O P E R A T I N G I N S T R U C T I O N S

jinb80en1-12 (2301) T r a n s l a t i o n o f t h e o r i g i n a l

Catalog no
550-300A
550-310A
550-330A

From software version V1.78

Modul1000
Modular leak detector
 Operating Instructions
(2301)

Imprint
INFICON GmbH
Bonner Straße 498
50968 Köln
Germany
jinb80en1-12

Copyright© 2022 INFICON GmbH, Köln. This document may only be reproduced
with the permission of INFICON GmbH, Köln.

0-2
 Content

1 User guidelines ..................................................... 1-1

Operating Instructions

1.1 Application of this manual ............................................................... 1-1

1.2 Warning and danger symbols ......................................................... 1-1
1.3 Representation conventions ........................................................... 1-2
1.4 Explanation of terms ....................................................................... 1-2

2 Important safety instructions ................................. 2-1

2.1 Intended use ................................................................................... 2-1
2.2 Operator requirements ................................................................... 2-1
2.3 Restrictions of use .......................................................................... 2-2
2.4 Hazards under normal use ............................................................. 2-2

3 Description of equipment ...................................... 3-1

3.1 The housing .................................................................................... 3-1
3.2 Interfaces ........................................................................................ 3-3
3.3 Operating options ........................................................................... 3-3
3.3.1 Desktop operation .......................................................................... 3-4
3.3.2 Installation in switch cabinet ........................................................... 3-4
3.3.3 Remote control RC1000 ................................................................. 3-5
3.4 Scope of delivery ............................................................................ 3-6
3.5 Accessories .................................................................................... 3-6
3.5.1 Sniffer line SL200 ........................................................................... 3-6
3.5.2 Test chamber TC1000 .................................................................... 3-6
3.5.3 Set of male connectors for Interfaces ............................................. 3-7

4 Installation ............................................................. 4-1

4.1 Mechanical installation ................................................................... 4-1
4.2 Electrical installation ....................................................................... 4-2
4.2.1 Power supply .................................................................................. 4-2
4.2.2 Electrical interfaces ........................................................................ 4-3
4.2.3 Vacuum equipment connections .................................................... 4-7
(2301)

5 Operation modes .................................................. 5-1

5.1 Vacuum .......................................................................................... 5-1
5.2 Partial flow mode ............................................................................ 5-2
5.3 Auto Leak Test ............................................................................... 5-3
5.3.1 Auto leak test settings .................................................................... 5-3
5.4 Commander Operation ................................................................... 5-4
5.4.1 Construction of a leak detection system ......................................... 5-5
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5.4.2 Test procedure .............................................................................. 5-6

5.5 Sniffer mode ................................................................................... 5-8

Content 0-3
 6 Operation .............................................................. 6-1
6.1 Switching ON or OFF ...................................................................... 6-1
6.2 Status LED ...................................................................................... 6-1
6.3 Controller ........................................................................................ 6-2

Operating Instructions
6.4 Control commands .......................................................................... 6-3
6.5 Display ............................................................................................ 6-6
6.6 Calibration ....................................................................................... 6-8
6.6.1 Calibration in vacuum mode ........................................................... 6-9
6.6.2 Calibrating in sniffer mode ............................................................ 6-10
6.6.3 Calibration in Auto Leak Test ........................................................ 6-10
6.6.4 Calibrate in commander mode ...................................................... 6-11
6.7 Machine factor .............................................................................. 6-12
6.8 Menu structure .............................................................................. 6-13
6.9 Description of the menu items ...................................................... 6-15
6.9.1 Main menu  back ....................................................................... 6-15
6.9.2 Main menu  display ................................................................... 6-15
6.9.3 Main menu  operating mode ..................................................... 6-16
6.9.4 Main menu  Trigger & Alarms ................................................... 6-16
6.9.5 Main menu  Calibration (CAL) Vacuum operating mode ........... 6-18
6.9.6 Main menu  Settings ................................................................. 6-20
6.9.6.1 Main menu  Settings  Vacuum settings ................................. 6-20
6.9.6.2 Main menu  Settings  Zero & Background ............................ 6-23
6.9.6.3 Main menu  Settings  Mass ................................................... 6-23
6.9.6.4 Main menu  Settings  Interfaces ............................................ 6-23
6.9.6.5 Main menu  Settings  Miscellaneous ..................................... 6-26
6.9.6.6 Main menu  Settings  Loading / Saving parameters ............. 6-27
6.9.6.7 Main menu  Settings  Monitoring ......................................... 6-28
6.9.7 Main menu  Info ....................................................................... 6-30
6.9.8 Main menu  User authorization ................................................. 6-31

7 Maintenance work ................................................. 7-1

7.1 Maintenance and service at INFICON ............................................ 7-1
7.2 General notes on maintenance ....................................................... 7-1
7.3 Maintenance plan ........................................................................... 7-3
7.4 Maintenance intervals ..................................................................... 7-3
7.5 Description of the maintenance operations .................................... 7-6
(2301)

7.5.1 Opening the device ......................................................................... 7-6

7.6 Replace oil wick cartridge ............................................................... 7-7
7.7 Changing the fuses ....................................................................... 7-10
7.7.1 Summary of the electrical fuses .................................................... 7-10
7.7.2 Replace mains fuse ...................................................................... 7-11
7.7.3 Replacing Interface Board Fuses ................................................. 7-12
7.8 Parameter storage (I•STICK) replacement ................................... 7-13
7.9 Flood filter replacement ................................................................ 7-14
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8 Transport and disposal ......................................... 8-1

8.1 Sending in the device ..................................................................... 8-1

0-4 Content
 8.2 Disposal .......................................................................................... 8-2

9 Technical data ....................................................... 9-1

9.1 Device data ..................................................................................... 9-1
Operating Instructions

9.1.1 Power supply .................................................................................. 9-1

9.1.2 Weight / dimensions ....................................................................... 9-1
9.1.3 Characteristics ................................................................................ 9-1
9.1.4 Ambient conditions ......................................................................... 9-2
9.2 Control via the PLC inputs and outputs .......................................... 9-3
9.2.1 PLC inputs ...................................................................................... 9-3
9.2.2 PLC outputs .................................................................................... 9-5
9.3 The digital valve outputs ................................................................. 9-8
9.4 Analog output ................................................................................. 9-9
9.4.1 Configuration of the analog output ................................................. 9-9
9.5 Connection assignment ................................................................ 9-12
9.5.1 PLC IN / AUDIO ............................................................................ 9-12
9.5.2 PLC OUT ...................................................................................... 9-14
9.5.3 Pressure Gage ............................................................................. 9-15
9.5.4 Valves ........................................................................................... 9-18
9.5.5 Recorder ....................................................................................... 9-20
9.6 Installation drawing of the control unit for rack installation ........... 9-21
9.7 Commander Operation ................................................................. 9-22

10 Warnings and malfunction messages ................. 10-1

11 Ordering Information ........................................... 11-1

12 Appendix ............................................................. 12-1

12.1 EU Declaration of Conformity ....................................................... 12-1
12.2 Declaration of Incorporation ......................................................... 12-2

Index ..................................................................... 1-1

(2301)
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Content 0-5
0-6
Content
jinb80en1-12 (2301) Operating Instructions
 1 User guidelines

1.1 Application of this manual

Operating Instructions

• Please read this manual before using the Modul1000.

• Save the manual so that you have it at hand at all times.
• If the device is passed on to a third party, this manual must be attached.

1.2 Warning and danger symbols

Imminent threat resulting in death or serious injuries

Hazardous situation resulting in potential death or serious injuries

Hazardous situation resulting in minor injuries

Hazardous situation resulting in damage to property or the environment

(2301)
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User guidelines 1-1

1.3 Representation conventions
Notice Refers to very important information.

1 Refers to an operation that has to be performed.

Operating Instructions
 Refers to a result of a completed operation.

 Refers to a button to be pressed.

• A list is displayed.

1.4 Explanation of terms

Automatic tuning / Mass setting

This function adjusts the mass spectrometer so that a maximum sensitivity is

achieved. The control computer changes the voltage that accelerates the ions within
the selected mass range so that a maximum ion current is detected by the ion detec-
tor. During each calibration, the mass is adjusted automatically.

Automatic Measurement range

selection

The amplification range of the preamplifier is automatically selected. The automatic

measuring range selection of the Modul1000 overlaps the entire leak rate range as
a function of the selected operating mode: Vacuum node or sniffing mode. Not only
the leak rate signal but also the pressure in the DUT (inlet pressure PE) and the fore-
line pressure (PV) are used for control purposes.

Automatic zeroing

Measurement and automatic adaptation to the helium background in vacuum oper-

ating mode. This function determines the internal device zero, which is then
deducted from the currently measured leak rate signal. This function is activated
during the calibration process or when the start button is pressed, if the Modul1000
has previously run for at least 20 seconds in "Standby" or "Ventilation" operating
(2301)

mode. If the previously suppressed helium background continues to fall, the zero
point is automatically adjusted.

Internal helium background

The existing helium partial pressure in the measurement system. The size of the
internal helium background is measured in Standby operating mode and subtracted
from the measured signal. (See above: Automatic zeroing)
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1-2 User guidelines

 Minimum detectable leak rate

The minimum detectable leak rate that the Modul1000 can safely detect
(5x10-12 mbar l/s).
Operating Instructions

MEASURE

MEASURE is the measurement range with an inlet pressure of less than 0.4 mbar.
The minimum detectable leak rate is < 5 x 10-12 mbar l/s.

Menu

The menu allows the operator of the Modul1000 to program it according to his
wishes. The menu has a structure that branches out in a tree-like manner.

Standby

The Modul1000 is ready for operation.

Turbo molecular pump

The turbo molecular pump (hereinafter abbreviated as TMP) is a vacuum pump

which generates the necessary high vacuum for the mass spectrometer.
The turbo molecular pump has drive electronics, also known as TMP converter.

Foreline pressure

Pressure of the backing pressure between the turbo molecular pump and the backing
pump.

Factory delivery condition

State of the settings of the Modul1000 as supplied by the factory.

(2301)
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User guidelines 1-3

1-4
User guidelines
jinb80en1-12 (2301) Operating Instructions
 2 Important safety instructions

2.1 Intended use

Operating Instructions

The Modul1000 is designed for vacuum leak testing. With the sniffer version of the
Modul1000 (Catalog no. 550-310), leaks can also be found on the DUT.
The Modul1000 may only be used for leak testing with the gases helium and hydro-
gen. It may only be used in dry rooms and on a dry surface.
Only use accessories from INFICON.

The intended use also includes:

• compliance with the technical data and environmental conditions,

• the use of standard and original accessories,
• observance of this document and compliance with the instructions and
regulations contained therein.

2.2 Operator requirements

The Modul1000 may only be installed and operated by trained personnel.
• Familiarize yourself with the function of the device. You may only install and
operate the device after reading and understanding the manual.
• Check with the local, state or national authorities for special requirements and
regulations.
• If you have any further questions regarding safety, operation and / or
maintenance, please contact our nearest representative.
(2301)
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Important safety instructions 2-1

2.3 Restrictions of use

Operating Instructions
Lethal hazard due to explosion
• Use the Modul1000 only outside explosively hazardous areas.

Danger from hazardous gases

Device is not suitable for corrosive, toxic and explosive substances.
• Use the device only to detect harmless materials.

2.4 Hazards under normal use

Before you install the Modul1000, read all safety instructions carefully and make sure
you understand them correctly.

Hazard

Lethal hazard due to explosion

If explosive gases are used as tracer gases, the gas container could explode.
• Avoid flames and sparks, keep ignition sources away, and smoke only far from
the device.

Life threatening hazard from electric shock

(2301)

• Keep the sniffer tip away from live parts.

Life threatening hazard from electric shock

• Connect the Modul1000 to a 3-pin power cable and ground it using a PE
connector.
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2-2 Important safety instructions

 Life threatening hazard from electric shock
Operating Instructions

• Unplug the power cord before opening the Modul1000.

Hazard of injury and contamination by toxic gases

Use the Modul1000 to detect only harmless substances.
The device is unsuitable for toxic, corrosive, microbiological, explosive, radioactive
or other harmful substances.
• Please contact the manufacturer if such an application is planned.

Lethal hazard due to implosion

Components which are not pressure-resistant can be destroyed by implosion.
• Only connect containers and components suitable for vacuum to the inlet flange
of the Modul1000.

Lethal hazard due to a strong permanent magnets

The function of a heart pacemaker can be influenced by the magnet.
• Keep your heart pacemaker as far away from the device as the manufacturer
says.

Warning
(2301)

Risk of injury from rotating parts

• Allow the Modul1000 to rest for at least 20 minutes before transporting.
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Important safety instructions 2-3

 Risk of injury due to the device falling

Operating Instructions
• Carry the Modul1000 with two persons or use some kind of lifting device.

Injury to back due to heavy weight

• Carry the Modul1000 with two persons or use some kind of lifting device.

Health damage caused by exhaust gases and vapors of oil-tight pumps

• If the oil-sealed backing pump is used, connect an exhaust gas line before
operation.

Life threatening hazard from electric shock

• Operate the Modul1000 only in buildings and on a dry surface.

Danger of injury by the sucking inlet flange

If the vacuum function of the Modul1000 is activated, body parts that close the inlet
flange can be sucked in.
• Keep body ´parts away from the inlet flange.
(2301)

Supposed risk
• If it is to be assumed that safe operation is no longer possible, put the device out
of operation and secure it against unintentional start-up.
• Please contact the INFICON service.
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2-4 Important safety instructions

 Notice This can be the case:
• if the device shows visible signs of damage,
• if a fluid has penetrated the device,
• if the device is no longer functions,
Operating Instructions

• after extended storage under unfavorable conditions,

• after being subjected to significant strain from transport.

Caution

Injuries and property damage due to high voltages

The electronics of the Modul1000 can be damaged by high voltage.
• Assign digital inputs with a maximum voltage of 30V.

Injuries and property damage due to high electrical load

The electronics of the Modul1000 can be damaged by an excessive electrical load.
• Load relay outputs with max. 60V DC or 25V AC / 1A with ohmic load.
• Load semiconductor outputs with max. 30V / 1A.

Injuries and property damage without safe mains disconnection

The electronics of the Modul1000 can be destroyed if devices are connected to the
Modul1000, the electronics of which do not have a safe separation from the mains.
(2301)

• Only connect devices to the Modul1000 whose connections are also safely
disconnected from the mains.

Injuries and subsequent damage due to a damaged turbo molecular pump

The turbo molecular pump can be damaged by jerky movements.
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• During operation, move the Modul1000 only slowly and at a constant speed.

Important safety instructions 2-5

 Operating Instructions
Injuries and material damage due to liquid penetration
The Modul1000 can be destroyed if liquid is penetrated.
• If liquid has penetrated the Modul1000, do not turn on the Modul1000 and
contact the INFICON service.

Note

Material damage due to aggressive substances

The Modul1000 will be destroyed by aggressive substances.
• Avoid contact with bases, acids, solvents and extreme temperatures.

Material damage by testing inappropriate materials

The Modul1000 can become unusable by inappropriate materials.
The filter at the inlet of the Modul1000 should prevent the penetration of dirt into the
vacuum system.
• Only use helium or hydrogen with the device.

Material damage due to incorrect mains voltage

(2301)

The electronics of the Modul1000 can be damaged by incorrect mains voltage.

• Before switching on, check that the operating voltage of the device matches the
local mains voltage.
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2-6 Important safety instructions

 Material damage due to overheating
Operating Instructions

The Modul1000 can be damaged by overheating, for example, by closing the

openings.
• Keep the openings for air inlet and air outlet free.
• Observe service messages and replace contaminated air filters.

Material damage due to incorrect storage

The Modul1000 can be destroyed if stored for months or years under unfavorable
conditions (wet, too cold, too high above sea level). (See technical data!)
• If the Modul1000 has been stored in these circumstances, leave it switched off.
• Contact the INFICON service.

Material damage due to improper transport

The Modul1000 can be damaged by improper transport.
• Only transport the Modul1000 in its original packaging.
(2301)
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Important safety instructions 2-7

2-8
Important safety instructions
jinb80en1-12 (2301) Operating Instructions
 3 Description of equipment
The Modul1000 is a helium leak detector which has been designed to be installed in
leak test work stations or integrated machines.
Operating Instructions

The analysis system with turbo molecular pump and a complete control unit are inte-
grated in a compact housing. Depending on the set operating mode, the Modul1000
can execute overriding control functions in a leak test system.
Multiple signal and status outputs allow the universal integration in existing or new
system versions.
The operating parameters set by the user are stored in a separate memory module
(I•STICK) which can be withdrawn easily.
All device configurations and the necessary maintenance works can be performed
without opening the device.
To generate the fore-vacuum required for the operation of the turbo-molecular pump,
as well as for evacuation of the connected DUT, a backing pump with a pumping
speed of >2 m³/h has to be connected. It must be able to generate a final pressure
of <1x10-2 mbar.

3.1 The housing

5
8 7 6
(2301)

Fig. 3-1 Left side view and front view

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Description of equipment 3-1

 5

Operating Instructions
11

10
4

Fig. 3-2 Right side view and back view

Item Description Item Description

1 Inlet flange DN25 KF 8 Vent connection FESTO coupling
2 Loudspeaker / Air inlet Hose 8 mm
3 Openings for unlocking the 9 Mains socket with main switch and
cover
the cover Mains fuses
4 Recess handles 10 Connection DN25 KF for
5 Status LED Backing pump or sniffer line
6 Air filter 11 Electrical interfaces
7 Connection DN25 KF for
Backing pump

(2301)

Fig. 3-3 Cut-out in the bottom side of Modul1000

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Item Description
1 Connection for the backing pump (screwed flange)

3-2 Description of equipment

 3.2 Interfaces

Connectors:
Operating Instructions

LED yellow, LED green

CONTROL UNIT
(PC) RS232
REMOTE CONTROL
PLC IN / AUDIO
PLC OUT
RECORDER
PRESSURE GAUGE
ACCESSORIES
VALVES,

Fig. 3-4

The two 16-pin plug connectors PLC OUT and VALVES are keyed so they cannot be
interchanged. For the PLC OUT, coding tongues are inserted on the pins 1 and 16,
for the VALVES connector, the tongues are on the pins 3 and 14.

