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    SOP Biogas Clean 41188

    Uploaded by

    Kalyo
    This document provides information about biogas desulfurization and the BiogasCleaner product. It describes why desulfurization is needed, how the BiogasCleaner works using bacteria to remove hydrogen sulfide, and maintenance procedures for the system including daily, weekly, and periodic checks and cleanings.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    SOP Biogas Clean 41188

    Uploaded by

    Kalyo
    11 views20 pages
    This document provides information about biogas desulfurization and the BiogasCleaner product. It describes why desulfurization is needed, how the BiogasCleaner works using bacteria to remove hydrogen sulfide, and maintenance procedures for the system including daily, weekly, and periodic checks and cleanings.

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    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    This document provides information about biogas desulfurization and the BiogasCleaner product. It describes why desulfurization is needed, how the BiogasCleaner works using bacteria to remove hydrogen sulfide, and maintenance procedures for the system including daily, weekly, and periodic checks and cleanings.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    11 views20 pages

    SOP Biogas Clean 41188

    Uploaded by

    Kalyo
    This document provides information about biogas desulfurization and the BiogasCleaner product. It describes why desulfurization is needed, how the BiogasCleaner works using bacteria to remove hydrogen sulfide, and maintenance procedures for the system including daily, weekly, and periodic checks and cleanings.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 20

    BIOGASCLEAN A/S ASIA

    Training
    Why is desulphurization needed?
    Gas Boiler Gas Engine Gas flare

    H2S(g) Convert to SO2(g)

    Tube Piston Stack

    Low
    Machine’s
    Expensive
    breakdown
    > 200-250 PPM, No
    more engine
    warranty
    Waste
    life time Pollutions money
    What is it in the BiogasCleaner?

    Thiobacillus family
    CH4+CO2+

    CH4+CO2+
    H2S
    > 3500ppm
    H2S < 100ppm
    +etc.
    +etc.

    2 HS- + 4 O2 2 SO42- + 2 H+
    Thiobacillus family
    What does the bacteria in the process need?

    H2S
    (Biogas)
    Moisture NPK
    Temperature
    35-55 C

    closed acid-proof tank


    Spray nozzle
    Thiobacillus family

    O2
    Packing Media
    (atmospheric air)
    How is this provided?

    Biogas flow
    signal passing
    BC tank LEL Cabinet

    O2 signal
    after Input Output
    PLC
    BC tank

    Temp Sensor

    HMI

    Air flow meter Water flow meter


    -10 mBar to +100 mBar

    Tank

    Fill up treated
    digested effluent

    PTU
    Effluent
    MUW tanks Storage
    tank

    High level

    Low level

    Effluent
    Pump
    Drain
    Drain Gutter
    Gas - 10 mBar to +100 mBar

    inlet
    Tank
    O2

    • Water circulating phase


    • O2 adding phase
    • Effluent water adding phase
    • Chemical Pre-treatment(MUW) phase
    • Drain at high level

    PTU Gas
    outlet Effluent
    MUW tanks Storage
    tank
    O2
    Air
    High level
    Circulating blower
    Low level
    pump
    SO42- MgSO4, CaSO4 MgSO4, CaSO4
    Effluent
    Pump
    Auto drain Gutter
    Keep a good record of your operation!
    • Daily check
    • Weekly check
    • 3 month service
    • 1 year service
    • 3 year service
    • 5 year service
    Daily check
    Parameters (Read in display) Morning Noon Evening
    GAS FLOW m3h
    AIRFLOW m3h
    GEN SET O2%
    LIQUIDTEMP C
    AIR INJECT m3h
    AIR INJECT %
    AMOUNT WATER m3
    AMOUNT EFFLUENT m3
    AMOUNT DRAIN m3
    Active Alarms on PLC
    Parameters Point Morning Noon Evening
    pH on liquid in BC Tank

    H2S before gas cleaner, make measurement


    H2S after gas cleaner, make measurement
    Air flow (l/h) meter at air blower (visual
    inspection)

    Liquid flow (m3/h) meter at


    circulation/drain pump (visual inspection)

    Has the BiogasCleaner been stopped in the


    last 24 hours?
    After handing over / commissioning
    Weekly service
    Activities Point Completed
    Check/clean the filter for the circulation / drain pump
    Check/clean the filter for the liquid supply
    Check the water level
    Check the adding of liquid function by using the force option
    in the display
    Water filter and Air filter cleaning

    Air filter
    Water filter
    3 Month service
    Activities Completed
    Analyze the raw water/effluent as per the chapter "Maintenance" in
    the manual
    Check the pressure/relief valve
    Stop the BiogasCleaner in order to inspect the packing media
    Follow local regulations and the instructions in the manual regarding
    safety
    Open the lower manhole and make visual inspection of the packing
    media
    Take pictures of the packing media - See manual page 29
    3 Month service

    QSR cleaning

    1-2 mm. of biofilm and minor sludge deposits. Heavily clogged packing
    6 Month service
    Activities Completed
    Perform 3 month service and +
    Perform QSR cleaning
    Check the pumps and the blowers for wear
    Calibrate the installed probes - follow instructions from the suppliers

    9 Month service
    Activities Completed
    Perform 3 month service

    1 year service
    Activities Completed
    Perform 6 month service and +
    Perform QSR cleaning
    3 year service
    Activities Completed
    Change the battery in the PLC

    5 year service
    Activities Completed
    Perform QSR cleaning
    Full tank inspection including removal of packing media from the tank
    Why QSR?

    The packing media is heavily The packing media is


    coated. compressed
    QSR at least 1 year a time
    QSR tools

    Water or Air Compressed Check valve Cooking oil 3-4Long ½”


    Effluent compressor air header and hose pipes with
    water Use as fitting.
    6-8,000 l/ m antifoam
    2-4 times of 6-8 Bar Length=
    tank tank
    volume, height+1m
    depending
    on sludge
    forming.
    QSR cleaning result

    Before After
    Thanks' for your attention !

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