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OPTISWITCH 6600 C Handbook

Capacitance Level Switch for standard hygienic


applications

© KROHNE 08/2018 - 4001367706 - MA OPTISWITCH 6600 R06 en


: IMPRINT :::::::::::::::::::::::::::::::::::::::

All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of KROHNE Messtechnik GmbH.

Subject to change without notice.

Copyright 2018 by
KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany)

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OPTISWITCH 6600 C CONTENTS

1 Safety instructions 5

1.1 Intended use ..................................................................................................................... 5


1.2 Certifications .................................................................................................................... 5
1.3 Safety instructions from the manufacturer ..................................................................... 6
1.3.1 Copyright and data protection ................................................................................................ 6
1.3.2 Disclaimer ............................................................................................................................... 6
1.3.3 Product liability and warranty ................................................................................................ 7
1.3.4 Information concerning the documentation........................................................................... 7
1.3.5 Warnings and symbols used................................................................................................... 8
1.4 Safety instructions for the operator................................................................................. 8

2 Device description 9

2.1 Scope of delivery............................................................................................................... 9


2.2 System description ........................................................................................................... 9
2.3 Nameplate ........................................................................................................................ 9

3 Installation 10

3.1 General notes on installation ......................................................................................... 10


3.2 Installation requirements .............................................................................................. 10
3.3 Process connection ........................................................................................................ 10
3.4 Mounting of 3A marked products................................................................................... 11
3.5 Installation of sliding connection ................................................................................... 12

4 Electrical connections 14

4.1 Safety instructions.......................................................................................................... 14


4.2 Description of electrical connection .............................................................................. 14
4.3 Electrical connection diagrams ..................................................................................... 15
4.4 Configuration tool........................................................................................................... 16

5 Operation 17

5.1 Start-up........................................................................................................................... 17
5.2 Fault diagnosis and corrective action ............................................................................ 17

6 Service 18

6.1 Availability of services .................................................................................................... 18


6.2 Returning the device to the manufacturer..................................................................... 18
6.2.1 General information.............................................................................................................. 18
6.2.2 Form (for copying) to accompany a returned device............................................................ 19
6.3 Disposal .......................................................................................................................... 19

7 Technical data 20

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CONTENTS OPTISWITCH 6600 C

7.1 Measuring principle........................................................................................................ 20


7.2 Technical data................................................................................................................. 21
7.3 Dimensions and weights ................................................................................................ 24
7.4 Temperature limits......................................................................................................... 26

8 Appendix 28

8.1 Device order code........................................................................................................... 28


8.2 Order code for process connections options ................................................................. 30
8.3 Order code for accessories ............................................................................................ 31

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OPTISWITCH 6600 C SAFETY INSTRUCTIONS 1

1.1 Intended use


The OPTISWITCH 6600 C is a level switch for level detection and dry-run protection for liquids
and solids. The device measures liquids such as water and beer and well as viscous and sticky
products such as honey or toothpaste. Even dry medias can be measured such as sugar or flour.

The measurement is precise and not affected by the mounting position.

Coating of the sensor or condensate is not detected.

1.2 Certifications
CE marking

The device fulfils the statutory requirements of the following EU directives:


• EMC specification acc. to EN 61326-1 (2006) when installed in enclosed metallic tank. For
more data about the EU Directives and European Standards related to this device, refer to the
EU Declaration of Conformity. You can find this documentation on the DVD-ROM supplied with
the device or it can be downloaded free of charge from the website (Download Center).

The manufacturer certifies successful testing of the product by applying the CE marking.

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1 SAFETY INSTRUCTIONS OPTISWITCH 6600 C

1.3 Safety instructions from the manufacturer


1.3.1 Copyright and data protection
The contents of this document have been created with great care. Nevertheless, we provide no
guarantee that the contents are correct, complete or up-to-date.

The contents and works in this document are subject to copyright. Contributions from third
parties are identified as such. Reproduction, processing, dissemination and any type of use
beyond what is permitted under copyright requires written authorisation from the respective
author and/or the manufacturer.

The manufacturer tries always to observe the copyrights of others, and to draw on works created
in-house or works in the public domain.