3.3 Operating options

The Modul1000 can be operated via the control unit for desktop operation or the
operating unit for the installation in a switch cabinet.
The Modul1000 provides an extensive software menu which serves for operation and
configuration (refer to chapter 9.2 Control via the PLC inputs and outputs). This
control unit offers access to the menu structure.
The control unit can optionally be connected to the Modul1000 via 0.7 m or 5 m long
connecting cables.
The control unit is for configuring and controlling the Modul1000 individually and
parameters as well as measured values can be read out.
(2301)
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Description of equipment 3-3

3.3.1 Desktop operation
The control unit can be placed on even desktops and does not slip.

Operating Instructions
8
1 9
10
11
2
3
12
4
13
5
14

Fig. 3-5 Control Unit for Desktop Operation

Item Description Item Description

1 LCD display 8 Button no. 5
2 Button no. 1 9 Button no. 6
3 Button no. 2 10 Button no. 7
4 Button no. 3 11 Button no. 8
5 Button no. 4 12 Menu button
6 START button with LED 12 STOP / Vent button with LED
7 Control unit 14 ZERO button with LED

3.3.2 Installation in switch cabinet

The operating unit (control unit as mounted version) is intended to be integrated in
the front of a 19’' rack system.
(2301)
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Fig. 3-6 Operating unit for the installation in a switch cabinet

3-4 Description of equipment

 3.3.3 Remote control RC1000
The wireless remote control RC1000 allows the operation of the device from a
distance of up to 100 m. The remote control allows the functions START, STOP /
VENT (STOP / ventilate), and ZERO (background) to be used, it shows the
Operating Instructions

measured leak rate as a bar graph on the display as a figure or as a diagram (see
the technical manual of the RC1000).
The measurement values can be stored in the internal memory of the RC1000 for a
period of up to 24 hours. Then the data can easily be transferred to a USB stick.
An internal trigger can be set to provide a warning if the limit leak rates are exceeded.
The warning occurs visually on the display and audibly via the built-in loudspeaker
or the connected headset.
The remote control RC1000 is in a robust housing, which allows working ergonomi-
cally. Magnets on the lower side allows installation in horizontal of vertical metal sur-
faces.
The remote control RC1000 can control the leak detector via a cable with a length of
up to 28 meters.

Fig. 3-7 RC1000 wireless remote control

(2301)
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Description of equipment 3-5

3.4 Scope of delivery
• Leak detector for helium and hydrogen, Modul1000
• Mains connection cable (country-specific)

Operating Instructions
• Set of spare fuses
• Folder with documents
• Tools for opening the cover: 8 mm Allen-key
• Metering orifice DN25, 2 mm

3.5 Accessories

Accessories Cat. No. / Ref. No.

Sniffer line SL200 140 05
Test chamber TC1000 551-005
Set of male connectors for Interfaces 551-110
Control unit (desktop version) 551-100
Control unit (mounting version 19 inches) 551-101
Connecting cable for control unit, 1 m 551-103
Connecting cable for control unit, 5 m 551-102

Remote control RC1000

- RC1000WL wireless 551-015
- RC1000C cable version 551-010
- Extension cable, 8 m, for RC1000C 140 22

3.5.1 Sniffer line SL200

The Modul1000, in the version as vacuum or sniffer leak detector needs the sniffer
line SL200 to be able to work in sniffer mode. (2301)

3.5.2 Test chamber TC1000

The vacuum chamber TC1000 serves for integrated testing of helium-filled parts. The
test procedure can be configured individually in the software menu of Modul1000 and
runs automatically after the chamber has been closed.
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3-6 Description of equipment

 3.5.3 Set of male connectors for Interfaces
The connector kit includes the following plugs:
PLC IN / AUDIO,
PLC OUT,
Operating Instructions

RECORDER,
PRESSURE GAUGE,
VALVES,
ACCESSORIES
(2301)
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Description of equipment 3-7

3-8
Description of equipment
jinb80en1-12 (2301) Operating Instructions
 4 Installation
Operating Instructions

Injury to back due to heavy weight

• Carry the Modul1000 with two persons or use some kind of lifting device.

4.1 Mechanical installation

• The Modul1000 is suitable for mounting underneath and above table
workstations.
• The leak detector may only be operated on a horizontal surface.

Material damage from overheated device

The device heats up during operation and can overheat without sufficient ventilation.
• Please note the technical specifications. The maximum permissible ambient
temperature must not be exceeded during the operation of the Modul1000!
• Ensure there is adequate ventilation especially at the air inlet and air outlet
openings.
• Keep heat sources away from the device.

Material damage due to strong vibrations

Depending on the applications connected, the device may be exposed to strong vi-
brations or shocks that may damage the device.
• If shock or vibrations are to be expected, use flexible connections for the
connection of the device and if possible avoid direct connections.
• In such cases, use flexible connections for the connection of test chambers,
(2301)

angle valves or similar accessories.

The following figure illustrates the impact and vibration direction when using angle
valves, test chambers or similar accessories:
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Installation 4-1
 Operating Instructions
Material damage due to contamination of the vacuum area
If objects or particles enter the vacuum area of the device, the device may be dam-
aged.
• Be careful that objects or particles do not get into the device each time you
unplug the connectors.
• Ensure the presence and functionality of built-in filters.

4.2 Electrical installation

4.2.1 Power supply

The socket for the connection of the mains voltage is located on the rear panel (see
Fig. 3-2/ 9).
(2301)

Place the device where you can always reach the mains plug.

Danger from electric shock

Improperly earthed or protected products may be dangerous to life in case of a fault.
The use of the device is not permitted without a connected protective conductor.
• Only use the included 3-wire power cable.
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4-2 Installation
 4.2.2 Electrical interfaces
All the electrical interfaces of the Modul1000 are clearly arranged in a connection
panel (See Fig. 3-2).
Operating Instructions

Connectors:

LED yellow, LED green

CONTROL UNIT
(PC) RS232
REMOTE CONTROL
PLC IN / AUDIO
PLC OUT
RECORDER
PRESSURE GAUGE
ACCESSORIES
VALVES,

Fig. 4-1 Electrical interfaces

Valves

Via the VALVES connection, external valves can be controlled.

PLC inputs and outputs

The connector plug set should be used to connect the control inputs and outputs
(PLC IN / PLC OUT). The connectors are not included in the scope of supply.
(2301)

Control unit

The "operating unit table version" or "operating unit rack version" is connected to the
CONTROL UNIT connection via the corresponding connection cable.

Remote control

The cable-connected RC1000 remote control is connected to the REMOTE

CONTROL connector.
Use a ferrite on the cable (eg Würth 742 711 31). Lay the cable twice through the
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ferrite and place it as close as possible to the 14-pin connector.

Installation 4-3
 Sniffer line SL200 or Test chamber
TC1000 (ACCESSORIES)

The sniffer line SL200 or the test chamber TC1000 can be connected to the connec-
tion ACCESSORIES.

Operating Instructions
Use a ferrite on the cable (eg Würth 742 711 31). Lay the cable twice through the
ferrite and place it as close as possible to the 14-pin connector.

External Pressure measurement

points

If the Modul1000 is used in commander mode, an additional pressure measuring

point must be connected to the PRESSURE GAUGE connection. Connect the pres-
sure measurement point to the eight-pin Phoenix connector “PRESSURE GAUGE"
as follows.
Contact Assignment
24V fused with F3 on the interface board (0.8A, maximum output current at this
1
contact together with contact 1 at the PLC IN connector)
2 GND
3 Input 1
4 GND to input 1
5 Input 2 (not supported by the current software)
6 GND to input 2

Notice The pressure transmitters to be connected can be supplied via the contacts
1 and 2 from the Modul1000.
If the power supply is supplied from external power supplies, it must be
noted that the contacts 4 and 6 must have a maximum potential of ± 4V
compared to contact 2. Otherwise there is a risk of damage.

Notice The sensor is adjusted correctly by the zero point and full scale of the
output curve.

Danger to life due to electric shock!

• Before opening the housing, disconnect the leak detector from the mains!

The Modul1000 can process measured values in the form of current and voltage. In
(2301)

the delivery state, input 1 is configured for current measurement 4 - 20 mA, input 2
is for voltage measurement 0 - 10 V.
In order to change the configuration of the input of the pressure measuring point, the
corresponding jumper must be inserted on the interface board inside the Modul1000.
Open the device to do this.
The jumpers are located on the interface board and are accessible after opening the
hood.
By switching the jumper to plug-in contact XP5, the setting of the input 1 can be
changed. For a current signal, pin 1 and 2 is connected by XP5, for a voltage signal
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pin 2 and 3.
By changing the jumper to plug-in contact XP4, the setting of input 2, which is not
supported in the current software, will change.

4-4 Installation
Operating Instructions

Fig. 4-2 Jumper XP5 and XP4

Item Description Item Description

1 Pin 1 3 Pin 3
2 Pin 2

Analog Recorder output

Both of the recorder outputs can be used to record the leak rate, the inlet pressure,
and the foreline pressure.
The output voltage is updated every 50 ms.
Contact Assignment
1 Analog output 1
2 GND
3 GND
4 Analog output 2

RS232 interface

A PC can be connected directly to the Modul1000 via the RS232 interface.

The Modul1000 is then controlled by means of corresponding command sets as
described in the interface description.
(2301)

Contact Assignment
24 V can be connected via jumper XT2, max. current consumption 0.3 A (pin 2
1 and 3 connected). In the delivery state, 24 V is not connected (pin 1 and 2
connected).
2 TxD
3 RxD
GND 24V can be connected via jumper XT1 (pin 2 and 3 connected). In the
4
delivery state, GND 24 V is not connected (pin 1 and 2 connected).
5 GND RS232
6 Not connected
7 Not connected
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8 Not connected
9 Not connected

Installation 4-5
 With the plug-in bridge field XT1 or XT2, earth or 24V can be connected to the RS232
interface by switching the respective plug-in bridge (pin 2 and 3). Delivery state: XT1
or XT2, pin 1 and 2 bridged "Factory settings (Standard) RS232”.

Operating Instructions
Danger to life due to electric shock!
• Before opening the housing, disconnect the leak detector from the mains!

The jumpers are located on the interface board and are accessible after opening the
hood.

Fig. 4-3 Jumper XT2 and XT1

Item Description
1 Pin 1
2 Pin 2
3 Pin 3

(2301)
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4-6 Installation
 4.2.3 Vacuum equipment connections

Backing pump

The backing pump connection is located on the left front of the device or on the
Operating Instructions

bottom. As an alternative, the pump connection can also be made on the right side
in the vacuum version of the Modul1000.
1 Unscrew the connection flange with the open-end wrench AF13 to remodel it and
remove the seal.
2 Unscrew the plug of the connector that you are going to use
.
3 Screw the plug with the seal into the opening of the remote connection flange.
4 Screw the connection flange with the seal.

Notice With the sniffer version of the Modul1000, only the pump connection on the
left side and on the bottom can be used.
The backing pump used must meet the following specification:
• The connecting hose should not be less than a minimum diameter of 15 mm.
• The backing pump should have a pumping speed of > 2 m³ / h and
• an achievable final pressure of < 1 x 10-2 mbar.
If the backing pump has a magnet-controlled gas ballast valve or flushing gas valve,
this can be controlled via the valve output V22 of the Modul1000.

DUT/Test system

The connection to the DUT or the test system is via the DN25 KF inlet flange on the
top of the Modul1000.
In order to be able to measure with the leak detector even at pressures higher than
0.4 mbar, the orifice supplied can be installed in front of the inlet of the leak detector.
If the orifice is mounted in the suction line of the leak detector, the maximum inlet
pressure is 3 mbar.
Since the pumping speed is greatly reduced when using an orifice, the evacuation
with a partial flow pump makes sense.
In order to obtain short signal response times of the Modul1000, the orifice should be
mounted as close as possible to the DUT / test system.
The Modul1000b has the orifice already installed and can also measure up to 3 mbar.
(2301)

Notice The maximum permissible load perpendicular to the flange is 400 N.

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Installation 4-7
 Operating Instructions
Fig. 4-4 Installing the orifice

Ventilation

Normally, the DUTs or connected vacuum chambers are vented with ambient air
after the test has been completed. If necessary, the DUTs can be ventilated with a
different gas (e.g. fresh air, dry air, nitrogen, etc.) to atmospheric pressure. In these
cases, the gas supply must be connected to the flood connection (8 mm hose
connection) on the left side of the device. The gas pressure at the flood connection
must not exceed 1100 mbar (absolute).
An external venting valve can be connected to valve outlet V21.

Sniffer line

The connection for the sniffer line is only available with the sniffer version of the
Modul1000 (catalog number 550-310). This connection can be connected to the
(2301)

optional SL200 sniffer line. The electrical connection of the SL200 is made via the
ACCESSORIES connection socket.
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4-8 Installation
 5 Operation modes
The following vacuum operating modes are available:
• Vacuum,
Operating Instructions

• Commander,
• Auto Leak Test.
In these operating modes, a partial flow pump can additionally be used.
In the sniffing version of the Modul1000 there is also the operating mode:
• Sniff.

5.1 Vacuum
In normal vacuum mode, the Modul1000 is operated as a "stand-alone" leak detec-
tion device.
The DUT or the vacuum chamber is evacuated only via the inlet flange of the leak
detector. The pumping speed at the inlet of the leak detector is dependent on the
backing pump used and the internal conductance of the device.
From a pressure of less than 0.4 mbar, the device changes to measuring mode and
outputs the currently measured leak rate.
The pumping speed at the inlet when measuring is only determined by the device
internal turbo molecular pump and is 2.5 l/s.
(2301)
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Operation modes 5-1

5.2 Partial flow mode
In order to increase the effective pumping speed at the vacuum chamber or the DUT,
an external partial flow valve can be connected to the valve outlet V20. The
increased pumping speed accelerates evacuation processes and the signal

Operating Instructions
response time of the Modul1000.
Depending on the setting, the partial flow pump can only be connected via an exter-
nal partial flow valve only during evacuation or during evacuation and measurement.
If the partial flow pump is also switched on during the measurement, the pumping
speed of the partial flow pump for helium must be taken into account by setting the
machine factor accordingly (see Chapter 6.9). External calibration is also recom-
mended (see Chapter 6.6).
An additional external ventilation valve V21 can be connected for fast ventilation.

Fig. 5-1 Partial flow mode (2301)

Item Description Item Description

V20 Partial flow valve V21 Venting valve
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5-2 Operation modes

 5.3 Auto Leak Test
In Auto Leak Test operating mode, components filled with helium can be tested inte-
grally in a vacuum chamber. The Modul1000 takes over the entire control of the test
sequence.
Operating Instructions

The test sequence is divided into the following steps:

Evacuating the vacuum chamber,
Measuring the leak rate and
subsequently ventilating the vacuum chamber.
At the end of the test, if the leak rate exceeds the set trigger value during the
measurement period, the device outputs "PASS" via the control unit. If the trigger is
exceeded, the device outputs the message "FAIL".
The test can alternatively also be carried out in partial flow mode.
After activation of START, the entire test sequence runs automatically. When the
optional test chamber TC1000 is used, the test sequence starts automatically when
the chamber lid is closed.

5.3.1 Auto leak test settings

The Auto Leak Test operating mode can be selected via the control unit or the RS232
interface.
The test sequence can be individually adapted to your leak detection application. The
corresponding settings can be made via the control unit or the RS232 interface (see
interface description).

Measuring time

The measuring time starts as soon as the Modul1000 changes from the evacuation
phase to the measuring mode. A minimum and a maximum measuring time can be
entered.
If the trigger level 1 is not reached after the minimum measuring time has elapsed,
the measurement is terminated with "PASS".
If the trigger level 1 is exceeded after the maximum measuring time has elapsed, the
measurement is terminated with "FAIL".
Otherwise the measuring result is displayed after the measurement time has
(2301)

elapsed.

Trigger level

If the set trigger level 1 is exceeded at the end of the measuring time, the Modul1000
outputs the message "FAIL" and thus signals a leaking DUT.

Parts number
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A part counter can be activated in the software menu, which assigns a number to the
individual measurement cycles. The last 12 measurement results can be displayed
with the date and test result on the "Test Log" menu page.

Operation modes 5-3

 Serial error message

The software menu can be used to set a serial error message after a certain number

Operating Instructions
of consecutive measurements with the result "FAIL". The number of consecutive
measurements necessary for Modul1000 to issue a serial error message can be set
between 2 - 9. It can also be deactivated.
In order to ensure that such an accumulation of successive "FAIL" measurements is
not caused by helium background in the test equipment, a reference measurement
is recommended.

Reference measurement

For a test system contaminated with helium, it is possible to perform a reference

measurement. In the software menu, you can set whether a reference measurement
is allowed. If it is approved, it can be called up in the measurement screen.
During a reference measurement, the Modul1000 determines the internal helium
background of the test equipment and deducts this from the measuring results during
the following measurement cycles.
To reduce the level of the of the test equipment background, the vacuum system of
the installation is evacuated and ventilated three times during a reference measure-
ment before the actual background measurement.

5.4 Commander Operation

If the Modul1000 is integrated into a leak detection system, it can take over the
control of the entire integral chamber test procedure in Commander Operation. All
necessary valves for the helium filling of the DUT, as well as the necessary pressure
measuring point, can be connected directly to the Modul1000. The test run supports
a device for helium recovery, too.
The test can alternatively be carried out in partial flow mode to accelerate the leak
detection process.

(2301)
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5-4 Operation modes

 5.4.1 Construction of a leak detection system
The construction of a leak detection system with the Modul1000 commander function
corresponds essentially to that of a conventional integral leak test system.
The vacuum chamber is evacuated by the Modul1000, alternatively also in the partial
Operating Instructions

flow mode (Fig. 5-1 Partial flow mode). The DUT located in the vacuum chamber is
connected to the helium filling device through the chamber walls and is charged with
helium in the evacuated state of the vacuum chamber.
As a result of the pressure difference between the helium pressure in the DUT and
the vacuum in the vacuum chamber, for a leaky DUT, helium flows from the leakage
into the vacuum chamber and further into the leak detector where it is quantitatively
detected as a leakage gas stream.
(2301)

Fig. 5-2 Leak detection system

Item Description Item Description
V30 Evacuate valve (DUT) 1 Vacuum chamber
V31 Flood valve (DUT) 2 Device Under Test (DUT)
V32 Valve for helium recovery 3 Pressure measuring point
V33 Filling valve (DUT) 4 Vacuum pump (DUT)
Emergency valve (open without
V34 5 Backing pump (Modul1000)
power)
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Operation modes 5-5

 Helium filling device

The helium filling device consists of the vacuum pump, the valves V30 - V34, a pres-
sure measuring point and the helium supply.

Operating Instructions
Valves V30, V31, V32, V33, V34
The test sequence of the Commander Software includes the control of all necessary
valves belonging to the helium filling of the DUT. The control of the valves takes place
via the connection “VALVES”.

Notice We recommend using pressure-operated valves.

