parts of the tool, especially strap abrasion in the tensioning or the welding unit by
using compressed air. (Never use any hard tools like a wire brush or a screw driver for cleaning)
Attention!
5-6
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5.4.2 Troubleshooting
Ensure before each tool repair that the battery is charged and
the tool’s specific strap is used
Tool doesn’t work at all Battery is empty or defective Charge or replace battery
Contact problem of the internal wires Check contacts and fix them if
required, change defective parts or
solder on motor wires
Tool doesn’t tension Tensioning wheel is dirty or worn Clean tensioning wheel or replace it,
don’t use any hard objects for this
(see operation manual P325)
Gearing parts from the tensioning gear Check tensioning gear and replace
are defective defective parts
Contact problem of the internal wires Check contacts and fix them if
required, change defective parts or
solder on motor wires
Needle free wheeling in gear wheel Assemble the needle free wheeling
P32.0156 or in conical gear wheel correct or replace it
P32.0151 assembled reversed
or defective
5-7
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SYMPTOM CAUSE REMEDY
Tensioning wheel turns Defective needle free wheeling Check parts and replace if necessary
back immediately after the N3.4509 in P32.0156
tensioning cycle
Tool doesn’t weld Welding gripper P32.1511 is dirty or Replace or clean welding gripper, don’t
worn use any hard objects for this
(see operation manual P325)
Welding stop gripper is dirty or worn Replace or clean welding stop gripper,
don’t use any hard objects for this
(see operation manual P325)
Gearing parts of the welding gear are Check welding gear and replace
defective defective parts
Contact problem of the internal wires Check contacts and fix them if
required, change defective parts or
solder on motor wires
Tool badly cuts the strap or Cutter is worn or damaged Replace cutter
doesn’t cut at all (see operation manual P325)
Tool switches off after a few Battery defective or empty Check the battery and change
strappings defective batteries
(Displaying empty battery)
Gear noise Tensioning or welding gear is worn Check component parts and replace
defective ones
5-8
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5.4.3 Battery test
The battery should be checked while each maintenance by using the battery tester N7.5127.
The use is described in the instruction manual of the battery tester.
• NiCd-Batteries 14,4V / (2,4Ah) must be replaced at a capacity less than 70% (1,7 Ah).
• NiMH-Batteries 14,4V / (3Ah) must be replaced at a capacity less than 70% (2,1Ah).
5.4.4 Checklist
Carry out some test strappings and check following tool components.
• Insert battery in the tool and check function of the LED-display (see operation manual P325)
N2.2145
N2.2189
P32.2037
5-9
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Additional the screws N1.2112 have to be glued with the
idler step P35.0130 using LOCTITE 222.
Don’t clamp the planet shaft on the pinion while loosening or
tightening the screws N1.2112.
Clamp
here
N1.2112
P35.0130
P32.1029
All bearing parts of the welding unit have to be cleaned and
lubricated with Klüber Isoflex Alltime SL2 grease while
each maintenance.
Lubrication interval: While each maintenance or after 12 N3.1702 (6X)
months at the latest.
Bearing
welding unit
P32.1027
P32.1511
5-10
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Like imaged the connections of the motor P32.2065 must be adjusted 90° to the sheet P32.2064.
The mounting of the sheet happens by fixation of the disk P32.2063 with the screws N1.2216.
To adjust the sheet the motor could be placed into the housing.
X P32.2065
view X
P32.2064
P32.2064
P32.2063 (+)
90°
N1.2216
(-)
Pay attention to the mounting position of the needle free wheelings N3.4509 and N3.4520.
The rolling direction is stamped in at the front side of the free wheelings.
N3.4509
P32.2015
N3.4520
P32.2018
P32.2036
N3.4509
5-11
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Pay attention to the mounting position of the eccentric (P32.2034).
The welding lever must move up before the tension body swings forward.
Swings the tension body forward first, the strap blocks the welding jaw and the handle lever can be pulled up
difficult or not at all.
P32.1410 N1.5120
N1.3150
P32.1414
Welding lever
Tension body
Handle lever
5-12
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Connection of the electronic to the motor
In order to prevent a cracking of the terminals on the motor, the connection cables of the electronic are laid
with a light bend before soldered to the motor.
This method is used for all battery powered plastic strapping tools.
