FORD 5R55N, 5R55S, 5R55W

46
194

2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were
inspired by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc.

FORD 5R55N, 5R55S, 5R55W

5R55N

Deluxe Kit----------------------------------- 008

Compliance Kit------------------------- 007
Master Kit -------------------------------- 006
Less Steel Kit--------------------------- 004
Overhaul Kit ----------------------------- 002
Bushing Kit ------------------------------- 030
Washer Kit -------------------------------- 200
Bearing Kit ------------------------------- 201
Technical Manual ------------------ 400
Pump Part---------------------------------- 507
Valve Body Parts -------------------- 741
Case Parts ------------------------------- 761

5R55N

Note: Not all items are available for

all transmissions

46
195

FORD 5R55N, 5R55S, 5R55W

5R55N (99-Up)
46010A
46300W

Lincoln LS
Jaguar X200

46010

5R55W/S (02-Up)
46010B

ill.

DESCRIPTION

Explorer

QTY.

YEAR

PART NO.

REFERENCE NO.

DELUXE KITS (SUPER KITS)

008H 5R55N (w/ Bonded Pistons).......................................................................................
008H 5R55W, 5R55S (w/ Bonded Pistons)..........................................................................

1
1

99-Up
02-Up

46008
46008A

N/A
N/A

46007
46007A

N/A
N/A

COMPLIANCE KITS (CALIFORNIA KITS)

007H 5R55N (w/ Bonded Pistons).......................................................................................
007H 5R55W, 5R55S (w/ Bonded Pistons)..........................................................................

1
1

99-Up
02-Up

MASTER OVERHAUL KITS (WITH STEELS)

006H 5R55N (w/ Bonded Pistons).......................................................................................
006H 5R55W, 5R55S (w/ Bonded Pistons)..........................................................................

1
1

99-Up
02-Up

46006
46006A

K2700N
K2700P

1
1

99-Up
02-Up

46004
46004A

K2700N-LS
K2700P-LS

LESS STEEL KITS

004H 5R55N (w/ Bonded Pistons).......................................................................................
004H 5R55W, 5R55S (w/ Bonded Pistons)..........................................................................

OVERHAUL KITS (W/ RINGS & SEALS)

002H 5R55N (w/o Bonded Pistons).....................................................................................
002H 5R55W, 5R55S (w/o Bonded Pistons)........................................................................

1
1

99-Up
02-Up

46002B
46002C

K27900N
K27900P

1
1
1

99-Up
03-Up
02-Up

46011
46011B
46011A

FK27800R
FK27800T
FK27800S

1
1
1
1
1

99-02
03-Up
02-Up
99-Up
02-Up

46010
46010B
46010A
46016
46016A

27800R
27800T
27800S
27713
27713B

FILTER KITS
011H 5R55N (Plastic) (0.4 Pickup Tube)............................................................................
011H 5R55S (Metal/Plastic) (1.3 Pickup Tube) (Car)..........................................................
011H 5R55S/W (Metal/Plastic) (2.4 Pickup Tube) (SUV)....................................................

FILTERS

010H
010H
010H
016H
016H

5R55N (Plastic) (0.4 Pickup Tube)............................................................................

5R55S (Metal/Plastic) (1.3 Pickup Tube) (Car)..........................................................
5R55S/W (Metal/Plastic) (2.4 Pickup Tube) (SUV)....................................................
Screen / Gasket, Solenoid Block (5R55N)...................................................................
Screen / Gasket, Solenoid Block (5R55W, 5R55S)......................................................

BANDS

Prefix Key: B = Borg Warner, A = OEM (Exc. BW), N = All Other New, R = Relined

022AB Intermediate & Overdrive (5R55N)..............................................................................

022AB Intermediate & Overdrive (5R55W, 5R55S) (Hi-Energy)..............................................
024E Low/ Reverse (Split)...................................................................................................

1
1
1

99-Up
02-Up
99-Up

56022E
46022
46024

27320H
27320K
27520N

1
1

99-Up
99-Up

46030
56034

N/A
27001B

1
1

99-Up
99-Up

56070B
36072

27601E
6507A

BUSHINGS
030H Bushing Kit (All) (5R55N Ext Hsg Bush was not available as of 09/06)........................
034A Converter Housing (Babbitt).......................................................................................

