1503 Manual
1503 Manual
1503 Manual
Insulation Testers
Users Manual
11/99
Title Page
Introduction .................................................................................................................... 1
Contacting Fluke ............................................................................................................ 1
Safety Information .......................................................................................................... 2
Unsafe Voltage ............................................................................................................... 5
Battery Saver (Sleep Mode) ........................................................................................ 5
Rotary Switch Positions .................................................................................................. 5
Buttons and Indicators.................................................................................................... 6
Understanding the Display ............................................................................................. 8
Input Terminals............................................................................................................... 10
Power-Up Options .......................................................................................................... 10
Making Measurements ................................................................................................... 11
Measuring Volts ......................................................................................................... 12
Measuring Earth-Bond Resistance ............................................................................ 12
Measuring Insulation Resistance ............................................................................... 14
Measuring Polarization Index and Dielectric Absorption Ratios (Model 1507) ............... 15
Using the Compare Function (Model 1507) .................................................................... 17
Cleaning ......................................................................................................................... 18
ii
Safety Information
Use the Tester only as specified in this manual. Otherwise, the protection provided by the Tester may be impaired. See
Table 1 for a list of symbols used on the Tester and in this manual.
A Warning identifies conditions and procedures that are dangerous to the user. A Caution identifies conditions and
procedures that can cause damage to the Product or the equipment under test.
XW Warnings
To prevent possible electrical shock, fire, or personal injury:
• Read all safety information before you use the Product.
• Do not alter the Product and use only as specified, or the protection supplied by the Product can be
compromised.
• Carefully read all instructions.
• Do not use the Product around explosive gas, vapor, or in damp or wet environments.
• Comply with local and national safety codes. Use personal protective equipment (approved rubber
gloves, face protection, and flame-resistant clothes) to prevent shock and arc blast injury where
hazardous live conductors are exposed.
• Do not work alone.
• Examine the case before you use the Product. Look for cracks or missing plastic. Carefully look at the
insulation around the terminals.
• Do not use the Product if it is altered or damaged.
• Do not use test leads if they are damaged. Examine the test leads for damaged insulation, exposed
metal, or if the wear indicator shows. Check test lead continuity.
• Do not touch voltages >30 V ac rms, 42 V ac peak, or 60 V dc.
• Do not apply more than the rated voltage, between the terminals or between each terminal and earth ground.
• Use the correct terminals, function, and range for measurements.
• Use Product-approved measurement category (CAT), voltage, and amperage rated accessories (probes,
test leads, and adapters) for all measurements.
• Do not exceed the Measurement Category (CAT) rating of the lowest rated individual component of a
Product, probe, or accessory.
• Do not use in CAT III or CAT IV environments without the protective cap installed on test probe. The
protective cap decreases the exposed probe metal to <4 mm. This decreases the possibility of arc flash
from short circuits.
• Remove all probes, test leads, and accessories that are not necessary for the measurement.
• Keep fingers behind the finger guards on the probes.
• Measure a known voltage first to make sure that the Product operates correctly.
• Always de-energize circuits before you do resistance tests.
• Replace a blown fuse with exact replacement only for continued protection against arc flash.
• Remove the batteries if the Product is not used for an extended period of time, or if stored in
temperatures above 50 °C. If the batteries are not removed, battery leakage may result.
• Replace the batteries when the low battery indicator shows to prevent incorrect measurements.
• Remove all probes, test leads, and accessories before the battery door is opened.
• Replace all batteries with fresh batteries of the same manufacturer and type to prevent battery leakage.
• Repair the Product before use if the battery leaks. Battery leakage may create a shock hazard or
damage the Product.
• The battery door must be closed and locked before you operate the Product.
• Do not operate the Product with covers removed or the case open. Hazardous voltage exposure is
possible.
• Have an approved technician repair the Product.
Table 1. Symbols
bbw03f.emf
Figure 1. Rotary Switch
XW Warning
To avoid false readings, which
could lead to possible electric
bbw01f.emf shock or personal injury,
Figure 3. Display Indicators replace the battery as soon as
the low battery indicator
appears.
Secondary display Invalid calibration data. Calibrate the Tester.
10
11
Note
Measurements can be adversely affected by
impedances of additional operating circuits
connected in parallel or by transient currents.