5-13
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5.4.8 Repair kit for electronic P32.2043
The repair kit can be ordered with the article number P32.2075.
With the repair kit defective plugs on the connection cables of the electronic can be changed.
Procedure:
The cable length after soldering must be between 240 and 248mm (see drawing).
N5.3420
12 P32.2071
6
6
24
0
+8 P32.2073
red
black
X
5-14
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5.5 RECOMMENDED SPARE PARTS
Following spare parts are recommended for stock keeping:
5-15
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5.6 ACCESSORY TOOLS
5-16
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5.7 USE OF ACCESSORY TOOLS
N7.5108
Accessory tools should only be used with the suitable arbor press
N7.5108 to prevent a jam of the parts have to be pressed in.
Additional a retainer (N7.3215) is necessary.
N7.3215
N71.3264
N3.1157
P35.3103
N71.3247
N3.2356/
P35.3211 N71.3237
N71.3266
N3.2356
P35.3211
N71.3245
5-17
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Part Disassembly Assembly
N3.2347/
P32.1510 N71.3239
N71.3240
N3.2347
P32.1510
N3.3172/
P32.2003
or
N71.3250
P32.2045
N3.3172 P32.2003/45
N3.4509/
P32.2036
N71.3235
N3.4509*
P32.2036
N71.3282
*Pay attention to the
assembling direction
see assembly informations
5-18
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Part Disassembly Assembly
N3.3150/
P35.3204 N71.3248
or N71.3267
P35.3205
N3.3150
N71.3268
P35.3204/05
P32.1023/
N3.1134/ N71.3244 N71.3243
P32.1022
P32.1022
N3.1134
N71.3245
P32.1023
P32.2016/
N3.1159
N71.3237
N3.1159
P32.2016
N71.3283
5-19
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Part Disassembly Assembly
P32.2015/
N3.1137
N71.3286
N3.1137
N71.3285
P32.2015
P32.2018/
N3.4520
N71.3284
N3.4520
N71.3282
P32.2018
P32.2015/
N3.4509
N71.3235
N3.4509
P32.2015
N71.3282
5-20
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5.8 ORDERING SPARE PARTS
On principle spare part numbers should be taken from the drawings or spare parts lists. Check if the version
number of the tool and the spare parts list are the same.
Type dependent spare parts should be ordered as follows:
Ordering example
Ordering a tensioning wheel:
de German
Ordering example:
en English
Tool item number: 43.0721
Version number: 01 fr French
Language of the manual: de
it Italian
The manual order for this tool must look as follows:
nl Dutch
43072101.de
If the manual is needed in another language replace the shorthand expression po Portuguese
"de" (see table).
se Swedish
fin Finnish
sp Spanish
5.8.2 Ordering address
ru Russian
Spare parts and manuals can be ordered at:
cz Czech
Fromm Holding AG Tel.: +41(0) 41 741 57 41
Hinterbergstrasse 26 Fax: +41(0) 41 741 57 60 hu Hungarian
CH-6330 Cham e-mail: orders@fromm-pack.com pl Polish
Switzerland
sk Slovakian
5.8.3 Finding out of the tool type (item number), the serial
tr Turkish
number and the version number:
Version number
5-21
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5.9 SERVICE ADDRESS
You will get further assistance and information at:
Phone:+49(0)7841 / 62 94-22
Fax: +49(0)7841 / 62 94-11
e-mail:de@fromm-pack.com
5-22
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6
A 1 P32.0160/64* 2 3 4 5 6