Pressure measuring point

The helium supply of the DUT and a heavy plate test contained in the test sequence
are pressure-controlled and therefore require a pressure measuring point which
covers a measuring range of < 50 mbar up to the maximum filling pressure of the
DUT. The characteristic curve and the measuring range of the measuring point used
must be set at the Modul1000. The pressure measuring point is connected via the
"PRESSURE GAUGE" connection on the right side of the device.

Vacuum pump
The DUT is evacuated via the vacuum pump before filling with helium in order to
largely remove the air contained in the component. A pump with a final pressure <
50 mbar is recommended.

5.4.2 Test procedure

1 The DUT is located in the vacuum chamber connected to the Modul1000 inlet. The
DUT is connected to the helium filling device by a suitable coupling.
2 After initiating the START signal, the Modul1000 starts evacuating the vacuum
chamber. If a partial flow pump is connected to the Modul1000, the partial flow valve
V20 (Fig. 5-1) is controlled and the test sequence is supported according to the
partial flow setting by the partial flow pump.
3 Prior to the actual helium test, a heavy plate test is carried out in order to establish
coarse leakages at the DUT or the leak detection system. When the chamber
pressure of 100 mbar is reached, a check is made as to whether the DUT pressure
has fallen and has fallen below the preset pressure p_A_Grobleckstest (gross leak
(2301)

test). If this is the case, the measuring cycle is terminated with the error message 91.
4 If the system passes the gross leak test, the valve V30 opens and the DUT is
evacuated. If the DUT pressure falls below the prescribed pressure
(p_B_Abpumpdruck) within the prescribed time (t_A_Abpumpzeit), the valve V30
closes. Otherwise, the measuring cycle is terminated with error message 92.
5 If the chamber pressure falls within the preset time (t_F_Meterbereitschaft) to the
switching pressure, the device changes to measuring mode. This switching pressure
is in the menu:
"Main menu --> Settings --> Monitoring --> Pressure limits for vacuum ranges”
settable between 0.2 mbar and 0.4 mbar.
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Depending on the "background suppression" setting, an automatic background

subtraction may be performed:

5-6 Operation modes

 • When set to "OFF": Zero is not performed
• When set to "ON": A zero is performed after the time t_B_Zeroverzögerung (zero
delay)
• When set to: “Stable”: A zero is performed within the time t_B_Zeroverzögerung
Operating Instructions

(zero delay) if the leak rate signal is stable enough to detect a leak in the
magnitude of the set trigger level 1. If this condition is not fulfilled within the time
t_B_Zeroverzögerung (zero delay), the measuring cycle is terminated with error
message 98.
If the chamber pressure is not low enough for switching to the measuring mode within
the preset time t_F_Messbereitschaft, the sequence is terminated with the error
message 94.

6 After evacuating the DUT, the valve V33 is opened and the filling process of the
component begins with helium. If the pressure in the DUT reaches the set filling
pressure p_C_Fülldruck within the set time t_C_Füllzeit, the valve V33 is closed
again and the filling process is completed. If the filling pressure is not reached in
time, the measuring cycle is terminated with error message 93.
7 The actual leak testing is now started. After the set time t_G_Messzeit has elapsed,
the measured leak rate is output. If, during the leak test, the test piece pressure falls
below the pressure p_E_Druckabfallschwelle due to a leak in the system, the
measuring cycle is terminated with the error message 99.
8 After the measuring time has elapsed, the valve V32 is opened.
The helium is returned from the DUT to the helium filling device until the pressure in
the DUT has reached the release pressure p_D_Entspanndruck. V32 is then closed
again.
If this is not done within the predetermined time t_D_Entspannzeit , the measuring
cycle is terminated with the error message 95.
9 In order to remove the remaining helium from the DUT, the valve V30 is opened and
the DUT is evacuated via the pump 4 to the pressure p_B Abpumpdruck.
This must be done within the specified time t_A_Abpumpzeit, otherwise the measur-
ing cycle is terminated with the error message 96.
10 Valve V30 is closed. The DUT is vented to atmospheric pressure via valve V31.
If the predefined DUT pressure p_A_Groblecktest is not reached within the time
t_E_Belüftungszeit, the measuring cycle is terminated with the error message 97.
11 Subsequently, the vacuum chamber is ventilated to atmospheric pressure by the
Modul1000 (and the external Flood Valve V21 (Fig. 5-1) if connected).
(2301)
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Operation modes 5-7

5.5 Sniffer mode
The Modul1000 in the sniffer version can be used as a vacuum as well as a sniffer
device.
To be able to use it as a sniffer leak detector, the optional sniffer line SL200 must be

Operating Instructions
connected to the "Sniff" connector on the right side of the Modul1000. In the measur-
ing mode, the module then sucks a constant gas stream through the sniffer line.
Helium contained in this gas stream is output as a leak rate.
In the sniffer mode, the detection limit is limited to < 1 × 10-7 mbar l/s by the high
atmospheric helium background.
The gas flow through the sniffer line is approx. 25 sccm.
The electrical connection is made via the "ACCESSORIES" connector.
The setting "Operating mode" must be set to "Sniff".
In the "SNIFF" mode, the red LED on the sniffer probe signals a bad DUT and the
green LED indicates a good DUT.
For sniffer lines with active buttons on the sniffer probe, the external background
suppression can be switched-on. Pressing the button for 3 seconds will switch off the
external background suppression.

(2301)
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5-8 Operation modes

 6 Operation

6.1 Switching ON or OFF

Operating Instructions

Switch ON

Install the device as described in the Chapter Installation. Connect the mains cable
and switch on the device. The power switch and the power cord are located on the
rear panel.
The run-up starts automatically after pressing the mains switch.
During the run-up ( 3 min.), the following appears on the display of the control unit:
• Rotational speed of turbo molecular pump
• Foreline pressure
• State of emission
• Active cathode
• A bar graph showing the run-up progress
After the run-up is complete, the device is in the "standby" state.

Switch OFF

Material damage caused by penetrating oil

Switching off the external backing pump can cause oil to seep into the running leak
detector and cause damage to it.
• Switch off the leak detector first!
• Only then switch off the backing pump.

6.2 Status LED

The LED indicates the operating condition of the device:

Operating status Green LED Yellow LED

(2301)

Run up Flashes alternately Flashes alternately

Standby / Vent on off

Evacuate on Flashes slowly

Measuring on on

Calibration Flashes synchronously Flashes synchronously

Errors / Warnings /
off Flashes quickly
Maintenance messages
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Operation 6-1
6.3 Controller
The Modul1000 can be controlled via the control unit, via a remote control, via the
PLC inputs or via the RS232 interface. The menu item "Control location" is used to
select from these options.

Operating Instructions
(See: Main menu Settings  Interfaces  Control location)

Control unit

Using the optional control unit, all device functions can be programmed, controlled
and read out.
The functions and the structure of the control units for table operation (see Kap.
3.3.1) and the device operation for installation in a control cabinet (see Kap. 3.3.2)
are identical.

Remote control

The basic functions Start, Stop, Vent and Zero can be carried out using the optional
remote control (see Kap. 3.3.3). Also, the volume can be changed.
If the "LOCK" display is active, the control of the Modul1000 has been disabled via
the remote control within the menu point "Control location".

RS232 interface

A PC can be connected directly to the Modul1000 via the RS232 interface.

The control commands are then sent to the device via corresponding interface
commands as described in the interface description.

PLC inputs and outputs

The most important control commands can also be sent to the module1000 via a
PLC. The functions of the inputs and outputs are configurable.

(2301)
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6-2 Operation
 6.4 Control commands
The following control commands can be sent to the Modul1000 via the corresponding
buttons on the optional control unit / remote control, via the PLC control inputs or via
the RS232 interface.
Operating Instructions

START

When the control unit is connected, the LED in the START button flashes during the
evacuation process.
It lights up continuously during the measurement.
If the control unit START activates in the active measuring mode, the maximum leak
rate display (holding function) is activated. The largest leak rate measured since the
start is displayed.
Pressing the START button again initializes this hold function.
The LED in the button signals the sequence:

LED flashes: Evacuate

LED on: Measuring mode

When START is activated, Modul1000 starts evacuating the connected DUT.

If the pressure at the inlet of the leak detector reaches a pressure of <0.4 mbar, the
Modul1000 automatically changes to the measuring mode.
This pressure threshold is in the menu
“Settings  Monitoring  Pressure limit for vacuum range”
Configurable.

STOP / VENT

The STOP command terminates the measurement and the leak detection device
changes to the "Standby" state.
Pressing the STOP button briefly interrupts the measurements.
If the button is pressed longer, the inlet is ventilated according to the conditions
defined in the "Delay of ventilation" menu.
LED on: Inlet flooded.

ZERO
(2301)

Pressing the ZERO button activates the background suppression. To cancel the
background suppression, simply press the ZERO button again for 3 seconds.
The function of the ZERO button is indicated by the LED:
LED on: ZERO enabled

Notice The ZERO function should first be activated when the leak rate signal is
stable. In the setting I•Zero, the ZERO function can only be used if the
falling background signal is stable.
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Operation 6-3
 Operating Instructions
Fig. 6-3 Zero function (background suppression)

MENU

Press the MENU button to display the selection menu on the display.

Displaybuttons

The function of the eight buttons on the left or right of the display depends on the
currently selected menu level. The respective functions are then described in the
display.
Numerical input
If a menu page has been opened in which numeric entries can be made, proceed as
follows:
• If no numerical value is to be changed, button no. 1 should be pressed to cancel.
• The number whose value can be changed is displayed inverted. The position to
be changed can be selected using (button no. 8) and (button no. 4).
• To change the digit at the selected point, press the button with the corresponding
digit pair.
(2301)

A sub-menu opens, in which the desired digit value can be selected.

After selection, the sub-menu closes automatically and the next input point of the
whole number is displayed inverted and can be changed.
After the last digit has been reached, all corrections must be confirmed by
pressing the "OK" button.
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6-4 Operation
Operating Instructions

Fig. 6-4 Example of a numerical input of trigger level 1

To change the trigger threshold from 1.0x10-9 mbar l/s to 3x10-9 mbar l/s, press
button 2/3 (button no. 3). A sub-menu opens in which the desired value 3 (button 4)
can be selected.
(2301)
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Operation 6-5
6.5 Display
The display shows measured values, operating modes, device parameters and their
values as well as the functions of the eight buttons on the left and right of the display.

Operating Instructions
Run up

After switching on, the Modul1000 outputs various status information via the display.

Status line

The status line at the bottom of the display outputs the following device information
after the Modul1000 has run-up.
Display
Meaning Explanation
symbols
Volume See chapter Volume for the acoustic signal
If the trigger thresholds are exceeded, these
S1, 2, 3 Trigger 1, 2, 3
symbols are displayed inverted.
The number of points shows the mass number (4
•• Covered mass
points = helium, 2 points = hydrogen).

Warning triangle See Chapter 4.4.2

VAC, SNIFF, COMMAND or AUTO LEAK TEST

VAC Operating mode
indicate the selected operating mode
Indicates whether the background suppression
ZERO ZERO
function is active.
Indicates whether the leak rate is corrected with the
COR Corrected leak rate
machine factor.
Auto Leak
Auto Leak Test Indicates whether the model was selected.
Test
I•ZERO I•ZERO Indicates that the function I•ZERO is active.
STABLE Stable Indicates that the background signal is stable.

Standby

After run-up is completed the Modul1000 automatically changes to standby and is

ready to measure. (2301)

Evacuate

After pressing the START button the Modul1000 evacuates the inlet.
The evacuation time depends on the volume connected to the Modul1000 and the
backing pump or the partial flow pump.
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6-6 Operation
Operating Instructions

Fig. 6-5 Evacuate

Measuring

As soon as the pressure at the inlet of the Modul1000 falls below the set pressure
limit, the device changes to measuring mode.

MS V6

V4 p1 V7

p2
(2301)

V2 V1

V22
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Fig. 6-6 Measuring

Measurement view

Operation 6-7
 In the measuring mode two different displays can be selected for the measured value
display.
• Numeric display with large numbers and as bar display

Operating Instructions
Fig. 6-7
• Graphical display as a function of the measuring time

Fig. 6-8
Switching between the numeric display and the graphical display is done with button
8. It bears alternately the symbol numeric representation or graphic representation.

6.6 Calibration
Switching off the pre-
(2301)

amplifier test The device tests the installed preamplifier during calibration. You can switch off of
the amplifier test. This increases the speed of the calibration, but reliability drops off.
– 0 OFF
– 1 ON
Control unit Switch-on > Monitoring > Preamplifier test ON/OFF
Binary protocol Commands 154 / 155
ASCII protocol Command *CONFig:AMPTest (ON,OFF)
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6-8 Operation
 6.6.1 Calibration in vacuum mode
The Modul1000 can be calibrated in different ways. For each calibration the mass
spectrometer is adjusted to maximum sensitivity (Auto tune).
A distinction is made between internal and external calibration, depending on the test
Operating Instructions

leak used.
The calibration can be started in any of the following ways, regardless of the control
location:

Set control location

Internal manual LOKAL, RS232 ASCII
Internal automatic LOKAL, RS232 ASCII, RS232 BINARY, SPS
external manual LOKAL, RS232 ASCII, RS232 BINARY, SPS
external automatic LOKAL, RS232 ASCII

For the internal calibration, the internal test leak installed in the Modul1000 is used.
A separate test leak is needed for external calibration. External calibrations have the
advantage that they can be carried out under the boundary conditions (pressure,
measuring time) which are similar or equal to the subsequent measurements.
If a device operation is connected to the Modul1000, the LEDs in the START, STOP
/ VENT and ZERO buttons are illuminated during calibration.

Notice Before calibration, the leak detector should be warm for at least 20
minutes.

Internal calibration

When using a partial flow pump in the measuring mode, the correct machine factor
must be set before the 1st calibration.
The internal calibration is also not carried out in partial flow mode when setting
"partial flow in measuring mode". The correction is made via the adjusted machine
factor.

Automatic internal calibration

After the calibration has been started, the entire calibration process is carried out
automatically.
(2301)

The signal settling time of the test leak (CAL settling time), which is adjustable in the
menu, is used, which must first be adjusted to the volume at the inlet. The CAL
settling time increases according to the volume connected to the inlet.

Manual internal calibration

After starting the calibration, the Modul1000 opens the internal test leak and pumps
out the inlet. Depending on the connected volume, the signal settling time of the test
leak increases.
Therefore, the operator must confirm that the test leak signal has reached a steady
level.
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Operation 6-9
 External calibration

The external calibration offers the advantage that it takes account of the application-
specific measurement conditions. Instead of the test object or at a suitable location
of the leak detection system, a suitable calibration leak can be connected to the inlet

Operating Instructions
of the Modul1000.
Calibration leaks with electromagnetic valve can be connected to the VALVES port
on the back of the device. The valve is then automatically controlled by the
Modul1000.
Before calibration, the corresponding value of the calibration leak, which is used to
calibrate the Modul1000, must be stored in the settings of the Modul1000. This can
be done via the optional control unit or via the RS232 interface.
With the setting “partial flow in measuring mode" the external calibration is carried
out in partial flow mode.

Automatic external calibration

An automatic external calibration requires a calibrated leak with an electromagnetic
valve.
The electrical connection is made via the "VALVES" connector.
After starting the automatic external calibration, the Modul1000 automatically runs
through the entire calibration process.
The signal settling time of the test leak (CAL settling time), which is adjustable in the
menu, is used, which must first be adjusted to the volume at the inlet. .
The CAL settling time increases according to the volume connected to the inlet.

Manual external calibration

For manual external calibration, the test leak valve must be manually opened and
closed.
The steady test lead signal must also be confirmed manually.
When using the control unit or the device control, the user is guided through the cali-
bration routine through the display.

6.6.2 Calibrating in sniffer mode

Applies only to devices with catalog numbers 550-310 and 550-330.
Calibration in the sniffing mode is analogous to external manual calibration in vac-
(2301)

uum mode.
With the optional sniffing cable connected to the Modul1000, both a sniffer line and
the helium background must be measured.
The steady test leak signal and the steady background value must be confirmed
manually.

6.6.3 Calibration in Auto Leak Test

jinb80en1-12

4 types of calibration are selectable:

• internal automatic
• internal manual

6-10 Operation
 • external automatic
• external manual

For external calibration, a separate test leak is required, which is attached to the
chamber.
Operating Instructions

For partial flow mode, an external calibration should always be carried out.

Calibration procedure:
1 Manually open test leak of it opens automatically,
2 evacuate,
3 Confirm stable signal with manual calibration,
4 auto tune (adjust to maximum sensitivity),
5 vent,
6 evacuate, after the measurement time has elapsed, use the signal with the test leak
open,
7 vent,
8 close the test leak, evacuate, apply the background signal after expiration of the
measurement time,
9 vent

6.6.4 Calibrate in commander mode

The test gas supply is not activated during calibration.
4 types of calibration are selectable:
• internal automatic
• internal manual
• external automatic
• external manual

For external calibration, a separate test leak is required, which is attached to the
chamber.
The course of the calibration is as in the vacuum mode.
(2301)
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Operation 6-11
6.7 Machine factor
The machine factor takes into account the fact that the Modul1000 is used in parallel
with a pumping system (partial flow method).
Since, in such an installation configuration, only a part of the leakage gas flows

Operating Instructions
through the leak detector, the Modul1000 outputs smaller measured values on the
basis of an internal calibration by the partial flow ratio.
To prevent this, the machine factor can be stored in the software menu of the
Modul1000. The measured leak rates are then multiplied by an internal calibration
multiplied by the machine factor.
The machine factor can be estimated taking into account the helium pumping speed
of the Modul1000 and the external pump.
The measurement of the leak rate is more accurate using an external test leak with
the DUT - once with the external pump switched and once without. The ratio of the
two results gives the machine factor.
The machine factor can also be used to correct the leak rate display with respect to
the air equivalence.
The machine factor for this correction is: 3.7 x 10-1.
If this setting is used, the status on the display is indicated by COR.

