Terex

WORKSHOP MANUAL
Code 57.4400.7200 - 1st Edition 03/2005
Handler with telescopic boom

TELELIFT 3713 Elite (from serial n. 11376 to serial n. 14856)
TELELIFT 4017 (up to serial n. 14866)
TELELIFT 4514 (up to serial n. 15124)
English
Edition INDEX
TELELIFT 3713 Elite - 4017 - 4514
2
Intentionally blank page
Document 57.4400.7200 - 1st Edition 03/2005 INDEX

TELELIFT 3713 Elite - 4017 - 4514
3
WORKSHOP MANUAL
Code 57.4400.7200 - 1st Edition 03/2005
Number: ....................................
Consigned to: ................................................................................................................................
DECLARATION
I, the undersigned..............................................................................................................................
declare that I have received the Workshop manual for TEREXLIFT lifts series Telelift 3713
Elite - 4017 - 4514.
Copies consigned: n° ...... on paper
n° ...... on CD-Rom
The undersigned is obliged to use the manual in their workshop, without disclosing the information
in the same in any way, to unauthorised workshops and third parties in general, and not to
photocopy or reproduce this manual or parts of the same in any way without the prior written
authorisation of TEREXLIFT to do so.
If business relations between the undersigned and TEREXLIFT should come to an end, the
undersigned is obliged to return the copies received without charges for TEREXLIFT.
Yours sincerely
Date ............................
For acceptance
The consignee Company stamp

and signature of the Legal representative
...........................................
Copy to return stamped and signed for acceptance by the

Legal representative of the company receiving the copies of the manual.

TELELIFT 3713 Elite - 4017 - 4514
3
WORKSHOP MANUAL
Code 57.4400.7200 - 1st Edition 03/2005
Number: ....................................
Consigned to: ................................................................................................................................
DECLARATION
I, the undersigned..............................................................................................................................
declare that I have received the Workshop manual for TEREXLIFT lifts series Telelift 3713
Elite - 4017 - 4514.
Copies consigned: n° ...... on paper
n° ...... on CD-Rom
The undersigned is obliged to use the manual in their workshop, without disclosing the information
in the same in any way, to unauthorised workshops and third parties in general, and not to
photocopy or reproduce this manual or parts of the same in any way without the prior written
authorisation of TEREXLIFT to do so.
If business relations between the undersigned and TEREXLIFT should come to an end, the
undersigned is obliged to return the copies received without charges for TEREXLIFT.
Yours sincerely
Date ............................
For acceptance
The consignee Company stamp

and signature of the Legal representative
...........................................

TELELIFT 3713 Elite - 4017 - 4514
LIST OF REVISED PAGES 4
Revision Revised Issued

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TELELIFT 3713 Elite - 4017 - 4514
GENERAL INDEX 5
MANUAL CONTENTS
INTRODUCTION
Sect. 1 SAFETY RULES
Sect. 2 TECHNICAL SPECIFICATIONS
Sect. 3 SCHEDULED MAINTENANCE INSPECTIONS
Sect. 4 SCHEDULED MAINTENANCE PROCEDURES
Sect. 5 TROUBLESHOOTING
Sect. 6 SCHEMES
Sect. 7 REPAIR PROCEDURES

TELELIFT 3713 Elite - 4017 - 4514
SERIAL NUMBER IDENTIFICATION 6
Machine denomination Literature valid up to serial number
TELELIFT 3713 Elite from serial n. 11376 to serial n. 14856
TELELIFT 4017 up to serial n. 14866
TELELIFT 4514 up to serial n. 15124

TELELIFT 3713 Elite - 4017 - 4514
INTRODUCTION i
INTRODUCTION
Important
Read, understand and obey the safety rules and operating
instructions in the Telelift 3713 Elite - 4017 - 4514
Operator's Handbook before attempting any
maintenance or repair procedure.
This manual provides the machine owner and user with
detailed information on the scheduled maintenance. It
also provided qualified service technicians with
infromation on troubleshooting and repair procedures.
Basic mechanical, hydraulic and electrical skills are
required to perform most procedures. However, several
procedures require specialized skills, as well as specific
tools and equipment.
In these instances, we strongly recommend letting service
and repair the machine at an authorized TEREXLIFT
service center.
Technical Publications
No part of this publication may be reproduced, stored in
a retrieval system or transmitted in any form or by any
means without prior written permission from TEREXLIFT
srl.
In pursuing a policy of constant quality improvement,
TEREXLIFT srl reserves the right to make changes at
any time and without undertaking to give prior notice;
therefore, also this publication may be subject to
modifications.
Contact Us
http://www.terexlift.it
e-mail: info@terexlift.it
© Copyright 2005 TEREXLIFT srl - All rights reserved.
Document 57.4400.7200 - 1st Edition 03/2005

INDEX
TELELIFT 3713 Elite - 4017 - 4514
INTRODUCTION ii
DESCRIPTION OF THE MACHINE OPERATION
The source of mechanical energy of this machine is a

Perkins turbo-compressed diesel engine (pos. 1), model
1104C-44T, which supplies 74.5 kW at 2300 rev/min
and with a max torque of 412 Nm at 1400 rev/min.
On the flywheel side of the engine, and connected to
this engine by a Technodrive coupler with elastic joint
and with a 1-to-1 ratio, there is Bosch-Rexroth closed-
loop pump for hydrostatic drives, model A4VG71 (pos.
2) with adjustment valve of DA type. The max
displacement of this swashplate pump is 71 cm3 and
the max calibration pressure is 420 bar. This pump is
used to supply hydraulic power under form of pressure
and flow rate which is then used for moving the machine.
On the through-shaft of such drive pump there is a
Casappa open-loop gear pump (with fixed
displacement) (pos. 3) with priority valve integrated in
the housing. The displacement of this pump is 43 cm3.
Its function is to provide hydraulic power, under form of
pressure and flow rate, to the steering cylinder of the
machine (priority side) and to the telescopic boom
movement cylinder (secondary side).
The assembly of the two pumps involves they have a
rotation velocity equal to the speed of the diesel engine.
A third Casappa open-loop gear pump (with fixed
displacement) (pos. 4) with a displacement of 25 cm3,
is installed on the PTO of the engine located to the
distribution side. This pump feeds the servo-assisted
braking system (pos. 24), the control block operating
the outriggers and the sway function (pos. 28) and the
cooling fan (pos. 34) of the heat exchanger (pos. 33)
used to cool down the diesel engine and the hydraulic
circuit.
The suction lines of the open-loop pumps (pos. 3) and
(pos. 4) are protected by an immersed filter (pos. 9),
placed inside the hydraulic fluid tank (pos. 10) whose
capacity is 120 litres.
The drive pump (pos. 2) is protected by another
cartridge-filter (pos. 8), located on the suction line of
the boost pump, such pump being integral part of the
drive pump.
The one-way valve (pos. 11) set at 2.5 bar protects the
pump housing against high pressures and guarantees
a certain circulation of the drain oil to the hydrostatic
motor reducing, in this way, the temperature.
From port “G” of the drive pump (pos. 2) low-pressure
oil is taken (25-30 bar) and used for the anti-cavitation
circuit of the automatic levelling system of the forks and
for feeding the control circuit of the electro-proportional
distributor (pos. 16) which controls the movements of
the telescopic boom.

INDEX
TELELIFT 3713 Elite - 4017 - 4514
INTRODUCTION iii
The hydraulic energy produced by the drive pump (pos.

2) is converted into mechanical power by a closed-loop
hydrostatic motor, model Bosch-Rexroth A6VM80 (pos.
5) equipped with adjustment valve of DA1 type and with
flush valve for reducing the max temperatures inside
the drive circuit.
The motor is flanged to a two-speed mechanical
gearbox, model 357 (pos. 6) manufactured by Dana.
Speeds are engaged by a special oil-dynamic cylinder
located inside the gearbox, while the selection of the
first and second speed is controlled by a 4-way/3-
position solenoid valve (pos. 7) of the on/off type.
The mechanical torque at the gearbox output is
transmitted to the front axle (pos. 26) and the rear axle
(pos. 25), both model 212 manufactured by Dana,
through Cardan shafts.
The hydraulic drive (pos. 12) of “load sensing” type with
a displacement of 315 cm3, receives oil from the priority
line of the pump (pos. 3) in relation to the “load sensing”
signal sent by the hydraulic drive and connected to such
pump with function of pilot signal. In this way, the input
flow to the hydraulic drive will be exactly the one needed
for the instantaneous steering functions; any excess flow
of the pump will be available for the functions of the
telescopic boom.
The steering circuit is protected against input
overpressures by a pressure reducing valve set at 140
bar. On the two delivery lines, there are other two
reducing valves with anti-shock function set at 200 bar.
The scope of these two valves is limiting possible shocks
on the steering wheel due to overstress on the steering
cylinders. The three pressure reducing valves are
installed in the hydraulic drive (pos. 12) and cannot be
regulated from the outside.
The steering circuit is completed by the front steering
cylinder (pos. 14), the rear steering cylinder (pos.
15)[these cylinders being integral part of the front axle
(pos. 26) and the rear axle (pos. 25) respectively] and
by a 4-way/3-position solenoid valve (pos. 13) for the
selection of the three different steer modes (rear wheels
straight, co-ordinate front/rear steering and independent
front/rear steering). When the solenoid valve (pos. 13)
is not energised, the front steering cylinder is fed by the
hydraulic drive and the rear cylinder is blocked. When
one magnet or the other of the solenoid valve (pos. 13)
is energised, the chambers of the cylinders are
connected in a different manner thus causing the desired
effect on the steering mode.
The Bucher/Tecnord electro-proportional distributor
(pos. 16), with 4 modular sections, receives oil from
the secondary line of the pump (pos. 3) and feeds all of
the movements of the telescopic boom.

INDEX
TELELIFT 3713 Elite - 4017 - 4514
INTRODUCTION iv
This distributor consists of an input head with 3-way

pressure compensator used as a flow regulator for the
user which works at max load (load sensing), and as a
discharge valve when the pump flow is not used for the
boom movements, and of 4 modules each one of them
controlling a specific function of the telescopic boom,
that is lifting/lowering, attachment holding plate rotation,
boom extension/retraction, attachment locking/
unlocking.
In the head there is a pressure relief valve set at 280 bar
which, acting on the line of the “load sensing” signal,
limits the maximum pressure at the inlet of the distributor
through such 3-way compensator.
On the main inlet head of the distributor, there is the
pilot line head which includes an inlet safety filter, a
pressure relief valve acting on the pilot line, and a safety
solenoid valve which, when de-excited, discharges the
input pilot pressure, thus preventing the distributor from
working. This solenoid valve is used as a “dead man”
control and is activated by the relevant button on the
joystick in the driving cab. The pilot head delivers oil at
pressure to the 4 control modules of the distributors,
such modules operating the relevant main sliders in
relation to the command signal they receive from such
joystick via the control unit.
Module 1 of the distributor controls the telescopic boom
lifting cylinder (pos. 17). This cylinder has one single-
acting compensation valve with safety function. The
control module of element 2 of the distributor is the
electro-proportional type with electrical feed-back and
integrated electronics. The 0.33-lt. accumulator prefilled
at 50 bar (pos. 18) and located on the line of the
differential chamber of the lifting cylinder (pos. 17),
allows for damping the boom swings when the same
boom is moved down.
Module 2 of the distributor controls the cylinder
operating the attachment holding plate of the telescopic
boom (pos. 19). This cylinder is equipped with a double-
acting compensation valve with safety function.
Paralleled to this cylinder we find the fork levelling
cylinder (pos. 20) (or balancing cylinder) equipped with
a special double-acting compensation valve. Inside this
valve, the one-way valves are installed in a reverse
manner with respect to the normal position to avoid the
pressurisation of the cylinder when the rotation
command of the attachment holding plate is operated.
Again inside this valve, there are other two one-way
valves set at 5 bar with anti-cavitation function. These
are used to deliver oil, sucked from the low pressure
line coming from the drive pump (pos. 2), to the
compensation circuit of the fork levelling function, when
such circuit cannot do it alone.

INDEX
TELELIFT 3713 Elite - 4017 - 4514
INTRODUCTION v
The control module of element 2 of the distributor is

the electro-proportional type with electrical feed-back
and integrated electronics. On the two control lines of
the cylinder (pos. 19), and integral to module 2, there
are two pressure relief valves set at 295 bar which
protect the automatic levelling system of the forks when
the boom is moved up and down and in case of overload
on the attachment holding plate (ex. use of the bucket).
Module 3 of the distributor controls the boom telescopes
extension cylinder (pos. 21). This cylinder is equipped
with a double-acting compensation valve with safety
function. The control module of this element of the
distributor is the electro-proportional type with electrical
feed-back and integrated electronics.
On the control line of the circular chamber of the cylinder
(pos. 21) and integral to module 3, there is a pressure
relief valve set at 150 bar which limits the load when
the boom is extended in those working zones where
the electronic overturning control system cannot detect
overload conditions with respect to the load chart of
the machine.
Module 4 of the distributor controls the attachment
locking cylinder (pos. 22). This cylinder has a double
one-way valve with hydraulic release and safety
function. The control module of this element of the
distributor is the ON/OFF electrical type with integrated
electronics.
On the feeding lines of this cylinder, there are two quick-
fit connectors (pos. 23) for the connection of the
hydraulic lines to the optional attachments which need
hydraulic power for their operation (ex. hydraulic winch
and maintenance jib, mixing bucket, etc.).
The SAFIM S6 servo-assisted braking system with pedal
(pos. 24) receives oil from the pump (pos. 4) and uses
this oil to pressurise 3 hydraulic accumulators
connected to the same system. The oil at pressure
contained in these accumulator is then used to operate
the service brakes of the two axles (pos. 25) and (pos.
26) and to release the parking brake located inside the
front axle (pos. 26).
The fill valve inside the braking system takes the flow
from the feeding line so the pressure on the line of the
accumulators reaches the calibration value of the cutout
valve set at 150 bar. When this pressure is reached, the
valve gradually releases all the flow to line B for other
uses.
The brake pedal located in the driving cab, which is an
integral part of the braking system S6, is connected to
two proportional sliders which control the two separated
lines of the service brake, one for each axle. In relation
to the stroke of these sliders, a gradual communication
between the feeding line, connected to two
accumulators which, at their turn, are connected to ports
R1 and R2 (the accumulators have 0.5-lt. capacity and

INDEX
TELELIFT 3713 Elite - 4017 - 4514
INTRODUCTION vi
50bar fill pressure), and the service brake lines is

established so the flow is distributed to such lines and
the discharge line increasing, in this way, the pressure
(and as a result the braking force) on the lines of the
service brakes. When the sliders are in the rest position,
the lines of the service brakes are connected to the
discharge.
The pressure switch set at 2-10 bar, paralleled to on of
the two lines of the service brake, sends an electrical
signal when this brake is engaged.
The pressure switch set at 70 bar and connected to
port F, sends an electrical warning signal when the
pressure inside the feeding circuit of the brake lines is
too low to guarantee the minimum braking efficiency.
The accumulator with 1.5-lt. capacity and 35bar fill
pressure is connected to port R of system S6 and is
used to unlock the parking brake of the front axle (pos.
26).
The command of the parking brake is controlled by a
special valve with lever control (pos. 27) located in the
driving cab. In relation to the position of the lever, the
release line of the parking brake is connected to the
pressure line (parking brake unlocked) or the discharge
line (parking brake locked).
The two pressure switches set at 10-20 bar send an
electrical warning signal when the parking brake is
activated (brake locked).
The Bucher electro-hydraulic modular distributor of the
ON/OFF type for open loops (pos. 28) drives the
movements of the outriggers and the sway function of
the machine. It receives oil from port B of the braking
system (pos. 24) and uses this to operate the cylinder
of the left outrigger (pos. 29), the cylinder of the right
outrigger (pos. 30) and the right and left sway cylinders
(pos. 31) and (pos. 32). These two cylinders (pos. 31)
and (pos. 32) are cross-connected, say the annular
chamber of one cylinder is connected to the annular
chamber of the other and vice versa. This connection
is consistent with the operation of the cylinder which
move out and in an opposite way one respect to the
other. All of these cylinders are equipped with double-
acting compensation valves with safety function.
On the inlet head of this control block there is a pressure
relief valve set at 220 bar. The oil flow which is not used
by the control block to operate the outriggers and the
machine sway function, is sent to the Casappa 20 cm3
hydraulic gear motor (pos. 34) for the operation of the
cooling fan of the heat exchanger (pos. 33). Inside the
motor housing, there are an anti-cavitation valve and a
pressure relief valve with by-pass function set at 140
bar.

INDEX
TELELIFT 3713 Elite - 4017 - 4514
INTRODUCTION vii
The heat exchanger (pos. 33) is divided in two sectors;

one absorbs heat from the cooling circuit of the diesel
engine and the other absorbs heat from the hydraulic
circuit of the machine. The flows of pumps (pos. 3) and
(pos. 4) are conveyed in the latter. The oil cooled down
by the heat exchanger is sent back to the tank (pos.
10).
When the machine is equipped with man-platform, a
motor-driven pump (pos. 36) powered by the battery,
is installed to be used in an emergency when the main
circuit of the telescopic boom is faulty. To work correctly,
this circuit uses one-way valves (pos. 37) with different
opening pressures.

INDEX
R N
27 B3
F R R2 R1 32 1 0 2
N’ A3 Ev11
30 bar B2 Ev12
1 0 2
T1’ A2 Ev9
24 T 22 23
Hydraulic scheme
T1 P2 P2 29 30 B1 Ev10
1 0 2
P 26 31 A1
P1 P1 Ev7
B T2’ Ev8
T
150 bar T2 220 bar 28
P
25
N
15 19 T1
Tp Pp
A
B A 2 0 1
B
Ev3 Ev4 13 Pv4

T P
A
B 2 0 1
14 E
20 Pv3
150 bar

A
21 B 2 0 1
E
R L
Pv2
A 290 bar 290 bar
37 B 2 0 1
Ev14 Ev15 E
Pv1
35 18
Ev13
LS P
12 280 bar
LS G1 MPR
17 T
P T 16 FLT
RPM
T P Tp Pp
Tp1
36
37 M
11 140 bar
Tp2 34 33
HYDRAULIC CIRCUIT
INTRODUCTION
Ev1 Ev2
R T1 T2 PS Fa Fa1 Fe MB 37 COLORS LEGENDA
7 Boom / steering, brakes, stabilizers,
T P chassis levelling pump pressure lines
450 bar B U B X2 X1 M1
Ev5 Ev6 Hydrostatic transmission
5 high pressure lines
1 B A Boom / steering, brakes, stabilizers
and chassis levelling functions lines
4 3 Low pressure and transmission
M 450 bar 430 bar charge pressure lines
25 bar 6 Hydrostatic transmission and
2 boom functions valve piloting lines
Boom / steering, auxiliary and
A transmission pumps suction lines
TELELIFT 3713 Elite - 4017 - 4514
A G T
MH S FS MA Tank lines
X2 X1 G
INDEX
Tp3
8
9 10
viii
TELELIFT 3713 Elite - 4017 - 4514 1
SAFETY 1
Section 1
SAFETY INFORMATION
SECTION INDEX
1.1 Safety rules .......................................................................................... page 2

1.1-1 Personal safety ............................................................................................. 2
1.1-2 Workplace safety.......................................................................................... 2
1.2 General remarks ........................................................................................... 4
1.3 Servicemen's requisites .............................................................................. 4
1.3-1 Personal protective equipment................................................................... 5
1.4 General safety precautions ......................................................................... 5
1.4-1 Working areas............................................................................................... 5
1.4-2 Precautions during work ............................................................................. 5

INDEX
TELELIFT 3713 Elite - 4017 - 4514 1
SAFETY 2
1.1 SAFETY RULES
1.1-1 Personal Safety Draws the attention to important technical

information or practical advice that allows for a safer
In this manual, any important information is preceded by and more efficient use of the machine.
a SPECIAL SYMBOL.
All operators who work or service the machine must
know the exact meaning of these safety symbols.
There are six special (or safety) symbols in this manual, Draws the attention to important environment-related
always combined with keywords that class the situations information.
according to their danger degree.
The symbols are always followed by a text explaining the
situation taken into account, the attention to be paid to Be sure to wear protective eye wear and
such situation, the method and the behaviour to be other protective clothing if the situation
adopted. When necessary, it stresses prohibitions or warrants it.
supplies instructions to prevent dangers.
Sometimes, it can be followed by illustrations.
Be aware of potential crushing hazards
We list below the special (or safety) symbols according such as moving parts, free swinging or
to the relative seriousness of the hazard situation: unsecured components when lifting or
placing loads. Always wear approved steel-
toed shoes.
Draws the attention to situations that involve your

own as well as the others’ safety and that can result
in serious or lethal injury.

Draws the attention either to situations that involve

your own as well as the others’ safety and that can
result in minor or moderate injury or to situations
that involve the machine efficiency.


INDEX
TELELIFT 3713 Elite - 4017 - 4514 1
SAFETY 3
1.1-2 Workplace Safety
Be sure to keep sparks, flames and lighted

tobacco away from flammable and
combustible materials like battery gases
and engine fuels. Always have an approved
fire extinguisher within easy reach.
Be sure that all tools and working areas are

properly maintained and ready for use. Keep
work surfaces clean and free of debris that
could get into machine components and
cause damage.
Be sure that your workshop or work area is

properly ventilated and well lit.
Be sure any forklift, overhead crane or other

lifting or supporting device is fully capable
of supporting and stabilizing the weight to
be lifted. Use only chains or straps that are
in good condition and of ample capacity.
Be sure that fasteners intended for one time

use (i.e., cotter pins and self-locking nuts)
are not reused. These components may fail
if they are used a second time.
Be sure to properly dispose of old oil or

other fluids. Use an approved container.
Please be environmentally safe.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 1
SAFETY 4
1.2 GENERAL REMARKS 1.3 SERVICEMEN'S REQUISITES
Most accidents occurring while working, servicing or The operators who use the machine regularly or
maintaining operation machines, are caused by not occasionally (e.g. for maintenance or transport) shall
complying with the basic safety precautions. have the following requisites:
Therefore, it is necessary to pay steady attention to the
potential hazards and the effects that may come of health:
operations carried out on the machine. before and during any operation, operators shall never
take alcoholic beverages, medicines or other substances
that may alter their psycho-physical conditions and,
consequently, their working abilities.
If you recognise hazardous situations, you can prevent physical:

accidents! good eyesight, acute hearing, good co-ordination and
ability to carry out all required operations in a safe way,
For instance, this handbook makes use of special safety according to the instructions of this manual.
symbols to highlight potentially hazardous situations.
mental:
ability to understand and apply the rules, regulations and
safety precautions. They shall be careful and sensible
for their own as well as for the others’ safety and shall
The instructions given in this handbook are the ones
desire to carry out the work correctly and in a responsible
established by TEREXLIFT. They do not exclude
way.
other safe and most convenient ways for the machine
commissioning, operation and maintenance that take
emotional:
into account the available spaces and means.
they shall keep calm and always be able to evaluate
their own physical and mental conditions.
If you decide to follow instructions other than those given
in this manual, you must:
training:
• be sure that the operations you are going to carry
they shall read and familiarise with this handbook, its
out are not explicitly forbidden;
enclosed graphs and diagrams, the identification and
• be sure that the methods are safe and in compliance
hazard warning plates. They shall be skilled and trained
with the indications given in this section;
about the machine use.
• be sure that the methods cannot damage the
machine directly or indirectly or make it unsafe;
• contact TEREXLIFT Assistance Service for any
suggestion and the necessary written permission.
It is recommended to take part in at least one technical
training course organised by TEREXLIFT Assistance
Office.
Do not hesitate to pose questions if you are in doubt!
Contact TEREXLIFT: the assistance service is at your
disposal. Addresses, phone and fax numbers are
given in the cover and in the title-page of this manual. Ordinary and extraordinary maintenance of the
machineare quite complex from a technical point of
view and should be performed by an authoirsed
service centre.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 1
SAFETY 5
1.3-1 PERSONAL PROTECTIVE EQUIPMENT 1.4 SAFETY PRECAUTIONS

During work, but especially when maintaining or repairing
the machine, operators must wear suitable protective
clothing and equipment:
• Overalls or any other comfortable garments. Read and understand the following safety
Operators should wear neither clothes with large instructions before servicing the machine.
sleeves nor objects that can get stuck in moving The following list contains safety rules which must
parts of the machine absolutely be obeyed to prevent accidents and
• Protective helmet when working under or in the injuries.
vicinity of suspended load
• Protective gloves 1.4-1 WORKING AREA
• Working shoes
• Make sure the area all around the machine is safe.
• Breathing set (or dust mask) Always be aware of potential risks.
• Ear-protectors or equivalent equipment • During work, keep the working area in order. Never
leave objects scattered: they could hinder the
• Goggles or facial screen.
machine movements and represent a danger for
personnel.
1.4-2 PRECAUTIONS DURING WORK

Use only type-approved protective equipment
in good condition. • Do not walk or stop under raised loads or machine
parts supported by hydraulic cylinders or ropes only.
• Keep the machine handholds and access steps
always clean from oil, grease or dirt to prevent falls
or slips.
• When entering/leaving the cab or other raised parts,
always face the machine; never turn the back.
• When carrying out operations at hazardous heights
(over 3 meters from the ground), always use type-
approved safety belts or fall preventing devices.
• Do not enter/leave the machine when it is running.
• Before servicing the engine, let its parts cool down.
• Do not leave the driving place when the machine is
running.
• Neither stop nor carry out interventions under or
between the machine wheels when engine is running.
When maintenance in this area is needed, stop the
engine, engage the parking brake and chock the
wheels to prevent accidental movements.
• Do not carry out maintenance or repair works without
a sufficient lighting.
• When using the machine lights, the beam should be
oriented in order not to blind the personnel at work.
• Before applying voltage to electric cables or
components, ensure they are properly connected
and efficient.
• Do not carry out interventions on electric
components with voltage over 48V.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 1
SAFETY 6
• Do not connect wet plugs or sockets.

