MA OPTISWITCH6600 en 180803 4001367706 R06 Web 1000478628 1
MA OPTISWITCH6600 en 180803 4001367706 R06 Web 1000478628 1
MA OPTISWITCH6600 en 180803 4001367706 R06 Web 1000478628 1
All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of KROHNE Messtechnik GmbH.
Copyright 2018 by
KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany)
1 Safety instructions 5
2 Device description 9
3 Installation 10
4 Electrical connections 14
5 Operation 17
5.1 Start-up........................................................................................................................... 17
5.2 Fault diagnosis and corrective action ............................................................................ 17
6 Service 18
7 Technical data 20
8 Appendix 28
1.2 Certifications
CE marking
The manufacturer certifies successful testing of the product by applying the CE marking.
The contents and works in this document are subject to copyright. Contributions from third
parties are identified as such. Reproduction, processing, dissemination and any type of use
beyond what is permitted under copyright requires written authorisation from the respective
author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created
in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the
manufacturer's documents is always on a voluntary basis whenever possible. Whenever
feasible, it is always possible to make use of the offerings and services without providing any
personal data.
We draw your attention to the fact that data transmission over the Internet (e.g. when
communicating by e-mail) may involve gaps in security. It is not possible to protect such data
completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish
an imprint for the purpose of sending us any advertising or informational materials that we have
not expressly requested.
1.3.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.
If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer can not accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of icons as shown below.
DANGER!
This warning refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
• HANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
i RESULT
This symbol refers to all important consequences of the previous actions.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
2.3 Nameplate
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
Various hygienic adapter sleeves are available for fitting to other process connections. .
The 3A marked products conforms to the 3A sanitary standards criteria. Materials and surfaces
fulfill the FDA demands.
EPDM O-rings supplied with 3A marked products are conform to sanitary standards class II (8%
milk fat).
Figure 3-1: Mounting of 3A products in pipe installations (A) or tank installations (B)
CAUTION!
The OPTISWITCH 6600 C with sliding connection can be mounted with a static pressure up to
5 bar / 72.5 psi. To prevent personnel injuries, it is essential that the safety chain is mounted
correctly and undamaged.
CAUTION!
It is essential that the max. ambient temperature for the electronics is never exceeded.
The operating conditions for the sliding connection in different media temperatures and
specified ambient temperatures can be found in the following drawing.
Read the x-axis at 100 mm / 4¨ and the y-axis at +160°C / +320°F and find that the ambient
temperature must be kept below +40°C / +104°F. In case the radiated heat from the tank will
cause a higher ambient temperature at the housing efficient insulation of the tank must be
established.
DANGER!
Observe the national regulations for electrical installations!
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
The maximum power consumption is 35 mA (excluding load switched). This value should be
taken into account in connection with the recommended use of a fuse. An active switching output
(Pin 4) is available. The switching voltage is a minimum of 1 V below the supply voltage. The
maximum output current is 20 mA. At higher loads, the current is limited accordingly. Damage
through shorting cannot occur.
1 0 mA 1 20 mA
2 20 mA 2 0 mA
3 LED 3 LED
PNP
Normally open Normally closed
NPN
Normally open Normally closed
M12 plug
1: brown; 2: white; 3: blue; 4: black
Scope of delivery:
• Interface unit
• CD with software and product drivers (DTM)
• USB cable
• Cable with M12 connector
• M12 connection cable
The configuration tool connects the OPTISWITCH 6600 C with a computer. With the
corresponding software, it is possible to get an online communication with the
OPTISWITCH 6600 C.
By using this tool, device information like serial number, switching point range and tag numbers
are displayed on the computer. Settings as switching point and damping can be changed.
Self-learning function for the contact output is possible as well as reset function to the default
values of the switching point.
By fine-tuning of the switching point settings, OPTISWITCH 6600 C could differentiate between
various products which are covering the sensor. In other words, the device could be set to trigger
on a specific product and ignore a second product. Basis for this would be a different εr value of
the two products.