The collection of personal data (such as names, street addresses or e-mail addresses) in the
manufacturer's documents is always on a voluntary basis whenever possible. Whenever
feasible, it is always possible to make use of the offerings and services without providing any
personal data.

We draw your attention to the fact that data transmission over the Internet (e.g. when
communicating by e-mail) may involve gaps in security. It is not possible to protect such data
completely against access by third parties.

We hereby expressly prohibit the use of the contact data published as part of our duty to publish
an imprint for the purpose of sending us any advertising or informational materials that we have
not expressly requested.

1.3.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect or incidental and consequential damages.

This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.

Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.

The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.

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OPTISWITCH 6600 C SAFETY INSTRUCTIONS 1

1.3.3 Product liability and warranty


The operator shall bear responsibility for the suitability of the device for the specific purpose.
The manufacturer accepts no liability for the consequences of misuse by the operator. Improper
installation or operation of the devices (systems) will cause the warranty to be void. The
respective "Standard Terms and Conditions" which form the basis for the sales contract shall
also apply.

1.3.4 Information concerning the documentation


To prevent any injury to the user or damage to the device it is essential that you read the
information in this document and observe applicable national standards, safety requirements
and accident prevention regulations.

If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer can not accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.

This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of icons as shown below.

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1 SAFETY INSTRUCTIONS OPTISWITCH 6600 C

1.3.5 Warnings and symbols used


Safety warnings are indicated by the following symbols.

DANGER!
This warning refers to the immediate danger when working with electricity.

DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.

DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.

DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.

WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.

CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.

INFORMATION!
These instructions contain important information for the handling of the device.

LEGAL NOTICE!
This note contains information on statutory directives and standards.

• HANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
i RESULT
This symbol refers to all important consequences of the previous actions.

1.4 Safety instructions for the operator


WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and
maintained by properly trained and authorized personnel.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device.

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OPTISWITCH 6600 C DEVICE DESCRIPTION 2

2.1 Scope of delivery


INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.

INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.

The following items are supplied with the device:


• Measuring device
• Hygienic adapter (optional)
• Product documentation

2.2 System description


Inputting physical quantities into an SPC or PLC or other computer and control systems requires
accurate and reliably working sensors. The sensor is a detecting element that detects level
(liquids/solids), identifies a liquid or a changed characteristics of a liquid and converts it into an
electrical on/off signal.

2.3 Nameplate
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.

The important technical values are engraved on the device body.

Figure 2-1: Example of engraved technical values


1 Device type
2 Electrical data for input and output
3 Operating temperature limits
4 Serial number and manufacturing date
5 Approval symbols and disposal symbols

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3 INSTALLATION OPTISWITCH 6600 C

3.1 General notes on installation


INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.

INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.

3.2 Installation requirements


• For the hygienic version, only use the original KROHNE sleeves or adapters. If other systems
are used, no guarantee can be given for proper functionality or leak-tightness.
• The connection thread must have direct electrical contact with the threaded sleeve and the
metal tank or pipe.
• At the hygienic connection G ½ do not use Teflon or paper gaskets between switch and
hygienic adapter. The PEEK sensor together with the stainless steel adapter will perform a
hygienic tightening. Assumed that the requirements have been followed.
• The tightening torque for hygienic connection G ½ should be 10...15 N·m.

3.3 Process connection


The hygienic ½¨ process sleeve is easy to weld into tanks or pipes. This kind of assembly allows
installation in conformity with standards of hygiene (to 3-A, EHEDG, FDA, Regulation (EC)
No 1935:2004, Regulation (EC) No 2023:2006). The G ½ and G 1 connections can be mounted in
any counter thread according to ISO 228.

Various hygienic adapter sleeves are available for fitting to other process connections. .

The sensor can be installed in any desired position.

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OPTISWITCH 6600 C INSTALLATION 3

3.4 Mounting of 3A marked products


The 3A mark is valid only when the product is mounted in a 3A marked counterpart and installed
acc. to the installation manual. Use also a 3A marked O-ring or gasket if relevant.

The 3A marked products conforms to the 3A sanitary standards criteria. Materials and surfaces
fulfill the FDA demands.