• Signs and stickers shall never be removed, hidden
or become unreadable.
• Except for maintenance purposes, do not remove Treatment and disposal of used oils is subject to
safety devices, covers, guards,. Should their removal federal, national and local laws and regulations.
be necessary, stop the engine, remove them with Collect and deliver these wastes to authorised
the greatest care and always remember to refit them centres.
before starting the engine and using the machine
again. • Use the assistance of a second person to handle
• Aleays stop the engine and disconnect the batteries loads weighing 30 to 50 kg.
before maintenance or service. • For loads over 50 kg, the use of special hoisting
• Do not lubricate, clean or adjust moving parts. equipment in good condition and equipped as per
• Do not carry out operations manually when specific enforced regulations is mandatory.
tools are provided for this purpose.
• Absolutely avoid to use tools in bad conditions or in
an improper way.
• Before carrying out operations on hydraulic lines
under pressure (hydraulic oil, compressed air) and/
or before disconnecting hydraulic components,
ensure the relevant line has been previously
depressurised and does not contain any hot fluid.
Any intervention on the hydraulic or pneumatic

circuit must be carried out by authorised personnel.
Before any operation on lines under pressure, release
any residual pressure from the circuit.
Do not use your fingers to check for pressure leaks.
Fine jets of air, oil or fuel can injure you.
• Neither smoke nor use open flames if there is a risk

of fire or close to fuel, oil or batteries.
• Do not leave fuel cans or bottles in unsuitable places.
• Do not empty catalytic mufflers or other vessels
containing burning materials without taking the
necessary precautions.
• Carefully handle all flammable or dangerous
substances.
• After any maintenance or repair work, make sure that
no tool, cloth or other object has been left within
compartments with moving parts or in which suction
and cooling air circulates.
• Never give orders to several people at a ime.
Instructions and signs must be given by one person
only.
• Always pay the due attention to the instructions given
by the foreman.
• Never distract the operator during working phases
or crucial manoeuvres.
• Do not call an operator suddenly, if unnecessary.
• Do not frighten an operator or throw objects by no
means.
• After work, never leave the machine under potentially
dangerous conditions.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
TECHNICAL SPECIFICATIONS 1
Section 2
TECHNICAL SPECIFICATIONS
SECTION INDEX
2.1 Main dimensions ................................................................................. page 2

2.2 Tyres .............................................................................................................. 2
2.3 Limit of use ................................................................................................... 3
2.4 Weight ........................................................................................................... 3
2.5 Speed ............................................................................................................ 3
2.6 Payload and reach ....................................................................................... 3
2.7 Forks (floating type) ..................................................................................... 4
2.8 Diesel engine ................................................................................................ 4
2.9 Electrical system .......................................................................................... 4
2.10 Machine sound levels .................................................................................. 4
2.11 Vibration levels ............................................................................................. 5
2.12 Refuelling ...................................................................................................... 5
2.13 Tightening torques ....................................................................................... 6
2.14 Drill diameters for threads .............................................................................. 8
2.15 Standard tightening torques for fitting seals ................................................... 9
2.16 Locking material .......................................................................................... 11
2.17 Hoisting instructions .................................................................................... 12
2.18 Advice to renew flexible hoses ................................................................... 13
2.19 Lists of recommended spare parts ............................................................ 14
2.20 Machine paint colour ................................................................................... 18
2.21 Checking the cylinder movement times .................................................... 19
2.22 Hydraulic settings ........................................................................................ 21
2.23 Calibrating the DLE load limiter .................................................................. 31
2.24 Checking the TECNORD control unit ......................................................... 34
2.25 DLE system ................................................................................................... 41

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
2.1 MAIN DIMENSIONS
A
B
E
F
C
G
J
H
TELELIFT 3713Elite 3713T Elite 4017 4514

A Overall height mm 2550 2550 2550 2630
ft
B Height to the steering wheel mm 1920 1920 1920 1980
ft
C Overall width mm 2330 2330 2330 2330
ft
D Cab width mm 850 850 850 850
ft
E Track mm 1920 1920 1920 1920
ft
F Wheel-base mm 2850 2850 2850 2850
ft
G Length to the front tyres mm 3910 3910 3910 3910
ft
H Length to the attachment holding plate mm 5610 5610 5610 6290
ft
I Ground clearance mm 460 460 460 460
ft
J Max width with extended outriggers mm 2930 2930 2930 2930
ft
• Internal steering radius mm 1300 1300 1300 1300
ft
• External steering radius mm 3990 3990 3990 3990
ft
2.2 TYRES
ALL TELELIFT Standard Opzionali 3713 Elite Opz. 4017-4514

- Dimensions (front and rear) 400/70-20 400/80-24 18-19.5 405/70-24
- P.R. (or load index) 14 pr 153B 16 14 pr / 151 D
- Rim 13x20 13x24 13x19.5 13x24
- Wheel disc 8 holes DIN 70361
- Pressure bar/Psi 4/58 4.25/61.6 4.5/65.2 4.25/61.6

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
2.3 LIMIT OF USE

• Angle of approach (with/without outriggers) 39° 39° 39° 39°
• Departure angle 45° 45° 45° 45°
• Min/max ambient temperature °C -20°/+40° -20°/+40° -20°/+40° -20°/+40°
2.4 WEIGHT

• Weight in working order kg 9500 9500 11900 10900
lbs
2.5 SPEED

- Working speed (*) km/h 8 8 8 8
- Travel speed (*) km/h 37 37 37 35
- Max. slope with full load % 54 54 54 50
(*) = either forward or reverse motion.
2.6 PAYLOAD AND REACH

- Max lifting height:
with outriggers mm 12640 12640 12640 16700
ft
- Max lifting height:
without outriggers mm 12470 12470 12470 16600
ft
- Reach at max height without outriggers mm 1290 1290 1290 1320
ft
- Max reach forward with outriggers mm 8740 8740 8740 12700
ft
- Attachment holding plate rotation 145° 145° 145° 145°
- Maximum payload with outriggers kg 3700 3700 3700 3500
- Payload at max height with outriggers kg 2500 2500 2500 2200
- Payload at max reach with outriggers kg 700 700 700 100

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
2.7 FORKS (floating type)

- Dimensions mm 1200x130x50 1200x130x50 1200x130x50 1200x130x50
ft
- Weight kg 70 70 70 70
lbs
- Fork holding frame - class FEM III FEM III FEM III FEM III
2.8 DIESEL ENGINE

- Make PERKINS PERKINS PERKINS PERKINS
- Model/Type 1004.42 1104C-44T 1104C-44T 1104C-44T
- Features: Diesel Diesel Diesel Diesel
4 cylinders in line 4 cylinders in line 4 cylinders in line 4 cylinders in line
4 strokes 4 strokes 4 strokes 4 strokes
direct injection direct injection direct injection direct injection
- Bore x Stroke mm 103 x 127 105 x 127 105 x 127 105 x 127
ft
- Total displacement cc 4232 4400 4400 4400
- Power at 2300 giri/min kW 63 74,4 74,4 74,4
2.9 ELECTRICAL SYTEM

- Voltage V 12 12 12 12
- Starter (power) kW 3 3 - -
- Battery Ah 92 92 100 100
2.10 MACHINE SOUND LEVELS

- Guaranteed sound power level
(in accordance with the Directive 2000/14/CE) dB Lwa = 109 Lwa = 109 Lwa = … Lwa = …
- Measured sound pressure level
(in accordance with the Directive 98/37/CE) dB Lpa = 78 Lpa = 78 Lpa = 84 Lpa = 84

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
2.11 VIBRATION LEVELS

- Mean assessed vibration level
transmitted to arms m/s2 < 2.5 < 2.5 < 2.5 < 2.5
- Mean assessed vibration level
transmitted to body m/s2 < 0.5 < 0.5 < 0.5 < 0.5
Values calculated in accordance with standard prEN13059
This is a Class A device. In a residential environment,

such device can cause radio disturbance. In such
cases, the operator is required to take suitable
measures.
2.12 REFUELLING

- Diesel engine l 11,5 11,5 11,5 11,5
- Engine cooling system l 15 15 15 15
- Fuel tank l 135 135 135 135
- Hydraulic system tank l 150 150 150 150
- Gearbox l 1,5 1,5 1,5 1,5
- Differential gears l 8,7 8,7 8,7 8,7
- Wheel reduction gears l 0,75 0,75 0,75 0,75
Products:
Engine oil: SHELL RIMULA SAE 15W-40 (API CH-4/ CG-4/ CF-4/CF, ACEA E3, MB 228.3)
Power divider-Differential gears-Reduction gears: FUCHS TITAN GEAR LS 85 W-90 (API GL-5 LS / GL-5)
Hydraulic system and brakes: SHELL TELLUS T 46 (DENISON HF-1 DIN 51524 part. 2 e 3)

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
2.13 TIGHTENING TORQUES
Thread Pitch Wrench measure Tightening torques

diameter mm Material class
S S 8.8 10.9 12.9
UNI UNI UNI Normal Galvanized Normal Galvanized Normal Galvanized

mm mm 5931/32 5933÷36 5923÷30 Nm Nm Nm Nm Nm Nm
4 0.7 7 3 2.5 2 3.2 2.8 4.4 3.9 5.3 4.8
5 0.8 8 4 3 2.5 6.1 5.5 8.7 7.8 10.3 9.3
6 1 10 5 4 3 10.6 9.5 14.8 13.3 17.8 16.0
8 1.25 13 6 5 4 25.1 22.5 35.4 31.8 42.5 30.2
1 13 6 5 4 26.5 23.8 37.3 33.5 44.7 40.3
10 1.5 17 8 6 5 51.1 46.0 71.9 64.7 86.3 77.6
1.25 17 8 6 5 53.4 48.1 75.1 67.5 90.2 81.1
12 1.75 19 10 8 6 86.5 77.8 121.4 109.2 145.9 131.3
1.25 19 10 8 6 92.4 83.2 129.5 116.6 156.1 140.5
14 2 22 12 10 6 137.7 123.9 193.8 174.4 232.6 209.3
1.5 22 12 10 6 145.9 131.3 206.1 185.5 246.9 222.0
16 2 24 14 10 8 209.1 188.2 293.8 264.4 353.0 317.7
1.5 24 14 10 8 218.3 196.5 308.1 277.3 369.3 332.4
18 2.5 27 14 12 8 288.7 259.8 406.1 365.5 487.7 436.9
1.5 27 14 12 8 314.2 282.8 442.8 398.5 530.6 477.5
20 2.5 30 17 12 10 408.1 367.3 573.4 516.1 687.7 618.9
1.5 30 17 12 10 439.7 395.8 619.3 557.4 742.8 662.5
22 2.5 32 17 - 12 542.3 488.5 763.2 686.9 915.3 823.7
1.5 32 17 - 12 582.6 524.3 819.3 737.4 983.6 885.3
24 3 36 19 - 12 705.1 634.5 990.8 891.7 1193.3 1074.4
2 36 19 - 12 745.3 671.3 1051.0 945.9 1255.1 1129.5
27 3 41 19 - - 1036.0 927.5 1448.9 1304.0 1734.6 1561.2
2 41 19 - - 1091.8 982.6 1530.6 1377.5 1836.7 1653.0
30 3.5 46 22 - - 1307.9 1258.1 1989.3 1772.4 2357.1 2121.4
2 46 22 - - 1510.2 1359.1 2122.4 1910.2 2540.8 2286.7
33 3.5 50 24 - - 2000.0 1800.0 2800.0 2520.0 3400.0 3060.0
2 50 24 - - 1610.0 1450.0 2300.0 2070.0 2690.0 2420.0
36 4 55 27 - - 2600.0 2340.0 3700.0 3330.0 4300.0 3870.0
3 55 27 - - 2800.0 2520.0 3900.0 3510.0 4600.0 4140.0
39 4 60 27 - - 3400.0 3060.0 4800.0 4320.0 5600.0 5040.0
3 60 27 - - 3600.0 3240.0 5100.0 4590.0 5900.0 5310.0

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
Thread Pitch Standard nuts Low nuts

diameter
5S 8G 5S 8G
Nm Nm Nm Nm
4 0.7 5.5 3.5
5 0.8 5.5 3.5
6 1 9.5 13.0 6.0 8.0
8 1.25 23.0 32.0 14.0 20.0
1 25.0 35.0 16.0 22.0
10 1.5 46.0 64.0 29.0 40.0
1.25 49.0 68.0 31.0 42.0
12 1.75 80.0 110.0 50.0 69.0
1.25 88.0 125.0 55.0 78.0
14 2 125.0 180.0 78.0 110.0
1.5 140.0 195.0 88.0 120.0
16 2 195.0 275.0 120.0 170.0
1.5 210.0 295.0 130.0 185.0
18 2.5 270.0 390.0 170.0 245.0
1.5 305.0 425.0 190.0 265.0
20 2.5 305.0 540.0 190.0 340.0
1.5 425.0 600.0 260.0 375.0
22 2.5 510.0 720.0 320.0 450.0
1.5 570.0 800.0 360.0 500.0
24 3 660.0 930.0 410.0 580.0
2 720.0 1000.0 450.0 630.0
27 3 980.0 1400.0 610.0 880.0
2 1050.0 1500.0 660.0 940.0
30 3.5 1350.0 1850.0 850.0 1160.0
2 1450.0 2050.0 910.0 1280.0
33 3.5 1650.0 2310.0 1050.0 1470.0
2 1980.0 2770.0 1270.0 1780.0
36 4 2120.0 2970.0 1360.0 1900.0
3 2550.0 3570.0 1630.0 2280.0
39 4 2730.0 3820.0 1750.0 2450.0
3 3250.0 4550.0 2080.0 2910.0

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
2.14 DRILL DIAMETERS FOR THREADS
Thread DRILL DIAMETER DRILL BIT

x pitch LIMITS DIAMETER
max min
M 4 x 0.7 3.42 3.24 3.30
x 0.5 3.60 3.46 3.50
M 5 x 0.8 4.33 4.13 4.20
x 0.5 4.60 4.46 4.50
M6x1 5.15 4.92 5.00
x 0.75 5.38 5.19 5.20
M 8 x 1.25 6.91 6.65 6.80
x1 7.15 6.92 7.00
M 10 x 1.5 8.87 8.38 8.50
x 1.25 9.38 9.19 9.20
M 12 x 1.75 10.44 10.10 10.20
x 1.5 10.68 10.38 10.50
M 14 x 2 12.21 11.83 12.00
x 1.5 12.68 12.38 12.50
M 16 x 2 14.21 13.84 14.00
x 1.5 14.68 14.38 14.50
M 18 x 2.5 15.74 15.29 15.50
x 1.5 16.68 16.38 16.50
M 20 x 2.5 17.74 17.29 17.50
x 1.5 18.68 18.38 18.50
M 22 x 2.5 19.74 19.29 19.50
x 1.5 20.68 20.38 20.50
M 24 x 3 21.25 20.75 21.00
x2 22.21 21.83 22.00
M 27 x 3 24.25 23.75 24.00
x2 25.21 24.83 25.00
M 30 x 3.5 26.77 26.21 26.50
x3 27.25 26.75 27.00
M 33 x 3.5 27.77 29.21 29.50
x2 31.21 30.83 31.00
M 36 x 4 32.27 31.65 32.00
x3 33.25 32.75 33.00
M 39 x 4 35.27 34.67 35.00
x3 36.25 35.75 36.00

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
2.15 STANDARD TIGHTENING TORQUES FOR

FITTING SEALS
■ 60° CONICAL SEALS ■ FRONT O-LOK (Parker) SEALS
Thread TIGHTENING Thread TIGHTENING

diameter TORQUES (0+10%) diameter TORQUES (0+10%)
60° CONICAL FRONT O-LOK

SEALS (Parker) SEALS
inc. mm Nm inc. mm Nm
G 1/8" 15 9/16"-18 25
G 1/4" M 10 x 1 20 11/16"-16 40
9/16"-18 25 13/16"-16 55
11/16"-16 40 1"-14 80
13/16"-16 55 1.3/16"-12 115
3/4"-16 62 1.7/16"-12 130
1"-14 80 1.11/16"-12 190
7/8"-14 80 2"-12 245
1.1/16"-12 110
1.3/16"-12 115
1.5/16"-12 160
1.7/16"-12 130
1.11/16"-12 190 ■ 37° COUNTER-SUNK CONICAL SEALS (JIC)
1.5/8"-12 225
Thread TIGHTENING
1.7/8"-12 270
diameter TORQUES (0+10%)
2"-12 245
37° CONICAL
2.1/4"-12 360
SEALS (JIC)
inc. mm Nm
7/16"-20 M10x1 15
1/2"-20 M12x1.5 20
9/16"-18 M14x1.5 28
M16x1.5 62
3/4"-16 M18x1.5 62
7/8"-14 M22x1.5 80
1.1/16"-12 M27x2 110
1.3/16"-12 141
1.5/16"-12 M33x2 160
1.5/8"-12 M42x2 225
1.7/8"-12 M48x2 270
2.1/4"-12 M10x1 360

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
■ SEALS WITH GRIP-RING ■ FITTING ASSEMBLY
Thread TIGHTENING Thread TIGHTENING

diameter TORQUE diameter TORQUES (0+10%)
(0+10%)
SEALS JOINTS
WITH A B
Fitting Pipe ø GRIP-RING inc. mm Nm Nm
inc. mm Series mm Nm
G 1/8" M10x1 25 12
G 1/8" M10x1 LL 4 10
M12x1.5 30 18
G 1/8" M10x1 LL 6 10
G 1/4" 40 18
G 1/8" M10x1 L 6 25
M14x1.5 50 20
G 1/4" M12x1.5 L 8 50
M16x1.5 60 35
G 1/4" M14x1.5 L 10 50
M18x1.5 80 50
G 1/8" M20x1.5 L 12 130
G 3/8" 95 40
G 1/8" M20x1.5 L 15 190
M20x1.5 140 60
G 1/8" M20x1.5 L 18 245
G 1/2" M22x1.5 140 75
G 1/8" M20x1.5 L 22 130
M26x1.5 220 85
G 1/8" M20x1.5 L 28 190
G 3/4" 250 110
G 1/8" M20x1.5 L 35 245
M27x2 250 100
G 1/8" M20x1.5 L 42 245
G 1" 400 190
G 1/4" M12x1.5 S 6 50
M33x2 400 150
G 1/4" M14x1.5 S 8 50
G 1.1/4" 600 240
G 3/8" M16x1.5 S 10 80
M42x2 600 260
G 3/8" M18x1.5 S 12 80
G 1.1/2" 800 300
G 1/2" M22x1.5 S 16 105
M48x2 800 350
G 3/4" M27x2 S 20 220
G 1" M33x2 S 25 370
G 1.1/4" M42x2 S 30 500
G 1.1/2" M48x2 S 38 600
A B
A Male face
Mechanical seal or copper washer
B Male face
Soft seal with O-ring

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
2.16 LOCKING MATERIAL
THREADLOCKERS
Product APPLICATION Characteristics Locking Resistance
Temp. °C Thread speed
Loctite 290 Thread locking to 150° M 12 Rapid Medium
Loctite 222 Thread locking to 150° M 20 Moderate Low
Loctite 243 Thread locking to 150° M 20 Rapid Medium
Loctite 262 Thread locking to 150° M 20 Moderate High
Loctite 270 Thread locking to 150° M 20 Moderate Very high
Loctite 277 Thread locking to 150° M 36 Slow High
Loctite 272 Thread locking to 200° M 36 Slow High
THREAD SEALANT For hermetic sealing. Not suitable for thermoplastic materials
Product APPLICATION Characteristics Locking Disassembly
max Thread speed difficulty
°C max type
Loctite 511 Fitting sealant 150° M80 Con./Cyl. Rapid Low
Loctite 542 Fitting sealant 150° M36 Con./Cyl. Rapid Moderate
Loctite 545 Fitting sealant 150° M36 Con./Con. Moderate Low
Loctite 565 Fitting sealant 150° M80 Con./Cyl. Instantaneous Low
Loctite 572 Fitting sealant 150° M80 Con./Cyl. Moderate Low
Loctite 577 Fitting sealant 150° M80 Con./Cyl. Rapid Moderate
GASKETS Total sealing in 24-72 hours

Product APPLICATION Characteristics Formation Resistance
max Play time to fluids
°C max mm
Loctite 518 Formed-in-place gasket 150° 0,5 Moderate Excellent
Loctite 573 Formed-in-place gasket 150° 0,2 Slow Excellent
Loctite 574 Formed-in-place gasket 150° 0,5 Rapid Excellent
Loctite 5999 Formed-in-place gasket 200° 6,0 Instantaneous Excellent
Loctite 5900 Formed-in-place gasket 200° 6,0 Instantaneous Excellent
Loctite 5920 Formed-in-place gasket 250° M 36 Slow Good

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
2.17 HOISTING INSTRUCTIONS • Attach the load to the natural seat of the hook.
Attaching a load to an end can cause the load to fall
down during raising and result in serious injury.
All parts weighing more than 25 kg MUST

COMPULSORILY be handled with suitable hoisting
means.
In the Disassembly and Assembly section there is a
clear indication of the weight of the part to handle,
while chapter A.12 contains a summary table with
the weight of the single components.
P P P P P
Before removing parts of the machine, make sure that:
100% 88% 79% 71% 41%
• all fixing bolts have been removed
• all hydraulic and electrical parts have been
disconnected
• the part to be removed is not blocked.
STRANDED ROPES
• Use ropes or other hoisting accessories suitable to
the weight of the part to be handled. For ropes, refer
to the following table:
• Do not attach a heavy load to ropes forming a wide
suspension angle. The total capacity of the ropes
STRANDED ROPES reduces proportionally to the angle as shown in the
Rope diameter Max admissible load following chart.
mm kg
10 1000
11.2 1400 kg
12.5 1600 2000 α
14 2200
16 2800 1500 kg
18 3600 1000
20 4400
22.4 5600 500
30 10000
30° 60° 90° 120° 150° α
40 18000
50 28000
60 40000
The value of the admissible load has been considered

as equal to 1/6 the rope breaking load.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
2.18 ADVICE TO RENEW FLEXIBLE HOSES 1 Before disconnecting or refitting a flexible hose,
carefully clean the area all around.
2 Blow some compressed air to remove any impurity.
3 For an easier renewal of the hoses, whose run is not
Before disconnecting a hydraulic pipe, place clearly visible, proceed as follows:
containers of suitable size underneath to prevent oil - disconnect the hose to be replaced from both
spillage. sides
- tie a cord to one end of the hose
- remove the hose pulling the cord until it comes
out completely
Plug all disconnected parts to prevent dust or - untie the cord and tie it to the new hose
impurities from entering the circuit. They can cause - pull the cord from the other side to refit the hose
serious damage. until reaching the connecting point to the line.
Before disconnecting the hydraulic pipe, check that

there is no residual pressure. In case, eliminate the
pressure operating the control levers with the engine
stopped.
In any case, disconnect the hydraulic pipe with
extreme caution and always wear suitable personal
protection equipment -e.g. goggles, gloves, facial
screen, etc.
Wrap up the end of the pipe to be disconnected with
some rags and slowly loosen the pipe connector so
that air comes out as slow as possible.
Useful advice for mounting flexible hoses:
NO
YES
NO YES
NO
YES
NO
NO
YES
YES

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
2.19 LISTS OF RECOMMENDED SPARE PARTS
Telelift 3713 Elite
Code Description Q.ty

07.0741.0000 Solenoid for outriggers and sway control block 1
56.0012.0009 Outrigger limit switch 1
54.0702.0000 Boom section sliding pad 4
54.0200.0000 Pad locking bushing on boom sections 4
04.0603.0110 Internal boom hose for fork pitching cylinder 1
04.0603.0111 Internal boom hose for attachment locking cylinder 1
07.0740.0157 Rear wiper blade 1
07.0740.0089 Front windscreen wiper blade 1
640536 Fork pitching cylinder kit 1
640100 Seals kit for boom lifting cylinder 1
640101 Telescoping cylinder kit 1
640102 Seals kit for internal telescoping cylinder 1
640270 Seals kit for steering cylinder 1
06.0401.0219 Pump and drive motor O-ring 2
53.3001.0900 Exhaust manifold 1
632696 Solenoid valves solenoid 1
07.0738.0000 Cardan joint spider 1
05.4329.0000 Accumulator for boom lowering line cylinder 1
05.4329.0001 Pressure switch 1
636455 Seals kit for balancing cylinder 1
09.4645.0022 Cable 1
637452 Seals kit for sway cylinder 1
09.4661.0014 Hydraulic oil tank and diesel tank cap 1
56.0013.0001 Fuel gauge 1
09.4661.0014 Hydraulic oil tank and diesel tank cap 1
639395 Attachment cylinder kit 1
637452 Seals kit for compensation cylinder 1
07.0740.0066 Cab ventilation system filter 1
07.0703.0485 Ciam board relay 2
637650 Fuse - 3A 3
07.0703.0193 Fuse - 5A 2
634972 Fuse - 7,5 A 2
634973 Fuse - 15 A 2
07.0703.0148 Fuse - 10 A 5
07.0703.0531 NC contact 1
07.0703.0532 Mount + NO contact 1
07.0703.0533 NC contact 1
07.0703.0183 Telemecanique NC contact 2
07.0703.0419 Outriggers and compensation switch 1
07.0703.0060 50A maxi fuse 1
56.0012.0000 Proximity sensor 1
07.0741.0015 Seals kit for outriggers control block 1
640537 Outirigger cylinders kit 1

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2

07.0741.0016 Seals kit for main control block 1
07.0741.0004 Bucher control block electrical module 1
54.0001.0001 Attachment loacking cylinder pin 1
07.0700.0000 Hydromatik oil filter cartridge 1
09.4604.0000 Tank internal filter 1
Aspirated engine
639399 Internal engine air filter cartridge 1
639400 External engine air filter cartridge 2
638243 Engine oil filter 2
07.4501.0057 Fuel filter 2
Turbo engine
07.4501.0057 Fuel filter 2

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
Telelift 4017

06.0401.0219 Pump and drive motor O.R. 2
695959 Boom section sliding pad 2
07.4529.0093 Seals kit - rear axle locking cylinder 1
07.4529.0063 Seals kit - balancing cylinder 1
07.4529.0065 Seals kit - extension cylinder 1
07.4529.0092 Seals kit - lifting cylinder 1
07.0741.0016 Seals kit - main control block 1
639395 Seals kit - attachment locking cylinder 1
637452 Seals kit - balancing cylinder 1
640537 Outrigger cylinder kit 1
07.0741.0000 Outriggers and sway control block solenoid 1
56.0012.0009 Outriggers limit switch 1
640536 Seals kit - fork pitching cylinder 1
637650 Fuse - 3A 2
07.0709.0419 Steering cylinder kit 1
07.0703.0193 Fuse - 5A 2
634972 Fuse - 7,5 A 2
634973 Fuse - 15 A 2
07.0703.0148 Fuse - 10 A 5
07.0703.0060 Maxi fuse 50 A 1
632696 Valve solenoid 1
07.0703.0531 NC contact 1
07.0703.0533 NC contact 1
07.0703.0419 Outriggers and balancing switch 1
07.0740.0066 Cab ventilation filter 1
07.0741.0015 Seals kit - outriggers control block 1
54.0001.0001 Attachment locking cylinder pin 1
05.4239.0000 Boom lowering line cylinder accumulator 1
Turbo engine
07.4501.0057 Fuel filter 2

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
Telelift 4514

637452 Seals kit - balancing cylinder 1
07.4529.0093 Seals kit - rear axle locking cylinder 1
56.0012.0009 Outriggers limit switch 1
640537 Outrigger cylinder kit 1
07.0741.0000 Outriggers and sway control block solenoid 1
07.0741.0015 Outriggers and sway control block kit 1
06.0401.0219 Pump and drive motor O.R. 2
04.0602.0501 Boom internal flex hose for attachment locking cylinder 1
04.0602.0502 Boom internal flex hose for fork pitching cylinder 1
640536 Seals kit - forks pitching cylinder 1
07.4529.0063 Seals kit - balancing cylinder 1
07.4529.0094 Seals kit - boom extension cylinder 1
07.4529.0092 Seals kit - lifting cylinder 1
07.0741.0016 Seals kit - main control block 1
05.4329.0000 Boom lowering line cylinder accumulator 1
05.4329.0001 Pressure switch 1
639395 Seals kit - attachment locking cylinder 1
637650 Fuse - 3A 3
07.0703.0193 Fuse - 5A 2
634972 Fuse - 7,5 A 3
634973 Fuse - 15 A 3
07.0703.0148 Fuse - 10 A 6
632696 Valve solenoid 1
07.0741.0000 Coil 1
07.0703.0060 Maxi fuse 50 A 1
07.0703.0531 NC contact 1
07.0703.0533 NC contact 1
638004 Seal kit - braking pump 1
05.4239.0004 Parking brake pressure switch 1
07.0709.0419 Steering cylinder kit 1
07.4501.0057 Fuel filter 2
07.0740.0066 Cab ventilation filter 1
54.0001.0001 Attachment locking cylinder pin 1

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
2.20 MACHINE PAINT COLOUR
STANDARD machines
GREY RAL 7012
WHITE RAL 1013
MAT BLACK RAL 9005 (from June 2004 for cylinders)
AUSA machines
ORANGE RAL 2004
GENIE machines
BLUE MERCEDES 5928
MZ IMER machines
ORANGE RAL 2010

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
2.21 CHECKING THE CYLINDER MOVEMENT TIMES
The check of the movement times of the cylinders To check the engine speed, the area easy to reach is
shall be done with the hydraulic oil at a temperature the external pulley of the output shaft.
of 60°.
BOOM LIFTING/LOWERING
Telelift 3713 Elite Time (s)

up down
Max engine speed 16” 8”
Min. engine speed 33” 20” Lift
Telelift 4017 Time (s)

up down
Min. engine speed 41” 29” Lower

up down
Min. engine speed 40” 30”
BOOM EXTENSION/RETRACTION

out in
Extend Retract
out in

out in

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
ATTACHMENT DUMPING

dumping roll-back
Roll-back
dumping roll-back
Min. engine speed 9” 7” Dump

dumping roll-back
OUTRIGGERS MOVEMENT

up down
Min. engine speed 11” 14” Up

up down
Down
up down
MACHINE SWAY

right to left left to right
Min. engine speed 11” 11” Push
Telelift 4017 Time (s) Telelift 4514 Time (s)

right to left left to right right to left left to right
Max engine speed 10” 10” Max engine speed 9” 9”
Min. engine speed 11” 11” Min. engine speed 12” 12”

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
2.22 HYDRAULIC SETTINGS • When both fork inclination safety valves have been
calibrated, reset the pressure control valve A to 280
bar by adjusting the register.
1. PRELIMINARY OPERATIONS
Warm up the hydraulic oil to 60°C by keeping one of the

elements of the boom distributor to full stroke under
pressure.
To reach this temperature in a faster way, cover the oil
core of the radiator with a carton in the case of a water-
oil combined cooler, or the oil radiator if the machine is
equipped with a separate oil radiator.
2. SETTING THE BOOM DISTRIBUTOR B

Find the manometer mini-socket ref. 2 on the Bucher
distributor.
A
3. SETTING THE BLOCK VALVES OF THE FORK
2
BALANCE CYLINDER (annexes 2)
• Loosen the lock nuts of the valve and tighten the two
registers of cartridges S.
• Re-loosen of one turn and a half both valves and re-
tighten the lock nuts.
4. SETTING THE HYDROMATIK PUMP