P325.0001.01.en.z
P31.1124
P32.2003/45*
N2.2187
N2.2110 N3.2107
P35.3201
DRAWINGS P325.0001.01
N21.2101
P32.1712
P35.0145
P35.3202/03*
P32.1229/P35.3209*
C N3.1172
P32.2037
P32.1228/P35.3210*
P35.3211
N3.3150
P32.1050 N3.2356 N4.9159
N3.3172 P32.1718/21/P35.3208*
P32.1216 N2.4902
P32.1717/20/P35.3207*
N1.6503
P32.1716/19/P35.3206*
N2.3342 P32.1242/43/46/1724/
P35.3212/13*
P35.3204/05* N21.2102
P32.1722/23/34/36*
D N1.2216
N1.1904
N2.5823 N1.6504
Mobilux EP2
Molykote BR2 plus P35.0143/44* N1.1925
N2.2189
Loctite 603
N1.6505
Loctite 222 N1.2216
Klüber Isoflex Alltime SL2
Klüber Isoflex NBU 15 N1.1909
6-1
6-2
A 7 8 9 10 11 12
P32.0157/61/65*
N2.4902
Mobilux EP2
N43.9143 P32.0139/46*
P32.2022 Molykote BR2 plus
Loctite 603
N1.1952
N3.3174 Loctite 222
P32.1404 Klüber Isoflex Alltime SL2
Klüber Isoflex NBU 15
P32.1405
P32.1403/1910*
P32.2067
P32.1701/P35.0146*
P32.2067
N2.5295
P32.2028
N2.5157 P32.1410
C P32.1249/P35.3220* N1.6504 N1.1553
N2.2193 N2.1121
N2.5296
P32.1735/
P32.2003/45* P35.3215/25* P32.1702/P35.3223*
P32.1012 P32.1251
P32.1708/P35.3214*
P32.1029 P32.1248/P35.3221*
N2.5237/82*
P32.1011 N2.1121 P32.1210
P32.1035 P32.1710
P32.1032 P32.2066
P32.1027 N41.9127
N2.5178
N3.1702 (6x) P32.1210 N1.6503
D
P35.3216/18/26
P30.1156*
N1.6504 P32.1028
P35.3217/19/26
P30.1156*
P35.3128 N2.1121 P32.1511 N1.1904
P325.0001.01.en.z
P32.1023
P35.0136
A 13 14 15 16 17 N3.1134
18
P32.1022
P35.3113
P325.0001.01.en.z
P32.0163 N3.2347
N3.1160 P32.1510
P32.2044 N3.2347
P35.0130
P32.1412
N3.2105
N2.2122
C P32.1411 N1.1922
N1.6505
N1.6331 P32.2033
N2.2119
P32.2036 N1.6331
D N2.1805
N1.6344
Mobilux EP2
Molykote BR2 plus N2.5822
Loctite 603
P32.1051
Loctite 222
Klüber Isoflex Alltime SL2
P32.2003/45*
Klüber Isoflex NBU 15
6-3
6-4
A 19 20 21 P32.0158 22 23 24
P32.2010
N1.7211 P32.2024
P32.2011
P32.2015
N31.1120 N3.1137
P32.2042
P32.0159 P32.2018
C N31.1118 P32.2006
(N3.3174)
N41.9160
P32.0151
(N5.2359)
P32.1414
(N1.7206)
P32.2043 P32.1415
(P32.2009) N1.3150
(N51.2129) N1.5120
P32.0157/61/65*
N2.1118
P32.1422
D P32.2040
(N5.2322)
Mobilux EP2
(N3.3174) P32.1011
Molykote BR2 plus
Loctite 603
Loctite 222
Klüber Isoflex Alltime SL2
Klüber Isoflex NBU 15 P32.2003/45*
1 Nm
P325.0001.01.en.z
7 SPARE PARTS LIST P325
7.1 Type independent spare parts P325.0001.01
7-1
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Item-No. in group Pcs. Description Dimension Field
N2.5296 P32.0157/61/65 1 PRESSURE SPRING 0.5 X 4 X 24/16.5 C9
N2.5822 P32.0157/61/65 1 TORSION SPRING 1.25 X 12/3.75 D14
N2.5823 1 TORSION SPRING 2.8 X 17/4 D4
N31.1118 P32.0158 2 BALL BEARING 10 X 19 X 5 C21
N31.1120 P32.0158 1 BALL BEARING 4 X 11 X 4 B21
N3.1134 P32.0157/61/65 1 BALL BEARING 7 X 22 X 7 A16
N3.1134 P32.1021 1 BALL BEARING 7 X 22 X 7 A18
N3.1137 P32.0150 1 BALL BEARING 15 X 24 X 5 B23
N3.1137 P32.0158 2 BALL BEARING 15 X 24 X 5 B22
N3.1157 P35.0130 1 BALL BEARING 30 X 42 X 7 C16
N3.1159 P32.0157/61/65 1 BALL BEARING 6 X 19 X 6 B18
N3.1160 P35.0133 1 BALL BEARING 40 X 52 X 7 A14
N3.1172 2 BALL BEARING 30 X 42 X 7 B3+
N3.1178 P32.0163 1 BALL BEARING 35 X 44 X 5 B14
N3.1702 P32.0157/61/65 6 BALL 4 MM D9
N3.2105 P35.0130 3 NEEDLE CAGE K 4 X 7 X 7 TN B16
N3.2107 3 NEEDLE CAGE K 5 X 9 X 13 TN B3
N3.2347 P35.0136 2 NEEDLE BUSH 10 X 14 X 12 A17