EPDM O-rings supplied with 3A marked products are conform to sanitary standards class II (8%
milk fat).

1 Use only 3A approved counterparts.


2 The inspection hole should be visible and drained. Face it downwards that leaking can be
observed.
3 Mount the device in a self-drained position.
4 Level the inner surface of the pipe with the counterpart.
5 Weld from the inside of the tank, if possible. Welds shall be free from cracks, crevices and
grooves. Weldings should be grinded to Ra = 0.8 µm.

Figure 3-1: Mounting of 3A products in pipe installations (A) or tank installations (B)

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3 INSTALLATION OPTISWITCH 6600 C

3.5 Installation of sliding connection


The following drawing shows how the sliding connection can be used for at least 4 applications:

Figure 3-2: Possible applications for sliding connection


1 Mounted at the top of a tank to adjust to a certain level.
Serving as a cooling neck in high media temperature applications.
Adjusted to place the sensor tip deeper inside the tank (for lumpy or sticky media).
To reach in through insulation material.

CAUTION!
The OPTISWITCH 6600 C with sliding connection can be mounted with a static pressure up to
5 bar / 72.5 psi. To prevent personnel injuries, it is essential that the safety chain is mounted
correctly and undamaged.

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OPTISWITCH 6600 C INSTALLATION 3

CAUTION!
It is essential that the max. ambient temperature for the electronics is never exceeded.

The operating conditions for the sliding connection in different media temperatures and
specified ambient temperatures can be found in the following drawing.

Figure 3-3: Media temperature against external length of sliding connection


a = operating temperature in [°C] or [°F]
b = external length of sliding connection in [mm] or [¨]

1 Tamb = max. +40°C / +104°F


2 Tamb = max. +60°C / +140°F
3 Tamb = max. +75°C / +167°F
4 Tamb = max. +85°C / +185°F

Example, how to read the drawing:


A 250 mm / 9.9¨ sliding connection is mounted in a tank with a total insertion length of 150 mm /
5.9¨. Hence the external length of the sliding connection will be:
250 - 150 = 100 mm or 9.9 - 5.9 = 4¨.

The media temperature will be max. +175°C / +347°F.

Read the x-axis at 100 mm / 4¨ and the y-axis at +160°C / +320°F and find that the ambient
temperature must be kept below +40°C / +104°F. In case the radiated heat from the tank will
cause a higher ambient temperature at the housing efficient insulation of the tank must be
established.

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4 ELECTRICAL CONNECTIONS OPTISWITCH 6600 C

4.1 Safety instructions


DANGER!
All work on the electrical connections may only be carried out with the power disconnected. Take
note of the voltage data on the nameplate!

DANGER!
Observe the national regulations for electrical installations!

DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.

WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.

INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.

4.2 Description of electrical connection


Pin 1 and 3 are used for supplying a DC voltage of 12...30 V. According to polarity, the output will
switch to active or inactive when the sensor is immersed (refer to connection diagram). The
terminal wired to the negative pole is connected via an internal protective diode to the housing.

The maximum power consumption is 35 mA (excluding load switched). This value should be
taken into account in connection with the recommended use of a fuse. An active switching output
(Pin 4) is available. The switching voltage is a minimum of 1 V below the supply voltage. The
maximum output current is 20 mA. At higher loads, the current is limited accordingly. Damage
through shorting cannot occur.

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OPTISWITCH 6600 C ELECTRICAL CONNECTIONS 4

4.3 Electrical connection diagrams


Description of normally open (NO) and normally closed (NC)
Normally open Normally closed

1 0 mA 1 20 mA
2 20 mA 2 0 mA
3 LED 3 LED

PNP
Normally open Normally closed

NPN
Normally open Normally closed

M12 plug
1: brown; 2: white; 3: blue; 4: black

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4 ELECTRICAL CONNECTIONS OPTISWITCH 6600 C

4.4 Configuration tool


The configuration tool can be ordered optionally to configure the OPTISWITCH 6600 C.