To measure resistance:
12
bbw04f.emf
Figure 6. Measuring Earth-Bond Resistance
13
Measuring Insulation Resistance 4. Push and hold to start the test. The secondary
display shows the test voltage applied to the circuit
Insulation tests should only be performed on de-energized
under test. The high voltage symbol () along with a
circuits. To measure insulation resistance set up the
primary display showing the resistance in MΩ or GΩ
Tester as shown in Figure 7 and follow the steps below:
appears. The icon appears on the lower portion of
1. Insert test probes in the V and COM input terminals. the display until is released.
2. Turn the rotary switch to the desired test voltage. When resistance is higher than the maximum display
range, the Tester displays the symbol and the
3. Connect the probes to the circuit to be measured. The maximum resistance for the range.
Tester automatically detects if the circuit is energized.
5. Keep the probes on the test points and release the
• The primary display shows until you press button. The circuit under test then discharges
and a valid insulation resistance reading through the Tester. The resistance reading appears
is obtained. on the primary display until a new test is started or a
different function or range is selected or >30 V is
• The high voltage symbol () along with a primary detected.
display of >30 V warns if voltage more than 30 V
ac or dc is present. In this condition, the test is
inhibited. Disconnect the Tester and remove
power before proceeding.
14
Note
Because of the time required to perform the PI
and DAR tests, use of test clips is recommended.
2. Turn the rotary switch to the desired test voltage
position.
15
4. Connect the probes to the circuit to be measured. The When the test is completed, the PI or DAR value is
Tester automatically detects if the circuit is energized. displayed on the primary display. The circuit under
test will automatically be discharged through the
• The primary display shows ---- until you press the Tester. If either value used to calculate PI or DAR
button and a valid resistance reading is was greater than the maximum display range, or the
obtained. 1-minute value was greater than 5000 MΩ, the
primary display will show .
• The high voltage symbol () along with a primary
display of >30 V warns if voltage greater that • When resistance is higher than the maximum
30 V ac or dc is present. If high voltage is display range, the Tester displays the > symbol
present, the test is inhibited. and the maximum resistance for the range.
5. Press and release to start the test. During • To interrupt a PI or DAR test before it is
testing, the secondary display shows the test voltage completed, momentarily press . When you
applied to the circuit under test. The high voltage release , the circuit under test will
symbol () along with a primary display showing the automatically be discharged through the Tester.
resistance in MΩ or GΩ. The icon appears on the
lower portion of the display until the test is finished.
16
bbw10f.emf
Figure 8. Measuring Polarization Index and Dielectric
Absorption Ratios
17
Cleaning
Periodically wipe the case with a damp cloth and mild
1507 INSULATION TESTER
detergent. Do not use abrasives or solvents. Dirt or
moisture in the terminals can affect readings. Allow time
for drying before using the Tester.
bbw11f.emf
Figure 9. Using the Compare Function
18
bbw06f.emf
Figure 10. Testing the Fuse
19
XW Warning
To avoid shock, injury, or damage to the
Tester:
• To avoid false readings, which could lead
to possible electric shock or personal
injury, replace the batteries as soon as
the battery indicator () appears.
• Use ONLY fuses with the amperage,
interrupt, voltage, and speed ratings
specified. F315 mA 1000 V
Min interrupt rating
10000 A
• Turn the rotary switch to OFF and remove bbw15f.emf
the test leads from the terminals. Fuse, Fast, 315 mA, 1000 V, Fluke PN 2279339
1. Remove the battery door by using a standard Min Interrupt Rating 10 000 A
screwdriver to turn the battery door lock until the Battery, 1.5 V AA Alkaline, Fluke PN 376756
unlock symbol aligns with the arrow. NEDA 15A, IEC LR6
2. Remove and replace the batteries. Figure 11. Replacing the Fuse and Battery
20
Specifications
Maximum Voltage between any
Terminal and Earth .................................................. 600 V
Storage Temperature .............................................. -40 °C to 60 °C
Operating Temperature ........................................... -20 °C to 55 °C
Temperature Coefficient .......................................... 0.05 x (specified accuracy) per °C for temperatures <18 °C or >28 °C
Relative Humidity .................................................... Noncondensing
0 % to 95 % @ 10 °C to 30 °C
0 % to 75 % @ 30 °C to 40 °C
0 % to 40 % @ 40 °C to 55 °C
Batteries .................................................................. Four AA batteries (IEC LR6)
Battery Life .............................................................. Insulation test use: Tester can perform at least 1000 insulation tests with fresh alkaline
batteries at room temperature. These are standard tests of 1000 V into 1 MΩ with a duty
cycle of 5 seconds on and 25 seconds off. Resistance Measurements: Tester can perform
at least 2500 earth-bond resistance measurements with fresh alkaline batteries at room
temperature. These are standard tests of 1 Ω with a duty cycle of 5 seconds on and 25
seconds off.