HYDROSTATIC TRANSMISSION
Do the calibration of the hydrostatic transmission with

2.1 SETTING THE DISTRIBUTOR PRESSURE
the hydraulic oil at a temperature of 80°C and with the
CONTROL VALVE
2nd mechanical speed engaged.
Connect a 0-400 bar manometer to the mini-socket ref. • Connect a 0-60 bar manometer to the mini-socket
2. Fully raise the boom to stroke end. ref. C (annexes 3) to read the low-pressure value.
Calibrate valve A (annexes 1) of the Tecnord distributor • Connect a 0-600 bar manometer to the mini-socket
to 280 bar while keeping the lifting cylinder at end of ref. D to read the high-pressure value.
stroke and under pressure and the thermal engine fully
accelerated.
In order to check the setting of the safety valve of the
bucket tilting cylinder B (annexes 1), proceed as follows: C
• By means of valve A set the distributor pressure to
300 bar while moving one of the cylinders to stroke D
end.
• With the engine running at maximum speed, tilt the
forks to one direction by means of the joystick and
act on one of the two valves B until reaching a
pressure of 290 bar.
• Proceed in calibrating the second valve B by tilting
the forks to the opposite direction.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
• Hold the selector to neutral position and make sure 4.1 CALIBRATION OF THE "DA" CURVE
the maximum speed of the engine does not exceed
2500 rpm. The engine must run at a idle speed of Do this operation with extreme caution. The proper
900 rpm. Otherwise, adjust the minimum speed. functioning of pump and transmission depends on this
• Measure the boost pressure and ensure it is 30 bar calibration.
with the engine running at max speed (2400 rpm). If
this value is not reached, act on valve M. • Set the forward-neutral-reverse selector to the
Note: In these machines, the low pressure is also forward position.
used for the re-sequencing cylinder and for • Run the engine at maximum speed and check the
the distributor. high-pressure value. If this value is less than 430 bar,
• Engage the 2nd mechanical speed and fully depress increase the pressure to 425-430 bar by means of
the brake pedal with the left foot to bring the machine the pressure cut-off valve F.
to a stop. Do not use the parking brake.
STARTING THE CALIBRATION
• Set the forward-neutral-reverse selector to the

forward position.
• Run the engine at 1000 rpm. Check the value on the F
tachometer.
• Adjust the shutter E by means of the register until
reading a value of 50 bar on the high-pressure
manometer D.
• Gradually increase the engine rpm and steadily check

the high-pressure manometer. As soon as the value
of 400 bar is reached, hold the gas pedal fully
depressed and attempt to keep the pressure on this
value.
• If, with the engine running at 1950 rpm, the value of
400 bar is not reached, adjust the spark advance
valve G (annexes 3).
The spark advance screw must never be rotated

beyond the vertical axis of the pump (observe the
reference mark on the screw).
Model Pump Diesel engine
pressure rpm
TELELIFT 3514 400 BAR 2000
E TELELIFT 3013 400 BAR 2000
LIFT 4020 400 BAR 1600
LIFT 3513 400 BAR 2300
TELELIFT 3713 Elite 400 BAR 2000
TELELIFT 3713 SX 400 BAR 2000

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
4.2 CHECKING THE SAFETY VALVE 5. SETTING THE BRAKING SYSTEM

PRESSURE (annexes 4)
• With the engine running at maximum speed and the
forward speed engaged, adjust the pressure cut-off • Connect a 0-250 bar manometer to position T
valve F to 430 bar. (annexes 4).
The two pressure control valves H must not be • Depress the foot brake some times until the
calibrated since they are of cartridge type and already manometer starts increasing. When it stops, the value
set to 450 bar by Rexroth. shown is the calibration value of valve R which must
be 140 bar. If the displayed value is inferior, loosen
valve R; if the value is greater, tighten the valve.
H Note: To check the pressure, it is necessary to
depress the foot brake some times until the
manometer restarts increasing; when it
20
30 40 stops in stable position, it shows the
50
10
0
60 calibration value.
Pay special attention while disconnecting
the hose from the accumulator. Oil can
Y splash all around. First of all, release any
M 30 40
20
50
residual pressure from the accumulators.
10
60
0
G 6. SETTING THE POWER STEERING

H
• Connect a 0-250 bar manometer to position Z
(annexes 5).
• Select the front axle steering mode.
4.3 CALIBRATION OF THE MECHANICAL ZERO
• Move the steering cylinder to stroke end and make
The calibration of the mechanical zero I is required if the sure the value of the power steering A is 140 bar. If
machine is set to neutral position with the forward- the value is less, tighten valve X; if the value is greater,
reverse speed lever. loosen the valve.
Note: To gain access to valve X, remove the
• Set the forward-neutral-reverse selector to neutral protection cap (annexes 5).
position.
• With the engine running at idle speed, adjust the
mechanical zero screw Y by rotating it until the high-
pressure manometer reads the same value measured
by the boost pressure manometer.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
7. SETTING THE STABILIZERS DISTRIBUTOR 8. CHECKING THE ADJUSTMENT SCREW OF

THE DRIVE MOTOR GEARBOX
• Connect a 0-400 bar manometer to position V
(annexes 6). • Check that the bottom face of the adjustment screw
• Run the diesel engine to max speed and make sure W of the drive motor gearbox protrudes 5.75 mm
that the pressure reaches 220 bar with the stabilizer with respect to the bottom face of the relevant
to end of stroke. locknut.
• If the pressure value isn't correct, act on valve L of
the distributor.
5,75
L W

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
HYDRAULIC SYSTEM - LIFTING annex 1

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
HYDRAULIC SYSTEM - FORK BALANCE annex 2

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
HYDRAULIC SYSTEM - TRANSMISSION annex 3
G E
D
C
30 40 300 400
200 200
50 500
10 60 100 600
0 0

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
HYDRAULIC SYSTEM - SERVICE AND

annex 4
PARKING BRAKES
150 200
100
250
50 300
0

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
HYDRAULIC SYSTEM - POWER STEERING annex 5
Z
A
150 200
100
250
50 300
0

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
HYDRAULIC SYSTEM - STABILIZERS annex 6

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
2.23 CALIBRATING THE DLE LOAD LIMITER
• During the calibration mode the limiter device

doesn’t block any manoeuvres so the calibration 1 2 3
can be done.
• If the machine has stabilisers, you have to do the
calibration empty and loaded with the stabilisers
resting fully on the ground. Therefore we
recommend having the known load in the range
of action of the machine.
• The calibration of the machine should be done
after a few minutes of use, in other words with 4 10
the machine “warm”.
- Enter the calibration mode: 5 6 7 8

Within 5 seconds from when the instrument is
activated (even if the display is still off) you should
press the keys on the front panel in the right - Description of the controls:
sequence.
The keys to use and the relevant meaning are shown 1 Calibration selection button
below: 2 Display
Press to enter number 0 3 Stability indicator with LED-bar
4 Green light - power OK
Press to enter number 1 5 Yellow light - calibration mode
6 Calibration confirmation button
Press to confirm the sequence entered. 7 Not used
8 Yellow light - outrigger position
The access code currently used is 1001. Therefore 9 Buzzer ON/OFF pushbutton
you should enter the following sequence: 10 Red light - overload pre-alarm / alarm
The digit on display 2 shows the selected attachment.

1 0 0 1 CONFIRM The user can choose among:
0: Generic
If the sequence is correct the confirmation of 1: Platform
the instrument functioning in the calibration
mode is given by the LED near lighting with The system recognises the attachment fitted to the
machine automatically.
a fixed light.
The display shows a number that ISN’T blink-
ing, starting from “0”.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
DISPLAY FUNCTION
0 The LED bar indicates the type of machine in use:

2 LEDs on - T3713 Elite/T4017/T4514
Press or to select the machine to calibrate.
If you are doing the first calibration, press to reset the system and load the default
parameters of the selected machine.
Press to proceed to the next point (1).
1 Lower the outriggers, fully close the boom and hold it slightly above the horizontal with
respect to the ground. DON’T lift loads.
Press to confirm the EMPTY calibration of the machine.
2 Place a load on the forks with a weight corresponding to the table on next page - in
relation to the model -, extend the boom while holding it horizontal till reaching the
overturning limit (ex. Telelift 3713 Elite with outriggers down 1000 kg at 7.50 m referred
to the front part of the wheels).
Press to confirm the LOADED calibration of the machine and check that the alarm
triggers.
Hold the load on the forks, raise the outriggers and extend the boom up to 5.35 calculated
from the front part of the wheels to the centre of the load on the fork. Hold this position
till the end of the procedure explained in point 3.
3 Press a few times so that only the green LED's remain lit (the first 4 LED's on the
display), then press so that the first red LED lights up (the last one on the display).
4 Calibration of the machine when working with the NACELLE.

Move to a limit point of the load table with stabilizers down.
Press or to decrease/increase the operational % until the first red LED of the
bar lights up. It is recommended to move the bar to the green/yellow zone and to increase
later on.
Press to proceed to the next point: the system goes automatically to point A. If the
calibration is okay, go on pressing to proceed to point F.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
DISPLAY FUNCTION
F Press to exit calibration and SAVE the changes made (the zero flashes).
The limiter is no longer in the calibration mode. The LED is not lit fixed any more.
You should turn the machine off and then on again to eliminate any alarm messages
(display blinking). When the instrument is turned on, a flashing "0" should appear on the
display if the auto-confirmation via software is not programmed, and you should confirm
pressing .
Once the machine has been calibrated, proceed with

some tests using the following weights and lengths (the
latter are the distance between the front part of the
wheels and the centre of the load on the forks):
load (kg) activation of

the overload warn.system (m)
Telelift 3713 Elite on outriggers 1000 7.50

on wheels 1000 5.35
Telelift 4017 on outriggers 1000 8.60

on wheels 1000 6.30
Telelift 4514 on outriggers 1500 8.70

on wheels 1500 5.50

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
2.24 CHECKING THE TECNORD CONTROL UNIT
To check the operation data of the TECNORD control

unit, proceed as follows:
- Go to the driving place and remove the cover located

at the left bottom with respect to the steering wheel.
- Prepare the electrical cable code 55.0602.0203.
- Find socket X90.
- Remove the socket's protection cap and connect the

end of the cable for the connection of the PC.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
- Connect the other end of the cable to the special

socket on the PC.
- Proceed with the checks and settings using the

control and management program.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
POWER UNIT CHARACTERISTICS
The electronic power unit is turned on by turning the ignition key to ON.
It reads the following analog signals:

- X-axis position of the cab joystick
- Y-axis position of the cab joystick
- Position of the proportional pushbutton located on the handle of the cab joystick
- Position of the joystick on the platform buttons panel used for the control of the boom movement
- Position of the joystick on the platform buttons panel used for the control of the boom telescopes
It reads the following ON/OFF buttons:

- Dead man on the handle of the cab joystick
- Activation button for the locking/unlocking function
- Activation button for the up-movement of the left outrigger
- Activation button for the down-movement of the left outrigger
- Activation button for the up-movement of the right outrigger
- Activation button for the down-movement of the right outrigger
- Left sway activation button
- Right sway activation button
- Dead man on the platform buttons panel
It reads the following alarm and state signals:

- Overturning moment
- Boom up
- Stabilised machine
- Jobsite position of the Jobsite/OFF/Platform selector
- Platform position of the Jobsite/OFF/Platform selector

- Overload on platform
It drives the following outputs:

- ON/OFF solenoid valve for up-movement of the left outrigger
- ON/OFF solenoid valve for down-movement of the left outrigger
- ON/OFF solenoid valve for up-movement of the right outrigger
- ON/OFF solenoid valve for down-movement of the right outrigger
- ON/OFF solenoid valve for left sway
- ON/OFF solenoid valve for right sway
- ON/OFF solenoid valve for locking function
- ON/OFF solenoid valve for unlocking function
- Activation of the control module for the boom movement

- Activation of the control module for the boom telescopes movement
- Activation of the control module for the forks movement (up/down pitching)
- Warning buzzer on platform

- Warning light on platform

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
The control unit also supplies the 5VDC power signal to the joystick/proportional button (+/- 5%).
When the joystick/proportional button is in the central neutral position, the relevant analog signal is 50% of the
power signal.
The dynamics of the joystick signal changes from max 87.5% (joystick/pushbutton to one end) to min. 12.5% (the
opposite end) for the joystick installed in the driving cab, and from max 90% to min. 10% for the joystick installed
on the platform's buttons panel (the percentages are referred to the power signal of the joysticks/proportional
button).
During normal operation (no anomalous condition detected), the red LED of the control unit flashes with a sequence
of 3 seconds ON and 0.25 seconds OFF (say it switches off for a short instant every 3 seconds).
The control unit can detect the following malfunctions:
- Joystick and/or proportional button not in the central neutral position when the Jobsite/OFF/Platform selector
is on Jobsite or Platform (Alarm code 1)
- ON/OFF buttons in the ON position when the Jobsite/OFF/Platform selector is on Jobsite or Platform (Alarm
code 1)
Such conditions would activate the manoeuvres associated to the button without control if the signal were not OFF
when the Jobsite or Platform mode is selected. Therefore,until the control unit does not detect a neutral position,
the function is inhibited and the malfunction is signalled.
- Joystick and/or proportional button with analog signal below the minimum threshold (this case also includes
the disconnection of the joystick/porportional button connection or the short circuit to ground of the proportional
signal or the short circuit to ground of the power signal of the joysticks/proportional button) (Alarm code 2)
- Joystick and/or proportional button with analog signal above the maximum threshold (this case includes the
short circuit to VBATT of the power signal or the ground disconnection in the joystick or proportional button
connector) (Alarm code 3)
The malfunctions detected by the power unit are signalled by the red LED which remains OFF for about 2 seconds
then flashes for a number of times equal to the code number associated to the detected alarm. The more the LED
flashes, the more serious is the alarm and serious alarms have priority with respect to the "soft" alarms. In presence
of more alarms, the most serious one is displayed first and, as soon as this is solved, the next one (whose seriousness
was lower) is displayed.
Alarm code 1

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
Alarm code 2
Alarm code 3
The analog command signals of the control modules of the boom, telescopes and inclination movements are
signals between 0.9V (-84.2%) and 4.1V(+84.2%) with rest position at 2.5V (0%).
Corsa distributore
Corsa massima FW
MAX BW
-87 Zero MIN FW
MIN BW
87 PERC_cmd
MAX FW (%)
Corsa massima BW
REMARK
- PERC_cmd = (Vcontrol – 2.5)/1.9

- Corsa MASSIMA FW e BW mean the maximum stroke in one direction and the maximum stroke in the opposite
drection
- With the calibration program, you can change the piloting percentages of MAX FW, min FW, MAX BW and min
BW for the three proportional manoeuvres.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
DIAGNOSTIC CONTROL PROGRAM
Starting the application, you'll find the following window

and a dialog box which says to push the CONNECT
button after choosing a serial port.
movements selector
Please note that this software doesen't work in

offline.
In fig.1 you can see the setting windows. In the "move-

ments selector" box you can choose the movement
you want to set among "braccio" (boom raising and
lowering), "telescopico" (boom extension and retrac-
tion) and "movim. forche" (fork forward/back pitching).
Once you’ve chosen the movement, you can set in the

"MIN" and "MAX" boxes the value (in percentage) of Fig. 1
the movement speed you desire:
MIN means the minimum speed you can have for that
movement
MAX means the maximum speed.
"RAMP UP" and "RAMP DOWN" represent the accel-

eration in increasing and decreasing the movement
speed.
As you can see from the pictures, using the man plat-
form you can set different values from standard use in
jobsite.
The "LOAD SETTINGS FROM FILE" is the button used

to load in the machine a previous setting configuration
saved in the PC and "STORE SETTINGS INTO FILE"
button is the button used to save the current machine
configuration in the PC. Fig. 2
Fig. 3

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
In fig. 4 you’ll find the window showed when you push

the "DIAGNOSTICA" button.
In this page you’ll find the system signals diagnostic.

The graduated bars show you the movements of the
boom and forks in real time, according to their effective
speed.
The joystick control button and the 4th function button

become ON and OFF depending if they are pushed or
not.
The same is for outriggers and leveling UP and DOWN

movements.
Regarding the Alarms, CHIUSO means OFF, APERTO

means ON, in fig.4 you have, for example, an overload
alarm while the outriggers are down.
Fig. 4

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
2.25 DLE SYSTEM
TO CONNECT TO SOCKET X25 - ‘OVERLOAD’

(sheet 7 of 9 of the wiring diagram)
1 2 3 7 8 14 15 18 19 20 21 22 23 16 9 10 17 11 13 4 5 12 6 X1 CONN. DESCRIPTION CODE

NR.
SHLD
YELLOW (INP1)
YELLOW (INP0)
BLUE (-IN2)
RED (+IN1)
(KB)
SHLD
BLUE (-IN1)
GREEN (-OUT1)
PINK (INP2)
YELLOW (+OUT2)
BLUE (OUT3)
RED (+IN2)
GREY (INP3)
GREEN (-OUT2)
RED (OUT4)
YELLOW (+OUT1)
(+VPFIN)
AMP CONNECTOR 23 C. MV 770680-1

BROWN (+VB)
X1 FEMALE
WHITE (-VB)
X2 DEUTSCH CONNECTOR MV DT068P
X3A SUPER SEAL MALE MV 282107/1
X3B SUPER SEAL FEMALE MV 282089/1
X4A SUPER SEAL FEMALE MV 282089/1
X4B SUPER SEAL MALE MV 282107/1
X3A X4A
X2
1 2 3 4 5 6 7 8 X3B 1 2 3 4 5 1 2 3 4 5 X4B
R9
LOAD CELL
OUTRIGGERS
SHLD
BASKET
BLACK (-REF2)
BLUE (-IN2)
GREEN (-OUT2)
YELLOW (+OUT2)
RED (+IN2)
+VB +VB WHITE (+REF2)
-VB -VB SHLD

BLACK (-REF1)
BLUE (-IN1)
X2 COLOUR SIGNAL GREEN (+OUT1)
YELLOW (-OUT1)
1 BROWN +VB RED (+IN1)
WHITE (+REF1)
2 WHITE -VB
3 GREEN CUTOFF
4
5 YELLOW OUTRIGGERS
6 PINK BASKET (NC)
7
8 RED SPARE
CONNECTOR X1 FOR CHECKS WITH TESTER
Electrical power to control unit (DLE)

Pin 1: 12 V
Pin 2: ground
Pin 1 Pin 8
Overload signal
Pin 14: 12 V normal conditions, 0 V alarm overload
Pin 18: re-reading overload signal
Cab/platform switch signal

Pin 19: 0 V if switch is on “platform”, 12 V if switch
is on “cab”
Stabilizers signal
Pin 20/21: 12 V if the machine is on stabilizers, 0 V if it
is on wheels Pin 16 Pin 23
Electrical power to load cell equal to 5 V
Channel 1: Pin 16: positive Pin 17: negative
Load cell signal in range 0,1 - 2,5 mV


INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
SETTINGS
FUNCTION DISPLAY
A-B Display of the value read by the ADC converter-cell channel 1 (A) and cell 2 (B).
This diagnosis function allows you to check proper reading of the load cell.
As you move the boom, you can see the LEDs of the load bar progressively go on/off.
If the function A is setted, the LEDs of the load bar progressively have to go off, moving
out the boom while in the function B the same LEDs progressively have to go on.
If it is completely ON or OFF, there could be a problem with the connection or in the cell
thereof.
If it is partly lit but there is no movement in the boom, make sure the cell is fixed.
C Digital Inputs display: this function allows you to see if the following signals are properly
delivered to the DLE device according to the lighted LEDs of the load bar:
LED1 and LED2: ON when the machine is stabilized.
LED3: the 4514/4017 will be active if the nacelle is not installed.
LED4: ON if the interlock relay is active (machine safe without alarms).
D Software version existing in the DLE unit: this function allows you to see the software
version included in the DLE unit according to the lighted LEDs of the load bar
No LED: software 0
One LED: software 1……
Four LEDs: software 4
E No function.
F Press to escape from the calibration and SAVE all changes.

(the buzzer and the LED activate to confirm storage).
The limiter has now escaped from the calibration mode. The LED is no longer ON
steadily.
It is necessary to turn off and turn on the machine to eliminate all alarm messages
(display flashing).
ALARM CODES
Alarm code ................ 1

Description ................ E2PROM Error. Internal comparison of data read from E2PROM failed.
Action ......................... Switch off and switch on the machine. If the alarm continues, recalibrate the machine,
otherwise replace DLE.
Alarm code ................ 2

Description ................ CELL 1 reading out of range.
Action ......................... Check if the load cell is fixed well.
Check the connection between DLE and sensor for short circuits or signal interruptions
due to a broken cable.
Check the DLE connector for signs of oxidation, short circuits or absence of electrical
contact in some pins.
If the alarm persists, check if the cell is intact.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
Alarm code ................ 3

Description ................ CELL 2 reading out of range.
Action ......................... Similar to alarm 2, but referred to the second analog channel (Cell 2).
Alarm code ................ 4

Description ................ Block Relay check error during work. Check through.re-reading of the block output
of the congruence with the current state of the limiter.
The alarm triggers even in the absence of malfunctions if the load limiter cutout
key is usedo.
Action ......................... The relay or the cable can be shorted; check.
The limiter's outputs do not deactivate. Switch off and on the machine and run a complete
test of the outputs.
If the alarm persists, replace the DLE.
Alarm code ................ 5-6-7-8

Description ................ Block Relay check error at start. When the instrument is started, the re-reading of the
block output is always OFF except when the two outputs of the DLE are connected in
series.
5 - output 1 off and output 2 off 6 - output 1 off and output 2 on
7 - output 1 onand output 2 off 8 - output 1 on and output 2 on
The alarm triggers even in the absence of malfunctions if the load limiter cutout
key is used when the instrument is started.
Action ......................... The relay or the cable can be shorted; check.
The limiter's outputs do not deactivate. Switch off and on the machine and run a complete
test of the outputs.
If the alarm persists, replace the DLE.
Alarm code ................ 9

Description ................ CELL1 and CELL2 reading correspondence. From the continuous comparison of the
value read from analog channel 1 and analog channel 2, an alarm is triggered if the
difference exceeds the preset threshold.
Action ......................... Check the integrity and fastening of the load sensor and the relevant connections.
If the alarm persists, attempt to re-calibrate or replace the load sensor.
Alarm code ................ A

Description ................ RAM data error. Checks that the parameters load in the RAM at start-up remain
unaltered.
Action ......................... Switch off and on the limiter.
Alarm code ................ B

Description ................ Outrigger congruence. During operation, the signal of stabilised machine is congruent
between the two inputs used for reading.
Action ......................... Check connections and DLE connector.
If the alarm continues, replace DLE.
Alarm code ................ C

Description ................ A.D.C. reading control error. If the analog/digital converter works fine after special re-
reading of the DLE board.
Action ......................... Switch off and on the limiter.
If the alarm continues, replace DLE.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
DLE - MONITORING WITH 3B6 WINSCOPE - PARAMETERS
Simulation of the parameters
Simulation of the variables

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
SAVING OR UPLOADING SETTINGS WITH WINSCOPE
When you launch the program the first time, you have to configure some options to guarantee a correct dialogue
with the hardware (the machine) used.
Turn on the board to connect the PC and the unit aboard the machine.
From the “Utils” menu, select “Prj Selection”.
Type in the correct path of file CFG.IT or look for the same in the Windows folders suing the "Browse" function. The
file must not necessarily be in the path shown in the following example as it is at the user's discretion.
It contains the menus and the name of the parameters corresponding to the hardware (and therefore to the machine)
in use. Presently, we have the following folders, each of them corresponding to specific configuration files:
• DLE_00 (first DLE version)
• DLE_01 (current DLE version)
Press OK to close the window.

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TELELIFT 3713 Elite - 4017 - 4514 2
Now highlight “Hardware Configuration” in the “Utils” menu.
The following window will appear:
For each type of machine, you must select adequate parameters, that is:
DLE_01 (current)
• Hardware Type RS232

• Port COM1 (usually this is the port, but it can change in relation to the connected PC)
• Baudrate 19200
DLE_00
• Hardware Type RS232

• Port COM1 (usually this is the port, but it can change in relation to the connected PC)
• Baudrate 9600
If these parameters are wrongly configured, it won't be possible to connect the units.
Press OK to confirm and close the window.
Now close and re-open the program.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
Check that the PC is correctly connected to the relevant serial port and to
the DLE unit with the special cord A (code 07.0736.0014), and that the unit A
is supplied with power.
In the "File" menu, select "Salva" (Save) if you want to download a setting
of the machine onto a PC or "Carica" (Load) if you want to transfer a setting
saved in the PC into the machine.
The following window will be displayed so you can type in the password.
For any changes, you must enter the following data:
User Name: ...(contact the TEREXLIFT Service Centre to get your ID-code)
Password: ....(contact the TEREXLIFT Service Centre to get your ID-code)
Enter the correct data and press OK. If you have selected "Salva" (Save), the following window will be displayed:

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
Choose the folder where to save the setting and save the file with a name showing the serial number of the machine
(e.g. T3713 SX sn 10578).
Press the Save button.
If you have chosen to upload a setting previously saved in memory, select the "Carica" (Load) command from the
File menu. The following window will be displayed:
Choose the setting file you want to upload on the machine and press "Apri" (Open).
Save the setting as explained below:
DLE
• If you want to save the setting, contact the TEREXLIFT Service Centre to get more information and be registered
as an authorised user of the system.
• To gain access to the parameters and variables, no password is needed. All you have to do is connecting the
DLE display with the power cord supplied by TEREXLIFT (code 07.0736.0014) and proceed as explained below.
• Connect the DLE connecting cable to the electrical system of the machine - see Pict. 1.
• Connect the PC power cord to the DLE and the computer - see Pict. 2 – 3 – 4
• Turn the ignition key of the machine to position I "board ON" and launch the Winscope program (see Pict. 5). If
this is the very first time you use the system, follow the instructions described from the first page of this document.
If you want to upload or download the setting from/to the machine DLE, you need a password which must be
asked to TEREXLIFT (to avoid any tampering with the system).
TEREXLIFT has also a database with all the values of the settings saved ordered by serial numbers which can be
provided at any time for comparson purposes.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
Pict. 1 Pict. 2
Pict. 3 Pict. 4
Pict. 5 Pict. 6
If you want to check the system parameters and variables, you have to open the relevant windows and check the
values contained in these.
- Open the "parameters" windows as shown in Pict. 6.

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TELELIFT 3713 Elite - 4017 - 4514 2
A window appears (pict. 7) with the parameters within which the machine can work.
Pict. 7 Pict. 8
If you want to check the variables on the machine, open the "variables" window as shown in picture 8.
Clicking with the mouse, another window opens (see picture 9) which will display the real variations on the machine
so you can compare the same with the parameters.
Pict. 9
If, during work, the variables keep within the limits set by the calibration parameters, the system is in efficient order;
otherwise, an error message with the relevant identification code is displayed by the DLE.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2
LIST OF THE DLE PARAMETERS
N° Winscope Name Description

00 C1cellaVuoto Value saved in analog channel 1 - calibration with unloaded machine (best setting
around 700).
01 C1cellaCarico Value saved in analog channel 1 - calibration with loaded machine (best setting
around 300).
02 C1cellaMin Min admissible value for analog channel 1 reading (if actual value is below: alarm
2) (value set at 10 roughly).
03 C1cellaMax Max admissible value for analog channel 1 reading (if actual value is above: alarm
2) (value set at 1010).
04 C2cellaVuoto Value save in analog channel 2 - calibration with unloaded machine (best setting
around 300).
05 C2cellaCarico Value save in analog channel 2 - calibration with loaded machine (best setting
around 700).
06 C2cellaMin Min admissible value for analog channel 1 reading (if actual value is below: alarm
3) (value set at 10 roughly).
07 C2cellaMax Max admissible value for analog channel 1 reading (if actual value is above: alarm
3) (value set at 1010).
08 Filter Number of filter samples, with mobile mean. Load cell reading . Max 5.
09 paCellaUnica Sets to 1 automatically (during the machine selection) when the DLE is used in
single channel mode.
10 Celle_MaxDelta Max admissible delta between readings of analog channels 1 and 2, expressed
as a %. Default value 10 (current 20).
11 SpanForche Limiter intervention percentage in case of work with stabilised machine and forks.
Default: 100 (as per calibration).
12 SpanNavicella Limiter intervention percentage in case of work with stabilised machine and
platform (changed by the relevant procedure during calibration). When the platform
is selected, the limiter uses this % (default 110% - load increase of 10%) instead
of the SpanForche datum (current value 125).
13 DeltaSpanGomme Limiter intervention percentage in case of work with non-stabilised machine
(changed by the relevant procedure during calibration). % value that adds to the
calibration with forks and outriggers (SpanForche).
14 OffSet0 Command given to the digital potentiometer for cell 1 (value from 0 to 255) to set
the reading scale during calibration with unloaded machine to a certain pre-set
value (about900 bit ADC - C1cellaVuoto) (about 700).
15 OffSet1 Command given to the digital potentiometer for cell 2 (value from 0 to 255) to set
the reading scale during calibration with unloaded machine to a certain pre-set
value (about 200 bit ADC - C2cellaVuoto) (about 300).
16 paIsteresiSblocco Load % for the reset of the movements once the block condition has been rectified
(default 5% = 95%).
17 paRitardoSblocco Value expressed in tenths of second corresponding to the time that must elapse
between the block condition and the movement reset (default 10 = 1 second).
20 C1NavicellaVuoto Parameters 20, 21, 22 and 23 are usually equivalent to parameters 0, 1, 4 and 5,
and they are used when the platform must be calibrated regardless of the
calibration done with the forks.
Value saved in analog channel 1 during calibration with empty machine
21 C1NavicellaCarico Value saved in analog channel 1 during calibration with loaded machine
22 C2NavicellaVuoto Value saved in analog channel 2 during calibration with empty machine
23 C2NavicellaCarico Value saved in analog channel 2 during calibration with loaded machine
24 CurMacchina Machine selected on point "0" of the calibration
28 VersioneSW Software version
29 WPsum Parameters CHECKSUM used by the safety functions

INDEX
TELELIFT 3713 Elite - 4017 - 4514 2

INDEX
TELELIFT 3713 Elite - 4017 - 4514 3
SCHEDULED MAINTENANCE INSPECTIONS 1
Section 3
SCHEDULED MAINTENANCE
INSPECTIONS
SECTION INDEX
3.1 Introduction ......................................................................................... page 2

3.2 About this section ........................................................................................ 3
3.3 Maintenance table ....................................................................................... 4
3.4 Maintenance inspection report ................................................................... 8

INDEX
TELELIFT 3713 Elite - 4017 - 4514 3
3.1 INTRODUCTION
• Maintenance inspections shall be completed by a

person trained and qualified on the maintenance
of this machine.
• Scheduled maintenance must be carried out at
the intervals indicated in the MAINTENANCE
REPORT.
Failure to properly complete each inspection when

required may cause death, serious injury or
substantial machine damage.
• Immediately tag and remove from service a
damaged or malfunctioning machine.
• Repair any machine damage or malfunction before
operating machine.