Scope of delivery:
• Interface unit
• CD with software and product drivers (DTM)
• USB cable
• Cable with M12 connector
• M12 connection cable

The configuration tool connects the OPTISWITCH 6600 C with a computer. With the
corresponding software, it is possible to get an online communication with the
OPTISWITCH 6600 C.
By using this tool, device information like serial number, switching point range and tag numbers
are displayed on the computer. Settings as switching point and damping can be changed.
Self-learning function for the contact output is possible as well as reset function to the default
values of the switching point.

By fine-tuning of the switching point settings, OPTISWITCH 6600 C could differentiate between
various products which are covering the sensor. In other words, the device could be set to trigger
on a specific product and ignore a second product. Basis for this would be a different εr value of
the two products.

DANGER!
Disconnect the power supply before connecting the configuration tool to the switch!

Figure 4-1: Electrical connection of configuration tool


1 M12 plug

INFORMATION!
Ambient temperature range is 0...+50°C / +32...+122°F.

DANGER!
The configuration tool cannot be connected to the OPTISWITCH 6600 C within the hazardous
area. For programming, remove the device out of this area.

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OPTISWITCH 6600 C OPERATION 5

5.1 Start-up
Before connecting to power, please check that the system has been correctly installed.
This includes:
• The device must be mechanically safe and mounted in compliance with the regulations.
• Check the leak-tightness at the sleeve.
• Make sure that the M12 plug is properly connected.
• The power connections must have been made in compliance with the regulations.
• Check that the electrical operating data of the power supply are correct.

• Switching on the power.


i Check for correct switching function.

5.2 Fault diagnosis and corrective action

Fault Cause Action / elimination


LED not "on" Sensor cap not in contact with -
liquid product
Supply voltage < 12 V, permittivity Measure voltage at pin 1 and 3
too low
No switching output Cable break Check continuity of cables
Incorrect polarity of supply Reverse terminal 1 and 3
Short-circuit Check wiring

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6 SERVICE OPTISWITCH 6600 C

6.1 Availability of services


The manufacturer offers a range of services to support the customer after expiration of the
warranty. These include repair, maintenance, technical support and training.

INFORMATION!
For more precise information, please contact your local sales office.

6.2 Returning the device to the manufacturer


6.2.1 General information
This device has been carefully manufactured and tested. If installed and operated in accordance
with these operating instructions, it will rarely present any problems.

WARNING!
Should you nevertheless need to return a device for inspection or repair, please pay strict
attention to the following points:
• Due to statutory regulations on environmental protection and safeguarding the health and
safety of the personnel, the manufacturer may only handle, test and repair returned devices
that have been in contact with products without risk to personnel and environment.
• This means that the manufacturer can only service this device if it is accompanied by the
following certificate (see next section) confirming that the device is safe to handle.

WARNING!
If the device has been operated with toxic, caustic, radioactive, flammable or water-endangering
products, you are kindly requested:
• to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from
such dangerous substances,
• to enclose a certificate with the device confirming that it is safe to handle and stating the
product used.

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OPTISWITCH 6600 C SERVICE 6

6.2.2 Form (for copying) to accompany a returned device


CAUTION!
To avoid any risk for our service personnel, this form has to be accessible from outside of the
packaging with the returned device.

Company: Address:

Department: Name:

Tel. no.: Fax no. and/or Email address:

Manufacturer's order no. or serial no.:

The device has been operated with the following medium:

This medium is: radioactive


water-hazardous
toxic
caustic
flammable
We checked that all cavities in the device are free from such substances.
We have flushed out and neutralized all cavities in the device.

We hereby confirm that there is no risk to persons or the environment through any residual media contained in the
device when it is returned.

Date: Signature:

Stamp:

6.3 Disposal
LEGAL NOTICE!
Disposal must be carried out in accordance with legislation applicable in your country.

Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:
According to the directive 2012/19/EU, the monitoring and control instruments marked with the
WEEE symbol and reaching their end-of-life must not be disposed of with other waste.
waste
The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or
send them back to our local organisation or authorised representative.

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7 TECHNICAL DATA OPTISWITCH 6600 C

7.1 Measuring principle


A high frequency signal sweep is radiated from the sensor tip into the tank / pipe. The medium
will act as a virtual capacitor, which together with a coil in the sensor head, will form a circuit
creating the switching point signal. This virtual capacity will depend of the dielectric value of the
medium and it is well defined for most media.

