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ZF4HP14, ZF4HP18: All Transmissions

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ZF4HP14, ZF4HP18

C
Zf4HP14, Zf4HP18

D
Deluxe Kit ---------------------- 008
Compliance Kit ---------------- 007
Master Kit ---------------------- 006
Less Steel Kit------------------ 004
Overhaul Kit ------------------- 002
Bushing Kit -------------------- 030
Washer Kit -------------------- 200
Bearing Kit -------------------- 201
Technical Manual ----------- 400
Pump Part ---------------------- 507
Valve Body Parts ------------ 741

79 Case Parts -------------------- 761


Note: Not all items are available for
all transmissions

664
ZF4HP14, ZF4HP18

Zf4HP14, Zf4HP18

79

665
ZF4HP14, ZF4HP18

79010s
79010e
79010a
79300e 79300P

ill. DesCriPTion QTy. year ParT no. ref. no.


masTer oVerHaUl KiTs (WiTH sTeels)
006D ZF4HP14 (Peugeot) ................................................................................................. 1 86-94 79006P 98001-ZF
006D ZF4HP18FL (Eagle Premier, Dodge Monaco) ......................................................... 1 88-98 79006E N.L.
006D ZF4HP18FLA / FLE (Audi, Porsche) ........................................................................ 1 91-97 79006A N.L.
006D ZF4HP18Q (Saab) ................................................................................................... 1 86-98 79006S 2418112

less sTeel KiTs


004D ZF4HP14 (Peugeot) ................................................................................................. 1 86-94 79004P 98015-ZF
004D ZF4HP18FL (Eagle Premier, Dodge Monaco) ......................................................... 1 88-98 79004E N.L.
004D ZF4HP18FLA / FLE (Audi, Porsche) ........................................................................ 1 91-97 79004A N.L.
004D ZF4HP18Q (Saab) ................................................................................................... 1 86-98 79004S 3418112

oVerHaUl KiTs (W/ rings & seals)


002D ZF4HP14 (Peugeot) ................................................................................................. 1 86-94 79002P 1036-298-914
002D ZF4HP18FL (Eagle Premier, Dodge Monaco) ......................................................... 1 88-98 79002E 1050-298-003
002D ZF4HP18FLA / FLE (Audi, Porsche) ........................................................................ 1 91-97 79002A N.L.
002D ZF4HP18Q (Saab) ................................................................................................... 1 86-98 79002S 1050-298-040

filTers
010D ZF4HP14.................................................................................................................. 1 86-94 79010E 83504685
010D ZF4HP18FL.............................................................................................................. 1 88-98 79010E 83504685
010D ZF4HP18FLA / FLE.................................................................................................. 1 91-97 79010A 01F-325-433
010D ZF4HP18Q ............................................................................................................... 1 86-98 79010S 0501-311-497

banDs
Prefix Key: B = Borg Warner, A = OEM (Exc BW), N = All Other New, R = Relined)
020E ZF4HP14.................................................................................................................. 1 86-94 79020P 0501-208-833
020E ZF4HP18FL.............................................................................................................. 1 88-98 79020E 0501-208-881
020E ZF4HP18FLA / FLE.................................................................................................. 1 91-97 79020A N.L.
020E ZF4HP18Q ............................................................................................................... 1 86-98 79020E 0501-208-881

bUsHings
030D Bushing Kit (ZF4HP14) (2 Piece Solid Bronze) ....................................................... 1 86-94 79030P N.L.
030D Bushing Kit (ZF4HP18FL) (2 Piece Solid Bronze) ................................................... 1 88-98 79030E N.L.
Zf4HP14, Zf4HP18

030D Bushing Kit (ZF4HP18Q) ......................................................................................... 1 86-94 79030S N.L.


034A Pump Body (ZF4HP18FL) ....................................................................................... 1 88-98 79034E N.L.
034A Pump Body (ZF4HP18Q) ......................................................................................... 1 86-94 79034S N.L.
037A Stator (Rear) (ZF4HP14) ......................................................................................... 1 86-94 79037P N.L.
037A Stator (Rear) (ZF4HP18) ......................................................................................... 1 88-98 69048 N.L.
049 Turbine Shaft (ZF4HP18) ......................................................................................... 1 88-98 79049E N.L.

meTal ClaD seals


070A Front......................................................................................................................... 1 86-98 79070E 0750-111-079

friCTion PlaTes
108F A Pack (Forward) (ZF4HP14) .................................................................................. 3-4 86-94 79104P 1036-202-018
108F A Pack (Forward) (ZF4HP18) .................................................................................. 4-5 86-98 79108E 1050-202-002
110B B Pack (Reverse) (ZF4HP14) .................................................................................. 3 86-94 79110P 1036-202-028
110B B Pack (Reverse) (ZF4HP18) .................................................................................. 3 86-98 79110E 1056-272-024
104A C Pack (Intermediate) (ZF4HP14) ........................................................................... 2-3 86-94 79104P 1036-202-018
104A C Pack (Intermediate) (ZF4HP18) ........................................................................... 3-4 88-98 69104 1043-217-009

666
ZF4HP14, ZF4HP18

ill. DesCriPTion QTy. year ParT no. ref. no.


FRICTION PLATES (Cont.)
114G D Pack (Low/ Reverse) (ZF4HP14) ......................................................................... 4-5 86-94 79104P 1036-202-018
114G D Pack (Low/ Reverse) (ZF4HP18) ......................................................................... 6 86-98 79108E 1050-202-002
100F E Pack (3-4 Clutch) (ZF4HP14) ............................................................................... 5 86-94 79100P 1036-230-034
100F E Pack (3-4 Clutch) (ZF4HP18) ............................................................................... 4-5 86-98 79100E 1050-230-033

sTeel PlaTes
128F A Pack (Forward) (ZF4HP14) .................................................................................. 3-5 86-94 79124P 1036-302-015
128F A Pack (Forward) (ZF4HP18) .................................................................................. 4-5 86-98 69128E 1050-302-011
128F A Pack (Forward) (ZF4HP18) (Waved) .................................................................... 2 86-98 69129E 1050-302-012
130B B Pack (Reverse) (ZF4HP14) .................................................................................. 3 86-94 79124P 1036-302-015
130B B Pack (Reverse) (ZF4HP18) .................................................................................. 3 86-98 69128E 1050-302-011
124A C Pack (Intermediate) (ZF4HP14) ........................................................................... 1-3 86-94 79124P 1036-302-015
124A C Pack (Intermediate) (ZF4HP18) ........................................................................... 3-4 86-98 69126B 24231-205-935
134G D Pack (Low/ Reverse) (ZF4HP14) ......................................................................... 5 86-94 79134P 1036-317-006
134G D Pack (Low/ Reverse) (ZF4HP18) ......................................................................... 6 86-98 69128E 1050-302-011
120F E Pack (3-4 Clutch) (ZF4HP14) ............................................................................... 4-5 86-94 79120P 1036-330-036
120F E Pack (3-4 Clutch) (ZF4HP18) ............................................................................... 4-5 86-98 79120E 1050-330-017

gasKeTs & o-rings


300D Gasket, Bottom Pan (Cork) (ZF4HP14) ................................................................... 1 86-94 79300P 1036-301-182
300D Gasket, Bottom Pan (Rubber) (ZF4HP18) ............................................................... 1 86-98 79300E 1050-301-036

TeCHniCal manUals
400D Tech Manual, Eagle (ZF4HP18FL) .......................................................................... 1 88-98 79400E 83-ZF4HP18TM
400D Tech Manual, Saab (ZF4HP18Q)............................................................................. 1 86-98 79400S 418HP SAAB
400D Tech Manual, Saab (Supplement)............................................................................ 1 86-98 79400SC TM-HP18-SAAB

eleCTriCal ComPonenTs
410 Switch, Neutral (ZF4HP18FL) .................................................................................. 1 88-98 79410 0501-310-648
420 Solenoid, Master Kit ................................................................................................. 1 91-97 79420FK 1050-298-047
421 Solenoid, Shift (ZF4HP18FLA / FLE) ....................................................................... 3 88-98 179421 0750-132-105
410 Speed Sensor (ZF4HP18FL) ................................................................................... 1 88-98 79436 0501-206-934

sPrags
642E Sprag Assembly, Intermediate w/ Races (ZF4HP18)............................................... 1 88-98 79642E 1050-231-026
654E Sprag, Rear (ZF4HP14) ........................................................................................... 1 86-94 79654P 0501-207-060
654D Sprag, Rear (ZF4HP18FL)....................................................................................... 1 88-98 79654E 0501-207-061

misCellaneoUs ComPonenTs
450 Detent Cable Repair Kit (ZF4HP18) ........................................................................ 1 86-98 T57451 N.L.