DANGER!
Disconnect the power supply before connecting the configuration tool to the switch!
INFORMATION!
Ambient temperature range is 0...+50°C / +32...+122°F.
DANGER!
The configuration tool cannot be connected to the OPTISWITCH 6600 C within the hazardous
area. For programming, remove the device out of this area.
5.1 Start-up
Before connecting to power, please check that the system has been correctly installed.
This includes:
• The device must be mechanically safe and mounted in compliance with the regulations.
• Check the leak-tightness at the sleeve.
• Make sure that the M12 plug is properly connected.
• The power connections must have been made in compliance with the regulations.
• Check that the electrical operating data of the power supply are correct.
INFORMATION!
For more precise information, please contact your local sales office.
WARNING!
Should you nevertheless need to return a device for inspection or repair, please pay strict
attention to the following points:
• Due to statutory regulations on environmental protection and safeguarding the health and
safety of the personnel, the manufacturer may only handle, test and repair returned devices
that have been in contact with products without risk to personnel and environment.
• This means that the manufacturer can only service this device if it is accompanied by the
following certificate (see next section) confirming that the device is safe to handle.
WARNING!
If the device has been operated with toxic, caustic, radioactive, flammable or water-endangering
products, you are kindly requested:
• to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from
such dangerous substances,
• to enclose a certificate with the device confirming that it is safe to handle and stating the
product used.
Company: Address:
Department: Name:
We hereby confirm that there is no risk to persons or the environment through any residual media contained in the
device when it is returned.
Date: Signature:
Stamp:
6.3 Disposal
LEGAL NOTICE!
Disposal must be carried out in accordance with legislation applicable in your country.
Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:
According to the directive 2012/19/EU, the monitoring and control instruments marked with the
WEEE symbol and reaching their end-of-life must not be disposed of with other waste.
waste
The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or
send them back to our local organisation or authorised representative.
Measuring system
Measuring principle Electromagnetic wave, 100..180 MHz
Application range Level detection, dry-run protection and media separation of liquids and
solids.
Design
Construction The measurement system consists of a measuring sensor and the electronic
unit which is available in a compact version. The switching point is signalled
by a blue LED indication at the neck of the M12 connector.
Options Teach-In function for applications where the medium is hard to detect.
Accessories Comprehensive range of adapters and process connections for hygienic
installation. Please refer to the specific data sheet "Accessories".
Measuring accuracy
Repeatability ±1 mm / ±0.04¨
Hysteresis ±1 mm / ±0.04¨
Reference conditions acc. to EN 60770
Temperature +20°C ±5°C / +68°F ±41°F
Pressure 1013 mbar abs. ±20 mbara / 14.69 psi abs. ±0.29 psia
Humidity (IEC 68-2-38) < 98% RH, condensing
Operating conditions
Temperature
Ambient temperature (Tamb) -40…+85°C / -40…+185°F
Storage temperature -40°C...+85°C / -40 ...+185°F
Process temperature -40…+115°C / -40…+239°F (refer to separate diagram)
+135°C / +275°F < 1 hour, Tamb < +50°C / +122°F
Pressure
Ambient pressure Atmospheric
Process pressure Max. 100 bar / 1450 psi
G 1/2 hygienic connection max. 10 bar / 145 psi
Sliding connection max. 5 bar / 70 psi
Other conditions
Ingress protection IP67 equivalent to NEMA 4X
(acc. to EN 60529)
IP69K (with the appropriate cable)
Installation conditions
Installation In any position. For more data, refer to Installation on page 10.
Dimensions and weights For more data, refer to Dimensions and weights on page 24.
Materials
Sensor housing Stainless steel 1.4404 / 316L
Process connection
Sensor insulation Virgin PEEK, FDA / Regulation (EC) No 1935:2004 / Regulation (EC)
No 2023:2006
Electrical connection Plug M12: nickel-plated brass
Surface Roughness of wetted part Ra < 0.8µm (Ra < 0.4µm in option)
Process connections
Standard G 1 A, G ½A and ½ NPT
Other For more data about process connection options, refer to Device order code
on page 28.