N3.2356 P35.0145 1 NEEDLE CASE 7 X 11 X 9 C5
N3.3150 P35.0143/44 3 SLIDE-BEARING 8 X 10 X 12 C3
N3.3172 P32.0160/64 1 SLIDE-BEARING 8 X 10 X 10 C1
N3.3174 P32.0139/46 2 SLIDE-BEARING 4 X 5.5 X 6 A8+
N3.3174 P32.2040 1 SLIDE-BEARING 4 X 5.5 X 6 D23
N3.3174 P32.2042 1 SLIDE-BEARING 4 X 5.5 X 6 C20
N3.4509 P32.0156 1 NEEDLE FREE WHEELING 6 X 10 X 15 C14
N3.4509 P32.0150 1 NEEDLE FREE WHEELING 6 X 10 X 15 B23
N3.4520 P32.0151 1 FREE-WHEELING 6 X 10 X 12 B22
N41.9127 1 ADHESIVE LABEL 20 X 10 X 0.1 C12
N41.9160 P32.0158 2 ADHESIVE LABEL 14.4 VOLT A21+
N43.9143 1 TYPE PLATE <<P325>> A7
N43.9164 1 ADHESIVE LABEL WEEE B20
N4.9159 1 LABEL <<CE>> C6
N51.2129 P32.2046 1 CONTACT PLUG C22
N51.2129 P32.2048 1 CONTACT PLUG C22
N5.2322 P32.2043 1 MICRO SWITCH D21
N5.2359 P32.2043 1 MICRO SWITCH C20
N5.2702 1 COVER B20
P31.1124 P32.0160/64 1 TUBE A3
[P32.0140] P32.0157/61/65 1 INSERTATION PART B17
[P32.0150] P32.0158 1 GEAR WHEEL A23
[P32.0151] P32.0158 1 CONICAL GEAR WHEEL C22
[P32.0152] P32.0158 1 MOTOR A23
[P32.0156] P32.0157/61/65 1 GEAR WHEEL C14
[P32.0158] P32.0157/61/65 1 DRIVE A22
[P32.0159] P32.0158 1 PINION C21
[P32.0163] P32.0157/61/65 1 WHEEL A14
P32.1011 P32.0158 1 FELT D23
P32.1011 P32.0157/61/65 1 FELT C8
P32.1012 P32.0157/61/65 1 COUPLER C7
[P32.1021] P32.0157/61/65 1 WELDING EXCENTRIC A18
P32.1022 P32.1021 1 WELDING EXCENTRIC A18
P32.1023 P32.1021 1 PINION A18
P32.1027 P32.0157/61/65 1 BALL CAGE C9
P32.1028 P32.0157/61/65 1 BOLT D10
7-2
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Item-No. in group Pcs. Description Dimension Field
P32.1029 P32.0157/61/65 1 THRUST PIECE C10
P32.1032 P32.0157/61/65 1 DRIVING PIN C10
P32.1035 P32.0157/61/65 2 DRIVER D9+
P32.1050 P32.0157/61/65 1 FRONT TOGGLE LINK C2
P32.1051 P32.0157/61/65 1 LEVER D14
P32.1210 2 CENTERING SLEEVE C11+
P32.1216 1 PRESSURE ROLLER C2
P32.1251 P32.1701/P35.0146 1 COUPLER C11
P32.1404 P32.0139/46 1 SPRING SLIDE A9
P32.1405 P32.0139/46 1 ROLLER A9
P32.1410 P32.0157/61/65 1 COUPLER C9
P32.1411 P32.0157/61/65 1 LEVER C17
P32.1412 P32.0140 1 INSERTATION PART B16
[P32.1414] P32.0158 1 LEVER C24
P32.1415 P32.0158 1 HANDLE SHAFT C24
P32.1422 P32.1414 1 LEVER D23
P32.1510 P35.0136 1 ROCKER A17
P32.1511 * P32.0157/61/65 1 WELDING GRIPPER D10
P32.1710 1 CENTERING SLEEVE C11
P32.1712 3 DOWEL B4
[P32.2006] P32.0158 1 HANDLE LEVER C23
P32.2009 P32.2043 2 TURNING BUTTON C20
P32.2010 P32.0158 1 COVER A22
P32.2011 P32.0158 1 INSERTATION PART A22
P32.2012 P32.0157/61/65 1 GUIDE C17
P32.2015 P32.0150 1 GEAR WHEEL B23
P32.2016 P32.0157/61/65 1 GEAR WHEEL B18
P32.2018 P32.0151 1 CONICAL GEAR WHEEL C22
P32.2021 P32.0157/61/65 1 COVER B7
P32.2022 P32.0157/61/65 1 FIXING PLATE A9
P32.2024 P32.0158 1 PRESSURE BUTTON A21
[P32.2028] P32.0157/61/65 1 LEVER B7
P32.2030 P32.0158 1 DISK B22
P32.2033 P32.0157/61/65 1 HOOK C17
P32.2034 P32.0157/61/65 1 SHAFT C15
P32.2036 P32.0156 1 GEAR WHEEL C14
P32.2037 P32.0160/64 1 SWIVEL SHAFT C2
[P32.2040] P32.0158 1 MOTOR HOUSING D22
[P32.2042] P32.0158 1 MOTOR HOUSING B20
[P32.2043] P32.0158 1 CIRCUIT BOARD C21
P32.2044 P32.0163 1 WHEEL A14
P32.2063 P32.0152 1 DISK B23
P32.2064 P32.0152 1 COOLING PLATE B23
[P32.2065] * P32.0152 1 ELECTRIC MOTOR B23
P32.2066 1 COVER C12
P32.2067 P32.0157/61/65 2 CENTERING SLEEVE B7