The measurement is precise and unaffected by the mounting position.

1 Tank wall / pipe wall


2 Medium
3 Line of electric flux

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OPTISWITCH 6600 C TECHNICAL DATA 7

7.2 Technical data


INFORMATION!
• The following data is provided for general applications. If you require data that is more
relevant to your specific application, please contact us or your local sales office.
• Additional information (certificates, special tools, software,...) and complete product
documentation can be downloaded free of charge from the website (Downloadcenter).

Measuring system
Measuring principle Electromagnetic wave, 100..180 MHz
Application range Level detection, dry-run protection and media separation of liquids and
solids.

Design
Construction The measurement system consists of a measuring sensor and the electronic
unit which is available in a compact version. The switching point is signalled
by a blue LED indication at the neck of the M12 connector.
Options Teach-In function for applications where the medium is hard to detect.
Accessories Comprehensive range of adapters and process connections for hygienic
installation. Please refer to the specific data sheet "Accessories".

Measuring accuracy
Repeatability ±1 mm / ±0.04¨
Hysteresis ±1 mm / ±0.04¨
Reference conditions acc. to EN 60770
Temperature +20°C ±5°C / +68°F ±41°F
Pressure 1013 mbar abs. ±20 mbara / 14.69 psi abs. ±0.29 psia
Humidity (IEC 68-2-38) < 98% RH, condensing

Operating conditions
Temperature
Ambient temperature (Tamb) -40…+85°C / -40…+185°F
Storage temperature -40°C...+85°C / -40 ...+185°F
Process temperature -40…+115°C / -40…+239°F (refer to separate diagram)
+135°C / +275°F < 1 hour, Tamb < +50°C / +122°F
Pressure
Ambient pressure Atmospheric
Process pressure Max. 100 bar / 1450 psi
G 1/2 hygienic connection max. 10 bar / 145 psi
Sliding connection max. 5 bar / 70 psi
Other conditions
Ingress protection IP67 equivalent to NEMA 4X
(acc. to EN 60529)
IP69K (with the appropriate cable)

Installation conditions
Installation In any position. For more data, refer to Installation on page 10.
Dimensions and weights For more data, refer to Dimensions and weights on page 24.

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7 TECHNICAL DATA OPTISWITCH 6600 C

Materials
Sensor housing Stainless steel 1.4404 / 316L
Process connection
Sensor insulation Virgin PEEK, FDA / Regulation (EC) No 1935:2004 / Regulation (EC)
No 2023:2006
Electrical connection Plug M12: nickel-plated brass
Surface Roughness of wetted part Ra < 0.8µm (Ra < 0.4µm in option)

Process connections
Standard G 1 A, G ½A and ½ NPT
Other For more data about process connection options, refer to Device order code
on page 28.

Electrical connections
Power supply 12…30 V DC, 35 mA max.
Power consumption 25 mA typical, 50 mA max.
Power-up time <2s
Reaction time 0.1 s typical (0.15 +/- 0.05 s)
Damping 0...10 s
Cable entry M12 (4 pin Polycarbonate) or M12 (4 pin stainless steel)

Output
Output (active) Max. 20 mA, short-circuit and high-temperature protected
Output type PNP or NPN
Output polarity Reverse polarity protected
Voltage drop Active "Low" NPN; (-V DC + 1.5 V) ± 0.5 V; Rload = 10 kilohms
Voltage drop Active "High" PNP; (V DC - 1.5 V) ± 0.5 V; Rload = 10 kilohms
Factory settings Switching range < 75% (εr > 2)
Damping: 0.1 s
Off leak current ±100 μA max.