VOL. SONNAX PRODUCTS PAGE ILL. PART NO. SONNAX NO.

Zf4HP14, Zf4HP18
Vol 8 Pressure Regulator Valve O.S. (T-85991-TL req) .................................................... N.L. N.I. S79741PK 85991-01
Vol 8 Servo Cushion Washers (Belleville Type) (HP18).................................................... N.L. N.I. S79901A 85701-01

667
ZF4HP16

189010a
189300D

ill. DesCriPTion QTy. year ParT no. ref. no.


masTer oVerHaUl KiTs (WiTH sTeels)
006 ZF4HP16.................................................................................................................. 1 02-Up 189006D N.L.

less sTeel KiTs


004 ZF4HP16.................................................................................................................. 1 02-Up 189004D N.L.

oVerHaUl KiTs (W/ rings & seals)


002 ZF4HP16.................................................................................................................. 1 02-Up 189002D N.L.

filTers
010 Filter (.950” Pickup).................................................................................................. 1 95-Up 189010A 001-315-184

friCTion PlaTes
106 B Pack...................................................................................................................... 2 02-Up 33110L N.L.
100 C Pack ..................................................................................................................... 2 02-Up 189100D N.L.
110 D Pack ..................................................................................................................... 3 02-Up 189110D N.L.
104 E Pack...................................................................................................................... 3-5 02-Up 33110L N.L.
113 F Pack ...................................................................................................................... 3 02-Up 33110L N.L.

sTeel PlaTes
126 B Pack (1.8mm) ....................................................................................................... 1 02-Up 189124DA N.L.
126 B Pack (2.5mm) ....................................................................................................... 2 02-Up 189126D N.L.
120 C Pack ..................................................................................................................... 1 02-Up 189120D N.L.
130 D Pack ..................................................................................................................... 3 02-Up 189130D N.L.
124 E Pack (1.8mm) ....................................................................................................... 1 02-Up 189124DA N.L.
124 E Pack (2.1mm) ....................................................................................................... 3 02-Up 189124D N.L.
133 F Pack ...................................................................................................................... 3 02-Up 189133D N.L.

Pan gasKeTs
300 ZF4HP16.................................................................................................................. 1 95-Up 189300 N.L.

misCellaneoUs ComPonenTs
960 Piston, C Clutch (Bonded) ....................................................................................... 1 02-Up 189960D N.L.
966 Piston, D Clutch (Bonded) ....................................................................................... 1 02-Up 189966D N.L.
Zf4HP16

668
ZF4HP16

noTes

Zf4HP16

669
ZF4HP22, ZF4HP24

D
Zf4HP22, Zf4HP24

Deluxe Kit ---------------------- 008


Compliance Kit ---------------- 007
Master Kit ---------------------- 006
Less Steel Kit------------------ 004
Overhaul Kit ------------------- 002

E Bushing Kit -------------------- 030


Washer Kit -------------------- 200
Bearing Kit -------------------- 201
Technical Manual ----------- 400
Pump Part ---------------------- 507
Valve Body Parts ------------ 741
69 Case Parts -------------------- 761
Note: Not all items are available for
all transmissions

670
ZF4HP22, ZF4HP24

Zf4HP22, Zf4HP24
I

69

671
ZF4HP22, ZF4HP24

69010e

69300a 69010a 69010b 69010eb

ill. DesCriPTion QTy. year ParT no. ref. no.


masTer oVerHaUl KiTs (WiTH sTeels)
006 ZF4HP22 (78074 Land Rover Seal Not Included) ................................................... 1 84-Up 69006A 1043-298-097
006 ZF4HP24.................................................................................................................. 1 88-Up 69006E N.L.

less sTeel KiTs


004 ZF4HP22 (78074 Land Rover Seal Not Included) ................................................... 1 84-Up 69004A 1043-298-093
004 ZF4HP24.................................................................................................................. 1 88-Up 69004E N.L.

oVerHaUl KiTs (W/ rings & seals)


002 ZF4HP22, ZF4HP24 (78074 Land Rover Seal Not Included) .................................. 1 84-Up 69002A 1043-298-092

filTer KiTs
011J ZF4HP22 (No Pick-Up Tube) ................................................................................... 1 84-Up 69011A N.L.
011J ZF4HP22 (w/ 1 Pick-Up Tube) ................................................................................. 1 84-Up 69011B N.L.
011J ZF4HP24 Land Rover .............................................................................................. 1 88-Up 69011E N.L.
011J ZF4HP24 Audi (2.500” Tube) ................................................................................... 1 90-94 69011EB N.L.

filTers
010J ZF4HP22 (No Pick-Up Tube) ................................................................................... 1 84-Up 69010A 24311-215-550
010J ZF4HP22 (w/ 1 Pick-Up Tube) ................................................................................. 1 84-Up 69010B 24311-218-204
010J ZF4HP24 Land Rover .............................................................................................. 1 88-Up 69010E 1043-226-037
010J ZF4HP24 Audi (2.500” Tube) ................................................................................... 1 90-94 69010EB 1043-226-035

bUsHings
034A Pump (.507” Wide) ................................................................................................... 1 84-93 69034 0750-101-031
034A Pump (.664” Wide) ................................................................................................... 1 94-Up 69034B 0501-311-812
048A Forward Drum, Center Support, & Governor Support.............................................. 3 84-Up 69048 N.L.

meTal ClaD seals


070A Front......................................................................................................................... 1 84-Up 69070 24311-207-433
072 Manual Lever ........................................................................................................... 1 84-Up 69072 24341-207-430
074E Extension Housing (2.500” OD, BMW, Peugeot) ..................................................... 1 84-Up 69074 24111-207-426
074E Extension Housing (Land Rover) ............................................................................. 1 84-Up 78074 N.L.
074E Extension Housing (Lincoln, w/ Boot) ...................................................................... 1 84-Up 56074B E2ZZ-7052A
Zf4HP22, Zf4HP24

friCTion PlaTes
108F A Pack (Forward) (34T) (ZF4HP22) ......................................................................... 5 84-Up 69108 1043-202-167
108F A Pack (Forward) (40T) (ZF4HP24) ......................................................................... 6 88-Up 69100 24231-215-441
106F B Pack (Direct) (24T) ............................................................................................... 4-5 84-Up 69106 1043-202-041
104B C Pack (Intermediate) (24T) (ZF4HP22).................................................................. 4 84-Up 69106 1043-202-041
104B C Pack (Intermediate) (24T) (ZF4HP24).................................................................. 5 84-Up 69104 1043-217-009
110G D Pack (Reverse) (58T) (ZF4HP24) ........................................................................ 5 88-Up 69104E 1043-217-015
110G D Pack (Reverse) (48T) (ZF4HP22) ........................................................................ 5 84-Up 69104 1043-217-009
102B E Pack (Direct Overrun) (40T) ................................................................................. 4 84-Up 69100 24231-215-441
100I F Pack (Overdrive) (40T) ......................................................................................... 4 84-Up 69100 24231-215-441

sTeel PlaTes
129F A Pack (Forward) (.040”) (Waved) (ZF4HP22) ........................................................ 2 84-Up 69129 1043-302-001
128F A Pack (Forward) (.047”) (Selective)........................................................................ AR 84-Up 69128B 1043-302-123
129F A Pack (Forward) (.055”) (Waved) (ZF4HP24) ........................................................ 2 88-Up 69129D 1043-330-140
128F A Pack (Forward) (.060”) (Selective)........................................................................ AR 84-Up 69128A 24231205917A
128F A Pack (Forward) (.071”) (ZF4HP22) ....................................................................... 5-6 84-Up 69128 24231-205-917
128F A Pack (Forward) (.082”) (Selective)........................................................................ AR 84-Up 69128D N.L.
128F A Pack (Forward) (.082”) (ZF4HP24) ....................................................................... 4-6 88-Up 69120 24231-215-453
126F B Pack (Direct) (.047”)) (Waved).............................................................................. AR 84-Up 69126CA 1043-302-036

672
ZF4HP22, ZF4HP24

ill. DesCriPTion QTy. year ParT no. ref. no.


