Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Alpha C Series

Download as pdf or txt
Download as pdf or txt
You are on page 1of 19

C SERIES

PNEUMATIC ACTUATORS

www.alphacontrols.co.uk technicalsales@ alphacontrols.co.uk


CONTENTS
Design and structure 1

Operating principle 2

Assembleˈparts and material 3

Dimension for C-40 4

Dimension for C-52~C-270 5

Dimension for C-300 6`

Dimension for C-350 7

Output torque table of double acting 8

Output torque table of spring return 8-10

Operating conditions, Air consumption 11

Weight, Operation time, Mounting operation 12

Maintenance 13

Sizing information and How to Order 14-15

Accessories 15-16

Quality Certification 17
www.alphacontrols.co.uk technicalsales@ alphacontrols.co.uk
Design
Our newly-designed C Series Pneumatic Actuator is aluminum rack & pinion
actuators in double acting and spring return based on our innovative and
patented technology. This kind of actuator features a top mount multifunction
indicator and open-close stop adjustment as a standard. In addition, state-of-
the-art engineering has allowed us to reduce the size of the actuator without
losing any torque. The features and characteristics of the actuator have kept
pace with 4th generation pneumatic actuator in the world.

Structure
4. End caps
Die-casting aluminum powder polyester painted in
different colors, PTFE or nickel plated.
1
5. Pistons
3 2 7
The twin rack pistons are made from die-casting
6
5 aluminum treated with hard anodized or made from cast
steel with galvanization .Symmetric mounting position,
8 long cycle life and fast operation, reversing rotation by
9
simply inverting the pistons.
4
6. Travel adjustment
The two independent external travel stop adjustment
bolts can adjust 5at both open and close directions easily
1. Indicator and precisely.
Position indicator with NAMUR is convenient for 7. High performance springs
mounting accessories such as limit switch box, positioner Preloaded coating springs are made from the high quality
and so on. material for resistant to corrosion and longer cycle life,
2. Pinion which can be demounted safely and conveniently to
The pinion is high-precision and integrative, made from satisfy different requirements of torque by changing
nickel alloy steel, full conform to the latest standards of quantity of springs.
ISO5211,DIN3337,NAMUR.The dimensions can be 8. Bearings & guides
customized and the stainless steel is available. Made from low friction, long-life compound material, to
3. Actuator body avoid the direct contact between metals. The
According to the different requirements, the extruded maintenance and replacement are easy and convenient.
aluminum alloy ASTM6005 body can be treated with hard 9. O-rings
anodized, powder polyester painted (different colors is NBR rubber o-rings provide trouble-free operation at
available such as blue, orange, yellow etc.) or PTFE or standard temperature ranges. For high and low
nickel plated. temperature, viton or silicone is used.

1
www.alphacontrols.co.uk technicalsales@ alphacontrols.co.uk
Operating Principle

Double acting
Standard rotation Reverse rotation
CCW CW

A B A B A B A B
0o 90 o
90 o
0 o

Standard Rotation: Reverse Rotation:


Air to port A forces the pistons outwards, causing Air to port A forces the pistons outwards, causing
the pinion to turn counterclockwise while the air is the pinion to turn clockwise while the air is being
being exhausted from port B. Air to port B forces exhausted from port B. Air to port B forces the
the pistons inwards, causing the pinion to turn pistons inwards, causing the pinion to turn
clockwise while the air is being exhausted from counter clockwise while the air is being
port A. exhausted from port A.

Spring return
Standard rotation Reverse rotation
CCW CW

A B A B A B A B
0o 90 o 90 o 0o

Standard Rotation: Reverse Rotation:


Air to port A forces the pistons outwards, causing Air to port A forces the pistons outwards,
the springs to compress, the pinion turns counter causing the springs to compress, the pinion turns
clockwise while air is being exhausted from port B. clockwise while air is being exhausted from port
Loss of air pressure on port A, the stored energy in B. Loss of air pressure on port A, the stored
the springs forces the pistons inwards. The pinion energy in the springs forces the pistons inwards.
turns clockwise while air is being exhausted from The pinion turns counterclockwise while air is
port A. being exhausted from port A.

2
www.alphacontrols.co.uk technicalsales@ alphacontrols.co.uk
Parts and Material

18 17 15 25

4
5

6
23

7
7 26 27
24
16

8
9
10

11

15 16 17 18 19
20 21 22

27 26 12

13

14

No. Des cription Qty. Material No. Des cription Qty. Material
1 Indicator s crew 1 P lastic(AB S ) 15 S pring 0~12 Spring s teel
2 Indicator 1 P lastic(AB S ) 16 B earing (pis ton) 2 polyoxymethylene
3 Circlip 1 Stainles s s teel(304) 17 O-ring(pis ton) 2 NB R
4 T hrus t was her 1 Stainles s s teel(304) 18 P is ton 2 Die-Cas t aluminum( A380 )
5 Outs ide was her 1 polyoxymethylene 19 P lug 2 NB R
6 B ody 1 E xtruded aluminum alloy(6005-T 5) 20 O-ring(adjus t s crew) 2 NB R
7 Guide(pis ton) 2 polyoxymethylene 21 Nut (adjus t s crew) 2 Stainles s s teel(304)
8 O-ring(pinion top) 1 NB R 22 Adjus t s crew 2 Stainles s s teel(304)
9 B earing(pinion top) 1 polyoxymethylene 23 S top s crew 2 Stainles s s teel(304)
10 Ins ide was her 1 polyoxymethylene 24 Nut (s top s crew) 2 Stainles s s teel(304)
11 Cam 1 # 45 25 O-ring(end cap) 2 NB R
12 P inion 1 # 45 26 E nd-cap 2 Die-Cas t aluminum( A380 )
13 B earing (pinion bottom) 1 polyoxymethylene 27 E nd-cap s crew 8 S tainles s s teel(304)
14 O-ring(pinion bottom) 1 NB R