Approvals and certifications


CE This device fulfils the statutory requirements of the EU directives.
The manufacturer certifies successful testing of the product by applying the
CE marking.
Other standards and approvals
Electromagnetic compatibility (EMC) EN 61326-1 (2006)
Vibration resistance IEC 60068-2-6, GL test 2
Hygiene 3-A / EHEDG, materials agree with FDA / Regulation (EC) No 1935:2004 /
Regulation (EC) No 2023:2006

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OPTISWITCH 6600 C TECHNICAL DATA 7

Explosion protection ATEX II 1 G Ex ia IIC T4/T5

Maximum values (for barrier selection):


Ui: 30 V DC ; Ii: 100 mA; Pi: 0.75 W
Internal capacitance, Ci: 43 nF
Internal inductance Li: 10 μH

Temperature class:
T1…T4: -40°C < Tamb < + 85°C
T1…T5: -40°C < Tamb < +74°C 1
ATEX II 1 D Ex ta IIIC T100 °C
C Da
Voltage supply range 30 V DC max.
Temperature class T100 °C: -40°C< Tamb < +85°C
Protection class of cable accessory IP67
ATEX II 3 G Ex nA II T4/T5
Voltage supply range 30 V DC max.
Temperature class T1…T4: -40°C< Tamb < +85°C
T1…T5: -40°C< Tamb < +74°C
1 Recommended barrier: PROFSI3-b25100-ALG-LS

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7 TECHNICAL DATA OPTISWITCH 6600 C

7.3 Dimensions and weights

1 Standard G ½ version
2 G 1 version
3 Hygienic G ½ version
4 Reverse-threaded G ½ version
5 Hygenic long sensor length G ½
6 Long sensor legth G ½ (sliding connection)
7 Standard sensor length (with cooling neck)
8 ½ NPT Standard sensor length (with cooling neck)

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OPTISWITCH 6600 C TECHNICAL DATA 7

Dimensions Approx. weight without adapter

[mm] [inch] [kg] [lb]


Standard G ½ or ½¨NPT
NPT version
a 97 3.82 0.1 0.22
b 41 1.61
c G ½ or ½¨NPT– ISO 228/1
d WS 22 WS 0.87
G 1 version
a 97 3.82 0.15 0.33
b 38 1.50
c G 1 – ISO 228/1
d WS 36 WS 1.41
Hygienic G ½ version
a 97 3.82 0.1 0.22
b 48 1.89
c G ½ – ISO 228/1
d WS 22 WS 0.87
Reverse-threaded G ½ version
a 97 3.82 0.1 0.22
b 68 2.68
c Ø27 Ø1.06
d WS 24 WS 0.94
e G ½ A – ISO 228/1
Hygenic long sensor length G ½ version
a 166 6.54 0.12 0,27
b 117 4.61
c 14.6 0.55
Long sensor length G ½ version (sliding connection)
a 357 14.06 0.25 0.55
b 272 10.71
c 14.6 0.55
Standard sensor length (with cooling neck)
a 166 6.54 0.21 0.46
b 41 1.61
c G½
½ NPT standard sensor length (with coooling neck)
a 166 6.54 0.21 0.46
b 35 1.38
c ½ -14 NPT

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7 TECHNICAL DATA OPTISWITCH 6600 C

7.4 Temperature limits

160

150

140

130

120

110

100

90

80
50 60 70 80 90

Figure 7-1: For all process connections except sliding connection


X: Ambient temperature in [°C]
Y: Process temperature max in [°C]
1 Without cooling neck
2 With cooling neck

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OPTISWITCH 6600 C TECHNICAL DATA 7

Figure 7-2: For process connection with sliding connection

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8 APPENDIX OPTISWITCH 6600 C