STEEL PLATES (Cont.)
126F B Pack (Direct) (.060”) ............................................................................................. AR 84-Up 69126A 24231-209-824
126F B Pack (Direct) (.071”) ............................................................................................. 4 84-Up 69126B 24231-205-935
126F B Pack (Direct) (.082”) ............................................................................................. AR 84-Up 69126 24231-215-825
124B C Pack (Intermediate) (.047”) (Waved) .................................................................... AR 84-Up 69126CA 1043-302-036
124B C Pack (Intermediate) (.060”) .................................................................................. AR 84-Up 69126A 24231-209-824
124B C Pack (Intermediate) (.071”) .................................................................................. 3-4 84-Up 69126B 24231-205-935
124B C Pack (Intermediate) (.082”) .................................................................................. AR 84-Up 69126 24231-215-825
130G D Pack (Reverse) (.047”) (Waved)........................................................................... AR 84-Up 69126CA 1043-302-036
130G D Pack (Reverse) (.047”) (ZF4HP24) ...................................................................... 5-6 88-Up 69126D 1043-317-040
130G D Pack (Reverse) (.060”) (ZF4HP22) ...................................................................... AR 84-Up 69126A 24231-209-824
130G D Pack (Reverse) (.060”) (ZF4HP24) ...................................................................... 1 88-Up 69126DA 1043-317-061
130G D Pack (Reverse) (.071”) (ZF4HP22) ...................................................................... 3-4 84-Up 69126B 24231-205-935
130G D Pack (Reverse) (.071”) (ZF4HP24) ...................................................................... AR 88-Up 69126DB 1043-317-062
130G D Pack (Reverse) (.082”) (ZF4HP22) ...................................................................... AR 84-Up 69126 24231-215-825
130G D Pack (Reverse) (.082”) (ZF4HP24) ...................................................................... AR 88-Up 69126DC 1043-317-063
122D E Pack (Direct Overrun) (24T) (.059”)...................................................................... 4 84-Up 69134 24321-215-440
120I F Pack (Overdrive) (24T) (.082”).............................................................................. 4 84-Up 69120 24231-215-453
140I F Pack (Overdrive) ................................................................................................... 1 84-Up 69140 N.L.

sealing rings
175 Ring Kit .................................................................................................................... 1 84-Up 69175B 4HP22MPSR
177F Ring, Forward Clutch (Bag of 3 Rings) .................................................................... 3 84-Up 69177T N.L.

gasKeTs & o-rings


300J Gasket, Bottom Pan (Rubber).................................................................................. 1 84-Up 69300A 24111-215-488
305E Gasket, Extension Housing...................................................................................... 1 84-Up 69305A 0750-112-012
310A Gasket, Pump Stator to Case .................................................................................. 1 84-Up 69310B 0750-112-009
311A O-Ring, Pump .......................................................................................................... 1 84-Up 69311A 07434-313-061

eleCTriCal ComPonenTs
420 Solenoid Master Kit (4 Shift & 1 EPC) ..................................................................... 1 83-E89 69420K MS-ZF4HP22
420 Solenoid Master Kit (3 Shift & 1 EPC) ..................................................................... 1 L89-Up 69420AK 1043-298-108
421 Solenoid, Shift (Teckpak) (5 Solenoid Valve Body Only) ......................................... 4 83-89 T69421 N.L.
421 Solenoid, Shift (5 Solenoid Type)............................................................................. 4 83-89 69421 N.L.
421 Solenoid, Shift (4 Solenoid Type)............................................................................. 3 89-Up 69421A 0501-315-752
431 Solenoid, Pressure Regulator (Teckpak) (5 Solenoid VB Only) ............................... 1 84-Up T69431 N.L.
431 Solenoid, Pressure Regulator .................................................................................. 1 84-Up 69431 0501-206-997
431 Solenoid, Pressure Regulator (Valve Housing)........................................................ 1 89-Up 69431A N.L.
436 Sensor, Input / Output Speed................................................................................... 2 84-Up 69436A 0501-310-401
446 Wire Harness, Internal (ZF4HP24) .......................................................................... 1 84-Up 69446 1043-227-016

HarD ParTs
Prefix Key: D = OEM, A = Aftermarket New, R = Remanufactured, U = Quality Inspected

Zf4HP22, Zf4HP24
PUmP ComPonenTs
510A Pump Body & Gears (Bushing Type) ....................................................................... 1 84-Up 69510A N.L.
510A Pump Body & Gears (Roller Bearing Type) ............................................................. 1 84-Up 69510B 1043-119-019
520A Stator (Cast# 158) (16mm Cooler Line Fitting) ........................................................ 1 84-Up 69520C 1043-222-078
529A Shaft, Stator Tube .................................................................................................... 1 84-Up 69529 N.L.

DrUms & ClUTCH HUbs


550I Overdrive (F Pack) (Hydraulic Units) (4 Clutch)....................................................... 1 84-Up 69550A 1043-230-082
554A Forward (A Pack) ..................................................................................................... 1 84-Up 69554A 1043-202-054
557D Clutch Hub, Direct Overrun (Roller Type Sprag) ...................................................... 1 84-Up 69557 1043-430-058

PlaneTs
582C Planet, Front w/ Sprag (4 Gear) ............................................................................... 1 84-Up 69582B N.L.
584C Planet, Rear ............................................................................................................. 1 84-Up 69582C N.L.

673
ZF4HP22, ZF4HP24

ill. DesCriPTion QTy. year ParT no. ref. no.


sPrags
642G Roller Clutch, Intermediate ...................................................................................... 1 84-Up 69642 1043-231-006
650H Sprag, Overdrive ...................................................................................................... 1 84-Up 69650 1043-230-097
650H Sprag, Overdrive (w/ Outer Race) ........................................................................... 1 84-Up 69650K 1043-230-097
654 Sprag, Low ............................................................................................................... 1 84-Up 69654A 0501-204-691

misCellaneoUs ComPonenTs
N.I. Stator Shaft Cross Leak Kit (Superior)..................................................................... 1 84-Up S69165A K4HP22
971I Belleville Spring, Overdrive (F Pack) ....................................................................... 1 84-Up 69971 1043-330-049
974A Belleville Spring, Forward (A Pack) (ZF4HP22) ....................................................... 1 84-Up 69974 1043-302-007
974A Belleville Spring, Forward (A Pack) (ZF4HP24) ....................................................... 1 89-Up 69974B N.L.
975B Belleville Spring, Direct (B Pack) ............................................................................. 1 84-Up 69975 0301-302-028
976G Belleville Spring, Reverse (D Pack) ......................................................................... 1 84-Up 69976 0301-317-003
977D Belleville Spring, Direct Overrun (E Pack) ............................................................... 1 84-Up 69977 1043-330-079
979G Belleville Spring, Intermediate (C Pack) .................................................................. 1 84-Up 69979 0301-331-031
N.I. Kickdown Cable ....................................................................................................... 1 84-Up 69450B 1043-206-111
N.I. Kickdown Cable Repair Kit ...................................................................................... 1 84-Up T57451 N.L.

VOL. SONNAX PRODUCTS PAGE ILL. PART NO. SONNAX NO.