METAL CLAD SEALS

070A Front Pump (Rubber Coated) (No Flange)...................................................................
072H Main Control Lever Seal.............................................................................................

196

FORD 5R55N, 5R55S, 5R55W

ill.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

METAL CLAD SEALS (Cont.)

074H Extension Housing (w/ Boot) (5R55N)........................................................................
074H Extension Housing (w/ Boot) (5R55W, 5R55S) . ........................................................
074H Adapter Housing (4wd)..............................................................................................

1
1
1

99-Up
02-Up
02-Up

46074
46074A
46074B

27695N
53695F
27695W

2
4
4
5
5
5

99-Up
99-Up
99-Up
99-Up
99-Up
99-Up

56100B
46104
46124
46106
46126
46108

27504B
27604M
27604N
27304M
27304N
27404N

2
5

99-Up
99-Up

56120B
46128

27305B
27505N

56140B
46148

27307C
N/A

FRICTION PLATES

100F
104D
124D
106B
126B
108G

Overdrive...................................................................................................................
Intermediate (1 Sided, 24 Internal T)...........................................................................
Intermediate (1 Sided, 33 External T)..........................................................................
Direct (1 Sided, 48 Internal T)....................................................................................
Direct (1 Sided, 30 External T)....................................................................................
Forward.....................................................................................................................

STEEL PLATES
120F Overdrive...................................................................................................................
128G Forward.....................................................................................................................

5R55N

PRESSURE PLATES
Prefix Key: D = OEM, A = Aftermarket New, R = Remanufactured
140F Direct & Overdrive .200............................................................................................
148G Forward.....................................................................................................................

1
1

99-Up
99-Up

VALVE BODY RECALIBRATION KITS

165H Shift Kit, 5R55N 99-02, 5R55W/S 02-04 (Transgo) (w/ Pump Alignment Tool).....

99-04

T46165

K27908W

1
1
1
1
1
1
1

99-Up
99-Up
99-Up
99-Up
99-Up
99-02
03-Up

46211N
46211R
46211X
46211Y
46211Z
46214
46214A

27209SA
27209NA
27209MA
27209PA
27209RA
27964P
27964T

03-Up

46235

27407P

1
1
1
1
1
1
1
1
1
1
1
1
1
1

99-Up
99-Up
99-Up
99-Up
99-Up
02-Up
99-Up
02-03
04-Up
03-Up
04-Up
99-Up
02-Up
99-Up

46300W
46305
46310
46311
46320
46320A
46320E
46320F
46320H
46320G
46320J
46321
46321A
56381

13720AR
13709N
13702N
13701N
13539
13539B
13814N
13814P
13814R
13814Q
13814S
13549
13549B
13717

THRUST WASHERS

211AB
211AB
211AB
211AB
211AB
214F
214F

Pump Cover & Center Support (1.91mm) (Red).........................................................

Pump Cover & Center Support (2.10mm) (Black).......................................................
Pump Cover & Center Support (1.75mm) (Brown).....................................................
Pump Cover & Center Support (2.25mm) (Orange)....................................................
Pump Cover & Center Support (2.45mm) (Purple)......................................................
Overdrive Sun Gear (Star) (24 Inner Teeth)..................................................................
Overdrive Sun Gear (Star) (38 Inner Teeth)..................................................................

BEARINGS
235C Bearing, Front Hub to Planet.......................................................................................

GASKETS & O-RINGS

300H
305H
310A
311A
320H
320H
320H
320H
320H
320H
320H
321H
321H
381

Gasket, Pan (Molded Rubber).....................................................................................

Gasket, Extension Housing.........................................................................................
Gasket, Pump............................................................................................................
O-Ring, Front Pump...................................................................................................
Gasket, VB Upper (5R55N).........................................................................................
Gasket, VB Upper (5R55W, 5R55S)............................................................................
Bonded Gasket w/ Plate (5R55N)...............................................................................
Bonded Gasket w/ Plate (5R55W, 5R55S) Explorer, Mountaineer, Aviator....................
Bonded Gasket w/ Plate (5R55W, 5R55S) Explorer, Mountaineer, Aviator, Mustang......
Bonded Gasket w/ Plate (5R55W, 5R55S) 3.9L Lincoln & T-Bird.................................
Bonded Gasket w/ Plate (5R55W, 5R55S) 3.0L Lincoln..............................................
Gasket, VB Lower (5R55N)........................................................................................
Gasket, VB Lower (5R55W, 5R55S)...........................................................................
O-Ring, Inner Pump Gear...........................................................................................