(2301)
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6-12 Operation
 6.8 Menu structure
Linear / logarithmic scaling
Auto / manual display range
Time axis
Display
Contrast
Operating Instructions

Background in standby
Lower display limit
Operating mode
Trigger level 1
Trigger level 2
Trigger level 3
Trigger & Alarms Volume
Units
Alarm delay
Audio Alarm Type
Internal automatic
Internal manual
Calibration
External automatic
External manual
Purge & gas ballast
Delayed venting
Partial flow
measuring time
Trigger level 1
Auto leak test settings Serial error message
Main menu Modul1000

Parts number
Vacuum settings Reference measurement
Commander timing
Commander pressure
Commander functions
thresholds
Background suppression
Trigger 1 level
Machine factor
Internal test leak leak rate
Background suppression
Zero & Background
Zero
Mass
Settings Control location
RS232
Characteristics
External manometer Zero point
Full deflection
Interfaces
Define PLC output
Define PLC inputs
Recorder Recorder output
Recorder output scaling
Gas ballast output
Date / Time
Language
(2301)

Leak rate filter

Parts number
CAL settling time
Miscellaneous Maintenance interval, TMP reset
Maintenance message for TMP
Maintenance interval fan filter
Maintenance intervals Maintenance message fan filter
Maintenance message overall
device on/off
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Operation 6-13
 Save under “PARA SET 1”
Save under “PARA SET 2”
Save under “PARA SET 3”
Loading / saving parameters Load default value
Load “PARA SET 1”
Load “PARA SET 2”

Operating Instructions
Load “PARA SET 3”
Settings Calibration request
Paging function
Main menu Modul1000

Contamination protection
monitoring Pressure limit for vacuum range
Pressure limit for sniffing mode
Maximum evacuation time
Preamplifier
Display settings
Display internal data
Vacuum schematic
Interfaces
Error list display
Info Maintenance list
Logged data Display calibration history
Test logs
Delete test logs
Calibration factors
Service
Access to CAL function
Use authorization Change device PIN
Change PIN menu

(2301)
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6-14 Operation
 6.9 Description of the menu items
The menu items to which the respective description refers are printed in bold letters.
Press the MENU button to display the selection menu on the display. The software
menu opens at the menu level at which it was previously exited.
Operating Instructions

Press the MENU button again to exit the software menu.

When pressing the MENU button for approx. 2 seconds, the display changes to the
top menu level, the main menu.

6.9.1 Main menu  back

Goes back to the previous page, does not change the settings.

6.9.2 Main menu  display

Linear / logarithmic scaling
This setting can be used to change the scaling of the bar display and the Y axis (see
Chapter "Measured value display")
It can be selected between linear and logarithmic representation. Only in the loga-
rithmic representation can the number of displayed decades be changed by pressing
the "" and "" buttons.

Auto / manual display range

The upper limit of the bar graph as well as the graphical display can be set manually
or automatically.
• Manual:
If you select manually, you can set any upper display limit between 10+3 mbar l/s
and 10-8 mbar l/s for the bar display or for the Y axis for graphical leak rate
display.
The lower display limit is determined by the scale setting (see Chapter Linear
logarithmic scale).
• Automatic:
In the "automatic" setting, the bar display and the Y axis are automatically tracked
when the display area is above or below the display of graphical leak rate display.
(2301)

Time axis
The length of the time axis in the trend mode can be changed in several steps from
16 to 960 s.
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Operation 6-15
 Contrast
You can change the contrast of the display. Changes to the contrast are immediately
visible. Under normal conditions a contrast setting of approx. 50 is recommended.

Operating Instructions
If the display was set so bright or dark that menu items cannot be read anymore, the
contrast can be set to the factory default as follows:
1 Switch off the Modul1000 and switch it on again
2 During the run-up phase, press buttons 3 and 7 simultaneously until you can read the
display again.
This setting is only applied permanently when the setting in the contrast menu is
confirmed. If no confirmation is given, the module1000 will revert to the old control
settings when it is switched on again.

Background in standby
In standby mode, the device-internal helium background can be displayed.

Lower display limit

This setting limits the display of the leak rate in the measurement mode. It is effective
only for the vacuum mode. The lower display limit affects the graphical leak rate
output as well as the numerical leak rate output. The Modul1000 does not show any
leak rates lower than the lower display limit.
The lower display limit is freely selectable between 1x10-5 and 1x10-11 mbar l/s.

6.9.3 Main menu  operating mode

Changing the operating modes is only possible in standby mode.
he following operating modes can be selected:
Commander (see Kap. 5.4)
Sniffing (see Kap. 5.5)
Auto leak test (see Kap. 5.3)
Vacuum (see Kap. 5.1)

6.9.4 Main menu  Trigger & Alarms

Trigger Level 1 (2 or 3)
(2301)

Up to three leak rate trigger thresholds can be set under these menu items. If the
measured leak rate exceeds the set trigger thresholds, the Modul1000 behaves as
follows:
Display: The symbols for trigger 1, 2 or 3 are displayed inverted at the bottom of the
display.
Relay output: The trigger relay of the PLC outputs switches.
Alarm / loudspeaker: If trigger threshold 1 is exceeded, an alarm signal is triggered
through the loudspeaker of Modul1000.
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6-16 Operation
 Volume
Operating Instructions

The hearing can be damaged by the alarm signal.

The alarm level of the Modul1000 can exceed 85dB (A).
• Only use the alarm signals for a short time or use ear protection.

In the menu item "Volume", the volume of the acoustic signals can be adjusted by
pressing the "" and "" buttons to the left and right of the value of the volume. In
addition, the volume can also be changed in the measuring mode on the measuring
surface with the buttons marked with a loudspeaker.
If a minimum volume is set in the "Volume" menu item, a lower volume than the mini-
mum volume cannot be set in the measurement area or in the "Loudspeakers" menu
item.
Beep sound: The beep sound of the Modul1000 can be switched on or off by means
of the "Beep on" or "Beep off" button. If the beep sound is switched on, the
module1000 signals certain status changes by a short signal sound.

Units
The units in which the Modul1000 expresses measurement results can be changed.
It is possible to choose between the pressure units mbar, Pa, atm and Torr as well
as the leak rate measurement units mbar l/s, Pa m3/s, Torr l/s, atm cc/m and atm cc/
s.
In the Sniff mode, the units of measure ppm, g/a, oz/yr can be selected.

Alarm delay
In order to avoid triggering of the trigger alarm by high background, for example,
during an evacuation process, an alarm delay time can be set. After the Modul1000
has switched from evacuation to measuring mode, the alarm delay time starts. Trig-
ger 1 does not trigger until the set alarm delay time has elapsed or the leak rate
measured value was briefly lower than the set trigger value 1.
The alarm delay time can be variably set between zero and ten minutes. If the time
is extended beyond 10 minutes, the alarm delay time automatically jumps to infinity.
(2301)

Audio Alarm Type

Three different alarm types can be selected.
• Pinpoint:
The tone of the acoustic signal changes its frequency only within a leak rate
window which comprises a range from a decade below the value of trigger
threshold 1 to a decade above the value for trigger threshold 1. Below this window
the sound is constantly low and above the window it is constantly high.
For example: The trigger threshold 1 is 4 × 10-7 mbar l/s. Thus the window ranges
from 4 × 10-8 mbar l/s up to 4 × 10-6 mbar l/s.
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Operation 6-17
 • Leakage Rate Proportional:
The frequency of the audible signal is proportional to the bar graph display. The
frequency range is 300 Hz to 3300 Hz.
• Setpoint:
The pitch is proportional to the leak rate. However, a tone will sound only if the

Operating Instructions
leak rate has exceeded trigger 1.
• Trigger alarm:
If the trigger level1 is exceeded, a signal tone is output.

6.9.5 Main menu  Calibration (CAL) Vacuum operating

mode
Internal automatic
If the internal automatic calibration method is selected, the Modul1000 performs the
entire calibration process independently.
In automatic calibration methods, the Modul1000 automatically runs through the
following sequences:
• Internal test leak is opened automatically, evacuation of the inlet
• Measuring the test leak
• Auto tune (adjustment to maximum sensitivity of the mass spectrometer)
• Internal test leak is automatically closed, measuring the helium background
• Display of the newly determined calibration

Internal manual
If a manual calibration method is selected, various inputs must be made during the
calibration procedure.
1 Only for the external manual calibration method, if the displayed leak rate does not
match the value of the test leak used, the test leak value must be entered. The
internal manual calibration already starts by selecting the calibration method.
By pressing the "Change leak rate" button, the value of the test leak used can be
entered (see also Chapter Changing values).
After setting the test leak value, the calibration process must be started by pressing
the "Start" button.
(2301)

2 After the calibration process is started, the Modul1000 evacuates the inlet area.
3 As soon as the maximum inlet pressure of the Modul1000 is reached, the Modul1000
displays an initially fluctuating measuring signal in the form of a bar display. After a
time dependent on the volume associated with the inlet, this indicator stabilizes.
As soon as the bar display has assumed a stable value, this must be confirmed by
pressing the "OK" button.
4 In a next step, the Modul1000 compares the mass spectrometer to maximum
sensitivity.
5 For external manual calibration, the Modul1000 prompts you to close the external
jinb80en1-12

test leak.
Once the external test leak has been closed, confirm by pressing the OK button.

6-18 Operation
 No action is required for manual internal calibration.
6 No inputs are required during the actual calibration phase.
7 In a last step, the Modul1000 saves the newly determined calibration factor.
If the newly determined calibration factor deviates by a factor of two from the calibra-
Operating Instructions

tion factor previously determined in the calibration, the acceptance of the new values
must be confirmed.
Pressing "Yes" takes over the newly determined calibration factor.
Pressing "No" does not take over the newly determined calibration factor. The
Modul1000 also uses the calibration factor found in the previous calibration.

External automatic
This requires the connection of an external test leak with an electromagnetic valve.
After selecting this calibration method, the entire calibration is carried out automati-
cally. At the end of the calibration process (after approx. 25 s), a beep sounds. Then
the leak detector is ready for further use.
You can set the time before opening / closing the test leak until a stable measuring
signal is obtained.

External manual
1 Make sure the test leak is connected and open.
2 Read the leak rate at the test leak and compare it with the leak rate displayed. If there
are any deviations, press the Edit Leak Rate button and correct the value.
If the leak rates match, press START.
3 The bar display shows a signal, which may fluctuate only slightly. If this is the case,
press OK.
4 Close the external test leak and confirm with OK.
5 The bar display shows a signal that cannot be reduced any further. Small fluctuations
are acceptable. If this is the case, press OK (button no. 8).
 The Modul1000 displays the old and the recalculated calibration factor.
(2301)
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Operation 6-19
6.9.6 Main menu  Settings

6.9.6.1 Main menu  Settings  Vacuum settings

Purge & Gas Ballast

Operating Instructions
The following functions can be selected in the "Purge & Gas Ballast" menu.
• Manual purge
• Automatic purge
• Manual gas ballast

Delaying the ventilation

By briefly pressing the "Stop / Vent" button, the Modul1000 is reset from the measur-
ing mode to the standby mode. If the "Stop / Vent" button is pressed longer, the inlet
of the device is additionally vented.
The length of time the Stop / Vent button must be pressed so that the inlet of the
Modul1000 is vented depends on the time set in the "Delay ventilation" menu.
There may be a time duration corresponding to the button inscription, "no ventila-
tion", or "immediate". If "no ventilation" is selected, the inlet cannot be ventilated by
means of the stop button. If "immediate" is selected, the module1000 immediately
switches to standby mode by pressing the "Stop / Vent" button.

Partial flow
The partial flow mode can be set and configured in the partial flow menu. It is possible
to connect the partial flow pump separately only for the measuring operation and for
the evacuation phase.

Main menu  Settings Vacuum settings  Auto Leak Test Settings

Measuring time
In this software menu the measurement time can be determined in the Auto Leak
test. A measurement time between 1 second and 30 minutes can be set.

Trigger Level 1
In the software menu trigger level 1, the rejection leak rate for the Auto Leak Test can
(2301)

be set.

Serial error message

The serial fault message function can be activated in the "Serial error message"
menu and the number of consecutive "FAIL" measurements leading to the serial fault
message can be determined.
jinb80en1-12

6-20 Operation
 Parts number
The part counter can be activated in the software menu part numbers and a start
value can be determined, from which counting is performed after each test cycle.
Reference measurement
Operating Instructions

A reference measurement can be started in this software menu item.

Main menu  Settings Vacuum settings  Commander Functions 

In the "Commander Functions" menu item, all parameters of the Commander func-
tion can be configured.

Commander timing
Here, the times for the individual sequences can be set.
The setting range is from 0.1 to 999.9 seconds

t_A pump-down time

Maximum time to reach the set DUT pressure "p_B pump down pressure"
Factory setting: 30 seconds

t_B zero delay

Time delay until ZERO is executed (if zero "enabled") or time within which I•ZERO is
executed (if I•ZERO is activated).
Factory setting: 10 seconds

t_C full time

Maximum time to reach the filling pressure "p_C filling pressure" in the DUT
Factory setting: 30 seconds

t_D relaxing time

Maximum time to reach the release pressure "p_D Relaxing pressure"
Factory setting: 30 seconds

t_E flooding time

(2301)

Maximum time to reach the flood pressure p_A gross leak test
Factory setting: 10 seconds

t_F measuring readiness

Maximum time to reach themeasuring mode
Factory setting: 10 seconds

t_G measuring time

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Time after which the leak rate signal has settled.

Factory setting: 10 seconds

Operation 6-21
 Commander pressure thresholds
p_A gross leak test
Pressure to which the DUT is allowed to sink
Factory setting: 900 mbar

Operating Instructions
p_B pump down pressure
Pressure to which the DUT is pumped
Factory setting: 40 mbar

p_C filling pressure

Pressure to which the DUT is filled with helium
Factory setting: 2000 mbar

p_D relaxing pressure

Pressure to which the helium is discharged from the DUT
Factory setting: 1100 mbar

p_E pressure drop threshold

Pressure which the DUT must not fall below during the leak rate measurement
Factory setting: 1800 mbar

Main menu  Settings Vacuum settings  Machine Factor

After internal calibration, the machine factor takes into account the ratio between the
effective pumping speed of the Modul1000 and that of the system pump state in the
measuring mode.
The machine factor takes into account the fact that a parallel external pumping
system is used.
On the basis of an internal calibration, all measured leak rates would be too small in
such a case.
The measured leak rates are multiplied by the machine factor and displayed as a
result. This factor is used only in the vacuum mode (not in the sniffing mode).
The machine factor can be estimated, taking into account both the helium pumping
speed of the Modul1000 and the external pump. (2301)

The measurement of the leak rate is more accurate using an external test leak with
the DUT - once with the external pump switched and once without. The difference
between the results determines the machine factor.
The machine factor can also be used to correct the leak rate display with respect to
the air equivalence. The machine factor for this correction is
3.7 x 10-1.
If the machine factor is not equal to 1, this status is indicated on the display by "COR".

Main menu  Settings Vacuum settings Internal test leak leak rate
jinb80en1-12

The value of the internal test leak can be entered here.

6-22 Operation
 6.9.6.2 Main menu  Settings  Zero & Background
Background suppression
Inlet area: In addition to the internal background, the background of the inlet area is
also subtracted from the measuring signal by pressing the START button. The value
Operating Instructions

has to be determined by means of the function "Background determination inlet area"

in the "Zero & background" menu.
Only internally: The internal background is measured by pressing the START button
and subtracted from the measuring signal.

Inlet area background determination

For this function, the device must be in the following state:
• Vacuum mode
• Condition ventilated (at least 1 minute)
• Inlet blank flange
• At least 20 minutes from power on.

Zero
The I•Zero function enables the ZERO button to be released only if the leak rate is
stable. In this setting, the slope of the falling background signal is measured. The
leak rate signal must be sufficiently stable to find a leak about the size of the set trig-
ger 1. This is indicated by the message STABIL in the status bar. The I•Zero function
is locked as long as the leak rate signal is not stable enough. (Slope of the falling
background signal is > 0.5 x set trigger value1.) The set trigger value 1 is displayed
in the display when the I•ZERO function is activated.

6.9.6.3 Main menu  Settings  Mass

In the "Mass" software menu, the tracer gas used for the leak detection can be
changed. Choices are
H2 (Hydrogen)
He (Helium)
3He (Helium isotope with mass 3)

6.9.6.4 Main menu  Settings  Interfaces

(2301)

The electrical interfaces of the Modul1000 can be configured in the software menu
"Interfaces".

Main menu  Settings  Interfaces  Control Location

PLC
The Modul1000 is controlled by the digital input. The START, STOP and ZERO
buttons on the device are disabled.
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RS232

Operation 6-23
 The Modul1000 is controlled via the RS232 interface from an external computer. In
this operating mode the module cannot be operated via the keyboard.

All

Operating Instructions
Control interfaces PLC, RS232 and local.

Local and PLC

The Modul1000 is controlled by the START, STOP and ZERO buttons on the device
as well as via the digital inputs.

Local and RS232

The module is controlled by the START, STOP and ZERO buttons on the device as
well as via the RS232 interface.

Local
The Modul1000 is controlled by the START, STOP and ZERO buttons.

Main menu  Settings  Interfaces  RS232

Local
The leak detector continuously sends the status and the leak rate without request.

Binary
Allows the reading of device parameters, e.g. during maintenance.

UL2xxLeak Ware
When a PC is connected to the controller, it is possible to read measured values via
the software package Leak Ware.
(For the operation of the Leak Ware, see the corresponding instructions for use).

Notice The calibration function of the Leak Ware is not suitable for operation with
the Modul1000. Please execute the "STORE DATA" function in the "Single
Part Measurement" operating mode so that the measured value recording
starts. (2301)

ASCII
Allows operation of the Modul1000 via an RS232 terminal. For details, refer to the
interface description.

Main menu  Settings  Interfaces  External Manometer

In Commander mode, the Modul1000 must be connected to an external pressure

measuring point. In the software menu "External manometer" the characteristics and
the zero point as well as full stroke of the pressure gage used must be entered.
jinb80en1-12

Characteristics:The characteristics can be entered: Current linear, voltage

linear, current logarithmic, voltage logarithmic.

6-24 Operation
 Zero point: The zero point (pressure value) of the connected sensor can be
assigned with the corresponding current or voltage value.
Full deflection: The full deflection (pressure value) of the connected sensor can
be assigned with the corresponding current or voltage value.
Operating Instructions

Main menu  Settings  Interfaces  Define PLC outputs

In this sub-menu, the pin assignment of the PLC output connector (PLC-OUT) can
be changed.
To define the PLC outputs, proceed as follows:
1 Use the left-hand arrow buttons to select the connection pin to be configured for the
PLC-OUT connector
2 Use the right arrow buttons to assign one of the listed functions to the selected
connection pin.
3 After the PLC outputs have been defined as required, the settings must be saved by
pressing the "OK" button.

Main menu  Settings  Interfaces  Define PLC inputs

In this sub-menu, the pin assignment of the PLC input connector (PLC-IN) can be
changed.
To define the PLC inputs, proceed as follows:
1 Use the left-hand arrow buttons to select the connection pin to be configured for the
PLC-IN connector
2 Use the right arrow buttons to assign one of the listed functions to the selected
connection pin.
3 After the PLC inputs have been defined as required, the settings must be saved by
pressing the "OK" button.
The PLC inputs and the PLC outputs can be inverted in the menu and via the serial
interface. The inversion is also stored in the parameter sets.