Vol 8 Stator Support Shaft ................................................................................................ N.L. N.I. S69529 82810

noTes
Zf4HP22, Zf4HP24

674
ZF4HP22, ZF4HP24

noTes

Zf4HP22, Zf4HP24

675
ZF5HP18

D
Zf5HP18

179

676
ZF5HP18

Zf5HP18

Deluxe Kit ---------------------- 008 J


Compliance Kit ---------------- 007
Master Kit ---------------------- 006
Less Steel Kit------------------ 004
Overhaul Kit ------------------- 002
Bushing Kit -------------------- 030
Washer Kit -------------------- 200
Bearing Kit -------------------- 201
Technical Manual ----------- 400
Pump Part ---------------------- 507

179
Valve Body Parts ------------ 741
Case Parts -------------------- 761
Note: Not all items are available for
all transmissions

677
ZF5HP18

179300a 179010a

ill. DesCriPTion QTy. year ParT no. ref. no.


masTer oVerHaUl KiTs (WiTH sTeels)
006J ZF5HP18 (w/ Pistons) .............................................................................................. 1 93-Up 179006A N.L.

less sTeel KiTs


004J ZF5HP18 (w/ Pistons) .............................................................................................. 1 93-Up 179004A N.L.

oVerHaUl KiTs (W/ rings & seals)


002J ZF5HP18 (w/o Pistons) ............................................................................................ 1 93-Up 179002A N.L.

filTer KiTs
011J ZF5HP18.................................................................................................................. 1 93-Up 179011A N.L.

filTers
010J ZF5HP18.................................................................................................................. 1 93-Up 179010A 1056-298-047

banDs
Prefix Key: B = Borg Warner, A = OEM (Exc BW), N = All Other New, R = Relined)
020F Brake........................................................................................................................ 1 93-Up 179020A 0501-208-847

bUsHings
030J Bushing Kit, F Drum (2 piece Bronze) ..................................................................... 1 93-Up 179030A N.L.

meTal ClaD seals


070A Front......................................................................................................................... 1 93-Up 69070 24311-207-433
072I Manual Lever ........................................................................................................... 1 93-Up 69072 24341-207-430
074I Extension Housing ................................................................................................... 1 93-Up 179074A N.L.

friCTion PlaTes
108B A Pack (Forward) ..................................................................................................... 4-5 93-Up 79108E 1050-202-002
106F B Pack (Reverse) ..................................................................................................... 2-3 93-Up 79110E 1056-272-024
104A C Pack (2nd) ............................................................................................................ 3-4 93-Up 69104 1043-217-009
114C D Pack (Low/ Reverse) ............................................................................................ 4-6 93-Up 79108E 1050-202-002
100B E Pack (3-4 Clutch) .................................................................................................. 4-5 93-Up 79100E 1050-230-033
102D F Pack (5th Overdrive) ............................................................................................. 3-4 93-Up 79104P 1036-202-018
114C G Pack (5th Overdrive) ............................................................................................ 4 93-Up 79104P 1036-202-018
Zf5HP18

sTeel PlaTes
128B A Pack (Forward) ..................................................................................................... 4-5 93-Up 69128E 1050-302-011
129B A Pack (Forward) (Waved) ....................................................................................... 1 93-Up 69129E 1050-302-012
126F B Pack (Reverse) ..................................................................................................... 2-3 93-Up 69128E 1050-302-011
124A C Pack (2nd) ............................................................................................................ 2-3 93-Up 69126 24231-215-825
124A C Pack (2nd) (Apply Plate) ...................................................................................... 1 93-Up 179124A 1043-202-092
124A C Pack (2nd) (Waved).............................................................................................. 1 93-Up 69126CA 1043-302-036
134C D Pack (Low/ Reverse) ............................................................................................ 5-6 93-Up 69128E 1050-302-011
120B E Pack (3-4 Clutch) .................................................................................................. 4-5 93-Up 79120E 1050-330-017
122D F Pack (5th Overdrive) (.118”) ................................................................................. 5 93-Up 129120 1060-377-002
134C G Pack (5th Overdrive) (.070”)................................................................................. 3-4 93-Up 79124P 1036-302-015

ValVe boDy reCalibraTion KiTs


165J Valve Body Kit (OE) ................................................................................................. 1 93-Up D179165 5HP18VBK

678
ZF5HP18

ill. DesCriPTion QTy. year ParT no. ref. no.


gasKeTs & o-rings
300J Gasket, Bottom Pan (Rubber).................................................................................. 1 93-Up 179300A 1056-301-010
320 Gasket, Valve Body (Spec # Up-080) ...................................................................... 1 93-Up 179320A 1056-327-100
320 Gasket, Valve Body (Spec # Up-081) ...................................................................... 1 93-Up 179320B 1056-327-110

TeCHniCal manUals
400J Tech Manual, Repair ................................................................................................ 1 93-Up 179400A 5HP18REP01
400J Tech Manual, Technical ............................................................................................ 1 93-Up 179400AF 5HP18FD01

eleCTriCal ComPonenTs
420 Solenoid Master Kit (BMW 520i) .............................................................................. 1 93-Up 179420CK 1056-298-067
420 Solenoid Master Kit (BMW 525i) .............................................................................. 1 93-Up 179420BK 1056-298-067
420 Solenoid Master Kit (BMW 530i) .............................................................................. 1 93-Up 179420AK 1056-298-066
421 Solenoid, Shift (All) .................................................................................................. 1 93-Up 69421A 0501-315-752
421 Solenoid, Shift (BMW 520i, 530i) ............................................................................. 5 93-Up 179421 0750-132-105
421 Solenoid, Shift (BMW 525i) ...................................................................................... 5 93-Up 179421A N.L.
431 Solenoid, EPC w/ Housing (7 Solenoid) (BMW 530) ............................................... 5 93-Up 179431 N.L.
431 Solenoid, EPC w/ Housing (7 Solenoid) (BMW 525) ............................................... 5 93-Up 179431A N.L.
431 Solenoid, EPC w/ Housing (7 Solenoid) (BMW 520) ............................................... 5 93-Up 179431B N.L.

misCellaneoUs ComPonenTs
507 Valve, Manual .......................................................................................................... 1 93-Up 179507MA 1056-327-173
520A Stator Support (Exc. 320i)........................................................................................ 1 93-Up 179520 1056-210-117
530A Pump Gears, Inner................................................................................................... 1 93-99 179530 1056-310-091
550 Drum “D” (Functions as a Center Support) .............................................................. 1 93-03 179550D 1056-383-032
555D Drum “F” (087, 088, 097, 099 Models)..................................................................... 1 93-97 179550F 1056-277-047
741 Check Ball (.236” Plastic) (6.0mm) .......................................................................... 1 93-Up 159741-5 1043-326-037
960 Bonded Piston Kit .................................................................................................... 1 93-Up 179960K 1056-298-069
960D Piston, F Clutch (Bonded) ........................................................................................ 1 93-Up 179960A N.L.
962H Piston, G Clutch (Bonded) ....................................................................................... 1 93-Up 179960B 0750-132-057

VOL. SONNAX PRODUCTS PAGE ILL. PART NO. SONNAX NO.


Vol 8 F-Clutch Bushing & Seal Kit..................................................................................... N.L. N.I. S179038K 85110-01K

noTes

Zf5HP18

679
ZF5HP19

D
Zf5HP19

129

680
ZF5HP19

Zf5HP19
K

Deluxe Kit ---------------------- 008


Compliance Kit ---------------- 007
Master Kit ---------------------- 006
Less Steel Kit------------------ 004
Overhaul Kit ------------------- 002
Bushing Kit -------------------- 030
Washer Kit -------------------- 200
Bearing Kit -------------------- 201
Technical Manual ----------- 400

129
Pump Part ---------------------- 507
Valve Body Parts ------------ 741
Case Parts -------------------- 761
Note: Not all items are available for
all transmissions

681
ZF5HP19

129010 129010a

129300 129300a

ill. DesCriPTion QTy. year ParT no. ref. no.


masTer oVerHaUl KiTs (WiTH sTeels)
006K ZF5HP19 (Rwd) (BMW) (For 3 Pack Designs, Order 4 of 129124A) ...................... 1 97-Up 129006 N.L.
006K ZF5HP19FL (Fwd) (Audi, VW, Porsche) .................................................................. 1 96-99 129006A N.L.
006K ZF5HP19FL (Fwd) (Audi, VW, Porsche) .................................................................. 1 00-Up 129006AA N.L.
006K ZF5HP19FLA (Awd) (Audi, VW 4wd) ....................................................................... 1 96-99 129006B N.L.
006K ZF5HP19FLA (Awd) (Audi, VW 4wd) ....................................................................... 1 00-Up 129006BA N.L.