197

FORD 5R55N, 5R55S, 5R55W

ill.

DESCRIPTION

QTY.

YEAR

PART NO.

REF NO.

1
1
1
1

99-Up
99-Up
99-Up
99-Up

46400
46400A
46400C
46400B

27Y06
27Y07
N/A
N/A

99-Up
02-Up
99-Up
99-Up
02-03
02-Up
99-Up
99-Up
99-Up

46410
46410A
46411
46420
46420A
46420B
46436
46437
46438

15A-222
15A-222B
20A-206
31A-115
31A-115B
31A-115D
20A-222
20A-206
20A-257

TECHNICAL MANUALS

400H
400H
400H
400H

Tech Manual (5R55N)................................................................................................

Tech Manual (5R55W, 5R55S)...................................................................................
Rebuild Manual - Ford (5R55N, 5R55W, 5R55S)........................................................
ID, Diagnosis & Testing Manual - Ford (5R55N, 5R55W, 5R55S)................................

ELECTRICAL COMPONENTS

410
410
411
420H
420H
420H
436H
437H
438H

Switch, Neutral Safety (Outside Mounting Hole) (5R55N)............................................ 1

Switch, Neutral Safety (Inside Mounting Hole) (5R55NW, 5R55S)............................... 1
Sensor, Fluid Pressure (5R55N).................................................................................. 1
Solenoid Block (5R55N)............................................................................................. 1
Solenoid Block (5R55W, 5R55S) (Can use 46420B)................................................... 1
Solenoid Block (5R55W, 5R55S) (Replaces 46420A)................................................. 1
Sensor, Output Speed (VSS) (5R55N)......................................................................... 2-3
Sensor, Fluid (TOT) (5R55N)...................................................................................... 1
Sensor, Input Speed (TSS) (5R55N)........................................................................... 1

HARD PARTS
Prefix Key: D = OEM, A = Aftermarket New, R = Remanufactured

PUMPS

500A
500A
507H
507H

Pump Assembly (uses 27 T OD Sun Gear).................................................................

Pump Assembly (uses 38 T OD Sun Gear).................................................................
Valve, Line Pressure Relief (OEM Type).......................................................................
Valve, Line Pressure Relief (Superior).........................................................................

1
1
1
1

99-01
02-Up
99-Up
99-Up

46500
46500A
D46507A-1
A46507A-1

27200P-R
27200P
27456F
27456

1
1
1
1
1
1

99-Up
99-Up
99-Up
99-Up
99-Up
99-Up

46550
46552
46554
46555
46555A
46556

27965P
N/A
27400P
N/A
27300P
K27945P

1
1
1
1
1
1
1
1
1
1
1
1

99-Up
02-Up
99-Up
99-Up
99-Up
02-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up

46580
46580A
46582
46582A
46584
46590A
56590B
46592
46592A
46594
46602
46604

27413P
27413T
N/A
27412P
27950P
K27970T
K27970D
27409P
N/A
27438P
27408P
27437P

56610
46610A
46622
46622B
46622A
46622K
46622BK

27966
27966T
27510H
27510P
27510T
N/A
N/A

DRUMS & CLUTCH HUBS

550A
552D
554G
555B
555B
556E

Overdrive...................................................................................................................
Intermediate (5R55N).................................................................................................
Forward.....................................................................................................................
Direct (4 Clutch)........................................................................................................
Direct (5 Clutch)........................................................................................................
Reverse (w/ Sprag)....................................................................................................

PLANETS

580F
580F
582C
582C
584D
590F
590F
592C
592C
594D
602C
604D

Overdrive (25 T Pinion) (Used w/ 24 T Sun Gear).......................................................

Overdrive (28 T Pinion) (Used w/ 38 T Sun Gear).......................................................
Front (6 Gears) (19 T) (Used w/ 47 T Sun Gear).........................................................
Front (6 Gears) (23 T) (Used w/ 55 T Sun Gear).........................................................
Rear (5 Gears)...........................................................................................................
Ring Gear, Overdrive (94 T) (Used w/ 28 T Sun Gear).................................................
Ring Gear, Overdrive (72 T) (Used w/ 25 T Sun Gear).................................................
Ring Gear, Front (85 T) (Used w/ 19 T Planet).............................................................
Ring Gear, Front (100 T) (Used w/ 23 T Planet)...........................................................
Ring Gear, Rear..........................................................................................................
Hub, Forward Ring Gear.............................................................................................
Hub, Rear Ring Gear..................................................................................................