Main menu  Settings  Interfaces  Recorder

In this sub-menu, the signals to be recorded by a recorder can be assigned to the

two writer outputs (analog outputs).
(2301)

 Recorder output
See Kap. 9.4 analog output (recorder output).

 Recorder output scaling

In this sub-menu you can adjust the scaling of the recorder outputs. This setting is
only effective when selecting the signals LR lin or LR log.
The upper display limit of the analog output can be set by pressing the arrow buttons
to the left and right of the "Upper limit" value.
jinb80en1-12

By pressing the arrow buttons to the left and right of the "scale" value, the scale can
be adjusted in increments of 0.5, 1, 2, 2.5, 5, 10 volts/decade, the total range being
10 V. (Only for "LRlog")

Operation 6-25
 Example for signal LRlog:
1 Upper limit set to 10-5 (= 10 V)
2 Scale set to 5 V//decade
 Lower limit value is thus at 10-3 (= 0 V)

Operating Instructions
Main menu  Settings  Interfaces  Gas ballast Output 

• inverted:
Output level HIGH with closed gas ballast / purge valve
• normal:
Output level HIGH with open gas ballast / purge valve

6.9.6.5 Main menu  Settings  Miscellaneous

Date / Time
Set the time and date if necessary.

Language
The languages can be German, English, Italian, French, Polish, Katakana, Chinese
or Spanish.
The default language is English.
If an incorrect language has been set incorrectly, the Modul1000 can be switched to
"English" by pressing buttons 2 and 6 simultaneously.
The setting is not saved automatically, but must be made via this menu item.
Leak rate filter
The leak rate filter type can be selected here. The factory setting is I•CAL.
The abbreviation I•CAL stands for Intelligent Calculation Algorithm for leak rates.
This ensures that the signals are averaged at optimal time intervals and this is based
on each leak rate range. I•CAL also determines interference spikes, which bear no
relevance to the leak rate signals and delivers unusually short reaction times even
with low leak rate signals.
The algorithm used provides excellent sensitivity and response time; the use of this
setting is strongly recommended.
The filter type Fixed uses a fixed mean time of 0.2 seconds. (2301)

Parts number
In this menu you can set the function of automatic counting of parts to be tested.

CAL settling time

This menu can be used to set the time for an internal or external automatic calibration
from the opening of the test leak valve to the detection of the stable signal. The time
is dependent on the volume that is at the inlet during calibration.
jinb80en1-12

6-26 Operation
 Maintenance intervals
Maintenance inter- Resets the maintenance interval of the overall device
val device reset (see Chapter 7 Maintenance work)
Maintenance inter- Resets the maintenance interval of the turbo molecular
Operating Instructions

val, TMP reset pump

(see chapter 7 Maintenance work)
 MaintenanceVia the menu item "Maintenance message for TMP", the
message maintenance message, which appears automatically after
For TMP the maintenance interval has elapsed, can be deactivated.

Maintenance inter- In the "Maintenance interval fan filter" menu, the

val fan filter maintenance interval can be set in 500-hour increments.
The highest value is 4000 hours. If there is a high dust
content of the air at the site, a short interval period should be
selected.

Maintenance In the menu "Fan filter maintenance message”, the

message fan filter maintenance message, which appears automatically after
the maintenance interval has elapsed, can be deactivated.

 MaintenanceThe maintenance messages can be switched on or off for

message for thethe overall device.
overall device ON/
OFF

Notice Maintenance messages should be deactivated only if there is a separate

maintenance schedule and the maintenance, authorizations, intervals etc.
described in chapter 7 were taken into consideration.

Material damage due to overheating

If the maintenance message is ignored and a dirty air filter is not replaced, the
Modul1000 may overheat.

6.9.6.6 Main menu  Settings  Loading / Saving parameters

(2301)

Save under “PARA SET 1”

Save under “PARA SET 2”
Save under “PARA SET 3”
By pressing the buttons "Save PARA SET 1" to "Save PARA SET 3" the current
menu settings of the Modul1000 can be saved.
On the menu page that appears, a new name can be given to the stored parameter
set by pressing the "Change name" button.
Load “PARA SET 1”
jinb80en1-12

Load “PARA SET 2”

Load “PARA SET 3”

Operation 6-27
 The previously stored parameter sets can be loaded and activated with the buttons
"Load PARA SET 1" to "Load PARA SET 3".

Load default value

By pressing the "Load default values" button, one of the four factory parameter sets

Operating Instructions
can be loaded:
Default Default Default Default
Parameter set 1 Parameter set 2 Parameter set 3 Parameter set 4
PLC IN Pin 3 START START_STOP START START/STOP
PLC IN Pin 4 STOP GAS BALLAST STOP CAL
PLC IN Pin 5 ZERO ZERO ZERO ZERO ON
PLC IN Pin 6 CAL CAL INV GAS BALLAST ON
PLC IN Pin 7 CAL INTERN CLEAR GAS BALLAST OFF
PLC IN Pin 8 CAL EXTERN NOT USED NOT USED
PLC IN Pin 9 CLEAR NOT USED NOT USED
PLC IN Pin 10 GAS BALLAST NOT USED NOT USED

PLC OUT Pin 3 TRIGGER 1 ERROR MEASURE EMISSION ON

PLC OUT Pin 4 TRIGGER 2 WARNING ERROR INV TRIGGER1
PLC OUT Pin 5 TRIGGER 3 EMISSION ON MEASURE INV TRIGGER2
PLC OUT Pin 6 ZERO ACTIVE CAL ACTIVE EMISSION ON INV ERROR
PLC OUT Pin 7 EMISSION ON GAS BALLAST GAS BALLAST
PLC OUT Pin 8 ERROR CAL REQUEST TRIGGER 1
PLC OUT Pin 9 CAL ACTIVE MEASURE TRIGGER 2
PLC OUT Pin 10 CAL REQUEST ZERO ACTIVE TRIGGER 3
PLC OUT Pin 11 OPEN TRIGGER 1 OPEN
PLC OUT Pin 12 OPEN TRIGGER 2 OPEN
PLC OUT Pin 13 OPEN TRIGGER 3 OPEN
PLC OUT Pin 14 OPEN REC STROBE OPEN

RECORDER Pin 2 LR MANTISSA LR MANTISSA LR MANTISSA

RECORDER Pin 3 LR EXPONENT LR EXPONENT LR EXPONENT

LR unit mbar l/s Pa m3/s Pa m3/s Pa m3/s

Pressure unit mbar Pa Pa Pa
Control location LOCAL LOCAL, PLC LOCAL, PLC LOCAL, PLC

Factory setting: Parameter set 1

(2301)

6.9.6.7 Main menu  Settings  Monitoring

Calibration request
Here you can set whether or not the operator should be reminded of the need for cali-
bration. The factory setting is "OFF".
When the calibration request is activated, a corresponding message will be displayed
30 minutes after power-up, or if the temperature in Modul1000 has changed by more
than 5 °C since the last calibration.
jinb80en1-12

Paging function

6-28 Operation
 If the Modul1000 is connected to a wireless remote control RC1000WL, an acoustic
signal can be activated, which is heard on the remote control in order to locate and
identify it.

Contamination protection
Operating Instructions

When this mode is switched on, the Modul1000 will close all valves as soon as the
measured leak rate exceeds the limit for the contamination protection. This will
prevent an excess amount of helium from entering the mass spectrometer. Conse-
quently, the leak detector is prevented from becoming contaminated by helium.

Pressure limit for vacuum range

In this menu, the switchover point set at the factory can be set from evacuation to the
ULTRA measuring mode. This can be necessary if the Modul1000 is pumped down
with gases other than air. The pressure signal of the gas type inlet pressure gage
(Pirani) can then deliver the corresponding switching values of the sequence flow.
This can be compensated by changing the switching point.
Factory setting: 0.4 mbar (Modul1000) or 3 mbar (Modul1000b)

Pressure limit for sniffing mode

This function is activated automatically in sniffing mode. The pressure limits define a
maximum and a minimum inlet pressure. If the pressure is not within this range, error
messages / warnings are output:
Foreline pressure > Maximum pressure: Error message E63 (Caliper defective)
Foreline pressure > Minimum pressure: Warning W62 (Gas flow through the caliper
is too low).
(2301)
jinb80en1-12

Operation 6-29
 Maximum evacuation time
This menu item is used to determine when a gross leak message is to be made. The
gross leak monitoring works on two levels and the threshold can be adjusted when
required (factory settings 30 min.).
This menu point is especially useful with series tests that always have the same test

Operating Instructions
conditions.
After pressing the Start button the DUT is evacuated.
If the corresponding pressure conditions are not reached or not undershot (p1 < 100
mbar or p1 < pressure limit for vacuum range) during the times to be set here, the
evacuation process is interrupted and a warning message is displayed. (W75 or
W76)
The times to be selected depend, on the one hand, on the desired reaction time for
the gross leak test, and on the other hand, on the available DUT volume and on the
effective pumping speed.
If the duration is infinite, the oil level of a rotary vane pump used should be checked
more frequently.

Preamplifier
Preamplifier test during calibration:
The device tests the installed preamplifier during calibration. If the test is switched
off, the calibration will be faster, but the reliability will be reduced.

Preamplifier test during measurement:

In the measuring mode, the device checks whether the built-in preamplifier switches
very frequently between the amplifier ranges (error message 20). This would indicate
a defective preamplifier. If false alarms are generated, you can disable this test.

6.9.7 Main menu  Info

Display settings
In this picture you can see most important measurement settings.

Display internal data

This menu item goes over several pages and displays all internal data.

Vacuum schematic
The vacuum diagram of the Modul1000 is displayed. This diagram shows, among
(2301)

other things, which valves are currently open or closed. For partial flow mode and the
use of the Commander functions, the corresponding vacuum diagrams are displayed
on additional menu pages.

Interfaces
This menu item provides an overview of the interfaces (configuration and status).

Logged data
The history of errors, maintenance and tests can be displayed here.
jinb80en1-12

(See below)

6-30 Operation
 Calibration factors
The calibration factors for the various masses or operating modes and the machine
factor are displayed.

Service
Operating Instructions

This menu item is only accessible to INFICON's authorized service personnel.

Main menu  Info Loggeddata

Error list display

The last 12 device errors are listed.

Maintenance list
The times of the last 12 maintenance sessions are displayed.

 Display calibration history

The data from the last 12 calibration procedures are displayed.

Test logs
The test logs are stored if part number is activated.

Delete test logs

The stored test logs can be deleted.

6.9.8 Main menu  User authorization

Access to CAL function
Here you can block access to the calibration function and open it.

Change device PIN

Access to the Modul1000 can be restricted by entering or changing the device PIN.
If the device PIN is different from 0000, the module1000 asks for this PIN immedi-
ately after switching on. The Modul1000 cannot be used without entering the device
(2301)

PIN.

Changing the menu PIN

Here you can set and change a 4-digit PIN to block access to the menu via the control
unit.
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Operation 6-31
6-32
Operation
jinb80en1-12 (2301) Operating Instructions
 7 Maintenance work
The Modul1000 is a specially designed and constructed instrument for industrial use.
The components and assemblies used meet the highest quality standards and are
largely maintenance-free.
Operating Instructions

However, to maintain the warranty claims for the Modul1000, it is necessary to

comply with the maintenance intervals listed below.
A maintenance contract for the Modul1000 with INFICON or a service partner autho-
rized by INFICON is recommended.

7.1 Maintenance and service at INFICON

If you submit a device to INFICON for maintenance or repair, indicate whether the
device is free from hazardous substances or has been contaminated. If it is contam-
inated, indicate the nature of the hazard. For this purpose, use a form "contamination
declaration" prepared by us, which we will send to you on request. A copy of the form
can be found at the end of this technical manual. Copies of the form are also permis-
sible.
Attach the form directly to the device or attach it to the device in the package!

Notice The Declaration of Conformity is essential to ensure compliance with

statutory requirements and the protection of our employees. INFICON
must return devices without a "Contamination Declaration" to the sender.

7.2 General notes on maintenance

Maintenance work for the Standards is divided into 3 service levels:
• Service level ICustomer
• Service level IICustomer with technical training
• Service level IIIAuthorized INFICON service technician
Maintenance work on the Service Level II and III may only be carried out by persons
authorized and trained by INFICON GmbH Cologne.
Please observe the safety instructions for all maintenance work on the Standards!
If you have your own maintenance schedule and are authorized to carry out mainte-
(2301)

nance work, then you can switch off the maintenance messages. See Kap. 6.9.6.5
Notice Compliance with the following maintenance schedule is mandatory for
cases where warranty claims are asserted for Modul1000. In the event, that
the appropriate maintenance work was not carried out, the claim for
warranty for these assemblies expires.
jinb80en1-12

Maintenance work 7-1

 Life threatening hazard from electric shock

Operating Instructions
• Disconnect the leak detector from the mains for all maintenance work!

Material damage from pollution

• For work on the vacuum system, pay attention to a clean environment and use
a clean tool.

The Modul1000 has 3 independently running maintenance counters. In detail:

1 Maintenance counter for air filter.
The default setting is 1500 operating hours. The maintenance counter can be varied
or switched off. It can thus be adapted to the operating conditions of the device.
2 Maintenance counter 5000 operating hours.
Serves the inspection and cleaning of valve drives and valve block.
3 Maintenance counter 2 years
Serves the maintenance of the turbo molecular pump.
The reaching of one of the above maintenance intervals is displayed as a warning on
the control unit of the Modul1000 each time the device is switched on. The message
is generated until the maintenance interval has been acknowledged. The mainte-
nance counter 2 is only released for acknowledgment of service levels II and III in the
service menu.

Notice Compliance with the following maintenance schedule is mandatory for

cases where warranty claims are asserted for Modul1000. In the event, that
the appropriate maintenance work was not carried out, the claim for
warranty for these assemblies expires.

Backing pump

The backing pump is not part of the device delivery. Therefore, the maintenance
(2301)

intervals and instructions prescribed by the manufacturer of the backing pump apply
to the maintenance of the backing pump.
Damage to the Modul1000, which is clearly due to faulty behavior of the backing
pump, cannot be asserted on warranty.
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7-2 Maintenance work

 7.3 Maintenance plan
Assembly Maintenance work Operating hours / years Service Replace-
level ment
Standards 1500 5000 15000 part no.
Operating Instructions

1/4 1 2 3
Vacuum system
Valve block Clean valve, replace valve seals X1 III 200000594
Dismantle and clean the valve block X1 III 200002002
Replace the flood gas line filter 1 X1 I, II,III 200000683
Adjust Pirani X III
Recalibrate the internal test leak X2

Turbo molecular Changing the oil wick cartridge X2 I, II & III 200000577
pump
Change bearing (recommended) X2 III

Electrical
Fan assembly Replace the chassis hood filter elements 1 X1 I 200001552
Clean the fan chassis & turbo pump 1 X1 I

Maintenance schedule legend

• I Service level ICustomer

• II Service level IICustomer with INFICON training
• III Service level IIIAuthorized INFICON service technician
• X Carry out maintenance as per operating hours or duration
• X1 Carry out maintenance work as per operating hours
• X2 Carry out maintenance work as per duration
• 1Depending on environment and use
• 2Process dependent

7.4 Maintenance intervals

(2301)

The maintenance plan for the Modul1000 can be subdivided into three maintenance
groups for an easy overview.
• 1500 Hour maintenance
• 5000 Hour maintenance
• 2 Year maintenance
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Maintenance work 7-3

 1500 Hour maintenance

The 1500-hour maintenance can be performed by an operator or by a customer-own

maintenance staff. The maintenance intervals can be adapted to the ambient condi-
tions of the device and are variable.

Operating Instructions
If desired, the maintenance interval can be switched off.
To carry out the 1500 hours of maintenance, the filter cartridges in the chassis hood
must be checked and replaced if they are contaminated. The replacement of the filter
elements can be carried out while the device is running without opening the device
hood.
For the exchange see the following Fig. 7-1.

Fig. 7-1 Removing the filters from the chassis housing

Item Description Item Description

1 Filter cartridge 2 Chassis Modul1000

Work to be performed Material required Order no.

Check / replace air filter • Replacement filter for fan 200001552
(2301)

5000 Hour maintenance

The 5000 hour maintenance should be carried out by an INFICON service technician
or a person authorized by INFICON.
The valve drives must be inspected, cleaned and the valve seals or valve caps
renewed every 5000 operating hours. The flood filter is to be checked depending on
the application after 5000, but at the latest after 15000 hours of operation it is to be
replaced.
After 15,000 operating hours, the valve block must be completely cleaned. The valve
block must be disassembled for this.
jinb80en1-12

7-4 Maintenance work

 Notice The internal helium standard leak has a certificate with a validity period of
one year after delivery of the leak detector. It is recommended to have the
certificate renewed annually by INFCON GmbH. The internal helium
standard leak is checked in all functions and a new certificate is issued for
another year.
Operating Instructions

Work to be performed Material required Order no.

Clean valve actuators, replace • Valve seal kit 200000594
valve seals and valve caps (5000
hours)
Check / replace flood filter (5000 / • Replacement filter for flood 200000683
15,000 hours) gas line
Clean valve block completely • Sealing kit detection system 200002002
(15,000 hours) compl.
Recalibrate the internal test leak
(recommended annually)
Test and readjust Pirani sensors (
15,000 hrs.)

2 year maintenanceOil wick

cartridge

The 2-year maintenance of the turbo molecular pump oil wick cartridge should be
carried out by a INFICON service technician or a person authorized by INFICON.
Customers who have received a corresponding training from an authorized person
can carry out this maintenance within their own responsibility.
The turbo molecular pump oil wick cartridge must be replaced at the end of 2 years,
regardless of the operating hours. Please follow the instructions in Chapter 7.6 for
the exchange of the storage tank.

Work to be performed Material required Order no.

Replace oil wick cartridge • Oil wick cartridge 200000577
(2301)
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Maintenance work 7-5

7.5 Description of the maintenance operations
Modifications to Modul1000 which go beyond the normal scope of the maintenance
measures may only be carried out by trained personnel.
The removal of the device hood is not required for maintenance purposes as

Operating Instructions
described in this Chapter. Replacing a fuse however, requires opening the device. In
order to avoid any possible danger with this, the procedure is described below.

7.5.1 Opening the device

Required tools

Allen wrench 8 mm

Life threatening hazard from electric shock

• Disconnect the leak detector from the mains before removing the device cover!

To open the Modul1000, proceed as follows.

1 Turn off the mains switch and remove the mains cable.
2 Remove the quick release ring from the test port.
3 Use the Allen wrench AF 8 mm to open the (ROTO-LOCK) fasteners on either side
of the unit cover. See Fig. 7-2 for more information.