[P35.0130] P32.0157/61/65 1 IDLER STEP B15
[P35.0133] P32.0157/61/65 1 GEAR WHEEL B13
[P35.0136] P32.0157/61/65 1 ROCKER A17
[P35.0145] 1 END COVER B6
P35.3103 P35.0130 1 PLANET SHAFT C16
P35.3104 P35.0130 3 IDLER GEAR B15
P35.3105 P35.0130 1 COVER B15
P35.3113 P35.0133 1 GEAR WHEEL A13
7-3
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Item-No. in group Pcs. Description Dimension Field
P35.3127 P32.0157/61/65 1 STEEL INSERT D7
P35.3128 * P32.0157/61/65 1 WELDING STOP GRIPPER D7
P35.3201 3 IDLER GEAR B4
P35.3211 P35.0145 1 END COVER C6
7-4
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7.2 Type dependent spare parts P325.0001.001
7-5
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43.0721.01 P325/16/0.65-1.05 P325.0001.01 07.11.08
7-6
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43.0731.01 P325/19/0.40-0.64 P325.0001.01 07.11.08
7-7
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43.0733.01 P325/19/1.06-1.35 P325.0001.01 07.11.08
7-8
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OPERATION MANUAL
BATTERY - POWERED
PLASTIC STRAPPING TOOL
MODEL P325.0001.01
P325.0001.01.en/MAS/© 10.08
4 ACCESSORIES 8-7
4.1 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
4.2 Battery - chargers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
4.3 Wearing plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
4.4 Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
4.5 Turning button kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
6 OPERATION 8-10
6.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
6.2 Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
6.3 Feeding the strap around the package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
6.4 Inserting the strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
6.5 Tensioning the strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
6.6 Sealing of the joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
6.7 Removing the tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
6.8 Seal - Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
10 SERVICE 8-17
11 CLEANING 8-17
12 DISPOSAL 8-18
8-2
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1 GENERAL SAFETY RULES
WARNING! Read all instructions. Failure to follow all instructions listed below may result in electric shock,
fire and/ or serious injury. The term "power tool" in all of the warnings listed below refers to your mains
operated (corded) power tool or battery operated (cordless) power tool.
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will
reduce the risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of electric shock.
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the influence of drugs, alcohol or
medication. A moment of inattention while operating power tools may result in serious personal
injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-
skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal
injuries.
c) Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying
power tools with your finger on the switch or plugging in power tools that have the switch on invites
accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of these devices can reduce dust related hazards.