Electrical connections
Power supply 12…30 V DC, 35 mA max.
Power consumption 25 mA typical, 50 mA max.
Power-up time <2s
Reaction time 0.1 s typical (0.15 +/- 0.05 s)
Damping 0...10 s
Cable entry M12 (4 pin Polycarbonate) or M12 (4 pin stainless steel)
Output
Output (active) Max. 20 mA, short-circuit and high-temperature protected
Output type PNP or NPN
Output polarity Reverse polarity protected
Voltage drop Active "Low" NPN; (-V DC + 1.5 V) ± 0.5 V; Rload = 10 kilohms
Voltage drop Active "High" PNP; (V DC - 1.5 V) ± 0.5 V; Rload = 10 kilohms
Factory settings Switching range < 75% (εr > 2)
Damping: 0.1 s
Off leak current ±100 μA max.
Temperature class:
T1…T4: -40°C < Tamb < + 85°C
T1…T5: -40°C < Tamb < +74°C 1
ATEX II 1 D Ex ta IIIC T100 °C
C Da
Voltage supply range 30 V DC max.
Temperature class T100 °C: -40°C< Tamb < +85°C
Protection class of cable accessory IP67
ATEX II 3 G Ex nA II T4/T5
Voltage supply range 30 V DC max.
Temperature class T1…T4: -40°C< Tamb < +85°C
T1…T5: -40°C< Tamb < +74°C
1 Recommended barrier: PROFSI3-b25100-ALG-LS
1 Standard G ½ version
2 G 1 version
3 Hygienic G ½ version
4 Reverse-threaded G ½ version
5 Hygenic long sensor length G ½
6 Long sensor legth G ½ (sliding connection)
7 Standard sensor length (with cooling neck)
8 ½ NPT Standard sensor length (with cooling neck)
160
150
140
130
120
110
100
90
80
50 60 70 80 90
VGPA 4 1 OPTISWITCH 6600 C, with IP67 (equivalent to NEMA 4X), stainless steel housing
– materials agree with FDA / Regulation (EC) No 1935:2004 / Regulation (EC)
No 2023:2006
The use of VGP7 process connections is required for 3-A / EHEDG approved
switches.
Process connection
1 G ½ A– standard sensor length 15 mm / 0.6¨ (for use with hygienic process
connections)
2 G 1 A– standard sensor length 15 mm / 0.6¨ (non-hygienic)
3 G ½ A – standard sensor length 15 mm / 0.6¨ (non-hygienic)
4 G ½ A – for reverse mounting (non-hygienic)
6 G ½ A – Long sensor length 82 mm / 3.2¨ (hygienic with hygienic process
connection)
7 G ½ A – Long sensor length 250 mm / 9.8¨ (sliding connection / for hygienic use)
B G ½ A – Standard sensor length 15 mm /0.6¨ (with cooling neck / non-hygienic)
G ½¨NPT – Standard sensor length 15 mm /0.6¨ (non-hygienic)
H ½¨NPT – Standard sensor length 15 mm /0.6¨ (with cooling neck / non-hygienic)
Electrical connection
1 M12 – 4-pin connector plug
2 IP67; 5 m / 16.4 ft non-shielded cable with flying leads (max. temperature:
+70°C / +158°F)
4 M12 – 4-pin connector plug (stainless steel), no LED
Approvals
0 Without
3 ATEX II 1G Ex ia IIC T5 1
4 ATEX II 1D Ex ta IIIC T100°C Da 1
5 ATEX II 1G Ex ia IIC T4/T5 and ATEX II 1D Ex ta III T100°C Da 1
Output
0 PNP output
1 NPN output
Output configuration
0 Standard
1 Customer settings – based on data from an installed device.
"% of triggering, damping, hysteresis, output mode" to be
specified separately.