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TELELIFT 3713 Elite - 4017 - 4514 3
3.2 ABOUT THIS SECTION
Intervention times
Maintenance interventions have been divided into 6
different groups in relation to the time at which they must
be carried out, say daily, weekly, monthly, every 6
months, yearly or every two years.
For ease of use, the service intervals have been grouped
in different tables, as explained below:
Inspection Table
Daily A
Weekly A+B
Monthly A+B+C
Six month A+B+C+D
Yearly A+B+C+D+E
Two years A+B+C+D+E+F
Maintenance table
The maintenance table contains general information on
the type of intervention to be carried out at a certain
interval.
For the explanation of the maintenance jobs to be done,
please refer to chapter 4 "Maintenance Procedures".
Maintenance inspection report

The maintenance report summarises all of the
interventions to be carried at a given interval and lets the
maintenance technician note the result of the check or
intervention carried out.
This card can be photocopied to be used at the different
service intervals and to keep a trace of all interventions
carried out.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 3
5.3 MAINTENANCE TABLE
TABLE A
During the first 10 working hours:
A-1 Check the oil level within reduction gears, power divider and differential gears.
A-2 Check the tightening of the wheel bolts.
A-3 Check the tightening of all bolts and nuts.
A-4 Check the couplings for oil leaks.
Every 10 working hours or daily:
A-5 Inspect the Operator Manual.
A-6 Inspect the decals and placards.
A-7 Check the engine oil level.
A-8 Clean the air suction filter.
A-9 Check the engine coolant level.
A-10 Check and clean the radiator.
A-11 Check the hydraulic oil level in the tank.
A-12 Check the greasing of the boom section pads.
A-13 Grease the attachment holding frame.
A-14 Grease all joints of the boom, the rear axle shaft joint, the transmission shafts, the front and rear axles and
any equipment of the machine.
A-15 Check the efficiency of the overload warning system.
A-16 Check the efficiency of the lighting electric system.
A-17 Check the efficiency of braking system and parking brake.
A-18 Check the efficiency of the steering selection system.
A-19 Check the efficiency of the fork balancing system.
A-20 Make sure the safety devices installed are in efficient working order.

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TELELIFT 3713 Elite - 4017 - 4514 3
TABLE B
Within the first 50 working hours:
B-1 Change the engine oil and renew the fuel filter.
Every 50 working hours or weekly:
B-2 Check the tension of the alternator belt.
B-3 Check the tyre inflation.
B-4 Check the tightening of the wheel nuts.
B-5 Check the tightening of the cardan shaft screws.
B-6 Check the operation of the emergency pump (if it is installed).
B-7 Clean the radiator fins.
TABLE C
Within the first 100 working hours:
C-1 Change the oil of the differential casing, the wheel reducer and the gearbox.
Every 250 working hours or monthly:
C-2 Change the engine oil and relevant filter.
C-3 Check the oil level in the front and rear differential gears.
C-4 Check the oil level in the four wheel reduction gears.
C-5 Check the main filtering element of the engine air filter. Replace, if necessary.
C-6 Check the clamping of the cableheads to the battery terminals.
C-7 Check the air suction hose between engine and filter.
C-8 Check the cylinder chromium-plated rods.
C-9 Check the hydraulic lines are not worn because of rubbing against the frame or other mechanical
components.
C-10 Check the electric cables do not rub against the frame or other mechanical components.
C-11 Check the wear of the sliding pads of the boom sections.
C-12 Adjust the play of the sliding pads of the boom sections.
C-13 Remove any grease from the boom, then re-grease the sliding parts of the boom sections.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 3
TABLE C
Every 250 working hours or monthly:
C-14 Check the level of the battery electrolyte.
C-15 Check the efficiency of the block valves.
TABLE D
Every 500 working hours or every six months:
D-1 Visually check the smoke quantity evacuated from the engine exhaust.
D-2 Check the tightening of the engine fixing screws.
D-3 Check the tightening of the cab fixing screws.
D-4 Check the backlash between pins and bushings in all joints.
D-5 Change the hydraulic oil filter of the transmission.
D-6 Change the hydraulic oil filter in the tank.
D-7 Have the hydraulic system checked by a skilled technician.
D-8 Change the main cartridge of the engine air filter.
D-9 Renew the cartridge of the engine oil filter and the fuel filter.
D-10 Change the oil of the front and rear differential casings.
TABLE E
Every 1000 working hours or yearly:

E-1 Change the safety element of engine air filter.
E-2 Change the oil of the gearbox.
E-3 Change the oil in the four wheel reduction gears.
E-4 Change the hydraulic oil.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 3
TABLE F
Every 2000 working hours or every two years:
F-1 Change the engine coolant.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 3
5.4 MAINTENANCE INSPECTION REPORT
Table A Y N R Every 250 working hours :

Model C-2 Engine oil and relevant filter.
During the first 10 working hours:
C-3 Oil level in the differential gears.
Serial number A-1 Oil level within reduction gears,
C-4 Oil level in the wheel reduction gears.
power divider and differential gears.
C-5 Main filtering element of the
Date A-2 Tightening of the wheel bolts.
engine air filter.
A-3 Tightening of all bolts and nuts.
C-6 Clamping of the cableheads to
Hour meter A-4 Check the couplings for oil leaks.
the battery terminals.
Every 10 working hours: C-7 Air suction hose between engine
Machine owner
A-5 Operator Manual. and filter.
Inspected by A-6 Decals and placards. C-8 Cylinder chromium-plated rods.
A-7 Engine oil level. C-9 Hydraulic lines.
A-8 Air suction filter. C-10 Check the electric cables do not
Inspector signature
A-9 Engine coolant level. rub against the frame or other
A-10 Radiator. mechanical components.
Inspector title
A-11 Hydraulic oil level in the tank. C-11 Wear of the sliding pads of the
A-12 Check the greasing of the boom boom sections.
Inspector company
section pads. C-12 Play of sliding pads.
A-13 Grease the attachment holding fra- C-13 Sliding parts of the boom sections.
Instructions:
me. C-14 Level of the battery electrolyte.
- Make copies of this page to use for C-15 Block valves.
A-14 Grease all joints of the boom, the
each inspection.
rear axle shaft joint, the transmission
- Select the appropriate checklist(s) for shafts, the front and rear axles and
the type of inspection to be performed. any equipment of the machine. Table D Y N R
A-15 Efficiency of the overload warning Every 500 working hours:
Every 10 hours: A
system. D-1 Smoke quantity evacuated from
Every 50 hours: A+B A-16 Lighting electric system. the engine exhaust.
Every 250 hours: A+B+C A-17 Efficiency of braking system and D-2 Tightening of the engine fixing screws.
parking brake. D-3 Tightening of the cab fixing screws.
Every 500 hours: A+B+C+D A-18 Steering selection system. D-4 Backlash between pins and bushings.
Every 1000 hours: A+B+C+D+E A-19 Fork balancing system. D-5 Hydraulic oil filter of the
A-20 Safety devices. transmission.
Every 2000 hours: A+B+C+D+E+F
D-6 Hydraulic oil filter in the tank.
- Place a check in the appropriate box D-7 Check the hydraulic system.
after each inspection procedure is Table B Y N R D-8 Main cartridge of the engine air filter.
completed. Within the first 50 working hours: D-9 Cartridge of the engine oil filter
- Use the maintenance tables in this B-1 Change the engine oil and renew and the fuel filter.
section and the step-by-step the fuel filter. D-10 Oil of the differential casings.
procedures in section 4 to learn how
Every 50 working hours :
to perform these inspection.
B-2 Alternator belt. Table E Y N R
- If any inspection receives an "N", tag B-3 Tyre inflation. Every 1000 working hours:
and remove the machine from service, B-4 Tightening of the wheel nuts. E-1 Safety element of engine air filter.
repair and re-inspect it. After repair, B-5 Tightening of the cardan shaft screws. E-2 Oil of the gearbox.
place a check in the "R" box. B-6 Emergency pump. E-3 Oil in the wheel reduction gears.
Legend: B-7 Radiator fins. E-4 Hydraulic oil.
Y = yes, acceptable
N = no, remove from service Table C Y N R Table F Y N R
Within the first 100 working hours: Every 2000 working hours:
R = repaired.
C-1 Oil of the differential casing, the F-1 Change the engine coolant.
wheel reducer and the gearbox.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
SCHEDULED MAINTENANCE PROCEDURES 1
Section 4
SCHEDULED MAINTENANCE
PROCEDURES
SECTION INDEX

4.3 TABLE A procedures .................................................................................... 3
4.4 TABLE B procedures .................................................................................... 23
4.5 TABLE C procedures .................................................................................... 29
4.6 TABLE D procedures .................................................................................... 43
4.7 TABLE E procedures .................................................................................... 50
4.8 TABLE F procedures .................................................................................... 53

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
4.1 INTRODUCTION

of this machine.
• Scheduled maintenance must be carried out at
the intervals indicated in the MAINTENANCE
REPORT.
Failure to properly complete each inspection when

required may cause death, serious injury or
substantial machine damage.
• Immediately tag and remove from service a
• Repair any machine damage or malfunction before
operating machine.
• Unless otherwise specified, perform each
procedure with the machine in the following
configuration:
- machine parked on a flat level surface;
- boom in the stowed position;
- key switch in the OFF position with the key
removed.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
This section describes the maintenance interventions to

be carried out on the machine according to the indications
of the maintenance inspection report (see chapter 3).
Safety symbols:




Draws the attention to important technical

information or practical advice that allows for a safer
and more efficient use of the machine.
Draws the attention to important environment-related

information.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
4.3 TABLE A PROCEDURES
A-1 CHECK THE OIL LEVEL WITHIN

REDUCTION GEARS, POWER DIVIDER
AND DIFFERENTIAL GEARS
To check the oil level within the wheel reduction gears: To check the oil level in the front and rear differential
gears:
- Stop the machine on a level ground and ensure the
parking brake is engaged and plug A finds on the - Stop the machine on a level ground and engage the
horizontal axis. parking brake.
- Clean the plug all around, then remove it and check - Loosen level plug A and check if oil is level with the
if oil is level with the hole. hole.
- If necessary, add new oil through hole A until it is
- If necessary, top-up through hole B until oil comes
level.
out from hole A.
- Refit the plug.
- Refit and tighten plugs A and B.
Place a container of suitable size under the plug.

A C

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
A-2 CHECK THE TIGHTENING OF THE WHEEL

BOLTS
If you have to check the tightening of the wheel bolts or

replace a wheel, proceed as follows:
- Raise the machine by lowering one outrigger to the

ground or with a hydraulic jack.
- Remove the wheel rolling it on the ground
- Line up the wheel with the axle and fit the 8 nuts.
- Tighten the nuts following the alternate sequence
shown in the picture with a pneumatic screwdriving
machine.
- Raise the outrigger and lower the machine to the
ground.
Re-tighten all nuts to a torque 440 Nm.
Check the tightening of wheels one hour after the

job. They might get loose until they do not stay 1
correct. 6
4
3
7
On new machines, and when a wheel has been
disassembled or replaced, check the nut torque of 8
2
the wheels every 2 hours until they stay correct.
5
Always use tyres having the dimensions indicated in

the vehicle registration card.
OPTIONAL
STANDARD Telelift 3713 Elite Telelift 4017-4514
Dimensions (front and rear) 400/70-20 400/80-24 18-19.5 405/70-24
P.R. (or load index) 14 pr 153B 16 14 pr / 151 D
Rim 13 x 20 13x24 13x19.5 13x24
Wheel disc 8 holes DIN 70361
Pressure bar/Psi 4/58 4.25/61.6 4.5/65.2 4.25/61.6

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
A-3 CHECK THE TIGHTENING OF ALL BOLTS A-4 CHECK THE COUPLINGS FOR OIL LEAKS
AND NUTS
Before starting your work, do a walk-around inspection
Before starting your daily work, proceed with a random and check for oil leaks.
check of the bolts. If you find them, rectify before starting using the machine.
For the correct tightening torques, please refer to par.
2.13 in section 2 “Technical Specifications”.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
A-5 INSPECT THE OPERATOR MANUAL A-6 INSPECT THE DECALS AND PLACARDS
Maintaining the operator manual in good condition is Maintaining all of safety and instructional decals and
essential to safe machine operation. placards in good condition is mandatory for safe machine
operation. Decals alert operators and personnel to the
Manual are included with each machine and should be
many possible hazards associated with using this
stored in the cab. An illegible or missing manual will not
machine.
provide safety and operational information necessary for
a safe operating condition. An illegible decal will fair to alert personnel of a procedu-
re or hazard and could result in unsafe operating
In particular:
conditions.
- check to be sure the storage container is in good
- refer to the “labels and warning plates applied on the
condition.
machine” section in the Operator Manual and use
- check to make sure that the operator manual are the decal list and illustrations to determine that all
present, complete and in the storage container in the decals and placards are in place.
cab.
- inspect all decals for legibility and damage. Replace
- examine the pages of each manual to be sure that any damaged or illegible decal immediately.
they are legible and in good condition.
- always return the manual to the storage container
after use.
Contact Terexlift Service Centre if replacement decals

are needed.
Contact Terexlift Service Centre if replacement

manuals are needed.
A-7 CHECK THE ENGINE OIL LEVEL
For the engine maintenance, please refer to the

specific Operator handbook supplied with the
machine.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
A-8 CLEAN THE AIR SUCTION FILTER
Clean the engine air filter every 10 hours:

- Stop the engine and engage the parking brake.
- Unscrew wingnut A and remove cover B.
- Unscrew wingnut C and remove the outer element D.
- Clean the filter bowl. B
- Dry clean the cartridge (max. pressure: 6 bar) and
direct the air jet from inside to outside.
- Check for cracks in the filtering element by introducing
a lamp inside. A
- Smear the seal with grease, then refit the element.
- Tighten wingnut C, close cover B and tighten with
wingnut A.
As soon as the warning lamp on the cab dashboard D

switches on, replace the outer element.
C
Daily remove any dust collected in the filter by pressing
the rubber cap E.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
A-9 CHECK THE ENGINE COOLANT LEVEL
When the coolant is hot, the cooling system is under

B
pressure. With warm engine, loosen the radiator plug
slowly and carefully, without removing it, to drain the
pressure. Use protection gloves and keep your face
at a safe distance.
- Weekly check the coolant level within pan A before
starting working (when coolant is cold).
- When necessary, add clean water or an antifreeze
mixture through cap B.
A
- Change the antifreeze mixture every two years.
To drain the antifreeze:
- Let the engine cool down.
- Unscrew the plug at the bottom of the radiator or
disconnect the rubber hose, if no plug is present.
Allow the coolant to flow out into a special
container.
- Refit the hose and pour new antifreeze (50%
water-antifreeze). This proportion will provide
protection up to -38°C.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
A-10 CHECK AND CLEAN THE RADIATOR
When using a steam-washer, always wear protective

clothes. Hot steam may cause serious injury.
- Open the radiator panel.

- Check the fins of radiator for sediments.
- If necessary, prepare a compressed air nozzle (max.
2 bar) or a nozzle distributing water under pressure
or steam.
Cleaning using compressed air

- Direct a jet of compressed air toward radiator paying
attention not to damage its fins.
- Remove any loose particles of dirt with some water.
Cleaning using water under pressure or steam

- Spray radiator with a cold commercial detergent and
wait for at least 10 minutes to allow the detergent to
react.
- Wash radiator using a jet of water or steam.
The core fouling depends on the dust of the outside

environment and the presence of oil and fuel leaks
in the motor area. It is therefore advisable to remove
oil and fuel leaks immediately in case of very dusty
environments.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
A-11 CHECK THE HYDRAULIC OIL LEVEL IN

THE TANK
Fine jets of hydraulic oil under pressure can penetrate

the skin. Do not use your fingers, but a piece of
cardboard to detect oil leaks.
Check the hydraulic oil level (visually) through the special
B
level A fitted into the tank.
When necessary, add new oil through filler B.
The handling and disposing of used oils can be ruled A

by local or national regulations. Address to
authorised centres.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
A-12 CHECK THE GREASING OF THE BOOM

SECTION PADS
Any boom section is fitted with adjustable pads located

on the four sides of the profile. These pads are secured
to both fixed and mobile part of every section.
At regular intervals, check that the telescopes are well
greased in correspondence of the sliding pads.
If necessary, scrape off the old grease and brush new
grease. We recommend using:
- INTERFLON grease FIN GREASE LS 2
Avoid mixing greases of different type or features

and do not use greases of lower quality.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
A-13 GREASE THE ATTACHMENT HOLDING

FRAME
Before use grease, thoroughly clean the intervention

zone to avoid that mud, dust or other matters can
mix with the lubricant and reduce or annihilate the
lubrication effect.
Remove any old grease with a degreaser from the
telescopes before smearing them with new grease.
Smear pin A with grease to help the forks slide on it.

Recommended grease:
- AGIP graphitized grease type GR NG 3

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
A-14 GREASE ALL JOINTS OF THE BOOM, THE

REAR AXLE SHAFT JOINT, THE
TRANSMISSION SHAFTS, THE FRONT
AND REAR AXLES AND ANY EQUIPMENT
OF THE MACHINE
Before injecting grease into the greasers, thoroughly

clean them to avoid that mud, dust or other matters
can mix with the lubricant and reduce or annihilate
the lubrication effect.
Remove any old grease with a degreaser from the
telescopes before smearing them with new grease.
Regularly grease the machine to grant it efficient

conditions and a long life.
By means of a pump, inject grease into the special
greasers.
As the fresh grease comes out, stop the operation.
The greasing points are shown in the following figures:
- the symbol represents the points to be greased

by a pump
- the symbol represents the points to be greased

by a brush

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
A-15 CHECK THE EFFICIENCY OF THE

OVERLOAD WARNING SYSTEM
When power is turned on, the DLE load limiting system

runs a self-test. In the case of troubles, LED’s 5, 8 and 10
start flashing, the buzzer sounds, an error code is shown
on the display and the machine enters the alarm mode
and cannot be operated. 2
The meaning of the error messages is shown in Section
2.
To do a manual check, it will be enough to load a weight 10
exceeding the maximum permitted with the boom fully
out and attempt to lift it. The system shall enter in alarm.
5 8
If the system does not warn of the alarm, please
contact the TEREXLIFT Service Centre.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4

LIGHTING ELECTRIC SYSTEM
Check every day that the electrical system powering the

lights of the machine is in efficient working order. Use the
assistance of a second technician to check that the front
lights A (position lights, low and high beams and turn When switched on, lamps get hot. Before touching
signals) and the rear lights B (position lights, stop/tail a lamp with your fingers, let it cool down.
lights and turn signals) are in excellent state of repair.
Also check beacon C located on the cab roof.
If one lamp or more must be replaced, use the table
below as a reference. Never touch the bulb of halogen lamps (mount type
H3) with your fingers: this may damage the lamp (use
of a clean cloth or a paper tissue). If you touch it
accidentally, thoroughly clean with a paper tissue
and some ethyl alcohol.
Use Voltage Mount type Power

• Front low/high beam 12 V P45t 45/40 W
• Front position lights 12 V BA 9s 3W
• Side/tail turn signals 12 V BA 15s 21 W
• Stop lights and rear position lights 12 V BAY 15d 21/5 W
• Beacon - Work lights (OPTIONAL) 12 V H3 55 W
• Dashboard indicators and cab lighting 12 V W 2x4,6d 1,2 W
• Interior lamp 12 V SV 8,5-8 5W
• License plate lights 12 V BA 15s 5W
• Back-up lamps 12 V BA 15s 21W
A
B

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
A-17 CHECK THE EFFICIENCY OF BRAKING

SYSTEM AND PARKING BRAKE
For any intervention on the braking system (adjustment

and/or substitution of the brake discs) address to the
TEREXLIFT Technical Service Centre or the nearest
TEREXLIFT authorised workshop.
B
Only for Telelift 4017-4514
The malfunctioning of the braking system may depend
on the presence of air within the hydraulic circuit.
The braking system has some valves to bleed the air in A
the circuit.
There are 2 valves per side on the front axle to bleed the
service brake and the parking brake circuits, and other 2
valves (one per side) on the rear axle to bleed the service
brake circuit. FRONT AXLE
Valve B is used for the service brake circuit; valve A for
the negative parking brake circuit.
To bleed the circuit of the service brake:
- Step on the brake pedal repeatedly.
- Slowly unscrew valve B and re-close it as soon as oil
mixed with air bubbles comes out.
B
- Repeat the operation until bubble-free oil comes out.
To bleed the circuit of the negative parking brake:
- Pull the brake lever C to engage the brake and start
bleeding operating valve A until bubble-free oil starts
flowing out.
- Repeat the same procedure for both sides of the
axles.
REAR AXLE

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4

STEERING SELECTION SYSTEM
During operation, the alignment of the front and rear

axles of the machine can be subject to variations. This
can depend on an oil blow-by from the steering control
circuit, or on a steering of both axles when front and rear
wheels are not perfectly aligned.
To fix this problem, rather than checking the alignment
visually, follow the procedure below:
1) Move to a solid and level ground
2) Set the steering selection switch 12 to “four-wheel 12
steer” (pos. 2)
3) Rotate the steering up to its stop (either to the right
or to the left)
4) Set the steering selection switch to “two-wheel
steer” (pos. 0)
5) Rotate the steering up to its stop (turn in the same
direction as above)
6) Reset the steering selection switch to “four-wheel
steer” (pos. 2)
7) Rotate the steering (to the side opposite to point 3)
so that the rear axle reaches its stop
8) Reset the steering selection switch to “two-wheel
steer” (pos. 0) 1 0 2
9) Rotate the steering (to the same side as in point 7) so
that the front axle reaches its stop
10) Reset the steering selection switch to “four-wheel
steer” (pos. 2)
Now the wheels should be re-aligned.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
A-19 CHECK THE EFFICIENCY OF THE FORK

BALANCING SYSTEM
Test the system without any load on the machine’s

forks.
To check the efficiency of the fork balancing system,

obey the instructions below:
- Drive the machine to a flat, smooth ground.
- Move the retracted boom fully down and align the
forks with the ground.
- Start lifting the boom and check that the forks
remain parallel to the ground.
If the forks do not remain parallel to the ground,

consult section 5 “Problems - causes - Solutions”.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
A-20 MAKE SURE THE SAFETY DEVICES

INSTALLED ARE IN EFFICIENT WORKING
ORDER
■ Checking the emergency stop pushbutton

(at every use)
To check the efficiency of this pushbutton, simply

press it down during a movement. The pressure of the
pushbutton shall cause the movement to stop and
the engine to shut down.
■ Checking the joystick pushbutton (at every use)
To check if the pushbutton on the control lever is in

efficient working order, it will be enough to attempt to
operate the lever without pressing this button.
In this condition, the lever shall not operate any
movement. Should that not be the case, contact the
TEREXLIFT Technical Service.
■ Checking the limit switches of the outriggers

(at every use)
To check the limit switches of the outriggers:

• Lower the outriggers to the ground and attempt to
engage a gear.
If the gear can be engaged, contact the Terexlift
Technical Service Centre.
Proceed on one outrigger at a time.
• With the outriggers up, light 8 on the load limiter
panel must be off; with the outriggers down to the
ground, the same light must be on. Should it not be
the case, contact the Terexlift Technical Service.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
■ Checking the proximity switches (at every use)
Sensor L on the boom (only Telelift 4017-4514) Left side

• Raise and tilt the boom more than 40° and check
if the axle is blocked.
Should this not be the case, contact the Terexlift L
Sensor M on the boom

• Raise the boom beyond the horizontal and ensure
the sway control and the outrigger conttrol are
blocked.
Only Telelift 4017-4514
Should this not be the case, contact the Terexlift
If the trouble does not depend on the sensor adjustment, Right side
contact the Terexlift Technical Service Centre.
M
■ Checking the pressure switch N on the parking

brake (Telelift 4017-4514) (at every use)
N
To check the efficiency of the pressure switch on the
parking brake, proceed as follows:
• Sit on the driving place, put the parking brake and
attempt to move with the machine. The machine
must stand still.
Should this not be the case, contact the Terexlift
Telelift 4017-4514
■ Checking the microswitch O on the parking brake

(Telelift 3713 Elite) (at every use)
To check the efficiency of the microswitch on the

parking brake, proceed as follows:
• Sit on the driving place and attempt to start the O
machine without engaging the brake. The machine
must not move. Shoudl this not be the case, adjust
the distance of the brake microswitch or replace
it.
Telelift 3713 Elite

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
■ Checking the machine start control

(at every use)
Attempt to start the engine with the forward or reverse

gear put.
The engine must not start. If the engine starts, contact
the TEREXLIFT Technical Service.
Repeat the operation putting first one gear, then the
other.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
4.4 TABLE B PROCEDURES
B-1 CHANGE THE ENGINE OIL AND RENEW

THE FUEL FILTER
B-2 CHECK THE TENSION OF THE

ALTERNATOR BELT

specific Operator handbook supplied with the
machine.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
B-3 CHECK THE TYRE INFLATION
Over-inflated or overheated tyres can burst. Do not

flame-cut or weld the wheel rims. For any repair
work, call in a qualified technician.
OKAY
RIGHT WAY
WRONG
WRONG WAY
For the tyre inflation or substitution, please refer to the

table below:
OPTIONAL
Rim 13 x 20 13x24 13x19.5 13x24
Pressure bar/Psi 4/58 4.25/61.6 4.5/65.2 4.25/61.6

disassembled or replaced, check the nut torque of the
wheels every 2 hours until they stay correct.


INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
B-4 CHECK THE TIGHTENING OF THE WHEEL

NUTS
If you have to check the tightening of the wheel bolts or

replace a wheel, proceed as follows:
- Raise the machine by lowering one outrigger to the

ground or with a hydraulic jack.
- Remove the wheel rolling it on the ground
- Line up the wheel with the axle and fit the 8 nuts.
- Tighten the nuts following the alternate sequence
shown in the picture with a pneumatic screwdriving
machine.
- Raise the outrigger and lower the machine to the
ground.
Re-tighten all nuts to a torque 440 Nm.
Check the tightening of wheels one hour after the

job. They might get loose until they do not stay 1
correct. 6
4
3
7
disassembled or replaced, check the nut torque of 8
the wheels every 2 hours until they stay correct. 2

OPTIONAL
Rim 13 x 20 13x24 13x19.5 13x24
Pressure bar/Psi 4/58 4.25/61.6 4.5/65.2 4.25/61.6

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
B-5 CHECK THE TIGHTENING OF THE

CARDAN SHAFT SCREWS
Check every week that the screws of the Cardan shafts

A and B are tight.
For the correct tightening torques, please refer to par.
2.13 in section 2 “Technical Specifications”.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
B-6 CHECK THE OPERATION OF THE

EMERGENCY PUMP
If the machine is equipped with an emergency pump,

check it is in efficient working order every week.
This pump is not used regularly and, as a result, it could
get damaged and be out of order in case of need.
To check that the pump is in efficient order, stop the
engine, press the on-off button A for some seconds and
check that the pump works regularly.
If the emergency pump does not work fine, consult

section 5 “Problems - causes - Solutions”.
A

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
B-7 CLEAN THE RADIATOR FINS
When using a steam-washer, always wear protective

clothes. Hot steam may cause serious injury.
- Open the radiator panel.

- Check the fins of radiator for sediments.
- If necessary, prepare a compressed air nozzle (max.
2 bar) or a nozzle distributing water under pressure
or steam.
Cleaning using compressed air

- Direct a jet of compressed air toward radiator paying
attention not to damage its fins.
- Remove any loose particles of dirt with some water.
Cleaning using water under pressure or steam

- Spray radiator with a cold commercial detergent and
wait for at least 10 minutes to allow the detergent to
react.
- Wash radiator using a jet of water or steam.
The core fouling depends on the dust of the outside

environment and the presence of oil and fuel leaks
in the motor area. It is therefore advisable to remove
oil and fuel leaks immediately in case of very dusty
environments.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
4.5 TABLE C PROCEDURES
C-1 CHANGE THE OIL OF THE DIFFERENTIAL

CASING, THE WHEEL REDUCER AND THE
GEARBOX
To change the oil in the wheel reduction gears: To change the oil in the front and rear differential
gears:
parking brake is engaged and plug A is oriented - Stop the machine on a level ground and engage the
along the vertical axis. parking brake.