less sTeel KiTs


004K ZF5HP19 (Rwd) ....................................................................................................... 1 97-Up 129004 N.L.
004K ZF5HP19FL (Fwd) ................................................................................................... 1 95-Up 129004A N.L.
004K ZF5HP19FLA (Awd) ................................................................................................. 1 95-Up 129004B N.L.

oVerHaUl KiTs (W/ rings & seals)


002K ZF5HP19 (Rwd) ....................................................................................................... 1 97-Up 129002 N.L.
002K ZF5HP19FL (Fwd) ................................................................................................... 1 95-Up 129002A N.L.
002K ZF5HP19FLA (Awd) ................................................................................................. 1 95-Up 129002B N.L.

filTers
010K ZF5HP19.................................................................................................................. 1 97-Up 129010 0501-210-388
010K ZF5HP19FL, ZF5HP19FLA ..................................................................................... 1 95-Up 129010A 0501-209-251

bUsHings
034 Pump (Bronze) ......................................................................................................... 1 95-Up 129034B N.L.
034 Pump (Oversized) .................................................................................................... 1 95-Up S129034AX 85916-01

meTal ClaD seals


070A Front Pump .............................................................................................................. 1 95-Up 79070E 0750-111-079
074 Rear ......................................................................................................................... 1 00-Up 129074 0734-319-607

friCTion PlaTes
108B A Pack ...................................................................................................................... 4-5 95-Up 79108E 1050-202-002
106G B Pack...................................................................................................................... 2 95-Up 129110 N.L.
104A C Pack ..................................................................................................................... 3-5 95-Up 129104 N.L.
114D D Pack ..................................................................................................................... 5-6 95-Up 79108E 1050-202-002
100B E Pack...................................................................................................................... 4-5 95-Up 79100E 1050-230-033
102E F Pack ...................................................................................................................... 4-5 95-Up 79104P 1036-202-018
Zf5HP19

116E G Pack ..................................................................................................................... 3-4 95-Up 79104P 1036-202-018


119 Friction Module, ZF5HP19 (OEM) ........................................................................... 1 97-Up 129119 1060-298-023
119 Friction Module, ZF5HP19FL, FLA (OEM) ............................................................... 1 95-Up 129119B 1060-298-022

sTeel PlaTes
128B A Pack ...................................................................................................................... 4-5 95-Up 69128E 1050-302-011
126G B Pack...................................................................................................................... 2 95-Up 129130 1060-372-002
124A C Pack (.071”) .......................................................................................................... 4-5 95-Up 129124 1060-310-004
124A C Pack (.094”) .......................................................................................................... 4 95-Up 129124A 1060-310-053
124A C Pack (.130”) .......................................................................................................... 3 95-Up 129124B 1060-310-027
134D D Pack ..................................................................................................................... 5-6 95-Up 69128E 1050-302-011
120B E Pack...................................................................................................................... 4-5 95-Up 79120E 1050-330-017
122E F Pack ...................................................................................................................... 5-6 95-Up 129120 1060-377-002
136E G Pack ..................................................................................................................... 3-4 95-Up 79124P 1036-302-015
139 Steel Module ZF5HP19 (OEM) ................................................................................ 1 97-Up 129139 1060-298-027
139 Steel Module ZF5HP19FL, FLA (OEM) ................................................................... 1 95-99 129139A 1060-298-026
139 Steel Module ZF5HP19FL, FLA (OEM) ................................................................... 1 00-Up 129139B 1060-298-025

682
ZF5HP19

ill. DesCriPTion QTy. year ParT no. ref. no.


ValVe boDy reCalibraTion KiTs
165K Valve Body Kit, BMW Only (OEM) ........................................................................... 1 95-Up D129165 VBKBMW01

gasKeTs & o-rings


300K Gasket, Pan (Rwd) (BMW) ...................................................................................... 1 97-Up 129300 1060-390-002
300K Gasket, Pan (Fwd, Awd) (Audi, VW) ........................................................................ 1 95-Up 129300A 1056-303-031

TeCHniCal manUals
400K Repair Manual, ZF5HP19 ........................................................................................ 1 95-Up 129400A 5HP19REP01
400K Repair Manual, ZF5HP19FL / FLA........................................................................... 1 95-Up 129400B 5HP19FLREP1
400K Technical Manual, Functional Description, ZF5HP19 .............................................. 1 95-Up 129400AF 5HP19FD01
400K Technical Manual, Functional Description, ZF5HP19FL / FLA................................. 1 95-Up 129400BF 5HP19FLFD01

eleCTriCal ComPonenTs
410 Sensor, MLPS (5HP19)............................................................................................ 1 97-Up 129410 0501-317-781
410 Sensor, MLPS (5HP19FL) (Exc 072, 088) ............................................................... 1 95-Up 129410A 0501-209-896
410 Sensor, MLPS (5HP19FL) (072, 088) ...................................................................... 1 95-Up 129410B 0501-317-994
410 Sensor, MLPS (5HP19FLA) (002, 012, 013, 018, 030, 035, 036, 044, .................... 1 95-Up 129410C 0501-209-896
053, 054, 063, 065, 073)
410 Sensor, MLPS (5HP19FLA) (075, 087, 093, 100, 101, 103).................................... 1 95-Up 129410B 0501-317-994
420 Solenoid Master Kit (BMW)...................................................................................... 1 95-Up 129420AK 1060-298-033
420 Solenoid Master Kit (Audi & VW Speed Sensor on Case) ....................................... 1 95-Up 129420AK 1060-298-033
420 Solenoid Master Kit (Audi & VW Speed Sensor on Valve Body) ............................. 1 95-Up 129420CK 1060-298-035
420 Solenoid Master Kit (Audi V8 & Porsche Exc. 1060 050 002) ................................. 1 95-97 129420BK 1060-298-034
420 Solenoid Master Kit (Porsche 1060 050 002) .......................................................... 1 95-Up 129420CK 1060-298-035
420 Solenoid, Shift (Speed Sensor on Case) ................................................................. 3 95-Up 129420A N.L.
420 Solenoid, Shift (Speed Sensor on Valve Body)........................................................ 3 95-Up 129420 0750-132-122
431 Solenoid, EPC (BMW & Audi/VW w/ Speed Sensor on Case) ................................ 1 95-Up 129431 0501-210-725
431 Solenoid, EPC (Audi/VW w/ Speed Sensor on Valve Body) .................................... 1 95-Up 159431A 0501-210-875
431 Solenoid, EPC (Audi V8).......................................................................................... 1 95-Up 129431B N.L.
431 Solenoid, EPC (BMW & Audi/VW w/ Speed Sensor on Case) ................................ 3 95-Up 129431C N.L.
431 Solenoid, EPC (Audi/VW w/ Speed Sensor on Valve Body & Audi V8) ................... 3 95-Up 129431D N.L.
436 Sensor, Speed w/ Wire (Internal) (All)...................................................................... 1 95-Up 129436 0501-322-866
438 Sensor, Speed w/o Wire (Internal) (All).................................................................... 1 95-Up 129438 0501-311-086
438 Sensor, Speed (External) (FL, FLA)......................................................................... 1 95-Up 129439 0501-314-432
446 Harness, Internal Wire (5HP19) ............................................................................... 1 97-Up 129446 1060-227-021
446 Harness, Internal Wire (5HP19FL) (005, 006, 011, 013, 021, 027) ......................... 1 95-Up 129446A 1056-277-046
446 Harness, Internal Wire (5HP19FL) (049, 059, 072, 088) ......................................... 1 95-Up 129446B 1060-227-022
446 Harness, Internal Wire (5HP19FLA) (002, 012, 013, 018, 036) ............................... 1 95-Up 129446A 1056-277-046
446 Harness, Internal Wire (5HP19FLA) (030, 035, 044, 053, 054, 063, 065, ............... 1 95-Up 129446B 1060-227-022
073, 075, 087, 093, 100, 101, 103)

misCellaneoUs ComPonenTs
510A Pump Body & Gears (ZF5HP19) ............................................................................. 1 97-Up 129510 1060-210-047
510A Pump Body & Gears (ZF5HP19FL, FLA)................................................................. 1 95-03 129510A 1060-210-024
507 Pipe, Pump Body ..................................................................................................... 2 00-Up 129507 1060-310-045