P325mane.fm 8-3
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1.4 Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The correct power
tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures reduce the risk of starting
the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts
and any other condition that may affect the operation of the power tool. If damaged, have the
power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance with these instructions and
in the manner intended for the particular type of power tool, taking into account the working
conditions and the work to be performed. Use of the power tool for operations different from those
intended could result in a hazardous situation.
a) Ensure the switch is in the off position before inserting the battery pack. Inserting the battery
pack into power tools that have the switch on invites accidents.
b) Recharge only with the charger specified by the manufacturer. A charger that is suitable for one
type of battery pack may create a risk of fire when used with another battery pack.
c) Use power tools only with specifically designated battery packs. Use of any other battery packs
may create a risk of injury and fire.
d) When the battery pack is not in use, keep it away from other metal objects like paper clips,
coins, keys, nails, screws, or other small metal objects that can make a connection from one
terminal to another. Shorting the battery terminals together may cause burns or a fire.
e) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact
accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or burns.
1.6 Service
a) Have your power tool repaired only by qualified personnel using original spare parts. This will
ensure that the safety of the power tool is maintained.
8-4 P325mane.fm
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2 SAFETY RULES FOR STRAPPING TOOLS
2.1 Joints
You are fully responsible to review the joints made by your tool. Become familiar with the seal
control and seal adjustment described in this operation manual.
Misformed joints may not secure the load and could cause serious injury. Never handle or ship any load
with improperly formed joints.
Improper operation of the tool, excessive tensioning, using strap not recommended for this tool or sharp
corners on the load can result in a sudden loss of strap tension or in strap breakage during tensioning,
which could result in the following:
A sudden loss of balance causing you to fall.
Both tool and strap flying violently towards your face.
Note as follows:
When cutting strapping, use the proper strapping cutter and keep other personnel and yourself at a
safe distance from the strap. Always stand to side of the strap, away from the direction the loosened
strap end will fly. Use only cutters designed for strap and never hammers, pliers, hacksaws, axes, etc.
P325mane.fm 8-5
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3 TECHNICAL DATA
Description of the tool
The tool model P325 has been designed to strap packages with plastic strapping. The plastic strapping is fed
around the package manually or in combination with a strap feeder. The straps are inserted in the tool,
automatically tensioned, sealed by friction welding and separated.
Noise information
The A-weighted equivalent continuous sound level at the work place of the machine operator is
typical 81 dB (A).
This value was determined according to DIN 45 635 T3 (11.85).
Vibration information
The weighted effective value of the acceleration typically amounts to less than 2,5m/s2.
This value was determined according to DIN EN 28 662 T1 (01.93).
Strap material
Strap qualities: PET (Polyester) and PP (Polypropylene) plain or embossed.
Use only plastic straps recommended by your sales shop (name and address
on the rear of the operation manual).
Strap dimensions: 12.7 - 19.0 mm x 0.4 - 1.35 mm (see chart of types).
Use only plastic straps with the correct strap dimensions for your tool.
Strap tension
Tensioning force*: Adjustable from 600 - max. 3500 N / 135 - max. 787 lbs.
Tensioning speed*: approx. 100 - 130 mm/s / 3.9 - 5 inch/sec.
Joint strength*: approx. 75% of the tensile strength of the plastic strap.
* The value depends on the strap quality.
Working temperature
The ambient temperature should be between 5° and 45° C (41° and 113°F).
The best performance is achieved between 15° and 20°C (59° and 68°F).
8-6 P325mane.fm
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4 ACCESSORIES
Use only parts and accessories mentioned in the operating instruction. Using other
parts or accessories can cause injuries to you and other persons.
4.1 Battery
Since the tool can be operated with NiCd or NiMH batteries, the battery is not
automatically supplied with the tool. The battery has to be ordered separately under
the following item numbers.