- Loosen the drain plug C, the level plug A and the filler
- Unscrew plug A and drain any oil from the reduction B and allow oil to flow out from the reduction gear.
gear.
- Refit and tighten drain plug C.
- Rotate the wheel by 90° until the plug finds again on
- Add new oil through the filler until it is level with hole
the horizontal axis.
B.
- Add new oil through hole A.
- Refit and tighten plug A.
Recommended oil:
Recommended oil:
- FUCHS TITAN GEAR LS 85 W-90 API GL-5 LS / GL-5
A C

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
To change the oil in the gearbox: C-2 CHANGE THE ENGINE OIL AND RELEVANT
- Stop the machine on a level ground and make sure FILTER
the parking brake is engaged.

Place a container of suitable size under the plug. specific Operator handbook supplied with the
machine.
- Remove the level plug A and the filler.
- Remove the drain plug B and empty the gearbox.
- Refit and tighten the drain plug B.
A.
- Refit and tighten filler/level plug A.
Recommended oil:

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
C-3 CHECK THE OIL LEVEL IN THE FRONT C-4 CHECK THE OIL LEVEL IN THE FOUR
AND REAR DIFFERENTIAL GEARS WHEEL REDUCTION GEARS
To check the oil level in the front and rear differential To check the oil level within the wheel reduction gears:
gears:
- Stop the machine on a level ground and engage the parking brake is engaged and plug A finds on the
parking brake. horizontal axis.
- Loosen level plug A and check if oil is level with the - Clean the plug all around, then remove it and check
hole. if oil is level with the hole.
- If necessary, top-up through hole B until oil comes - If necessary, add new oil through hole A until it is
out from hole A. level.
- Refit the plug.

C A

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
C-5 CHECK THE MAIN FILTERING ELEMENT

OF THE ENGINE AIR FILTER
To clean the engine air filter :

- Unscrew wingnut C and remove the outer element D. B
- Clean the filter bowl.
- Dry clean the cartridge (max. pressure: 6 bar) and
direct the air jet from inside to outside.
- Check for cracks in the filtering element by introducing A
a lamp inside.
- Smear the seal with grease, then refit the element.
- Tighten wingnut C, close cover B and tighten with
wingnut A.
D
As soon as the warning lamp on the cab dashboard

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
C-6 CHECK THE CLAMPING OF THE

CABLEHEADS TO THE BATTERY
TERMINALS
Check the cable clips are well secured to the battery

terminals. To tighten the clips, always use a box wrench,
never pliers.
- Keep out of items which can produce sparks, of

naked flames or lit cigarettes.
- Do not rest metal objects onto the battery. This
can result in a dangerous short especially during
a recharge.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
C-7 CHECK THE AIR SUCTION HOSE

BETWEEN ENGINE AND FILTER
Check the state of sleeves A forming the air suction line

between engine and filter every month.
If you use the machine continuously for several days,

check these sleeves, as well as the hose clamps
more frequently.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
C-8 CHECK THE CYLINDER CHROMIUM-

PLATED RODS
Visually check the cylinder rods for scoring every month.

For this operation, fully extend all of the cylinders and
check that their rods are intact.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
C-9 CHECK THE HYDRAULIC LINES C-10 CHECK THE ELECTRIC CABLES
Every month, do a random check of the oil-dynamic Every month, do a random check of the electrical cables
hoses to be sure they are not worn. In particular, we to be sure they are not damaged. In particular, we
recommend checking the hoses located near moving recommend checking the cables located near moving
mechanical parts as they could rub against such parts mechanical parts as they could rub against such parts
and get damaged. and get damaged.
Replace any worn hoses immediately before using Replace any worn cables immediately before using
the machine again. the machine again.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
C-11 CHECK THE WEAR OF THE SLIDING PADS

OF THE BOOM SECTIONS

All pads can be adjusted by the special shims not
supplied by TEREXLIFT.
Pads must compulsorily be replaced if the residual

thickness of the plastic layer with respect to the iron
bush fixing the block is equal or inferior to 1 mm.
Max. wearing thickness
Minimum 1 mm

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
C-12 ADJUST THE PLAY OF THE SLIDING PADS

OF THE BOOM SECTIONS

All pads can be adjusted by the special shims.
Adjusting the pads:
- Remove or loosen the screws fixing the pads in
relation to type of shims used (with or without slots).
- Fit the necessary amount of shims.
- If the residual thickness of the pad is insufficient or
near the maximum wearing limit, renew the pad.
- Tighten the screws fixing the pads at the
recommended torque (see below). Use a
dynamometric wrench.
Tightening torques of the pad screws in relation to

the screw diameter
Screws M10 Nm 30
Screws M14 Nm 50
Tightening torques higher than those recommended
can cause the break of the pad or of the locking
threaded bush.
Pads must compulsorily be replaced if the residual

thickness of the plastic layer with respect to the iron
bush fixing the block is equal or inferior to 1 mm.
Max. wearing thickness
Minimum 1 mm

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
C-13 GREASE THE SLIDING PARTS OF THE

BOOM SECTIONS
Check every month that the telescopes are well greased

in correspondence of the sliding pads.
If necessary, scrape off the old grease and brush new
grease. We recommend using:
- INTERFLON grease FIN GREASE LS 2
Avoid mixing greases of different type or features

and do not use greases of lower quality.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
C-14 CHECK THE LEVEL OF THE BATTERY

ELECTROLYTE
- Check the electrolyte level every 250 working hours;

if necessary, add distilled water.
- Ensure the fluid is 5÷6 mm above the plates and the
Risk of explosion or shorts. During the recharge, an
cell levels are correct.
explosive mixture with release of hydrogen gas
- Protect the terminals smearing them with pure vase- forms.
line.
- Remove the battery and store it in a dry place, when
the machine is not used for a long time.
Do not add sulphuric acid; add only distilled water.
Battery electrolyte contains sulphuric acid. It can

burn you if it touches your skin and eyes. Always
wear goggles and protective gloves, and handle the
battery with caution to prevent spillage. Keep metal
objects (watch straps, rings, necklaces) clear of the
battery leads, since they can short the terminals and
burn you.
- Before disconnecting the battery, set all switches

within the cab to OFF.
- To disconnect the battery, disconnect the nega-
tive (-) lead from the frame earth first.
- To connect the battery, connect the positive (+)
lead first.
- Recharge the battery far from the machine, in a
well-ventilated place.
- Keep out of items which can produce sparks, of
naked flames or lit cigarettes.
- Do not rest metal objects onto the battery. This
can result in a dangerous short especially during
a recharge.
- Because the electrolyte is highly corrosive, it
must never come in contact with the frame of
the handler or electric/electronic parts. If the
electrolyte comes in contact with these parts,
contact the nearest authorised assistance
centre.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
C-15 CHECK THE EFFICIENCY OF THE BLOCK

VALVES
The piloted blocking valves allow to held the load in

position in case of burst of a flexible hose.
To check the efficiency of a valve, proceed as follows:
- Load a weight near the maximum payload onto the
boom. A
- Raise the load some centimetres above the ground
(max 10 cm). To check the valve on the telescope
extension cylinder move the boom to maximum
height and extend it some centimetres.
- Loosen the oil hoses to the cylinder of which you are
checking the valve with caution.
- To check the efficiency of the block valves of the
outriggers, lower them to the ground and unload the
weight of the tyres without raising them. Loosen the B
cylinder hoses to check the efficiency of the valve.
During the check, the oil will flow out of the hoses and the
load shall remain blocked in position.
Should that not be the case, the valve must be replaced.
Place a container of suitable size under the hoses.
F
E

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
Do the check of the valves taking all the possible

precautionary measures:
- Wear safety glasses
- Wear safety gloves
- Wear safety shoes
- Wear suitable working clothes
- Use guards against leaks of oil at high pressure G
- Do the check in a free space with barriers all
around to keep non-authorised people away
- Ensure that the part to be checked is in safe
condition and that the action generated does not
result in an uncontrolled movement of the
machine.
Only Telelift 4017-4514
TO REMOVE THE BLOCK VALVES OR THE
CYLINDERS
- Lower the boom to the ground in a firm way since
the removal of the block valve or the cylinder can
cause an uncontrolled down-movement.
- After refitting the valve or the cylinder, replenish
the circuit and eliminate any air before starting
working. To eliminate the air from the circuit,
move the involved cylinders to end-of-stroke in
the two directions (opening/closing. To eliminate
the air from the fork balance cylinder, move the
boom up and down and tilt the fork plate
forwards/back.
H

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
4.6 TABLE D PROCEDURES D-2 CHECK THE TIGHTENING OF THE ENGINE

FIXING SCREWS
D-1 VISUALLY CHECK THE SMOKE QUANTITY
EVACUATED FROM THE ENGINE Every 6 months, check that the screws fixing the engine
EXHAUST to the machine chassis are tight.
For this operation, use a torque wrench and tighten the
To check the quantity of smoke evacuated from the screws to a torque of 146 Nm.
engine exhaust, proceed as follows:
- Start the engine of the machine.
- Wait for a few minutes so the engine can warm up
correctly.
- Visually check that the amount of smoke coming out
of the exhaust is normal; repeat the check while
accelerating the engine.
Do this check outdoors or use an adequate smoke

extraction system.
In case of excess smoke, strictly obey the

instructions provided in the relevant Use and
maintenance manual enclosed with the technical
literature of the machine.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
D-3 CHECK THE TIGHTENING OF THE CAB D-4 CHECK THE BACKLASH BETWEEN PINS
FIXING SCREWS AND BUSHINGS IN ALL JOINTS
Every 6 months, check that the screws fixing the cab to Every 6 months, check the machine randomly to be sure
the machine chassis are tight. the backlash between pins and relevant bushings on the
For this operation, use a torque wrench and tighten the joints is not too high.
screws to a torque of 218 Nm.
If you have to change some parts, please refer to the

spare parts catalogue enclosed with the technical
literature of the machine.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
D-5 CHANGE THE HYDRAULIC OIL FILTER OF

THE TRANSMISSION
To change the hydraulic oil filter of the transmission,

proceed as follows:
- Stop the machine on a level ground and engage the A
parking brake.
- Place a container of suitable size under the filter to
collect any oil leaks, then close cock A.
- Remove the filter canister B with the special wrench
provided.
- Renew the canister. Before fitting a new canister,
thoroughly clean and grease both bowl and gasket.
- Hand-tighten and re-open cock A.
Hydraulic oil filter canisters cannot be cleaned or

washed and refitted.
They must be replaced with new ones of the type
recommended by the manufacturer:
Flow rate l/1’ = 150
Filtering = 10 µ
Coupling = 1” 1/4 BSP B
The handling and disposing of used oils may be ruled

authorised centres.
When changing the oil, drain it when it is still hot

and the polluting substances are in suspension.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
D-6 CHANGE THE HYDRAULIC OIL FILTER IN

THE TANK
To change the hydraulic oil filter cartridge of the service

circuits, proceed as follows:
- Stop the machine on a level ground and engage the
parking brake.
- Place a container of suitable size under the tank, then
allow oil to flow out until its level is under the
inspection hatch A (90 litres approx).
- Remove the inspection hatch and unscrew the oil A
filter fitted inside the tank.
- Check the tank is clean, then fit a new filtering
element and refit the inspection hatch.
- Check the oil level within the tank. Add new oil, if
necessary.
Hydraulic oil filter canisters cannot be cleaned or

washed and refitted.
They must be replaced with new ones of the type
recommended by the manufacturer:
Flow rate l/1’ = 100
Filtering = 60 µ
Coupling = 2” NPT
The handling and disposing of used oils may be ruled

authorised centres.
When changing the oil, drain it when it is still hot

and the polluting substances are in suspension.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
D-7 HAVE THE HYDRAULIC SYSTEM

CHECKED BY A SKILLED TECHNICIAN
Every 6 months, we recommend have the efficiency of

the hydraulic system checked by a skilled technician.
In case of need, please contact the Terexlift Service

Centre.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
D-8 CHANGE THE MAIN CARTRIDGE OF THE

ENGINE AIR FILTER
To change the external element:

- Unscrew wingnut C and remove the outer element D. B
- Clean the filter bowl.
- Smear the seal with grease, then mount the new
element D and make sure it is correctly positioned.
- Tighten wingnut C, close cover B and tighten with A
wingnut A.
As soon as the warning lamp on the cab dashboard


INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
D-9 RENEW THE CARTRIDGE OF THE ENGINE D-10 CHANGE THE OIL OF THE FRONT AND
OIL FILTER AND THE FUEL FILTER REAR DIFFERENTIAL CASINGS
To change the oil in the front and rear differential

gears:
For the engine maintenance, please refer to the - Stop the machine on a level ground and engage the
specific Operator handbook supplied with the parking brake.
machine.
- Loosen the drain plug C, the level plug A and the filler
B and allow oil to flow out from the reduction gear.
- Refit and tighten drain plug C.
B.
Recommended oil:

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
4.7 TABLE E PROCEDURES
E-1 CHANGE THE SAFETY ELEMENT OF

ENGINE AIR FILTER
To change the safety element:

B
- Unscrew wingnut C and remove the outer element D.
- Unscrew wingnut E and remove the inner element F.
- Clean the filter bowl. A
- Smear the seal with grease, then mount the new
element and make sure it is correctly positioned.
- Tighten wingnut E.
- Refit the outer element D.
- Close cover B and tighten with wingnut A.
The inner element should be replaced every two

times the outer element is replaced.
C

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
E-2 CHANGE THE OIL OF THE GEARBOX E-3 CHANGE THE OIL IN THE FOUR WHEEL
REDUCTION GEARS
To change the oil in the gearbox:
- Stop the machine on a level ground and make sure To change the oil in the wheel reduction gears:
the parking brake is engaged. - Stop the machine on a level ground and ensure the
parking brake is engaged and plug A is oriented
along the vertical axis.
- Remove the level plug A and the filler.

- Remove the drain plug B and empty the gearbox.
- Refit and tighten the drain plug B. - Unscrew plug A and drain any oil from the reduction
- Add new oil through the filler until it is level with hole gear.
A. - Rotate the wheel by 90° until the plug finds again on
- Refit and tighten filler/level plug A. the horizontal axis.
- Add new oil through hole A.
Recommended oil: - Refit and tighten plug A.

Recommended oil:
B
A

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
E-4 CHANGE THE HYDRAULIC OIL
To change the hydraulic oil:

- Stop the machine on a level ground and make sure
the parking brake is engaged.
- Release the pressure from the hydraulic circuit.
- Place a container of suitable size under the drain
plug, placed in the lower part of the reservoir, and
collect any oil leaks.
B
- Remove the drain plug and allow oil to flow out into
the container.
- Remove the inspection cover C of tank.
- Carefully wash the tank with Diesel oil and blow a jet
of compressed air.
- Refit the drain plug and the inspection cover C. A
- Add new oil by making sure that it matches the
recommended type indicated until it is level with A.
C
Recommended oil:
The handling and disposing of used oils can be ruled

authorised centres.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4
4.8 TABLE F PROCEDURES
F-1 CHANGE THE ENGINE COOLANT
When the coolant is hot, the cooling system is under

pressure. With warm engine, loosen the radiator plug
slowly and carefully, without removing it, to drain the
pressure. Use protection gloves and keep your face C
at a safe distance.
To drain the antifreeze:

- Unscrew the plug C at the bottom of the radiator or
disconnect the rubber hose, if no plug is present.
Allow the coolant to flow out into a special container.
- Refit the hose and pour new antifreeze (50% water-
antifreeze). This proportion will provide protection
up to -38°C.
At the delivery, the machine is refilled with: B

TEREX PRO COOL by VALVOLINE
The use of this product guarantees protection to the

circuit for 3 years or 7000 hours without having to add
any dry coolant additive.
TEREX PRO COOL

Protection against boiling / freezing A
Product Freezing Boiling
% point point
33 -17 °C 123 °C
40 -24 °C 126 °C
50 -36 °C 128 °C
70 -67 °C 135 °C
Use an antifreeze mixture in the proportions

recommended by the manufacturer in relation to the
ambient temperature of the jobsite.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 4

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 1
Section 5
TROUBLESHOOTING
SECTION INDEX

5.3 Electrical faults ............................................................................................. 4
5.4 Hydraulic faults ............................................................................................ 23

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 2
5.1 INTRODUCTION
Perform all troubleshooting on a firm level surface.

of this machine. Two person will be required to safely perform
• Immediately tag and remove from service a some troubleshooting procedures.
• Repair any damage or malfunction before
operating machine.
• Unless otherwise specified, perform each
procedure with the machine in the following
configuration:
- machine parked on a flat level surface;
- boom in the stowed position;
- key switch in the OFF position with the key
removed.
Before troubleshooting:
• Read, understand and obey the safety rules and
operating instructions printed in the Operator
Manual of the machine.
• Be sure that all necessary tools are available and
ready for use.
• Read each appropriate flow chart thoroughly.
• Pay special attention to the following warnings:
Crushing hazard. When testing or replacing any

hydraulic component, always support the
structure and secure it from movement.
Electrocution hazard. Contact with electrically

charged circuits may result in death or serious
injry. Remove all rings, watches and other jewerly.
Spraying hydraulic oil can penetrate and burn

skin; loosen hydraulic connections very slowly to
allow the oil pressure to dissipate gradually. Do
not allow oil to squirt or spray.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 3
The tables on the following pages should be used to find

and rectify problems that can occur when using the
machine.
Prepare adequate tools, and especially a voltmeter and

a pressure gauge to carry out the checks explained on
next pages.
The initials of the electrical and hydraulic parts indicated

in the following tables are given to help you find such
parts on the schemes and diagrams in chapter 6.
The tables should be read as follows:

- once you have identified the problem, search this
problem in the "problem" column;
- analyse the possible causes explained in the "causes"
column;
- proceed with the check or replacement according to
the instructions provided in the "solutions" column;
- check that the machine runs well;
- if the problem cannot be eliminated, check again all
indications in the "causes" column and proceed
accordingly.
For any further information, contact the TEREXLIFT

Service Centre.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 4
5.3 ELECTRIC FAULTS
Problem Cause Solution
When key is turned to 1, the Battery discharged Check the battery, replace if necessary.
dashboard is not powered
Battery coutout switch Check that the switch is in the correct

position and it works fine. Replace if
damaged.
Ground Check that the ground braid between

chassis and engine is correctly
connected and intact.
50A fuse F2G blown. Check the fuse; replace if necessary.
Ignition key block Check that contact 30 of the ignition

key is powered; if you have not 12V on
contact 15/54, change the key.
Fuses-relays board damaged Check you have 12V on connector J2

of the board, or replace the board.
Relay K05 damaged. Check the 50A F3G, the connections

and, if necessary, replace the relay.
The machine cannot be started from Ignition key Check that contact 50a of the key
the driving cab supplies 12V when the key is in the start
position (turned right).
Relay K11 damaged Check the relay; replace if necessary.
Speed selector SX12 Check if the speed is engaged or

change the speed selector.
15A fuse F5G Check the fuse; replace if necessary.
Socket X17 on fuses board Check if you have 12V on pin 8 of

connector X17 when the key is turned
to the start position.
Problem on the line from dashboard to Check the continuity between pin 8 of
engine box connector X17 and pin 85 of relay K01
located in the engine box.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 5
Trouble Cause Solution
Inputs-outputs of relay K01 Check that contact 86 of the relay is

ground connected, you have 12V on
contact 30 and there is power on
contact 87 when the key is turned to
the start position.
Starting motor relay damaged Check the starting motor coil is

powered. If the coil is powered and the
motor does not work, change the
motor.
Starting motor damaged Check and replace if necessary.
Efficiency of the grounding system Check and, if necessary, reconnect the

rgounding system to the chassis.
50A fuse F2G blown. Change the fuse.
Electrostop solenoid valve and fuel pump Check the efficiency of the solenoid
damaged valves, replace if necessary.
The machine cannot be started from Ignition key Check you have 12V on contact 58
the platform when the ignition key is fully turned to
the left.
Road/jobsite selector The key must be in the "platform"

position; check that the two ends of
contact S35 are powered and you have
12V on contact 3 on the platform
socket.
Platform ignition key

Check that key is turned to position 1.
Check you have 12V on contact 4 of
the platform socket. Check you have
12V on connector X7 to pins 6-7-12,
on connector X4 to pin 6, and on
contact +15 of the relays board.
Platform start button With the button pressed down, check

you have 12V on pin 13 of the boom
socket, on connector X17 to pins 8-9,
on contact 85 of relay K01.
Boom line interrupted Check the continuity of the 24 poles of

the boom line.
Reel on platform damaged Check the efficiency of the reel and

replace, if necessary.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 6
Control pedals on platform damaged Check the activation key and the
emergency button; replace the button
if necessary. Check you have 12V on
output contact 12 of the pushbuttons
panel.
Fuses blown Check fuses F2G-F5G–F20; replace if

necessary.
Electrostop solenoid valve and fuel pump Check the efficiency of the solenoid
damaged valves; replace if necessary.
The starting motor runs but the No fuel Refuel.

engine does not start
Fuse F20 blown. Check the fuse; replace if necessary.
Electrostop and fuel pump damaged Check and replace if necessary.
The battery gets discharged too fast Internal elements broken Change the battery.
The alternator does not recharge. Check the efficiency of the alternator
and replace if necessary.
The machine does not move Parking brake engaged Disengage the parking brake.
Outriggers down Raise.
Fuse F14 blown Check and replace, if necessary.
Parking brake micro-switch S6b Check the micro-switch and replace, if

damaged necessary.; with the parking brake
released, you must have 12V on the
pink-yellow wire.
Outrigger limits switches S51 and S52 Check you have 12V on connector X5
damaged to pin 4 and on connector X26 to pin 3.
Check the mechanical parts of the limit
switch and replace the switch if
necessary.
Speed selector SX12 damaged Check you have 12V on connector X12
to pin 1. By shifting the selector
forwards, you must have 12V on
connector X5 to pin 3, while, by shifting
the selector back, you must have 12V
on connector X5 to pin 2 ci siano 12V.
Change the selector, if necessary.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 7
No mechanical gear put Check that micro-switch B54 lets the

signal enter through pin 8 of connector
X16 of the fuses and relays board and
power the coils of relays K9 and K10
which supplies relays K7 and K8 with
power (forward and reverse speed).
The solenoid valves of the forward and Check you have 12V on solenoid Y01-
reverse speeds are damaged A, when the forward gear is put, and,
12V on solenoid Y02-B when the
reverse gear is put. If necessary, change
the coils of the solenoid valves.
Relays K7 and K8 damaged Check the relays and replace if

necessary.
Relays K9 and K10 damaged Check the relays and replace if

necessary.
Relays board damaged Check you have 12V on connector X16

on pins 4 and 8; if necessary replace
the board.
No shifting between first and second Relays board damaged Check you have 12V on connector X16
mechanical gear on pins 9 and 11; if necessary replace
the board.
Fuse F14 blown. Check the fuse and replace if

necessary.
Speed change button S14 damaged Check you have 12V on contact 5 and,
12V on contact 1 with the button
pressed down; change the button if
necessary.
Speed change sensor damaged Check the sensor and replace if

necessary.
Speed change control unit S24 damaged Check the inputs of the control unit: you
must have 12V on connector X17 to
pin 17 when the button is pressed, and
0V on connector X16 to pin 13 with the
machine stopped. If necessary, change
the board.
Speed change control unit S24 damaged Check the control unit's output to 86
of relay K5 and, if necessary, replace.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 8
Relays board damaged Check the outputs of the control unit:

you must have 12V on connector X16
to pin 6 when the first gear is put, and
12V on pin 7 with the second gear is
put. If necessary, change the board.
The coils of the speed change solenoid Check coils Y8-B and Y9-A and
valves are damaged replace, if necessary.
The boom does not move Fuse F24 blown. Check the fuse and replace if
necessary.
Road/Jobsite selector turned to a wrong The key-selector must be turned to

position "Jobsite".
Road/Jobsite/Platform selector Check the contacts and replace, if

damaged necessary. Check you have 12V on
contact S33 and on connector XJ1
on pin 7A.
Dead man switch on joystick damaged. Check you have 12V on connector X10
on pin E and there is power on
connector J1 on pin 2A; change the
joystick, if necessary.
Tecnord control unit damaged Change the control unit.
Solenoid Y43 damaged Check you have 12V between the coil
contacts when the joystick is moved;
or change the solenoid.
The boom cannot be moved up Fuse F24 blown Check the fuse and replace if
necessary.
Joystick damaged Check you have 5V on connector X10

on pin A and about 4.25V on pin B with
the joystick in "boom up" position: If
necessary, replace the joystick.
Tecnord control unit damaged Check you have 4.25V on connector J1

on pin 1B with the joystick in the "boom
up" position and about 4.25V on
connector J2 on pin 5B with the joystick
in the same position. If necessary,
change the control unit.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 9
Relays board damaged Check the inputs of the control unit: you
pins 3 and 10 and about 4.25V on pin
6. Change relay K16 or the relays board.
Solenoid Y46-1 damaged Check you have 12V on contact 1 of

the coil, that there is continuity between
contact 2 and the ground and you have
about 4.25V on conrtact 3. If necessary,
change the solenoid.
The boom cannot be moved down The machine could be in alarm Check on the display in the driving cab
that the overload warning system is not
active.
Fuse F24 blown Check the fuse and replace if

necessary.

on pin A and about 0.70V on pin B with
the joystick in the "boom down"
position; if necessary, change the
joystick.
Tecnord control unit damaged Check you have 0.70V on connector J1

on pin 1B with the joystick in the "boom
down" position and about 0.70V on
connector J2 on pin 5B with the joystick
in the same position. If necessary,
change the control unit.

about 0.70V on contact 3. If necessary,
The boom cannot be moved out The machine could be in alarm Check on the display in the driving cab
that the overload warning system is not
active.
Fuse F24 blown
Check the fuse and replace if
necessary.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 10

on pin A and about 4.25V on pin F with
the joystick in the "boom out" position;
if necessary change the joystick.
Tecnord control unit damaged Check you have about 4.25V on

connector J1 on pin 1A with the joystick
in the "boom out" position and about
4.25V on connector J2 on pin 8C with
the joystick in the same position. If
necessary, change the control unit.

The boom cannot be moved in Fuse F24 blown Check the fuse and replace if
necessary.

on pin A and about 0.70V on pin F with
the joystick in the "boom in" position;
if necessary change the joystick.

connector J1 on pin 1A with the joystick
in the "boom in" position and about
0.70V on connector J2 on pin 8C with
the joystick in the same position. If


INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 11
The forks cannot be rotated Fuse F24 blown Check the fuse and replace if
(retraction) necessary.

on pin A and about 0.70V on pin C with
the joystick in the "forks retracted"
position; if necessary, replace the
joystick.

connector J1 on pin 1C with the joystick
in the "forks retracted" position and
about 0.70V on connector J2 on pin 5B
with the joystick in the same position.
If necessary, change the control unit.

The forks cannot be rotated Fuse F24 blown Check the fuse and replace if
(extension) necessary.

on pin A and about 4.25V on pin C with
the joystick in the "forks extended"
position; if necessary, replace the
joystick.

connector J1 on pin 1C with the joystick
in the "forks extended" position and
about 4.25V on connector J2 on pin 5B
with the joystick in the same position.
If necessary, change the control unit.