Zf5HP19
550 Drum, “D” (ZF5HP19) .............................................................................................. 1 97-03 179550D 1056-383-032
550 Drum, “D” (ZF5HP19FL, FLA).................................................................................. 1 95-03 129550D 1060-373-014
550 Drum, “F”.................................................................................................................. 1 95-03 129550F 1060-277-010
648 Sprag Assembly, Hub & Low Sprag (Audi, VW) (repl OE Bearing Type) ................. 1 95-03 129648A 1060-273-013
648 Sprag Assembly, Hub & Low Sprag (BMW) (repl OE Bearing Type) ....................... 1 97-02 129648B 1060-273-035
962E Piston, “F” Drum....................................................................................................... 1 95-Up 129962 1056-377-038
N.I ZF Fluids, Esso 20 Liter ........................................................................................... 1 95-Up M465ZFB S671090149
N.I ZF Fluids, Replaces Esso 20 Liter ........................................................................... 1 95-Up M465ZF5 N.L.
N.I ZF Fluids, Replaces Esso 1 Liter ............................................................................. 1 95-Up M465ZF5-1 N.L.

VOL. SONNAX PRODUCTS PAGE ILL. PART NO. SONNAX NO.


Vol 8 F-Clutch Bushing & Seal Kit..................................................................................... N.L. N.I. S179038K 85110-01K
Vol 8 Bushing, Pump, Finish in Place (Machining Required) ............................................ N.L. N.I. S129034C 85916-01U
Vol 8 Bushing, Pump, Precision O.S. (Machining Required) ............................................ N.L. N.I. S129034AX 85916-01
Vol 8 Press Reg Valve O.S. (Early Style) (E17) (T-F-85755-TL1 & T-VB-FIX req) ........... N.L. N.I. 129741PAK 85755-01
Vol 8 Press Reg Valve O.S. (Late Style) (E18.2) (T-F-85755-TL2 & T-VB-FIX req) ......... N.L. N.I. 129741PBK 85755-02

683
ZF5HP24

D
Zf5HP24

139

684
ZF5HP24

Deluxe Kit ---------------------- 008


Compliance Kit ---------------- 007
Master Kit ---------------------- 006
Less Steel Kit------------------ 004
Overhaul Kit ------------------- 002
I
Bushing Kit -------------------- 030
Washer Kit -------------------- 200
Bearing Kit -------------------- 201
Technical Manual ----------- 400
Pump Part ---------------------- 507
Valve Body Parts ------------ 741
Case Parts -------------------- 761
Note: Not all items are available for
all transmissions

Zf5HP24
K

139

685
ZF5HP24

139010 139010b
139300 139300a

ill. DesCriPTion QTy. year ParT no. ref. no.


masTer oVerHaUl KiTs (WiTH sTeels)
006I ZF5HP24 (w/o Pistons) (Land Rover Rear Seal Not Included)................................ 1 96-Up 139006A N.L.
006I ZF5HP24A (w/o Pistons) (Land Rover Rear Seal Not Included) ............................. 1 97-Up 139006C N.L.

less sTeel KiTs


004I ZF5HP24 (w/o Pistons) (Land Rover Rear Seal Not Included)................................ 1 96-Up 139004A N.L.
004I ZF5HP24A (w/o Pistons) (Land Rover Rear Seal Not Included) ............................. 1 97-Up 139004C N.L.

oVerHaUl KiTs (W/ rings & seals)


002I ZF5HP24 (w/o Pistons) (Land Rover Rear Seal Not Included)................................ 1 96-Up 139002 1058-298-022
002I ZF5HP24A (w/o Pistons) (Land Rover Rear Seal Not Included) ............................. 1 97-Up 139002A 1058-298-023

filTer KiTs
011K ZF5HP24.................................................................................................................. 1 96-Up 139011 N.L.
011K ZF5HP24A ............................................................................................................... 1 97-Up 139011B N.L.

filTers
010K ZF5HP24.................................................................................................................. 1 96-Up 139010 0501-004-925
010K ZF5HP24A ............................................................................................................... 1 97-Up 139010B 0501-006-460

bUsHings
037 Stator, Rear (Solid Bronze) ...................................................................................... 1 96-Up 139037 N.L.

meTal ClaD seals


070A Front Pump .............................................................................................................. 1 96-Up 69070 24311-207-433
074 Extension Housing, Land Rover .............................................................................. 1 03-Up 134074 96020744

friCTion PlaTes
108A A Pack ...................................................................................................................... 6 96-Up 69100 24231-215-441
106G B Pack...................................................................................................................... 6 96-Up 139106 DAZ08040
104B C Pack ..................................................................................................................... 4 96-Up 69100 24231-215-441
114C D Pack ..................................................................................................................... 3-5 96-Up 139106 DAZ08040
100D E Pack...................................................................................................................... 4-5 96-Up 139106 DAZ08040
102F F Pack ...................................................................................................................... 6 96-Up 159108 1055-270-030
119 Friction Module, All (OEM) ....................................................................................... 1 96-Up 139119A 1058-298-015

sTeel PlaTes
Zf5HP24

128A A Pack ...................................................................................................................... 6 96-Up 139128 N.L.


126G B Pack...................................................................................................................... 6 96-Up 139126 N.L.
124B C Pack ..................................................................................................................... 4 96-Up 139128 N.L.
134C D Pack ..................................................................................................................... 3-5 96-Up 139126 N.L.
120D E Pack...................................................................................................................... 4-5 96-Up 139126 N.L.
122F F Pack ...................................................................................................................... 6 96-Up 159124 1055-374-024
139 Steel Module, All (OEM)........................................................................................... 1 96-Up 139139A 1058-298-017

ValVe boDy reCalibraTion KiTs


165I Valve Body Kit, ZF5HP24 (OEM) ............................................................................. 1 96-Up D139165 5HP24VBK01

bearings & raCes


226 Bearing, “B” Clutch Hub Rear .................................................................................. 1 96-Up 139226 1058-202-016

686
ZF5HP24

ill. DesCriPTion QTy. year ParT no. ref. no.


gasKeTs & o-rings
300K Gasket, Pan (ZF5HP24) .......................................................................................... 1 96-Up 139300 0501-319-899
300K Gasket, Pan (ZF5HP24A) ........................................................................................ 1 97-Up 139300A 1058-303-015
379 O-Ring, Filter (ZF5HP24) ......................................................................................... 1 96-Up 139379 N.L.