SUN GEARS, SHELLS & SUPPORTS

610F
610F
622C
622C
622C
622C
622C

198

Sun Gear, Overdrive (24 T) (Used w/ 25 T Planet).......................................................

Sun Gear, Overdrive (38 T) (Used w/ 28 T Planet).......................................................
Shell, Sun Gear (Bearing Style) (47 T on the Forward Sun Gear).................................
Shell, Sun Gear (Bearing Style) (55 T on the Forward Sun Gear).................................
Shell, Sun Gear (Non Bearing Style) (55 T on the Forward Sun Gear)..........................
Sun Gear & Shell Kit (Bearing Style) (47 T on the Forward Sun Gear)..........................
Sun Gear & Shell Kit (Bearing Style) (55 T on the Forward Sun Gear)..........................

1
1
1
1
1
1
1

99-01
99-Up
99-01
01-Up
02-Up
99-01
01-Up

FORD 5R55N, 5R55S, 5R55W

ill.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

SUN GEARS, SHELLS & SUPPORTS (Cont.)

622C Sun Gear & Shell Kit (Non Bearing) (55 T on the Forward Sun Gear)...........................
630B Center Support, Dual Bearing Type.............................................................................

1
1

02-Up
99-Up

46622AK
56630C

N/A
27902H

1
1
1
1

99-Up
99-Up
99-02
03-Up

56650H
46652
56664CK
46664AK

27960D
K27930
K27970D
K27970T

1
1
1
1
1
1
1
1

99-Up
99-Up
02-Up
99-02
02-Up
02-Up
99-02
02-Up

46670
56674C
46674A
46678
46678A
46678B
46690
46690A

27933P
27970D
N/A
N/A
N/A
N/A
N/A
N/A

1
1
1
1
1
1

99-Up
02-Up
99-Up
02-Up
99-Up
99-Up

46740-1
46740-2
46741CA
46741C
46741G-3
46741CB

P27990N
P27990W
K27887B
K27887
27889
K27885B

1
1
1
1
1
1
1
1
1

99-Up
99-Up
02-Up
02-Up
99-02
02-Up
99-02
02-Up
02-Up

46760B
46760
46760A
46760C
46765
46765A
46770
46770A
46770B

N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

99-Up
99-Up
99-02
02-Up
99-Up
99-02
99-02
02-Up
03-Up
99-02
02-Up
99-02
99-02
99-02
02-Up
02-Up

46902
46902A
46904
46904A
56904B
46907
46907A
46907B
46907C
46909
46909A
46910
46910A
46912
46912A
46914A

27528M
27528R
N/A
27529R
27529M
27528L
27528P
27528T
27528S
N/A
N/A
N/A
N/A
27528W
27528Y
N/A

SPRAGS

650F
652C
664C
664C

Sprag, Overdrive........................................................................................................
Sprag, Intermediate w/ outer Race..............................................................................
Outer Race Kit (72 T) (5R55N)...................................................................................
Outer Race Kit (94 T) (5R55W/S)...............................................................................

SHAFTS
670A
674F
674F
678E
678E
678E
690E
690E

Shaft, Input (10.25 Long).........................................................................................

Shaft, Overdrive Center (72 T)....................................................................................
Shaft, Overdrive Center (94 T)....................................................................................
Shaft, Output 2wd (11.5 w/ Bolt on Yoke) (5R55N)...................................................
Shaft, Output 2wd (15.5) (5R55W, 5R55S)...............................................................
Shaft, Output 4wd (11.5) (5R55W, 5R55S)...............................................................
Gear, Parking (Sensor Ring) (5R55N).........................................................................
Gear, Parking (Sensor Ring) (5R55W, 5R55S)............................................................

5R55N

VALVE BODIES

740H
740H
740H
740H
740H
740H

Valve Body, Premium (5R55N)...................................................................................

Valve Body, Premium (5R55W, 5R55S)......................................................................
Sleeve & Plunger, TCC Modulator (Increased Ratio)....................................................
Sleeve & Plunger, TCC Modulator (OEM Ratio)............................................................
Spring, 4-3 Pre Stroke Valve.......................................................................................
Valve & Sleeve, TCC Modulator (requires T-F-56947J-TL15 & T-VB-Fix)......................