The attachment cannot be locked Fuse F24 blown Check the fuse and replace if
necessary.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 12

on pin A and about 12V on pin G when
the white button is pressed; if
Tecnord control unit damaged Check you have about 12V on

connector J1 on pin 3C with the white
button pressed and 12V on connector
J2 on pin 1B with the joystick in the
"attachment locked" position. If
Solenoid Y47-4 damaged. Check there is continuity between

contact 2 of the coil and the ground and
you have 12V on contact 3 with the
joystick in the "attachment locked"
position. If necessary, change the
solenoid.
The attachment cannot be unlocked Fuse F24 blown. Check the fuse and replace if
necessary.

on pin A and about 12V on pin G when
the white button is pressed; if
Tecnord control unit damaged Check you have about 12V on

connector J1 on pin 3C with the white
button pressed and 12V on connector
J2 on pin 1C with the joystick in the
"attachment unlocked" position. If
Solenoid Y47-4 damaged Check there is continuity between

contact 2 of the coil and the ground and
you have 12V on contact 3 with the
joystick in the "attachment unlocked"
position. If necessary, change the
solenoid.
The left outrigger does not move Low boom sensor (B38) damaged Check the sensor ; check you have 12V
down on connector J1 on pin 3A; change the
sensor, if necessary.
Outrigger switch S1 damaged Check you have 12V on contact 3 of

the switch, and 12V on contact 1 of the
switch when the movement is done.
Change the switch, if necessary.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 13
Tecnord control unit damaged Check you have 12V on connector J1

on pin 5B and on connector J2 to pin
2A when the movement is done; if
Solenoid Y13-E damaged During movement, check you have 12V

between the two contacts of the coil;
The left outrigger does not move up Low boom sensor (B38) damaged Check the sensor ; check you have 12V
on connector J1 on pin 3A; change the

switch when the movement is done.
Change the switch, if necessary.

on pin 4A and on connector J2 to pin
Solenoid Y12-D damaged During movement, check you have 12V

The right outrigger does not move Low boom sensor (B38) damaged Check the sensor ; check you have 12V
down on connector J1 on pin 3A; change the

switch when the movement is
done.Change the switch, if necessary.

on pin 6C and on connector J2 to pin
Solenoid Y11-C damaged During movement, check you have 12V


INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 14
The right outrigger does not move Low boom sensor (B38) damaged Check the sensor ; check you have 12V
up on connector J1 on pin 3A; change the


Solenoid Y10-F damaged During movement, check you have 12V

No sway to the right Low boom sensor (B38) damaged Check the sensor ; check you have 12V
Sway switch S3 damaged Check you have 12V on contact 3 of


Solenoid Y15-B damaged During movement, check you have 12V

No sway to the left Low boom sensor (B38) damaged Check the sensor ; check you have 12V

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 15
Sway switch S3 damaged Check you have 12V on contact 3 of

the switch, and 12V on contact 1 of
the switch when the movement is
done. Change the switch, if necessary.

on pin 6B and on connector J2 to pin
Solenoid Y14-A damaged During movement, check you have

12V between the two contacts of the
coil; or change the solenoid.
The rear steering axle of the machine Fuse F18 damaged Check the fuse and replace if
remains locked necessary.
Proximity sensor B41 damaged With the sensor excited, check you
have 12V on connector X18 to pin 9;
or change the sensor.
Relay K21 damaged Check you have 12V on connector

X18 to pin 1; or change the relay.
Solenoids Y50 and Y51 damaged Check you have 12V between the two
contacts of the coils; or change the
coils.
The 4-wheel steer does not function Steering solenoid valve damaged During movement, check you have
12V between the two contacts of the
coil; or change the solenoid.
Fuse F13 damaged Check the fuse and replace if

necessary.
Road/Jobsite key-selector damaged Check that the selector is in the

"Jobsite" position. Check you have
12V on contact S22; if necessary,
change the selector.
Steering selector S22 damaged Check you have 12V on pins A and C
on the selector; or change the selector.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 16
Solenoid Y20-A damaged Check you have 12V between the two
contacts of the coil; or change the
solenoid.
The crab steer does not function Fuse F13 damaged Check the fuse and replace if
necessary.
Road/Jobsite key-selector damaged Check that the selector is in the

"Jobsite" position. Check you have 12V
on contact S32; if necessary, change
the selector.
Steering selector S22 damaged Check you have 12V on pins A and B
on the selector; or change the selector.
Solenoid Y21-B damaged Check you have 12V between the two
contacts of the coil; or change the
solenoid.
The horn does not function Fuse F21 damaged Check the fuse and replace if
necessary.

necessary.
Horn button damaged Check you have 12V on connector X11

to pin 1 of the selector and 12V on
connector X11 to pin 13 with the button
pressed down; or change the selector.
Relay K3 damaged With the button pressed, check you

have 12V on connector X9 to pin 4 and
connector X17 to pins 14 and 17; or
change the relay.
Horn H20 damaged Check you have 12V between the two
wires connected to the horn; if there is
power, change the horn.
The position lights do not function Fuses F7, F8, F10 and F17 damaged Check the fuses and replace if
necessary.
Switch S19 damaged Check you have 12V on contacts 2, 3

and 6 of the switch; or replace the
switch.
Lamps damaged Check the lamps and replace if

necessary.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 17
The low beams do not function Fuse F10 damaged Check the fuse and replace if
necessary.
Switch S19 damaged Check you have 12V on contact 1, 2

switch.
Lights selector SX11 damaged Check you have 12V on connector X11
to pins 3 and 4; or change the lights
selector.

necessary.
Relay K1 damaged Check you have 12V on connector X17

to pins 16 and 4; or change the relay.
Lamps damaged Check the lamps and replace if

necessary.
The high beams do not function Fuse F10 damaged Check the fuse and replace if
necessary.
Switch S19 damaged Check you have 12V on contact 1, 2

switch.
to pins 4 and 5; or change the lights
selector.

necessary.

to pins 15 and 11; or change the relay.
Check the lamps and replace if

Lamps damaged necessary.
The turn signals do not function Fuse F1 damaged Check the fuse and replace if
necessary.
to pin 1, then activate the turn signals
and check that pins 9 and 10 are
powered intermittently. If necessary,
change the lights selector.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 18
Turn signals' lamps damaged Check the lamps and replace if

necessary.
The beacon does not function Fuse F4 damaged Check the fuse and replace if
necessary.
Beacon (X101) damaged Check you have 12V on connector X26

to pin 6; or change the beacon.
Beacon lamp (X101) damaged Check the lamp and replace if

necessary.
The engine water temperature Fuse F9 damaged Check the fuse and replace if
indicator does not function necessary.
High water temperature thermostat (B13) Check the thermostat and replace if
damaged necessary.
High water temperature indicator (P1) Check you have 12V between pins 6
damaged and 3 of connector XP1. Or change
the indicator.
The hydraulic oil temperature Fuse F9 damaged Check the fuse and replace if
indicator does not function necessary.
Hydraulic oil temperature thermostat Check the thermostat and replace if

(B16) damaged necessary.
Hydraulic oil temperature indicator (P2) Check you have 12V between pins 6
damaged and 3 of connector XP2. Or change
the indicator.
The fuel gauge does not function Fuse F9 damaged Check the fuse and replace if
necessary.
Fuel level float (B12) damaged Check the float and replace if
necessary.
Fuel level indicator (P3) damaged Check you have 12V on connector XP3
to pin 1 and there is continuity between
pins 3 and 4 and the ground; if
necessary, change the indicator.
The emergency pump do not work Fuses F4G and F20 damaged Check the fuses and replace if
necessary.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 19
Emergency stop switch (S13) damaged With the emergency switch pressed,
check you have not 12V on pin 6 of
connector X6; or change the switch
contact.
Relay K13 damaged Check you have 12V on pins 5 and 6 of

connector X6; or change the relay.
Emergency pump button (S17) damaged Check you have 12V on contact 5 and
that 12V reach contact 1 when the
button is pressed. If necessary change
the button.

to pin 13 and on the relay to contact
87; or change the relay.
Electropump M2 damaged With the button pressed, check you

have 12V between the two contacts of
the coil; or change the coil.
The heating fan does not function Fuse F2 damaged Check the fuse and replace if
necessary.
Switch S20 damaged Check you have 12V on contact 3, 12V

on contact 5 when the switch is on the
first step and 12V on contact 1 when
the switch is pressed down. If
necessary change the switch.
Fan body M5 damaged With the fan to first speed, check you
have 12V between pins 4 and 1 of
connector XM5. Wit the fan to second
speed, check you have 12V between
pins 3 and 1 of connector XM5; if
necessary, change the fan.
The battery warning light remains lit Alternator A1 damaged Check the efficiency of the alternator
and replace, if necessary.
Hourmeter P4 does not function Alternator A1 damaged Check you have 12V on pin 13 of
connector X19; if necessary, change
the alternator.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 20
Hourmeter P4 damaged Check you have 12V between the two

contacts of the hourmeter; if necessary,
change the hourmeter.
The warning light of the parking Fuse F2G damaged Check the fuse and replace if
brake does not function necessary.
Contact S6a damaged With a continuity tester, check that the

contact is closed, or replace.
The lamp of the parking brake light is Check there are 12V between pins 1
damaged and 2; or change the lamp.
The air filter restriction warning light Fuse F2G damaged Check the fuse and replace if
does not function necessary.
Air filter restriction bulb (B15) damaged Check the efficiency of the bulb and
The lamp of the warning light is damaged Check you have 12V between pins 1
and 5; or change the lamp.
The light warning of a low engine oil Fuse F2G damaged Check the fuse and replace if
pressure does not function necessary.
Low engine oil pressure bulb (B11) Check the efficiency of the bulb and
damaged replace, if necessary.
The lamp of the warning light is damaged Check you have 12V between contacts
7 and 2 of connector X1; or change the
lamp.
The light warning of a low pressure Sensor B56 damaged Check the efficiency of the bulb and
in the braking system does not go replace, if necessary.
off
The windscreen wiper does not Fuse F1 damaged. Check the fuse and replace if
function necessary.
Wiper control SX11 damaged Check you have 12V on connector X11
to pin 1. With the wiper to first speed,
check you have 12V on connector X11
to pin 2, and with the wiper to second
speed, check you have 12V on pin 8. If
necessary, change the wiper control.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 21
Wiper motor M13 damaged Check you have 12V on connector X13
to pin 3, and, with selecting the two
speeds one at a time, check there is
power on pins 2 and 4 of connector
X13. If necessary, change the motor.
The windscreen washer does not Fuse F1 damaged Check the fuse and replace if
function necessary.
Washer control SX11 damaged Check you have 12V on connector X11
to pin 1 and, with the button pressed,
check that pin 7 is powered; or change
the button.
Washer motor M91 damaged With the button pressed, check you
have 12V between the two contacts of
the motor; or change the motor.
The cab interior lights do not Fuse F23 damaged Check the fuse and replace if
function necessary.
Lamps damaged Check you have 12V on pin 5 of

connector X8; or change the lamp.
The display of the overload warning Fuse F25 damaged Check the fuse and replace if
system does not turn on necessary.
Display damaged Check you have 12V between pins 1

and 2 of the connector; or change the
display.
The machine is in alarm and lets you Display damaged Check you have 12V between pins 1
operate only the lowering and and 2 of the connector; or change the
retraction movements (without display.
displaying any alarm codes)
Tecnord control unit damaged Check you have 12V on pin 4B of
connector XJ1; or change the control
unit.
The display does not change the Outrigger limit switches (S51 and S52) Lower the outriggers to the ground and,
reading scale when you switch from damaged with a tester, check that the two NO
machine on wheels to machine on contacts of the limits switches are
outriggers closed. Check you have 12V on pin 10
of connector X22. If necessary, change
the limit switches.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 22
Display damaged With the outriggers down to the ground,

check you have 12V between pins 2
and 5 of connector X29. If necessary,
change the display.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 23
5.4 HYDRAULIC FAULTS
The machine does not move Drive pump maladjusted Re-adjust as per enclosed instructions.
DA valve damaged Check and replace, if necessary.
Poor boost pressure Booster pump damaged Change the pump.
Suction filter restricted Change the filter.
Hydraulic motor damaged Change the motor.
The machine drive is low Hydraulic oil filter restricted Change the hydraulic oil filter.
Low oil level Top up.
Hydraulic oil soiled Clean the tank and the pipes, empty
the pumps and add new oil.
Pump and motor worn (serious leakage) Change pump and motor.
No shifting between 1st and 2nd Boost pressure low Check the boost pressure.
mechanical gear
Mechanical gear selection solenoid valve Check the mechanical movement of the
ref. EV5-B-Y8 - EV6-A-Y9 damaged pin of the solenoid valve and the coil.
Mechanical gear hydraulic actuator Check the efficiency of the actuator.

damaged
Gearbox gears damaged Check and replace the gears if

necessary.
No steering selection Steering seelction solenoid valve ref. Check the movement of the pin inside
EV3-B-Y21 - EV4-A-Y20 damaged the solenoid valve and the coil.
Poor action of the parking brake Negative parking brake ref. P1 damaged Check the brake is in efficient working
order or replace.
Parking brake hand-control damaged Check the parking brake control;

replace if necessary.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 24
The right - left sway does not work Sway cyilinders damaged Check or replace the internal seals, if
necessary
Block valves damaged Check the sliders and the coils of the
solenoid valves.
Solenoid valves EV11-A-Y14 - EV12-B- Check the sliders and the efficiency of
Y15 do not work. the solenoid valves.
The outriggers do not work Outrigger cylinders damaged Check the efficiency and the internal
seals of the cylinder.
Outrigger cylinders' block valves Check the efficiency of the valves and
damaged that the internal pistons slide correctly.
Outriggers' solenoid valves (EV7-D-Y12 Check the efficiency of the solenoid

- EV8-E-Y13 - EV9-F-Y10 - EV10-C-Y11) valves.
damaged
The machine does not steer Main pump damaged Check the max pressure.
Load-sensing priority valve damaged The priority valve does not deliver
hydraulic oil to the hydraulic drive;
change the valve unit.
Hydraulic drive damaged. Check the efficiency of the hydraulic

drive and if the pilot activates the
priority valve.
Steering cylinders damaged Check the efficiency and the internal

seals of the cylinders.
Steering selection valve (EV3-B-Y21 - Check that the internal piston of the
EV4-A-Y20) damaged solenoid valve and the coil are in
efficient working order.
The boom does not move Main gear pump damaged The pump does not deliver oil. Check
the max output pressure of the pump
Load-sensing priority valve damaged Valve restricted or damaged; remove

and check the seals and the efficiency
of the slider.
Tecnord control block damaged Check the efficiency of the control block
(see par. 2 - sect. "Technical
Specifications"). Remove the pressure
relief valve and eliminate any dirt.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 25
When the brake pedal is stepped Auxiliary pump damaged Check the pump thoroughly.
down, the machine does not brake
Brake pump damaged Check the pump thoroughly.
Brakes damaged or worn out Check the efficiency of the disks;

Accumulators R1-R2 damaged Check and replace, if necessary.
The attachment locking cylinder Attachment locking cylinder damaged Check the efficiency of the cylinder;
does not work replace the internal seals, if necessary.
Quick couplings damaged Check and replace, if necessary.
Check and replace any damaged or

The hydraulic line between control block restricted hose.
and quick couplings is defective
The forks cannot be pitched Fork cylinder damaged Change the seals and check the
perfectly tightness of the cylinder.
Fork cylinder block valve damaged Remove and clean the valve; check its
seals and replace if necessary.
The hydraulic line between control block Check and replace any damaged or
and block valve is defective restricted hose.
Safety valves maladjusted or damaged Check the efficiency of the safety valves
fitted to ports A and B of the control
block; adjust or replace.
The boom cannot be moved out Extension cylinder inside the boom Check the seals of cylinder, rod and re-
(Telelift 3713 Elite) damaged sequencing valve (located at the top of
the rod); replace any defective parts.
Extension cylinder outside the boom Check the seals of cylinder, rod and re-
damaged sequencing valve (located at the top of
the rod); replace any defective parts.
Control block maladjusted Check if the control block reaches the

max working pressure (see par. 2 -
section "Technical Specifications")

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 26
Mechanical jamming Check the boom. In case of mechanical

jamming, rectify.
The line feeding the cylinders is defective Check and replace any defective parts
or damaged. which stop the flow of the hydraulic oil
to the cylinders.
The boom cannot be moved out Extension cylinder outside the boom Check the state of the seals on cylinder
(Telelift 4017-4514) damaged and rod; if necessary, repair or replace
the cylinder.
Control block maladjusted Check the max pressure.
Mechanical jamming Check the boom. In case of mechanical

jamming, rectify.
Block valve damaged Remove and clean the valve; check its
The hydraulic line feeding the boom is Check and replace any damaged or
defective restricted hose.
Boom extension valve on control block Check the calibration of the valve to be
damaged sure it opens at 150 bar.
The boom cannot be moved up Lifting cylinder damaged Change the seals and check the
tightness of the cylinder.
Block valve damaged Remove and clean the valve; check its
The boom jerks when moved down Accumulator damaged Carefully check the accumulator (1.5
litres), the fill pressure and, if necessary,
replace.
The boom telescopes are frequently Seals of the extension cylinder damaged Change the seals and check the
out of sequence (Telelift 3713 Elite) tightness of the cylinder.
Re-sequencing valves damaged Remove and clean the valves; check

their seals and replace if necessary.
Air in the circuit Bleed (see Use and Maintenance

manual).

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 27
When the boom is moved up or Balancing cylinder damaged Check the cylinder efficiency and the
down, the forks cannot be levelled state of the internal seals.
Control blocksafety valves damaged Check the efficiency of the safety valves
fitted to ports A and B of the control
block; adjust or replace.
Check valve dirty or damaged Remove and clean the valve; check its
seal and replace if necessary.
Pressure relief valve damaged Remove and clean the valve; check its
seal and replace if necessary.
Block valves damaged Remove and clean the valves; check

their seals and replace if necessary.
Hydraulic line defective Check and replace any damaged or

restricted hose.
The booms swings when moved out Pads worn Check the pads for wear and replace if
necessary.
Poor lubrication of the boom Smear the sliding zone of the pad with
grease.
Paint or abrasion on the pad sliding rail Grind and polish the pad's sliding zone
on the boom, then grease.
The boom moves hardly in when fully Pads worn Carefully check all of the front and rear
extended and horizontal pads of the boom; lubricate with the
special grease.
The radiator fan does not work

The cylinder locking the rear axle Bushing between engine/radiator Check and replace the bushing if
damaged. necessary.
Fan motor damaged. Check and replace the motor if

necessary.
Reducer between engine and radiator fan Check and replace the reducer if
damaged. necessary.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 5
TROUBLESHOOTING 28
does not unlock when the boom is Cylinder damaged. Check the internal kit and the rod for
high (Telelift 4017-4514) wear.
Solenoid valves EV14-Y50 - EV15-Y51 Remove the solenoid valves, check any
defective. mechanical parts and repair or replace
those defective.
The cylinder locking the rear axle

does not unlock when the boom is Solenoid valves EV14-Y50 - EV15-Y51 Remove the solenoid valves, check any
low (Telelift 4017-4514) defective. mechanical parts and repair or replace
those defective.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 1
Section 6
SCHEMES
SECTION INDEX
6.1 Hydraulic symbols ............................................................................... page 2

6.2 Hydraulic schemes ...................................................................................... 5
6.2.1 Telelift 3713 Elite .......................................................................................... 5
6.2.2 Telelift 4017-4514.......................................................................................... 6
6.3 Electrical symbols ........................................................................................ 9
6.4 Wiring diagrams Telelift 3713 Elite-4017-4514........................................... 11
6.4.1 Sheet 1 of 9 ................................................................................................... 11
6.4.2 Sheet 2 of 9 ................................................................................................... 12
6.4.3 Sheet 3 of 9 ................................................................................................... 13
6.4.4 Sheet 4 of 9 ................................................................................................... 14
6.4.5 Sheet 5 of 9 ................................................................................................... 15
6.4.6 Sheet 6 of 9 ................................................................................................... 16
6.4.7 Sheet 7 of 9 ................................................................................................... 17
6.4.8 Sheet 8 of 9 ................................................................................................... 18
6.4.9 Sheet 9 of 9 ................................................................................................... 19
6.4.10 Wiring diagrams - Component description ............................................... 20
6.4.11 Fuses and relays wiring diagram ................................................................ 23
6.4.12 Engine compartment fuses and relays ...................................................... 24
6.5 Position of the electrical and hydraulical components on the machine. 25
6.6 Wiring diagram - Platform/boom connection............................................ 29
6.7 TECNORD control unit connections........................................................... 30
6.8 TECNORD button panel connections......................................................... 32
6.9 DLE system lay-out ...................................................................................... 33

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 2
6.1 HYDRAULIC SYMBOLS

MOTORS
Fixed motor with one Mechanical control Combined non-return
direction of flow with roller and throttle valve
Fixed motor with two Electro-magnetic control Switching valve

directions of flow with winding (solendoid)
Variable motor with two M Control with electric Pressure relief valve
directions of flow motor with direct control
Reversible fixed motor with Direct pressure control Pressure relief valve
two directions of flow with hydraulic control
PUMP
Fixed displacement pump Indirect (piloted) pressure Pressure reducing
with one direction of flow control valve
Fixed displacement pump Control with electromagnet Sequence valve

with two directions of flow and piloted distributor
PIPES AND CONNECTIONS Adjustable throttle

Variable displacement pump
with one direction of flow valve
Induction and return pipe
Two-way flow
Variable displacement pump regulator
with flow regulator
Piloting pipe
CYLINDERS Cut-out cock
Single-acting cylinder POWER SOURCES
Blow-by pipe
M Electric motor
Single-acting cylinder
with spring return Flexible hose Thermal engine
OTHER EQUIPMENT
Double-acting cylinder
Connecting point Accumulator
Double-acting cylinder
with bilateral rod Pipe cross Water tank
without connection
Telescopic cylinder
Compressor
Breather
COMMANDS AND CONTROLS
Shaft rotating in one direction Closed pressure fitting Filter
Pressure fitting with

Shaft rotating in two directions connected pipe Cooler
Quick fitting
Hand-operated control Pressure gauge
Quick fitting with check
Hand-operated control valves
with pushbutton Thermometer
DISTRIBUTION - SETTING
ELEMENTS
Hand-operated control
with lever Non-return valve Flowmeter
Hand-operated control
with pedal Pressure switch
Calibrated non-return valve
Mechanical control
with pushbutton
Unlockable non-return Drain to tank
Mechanical control valve indication
with spring

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 3
ELEMENTS
Two-position and two-way
distributor, with manual lever
control and spring return
Three-way and two-position

distributor, with hydraulic control
Two-position, three-way
distributor, with electro-magnetic
Distributor with mechanical

control and span proportional to
the action of the same control
distributor, with representation
of transient connection during
passage phase
Electro-hydraulic single-acting
servo valve

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 4

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 5
6.2 HYDRAULIC SCHEME TELELIFT 3713 Elite

6.2.1 Telelift 3713 Elite From serial n. 11376
To serial n. 14856
Accumulator Double overcenter safety valve
capacity: Pressure piloting ratio: 4.2/1 Stabilizers/chassis levelling
0.5 Litres 1
precharge
switch cracking pressure: 350 bar main valve
activating
pressure 50 bar pressure
2-10 bar Double overcenter safety
valve Chassis levelling cylinders
F R R2 R1 Quick coupling piloting ratio: 4.2/1 B3
Pressure cracking pressure: 350 bar 1 0 2
hydraulic ports Ev11-
switch N’ Left stabilizer cylinder Right stabilizer cylinder A3
activating A-Y14 B-Y15
pressure
70 bar B2 Ev12
1 0 2
T1’ A2 Ev9
F-Y10 C-Y11
T1 B1 Ev10
1 0 2
P A1
Hydraulically piloted Ev7 E-Y13
double check valve D-Y12
Forks attachment Ev8
B T2’ Front axle quick coupling cylinder
piloting ratio: 4/1
Double overcenter safety
Double overcenter safety valve valve, piloting ratio: 4.2/1 T
piloting ratio: 4/1
150 bar T2 cracking pressure: 350 bar
cracking pressure: 350 bar
P 220 bar
41
Second section
N Rear axle boom telescoping
Hydraulically powered cylinder
service/emergency brakes Forks tilt cylinder T1
pedal pump Tp Pp
A
Rear axle
B A
17 Single overcenter safety valve B 2 0 1
steering cylinder piloting ratio: 4/1 4-Y47
Ev3-B-Y21 Ev4-A-Y20 Boom functions Pv4
Steering modes T P main valve
Double overcenter safety valve
selector valve Forks levelling piloting ratio: 7.6/1 A
4 ways / 3 positions slave cylinder cracking pressure: 350 bar
B 2 0 1
E
3-Y45
Pv3
Anti-shock 150 bar
Front axle valves A
steering cylinder cracking
pressure B 2 0 1
E
200 bar 21 2-Y44
R L
Pv2
A 290 bar 290 bar
Steering rotating Anticavitation valve Double overcenter safety valve 2 0 1
actuator cracking pressure piloting ratio: 4/1 B E
5 bar First section boom cracking pressure: 350 bar 1-Y46
Accumulator telescoping cylinder Pv1
capacity:
0.5 Litres
precharge Ev13
LS pressure
50 bar P
270 bar
G1 MPR Y43
T LS
P Max relief valve T Single overcenter safety valve

FLT
RPM
cracking Check valve Boom functions hydraulic
pressure piloting ratio: 4/1 cracking pressure: circuit test port
140 bar cracking pressure: 350 bar 0.5 bar (option) T P Tp Pp
Tp1
Check valve Heat exchanger fan
cracking pressure:
Boom lift cylinder 8 bar (option) hydraulic motor
displacement 20 cc/rev
HYDRAULIC CIRCUIT
Emergency electrical
COLORS LEGENDA
motor driven pump set
Ev1-A-Y01
3 Check valve
cracking pressure: M 3.2 cc/rev (option) Boom/ steering, brakes, stabilizers,
chassis levelling pump pressure lines
0.5 bar (option)
140 bar
Hydrostatic transmission Hydrostatic transmission
high pressure test port Tp2 X high pressure lines
Ev2-B-Y02 Boom/ steering, brakes, stabilizers
R T1 T2 PS Fa Fa1 Fe MB Heat exchanger and chassis levelling functions lines
Check valve Ev5-B-Y8 Ev6-B-Y8
cracking pressure: 2.5 bar Low pressure and transmission
T P G
450 bar
50 charge pressure lines
Auxiliary gear pump B U B T1 Hydrostatic transmission and
brakes/stabilizers/chassis levelling
displacement: 25 cc/rev boom functions valve piloting lines
B A Boom / steering, auxiliary and
Mechanical gear speed
transmission pumps suction lines
Vg max
selector valve
M 450 bar
25 bar
430 bar
4 ways/3 positions

selector actuator Vg min
Hydrostatic transmission
motor
Tank lines
Boom functions pump

A with integrated priority valve
Diesel engine
T2 A
Hydrostatic transmission pump X1 G MH S FS MA
max displacement: 71 cc/rev X2 Mechanical gear (2 speeds)
M1
Suction filter Oil tank
Shutoff valve capacity
Tp3 120 liters
boost pressure test port Suction screen
Shutoff valve

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 6
6.2.2 Telelift 4017-4514 TELELIFT 4017

From serial n. xxxxx
capacity:
1.5 Litri
Accumulator
capacity: Pressure
Parking brake handle
selector valve
Double overcenter safety valve
piloting ratio: 4.2/1 Stabilizers/chassis levelling
To serial n. 14866
0.5 Litres switch Pressure
precharge
precharge switch
cracking pressure: 350 bar main valve
pressure activating R N
35 bar pressure 50 bar pressure activating Double overcenter safety valve
pressure piloting ratio: 4.2/1
2-10 bar
10-20 bar cracking pressure: 350 bar Chassis levelling cylinders
TELELIFT 4514
F R R2 R1 Quick coupling
B3
Pressure
switch N’
hydraulic ports
Left stabilizer cylinder Right stabilizer cylinder A3 Ev11- 1 0 2
B-Y15
From serial n. xxxxx
activating A-Y14
pressure
70 bar 30 bar B2 Ev12
To serial n. 15124
1 0 2
T1’ A2 Ev9
T C-Y11
F-Y10
T1 P2 P2 B1 Ev10
1 0 2
P A1
P1 P1 Hydraulically piloted Ev7 E-Y13
double check valve D-Y12
Pressure Forks attachment piloting ratio: 4/1 Ev8
B T2’ Front axle switch quick coupling cylinder
activating Double overcenter safety valve
Double overcenter safety valve piloting ratio: 4.2/1 T
150 bar T2
pressure
2-10 bar
piloting ratio: 4/1
cracking pressure: 350 bar 41
P 220 bar
N
Hydraulically powered
service/emergency brakes Rear axle T1
pedal pump Forks tilt Tp Pp
cylinder A
B A
Rear axle
steering cylinder
17 Double overcenter safety valve
piloting ratio: 7.6/1
B 2 0 1
Boom functions 4-Y47
Ev4-A-Y20 cracking pressure: 350 bar
Ev3-B-Y21 main valve Pv4
T P Forks levelling Double overcenter safety valve
slave cylinder piloting ratio: 4/1 A
Steering modes
selector valve cracking pressure: 350 bar
B 2 0 1
4 ways / 3 positions Boom telescoping cylinder E
Rear axle pivoting 3-Y45
lockout valve
Anti-shock 2 ways/2 positions Pv3
Front axle valves A 150 bar
steering cylinder cracking
pressure B 2 0 1
200 bar E
R L 2-Y44
Pv2
A 290 bar 290 bar
Steering rotating Ev15- Anticavitation valve B 2 0 1

actuator Ev14- cracking pressure E
Y51 5 bar
Y50 1-Y46
Accumulator Pv1
37 capacity: 0.5 Litres
precharge
pressure Ev13
LS Rear axle pivoting
50 bar
P
lockout cylinder 280 bar Y43
LS G1 MPR
T
P Max relief valve T FLT
RPM
cracking Single overcenter safety valve Check valve Boom functions hydraulic
pressure piloting ratio: 4/1 cracking pressure: circuit test port
cracking pressure: 350 bar T P Tp Pp
140 bar 0.5 bar (option)
Tp1 21
Check valve Heat exchanger fan
Boom lift cylinder cracking pressure: hydraulic motor
8 bar (option)
displacement 20 cc/rev
HYDRAULIC CIRCUIT
COLORS LEGENDA
3 Check valve M Boom / steering, brakes, stabilizers,
Ev1-A-Y01 cracking pressure: chassis levelling pump pressure lines
0.5 bar (option) 140 bar
Hydrostatic transmission Hydrostatic transmission
high pressure test port Tp2 high pressure lines
Ev2-B-Y02 Emergency electrical Boom / steering, brakes, stabilizers
Check valve R T1 T2 PS Fa Fa1 Fe MB motor driven pump set Heat and chassis levelling functions lines
cracking pressure: Ev5-B-Y8 Ev6-A-Y9 3.2 cc/rev (option) exchanger
2.5 bar Low pressure and transmission
T P charge pressure lines
Auxiliary gear pump 450 bar B
50 X2 X1 M1
brakes/stabilizers/chassis levelling U B Hydrostatic transmission and
displacement: 25 cc/rev boom functions valve piloting lines
B A Boom / steering, auxiliary and
Mechanical gear transmission pumps suction lines
speed selector valve
M 450 bar
25 bar
430 bar
4 ways/3 positions