(2301)

Fig. 7-2 Opening the device cover

jinb80en1-12

1 Turn the Roto-Lock locks to the "OPEN" position.

2 Carefully lift off the device hood.

7-6 Maintenance work

 3 Proceed in reverse order when refitting the device cover. When refitting the device
cover, make sure that no electrical connections are pinched between the hood and
the chassis.
4 To close the device cover, turn the Roto-Lock locks towards the "CLOSE" position.
Operating Instructions

7.6 Replace oil wick cartridge

The turbo molecular pump is filled with an operating fluid for the lubrication of the ball
bearings. A change of the oil wick cartridge must be carried out every 2 years,
regardless of the number of operating hours reached during this time. Under extreme
loads or when used in impure processes shorter exchange intervals have to be
chosen.

Required tools

Special tool pin wrench

Required material

Oil wick cartridge P/N: 200 000 577

Only in the flooded state can the sealing cover be opened from the oil wick
cartridge.
• Before starting any maintenance work, make sure that the mass spectrometer
and the turbo pump are completely flooded.

1 To flood the turbo molecular pump, switch on the fore-vacuum connection for
Standards disconnection and switch on the device for approx. 10 to 25 s. After
approx. 10 s valve V2 opens and mass spectrometer and turbo molecular pump are
flooded. Wait at least another 10 s until the high vacuum system has been completely
flooded.
(2301)

2 Turn off the mains switch again and disconnect the device from the mains supply.
3 Turn the device on a lengthwise side so that you have access to the revision shaft
on the bottom of the device.

Notice Be careful not to damage the fore-vacuum connections.

4 To replace the turbo molecular pump oil wick cartridge, the cap must be unscrewed
on the bottom of the turbo molecular pump. See Fig. 7-3/3 for more information.
jinb80en1-12

Maintenance work 7-7

 Operating Instructions
1
2
3
4

Fig. 7-3 sealing cover oil wick cartridge

Item Description Item Description

1 Fore-vacuum connection 3 Sealing cover oil wick cartridge
2 Engagement special tool 4 Revision shaft

5 Unscrew the cap on the underside of the turbo molecular pump using a special tool
(pin wrench).
6 After the sealing cover has been removed, the oil wick cartridge is accessible. Use a
screwdriver to pry out the oil wick cartridge and dispose of it according to local
regulations.
7 Inserting a new oil wick cartridge.
See Fig. 7-4 for more information.

(2301)

Do not press the oil wick cartridge in completely. The oil wick cartridge is correctly
positioned over the sealing cover after screwing it into place. See also the operating
instructions for Pfeiffer PT 0208 BN / I.

8 Replace O-ring (Fig. 7-4/2) with a new O-ring. Make sure that the new O-ring is
inserted in the correct position. An incorrectly mounted O-ring will result in gross
leaks, which lead to a malfunction of the device.
9 Finish by refitting and tightening the cover.
jinb80en1-12

7-8 Maintenance work

Operating Instructions

Fig. 7-4 Replace oil wick cartridge

Item Description Item Description

1 Oil wick cartridge 2 O-ring
(2301)
jinb80en1-12

Maintenance work 7-9

7.7 Changing the fuses

Operating Instructions
The replacement of fuses on printed circuit boards is not possible without their
removal. The removal without ESD protective measures is grossly negligent and
can lead to damage to the device!

7.7.1 Summary of the electrical fuses

Designation Technical data Fuse protection for

Mains switch 2 x T 6.3 A Power supply fuse (2-phase OFF)

Wiring level:

Designation Technical data Fuse protection for

F10 T 6.3 A Turbo molecular pump converter
F11 T 0.8 A Fans

Power supply ZWS240PAF-24/TA:

Designation Technical data Fuse protection for

F1 F 6.3 A Fuse protection - power supply unit

I/O printed circuit card:

Designation Technical data Fuse protection for

F1; F2 T 0.8 A not used
F3 T 0.315 A not used
Summary of the electrical fuses
(2301)
jinb80en1-12

7-10 Maintenance work

 MSV printed circuit card:

Designation Technical data Fuse protection for

Operating Instructions

F1 T2A 24 V main fuse for MSV board

F2 T 3.15 A Anode heater (not used)
F3 T1A ±15 V;+5 V DC/DC converter
F4 M 0.032 A Anode-cathode voltage (85 V)

Interface boards:

Designation Technical data

F1 T1A 24 V CONTROL UNIT
F2 T 0.8 A 24 V REMOTE CONTROL; PC RS232
F3 T 0.8 A 24 V PRESSURE GAGE; PLC IN
F4 T 1.6 A 24 V PLC OUT; VALVES; ACESSORIES
F5 T 1.0 A VALVES V30 - V33 feed (max. 30 V)
F6 T 1.0 A VALVES V34 - V37 feed (max. 30 V)
Notice Replacing the fuse can only be carried out by a qualified electrician, as
removal of the device hood is usually necessary.

7.7.2 Replace mains fuse

Danger to life due to electric shock!

• Before replacing the fuse, unplug the power cord of the Modul1000.
• Only install fuses with the specified values in the Modul1000.

Required tools

• Slotted screwdriver size 1

(2301)

Required material

• Melting fuse 2 x T 6.3 A

The main fuses of the Modul1000 are housed in the mains plug of the unit.

• To replace the main fuses, use a screwdriver to open the cover flap guarding the
fuse link. Insert the screwdriver into the corresponding groove and open the cover
flap. See Fig. 7-5 for more information.
• Make sure there are two functional fuses in the fuse holder.
jinb80en1-12

Maintenance work 7-11

 Operating Instructions
1
4
2

Fig. 7-5 Changing the fuses

Item Description Item Description

1 Cover flap 3 Fuse link
2 Melting fuse T 6.3 A 4 Groove opening

7.7.3 Replacing Interface Board Fuses

The interface board (SSK) contains the fuses for the inputs and outputs on the board.
A summary of the fuses and their use can be found under Summary of the electrical
fuses.

Required tools

• Allen key AF 8

Required material
(2301)

• Complete fuse set Order no.: 200 000 641

Access to the fuses is only possible when the device cover has been removed from
the Modul1000. Proceed as described in 7.5.1 Opening the device for this purpose.

Notice Please observe the relevant safety instructions in this chapter.

• After removing the device hood, the fuse is accessible on the interface board. See
Fig. 7-6 for more information.
jinb80en1-12

7-12 Maintenance work

Operating Instructions

F1
F2
2 F3
F4
F5
F6

Fig. 7-6 Interface board fuses (SSK)

Item Description Item Description

1 Interface board SSK 2 I•STICK

7.8 Parameter storage (I•STICK) replacement

The application parameters of the customer are stored on the I•STICK. If a backup
device has to be installed, the user parameters can simply be transferred to the
backup device by replacing the I•STICK.

Required tools

• Allen key AF 8
(2301)

• Screwdriver size 1

Required material

• I•STICK
Access to the I•STICK is only possible when the device cover has been removed
from the Modul1000. Proceed as described in 7.5.1 Opening the device for this
purpose.

Notice Please observe the relevant safety instructions in this chapter.

jinb80en1-12

• To replace the I•STICK, loosen the two screws with which the I•STICK is screwed
on the socket. See Fig. 7-7 below for more information.

Maintenance work 7-13

 Operating Instructions
1

Fig. 7-7 I•STICK replacement

Item Description Item Description

1 I•STICK 2 Mounting screws

After the screws have been loosened, remove the I•STICK from the socket and
replace it with the I STICK of the defective unit.
The installation is carried out in the reverse order.

7.9 Flood filter replacement

The flood filter is checked or exchanged within the scope of the 5000 hours of main-
tenance. When used in extreme operating conditions, shorter maintenance times is
more realistic.

Required tools
(2301)

• Allen key AF 8

Required material

• Replacement filter (2 pieces) Order no.: 200 000 683

Access to the flood filter is only possible when the device hood has been removed
from the Modul1000. Proceed as described in 7.5.1 Opening the device for this
purpose.
jinb80en1-12

Notice Please observe the relevant safety instructions in this chapter.

7-14 Maintenance work

 • To remove the flood filter, disconnect the hose connections from the quick
couplings. By pressing the outer ring on the quick couplings, the hose can be
pulled off. Refer to Fig. 7-8 for the installation position.
Operating Instructions

Fig. 7-8 Modul1000 replacement flood filter

Item Description Item Description

1 Flood filter 2 Hose guide

Notice Let only trained personnel work with and on the device. The trained
personnel must have received training on the device.
Make sure that authorized personell have read and understood this manual
and all other applicable documents before starting work.
(2301)
jinb80en1-12

Maintenance work 7-15

7-16
Maintenance work
jinb80en1-12 (2301) Operating Instructions
 8 Transport and disposal
Operating Instructions

Danger of damage
The Modul1000 can be damaged by improper transport.
• Only transport the Modul1000 in its original packaging.

8.1 Sending in the device

Danger due to harmful substances

Contaminated devices could endanger the health. The contamination declaration
serves to protect all persons who come into contact with the device.
• Fill in the declaration of contamination completely.

1 Please do not hesitate to contact us and send a completed declaration of

contamination before sending anything to us.
You will then receive a return number from us.
2 Use the original packaging when returning.
3 Before sending the device, attach a copy of the completed contamination
declaration. See below.
(2301)
jinb80en1-12

Transport and disposal 8-1

 Operating Instructions
Declaration of Contamination
The service, repair, and/or disposal of vacuum equipment and components will only be carried out if a correctly completed declaration has
been submitted. Non-completion will result in delay.
This declaration may only be completed (in block letters) and signed by authorized and qualified staff.

Description of product Reason for return

Type
Article Number
Serial Number

Operating fluid(s) used (Must be drained before shipping.)

Process related contamination of product:

toxic no  1) yes 
caustic no  1) yes 
biological hazard no  yes  2)
explosive no  yes 2)
radioactive no  yes  2)
other harmful substances no  1) yes 
The product is free of any sub-
stances which are damaging to
health yes  2) Products thus contami-
1) or not containing any amount nated will not be ac-
of hazardous residues that cepted without written
exceed the permissible ex- evidence of decontami-
posure limits nation!

Harmful substances, gases and/or by-products

Please list all substances, gases, and by-products which the product may have come into contact with:

Trade/product name Chemical name Precautions associated Action if human contact

(or symbol) with substance

Legally binding declaration:

I/we hereby declare that the information on this form is complete and accurate and that I/we will assume any further costs that may
arise. The contaminated product will be dispatched in accordance with the applicable regulations.

Organization/company
Address Post code, place
Phone Fax
Email
Name

Date and legally binding signature Company stamp

This form can be downloaded Copies:

from our website. Original for addressee - 1 copy for accompanying documents - 1 copy for file of sender
(2301)

INFICON GmbH
Bonner Str. 498,50968 Cologne, Germany zisa01e1-a
Tel: +49 221 3474 2222 Fax: +49 221 3474 2221
www.inficon.com leakdetection.service@inficon.com

Fig. 8-1 Sample for a contamination declaration form

8.2 Disposal
jinb80en1-12

If you dispose of the Modul1000, please observe the legal regulations for the
disposal of electronic devices.

8-2 Transport and disposal

 9 Technical data

9.1 Device data

Operating Instructions

9.1.1 Power supply

Mains voltage and frequency 100V - 240V ±10%, 50/60 Hz
Power consumption < 400 VA
Protection type basic unit EN 60529 IP20
U 50E Typ 1
Protection type control unit EN 60529 IP40
U 50E Typ 1

9.1.2 Weight / dimensions

Dimensions (L × W × H) 535 × 350 × 339 mm
Weight 30 kg
Switching capacity level dB (A) < 70
Sound pressure level in dB (A) < 56
Noise level dB (A) 0.5 m distance < 56
Audio alarm in dB (A) 90
Contamination value (as per IEC 60664-1) 2
Over-voltage class (as per IEC 60664-1) II
Main cable 3m

9.1.3 Characteristics
Max. inlet pressure (Modul1000) 0.4 mbar
Max. inlet pressure (Modul1000b) 3.0 mbar
Minimum detectable helium leak rate
In vacuum mode (ULTRA) < 5×10-12 mbar l/s
Lower detection limit in sniffing mode < 5×10-8 mbar l/s
(2301)

Maximum allowable gas flow in the sniffer line 25 sccm

Maximum displayable helium leak rate 0.1 mbar l/s
Measurement range 12 decades
Max. pumping speed (helium) at the inlet
ULTRA mode 2.5 l/s
Time constant of the leak rate signal (63% of the final < 1 s
value)
Detectable masses 2, 3 and 4
Run-up time (after switching on)  3 min
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Mass spectrometer 180° magn. Sector field

Ion source (2 cathodes) Iridium/Yttrium oxide
Inlet flange DN25 KF
Valves electromagnetic

Technical data 9-1

9.1.4 Ambient conditions
For use in rooms
Permissible ambient temperature (during operation) +10° C to +40° C

Operating Instructions
50° F to 104° F
Permissible storage temperature 0° C to +60° C
32° F to 140° F
Maximum relative humidity 80% at 31° C / 88° F,
falling linearly to
50% at 40° C / 104° F
Max. allowable height AMSL 2000 m
(during operation)

(2301)
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9-2 Technical data

 9.2 Control via the PLC inputs and outputs
If the Modul1000 is to be controlled via the PLC inputs and outputs, the control loca-
tion "PLC", "All" or "Local and PLC" (see chapter, or SB) must be selected.
Operating Instructions

9.2.1 PLC inputs

The electronics of the Modul1000 can be destroyed if the input voltage is too high.
The input voltage must not exceed 30 V DC.

The 14-pin Phoenix connector is located on the back of the device and is labeled PLC
IN / AUDIO. The pin assignment of the connection socket can be freely configured
(see also interface description)
Contact Assignment
24V fused with F3 on the interface board (0.8 A, maximum current output at this
1
contact together with contact 1 at the connection PRESSURE GAUGE)
2 GND
3 freely configurable PLC input e.g. START (factory setting)
4 freely configurable PLC input e.g. STOP (factory setting)
5 freely configurable PLC input e.g. ZERO (factory setting)
6 freely configurable PLC input e.g. CAL (factory setting)
7 freely configurable PLC input e.g. CAL INTERNAL (factory setting)
8 freely configurable PLC input e.g. CAL EXTERNAL (factory setting)
9 freely configurable PLC input e.g. CLEAR (factory setting)
10 freely configurable PLC input e.g. GAS BALLAST (factory setting)
11 PLC GND (as per ref. potential)
12 free
13 AUDIO_OUT 5V level, PWM output
14 GND 24V

Use a ferrite on the cable (eg Würth 742 711 31). Lay the cable twice through the
ferrite and place it as close as possible to the 14-pin connector.
The contacts are numbered from left to right.
Fault or warning messages may occur when the connection cable is disconnected or
(2301)

unplugged during operation.

Description of how the digital inputs work:
A signal between 0V to 7V is recognized as LOW, a signal > 13V is recognized as
HIGH. The maximum signal level is 30 V DC. All functions can also be selected in
inverted form.

Notice The signals at these inputs are only accepted if the control location is at
PLC or Local and PLC.
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ZERO
Flank-controlled input
Change from LOW to HIGH: Switch ZERO on.
Change from HIGH to LOW: Switch ZERO off.

Technical data 9-3

 START / STOP
Flank-controlled input

Operating Instructions
Change from LOW to HIGH: Perform START.
Change to LOW: Perform STOP.

START
Flank-controlled input
Change from LOW to HIGH: Perform START

STOP
Flank-controlled input
Change from LOW to HIGH: Perform STOP.
If this this input is HIGH for longer that the "Delayed Ventilation" ventilate additionally.

VENT
Flank-controlled input
Change from LOW to HIGH: Flood

GAS BALLAST
Flank-controlled input
Change from LOW to HIGH: Gas Ballast / Switch-on flushing.
Change from HIGH to LOW: Gas Ballast / Switch off flushing.

CLEAR
Flank-controlled input
Change from LOW to HIGH: Confirm the error message or abort a calibration.

CAL
Flank-controlled input (2301)

Change from LOW to HIGH:

If the device is in standby mode: Start internal automatic calibration. If the device is
in measurement mode: Start external manual calibration (prerequisite: external test
leak must be open and leak rate signal stable)
Change from HIGH to LOW:
For external calibration: Confirmation that the external test leak is closed and the leak
rate signal is stable.

CAL INT
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Flank-controlled input
Change from LOW to HIGH: Start internal automatic calibration.

9-4 Technical data

 CAL EXT
Flank-controlled input
Operating Instructions

Change from LOW to HIGH: Start external manual calibration.

CYCLE (Flank-controlled START / STOP input)

State-controlled input
Change from LOW to HIGH: In the standby state START is executed and the STOP
state is executed.

GAS BALLAST ON
Flank-controlled input
Change from LOW to HIGH: The gas ballast valve is opened.

GAS BALLAST OFF

Flank-controlled input
Change from LOW to HIGH: The gas ballast valve is closed.

ZERO ON
Flank-controlled input
Change from LOW to HIGH: Switch ZERO on
ZERO is turned off when the device changes to Standby.

SNIFF
State-controlled input
Change from LOW to HIGH in the Standby state:
Switch to SNIFF operating mode.
Change from HIGH to LOW in the Standby state:
Switch to the set operating mode.

9.2.2 PLC outputs

(2301)

The 16-pin Phoenix connector is located on the back of the device and is labeled PLC
OUT. The pin assignment of the connection socket can be freely configured.

Notice Relay outputs (contact 3-12): Max. load 60V DC / 25V AC / 1A ohmic load,
for up to 500,000 switching operations.
Semiconductor relay outputs (contact 13, 14): max. load 30V 1A for frequent switch-
ing operations.
For frequent switching operations (more than 500,000 in the planned operating time),
only the semiconductor relay outputs should be used.
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Technical data 9-5

 Contact Assignment
24V fused with F4 on the interface card
1 (1.6A, maximum current output at this contact together with contact 1 at contact
VALVES)
2 GND

Operating Instructions
3 NO contact to contact 15 e.g. TRIGGER1 (factory setting)
4 NO contact to contact 15 e.g. TRIGGER2 (factory setting)
5 NO contact to contact 15 e.g. TRIGGER3 (factory setting)
6 NO contact to contact 15 e.g. ZERO ACTIVE (factory setting)
7 NO contact to contact 15 e.g. EMISSION ON (factory setting)
8 NO contact to contact 15 e.g. ERROR (factory setting)
9 NO contact to contact 15 e.g. CAL ACTIVE (factory setting)
10 NO contact to contact 15 e.g. CAL REQUEST (factory setting)
11 NO contact to contact 15 e.g. OPEN (factory setting)
12 NO contact to contact 15 e.g. OPEN (factory setting)
13 NO contact to contact 15 e.g. OPEN (factory setting)
14 NO contact to contact 15 e.g. OPEN (factory setting)
15 “COM_DIGOUT” common reference potential for all outputs
16 not assigned

Use a ferrite on the cable (eg Würth 742 712 21). Lay the cable twice through the
ferrite and place it as close as possible to the 14-pin connector.
All functions can also be selected in inverted form. When the device is switched off,
all relay outputs are open.