TeCHniCal manUals
400I Repair Manual, ZF5HP24 (Rwd).............................................................................. 1 96-Up 139400A 5HP24REP01
400I Repair Manual, ZF5HP24 (Exc Rwd)....................................................................... 1 97-Up 139400B 5HP24AREP01
400I Technical Manual, Functional Description (All) ........................................................ 1 96-Up 139400AF 5HP24FD01

eleCTriCal ComPonenTs
420 Solenoid Master Kit (BMW to 018) (Jaguar to 024) ................................................. 1 96-98 129420CK 1060-298-035
420 Solenoid Master Kit (Audi) (BMW from 020) (Jaguar from 026) .............................. 1 98-Up 129420BK 1060-298-034
420 Solenoid, Shift (All) .................................................................................................. 3 96-Up 129420 0750-132-122
431 Solenoid, EPC (BMW to 018) (Jaguar to 024) ......................................................... 1 96-98 129431 0501-210-725
431 Solenoid, EPC (Audi) (BMW from 020) (Jaguar from 026) ...................................... 1 98-Up 159431A 0501-210-875
431 Solenoid, EPC (All) .................................................................................................. 4 96-Up 129431D N.L.
436 Sensor, Input & Output Speed (Internal) (ZF5HP24) ............................................... 2 96-Up 69436A 0501-310-401
436 Sensor, Speed (Rear) (External) (ZF5HP24A) ........................................................ 1 97-Up 139439 0501-208-543
438 Sensor, Speed (ISS) (Internal) (ZF5HP24A)............................................................ 1 97-Up 129438 0501-311-086
439 Sensor, Speed (Front) (External) (ZF5HP24A) ........................................................ 1 97-Up 139439 0501-205-543
446 Harness, Internal Wire (ZF5HP24) .......................................................................... 1 96-Up 139446 1058-227-019
446 Harness, Internal Wire (ZF5HP24A) ........................................................................ 1 97-Up 139446A 1058-227-020

misCellaneoUs ComPonenTs
507 Valve, Pressure Regulator (2nd Design).................................................................. 1 96-Up 159507PA 1058-327-030
510A Pump Body & Gears (ZF5HP24) ............................................................................. 1 96-Up 139510 1058-210-061
510A Pump Body & Gears (ZF5HP24A) ........................................................................... 1 97-Up 139510A 1058-210-062
544A Pump Plate, Intermediate (ZF5HP24)...................................................................... 1 96-Up 139544 1058-310-074
544A Pump Plate, Intermediate (ZF5HP24A) ................................................................... 1 97-Up 139544A 1058-310-024
550F Drum, “F”.................................................................................................................. 1 96-Up 139550F 1058-277-001
554A Drum, “A” ................................................................................................................. 1 96-Up 139554A 1058-270-040
570 Hub w/ Shaft (ZF5HP24).......................................................................................... 1 96-Up 139570 N.L.
570 Hub w/ Shaft (ZF5HP24A) ....................................................................................... 1 97-Up 139570B 1058-271-041
670 Input Shaft, Sun Gear Type ..................................................................................... 1 96-Up 139670 1058-202-014
740J Valve Body (Premium) (BMW, Jaguar) (Sol # 05012-10060) .................................. 1 96-Up P139740-1 N.L.
740J Valve Body (Premium) (BMW, Jaguar) (Sol # 05012-09875) .................................. 1 96-E98 P139740-3 N.L.
740J Valve Body (Premium) (Audi, VW) ........................................................................... 1 97-Up P139740-2 N.L.
770 Extension Housing .................................................................................................. 1 97-01 139770 1058-314-014
927 Piston, Accumulator (Plastic) (ZF5HP24) ............................................................... 2 96-Up 139927 1058-327-017
927 Piston, Accumulator (Aluminum) (ZF5HP24A) (Will Replace Plastic)...................... 2 97-Up 139927A 1058-327-087
962 Piston, “E” Clutch (fits in the “D” Cylinder) ............................................................... 1 96-Up 139962 1058-375-020
967F Piston, “F” Clutch (Bonded) ..................................................................................... 1 96-Up 139967 0501-212-967
992 Shaft, Shift Selector ................................................................................................. 1 96-Up 139992 1058-306-019

VOL. SONNAX PRODUCTS PAGE ILL. PART NO. SONNAX NO.

Zf5HP24
Vol 8 Pressure Regulator Valve Kit O.S. (T-F-139740-TL & T-VB-FIX) ........................... N.L. N.I. S139741P 139740-01K

687
ZF5HP30

D
Zf5HP30

F
159

688
ZF5HP30

Zf5HP30

Deluxe Kit ---------------------- 008


Compliance Kit ---------------- 007
Master Kit ---------------------- 006
Less Steel Kit------------------ 004
Overhaul Kit ------------------- 002
Bushing Kit -------------------- 030
Washer Kit -------------------- 200
Bearing Kit -------------------- 201
Technical Manual ----------- 400
Pump Part ---------------------- 507
Valve Body Parts ------------ 741
Case Parts -------------------- 761
159
Note: Not all items are available for
all transmissions

689
ZF5HP30

159300 159010a

ill. DesCriPTion QTy. year ParT no. ref. no.


masTer oVerHaUl KiTs (WiTH sTeels)
006K ZF5HP30 (w/ Pistons) .............................................................................................. 1 91-Up 159006A N.L.

less sTeel KiTs


004K ZF5HP30 (w/ Pistons) .............................................................................................. 1 91-Up 159004A N.L.

oVerHaUl KiTs (W/ rings & seals)


002K ZF5HP30.................................................................................................................. 1 91-Up 159002A 1055-298-019

filTer KiTs
011K ZF5HP30.................................................................................................................. 1 91-Up 159011A N.L.

filTers
010K ZF5HP30.................................................................................................................. 1 91-Up 159010A 1055-298-015

meTal ClaD seals


070A Front Pump .............................................................................................................. 1 91-Up 69070 24311-207-433

friCTion PlaTes
108G A, E1, F (5.63” OD) .................................................................................................. 15-16 91-Up 159108 1055-270-030
106B B, C, D, E2 (8.00” OD) ............................................................................................. 13-17 91-Up 159106 1055-271-025
N.I. Friction Module ........................................................................................................ 1 91-Up 159119A 5HP30CK

sTeel PlaTes
128G A Clutch (27T) .......................................................................................................... 5 91-Up 159128 1055-370-089
126B B, C, D, E2 (32T) ..................................................................................................... 14-17 91-Up 159126 1055-371-003
124G E1, F (24T) ............................................................................................................... 11 91-Up 159124 1055-374-024

PressUre PlaTes
Prefix Key: D = OEM, A = Aftermarket New, U = Quality Inspected
144G C Clutch (2nd Design).............................................................................................. 1 91-Up 159144 1055-370-095

ValVe boDy reCalibraTion KiTs


165K Valve Body Kit .......................................................................................................... 1 91-Up 159165 5HP30VBK

gasKeTs & o-rings


Zf5HP30

300K Gasket, Pan ............................................................................................................. 1 91-Up 159300 0750-112-155


320 Gasket, Valve Body (Models 308, 309, 312)............................................................ 1 91-Up 159320 N.L.
320 Gasket, Valve Body (Models 316-Up) ...................................................................... 1 91-Up 159320A N.L.

TeCHniCal manUals
400K Tech Manual, Repair ................................................................................................ 1 91-Up 159400A 5HP30REP01
400K Tech Manual, Functional .......................................................................................... 1 91-Up 159400AF 5HP30FD01
400K Tech Manual, Valve Body Repair ............................................................................. 1 91-Up 159400V 5HPVBMAN01

eleCTriCal ComPonenTs
420 Solenoid Master Kit (BMW V8 Engine) .................................................................... 1 91-Up 159420K 1055-298-029
420 Solenoid Master Kit (All Exc. BMW V8 Engine) ....................................................... 1 91-Up 159420AK 1055-298-028
420 Solenoid, Shift (All) .................................................................................................. 3 91-Up 129420 0750-132-122
431 Solenoid, EPC (BMW V8) ........................................................................................ 1 91-Up 159431 0501-311-843
431 Solenoid, EPC (BMW V12) ...................................................................................... 1 91-Up 159431A 0501-210-875
431 Solenoid, EPC (All) .................................................................................................. 4 91-Up 159431B N.L.
436 Sensor, Input & Output Speed ................................................................................. 2 91-Up 69436A 0501-310-401

690
ZF5HP30

ill. DesCriPTion QTy. year ParT no. ref. no.


misCellaneoUs ComPonenTs
507 Valve, Pressure Regulator ....................................................................................... 1 91-Up 159507PA 1058-327-030
510A Pump Body & Gears ................................................................................................ 1 91-Up 159510 1055-210-049
550 Drum, “A” ................................................................................................................. 1 91-Up 159550A 1055-270-074
550 Drum, “C” ................................................................................................................. 1 91-Up 159550A 1055-270-074
550 Drum, “F”.................................................................................................................. 1 91-Up 159550F 1055-276-045
740K Valve Body (Premium) ............................................................................................. 1 91-Up P159740-1 N.L.
741 Check Ball (.236” Plastic) (6.0mm) .......................................................................... 1 91-Up 159741-5 1043-326-037
960 Bonded Piston Kit .................................................................................................... 1 91-Up 159960K 1055-298-030
963 Piston, “D” (Bonded) ................................................................................................ 1 91-Up 139963 N.L.
962 Piston, “E1” (Bonded) .............................................................................................. 1 91-Up 139962 1058375020
967 Piston, “F” (Bonded)................................................................................................. 1 91-Up 139967 0501-212-967

VOL. SONNAX PRODUCTS PAGE ILL. PART NO. SONNAX NO.