Tank lines
selector actuator
Boom functions pump

Diesel engine A with integrated priority
VALVE displacement:
43 cc/rev A G T
Hydrostatic transmission pump X2 X1 G MH S FS MA
Mechanical gear (2 speeds)
max displacement: 71 cc/rev
Suction filter Flushing valve Oil tank

Hydrostatic transmission motor capacity
Tp3 Shutoff valve max displacement: 80 cc/rev 120 liters
boost pressure test port
Shutoff valve Suction screen

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 7

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 8

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 9
6.3 ELECTRICAL SYMBOLS

ACTUATORS ACCUMULATORS DYNAMIC
APPLICATIONS
Emergency controls Battery
M Motor
Pushbutton control Thermocouple
Rotary control Element

G Generator
TERMINALS AND GROUNDS
Pedal control
Ring
Proximity control
Ground M As_3p_motor
3
Lever control
Terminal
ELECTRONIC PARTS
Timed control
Ground to frame - +
Rectifier
Mechanical/manual control
Knot
Key control
Protection ground Light-emitting diode
RESISTANCES Diode
Frame ground 2
Resistance
COILS Condenser
Resistor
Coil
PUSHBUTTONS
Potentiometer
Mechanical coupling coil Manual NC contact
Variable resistance
Winding
Manual NO contact
SIGNALS
A/C coil
Intermittent lamp
NC mushroom-head
pushbutton
Whistle
Coil with diode NO mushroom-head
pushbutton
Lamp
NC level
Buzzer Winding with diode
NO level
Siren CONNECTORS
Connector Pushbutton with NC
Bell return
STATIC APPLICATIONS
Pushbutton with NO
Horn return
Auto-transformer
FUSES AND RELAYS NC tie-rod

Transformer
Horizontal fuse
NO tie-rod
Relay

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 10
ELEMENTS
Two-position and two-way
distributor, with manual lever
Three-way and two-position

distributor, with hydraulic control
distributor, with electro-magnetic
Distributor with mechanical

control and span proportional to
the action of the same control
distributor, with representation
of transient connection during
passage phase
Electro-hydraulic single-acting
servo valve

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 11
6.4 WIRING DIAGRAMS Telelift 3713 Elite valid from serial number 11376
6.4.1 Sheet 1 of 9
1 2 3 4 5
P4 X1 P1
HOUR-METER INSTRUMENTS LIGHTING
58 15/54 19 50a
P
0 1 2
3
+ -
P + -
S11 30
1 2 3 4 5 6 7 8 1 2 3 4 5 6
X1 X1 X1 X1 X1 X1 X1 X1 XP1 XP1 XP1 XP1 XP1 XP1
G1
H1
N1
H1
N1
S1
H/R1
H/R1
H-L1
A-G1
H-N1
B-R1
B-R1
L-G1
B-R1 2.1
N1 2.1
B-R1 6.1
L-G1 7.1
C/N1 9.1
H-R1.5
S1
7.2
13 9 2 6
X19 X20 X19 X19
M6
R6
R1.5
C/N1
G1
9 1 2
X17 X8 X8 G1 4.1
J3 J2 F22
+30 +15 15A
4 3.1
K11
86 87a 87
85 30
RELAY
CARD
8
X17
R10 2.1
L-G1 2.1
M1.5 2.1
C1
H1
R6
M1.5
R10
H/R1
H-L1
S1
B A 9 7 10 8 13 1 4 5 6
X30 X30 X29 X29 X29 X29 X29 X29 X29 X29 X29
C1
S1
M1.5
L-G1
K02 K01 K03 F4G

50A K04
M1.5
86 87a 87 85 87a 87 86 87a 87 86 87a 87

R10
B10
R1.5
M-V1
H1
R6
85 30 86 30 85 30 85 30
N1
N1
N1
B10
N1
R4
H1.5
R1.5
N1
F2G F3G F1G F5G

50A 50A 50A 15A
M1.5
M1.5
H-L1
A-G1
H-N1
H-R1
M-R1
R10
R10
L4
H1.5
M6 R16
R70
B1 M130 50 R0 R1 M2 B14
M A1 30
D+
W
S0 Y0 Y00 B15 B11 B13
G M
12Vcc 3 t p t
U
t
31
S21
N1
N1
N1
N1
N1
N1.5
N1.5
N1.5
N70
31 2.1
STARTER ALTERNATOR GLOW PLUGS LOAD FUEL SENSOR SOLENOID SOLENOID VALVE EMERGENCY AIR ENGINE ENGINE HIGH
RESISTANCE PUMP COLD STARTING VALVE ENGINE STOP PUMP FILTER OIL WATER ENGINE
COLD CLOGGED BULB TEMP. WATER
STARTING TEMP.

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 12
6.4.2 Sheet 2 of 9
1 2 3 4 5
1.5
B-R1 B-R1 B-R1 4.1
B-R1
K05
1 9
S13 1 0 86 87
5 10 85 30
S17
l -
X36 X36
N1
L-G1
L-N1
1.5
N1 N1 N1 3.1
1.5
R10
G-M1 7.1
C-R1 7.1
4 5
X20 X20
B/R1
A/G1
C1
N-Z1
C-R1
G-M1
L-N1
12 13 6 5 4 2 9 L-G1
X6 X6 X6 X6 X6 X4 X4 9.1
F20
10A
+15
K12 K13
86 87a 87 86 87a 87
85 30 85 30
AUX CIRCUIT
RELAY
M10
J1
RELAY
CARD
11 14
X6 X6
L-G1
M1
M1.5
M1 9.1
1.5
M1.5
1.5
L-G1
1.5
31 31 3.1

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 13
6.4.3 Sheet 3 of 9
1 2 3 4 5
F R 1 9
F 1 0
SX12
R
5 10
+ S14
3 1 2
X12 X12 X12
2.5
N1 N1 N1 4.1
S-G1 7.1
C-R1
B-N1
G-R1
15 15
H-V1
C-R1
S-G1
V/N1
16
X19 X19
X19
B/N1
G-R1 C-R1
2 12 5 17 4 1 8
X16 X16 X16 X17 X16 X16 X16
1.2
4
K7 K8 K6 K24 K9 K10 K5
86 87a 87 86 87a 87 86 87a 87 86 87a 87 86 87a 87 86 87a 87
53M
53S
85 30 85 30 85 30 85 30 85 30 85 30
15
31
T
F14
10A
RELAY
CARD
+15
11 9 3 10 13 6 7
X16 X16 X16 X16 X16 X16 X16
A-B1
B/N1
M-V1
M-V1
M-V1
M/B1
V-N1
C-R1
2 3 27 30 17 14 15 19
X29 X29 X21 X21 X21 X29 X29 X21
M-V1
M-V1 4.1
A-B1
M-V1
M-V1
M-B1
V-N1
B-N1
Y01 Y02
H25 S53 Y8 Y9
1
1
2
2
N1
N1
N1
N1
N1
N1
2.5
31 31 4.1
SOLENOID VALVE SOLENOID VALVE BACK-UP MOVEMENT SOLENOID VALVE SOLENOID VALVE
FORWARD SPEED REVERSE SPEED HORN SIGNAL 1ST SPEED 2ND SPEED

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 14
6.4.4 Sheet 4 of 9
1 2 3 4 5
2.5
B-R1 B-R1 B-R1 6.1
B-R1
B-R1
P3 P2
1 10 1 6 8 10
1 0 0 1 2
5 9 3 2 9
S18 S19
1 2 3 4 5 6 1 2 3 4 5 6
XP3 XP3 XP3 XP3 XP3 XP3 XP2 XP2 XP2 XP2 XP2 XP2
B-R1
N1
N1
H/N1
H-G1
B1.5
B-R1.5
H-L1
H-G1.5
B-R1
H/N1
Z-N1
Z/N1
G1
G1
N1
N1
3.5
N1 N1 N1 6.1
H-G1 5.1
H-B1 5.1
V-B1 5.1
V1 6.1
Z1 5.1
4 5 3 17 6 10 19 8 11 7
X19 X19 X19 X20 X20 X20 X19 X20 X20 X20
V1
Z1
Z-N1
H/N1
H-B1
H/N1
B1.5
B-R1.5
Z/N1
H-G1.5
H-G1.5
V-B1
G1
G1
H-G1.5 5.1
1.5
G1
11 15 16 13 10 7 3 14 2 10 3
X5 X17 X17 X17 X17 X17 X17 X17 X5 X9 X8
K2 K1 K4 K3
86 87a 87
F6 86 87a 87
F15 86 87a 87 86 87a 87
F21 F12 F10 F17
15A 10A 15A 10A 7.5A 10A
85 30 85 30 85 30 85 30
+30
F7 F8 F3 AUX CIRCUIT
3A 3A 5A
RELAY
RELAY
CARD
10 11 4 7 12 5 1 5 4 6 2 1 8
X5 X17 X17 X5 X17 X17 X5 X5 X9 X17 X17 X17 X5
G/N1 G/N1 6.1
V1.5
V1.5
G1
G1
Z1.5
S-N1
G/N1
G/N1
H1.5
H1.5
M-N1
26 39 2 9 12 11 3 2 1 22 23 29 5 28
X21
X21 X21 X21 X22 X22 X22 X22 X22 X22 X21 X21 X21 X22
L1 5.1
A1 5.1
L1 5.1
3.5
M-V1 A1 5.1
Z1
A1
A1
R1
R1
R1
Z-N1
V1.5
G1
G1
Z1.5
H-N1
H1.5
G-N1
L1
H1.5
M-V1
S-N1.5
L1
G-N1
M-N1.5
V-N1
G1
2 3 4 5 2 3 4 5 2 3 5 6 2 3 5 6
XH21 XH21 XH21 XH21 XH22 XH22 XH22 XH22 XH23 XH23 XH23 XH23 XH26 XH26 XH26 XH26
B12 B12a B16
S70 H20
L
L
56a
56a
59c
59c
R
58
58
57
57
56b
56b
H24
31
31
31
31
t
H21 H22 H23 H26
1 1 1 1
XH21 XH22 XH23 XH26
N1
N1
N1
N1
N1
N1.5
N1.5
N1.5
3.5
31 31 5.1
FUEL HYDRAULIC FRONT FRONT REAR LICENCE REAR HYDRAULIC HORN
GAUGE OIL LEFT RIGHT LEFT PLATE RIGHT STOP
TEMPERATURE LIGHT LIGHT LIGHT LIGHT LIGHT

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 15
6.4.5 Sheet 5 of 9
1 2 3 4 5
SX11 56 30 54s 54d 31b 53b 53a 49 31

M13 M91
J 0 I
53a 2 8 5 10
Dx CLAXON I
M M
H-G1
53 53b 1 0
LAVACRISTALLO 31b
Sx
56b 56a L H 4 6 3 1 7
31 S16
4 12 3 5 1 7 13 11 2 8 6 10 9 3 6 1 4 2 l -
X11 X11 X11 X11 X11 X11 X11 X11 X11 X11 X11 X11 X11 X13 X13 X13 X13 X13 X91 X91
Z1
L1
L-N1
H-G1.5
A1
A/N1
A-N1
H1
A/B1
A1
R1
N1
A-N1
N1
A-R1
L1
H-G1
A/B1
A-B1
H-B1
L/N1
V-B1
N1 6.1
N1 6.1
4.5
H-G1.5
4.5
V-B1
4.5
H-B1
4.5
H-G1
4.5
Z1 Z1
5 3 20 21 2 1
X26 X20 X19 X19 X20 X20
R-G1
A/R1
1 8 8 13 4 12
X9 X9 X7 X9 X8 X9
F1 F27 F16
10A 10A 15A
AUX CIRCUIT +15 +30 K23

RELAY +
27 6.1
CL P
-
RELAY
CARD
A1
L1
L1 A1
8 21 4 20
X22 X21 X22 X21
A1
A1
L1
L1
4.5
L1
4.5
L1
4.5
A1
4.5
A1
N1.5
4.5
31 31 6.1

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 16
6.4.6 Sheet 6 of 9
1 2 3 4 5
X2
X101
POWER SUPPLY
M3 X102 M5
1 10 1 5 10
M M 1 0 II I 0 M
5 9 3 9
S4 S20
4 7 8 9 10 11 2 2 1 4 3 1
X2 X2 X2 X2 X2 X2 X2 XM3 XM3 XM5 XM5 XM5
N1
N1
R1
N1
N1
N1
V1
M1.5
M1.5
C1.5
C1.5
N1.5
N1.5
G/N1
L/R1
S/N1
R/N1
B-R1
B-R1
B-R1
G-V1.5
B-R1.5
A-R1.5
A-R1.5
A-R1.5
5.5
N1
4.5
N1 N1 N1 8.1
5.5
N1 N1 N1 7.1
N1
N1.5
4.5
G/N1
4.5
V1
1.5
B-R1 B-R1 B-R1 8.1
1 7 6 8 13 14 12 12 13 1 12
X19 X26 X26 X26 X20 X20 X20 X26 X26 X26 X19
R1
C1.5
L-R1
B-R1
M1.5
4.5
B-R1
9 2 7 11 6 5 5 3
X9 X9 X9 X9 X9 X9 X8 X9
5.5
27
F9 F4 F11 F23 F2
7.5A 7.5A 7.5A 10A 15A
+30
RELE'
RELAY
CARD
38 11
X21 X29
R-N1
B-R1.5
M18
M
B56
N1
N1
N1.5
N1.5
5.5
31 31 7.1
SENSOR A/C SYSTEM
BRAKE
FAILURE

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 17
6.4.7 Sheet 7 of 9
1 2 3 4 5
A/N1 8.1
2.5
G-M1
8.1
H-R1.5 9.1
M-N1
3B6 OVERLOAD WARNING SYSTEM WORK V1.5
SELECTOR
PLAT.SCALE CHANGE
OVERLOAD SIGNAL
OUTRIGGER DOWN
S6a S6b S10 S34 S33 S32 S35 S30 S31 H9
POWER SUPPLY
1 0 2
GROUND
B-G1
C1
R-N1
H-R1.5
70
H/N1
H/N1
R-N1
Z-N1.5
1 2 3 4 1 2 3 4 5 6 7 8
X25 X25 X25 X25 X25 X25 X25 X25
N1
H/N1
L-G1
B-G1
S-G1
A/R1
R-N1
B-N1
9.1
2.5
C-R1
B-G1 9.1
B-N1 9.1
G-M1 9.1
2 3 4
X26 X26 X26
G-M1
B-N1
1.5
L-G1
6.5
N1
3.5
S-G1
1.2
H-R1.5
A/R1
A-N1
6 2 6 2 4 12 5 7 6 C7 B4 A7
X4 X6 X5 X7 X7 X7 X7 X7 X7 XJ1 XJ1 XJ1
53
9.2
+15
K22 K19
86 87a 87 K18 86 87a 87 86 87a 87
F18
10A
85 30 F13 F25 85 30 85 30 TECNORD
10A 10A CONTROL UNIT
+30 +30
+15 +30
RELAY
CARD
4 9 3 10 11 3 11 13 A3
X5 X5 X5 X7 X7 X7 X7 X7 XJ1
B-G1
A/R1
C/N1
A-G1
A-N1 9.1
7 10 6 1 6
X22 X22 X22 X21 X21
X22a
B-G1
C-N1
A-G1
A-R1
A-N1
B-G1
1 2 1 2 A B C A B C
X51 X51 X52 X52 X53 X53 X53 X53 X53 X53
S51 S52
B38 B41
B54
N1
N1
N1
4 3 4 3
X51 X51 X52 X52
N1
C-B1
6.5
31 31 8.1
SWITCH GEAR LIMIT SWITCH LIMIT SWITCH BOOM LIFTING BOOM LIFTING
NOT ENGAGED LEFT RIGHT LEFT SENSOR RIGHT SENSOR
OUTRIGGER OUTRIGGER

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 18
6.4.8 Sheet 8 of 9
1 2 3 4 5
6.5
B-R1
B-R1
B-R1
M/B1
1 0 2
1 7 2 8 9
1 0 2
1 7 2 8 9
1
0
2
B C D F
1 0 2
1 7 2 8 9
DIAGNOSTIC
INTERFACE
3 4 10 3 4 10 3 4 10
S1 S3 S22 A E S2
N1
1 2 3 4
N1
V1
X90 X90 X90 X90
V1.5
L/R1
H/R1
M-N1
M-N1
M-N1
C-N1
A-B1
C-N1.5
6.5
N1
M-N1.5 9.1
11 10 8
X19 X19 X19
M-N1.5
7.3
V1.5
7.5
A/N1
G1
L1
H-R1
M-N1.5
9.5
A/N1.5 C-R1
7 15 3 5 7 8 1 1 10 B5 A4 B6 A6 C6 A5 A8 B8 B8
X6 X6 X6 X4 X4 X4 X7 X6 X6 XJ1 XJ1 XJ1 XJ1 XJ1 XJ1 XJ1 XJ1 XJ2
K14
F26 F19 86 87a 87 F5 F24
10A 10A
85 30
10A 10A
TECNORD
+30 +15 +15 +15
CONTROL UNIT
RELAY
CARD
9 16 8 17 4 A3 A4 A1 A2 A5 A6
X6 X6 X6 X6 X4 XJ2 XJ2 XJ2 XJ2 XJ2 XJ2
M/N1
C/N1
S/N1
V/B1
A/B1
H-R1
Z-B1
C-N1.5
3 4 16 17 18 19 20 21
X21 X21 X29 X29 X29 X29 X29 X29
H-R1
C-N1.5
C-N1
L-R1
A-B1
M-N1
B-V1
Z-B1
Y21 Y20 Y10 Y11 Y12 Y13 Y14 Y15

N1
N1
N1
N1
N1
N1
N1
N1
N1
7.5
31 31 9.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
CRAB STEER FOUR-WHEEL STEER RIGHT OUTRIGGER RIGHT OUTRIGGER LEFT OUTRIGGER LEFT OUTRIGGER LEFT SWAY RIGHT SWAY
DOWN UP DOWN UP

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 19
6.4.9 Sheet 9 of 9
1 2 3 4 5
MANIPULATOR PLATFORM
A B C D E F G H 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
X10 X10 X10 X10 X10 X10 X10 X10 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28
A-N1.5 8.5
2.5
L-G1
2.2
M1
1.2
C/N1
7.5
H/N1
7.5
H-R1.5
7.5
G-M1
7.5
B-G1
7.5
B-N1
G/R1
C/B1
H/L1
A/G1
S-G1
G-V1
L-N1
B1
N1
N-Z1
Z1
V-B1
V-Z1
H/N1
L-B1
5 3 10 1 3 B3 B1A-N1 C1 C5 A2 A1 C3 B2 C2 C4 C2 B2 C5 B7 C8
X18 X18 X18 X4 X4 XJ1 XJ1 XJ1 XJ1 XJ1 XJ1 XJ1 XJ2 XJ2 XJ1 XJ1 XJ1 XJ2 XJ1 XJ1
7.2
53
K15 K16 K17 K21 K20

86 87a 87 86 87a 87 86 87a 87 86 87a 87 86 87a 87
85 30 85 30 85 30 85 30 85 30
TECNORD
CONTROL UNIT
RELAY
CARD
8 7 11 6 2 4 1 9 13 12 A7 C8 B5 B1 C3 C1 A8
X18 X18 X18 X18 X18 X18 X18 X18 X18 X18 XJ2 XJ2 XJ2 XJ2 XJ2 XJ2 XJ2
V/N1
L-R1
H-L1
A-N1
N1
7.5
8.5
M-N1.5
L/G1
B-G1
C-L1
V/N1
Z/N1
R-V11
V-Z1
M-N1.5
10 7 8 5 25 9 12 13 11 40 12
X21 X21 X21 X21 X21 X21 X21 X21 X21 X21 X29
L-G1
B-G1.5
R-V11
C-L1
V-Z1
M-N1.5
M-N1.5
M-N1.5
Z-N1
V-N1
V-N1
1 3 1 3 1 3 1 3
X45 X45 X46 X46 X44 X44 X47 X47
Y45 Y46 Y44 Y47 Y43 Y50 Y51
2 2 2
X45 X46 X44 2
X47
N1
N1
N1.5
N1
N1
N1
N1
N1
N1
8.5
31 31 /./
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE MAIN SOLENOID SOLENOID VALVE SOLENOID VALVE
EXTEND/RETRACT UP/DOWN FORK ROTATION ATTACHMENT VALVE REAR STEERING REAR STEERING
MOVEMENT MOVEMENT LOCKED-UNLOCKED AXLE LOCKED AXLE LOCKED

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 20
6.4.10 Wiring diagram - Component description
Ref Description Sheet Ref Description Sheet
A1 ALTERNATOR 1 H21 FRONT LEFT LIGHT 4

B1 BATTERY 1 H22 FRONT RIGHT LIGHT 4
B11 PRESSURE SWITCH - ENGINE OIL FILTER 1 H23 REAR LEFT LIGHT 4
B12 FUEL GAUGE 4 H24 LICENCE PLATE LIGHT 4
B12a FUEL RESERVE 4 H25 BACK-UP HORN 3
B13 THERMOSTAT - HIGH ENGINE WATER H26 REAR RIGHT LIGHT 4
TEMPERATURE 1 K01 RELAY - START-UP 1
B14 THERMOMETER - HIGH ENGINE WATER K02 RELAY - PRE-HEATING 1
TEMPERATURE 1 K03 RELAY - ENGINE STOP 1
B15 MICRO-SWITCH - AIR FILTER CLOGGED 1 K04 RELAY - EMERGENCY PUMP 1
B16 HYDRAULIC OIL THERMOMETER - HIGH K05 RELAY - AUX CIRCUIT MAIN LINE 2
TEMPERATURE 4 K1 RELAY - HIGH BEAM 2
B38 RIGHT BOOM LIFTING SENSOR 7 K2 RELAY - LOW BEAM 4
B41 LEFT BOOM LIFTING SENSOR 8 K3 RELAY - HORN 4
B54 SWITCH - GEAR NOT ENGAGED 7 K4 RELAY - OPTIONAL 4
F1 10A FUSE - EMERGENCY LIGHT 5 K5 RELAY - 1st-2nd SPEED 3
F1G 50A MAIN FUSE 1 K6 RELAY - OPTIONAL 1
F2 15A FUSE - HEATING 6 K7 RELAY - FORWARD SPEED 3
F2G 50A MAIN FUSE 1 K8 RELAY - REVERSE SPEED 3
F3 5A FUSE - STOP LIGHTS MICRO-SWITCH 4 K9 RELAY - TRANSMISSION DISCONNECTED 3
F3G 50A MAIN FUSE 1 K10 RELAY - TRANSMISSION DISCONNECTED 3
F4 7.5A FUSE - REAR WINDSCREEN WIPER 6 K11 RELAY - START-UP ENABLING COMMAND 1
F4G 15A MAIN FUSE 1 K12 SOLENOID VALVE - 1st SPEED 2
F5 10A FUSE - OPT. 8 K13 SOLENOID VALVE - 2nd SPEED 2
F5G 15A MAIN FUSE 1 K14 RELAY - OPTIONAL 8
F6 15A FUSE - LOW BEAM SWITCH 4 K15 RELAY - FORK IN/OUT 9
F7 3A FUSE - RIGHT POSITION LIGHTS 4 K16 RELAY - ATTACHMENT UP/DOWWN 9
F8 3A FUSE - INSTRUMENTS LIGHTING 4 K17 RELAY - OPTIONAL 9
F9 7.5A FUSE - INDICATOR LIGHTS POWER K18 RELAY - OPTIONAL 7
SUPPLY 6 K19 RELAY - FORK COUPLING 9
F10 7.5A FUSE - LIGHTS SWITCH 4 K20 RELAY - OPTIONAL 9
F11 7.5A FUSE - BEACON 6 K21 RELAY - BOOM LIFTING 9
F12 10A FUSE - WORK LIGHTS 4 K23 INTERMITTENCE 5
F13 10A FUSE - STEER MODE ACTIVATION 7 K24 MECH. GEARBOX CONTROL UNIT 3
F14 10A FUSE - DRIVE SWITCH 3 M1 STARTING MOTOR 1
F15 10A FUSE - HIGH BEAM 4 M2 EMERGENCY PUMP 1
F16 15A FUSE - EMERGENCY 5 M3 REAR WINDSCREEN WIPER/WASHER
F17 10A FUSE - LIGHTS AND FLASHING 4 MOTOR 6
F18 10A FUSE - OUTRIGGERS 7 M5 HEATING 6
F19 10A FUSE - OPT. 8 M13 WINDSCREEN WIPER/WASHER MOTOR 5
F20 10A FUSE - PLATFORM EMERGENCY M18 A/C SYSTEM 6
BUTTON 2 M91 PUMP MOTOR 5
F21 15A FUSE - HORN 4 P1 ENGINE WATER THERMOSTAT 1
F22 15A FUSE - MAN-PLATFORM POWER P2 HYDRAULIC OIL TEMPERATURE 4
SUPPLY 1 P3 FUEL GAUGE 4
F23 10A FUSE - CAB LIGHTS 6 P4 HOUR-METER 1
F24 10A FUSE - WORK MODE POWER SUPPLY 8 R0 GLOW PLUGS 1
F25 10A FUSE - 3B6 CONTROL UNIT 7 R1 LOAD RESISTANCE 1
F26 10A FUSE - OPT. 8 S0 COLD STARTING TEMPERATURE SENSOR 1
F27 10A FUSE - OPT. 5 S1 SWITCH - LH FRONT OUTRIGGER 8
H9 LIGHT INDICATOR - BASKET ENABLED 7 S2 SWITCH - RH FRONT OUTRIGGER 8
H20 HORN 4 S3 SWAY FUNCTION SWITCH 9

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 21
Ref Description Sheet Ref Description Sheet
S4 SWITCH - A/C SYSTEM 6 Y51 SOLENOID VALVE - STEERING AXLE

S6a PARKING BRAKE MICRO-SWITCH 7 LOCKED 9
S6b PARKING BRAKE MICRO-SWITCH 7 X1 CONNECTOR - LIGHT INDICATORS
S7 SWITCH - A/C SYSTEM 6 X2 CONNECTOR - LIGHT INDICATORS
S10 OVERLOAD CUTOUT 7 X4 9-WAY MARK CONNECTOR
S11 START-UP PANEL 1 X5 11-WAY MARK CONNECTOR
SX11 LIGHT SWITCH-WIPERS-HORN 5 X6 17-WAY MARK CONNECTOR
SX12 SPEED SWICTH 3 X7 9-WAY MARK CONNECTOR
S13 EMERGENCY MUSHROOM-HEAD X8 5-WAY MARK CONNECTOR
PUSHBUTTON 2 X9 13-WAY MARK CONNECTOR
S14 SWITCH - SPEED CHANGE 3 X10 TECNORD CONTROL LEVER 9
S16 WARNING SWITCH 5 X11 13-WAY MARK CONNECTOR
S17 SWITCH - EMERGENCY PUMP 2 X12 5-WAY MARK CONNECTOR
S18 BACK-UP LAMP SWITCH 4 X13 6-WAY CONNECTOR
S19 SWITCH - LIGHTS 4 X16 13-WAY MARK CONNECTOR
S20 SWITCH - HEATER 6 X17 17-WAY MARK CONNECTOR
S21 BATTERY CUTOFF 1 X18 13-WAY MARK CONNECTOR
S22 STEERING SELECTOR 8 X19 21-WAY MARK CONNECTOR
S30 N.0. CONTACT - PLATFORM ENABLED 7 X20 17-WAY MARK CONNECTOR
S31 N.C. CONTACT - PLATFORM EMERG. X21 40-WAY DEUTSCH CONNECTOR - TYPE B
BUTTON POWER SUPPLY 7 X22 12-WAY DEUTSCH CONNECTOR
S32 N.0. CONTACT - STEER SELECTOR 7 X25 8-WAY CONNECTOR
S33 N.0. CONTACT - WORK MODE 7 X26 17-WAY MARK CONNECTOR
S34 N.0. CONTACT - PLATFORM SCALE X28 MAN PLATFORM CONNECTOR 9
CUTOUT 7 X29 24-WAY DEUTSCH CONNECTOR
S35 N.0. CONTACT - PLATFORM SENSOR X30 2-WAY CONNECTOR
POWER SUPPLY 7 X34 2-WAY 90° CONNECTOR
S53 MOVEMENT SIGNAL 3 X44 4-WAY CONNECTOR Y44 9
S70 HYDRAULIC STOP 4 X45 4-WAY CONNECTOR Y45 9
Y0 SOLENOID VALVE - COLD STARTING 1 X46 4-WAY CONNECTOR Y46 9
Y00 SOLENOID VALVE - ENGINE STOP 1 X47 4-WAY CONNECTOR Y47 9
Y01 SOLENOID VALVE - FORWARD SPEED 3 X51 4-WAY DEUTSCH CONNECTOR
Y02 SOLENOID VALVE - REVERSE SPEED 3 X52 4-WAY DEUTSCH CONNECTOR
Y8 SOLENOID VALVE - 1st SPEED 3 X53 3-WAY DEUTSCH CONNECTOR
Y9 SOLENOID VALVE - 2nd SPEED 3 X90 DIAGNOSTIC INTERFACE 8
Y10 SOLENOID VALVE - RIGHT OUTRIGGER X91 2-WAY 90° CONNECTOR
DOWN 8 X101 BEACON 6
Y11 SOLENOID VALVE - RIGHT OUTRIGGER UP 9 X102 CAB INTERIOR LIGHTS 6
Y12 SOLENOID VALVE - LEFT OUTRIGGER XH21 6-WAY DEUTSCH CONNECTOR
DOWN 9 XH22 6-WAY DEUTSCH CONNECTOR
Y13 SOLENOID VALVE - LEFT OUTRIGGER UP 9 XH23 6-WAY DEUTSCH CONNECTOR
Y14 SOLENOID VALVE - LEFT SWAY 8 XH26 6-WAY DEUTSCH CONNECTOR
Y15 SOLENOID VALVE - RIGHT SWAY 8 XM3 2-WAY CONNECTOR
Y20 SOLENOID VALVE - FOUR-WHEEL STEER 8 XM5 4-WAY CONNECTOR
Y21 SOLENOID VALVE - CRAB STEER 8 XP1 6-WAY CONNECTOR
Y44 SOLENOID VALVE - FORK ROTATION 9 XP2 6-WAY CONNECTOR
Y45 SOLENOID VALVE - FORK IN/OUT MOV. 9 XP3 6-WAY CONNECTOR
Y46 SOLENOID VALVE - UP/DOWN MOV. 9 XV1 3-WAY CONNECTOR
Y47 SOLENOID VALVE - ATTACHMENT XJ1 TECNORD CONTROL UNIT CONNECTOR
LOCKED-UNLOCKED 9 XJ2 TECNORD CONTROL UNIT CONNECTOR
Y43 MAIN SOLENOID VALVE 9
Y46 SOLENOID VALVE - UP/DOWN MOV. 9
Y50 SOLENOID VALVE - STEERING AXLE
LOCKED 9