OPEN:
Relay contact is open without control
CLOSE:
Relay contact is closed without control

TRIGGER 1, 2, 3
Closed when trigger level has been exceeded and the device is in measuring mode.

ZERO ACTIVE
Closed when ZERO function is activated.

READY
(2301)

Closed when the device is ready for measurement (emission on, no fault).

STANDBY
Closed when the device is in the STANDBY state.

MEASURE
Closed when the device is in the measuring mode.
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VENTED
Closed when the inlet is vented.

9-6 Technical data

 ERROR
Closed if no fault is present.
Open if a fault is present.
Operating Instructions

WARNING
Closed when there is no warning.
Open when there is a warning.

CAL ACTIVE
Closed when a calibration routine is completed.

CAL REQUEST
External manual calibration active:
Open if external test leak is to be closed.
External manual calibration not active:
Open if a calibration request is pending.

REC STROBE
Open, if recorder output assumes invalid values when changing the decade. Used
only if recorder output is set to "leak rate".

GAS BALLAST
Closed when gas ballast function is used

EMISSION ON
Closed when emission is switched on.

CYCLE ACTIVE
Closed when the device is in the state of evacuating, measuring mode or calibration.
(2301)

PUMP DOWN
Closed when the device is in the evacuation state.

SNIFF
Closed when the device is in the SNIFF state.
This output serves as a feedback signal for the PLC input "SNIFF".

TEST PASS
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Closed when the result of the Auto Leak test measurement is "PASS".

Technical data 9-7

 TEST FAIL
Closed when the result of the Auto Leak test measurement is "FAIL".

Operating Instructions
9.3 The digital valve outputs
The 16-pin Phoenix connector on the back of the device is labeled "VALVES".
Use a ferrite on the cable (eg Würth 742 712 21). Lay the cable twice through the
ferrite and place it as close as possible to the 14-pin connector.
External valves are controlled via this plug-in connection.
They can be divided into 2 groups:
1 A 24 V valve can be connected to the contacts 13, 14 and 15, respectively; maximum
current consumption per output 1A. The common reference point is contact 16
(GND).
2 8 valves can be connected to the contacts 5 to 12. For greater flexibility, these
switched outputs are potential-free: the user can thus connect an external DC power
supply. This must have a safe separation from the mains and must not exceed 30 V.
The 24V supply of the Modul1000 can be used to supply the valves.The valve switch
switches to the 24V supply applied to contact 3. Each valve switch may be loaded
with a maximum of 0.2A.

The following valves can be controlled by the Modul1000.

Contact Assignment
24V fused with F4 (T 1.6 A) on the interface card. The maximum current output at
1 this contact, together with the current drawn from contact 1 at the PLC OUT and
ACCESSORIES outputs, must be less than 1.6 A.
2 GND
3 External supply (24V / 30V max.)
4 Empty connection - can serve as a support point for the external wiring.
5 Output 1 (V30 Commander Operation to evacuate the DUT)
6 Output 2 (V31 Commander Operation to flood the DUT)
7 Output 3 (V32 Commander Operation empty DUT valve)
8 Output 4 (V33 Commander Operation fill DUT valve)
9 Output 5 (V34 Commander Operation emergency valve)
10 Output 6 (V35)
11 Output 7 (V36)
(2301)

12 Output 8 (V37 external test leak valve 24V / < 0.2A)

13 Output 9 (V20 partial flow valve, 24V / <1A) *)
14 Output 10 (V21 flood valve, 24V / <1A) *)
15 Output 11 (V22 gas ballast, 24V / <1A) *)
16 GND

*) When connecting control inputs (e.g. valves with integrated electronics) instead of
electromechanical valves, a resistance of 10K ohms ± 5% (0.5W) must be connected
in parallel.
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9-8 Technical data

 9.4 Analog output
The 4-pin Phoenix pin strip is located on the back of the device and is labeled
"RECORDER".
The recorder outputs can be used to record the leak rate, the inlet pressure, and the
Operating Instructions

foreline pressure. The values of the recorder output are updated every 50 ms. Both
recorder outputs can be set individually for the output of leak rates and pressures.
The measured values are output via an analog signal in the range from 0 V - 10 V at
a maximum of 1 mA. The resolution is limited to 10 mV. The measuring voltages are
applied to contacts 1 and 4, the reference potential (GND) is applied to the contacts
2 and 3. The contacts are numbered from left to right.
Use a ferrite on the cable (eg Würth 742 711 11). Lay the cable twice through the
ferrite and place it as close as possible to the 14-pin connector.
Accuracy of the recorder outputs:
± 50mV offset and additionally
± 1% of the measurement value (current output voltage) as a linearity error (at 25°C)

Hinweis The recorder outputs are electrically isolated from the other connections. If
hum noise should occur, it is advisable to operate the Modul1000 and the
recorder at the same mains phase. If this is not possible, ensure that the
earth connections of both devices are at the same potential.
Pin Assignment
1 Analog 1
2 GND (reference potential)
3 GND (reference potential)
4 Analog 2

9.4.1 Configuration of the analog output

A series of different measured value representations (assignments) are made avail-
able for the analog output. The various settings can be selected via the optional
control unit.

OFF
The recorder output is switched off (0 V).
(2301)

p1 (input pressure) / p2 (foreline pressure)

The output voltage of the pressure measuring points for the inlet pressure p1 or the
foreline pressure p2 is output.
The output voltages are scaled logarithmically.
The signals p1 and p2 behave as the characteristic curve of the TPR265.
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Technical data 9-9

 Operating Instructions
Fig. 9-1 TPR characteristic (P1, P2, recorder output)

p1 (input pressure) / p2 (foreline pressure) UL200

The inlet pressure p1 or the foreline pressure p2 is output. This assignment corre-
sponds to the logarithmic recorder output of the UL200 leak detector.
Pressure logarithmic:
U = 1 to 10 V; 0.5 V / decade starting with
1 V = 1ꞏ10-3 mbar / 1ꞏ10-3 Pa

LR lin
The output of the leak rate is linearly scaled. The output voltage is 0 - 10V. The upper
limit (corresponds to 10V) and the scaling (in volts / decades) is set via the optional
control unit under "Scaling recorder output".

LR log
The output of the leak rate is logarithmically scaled. The output voltage is 1 - 10 V in
adjustable steps from 0.5 V to 10 V per decade. The scale (in volts / decades) is set
(2301)

via the optional control unit under "Scaling recorder output".

Example of signal LR log:

Upper limit set to 10-5 mbar l/s(= 10 V)
Scale set to 5 V//decade
Lower limit value is thus at 10-3 mbar l/s(= 0 V)

LR mantisse
The leak rate mantissa is output linearly from 1 - 10 V.
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9-10 Technical data

 LR exponent
The leak rate exponent is output as a step function:
U= 1 - 10 V in steps of 0.5 V per decade beginning with 1 V = 1×10-12.
Operating Instructions

LR log. H.
LR=10(V-E)*10-(11-E)
LR = leak rate
V = output voltage
E = output voltage values rounded down (1V, 2V, 3V, 4V, ...)
Voltages between 1V to 1.1V, 2V to 2.1V, 3V to 3.1V etc. are not issued.
(2301)
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Technical data 9-11

9.5 Connection assignment

9.5.1 PLC IN / AUDIO

All inputs are optically isolated with opto-couplers.

Operating Instructions
F3 PIN
+24V 1 +24V

GND 2 GND 24V

3
4

5 +
24V
6
-
7

8
9

10
11 SPG GND

12
1
13 AUDIO OUT

GND 14 GND 24V

Fig. 9-2 External wiring, e.g. PLC with external voltage supply
(2301)

Item Description
1 External, active speaker
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9-12 Technical data

 F3 PIN
+24V 1 +24V
Operating Instructions

GND 2 GND 24V

3
4

5
6

8
9

10
11 SPG GND

12
1
13 AUDIO OUT

GND 14 GND 24V

Fig. 9-3 External wiring, e.g. PLC with internal voltage supply
(2301)
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Technical data 9-13

9.5.2 PLC OUT

F4 PIN

Operating Instructions
+24V 1 24V

2 GND

3
4

5
6

8
9

10
11
12

13
14
15
(2301)

n.c. 16

Fig. 9-4 PLC Out

PIN 3 - 12: Relay contacts, max. 60V DC / 25V AC / 1A

PIN 13, 14: Semiconductor relay, max. 30V DC / 1A
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9-14 Technical data

 9.5.3 Pressure Gage

Connection of sensors with 4 -

20mA signal
Operating Instructions

Notice Plug in jumpers on interface cards accordingly.

+24V, 0.8 A 1 1

GND 24V 2 4 … 20mA

Input 1 3
GND 1 4

Input 2 5
GND 2 6

Fig. 9-5 Internal supply +24 V

Item Description
1 Pressure sensors

Modul1000

+24V, 0.8 A 1
GND 24V 2 4 … 20 mA

1 +
Input 1 3 24V
-
4
(2301)

GND 1

Input 2 5
GND 2 6

Fig. 9-6 External supply + 24 V with common GND

Item Description
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1 Pressure sensors

Technical data 9-15

 1

Operating Instructions
+24V, 0.8 A

GND 24V 2 4 … 20 mA

Input 1 3 +
24V
GND 1 4 -

Input 2 5
GND 2 6

Fig. 9-7 External sensor supply 24 V with separate grounding

The voltage difference between pin 2 and pins 4 and 5 is ± 4 V.

Connection of sensor with 0 - 10V

Notice Plug in jumpers on interface card accordingly.

+24V, 0.8 A 1
GND 24V 2

Input 1 3

GND 1 4 (2301)

Input 2 5
GND 2 6

Fig. 9-8 Connection with common ground

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9-16 Technical data

 +24V, 0.8 A 1
Operating Instructions

GND 24V 2

Input 1 3

GND 1 4

Input 2 5
GND 2 6

Fig. 9-9 Connection with separate grounding

The voltage difference between PIN 2 and PIN 4/6 must not exceed ± 4V.
(2301)
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Technical data 9-17

9.5.4 Valves

Internal supply

Operating Instructions
F1
+24V 1
GND
2
F5
3 1
F6 4
V30
5
V31
6
V32
7
V33
8
V34
9
V35
10
V36
11
V37
12

V20
+24V
13
V21
14 2
V22
15
16 (2301)

Fig. 9-10 Connection example

Item Description
1 Valve I max < 0.2 A, maximum 8 pieces
2 Valve I max < 1A
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9-18 Technical data

 External supply

F1
+24V 1
Operating Instructions

24V
GND
2
F5
3
F6 4
V30
5
V31
6
V32
7 1
V33
8
V34
9
V35
10
V36
11
V37
12

V20
+24V 13
V21
14
15
V22 2
16
(2301)

Fig. 9-11 Connection example

Item Description
1 Valve I max < 0.2 A, maximum 8 pieces
2 Valve I max < 1A
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Technical data 9-19

9.5.5 Recorder

Analog Out1
1

Operating Instructions
GND
2
GND
3
Analog Out2
4

Fig. 9-12

Load resistance > 10k

Accuracy of the analog output:

Final value: 10V: 1.2% from final value
Offset ±1% from final value.

(2301)
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9-20 Technical data

 9.6 Installation drawing of the control unit for
rack installation
Operating Instructions
(2301)
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Fig. 9-13 Cutout of the control panel for the installation of the control unit

Technical data 9-21

9.7 Commander Operation

Operating Instructions
(2301)
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Fig. 9-14 Flowchart

9-22 Technical data

 10 Warnings and malfunction messages
No. Displayed message Description and possible remedy of cause
MSV board defective.
Operating Instructions

E03 Suppressor test incorrect! The pre-amplifier is defective.

The suppressor cable is faulty.
TMP temperature monitoring
E04 Short circuit in the temperature sensor.
incorrect (E025)
TMP temperature sensor
E05 Temperature sensor broken.
incorrect (E026)
Overspeed TMP
E06 TMP frequency to high Replace TMP incl. TMP converter.
Inform INFICON Service.
Power supply output voltage of the TMP converter too low.
E07 TMP power supply defective Check the output voltage of the Modul1000 24 V power supply
Replace TMP with the converter.
The speed of the TMP after the run-up time of 15 min. is below the rotational
speed of < 1200 Hz

E08 TMP run-up time error Foreline pressure too high.

Leak in the vacuum system
Turbo pump bearing damage

TMP connection, converter to Internal connection, converter to TMP faulty

E09
TMP faulty Replace TMP incl. TMP converter.
Error in the controller of the TMP converter
TMP controller in the TMP Reset the controller with the pump is still (0 Hz) by switching the leak detector
E10
converter faulty power ON then OFF again.
Replacement of the TMP along with the converter
Controller has detected an incorrect pump characteristic resistance
TMP, incorrect pump
E11 Replacement of the TMP along with the converter
characteristic resistance
Inform INFICON Service
Error in the motor final stage or the motor controller
E12 TMP motor control defective Replacement of the TMP along with the converter
(2301)

Inform INFICON Service

Error message from the TMP converter for which there is no error code in the leak
W13 TMP unknown TMP error detector software.
The error code of the TMP converter is displayed.
The monitor function ”Contamination protection” is activated and a leak rate above
the set limit value has been detected.
Leak rate too high! It has been
W15 switched to standby mode to Gross leak.
avoid helium contamination! Switch-off limit value too low.
Alarm delay set too short.
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Service interval of the leak The service interval for leak detector has expired!
W16
detector has expired! Perform and acknowledge the service for the leak detector.

Warnings and malfunction messages 10-1

No. Displayed message Description and possible remedy of cause
Service interval of the leak The service interval for the turbo pump has expired! Time since the last Service >
W17 detector has expired! 2 years
Replace and acknowledge the oil wick cartridge of the turbo pump.

Operating Instructions
Service interval for the fan filter The service interval for the fan filter chassis has expired!
W18
has expire! Replace and acknowledge service for the fan filter.
Preamplifier defective
E20 Alternate preamplifier range
Strange leak rate progress
The write command from the MC 68 to the EEPROM was not acknowledged.
E-EPROM defective.
W21 EEPROM write timeout
Error on wiring board
MC 68 defective.

EEPROM parameter queue Software problem.

W22
overflow Please contact the INFICON Service!
Voltage monitoring input AD24 A/B > 11.5 V
E23 External supply (24 V) too high
External supply to one of the 24 V outputs of the connector interface card.
Voltage monitoring input AD24 A/B < 2.5 V.
E24 External supply (24 V) too low
Check the fuses F1 to F4 on the interface card. At least 2 fuses failed.
Valve voltage reduction on I/O board <7 V)
Reduced valve voltage too low
E25 I/O board is defective.
(<7 V)
Control board MC 68 is defective.
Voltage monitoring for fuses F3, F4 AD 24 A <5.6 V.
E26 Monitoring voltage F3, F4
Fuse F3 interface card (SSK) defective.
Voltage monitoring for fuses F3, F4 AD 24 A <7.8 V.
E27 Monitoring voltage F3, F4
Fuse F4 interface card (SSK) defective.
Real-time clock was reset.
Real-time clock has been reset!
W28 Rechargeable battery on MC68 is discharged or defective.
Please enter date and time.
MC68 was replaced.
The power supply for the fan is < 20 V.
24 V power supply for the fan is
E29 Fuse F11 on the wiring level is defective.
defective.
Fan connection polarity reverse.
(2301)

Offset voltage preamplifier without emission > 5 mV.

The offset voltage of the pre- The pre-amplifier is defective.

W31
amplifier is too high. (>5 mV) Defective supply voltage pre-amplifier.
Faulty MC 68 control board.
The ambient temperature is too high.
Heat accumulation due to unfavorable placement.
Pre-amplifier temperature is too
W32 The air filter is soiled.
high. (>60°C)
Temperature sensor in the pre-amplifier defective.
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Faulty MC 68 control board.

10-2 Warnings and malfunction messages

 No. Displayed message Description and possible remedy of cause
The ambient temperature is too low.
Pre-amplifier temperature is too
W33 The temperature sensor in the pre-amplifier is defective.
low. (<2°C)
Faulty MC 68 control board.
Operating Instructions

Signal MVPZN is active on the MSV printed circuit board. 24 V voltage on the MSV
board is too low, U < 18.3 V.
Fuse F1 on the MSV board has blown.
Reference voltage UREF on the MSV printed circuit board XT7/1 is too high, U >
24 V voltage at MSV board is
E34 5 V.
too low!
DC/DC inverter on MSV board defective
24 V power supply voltage from the main power supply has too great a load or is
faulty.

Anode-cathode voltage is too Anode-cathode voltage is greater than U > 130 V.

E35
high! MSV is defective.
Anode-cathode voltage is less than U < 30 V.
Anode-cathode voltage is too
E36 Fuse F4 on the MSV board is defective.
low!
MSV is defective.
Signal MFSZH is active on the MSV printed circuit board. The nominal value for
the suppressor signal is too high.
Suppressor voltage reference
E37
value too high. Suppressor voltage is shorted (cable or ion collector).
MSV is defective.
Suppressor potential is greater than 363V.
E38 Suppressor potential too high.
MSV is defective
Suppressor potential is less than U < 297 V.
Short circuit in the suppressor line.
E39 Suppressor potential too low.
MSV is defective.
High ohmic short circuit in the ion collector.
The actual value of the anode voltage exceeds the nominal value by 10%. You can
The anode potential has view the nominal value in the service menu (under "Info").
E40 exceeded its nominal value by
MSV is defective.
over 10%.
MC 68 defective
The actual value of the anode voltage has dropped below the nominal value by
(2301)

more than 10%. You can view the nominal value in the service menu (under
The anode potential has "Info").
E41 dropped below its nominal value Brief increase in pressure in the mass spectrometer.
by over 10%.
MSV is defective.
MC 68 defective
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Warnings and malfunction messages 10-3

No. Displayed message Description and possible remedy of cause
Signal MFAZH is active on the MSV printed circuit board. Nominal value of the
anode potential is too high.
Brief increase in pressure in the mass spectrometer.