8.1 Device order code

VGPA 4 1 OPTISWITCH 6600 C, with IP67 (equivalent to NEMA 4X), stainless steel housing
– materials agree with FDA / Regulation (EC) No 1935:2004 / Regulation (EC)
No 2023:2006
The use of VGP7 process connections is required for 3-A / EHEDG approved
switches.
Process connection
1 G ½ A– standard sensor length 15 mm / 0.6¨ (for use with hygienic process
connections)
2 G 1 A– standard sensor length 15 mm / 0.6¨ (non-hygienic)
3 G ½ A – standard sensor length 15 mm / 0.6¨ (non-hygienic)
4 G ½ A – for reverse mounting (non-hygienic)
6 G ½ A – Long sensor length 82 mm / 3.2¨ (hygienic with hygienic process
connection)
7 G ½ A – Long sensor length 250 mm / 9.8¨ (sliding connection / for hygienic use)
B G ½ A – Standard sensor length 15 mm /0.6¨ (with cooling neck / non-hygienic)
G ½¨NPT – Standard sensor length 15 mm /0.6¨ (non-hygienic)
H ½¨NPT – Standard sensor length 15 mm /0.6¨ (with cooling neck / non-hygienic)
Electrical connection
1 M12 – 4-pin connector plug
2 IP67; 5 m / 16.4 ft non-shielded cable with flying leads (max. temperature:
+70°C / +158°F)
4 M12 – 4-pin connector plug (stainless steel), no LED
Approvals
0 Without
3 ATEX II 1G Ex ia IIC T5 1
4 ATEX II 1D Ex ta IIIC T100°C Da 1
5 ATEX II 1G Ex ia IIC T4/T5 and ATEX II 1D Ex ta III T100°C Da 1
Output
0 PNP output
1 NPN output
Output configuration
0 Standard
1 Customer settings – based on data from an installed device.
"% of triggering, damping, hysteresis, output mode" to be
specified separately.
Other Approvals
0 None
A Food contact (FDA rules, EC 1935/2004, EC 2023/2006 and EU
10/2011)
B Food contact (FDA rules, EC 1935/2004, EC 2023/2006 and EU
10/2011) + 3-A® + EHEDG - only with process connection code
1 (G1/2 A) and in combination with hygienic adapters
VGPA 4 1 Order code (complete this code on the pages that follow)

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OPTISWITCH 6600 C APPENDIX 8

Surface Finish
0 Standard 0.8 µm surface roughness
1 0.8 µm surface roughness - electro-polished
2 0.4 µm surface roughness
VGPA 4 1 Order code
1 For more data about how to order this option, speak to your supplier

Order code for configuration tool (incl. interface unit + USB cable + CD with driver +
alligator clips + M12 connection cable)
XGP9 0 0 0 0 1 0 Order code

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8 APPENDIX OPTISWITCH 6600 C

8.2 Order code for process connections options


Hygienic connections
Code Old code Description Max. Approval options
pressure

[barg] [psig]
KPW3-321 HWN 200 Weld-in sleeve (outside Ø30 mm) 100 1450 3-A® / EHEDG
KPW3-322 HWN 210 Collared weld-in sleeve 40 580 3-A® / EHEDG
KPW2-327 HWN 220 Weld-in sleeve with shoulder – for DN65…150 40 580 —
pipes
KPW2-326 HWN 220 Weld-in sleeve with shoulder – for DN25…50 40 580 —
pipes
KPW2-324 HWN 250 Spherical weld-in sleeve – for angled sensor 40 580 —
mounting
KPH-32CB HGA 200 Hygienic adapter for G 1 process connection 40 580 —
KPH1-3236 HSM 251 DN51 adapter SMS 1145 1 25 363 —
KPH3-3213 HTC 240 1½¨ Tri-Clamp® DN25/40 DIN 32676, 25/38 mm 40 580 3-A® / EHEDG
ISO 2852 1
KPH3-3216 HTC 250 2¨ Tri-Clamp® DN50 DIN 32676, 51 mm 40 580 3-A® / EHEDG
ISO 2852 1
KPH3-3221 HMT 225 DN25 conical nozzle DIN 11851 1 40 580 3-A® / EHEDG
KPH3-3224 HMT 240 DN40 conical nozzle DIN 11851 1 40 580 3-A® / EHEDG
KPH3-3225 HMT 250 DN50 conical nozzle DIN 11851 1 10 145 3-A® / EHEDG
KPH3-3254 — DN40 conical nozzle DIN 11851 Type A 1 10 145 3-A® / EHEDG
KPH3-3255 — DN50 conical nozzle DIN 11851 Type A 1 40 580 3-A® / EHEDG
KPH3-324E HVF 250 DN40/50 Varivent® Type N 10 145 3-A® / EHEDG
KPW2-621 — 3-A® DN38 weld in tank part 1 40 580 3-A® / EHEDG
KPW2-626 — 3-A® DN38 weld in pipe extrusion 40 580 3-A® / EHEDG
KPX5-32 HST 200 Allen screw blanking plug 100 1450 —
KPH1-32A1 — E&H FTL – process connection code EE2, Rd 52 40 580 —
KPH1-32BA — E&H FTL – process connection code GQ2 (G ¾), 40 580 —
Ø23.7 mm
KPH1-32BC — Vegaswing – process connection codes GB/GBV 40 580 —
(G ¾), Ø21.3 mm
KPH1-32CD — Vegaswing – process connection codes GA/GAV 40 580 —
(G 1), Ø21.3 mm
KPI1-A2D — G 1½ Cable holder for use with 10 145 —
OPTISWITCH 6600 solids
1 To order union nuts and gaskets, refer to "Accessories" in the section that follows