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 22
WIRE COLOURS
A LIGHT BLUE
B WHITE
C ORANGE
G YELLOW
H GREY
L BLUE
M BROWN
N BLACK
R RED
S PINK
V GREEN
Z PURPLE
REMARK: Two-colour wires are indicated through a

combination of the aforesaid initials as follows:
G/V = YELLOW/GREEN (crosswise colouring)

G-V = YELLOW-GREEN (lengthswise colouring)

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 23
6.4.11 Fuses and relays wiring diagram
12V
12V
12V
12V
NAiS
NAiS
NAiS
NAiS
7.5
10
10
15
15
5
12V
12V
12V
12V
NAiS
NAiS
NAiS
NAiS
7.5
7.5
7.5
10
3
JAPAN 10216
12V
12V
12V
12V
NAiS
NAiS
NAiS
NAiS
10
10
10
ACB13201
CB1-D-12V
NAIS
12V
12V
12V
NAiS
NAiS
NAiS
10
10
10
10
15
15
12V
12V
12V
12V
12V
12V
NAiS
NAiS
NAiS
NAiS
NAiS
NAiS
10
10
10
10
10
15
3 3 3 3
A A A A
X5 - MARK 21 X6 - MARK 17 X7 - MARK 17 X9 - MARK 13 X18 - MARK 13

POS. FUNCTION DESCRIPTION COL POS. FUNCTION DESCRIPTION COL POS. FUNCTION DESCRIPTION COL POS. FUNCTION DESCRIPTION COL POS. FUNCTION DESCRIPTION COL
1 Front/rear RH light G 1 N.C. R 1 Power supply - left high beam V 1 Power supply - wiper switch L/N 1 Power supply - Platform potentiometer G-R
2 Power supply - Pos. lights fuse B 2 Power supply - steer. accum. SV S/N 2 Stab. sig. - overload warning system 2 N.C. 2 Turret rotation SV. signal
L-R L/G
3 Power supply - Danfoss power unit
Power supply - Danfoss power unit 2R-V 3 Power supply - differential locking switch Z/N 3 Power supply - outriggers sensor R-V 3 Power supply - A/C system switch A 3 Overload warning signal B-N
4 Power supply - Danfoss power unit R-V 4 Power supply - emergency pump 4 Stab. signal - drive disengagement 4 Power supply - stop lights switch 4 Turret rotation signal
L-N B-G R L-G
5 Front LH pos.light G-N 5 Power supply - platform mushroom-head button C-R 5 Cardan sensor A-B 5 Power supply - beacon G-V 5 Boom out/in signal M/B
6 Power supply - 3B6 control unit 2R-N 6 Platform mushroom-head button out. B-R 6 1st speed sensor A-V 6 Power supply - rear wiper switch L-R 6 Boom up/down signal A/V
7 Rear LH pos.light G-N 7 Power supply - work mode selector B-R 7 2nd speed sensor A-R 7 Spia luci direzione S/N 7 Boom up/down signal A-V
8 Position light indicator G-N 8 N.C. S/N 8 Low beam H 8 Power supply - front wiper switch L/N 8 GND N
9 Outriggers switch Power supply - switches lamps
Sensor power supply 2R-V 9 N.C. G-N 9 Low beam H 9 Power supply - instruments 2B-R 9 86 Basket relay N-Z
10 N.C. 10 N.C. H-R 10 High beam 10 Power supply - hazard warning lights 10 Overload warning signal
V H-L B-N
11 Instruments warning light G 11 Power supply - platform mushroom-head button M 11 Power supply - displacement change SV 11 N.C. 11 Boom out/in signal
V M-B
12 Power supply - cab mushroom-head button A/G 12 Left turn signals L 12 Power supply - flashing A-R 12 Locking/unlocking signal R-G
13 Electrostop from jobsite G-M 13 Right turn signals A 13 49 A-N 13 Attachment locking/unlocking signal G-R
14 Electrostop M 14 Optional L-G
15 N.C. N 15 Left position lights G-N
X17- MARK 17
16 N.C. M-V Power supply 30 relay kc9-kc10
16 axle leveling unlocking
H-R
POS. FUNCTION DESCRIPTION COL 17 Rear axle locking SV H-R
17 Right position lights 2G
X16 - MARK 13
1 Work light G-N WIRE COLOURS
2 Work light
POS. FUNCTION DESCRIPTION COL
G-V
X8 - MARK 5 X4 - MARK 9 A LIGHT BLUE M BROWN
3 Power supply - work light switch G/R 1 N.C.
4 LH high beam POS. FUNCTION DESCRIPTION COL POS. FUNCTION DESCRIPTION COL 2 Forward speed S-N B WHITE N BLACK
V
H-R C ORANGE R RED
5 RH high beam V 1 58 BOARD R 1 Power supply - Overload warning system L-G 3 Back-up horn
4 Power supply - Gear select./change H/R
G YELLOW S PINK
6 Horn Z 2 Power supply - basket 2 86 aux. circuits relay M
R-N
A-G
H GREY V GREEN
7 Work lights switch L/G 3 Power supply - position lights switch B-R 3 N.C. C 5 2nd hydr. speed
1st mech. speed SV
L BLUE Z PURPLE
8 Start enabling command C-B 4 Power supply - hazard warn.lights switch 4 Slewring locking/unlocking switch A-G 6 M-B
R
9 Start from platform Jobsite function enabled 7 2nd mech. speed SV H-N
50 Board 2B-R 5 Power supply - cab interior lights R 5 A-V REMARK: TWO-COLOUR WIRES ARE
10 Power supply - fog lamp switch H/N 6 Platform enabled A-N 8 Drive disengagement 2H INDICATED THROUGH A COMBINATION OF
Platform enabled THE AFORESAID INITIALS
11 Left low beam H 7 Slewring locking/unlocking Z 9 Reverse speed solenoid H-L EXAMPLE:
12 Right low beam H X7 - MARK 13 8 N.C. 10 Displacement change solenoid C-N G/V ->YELLOW/GREEN (CROSSWISE
COLOURING)
High beam warn. light 9 86 aux. circuits relay 11 Forward speed solenoid H-R
13 V G-R G-V ->YELLOW-GREEN (LENGTHSWISE
Horn POS. FUNCTION DESCRIPTION COLOURING)
14 2Z 12 Reverse speed S-G
Horn
optional for all positions 13 Cardan sensor L-G
15 Low beam switch common line H-B
16 High beam common line V-B
17 Mechanical gear G-R

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 24
6.4.12 Engine compartment fuses and relays K01 F2G K02 K03 F3G
Ref. Circuit Amp.

F1G MAIN FUSE 50
F2G MAIN FUSE 50 K04
F3G MAIN FUSE 50
F1G
F4G MAIN FUSE 15 F4G
F5G MAIN FUSE 15
K01 RELAY - START-UP
K02 RELAY - PRE-HEATING
K03 RELAY - ENGINE STOP F5G
K04 RELAY - EMERGENCY PUMP
K05 RELAY - AUX CIRCUIT MAIN LINE (Fuse compartment)

6.5
41 = Y10-Y11-Y12-Y13-Y14-Y15 (A-B-C-D-E-F)
50 = Y8-Y9 (A-B)
DLE X30 X21 X55 17
17 = Y20-Y21 (A-B)
21 = Y43-Y44-Y45-Y46-Y47 (1-2-3-4)
3 = Y01-Y02 (A-B)
Telelift 3713 Elite
24
X28
X26
X25
3B6
3B6

3
54
6
X22 M2 X29
41
SCHEMES
24
B1
21 50 8
1 2 4 5
TELELIFT 3713 Elite - 4017 - 4514
INDEX
S21 da K01 a K05
= electrical components - see wiring diagram da F1G a F5G
POSITION OF THE ELECTRICAL AND HYDRAULICAL COMPONENTS ON THE MACHINE
6
25
= hydraulic components - see hydraulic scheme

X10 Telelift 3713 Elite
S52 14 M13
X102
X101
S51

B38
H25
SCHEMES
XJ2 XJ1 X90
da K1 a K24
da F1 a F27
M5 M91
TELELIFT 3713 Elite - 4017 - 4514
INDEX
= electrical components - see wiring diagram
6
26

41 = Y10-Y11-Y12-Y13-Y14-Y15 (A-B-C-D-E-F)
50 = Y8-Y9 (A-B)
DLE X30 X21 X55 17
17 = Y20-Y21 (A-B)
21 = Y43-Y44-Y45-Y46-Y47 (1-2-3-4)
3 = Y01-Y02 (A-B)
24
37 = Y50-Y51
Telelift 4017 - 4514
X28
X26
X25
3B6
3B6

6
M2
X22 X29
19
41
54
SCHEMES
21 50 3 8
24
B1
1 2 4 5
TELELIFT 3713 Elite - 4017 - 4514
INDEX
S21 da K01 a K05
= electrical components - see wiring diagram da F1G a F5G
6
27

X10 Telelift 4017 - 4514
S52 14 M13
X102
X101
S51

B38
H25
SCHEMES
XJ2 XJ1 X90
da K1 a K24
B41
da F1 a F27
M5 M91 37
TELELIFT 3713 Elite - 4017 - 4514
INDEX
= electrical components - see wiring diagram
6
28

6.6
1 +12V main 9 buzzer 17 +12V excel
2 Overload warning system signal 10 Deadman 18 Excel ground
3 + 12V sensor 11 Emergency pump 19 n.c.
4 Sensors signal return 12 Engine stop 20 n.c.
5 Ground 13 n.c. 21 n.c.
6 + 5V joystick 14 n.c. 22 n.c.
7 signal 1 15 Engine start 23 n.c.
8 signal 2 16 alarm from excel 24 n.c.
ELECTRICAL
CABLE REEL LOAD CELL
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
TECNORD 10 10
CONTROL 11 11
12 12 reel 1779
PANEL 13 13
14 14
15 15
16 16
17 17
18 18
19 19
WIRING DIAGRAM - PLATFORM/BOOM CONNECTION
20 20
21 21
22 22
23 23 RB2 RB1
24 24
SCHEMES
SCH
N
V
B
R
SCH
N
V
B
R
20 19 18 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 1 2 3 4 5
COLOUR LEGEND
M=BROWN
L=BLUE
MS1 MS3
N=BLACK
B=WHITE
GV=YELLOW-GREEN
GV 22 23 GV M L
2
1
3
2
1
3
TELELIFT 3713 Elite - 4017 - 4514
FORK
BLOCKING EXCEL 3B6
SENSOR
INDEX
S1 S2
6
29
TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 30
6.7 TECNORD CONTROL UNIT CONNECTIONS
1 2 3 4 5 6 7 8
C
B J2
A
A
B J1
C
8 7 6 5 4 3 2 1
Connector J1 - input signals
1A = boom out/in signal 1C = fork rotation signal

2A = dead man from cabin (+12 V with button 2C = boom up/down signal from platform
pressed down) 3C = movement selector button (+12 V with white
3A = low boom signal (+12 V with boom at less button pressed down)
than 2 metres and sensor excited) 4C = potentiometer common line (+5V)
4A = left outrigger up 5C = ground
5A = right outrigger up 6C = right outrigger down
6A = sway right 7C = feet down signal (+12V with outriggers
7A = road/site selector (+12V with selector turned lowered to the ground)
to site) 8C = platform overload signal
8A = TX RS232
1B = boom up/down signal

2B = boom out/in signal from platform
3B = road/site selector (+12V with selector turned
to platform)
4B = overload signal (+12 V when the machine is
not in alarm)
5B = left outrigger down
6B = sway left
7B = dead man from platform
8B = RX RS232

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 31
Connector J2 - output signals
1A = left outrigger up 1C = attachment unlocking signal

2A = left outrigger down 2C = +12 V for alarm indicator on platform
3A = right outrigger up 3C = +12 V with operated joystick
4A = right outrigger down 4C = N.C.
5A = sway left 5C = +12 V for sound alarm on platform
6A = sway right 6C = N.C.
7A = boom out/in signal 7C = N.C.
8A = ground 8C = boom lift/lower signal
1B = attachment locking/unlocking signal

2B = joystick button common line (+12 V)
3B = N.C.
4B = N.C.
5B = fork rotation signal
6B = N.C.
7B = N.C.
8B = +12 V battery
Summarising table of the voltage values of the boom movements
Up Down Out In Fork Fork

rotation - Open rotation - Close
Joystick in rest
position (2.5 V) • • • • • •
0.7 V • • •
4.25 V • • •

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 32
6.8 TECNORD BUTTON PANEL CONNECTIONS
CONNECTIONS:
OFF ON 1) +POWER (+12VDC)
2) LIMITER INDICATOR
3) NOT USED
4) NOT USED
5) GND (0VDC)
6) + POTENT. (+5VDC)
7) FUNCTION 1 SIGNAL
8) FUNCTION 2 SIGNAL
9) BUZZER
STOP 10) DEAD MAN
11) EL. PUMP COMMAND
G 12) STOP COMMAND
13) START COMMAND
14) OVERLOAD (SIGNAL FROM EXCEL)
15) EXCEL POWER SUPPLY
16) EXCEL GND
01 +12VDC
02 + LIM. IND.
03 L2
04 LIMIT.
05 GND
JLP1
06 +5VDC 6
4
5
07 SIGN. F1
JLP2
4 6
SIGN. F2 5
P.N. Function Description
08
JLP1 = BOOM UP/DOWN
JLP 80%
JLP2 = BOOM OUT/IN
PE = EMERGENCY STOP Mushroom-head emerg.button
09 + BUZZER
L1 = POWER WARNING LIGHT Green LED indicator 12VDC
BZ1 L2 = LIM. WARNING LIGHT Red LED indicator 12VDC
BUZZER
P1 = U.P. BUTTON Button, instable, 1NO
P2 = EL. PUMP BUTTON Button, instable, 1NO
P3 = START BUTTON Button, instable, 1NO
L1
SW1 = ENABLING KEY Key-switch, stable, 2NO
ON
BZ1 = BUZZER (INTERNAL) Buzzer 90db
P1 D.M. SW1/1
10 DEAD MAN
KEY ON
P2 EL. PUMP PE/1

11 E.PUMP COMM.
12 STOP
PE/2 SW1/2
P3
15 START
START
OVERLOAD
16
EXCEL POWER SUPPLY

17
EXCEL GND
18

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 33
6.9 DLE SYSTEM LAY-OUT
X2
X1
3 L= 2 mt
X3A X3B
L= 2 mt L= 5mt
X4A X4B
L= 5mt
1 = main unit
2 = strain load cell double bridge
3 = connecting cable.

TELELIFT 3713 Elite - 4017 - 4514 6
SCHEMES 34

TELELIFT 3713 Elite - 4017 - 4514 7
REPAIR PROCEDURES 1
Section 7
REPAIR PROCEDURES
SECTION INDEX
7.1 Time schedule ..................................................................................... page 2

7.2 Disassembly and reassembly ..................................................................... 5
7.2.1 Changing the internal flex hoses of the boom - Telelift 3713 Elite .......... 5
7.2.2 Dismantling the hose holding chain - Telelift 4017 ................................... 7
7.2.3 Strain load cell tightening (Telelift 4017-4514) ........................................... 10

INDEX
TELELIFT 3713 Elite - 4017 - 4514 7
REPAIR PROCEDURES 2
7.1 TIME SCHEDULE
Job Operators Expected

needed time (h)
change the ignition key 1 1,00

change the speed switch 1 0,30
change the lights and horn switch 1 0,30
change the overload warning system display 1 0,15
re-calibrate the 3B6 system 1 1,00
change the load cell 1 2,00
change the overload warning system displayand calibrate 1 1,00
change the joystick 1 1,30
change the deadman button 1 0,30
change the joystick movement switch pushbutton 1 0,30
change the brake pump 1 1,00
change the 2 gearbox sensors 1 0,30
change the cardan shaft sensor 1 0,15
change the low boom sensor (only Telelift 3713 Elite-4017) 1 0,15
change the high boom sensor (only Telelift 4017) 1 0,15
change the boom lifting cylinder 1 2,15
change the boom lifting cylinder kit
(complete overhaul) 1 1,30
change the block valve of the boom lifting cylinder 1 0,30
change the cylinder inside the boom (only Telelift 3713 Elite) 1 2,50
change the extension cyl. kit inside the boom (only Telelift 3713 Elite) 1 1,30
change the block valve of the extension cylinder
inside the boom (Telelift 3713 Elite) 1 0,30
change the extension cylinder on the boom 1 1,00
change the extension cylinder kit on the boom 1 1,30
change the valve of the extension cylinder on the boom 1 0,30
change the cylinder re-sequencing valve
inside boom (Telelift 3713 Elite) 1 2,00
change the fork pitching cylinder 1 1,30
change the fork pitching cylinder kit 1 1,30
change the valve of the fork pitching cylinder 1 0,30
change the attachment locking cylinder 1 1,00
change the attachment locking cylinder kit 1 1,15
change the block valve of the attachment locking cylinder 1 0,30
change the outrigger up/down mov. cylinder 1 1,30
change the outrigger up/down mov. cylinder kit 1 1,30

INDEX
TELELIFT 3713 Elite - 4017 - 4514 7
REPAIR PROCEDURES 3

needed time (h)
change the valve of the outrigger up/down mov. cylinder 1 0,30

change the fork compensation cylinder 1 2,00
change the fork compensation cylinder kit 1 1,30
change the valve of the fork compensation cylinder 1 0,45
check the one-way valves of the fork compensation
cylinder 1 0,20
change the machine sway cylinder 1 1,30
change the machine sway cylinder kit 1 1,30
change the machine sway cylinder valve 1 0,30
change the boom internal line
for the boom extension (only Telelift 3713 Elite) 1 1,00
change the boom internal line for the fork pitching
(Telelift 3713 Elite-4514) 1 1,30
change the boom internal line for the fork locking
(Telelift 3713 Elite-4514) 1 1,30
change the boom slide pads (Telelift 3713 Elite) 1 2,30
change the boom slide pads (Telelift 4514) 1 3,00
change the boom slide pads (Telelift 4017) 1 1,30
check the pressure of the drive pump 2 0,20 each
check the pressure of the main actuator operating the boom
movements 2 0,20 each
check the pressure of brake pump and hydrostatic steering unit 1 0,15
check the safety valves 1 0,15
change the drive pump 1 2,00
change the drive motor 1 2,00
change and test motor, pump and
transmission lines 1 5,00
change the actuator control pump 1 1,30
change and calibrate the actuator 1 2,00
change the pump on the engine injection line 1 1,00
change the electrical flow divider 1 0,30
change relays and fuses 1 0,10
change the windscreen wiper motor 1 1,00
change and test the emergency pump coil 1 0,30
change the emergency pump 1 1,00
change the boom chain (Telelift 4017) 2 8,00
change a solenoid valve 1 0,20
change the gas pedal complete with cord 1 1,00

INDEX
TELELIFT 3713 Elite - 4017 - 4514 7
REPAIR PROCEDURES 4

needed time (h)
change the manual throttle complete with cord 1 0,30

change the front axle shaft 1 3,00
change the rear axle shaft 1 3,00
change 1 cardan joint 1 1,00
change the cardan joints 1 2,00
change the axle shaft hub 1 1,30
change the boom assy 2 5,00 each
change the boom anchoring pin 2 1,00 each
change the attachment locking cylinder pins 1 0,30
change the outrigger cylinder pin 1 0,20
change the platform power socket at the top of the boom 1 0,20
change the electrical reel (onlyTelelift 3713 Elite) 1 2,00
change the platform joystick 1 0,20
change a cab pushbutton 1 0,30
change the platform pushbuttons 1 0,10
change and test the actuator pressure relief valve or the sliders 1 0,30
change and test the actuator safety valve 1 0,30
change the one-way valve 1 0,20
change the maxi-fuses and search for troubles 1 0,10
bleed the braking system 2 0,15 each
change the hydraulic oil filter of the drive pump injection line 1 0,20
change the hydrostatic steering unit 1 1,30
change the beacon 1 0,20
change the battery 1 0,10
change the exhaust pipe 1 0,30
change the mud-guard supports 1 0,20
change the mud-guards 1 0,10
change the parking brake cord 1 0,30
change the steering wheel 1 0,10
dismantle the hydraulic oil tank 1 2,00
dismantle the fuel tank 1 2,00
change a wheel (n° 1) 1 0,15
change the rear axle locking cylinder (Telelift 4017-4514) 1 1,00
change the outriggers 1 1,00
change flexible hoses 1 0,15
change the parking brake lever 1 0,30

INDEX
TELELIFT 3713 Elite - 4017 - 4514 7
REPAIR PROCEDURES 5
7.2 DISASSEMBLY AND REASSEMBLY
7.2.1 Changing the internal flex hoses of the

boom - Telelift 3713 Elite
If you must change a damaged flex hose of the boom,

obey the following instructions:
- Remove the rear closing cover of the boom.

- Find the defective hose inside the boom.
Before disconnecting the hydraulic piping, place

containers of suitable size underneath to avoid oil
spillage.
- Disconnect the hose B to be replaced from the fitting

of the iron pipe A after fixing a string of adequate
length to help the assembly of the new hose.
- Plug the fitting of pipe A to avoid that dirt and dust
can enter the circuit.
- Disconnect also the second end of hose B and plug
the block valve.
- Move to the rear side of the machine and pull off the
disconnected hose.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 7
REPAIR PROCEDURES 6
- Remove the string from the old hose, connect it to

one end of the new hose, and pull this hose into the
boom.
- Reconnect the ends of the hose to the fitting and the
valve and check for oil leaks.
- Refit the rear cover and test the boom operation.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 7
REPAIR PROCEDURES 7
7.2.2 Dismantling the hose guiding chain -

Telelift 4017
If you have to remove the hose guiding chain from the

boom, proceed as follows:
E 5
D
C
B
Before disconnecting the hydraulic piping, place

containers of suitable size underneath to avoid oil
spillage.
- Remove the 4 coupled hoses A connected to the

iron pipes under the boom and place 4 plugs so you
can move the machine without oil leaking.
- Remove the rear cover and extend the boom until
the second telescope is beyond the two openings
under the boom.
- Move to the rear side of the machine and pull the 4
hoses off the boom.
- Remove the first chain sliding roller B located on
the third telescope, then remove the second roller C
located on the fourth telescope.
- Disconnect the flex hoses from the pipes being
careful to mark their position to help reassembly.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 7
REPAIR PROCEDURES 8
- Plug the fittings of the pipes to avoid that dirt and

dust can enter the circuit.
- Remove the four fixing screws of the plastic chain
from the raceway.
- Remove the three screws of bracket D supporting
the chain.
- Pull the terminals of the hydraulic hoses outwards to
pull the chain off the boom.
- Place the unwound chain on the ground and remove
all crosspieces E.
- Replace any damaged hose.
- Space the internal spacers of the chain.
- Replace all of the crosspieces removed.
- Bend and prepare the chain for the assembly in the
boom.
- Insert the holding chain into the boom so the four
terminals are aligned with those of the fourth
telescope.
- Connect the hoses to the pipes using the marks
previously done as a reference.
- Replace the two sliding rollers B-C inside the boom.
- Connect the plastic chain to the raceway.
- Lock the chain bracket to the second telescope.
- Extend the boom so the four hoses can pass between
the first and the second telescope.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 7
REPAIR PROCEDURES 9
- Place the hoses into the boom.

- Remove the four plugs from the iron pipes and
reconnect the hoses.
- Start the machine and check for oil leaks, then refit
the rear cover.

INDEX
TELELIFT 3713 Elite - 4017 - 4514 7
REPAIR PROCEDURES 10
7.2.3 Strain load cell tightening (Telelift 4017-

4514)
3
1 = Strain cage
2 = Washer ø 10
3 = Fastening screw M10x40.
Machine side Wheel side

(strain cage cable output)
1
Resin side view

Axial plane
Ground and unpainted area

for strain cage support
In order to get the best results and avoid damaging the

strain gage, follow these precautionary measures:
1 - PREPARATION:
- Thoroughly clean the whole tightening system,

especially the ground and unpainted area.
2 - ASSEMBLY:
- Apply the strain gage with its resinated side facing

the axle and holding the cable(s) toward the machine.
- Tighten the two screws with a torque wrench at 70
N/m.
- Mark the position of the screws with paint in order to
make possible loosening visible to the eye.

INDEX

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WORKSHOP MANUAL

Code 57.4400.7200 - 1st Edition 03/2005

Handler with telescopic boom

Intentionally blank page

Document 57.4400.7200 - 1st Edition 03/2005 INDEX

Consigned to: ................................................................................................................................

The consignee Company stamp

Copy to return stamped and signed for acceptance by the

Document 57.4400.7200 - 1st Edition 03/2005 INDEX

Consigned to: ................................................................................................................................

The consignee Company stamp

Document 57.4400.7200 - 1st Edition 03/2005 INDEX

Revision Revised Issued

Document 57.4400.7200 - 1st Edition 03/2005 INDEX

Sect. 1 SAFETY RULES

Sect. 2 TECHNICAL SPECIFICATIONS

Sect. 3 SCHEDULED MAINTENANCE INSPECTIONS

Sect. 4 SCHEDULED MAINTENANCE PROCEDURES

Sect. 7 REPAIR PROCEDURES

Document 57.4400.7200 - 1st Edition 03/2005 INDEX

Machine denomination Literature valid up to serial number

TELELIFT 3713 Elite from serial n. 11376 to serial n. 14856

TELELIFT 4017 up to serial n. 14866

TELELIFT 4514 up to serial n. 15124

Document 57.4400.7200 - 1st Edition 03/2005 INDEX

© Copyright 2005 TEREXLIFT srl - All rights reserved.

Document 57.4400.7200 - 1st Edition 03/2005

DESCRIPTION OF THE MACHINE OPERATION

The source of mechanical energy of this machine is a

Document 57.4400.7200 - 1st Edition 03/2005

The hydraulic energy produced by the drive pump (pos.

Document 57.4400.7200 - 1st Edition 03/2005

This distributor consists of an input head with 3-way

Document 57.4400.7200 - 1st Edition 03/2005

The control module of element 2 of the distributor is

Document 57.4400.7200 - 1st Edition 03/2005

50bar fill pressure), and the service brake lines is

Document 57.4400.7200 - 1st Edition 03/2005

The heat exchanger (pos. 33) is divided in two sectors;

Document 57.4400.7200 - 1st Edition 03/2005

Ev3 Ev4 13 Pv4

Document 57.4400.7200 - 1st Edition 03/2005

1.1 Safety rules .......................................................................................... page 2

Document 57.4400.7200 - 1st Edition 03/2005

1.1 SAFETY RULES

1.1-1 Personal Safety Draws the attention to important technical

Draws the attention to situations that involve your

Draws the attention to situations that involve your

Draws the attention either to situations that involve

Draws the attention either to situations that involve

Document 57.4400.7200 - 1st Edition 03/2005

1.1-2 Workplace Safety

Be sure to keep sparks, flames and lighted

Be sure that all tools and working areas are

Be sure that your workshop or work area is

Be sure any forklift, overhead crane or other

Be sure that fasteners intended for one time