Size ......................................................................... 5.0 cm H x 10.0 cm W x 20.3 cm L (1.97 in H x 3.94 in W x 8.00 in L)
Weight ..................................................................... 550 g (1.2 lb)
Ingress Protection Rating ........................................ IEC 60529: IP40
Altitude
Operating............................................................. 2000 m
Storage ................................................................ 12 000 m
Over-Range Capability ............................................ 110 % of range
21
22
600.0 V 0.1 V + (2 % + 3)
23
20.00 Ω 0.01 Ω
200.0 Ω 0.1 Ω
+ (1.5 % + 3)
2000 Ω 1Ω
20.00 kΩ 0.01 kΩ
Insulation Specifications
Measurement Range........................................... 0.01 MΩ to 10 GΩ model 1507, 0.01 MΩ to 2000 MΩ model 1503
Test Voltages ...................................................... 50, 100, 250, 500, 1000 V dc model 1507, 500 and 1000 V dc model 1503
Test Voltage Accuracy ........................................ +20 %, -0 %
Short-Circuit Test Current ................................... 1 mA nominal
Auto Discharge.................................................... Discharge time <0.5 second for C = 1 μF or less
Live Circuit Detection: ......................................... Inhibit test if terminal voltage >30 V prior to initialization of test.
Maximum Capacitive Load .................................. Operable with up to 1 μF load.
24
Model 1507
Accuracy
Output Voltage Display Range Resolution Test Current
± (% of Rdg + Digits)
25
Model 1503
Accuracy
Output Voltage Display Range Resolution Test Current
± (% of Rdg + Digits)
Volts ± (2.0 % + 3) 30 %
[1] This specification comes from the standard and indicates the maximum amount allowable by the standard.
26
Supply Voltage E2 5% 5%
Temperature E3 5% 5%
27
The following tables can be used to determine the maximum or minimum display values considering maximum instrument
operating error per IEC 61557.
0.1 0.13 0.1 0.13 0.1 0.13 0.1 0.13 0.1 0.1
0.2 0.26 0.2 0.26 0.2 0.26 0.2 0.26 0.2 0.3
0.3 0.39 0.3 0.39 0.3 0.39 0.3 0.39 0.3 0.4
0.4 0.52 0.4 0.52 0.4 0.52 0.4 0.52 0.4 0.5
0.5 0.65 0.5 0.65 0.5 0.65 0.5 0.65 0.5 0.7
28
0.6 0.78 0.6 0.78 0.6 0.78 0.6 0.78 0.6 0.8
0.7 0.91 0.7 0.91 0.7 0.91 0.7 0.91 0.7 0.9
0.8 1.04 0.8 1.04 0.8 1.04 0.8 1.04 0.8 1.0
0.9 1.17 0.9 1.17 0.9 1.17 0.9 1.17 0.9 1.2
1.0 1.30 1.0 1.30 1.0 1.30 1.0 1.30 1.0 1.3
2.0 2.60 2.0 2.60 2.0 2.60 2.0 2.60 2.0 2.6
3.0 3.90 3.0 3.90 3.0 3.90 3.0 3.90 3.0 3.9
4.0 5.20 4.0 5.20 4.0 5.20 4.0 5.20 4.0 5.2
5.0 6.50 5.0 6.50 5.0 6.50 5.0 6.50 5.0 6.5
6.0 7.80 6.0 7.80 6.0 7.80 6.0 7.80 6.0 7.8
29
7.0 9.10 7.0 9.10 7.0 9.10 7.0 9.10 7.0 9.1
8.0 10.40 8.0 10.40 8.0 10.40 8.0 10.40 8.0 10.4
9.0 11.70 9.0 11.70 9.0 11.70 9.0 11.70 9.0 11.7
10.0 13.0 10.0 13.0 10.0 13.0 10.0 13.0 10.0 13.0
20.0 26.0 20.0 26.0 20.0 26.0 20.0 26.0 20.0 26.0
30.0 39.0 30.0 39.0 30.0 39.0 30.0 39.0 30.0 39.0
40.0 52.0 40.0 52.0 40.0 52.0 40.0 52.0 40.0 53.0
30
500.0 650.0
600.0 780.0
700.0 910.0
800.0 1040.0
900.0 1170.0
1000.0 1300.0
2000.0 2600.0
31
32