Other Approvals
0 None
A Food contact (FDA rules, EC 1935/2004, EC 2023/2006 and EU
10/2011)
B Food contact (FDA rules, EC 1935/2004, EC 2023/2006 and EU
10/2011) + 3-A® + EHEDG - only with process connection code
1 (G1/2 A) and in combination with hygienic adapters
VGPA 4 1 Order code (complete this code on the pages that follow)
Surface Finish
0 Standard 0.8 µm surface roughness
1 0.8 µm surface roughness - electro-polished
2 0.4 µm surface roughness
VGPA 4 1 Order code
1 For more data about how to order this option, speak to your supplier
Order code for configuration tool (incl. interface unit + USB cable + CD with driver +
alligator clips + M12 connection cable)
XGP9 0 0 0 0 1 0 Order code
[barg] [psig]
KPW3-321 HWN 200 Weld-in sleeve (outside Ø30 mm) 100 1450 3-A® / EHEDG
KPW3-322 HWN 210 Collared weld-in sleeve 40 580 3-A® / EHEDG
KPW2-327 HWN 220 Weld-in sleeve with shoulder – for DN65…150 40 580 —
pipes
KPW2-326 HWN 220 Weld-in sleeve with shoulder – for DN25…50 40 580 —
pipes
KPW2-324 HWN 250 Spherical weld-in sleeve – for angled sensor 40 580 —
mounting
KPH-32CB HGA 200 Hygienic adapter for G 1 process connection 40 580 —
KPH1-3236 HSM 251 DN51 adapter SMS 1145 1 25 363 —
KPH3-3213 HTC 240 1½¨ Tri-Clamp® DN25/40 DIN 32676, 25/38 mm 40 580 3-A® / EHEDG
ISO 2852 1
KPH3-3216 HTC 250 2¨ Tri-Clamp® DN50 DIN 32676, 51 mm 40 580 3-A® / EHEDG
ISO 2852 1
KPH3-3221 HMT 225 DN25 conical nozzle DIN 11851 1 40 580 3-A® / EHEDG
KPH3-3224 HMT 240 DN40 conical nozzle DIN 11851 1 40 580 3-A® / EHEDG
KPH3-3225 HMT 250 DN50 conical nozzle DIN 11851 1 10 145 3-A® / EHEDG
KPH3-3254 — DN40 conical nozzle DIN 11851 Type A 1 10 145 3-A® / EHEDG
KPH3-3255 — DN50 conical nozzle DIN 11851 Type A 1 40 580 3-A® / EHEDG
KPH3-324E HVF 250 DN40/50 Varivent® Type N 10 145 3-A® / EHEDG
KPW2-621 — 3-A® DN38 weld in tank part 1 40 580 3-A® / EHEDG
KPW2-626 — 3-A® DN38 weld in pipe extrusion 40 580 3-A® / EHEDG
KPX5-32 HST 200 Allen screw blanking plug 100 1450 —
KPH1-32A1 — E&H FTL – process connection code EE2, Rd 52 40 580 —
KPH1-32BA — E&H FTL – process connection code GQ2 (G ¾), 40 580 —
Ø23.7 mm
KPH1-32BC — Vegaswing – process connection codes GB/GBV 40 580 —
(G ¾), Ø21.3 mm
KPH1-32CD — Vegaswing – process connection codes GA/GAV 40 580 —
(G 1), Ø21.3 mm
KPI1-A2D — G 1½ Cable holder for use with 10 145 —
OPTISWITCH 6600 solids
1 To order union nuts and gaskets, refer to "Accessories" in the section that follows
Non-hygienic connections
Code Old code Description Max. Approval options
pressure
[barg] [psig]
KPW1-721 NWN 200 Weld-in sleeve (outside Ø30 mm) for thick wall 100 1450 —
tank
INFORMATION!
All hygienic process connections agree with FDA regulations, Regulation (EC) No 1935:2004 and
Regulation (EC) No 2023:2006.
• Pressure
• Process Analysis
• Services