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OPTISWITCH 6600 C APPENDIX 8

Non-hygienic connections
Code Old code Description Max. Approval options
pressure

[barg] [psig]
KPW1-721 NWN 200 Weld-in sleeve (outside Ø30 mm) for thick wall 100 1450 —
tank

INFORMATION!
All hygienic process connections agree with FDA regulations, Regulation (EC) No 1935:2004 and
Regulation (EC) No 2023:2006.

8.3 Order code for accessories

Code Description New hygienic Old hygienic Approval


connection code connection code options
KPX4-310 Clamp-ring AISI 304 for 1½¨ Tri-Clamp® DN40 KPH1-3213 HTC 240 —
DIN 32676, 38 mm ISO 2852
KPX3-7232 EPDM gasket for 1½¨ Tri-Clamp® DN25/40 KPH1-3213 HTC 240 FDA
DIN 32676 25/38 mm ISO 2852
KPX4-610 Clamp-ring AISI 304 for 2¨ Tri-Clamp® DN50 KPH1–3216 HTC 250 —
DIN 32676, 51 mm ISO 2852
KPX3-7262 EPDM gasket for 2¨ Tri-Clamp®, DN50 KPH1–3216 HTC 250 FDA
DIN 32676, 51 mm ISO 2852
KPX4-630 Union nut AISI 304 for DN51 adapter SMS 1145 KPH1-3236 HSM 251 —
KPX3-8160 NBR gasket for DN51 adapter SMS 1145 KPH1–3236 HSM 251 —
KPX4-140 Union nut AISI 304 for DN25 conical nozzle KPH1–3221 HMT 225 —
DIN 11851
KPX3-9110 NBR gasket for DN25 conical nozzle DIN 11851 KPH1–3221 HMT 225 —
KPX4-440 Union nut AISI 304 for DN40 conical nozzle KPH1–3224 HMT 240 —
DIN 11851
KPX3-9140 NBR gasket for DN40 conical nozzle DIN 11851 KPH1–3224 HMT 240 —
KPX2-A22 EPDM gasket for DN40 conical nozzle — — —
DIN 11864-1 from A
KPX2-A32 FKM gasket for DN40 conical nozzle DIN 11864- — — —
1 from A
KPX4-540 Union nut AISI 304 for DN50 conical nozzle KPH1–3225 HMT 250 —
DIN 11851
KPX3-9150 NBR gasket for DN50 conical nozzle DIN 11851 KPH1–3225 HMT 250 —
KPX2-B32 FKM gasket for DN50 conical nozzle DIN 11864- — — —
1 from A
KPX2-123 EPDM O-ring 3A DN38 within order code — 3-A® /FDA
OPTISWITCH 6500
KPX2-323 EPDM O-ring for DN40/50 VARIVENT® Type N KPH1–324E HVF 250 3-A® /FDA

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KROHNE – Process instrumentation and measurement solutions
• Flow
• Level
• Temperature
© KROHNE 08/2018 - 4001367706 - MA OPTISWITCH 6600 R06 en - Subject to change without notice.

• Pressure
• Process Analysis
• Services

Head Office KROHNE Messtechnik GmbH


Ludwig-Krohne-Str. 5
47058 Duisburg (Germany)
Tel.: +49 203 301 0
Fax: +49 203 301 10389
info@krohne.com
The current list of all KROHNE contacts and addresses can be found at:
www.krohne.com

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