Standard charger
N5.4414 220 - 240V / 50 - 60Hz A, B, BG, BIH, BOL, BR, BY, CH, CL, CZ, D, DK, DZ, E, EAS, EST, ET, F,
FIN, GE, GR, H, HK, HR, I, IL, IND, IR, IRQ, IS, JOR, KSA, KWT, L, LAR, LT,
LV, MA, MC, MK, MOC, N, NL, P, PK, PE, PL, PRC, PY, RA, RCH, RI, RL,
RO, ROK, ROU, RP, RUS, S, SK, SLO, SYR, THA, TN, TR, UA, UAE, YU,
YV, (Z), (ZA), (ZW)
N5.4416 220 - 240V / 50 - 60Hz BRN, BRU, CY, EAK, EAT, GB, IRL, M, MAL, OM, SGP, Y
Turbo charger
Charging times
P325mane.fm 8-7
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4.3 Wearing plate
In order to protect the P325 when using on packages
with hard and rough surface, the tool can be
equipped with a wearing plate and a disk for level
compensation.
P32.1801
N1.5124
P32.2069
P32.0171
N1.2221
P32.2070
4.4 Suspension
When working stationary the P325 can be suspended at a spring loaded balancer by using a suspension
bracket.
For working in normal position a stiff suspension bracket with screws and washers can be ordered under item
number P32.0112.
P32.0112
N1.1912
N1.6503
P32.1303
8-8 P325mane.fm
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For working in alternating positions a turn able suspension bracket with screws and washers can be ordered
under item number P32.0137.
P32.0137
N1.1904
N1.6503
P32.1307
P32.1310
P35.2069
P35.2073
N2.5623
Mobilux EP2
N1.5105
P325mane.fm 8-9
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5 OPERATING ELEMENTS
LED Tension button LED - Indication
Sealing lever
Green During tensioning the LED
lights green.
6 OPERATION
6.1 Installation
Do not expose power tools to rain or wet conditions!
For safety reasons the battery is delivered uncharged.
Charge the battery before working. See separate operating instruction of the battery charger.
When charging the battery the very first time, we recommend a charging time of at least 12 hours.
Never charge a damaged battery. Replace by a new one immediately.
Do not open batteries and store them only in dry and frost-proof rooms.
The maximum ambient temperature is 50°C.
Keep dry at all times.
8-10 P325mane.fm
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Removing the empty battery
If the red LED starts lighting while a tensioning or welding procedure, the capacity of the battery is exhausted.
All electric functions of the tool are blocked.
6.2 Adjustments
Tensioning force and tensioning speed can be preselected Adjusting knob tensioning force /
with the upper adjusting knob. tensioning speed
Turning clockwise increases;
Adjusting knob
turning counter clockwise decreases the tensioning force welding time
and the tensioning speed resp..
The tensioning force on the minimum setting is 600 N
(135 lbs) and it is increased on the maximum setting to
3500 N (787 lbs).
The tensioning speed on the minimum setting is 100 mm/s
(3.9 inch/sec), it is increased on the middle setting to
130 mm/s (5 inch/sec) and remains on this value till the
maximum setting.
P325mane.fm 8-11
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6.3 Feeding the strap around the
package
The strapping is fed around the package as
illustrated.
8-12 P325mane.fm
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6.6 Sealing of the joint
Press sealing lever down until it locks and let it go
immediately.
The plastic strap is welded and cut off from the rest
of the strap.
During the welding the LED lights green.
The tool must not be removed from the strap as long as the cooling time is not
finished. Disregard of this regulation is causing insufficient seal efficiencies, which
can cause severe injuries.
Correct seal
The seal must be completely welded over the whole width of the strap
on a length of ca. 19 mm. Minor quantities of fused plastic may
overflow on sides.
P325mane.fm 8-13
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7 CHART OF TYPES
8 ELECTRIC SCHEMATIC
black
-
14,4VDC
red
+
red
+ white
M
-
8-14 P325mane.fm
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9 EXCHANGE OF WEARING PARTS
Remove always the battery from the tool before starting maintenance works.
Disassembling
• Unscrew end cover P35.3211 and remove it;
• Remove the torsion spring N2.5823;
• Remove the tensioning body;
• Remove the tensioning wheel together with the bearing N3.1172 from the tool;
• Unscrew the holders and remove them from the tensioning body;
• Remove the grippers from the tensioning body.
N3.1172 P35.3211
N1.6503
N1.1904
Tensioning body
Grippers
N1.6504
N1.1925
N2.5823
N1.6505
Molykote BR2 plus
N1.1909
Assembling
Assembling in opposite order. Observe the following:
• Lubricate the internal toothing of the tensioning wheel with Molykote BR 2 plus.