Operating Instructions
Set point of the anode potential
E42 Valve impurities cause a high mass spectrometer pressure in the short term.
is too large.
The anode voltage is short-circuited.
The nominal value for the anode voltage is too high. The anode voltage is limited
to 1,200 V.
Signal MPKZH is active on the MSV printed circuit board. Cathode current is too
E43 Cathode current is too high. high, I > 3.6 A.
MSV board defective.
Signal MPKZN is active on the MSV printed circuit board. Cathode current is too
low, I < 0.2 A.
E44 Cathode current is too low!
MSV board defective
Defective ion source connector or cable.
Signal MSIBE is not active on the MSV printed circuit board. The emission of
cathode 1 cannot be switched on. Modul1000 switches to cathode 2. Order new
ion source.
Emission for cathode 1 cannot
W45 Cathode 1 is defective
be switched on.
Defective ion source connector or cable.
MSV board defective.
Signal MSIBE is not active on the MSV printed circuit board. The emission of
cathode 2 cannot be switched on. Modul1000 switches to cathode 1. Order new
ion source.
Emission for cathode 2 cannot
W46 Cathode 2 is defective
be switched on!
Defective ion source connector or cable.
MSV board defective.
Signal MSIBE is not active on the MSV printed circuit board. Switching on
emission is not possible on either of the cathodes. After replacing the ion source,
you need to be able to switch on both cathodes manually in the service menu.
Emission for both cathodes
E47 Both cathodes defective. Replace ion source.
cannot be switched on!
Defective ion source connector.
MSV board defective
The leak detector detected several faulty DUTs in a row.
(2301)

Several DUTs in a row are Check of the setting at which amount the error is issued.
W49 faulty! Perform reference
measurement. Background signal has considerably increased.
Perform reference measurement again.
No communication with the TMP converter.
Fuse F10 is defective on the wiring level.
No communication with turbo Connector RS 485 not connected at the cross-wiring level or drive electronics of
E50
pump. the turbo molecular pump.
TMP converter defective, replace turbo molecular pump.
jinb80en1-12

MC 68 defective

10-4 Warnings and malfunction messages

 No. Displayed message Description and possible remedy of cause
The speed of the turbo molecular pump is low after 5 min run-up time.
Foreline pressure of the turbo molecular pump is too high.
E52 TMP frequency is too low!
Turbo molecular pump is defective.
Operating Instructions

TMP converter is defective.

The ambient temperature is too high.
Unfavorable placement of the leak detector. (Heat build-up)
Temperature at electronic unit is
W53 Fan failed.
too high! (55°C)
Air filter too heavily contaminated.
Temperature sensor defective.
The ambient temperature is too high.
Unfavorable placement of the leak detector. (Heat build-up)
Temperature at electronic unit is
E54 Fan failed.
too high! (60°C)
Air filter too heavily contaminated.
Temperature sensor defective.
The temperature sensor housed on the wiring board indicates that T < 2 °C.
Observe the longer run-up time the external backing pump!
Temperature at the electronic
W55
unit is too low (<2°C). Ambient temperature too low
Temperature sensor is defective.
Output voltage Pirani p1 V < 0.27 V.
Pirani sensor P1 defective.
E56 Inlet pressure p1 too low!
Pirano electronics on the I/O board defective.
Cable connection defective.
Output voltage Pirani p2 V < 0.27 V;
Pirani sensor P1 defective.
E58 Foreline pressure p2 too low!
Pirano electronics on the I/O board defective.
Cable connection defective.
p2 > 10 mbar after t > 5 minutes since switch-on of the leak detector.
Final pressure of the backing pump is too high.
Leakage of the high vacuum system or fore-vacuum connection.
p2 > 10 mbar after 5 minutes
E60 Backing pump defective.
since switch-on.
(2301)

Valve V2 does not open, since the speed of 6Hz for the turbo molecular pump is
not exceeded.
Pressure measurement incorrect
Emission should be switched-on. MSV assembly signals an error. MENB,
emission current outside the acceptable range.

E61 Emission fail. Both cathodes defective. Replace ion source.

Ion source connector not connected.
MSV board defective
jinb80en1-12

Warnings and malfunction messages 10-5

No. Displayed message Description and possible remedy of cause
The inlet pressure of the sniffer line is monitored in sniffing mode. If the inlet
pressure drops below a minimum value, the flow rate through the capillary is too
low. You can use the menu to adjust the minimum value within certain limits. The
Flow through capillary is too low! factory setting is 0.5 mbar.

Operating Instructions
W62 Leaks can under certain Filter in filter tip blocked
conditions not be detected.
Sinter filter in filter tip soiled.
Capillary blocked by dirt.
Lower pressure limit to high.
The flow of the sniffer line is monitored in sniffing mode. If the pressure exceeds
the set maximum value, the gas flow rate through the capillary is too high. You can
use the menu to adjust the maximum pressure within certain limits. The factory
E63 Capillary broken setting is 2.0 mbar.
Capillary broken or torn
Upper pressure limit is too low.
Preamplifier signal has exceeded 10 V for 10 s in the most insensitive
measurement range.

W64 Preamplifier signal is too large. Massive contamination of the high vacuum system with helium.
Preamplifier defective
Gross contamination in the mass spectrometer.
TMP frequency of setpoint speed dropped in sniffing mode.
Sniffer not connected.
E68 TMP frequency too small.
Sniffer line leaking.
Frequency converter defective. Replace turbo molecular pump.
Signal difference between test leak and air < 2 x 10E-14 A.

Signal difference between test Malfunction during calibration

W69
leak and air too small. Test leak too small.
Test leak is empty.
DC/DC converter on the MSV board provide too low output voltage.

Supply voltage Fuse F3 on MSV board defective

W70
+/-15 V too low. DC/DC converter on the MSV defective.
Jumpers for DC/DC converter on MSV board wrongly set.

Supply voltage DC/DC converter on the MSV board provide too high output voltage.
(2301)

W71
+/-15 V too high. DC/DC converter on the MSV defective.
The emission is switched off when the pressure p2 > 22 mbar.
If the pressure drops again after the inlet valves are closed, the leak detector
returns to standby mode.
E73 Emission off (p2 too high)
Inrush of air in measuring mode
Contaminated valve
Within the set evacuation time, the pressure threshold of 100 mbar has not been
reached.
Maximum “Evacuation time” up
W75
to 100 mbar exceeded. DUT has a gross leak.
jinb80en1-12

Evacuation time is adapted incorrectly to the sample volume.

10-6 Warnings and malfunction messages

 No. Displayed message Description and possible remedy of cause
Within the set evacuation time, the pressure threshold of 0.4 mbar has not been
Maximum "evacuation time" reached.
W76 until measuring mode was
DUT has a gross leak.
exceeded.
Operating Instructions

Evacuation time is adapted incorrectly to the sample volume.

Unable to find the signal maximum within the mass adjustment range. The signal
maximum has shifted to the limit values for the mass adjustment.
Incorrect basic setting of the anode voltage. Use the service menu to perform a
Maximum signal is outside the manual mass adjustment and calculate the anode voltage again.
W77
mass matching range!
Leak rate signal was unstable during the mass adjustment. Re-calibrate.
Incorrect or defective test leak. Check internal test leak and repeat the calibration
with an external test leak.
The pre-amplifier voltage difference between the open and the closed test leak is
Signal difference between  2 x 10E-14 A.
W78 opened and closed test leak too
Internal test leak defective
small.
The external test leak valve is defective or not closed.
The preamplifier voltage generated by the test leak is 2 x 10E-14 A.
The test leak used for the calibration is too small.
W79 Calibrated leak signal too small
The external test leak valve is not open or defective.
Internal test leak defective.
The automatic calibration request is activated and one of the following conditions
is fulfilled:
30 minutes have expired since switching on the leak detector.
W80 Please recalibrate the device! The pre-amplifier temperature has changed by more than 5°C since the last
calibration.
The mass setting or operating mode has been changed.
A measurement time change in test chamber operation was performed.
The calculated calibration factor is outside the permissible range (< 0.1). The old
factor is retained.

W81 Calibration factor too low The internal test leak is defective.
The leak rate value entered for the internal test leak is much too small.
The conditions necessary for calibration have not been satisfied.
The calculated calibration factor is outside the permissible range (> 10). The old
factor is retained.
(2301)

The internal test leak is defective or empty.

W82 Calibration factor too high!
The test leak value entered for the internal test leak is too great.
Mass spectrometer soiled and non-sensitive.
The conditions necessary for calibration have not been satisfied.
EEPROM on wiring board is empty and was initialized with default values. All
All EEPROM parameters lost! customer parameters must be re-entered or determined.
W83
Please check your settings! If the warning is re-activated after reconnection, the EEPROM on the wiring level
can not be written. EEPROM on wiring level defective.
jinb80en1-12

Warnings and malfunction messages 10-7

No. Displayed message Description and possible remedy of cause
Missing or changed parameter in the EEPROM and new software version number
determined.
EEPROM parameter initialized
W84 A software update has been performed and one or more new parameters
after software update

Operating Instructions
determined. The message can be acknowledged in this case. The parameter(s) is
(are) automatically added.
Defective or missing parameters in the EEPROM. The software version number
has not changed.
EEPROM parameters lost! If the warning is re-activated after reconnection, the EEPROM on the wiring level
W85
Please check settings! can not be written or is defective. EEPROM on wiring level defective!
The write access has been interrupted. Check the settings and acknowledge the
error message.
I•STICK on wiring level is empty and has been initialized with default values. All
customer parameters must be re-entered or determined.
All I•STICK parameters are lost! I•STICK not connected.
W86
Please check your settings.
I•STICK does not contain any values.
I•STICK is defective!
Missing or changed parameter in the I•STICK and new software version number
determined.
Parameter in the I•STICK
W87
initialized! Please check settings A software update has been performed and one or more new parameters
determined. The message can be acknowledged in this case. The parameter(s) is
(are) automatically added.
Defective or missing parameters in the I•STICK. The software version number has
not changed.
Parameters lost in the I-Stick!
If the warning is re-activated after reconnection, the I•STICK on the wiring level
W88 Please check settings
cannot be written or is defective. I•STICK on wiring level defective!
The write access has been interrupted. Check the settings and acknowledge the
error message.
Voltage monitoring for fuses F1, F2 AD 24 B < 5.6 V.
E89 Monitoring voltage F1, F2
Fuse F1 interface card (SSK) defective.
Voltage monitoring for fuses F1, F2 AD 24 B < 7.8 V.
E90 Monitoring voltage F1, F2
Fuse F2 interface card (SSK) defective.
Pressure in the DUT falls below the value of p_A, although only the test chamber
was pumped

W91 P_ext smaller than p_A DUT grossly leaking.

Adaption DUT leaking.
(2301)

Incorrect setting for p_A.

Time t1 > as the set evacuation time t_A.
Valve V30 does not open.
Backing pump defective.
W92 DUT evacuation takes too long
DUT leaking.
Incorrect time setting for t_A.
Incorrect setting for the evacuation pressure p_B.
Time t1> as the predetermined DUT filling time t_C.
Valve tracer gas inlet V33 does not open.
jinb80en1-12

Filling the DUT with the tracer

W93
gas takes too long. Time for tracer gas inlet t_C too small.
Trace gas p_C selected too high.

10-8 Warnings and malfunction messages

 No. Displayed message Description and possible remedy of cause
Time t2> as the time t_F for reaching the measuring mode "Ultra".
Test chamber is leaking.
W94 Time until “Ultra” is too long
DUT is leaking
Operating Instructions

Incorrect setting for the time t_F (time until measuring mode “Ultra”).
Time t1> as the tracer gas release time t_D.
Tracer gas pump system defective.
Tracer gas release takes too Valve V32 does not open.
W95
long
Time t_D is too short to reach the release pressure p_D.
Relaxing pressure p_D incorrectly selected. Release pressure p_D > set final
pressure after the expiry of the release time t_D.
Time t1 > as the set evacuation time t_A.
Valve V30 does not open.
Residual gas evacuation too Backing pump defective.
W96
slow
Incorrect time setting for t_A. t_A < the evacuation time of the residual gas.
Incorrect setting for the evacuation pressure p_B. Evacuation pressure not
reached within the preset evacuation time (p_B < residual pressure tracer gas).
Time t1> as a predetermined flooding time t_E.
Flood valve V31 defective.

W97 DUT flooding takes too long Incorrect setting of the flooding time to reach the pressure p_A. (p_A = Gross leak
test pressure). t_E < ventilation time
Incorrect setting of the pressure p_A, which must be reached within a given
flooding time. p_A > atmospheric pressure.
When Ultra is reached, the readiness for the function I•ZERO "activated" is
enabled if a stable leak rate signal has been set during the zero delay time
depending on the selected trigger.
Leak rate during zero delay time
W98 Incorrect setting of the zero delay time t_B.
is not stable enough
Trigger 1 selected too small.
The background in the test chamber is too high.
Fill pressure of the DUT has fallen below the pressure decay trigger p_E during
the measuring time.
Pressure in the DUT has fallen
W99
below p_E. Incorrect setting for the pressure decay trigger P_E.
Gross leak on the DUT.
(2301)
jinb80en1-12

Warnings and malfunction messages 10-9

10-10
Warnings and malfunction messages
jinb80en1-12 (2301) Operating Instructions
 11 Ordering Information
Description Cat. no.
Control unit table drive 551-100
Operating Instructions

Control unit rack mounting 551-101

Connection line for the control unit, 0.7 m 551-103
Connection line for the control unit, 5 m 551-102
Sniffer line SL200 140 05
Remote control:
– Remote control RC1000WL, wireless 551-015
– Remote control RC1000C, wired 551-010
– Radio transmitter 551-020
(For operating a further leak detector)
Test chamber TC1000 551-005
Connector set 551-110
(2301)
jinb80en1-12

Ordering Information 11-1

11-2
Ordering Information
jinb80en1-12 (2301) Operating Instructions
 12 Appendix

12.1 EU Declaration of Conformity

Mode d’emploi
(2301)
jinb80fr1-12

Appendix 12-1
12.2 Declaration of Incorporation

Mode d’emploi
(2301)
jinb80fr1-12

12-2 Appendix
 Index
Backing pump see pump Control
• PLC
Operating Instructions

A – Inputs and Outputs 4-3

Control location 6-23
Accessories 3-6, 4-4
Control Unit 4-3
Air filter 7-4
Control unit 6-2
Alarm delay 6-17 • Graphical 4-3
Alarms 6-16 Control units 3-3
Analog output 9-9 Cycle 9-5
ASCII 6-24
Auto Leak Test 5-3, 6-16, 6-20 D
Automatic external calibration Date 6-26
• 6-19
Define PLC inputs
• 6-25–6-26
B
Define PLC outputs
Background 6-3, 6-23 • 6-25
Backing Delete test logs
• pump 7-2 • 6-31
Backing pump 3-1, 4-7 Device Under Test (DUT) 4-7
Buttons Dimensions 9-1
• Display 6-4 Display 6-15
• internal
C – data 6-30
Display settings
Calibrate factor 6-31
• 6-30
Calibration
• external E
– manual 6-10
Calibration request 6-28 Error list
• display 6-31
Change device
• PIN 6-31 Evacuate 6-6
Changing the menu PIN Evacuation time 6-30
• 6-31 External
(2301)

Clear 9-4 • calibration 6-10

Commander External manometer
• test procedure 5-6 • 6-24
Commander functions 6-21 External manual calibration
• 6-19
Commander Operation 5-4
External valve
Connection assignment 9-12 • supply
Connector kit 3-7 – 9-19
Contamination protection 6-29
F
jinb80en1-12

Contrast 6-16
Fan filter 6-27

Index 1-1
 Flood filter Mains fuse
• replacement 7-14 • replacement
– material 7-11
Foreline pressure 1-3
– tool 7-11
Fore-vacuum
Maintenance
• Refer to fore-vacuum pump

Operating Instructions
• after 1500 hours 7-4
Fuses 7-10 • after 2 years 7-5
• after 5000 hours 7-4
G • TMH071 7-7
Maintenance intervals 6-27
Gas Ballast 9-7
Mass 6-23
Gas ballast 6-20, 9-4
Mass setting
• automatic tuning 1-2
H
Measure 9-6
Helium background
Measurement range selection
• internal 1-2
• automatic 1-2
Helium filling device 5-6
Measuring 6-7
Helium leak rate 9-1
Measuring time 5-3
I MENU 6-4
Menu 1-3
Info 6-30
monitoring 6-28
Informations de commande 12-1
Inlet area background determination 6-23 O
Interface
Oil wick cartridge 7-5
• RS232 4-5, 6-2
Opening
Internal
• Device
• calibration 6-9
– Tool 7-6
Internal valve
Operating mode 6-16
• supply
– 9-18 Ordering Information 11-1

L P
Language 6-26 Partial flow 6-9
Leak rate Partial flow mode 5-2
• minimum detectable 1-3
Parts number 5-3, 6-26
6-26
(2301)

Leak rate filter

PIN 6-31
Leak Test
Pinpoint 6-17
• See Auto Leak Test
PLC
Leak Ware 6-24
• in 9-12
Loading / saving parameters • out 9-14
• 6-27
Pressure Gage 9-15
Logged
Pressure Gauge 4-4
• data 6-31
Pressure limit
M • vacuum range 6-29
jinb80en1-12

Pressure measurement point

Machine factor 6-22 • external 4-4
Main menu 6-15

1-2 Index
 Pumping speed 5-1, 6-22, 9-1 START 6-3
Purge 6-20 Status line 6-6
STOP 6-3
R
Operating Instructions

Rack
T
• installation
Technical data 9-1
– drawing 9-21
Test logs 6-31
Recorder 9-9, 9-20
Test system 4-7
Recorder output 9-7
• analog 4-5 Time 6-26
• scaling 6-25
Time axis 6-15
Recorder outputs 9-9
Trigger 6-6
Reference measurement 5-4
Turbo molecular
Remote control 4-3, 6-2 • Refer to turbo molecular pump
Replace I•STICK Turbo molecular pump 3-1
• 7-13
Replacing interface board U
• 7-12
Units 6-17
RS232 protocol 6-24–6-26
Use authorization 6-31
Run up 6-1, 6-6
Run-up time 9-1 V

S Vacuum mode 5-1

Vacuum schematic 6-30
Save
• parameter 6-27 Vacuum settings 6-20
Scope of delivery 3-6 VENT 6-3
Serial error message Ventilation 4-8, 6-20
• Auto Leak Test 5-4 Volume 6-17
Service list 6-31
Setpoint 6-18 W
Settings 6-23 Weight 9-1
• Miscellaneous 6-26
Settling time Z
• CAL 6-26
(2301)

Zero 6-3
Sniffer line 4-4, 4-8
Zeroing
Speaker 6-16 • automatic 1-2
Stand-by 6-6
jinb80en1-12

Index 1-3
1-4
Index
jinb80en1-12 (2301) Operating Instructions
 jinb80en1-12 (2301) Operating Instructions

Index
1-5