CASES & HOUSINGS

760H
760H
760H
760H
765H
765H
770H
770H
770H

Case (Round Bell Top) (5R55N).................................................................................

Case (Flat Bell Top) (5R55N)......................................................................................
Case (Driver Side Starter) (5R55W, 5R55S)...............................................................
Case (Passenger Side Starter) (5R55W, 5R55S)........................................................
Pan (w/ Ribs) (5R55N)...............................................................................................
Pan (No Ribs, w/ Pickup Sump) (5R55W, 5R55S)......................................................
Extension Housing (2wd) (1 Mount Bolt) (5R55N)......................................................
Extension Housing (2wd) (2 Mount Bolts) (5R55W, 5R55S).......................................
Extension Housing (4wd) (5R55W, 5R55S)................................................................

MISCELLANEOUS COMPONENTS

902H
902H
904H
904H
904H
907H
907H
907H
907H
909H
909H
910H
910H
912H
912H
914H

Piston, Overdrive Servo (2.575" Apply Side OD) (Molded Rubber) (All).......................
Piston, Overdrive Servo (2.915" Apply Side OD) (Molded Rubber) (All).......................
Servo Cover, Overdrive Aluminum (5R55N)................................................................
Servo Cover, Overdrive Steel (5R55W, 5R55S)...........................................................
Cover, OD Servo (1 O-Ring).......................................................................................
Piston, Interm Servo (2.580" Apply Side OD) (Molded Rubber) (5R55N).....................
Piston, Interm Servo (2.780" Apply Side OD) (Molded Rubber) (5R55N).....................
Piston, Interm Servo (2.840" Apply Side OD) (5R55W, 5R55S)...................................
Piston, Interm Servo (2.525" OD) Lincoln LS..............................................................
Servo Cover, Intermediate Aluminum 2.860" Piston OD (5R55N).................................
Servo Cover, Intermediate Steel 3.580" Piston OD (5R55W, 5R55S)............................
Servo Assembly, Reverse 1.160" Piston OD (Casting # XW4P) (5R55N)....................
Servo Assembly, Reverse 1.640" Piston OD (Casting # 1L2P) (5R55N).....................
Piston, Low Reverse Servo (Molded Rubber) (5R55N)................................................
Piston, Low Reverse Servo (Molded Rubber) (5R55W, 5R55S)...................................
Cover, Reverse Servo "D" Ring Type Hsg (Replaces O-Ring Type Hsg) (5R55W).........

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

199

FORD 5R55N, 5R55S, 5R55W

ill.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

MISCELLANEOUS COMPONENTS (Cont.)

962C
964G
964G
972D
974G
991
991
993
N.I.
N.I.
N.I.
Tool
Tool
Tool
Tool

Piston, Intermediate Clutch (Molded Rubber) (5R55N)................................................

Piston, Forward Clutch (Cushion) (Molded Rubber) (5R55N)......................................
Piston, Forward Clutch (Molded Rubber) (5R55W, 5R55S).........................................
Spring, Belleville Intermediate Clutch (Snap Ring Type)...............................................
Spring & Retainer Assembly, Forward.........................................................................
Linkage Assembly......................................................................................................
Detent Lever, Manual Valve.........................................................................................
Manual Link (Rooster Comb)......................................................................................
Oil Dam, Output Hub..................................................................................................
Drain Plug (Fluid Level Plug) (5R55N)........................................................................
Drain Plug (Fluid Level Plug) (5R55W, 5R55S)...........................................................
Converter Alignment Tool...........................................................................................
Kit, Servo Pin Bore Repair System..............................................................................
Overdrive Bushing, Servo Pin Bore Repair...................................................................
Intermediate Bushing, Servo Pin Bore Repair..............................................................

NOTES

200

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

99-02
99-02
02-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
02-Up
99-Up
99-Up
99-Up
99-Up

46962
46964
46964A
46972
46974
46991
46991-4
46993
46698
46494
46494B
T-0519A
T-9213
T-9213-SL
T-9213A-SL

27576
27575P
27577
N/A
N/A
N/A
N/A
27989M
21910N
96-185
96-185B
T-0519N
T-9213
T-9213-SL
T-9213A-SL