Observe the position of the tensioning wheel. The direction of rotation of the
tensioning wheel is marked at the front of the tensioning wheel (see drawing).
Observe the position of the grippers (see drawing).
P325mane.fm 8-15
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9.2 Exchange of cutter, welding stop gripper and welding gripper
Disassembling
• Unscrew cover P32.2066 and remove it;
• Unscrew end cover P35.3211 and remove it;
• Remove the torsion spring N2.5823 and the tensioning body;
• Remove the tensioning wheel together with the bearing N3.1172 from the tool;
• Disassemble the security ring N2.1118 and remove the lever P32.1414 from the handle shaft;
• Don’t loosen screw N1.1553 at the coupler P32.1251.
• Disassemble the security ring N2.1121 from the coupler, remove the coupler;
• Pull out the centering sleeve P32.1710 from the guide case to left, disassemble the guide case;
• Pull out the pressure spring with a screw driver from the cutter P35.3214;
• Remove the cutter from the driving pin P32.1032;
• Disassemble the screws N1.1305, lift slightly the welding stop gripper P35.3128 and the steel insert P35.3127
and remove them from the tool;
• Push the steel insert without welding stop gripper under the welding gripper P32.1511 until it touches the parallel
pin N2.2110;
• Press down lever P32.2028, if the welding gripper does not sit on the steel insert, put a piece of plastic strap
between welding gripper and steel insert.
• Disassemble the safety ring N2.1121 from the bolt P32.1028, remove the bolt from the welding gripper;
• Press in coupler P32.1410 in order to release the lever P32.2028 again;
• Pull out the steel insert with care to right under the welding gripper;
• Disassemble the security rings N2.1121 from the driving pin P32.1032, remove the driver P32.1035 from the
driving pin;
• Lift the rocker P32.1510 behind the welding gripper with a screw driver, remove the welding gripper together with
the ball cage P32.1027 and the balls N3.1702 from the tool;
• Lower the rocker, remove the thrust piece P32.1029 from the tool.
P32.2028
P32.1410
P32.1029
P32.1414 6 x N3.1702
N2.1118
P32.1027
N2.1121
P32.1035
P32.1032
P32.1028 N2.1121
P32.1511 P32.1251
Tensioning body
Guide case
N1.6504 N2.1121
N1.1305 P32.1710
P32.1035
P32.2066
P35.3128
N1.6503
Pressure spring
N2.5823
N1.1904
P35.3214
P35.3127 N1.6503
N1.1904
Tensioning wheel
N1.1929
Mobilux EP2 N3.1172
Molykote BR2 plus
Loctite 222 P35.3211
Klüber Isoflex Alltime SL2 N1.6504
Klüber Isoflex NBU 15 N1.1925
8-16 P325mane.fm
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Assembling
Assembling in opposite order. Observe the following:
Lubrication
• Lubricate the rocker and the bolt P32.1028 in the area of the welding jaw with Klüber Isoflex NBU 15.
• Lubricate the balls, ball cage and the running surface of the balls on the welding gripper with Klüber Isoflex
Alltime SL2.
• Lubricate the cutter and the driver with Mobilux EP2.
• Lubricate the internal toothing of the tensioning wheel with Molykote BR 2 plus.
10 SERVICE
Servicing and repair work must only be carried out by authorized service centres.
If the tool breaks down or does no longer operate do not disassemble it. Send it fully assembled to the local
service centre (see name and address on the rear page of this manual). Use original packing.
The battery powered plastic strapping tool P325 is a high performance tool. We strongly recommend you to
have it serviced by an authorized service shop after 12 months at the latest if used one shift per day. If used
two or more shifts per day the tool has to be serviced after a shorter period of time.
11 CLEANING
Clean strap gripping parts from strap abrasion regularly using compressed air (do not use any mechanical tool
for cleaning).
When cleaning the surface of the tool do not use water or aggressive solvents!
P325mane.fm 8-17
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12 DISPOSAL
The machine, accessories and packaging should
be sorted for environmental-friendly recycling.
13 APPROPRIATE USE
The tool model P325 has been designed to strap packages with plastic strapping exclusively.
The warranty / liability excludes:
• non appropriate use of the tool,
• disregard of directions in the operation manual,
• disregard of control- and maintenance instructions.
8-18 P325mane.fm
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