Vol 8 Case Dowel Pins (Improved Durability) (6 per bag)................................................. N.L. N.I. S159485 85000-01

noTes

Zf5HP30

691
ZF6HP19

55300a 55010a

ill. DesCriPTion QTy. year ParT no. ref. no.


masTer oVerHaUl KiTs (WiTH sTeels)
006 ZF6HP19 (Rwd) ....................................................................................................... 1 02-Up 55006 N.L.
006 ZF6HP19A (Awd) ..................................................................................................... 1 04-Up 55006A N.L.

less sTeel KiTs


004 ZF6HP19 (Rwd) ....................................................................................................... 1 02-Up 55004 N.L.
004 ZF6HP19A (Awd) ..................................................................................................... 1 04-Up 55004A N.L.

oVerHaUl KiTs (W/ rings & seals)


002 ZF6HP19 (Rwd) ....................................................................................................... 1 02-Up 55002 N.L.
002 ZF6HP19A (Awd) ..................................................................................................... 1 04-Up 55002A N.L.

filTers
010 ZF6HP19 (Plastic Integral Filter and Pan) ............................................................... 1 02-Up 55010 0501-216-244
010 ZF6HP19A ............................................................................................................... 1 04-Up 55010A 0501-212-401

friCTion PlaTes
300 Friction Module, ZF6HP19, ZF6HP19A (OEM) ........................................................ 1 02-Up 55119 1071-298-013

sTeel PlaTes
300 Steel Module, ZF6HP19 (OEM) ............................................................................... 1 02-Up 55139 1071-298-011
300 Steel Module, ZF6HP19A (OEM) ............................................................................. 1 04-Up 55139A 1071-298-012

Pan gasKeTs
300 ZF6HP19 (Molded Rubber)...................................................................................... 1 02-Up 55300 0501-323-156
300 ZF6HP19A ............................................................................................................... 1 04-Up 55300A N.L.

VOL. SONNAX PRODUCTS PAGE ILL. PART NO. SONNAX NO.


Vol 8 Bypass Clutch Control Valve Kit O.S. (T-F-95740-TL13 & T-VB-FIX req)................ WEB 3 S95741D-1K 95740-13K
Vol 8 Clutch A Control Valve Kit O.S. (T-F-95740-TL8 & T-VB-FIX req) ........................... WEB 8 S95741L-1K 95740-09K
Vol 8 Clutch D1 or E Control Valve Kit O.S. (T-F-95740-TL8 & T-VB-FIX req) ................. WEB 7 S95741G-1K 95740-08K
Vol 8 Converter Release Regulator Valve Kit O.S. (T-F-95740-TL5 & T-VB-FIX req)....... WEB 1 S95741C-1K 95740-05K
Vol 8 End Plug Kit w/ O-Ring (Internal) ............................................................................. WEB 12 S95741BA-6 95740-25K
Vol 8 End Plug Kit w/ O-Ring (Sonnax)............................................................................. WEB 11 S95741A-6 95740-19K
Vol 8 Piston & Spring Kit, Valve Body Accumulator .......................................................... WEB 10 S95741E 95740-15K
Vol 8 Sleeve, Pressure...................................................................................................... WEB 4 S95741PA-2 95740-03
Zf6HP19

Vol 8 Valve & Sleeve Boost Clutch “A” .............................................................................. WEB 9 S95741F-1 95740-21K
Vol 8 Valve Kit, Lube Cont O.S. (T-F-95740-TL11 & T-VB-FIX req) .................................. WEB 2 S95741H-1 95740-11K
Vol 8 Valve Kit, Pressure O.S. (T-F-95740-TL & T-VB-FIX req) ........................................ WEB 5 S95741P-1 95740-01K
Vol 8 Valve Kit, Solenoid Pressure O.S. (T-F-95740-TL17 & T-VB-FIX req) ..................... WEB 6 S95741PH-1 95740-17K

692
ECOMAT

ill. DesCriPTion QTy. year ParT no. ref. no.


oVerHaUl KiTs (W/ rings & seals)
002 ECOMAT, HP500, HP600 ........................................................................................ 1 90-Up 165002 N.L.

filTers
010 Filter ......................................................................................................................... 1 90-Up 165010 N.L.

friCTion PlaTes
108 A Pack ...................................................................................................................... AR 90-Up 165108 N.L.
106 B Pack...................................................................................................................... AR 90-Up 165110 N.L.
100 C Pack ..................................................................................................................... AR 90-Up 165110 N.L.
110 D Pack (2.7mm) ....................................................................................................... AR 90-Up 165114A N.L.
110 D Pack (3.0mm) ....................................................................................................... AR 90-Up 165114 N.L.
104 E Pack (2.7mm) ....................................................................................................... AR 90-Up 165114A N.L.
104 E Pack (3.0mm) ....................................................................................................... AR 90-Up 165114 N.L.
113 F Pack (2.7mm) ....................................................................................................... AR 90-Up 165114A N.L.
113 F Pack (3.0mm) ....................................................................................................... AR 90-Up 165114 N.L.
115 Converter Pack ........................................................................................................ AR 90-Up 165115 N.L.

sTeel PlaTes
128 A Pack (2.0mm) ....................................................................................................... AR 90-Up 165128 N.L.
128 A Pack (2.5mm) ....................................................................................................... AR 90-Up 165128A N.L.
126 B Pack (2.0mm) ....................................................................................................... AR 90-Up 165130 N.L.
126 B Pack (2.5mm) ....................................................................................................... AR 90-Up 165130A N.L.
120 C Pack (2.0mm) ....................................................................................................... AR 90-Up 165130 N.L.
120 C Pack (2.5mm) ....................................................................................................... AR 90-Up 165130A N.L.
130 D Pack ..................................................................................................................... AR 90-Up 165134 N.L.
124 E Pack...................................................................................................................... AR 90-Up 165134 N.L.
133 F Pack ...................................................................................................................... AR 90-Up 165134 N.L.
135 Converter Clutch ...................................................................................................... AR 90-Up 165135 N.L.

CVT
ill. DesCriPTion QTy. year ParT no. ref. no.
oVerHaUl KiTs (W/ rings & seals)
002 Ford (CFT23) ........................................................................................................... 1 02-Up 33002LC N.L.
002 Subaru Justy (ECVT) ............................................................................................... 1 89-94 33002AF N.L.
002 Nissan Micra (ECVT) ............................................................................................... 1 95-99 33002AF N.L.

eComaT / CVT
002 Nissan Micra (RE0F21A) ......................................................................................... 1 00-Up 33002D N.L.
002 Nissan Primera (RE0F06A) ..................................................................................... 1 96-Up 33002E N.L.
002 Mitsubishi (F1C1) ..................................................................................................... 1 01-Up 33002K N.L.
002 Mini Cooper (VT1).................................................................................................... 1 02-08 33002M N.L.

filTers
010 Ford (CFT23) ........................................................................................................... 1 02-Up 33010LC N.L.
010 Subaru Justy (ECVT) ............................................................................................... 1 89-94 33010A N.L.
010 Nissan Micra (ECVT) ............................................................................................... 1 95-99 33010AF N.L.
010 Nissan Micra (RE0F21A) ......................................................................................... 1 00-Up 33010D N.L.
010 Nissan Primera (RE0F06A) ..................................................................................... 1 96-Up 33010E N.L.
010 Mitsubishi (F1C1) ..................................................................................................... 1 01-Up 33010K N.L.
010 Mini Cooper (VT1).................................................................................................... 1 02-08 33010M N.L.

misCellaneoUs ComPonenTs
700 Nissan Primera (RE0F06A) Drive Belt ..................................................................... 1 96-Up 33700E N.L.

693

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