3
www.alphacontrols.co.uk technicalsales@ alphacontrols.co.uk
Dimension For C-40
4-M6深10

□11
45°
F05 œ

F03 œ

45°

4-M5深8

œ40 52

80
NAMUR G1/4”

60
14

122 28.5 36.5


30

80

4
www.alphacontrols.co.uk technicalsales@ alphacontrols.co.uk
Dimension For C-52 ~ C-270
4xL

NAMUR
4

45

4
12
J
I

M6

4xK

œ F

D
C

E
N
Z A B

40
4-M6x10

2-G1/2"
4-M5x8
NAMUR
2-G1/4"

4-M5x8 24
G

32

G1/4 "NAMUR" G1/2 "NAMUR"

Unit: mm
Model A B C D E F G H I J K L M N Z œ Air Connection
C-52 30 41.5 65.5 72 92 65 30 80 œ36 œ50 M5x8 M6x10 11 14 147 œ40 G1/4"(1/4"NPT)
C-63 36 47 81 87.5 107.5 72 30 80 œ50 œ70 M6x10 M8x13 14 18 168 œ40 G1/4"(1/4"NPT)
C-75 42 53 94 99.5 119.5 81 30 80 œ50 œ70 M6x10 M8x13 14 18 184 œ40 G1/4"(1/4"NPT)
C-83 46 57 98.5 108.7 128.7 92 30 80 œ50 œ70 M6x10 M8x13 17 21 204 œ40 G1/4"(1/4"NPT)
C-92 50 58.5 111 116.5 136.5 98 30 80 œ50 œ70 M6x10 M8x13 17 21 262 œ40 G1/4"(1/4"NPT)
C-105 57.5 64 122.5 133 153 109.5 30 80 œ70 œ102 M8x13 M10x16 22 26 268 œ40 G1/4"(1/4"NPT)
C-125 67.5 74.5 145.5 155 175 127.5 30 80 œ70 œ102 M8x13 M10x16 22 26 301 œ55 G1/4"(1/4"NPT)
C-140 75 77 161 172 192 137.5 30 80 œ102 œ125 M10x16 M12x20 27 31 390 œ55 G1/4"(1/4"NPT)
C-160 87 87 184 197 217 158 30 80 œ102 œ125 M10x16 M12x20 27 31 458 œ55 G1/4"(1/4"NPT)
C-190 103 103 216 230 260 189 30 130 œ140 M16x25 36 40 525 œ80 G1/4"(1/4"NPT)
C-210 113 113 235.5 255 285 210 30 130 œ140 M16x25 36 40 532 œ80 G1/4"(1/4"NPT)
C-240 130 130 264.5 289 319 245 30 130 œ165 M20x25 46 50 602 œ80 G1/4"(1/4"NPT)
C-270 147 147 299 326 356 273 30 130 œ165 M20x25 46 50 722 œ80 G1/2"(1/2"NPT)

5
www.alphacontrols.co.uk technicalsales@ alphacontrols.co.uk
Dimension For C-300

8XM20 ␡25
45°

ƶ46
Ø215
Ø165

290
Ø80

378
348
324
NAMUR G1/2"

60

772 203 203


30

130
350

6
www.alphacontrols.co.uk technicalsales@ alphacontrols.co.uk
Dimension For C-350

8-M20 ␡25
45°
45°
Ø215
Ø165

46

336
Ø80

440
410
380
NAMUR G1/2"

60
870 230 230
30

130
350

7
www.alphacontrols.co.uk technicalsales@ alphacontrols.co.uk
Output torque
For Double Acting Actuator
Output Torque of C Series Pneumatic Actuator with Double Acting (unit:Nm)
Air pressure(Bar)
Model
2 2.5 3 4 4.5 5 5.5 6 7 8
Output C40DA 4.8 6 7.2 9.5 10.7 11.9 13.1 14.3 16.7 19.1
torque
C52DA 8.0 10.0 12.0 16.0 18.0 20.0 21.9 23.9 27.9 31.9
Output torque of C63DA 14.6 18.2 21.9 29.2 32.8 36.5 40.1 43.8 51.1 58.4
double acting actuators C75DA 20.1 25.1 30.1 40.1 45.1 50.2 55.2 60.2 70.2 80.3
C83DA 31.4 39.2 47.0 62.7 70.5 78.4 86.2 94.1 109.7 125.4
C92DA 45.1 56.4 67.7 90.3 101.6 112.9 124.1 135.4 158.0 180.6
C105DA 66.1 82.7 99.2 132.2 148.8 165.3 181.8 198.4 231.4 264.5
C125DA 100.3 125.4 150.5 200.6 225.7 250.8 275.9 301.0 351.1 401.3
Rotation
C140DA 171.0 213.8 256.5 342.0 384.8 427.5 470.3 513.0 598.5 684.0
0o 45 o 90 o C160DA 266.0 332.5 399.0 532.0 598.5 665.0 731.5 798.0 931.0 1064.0
C190DA 425.6 532.0 638.4 851.2 957.6 1064.0 1170.4 1276.8 1489.6 1702.4
C210DA 532.0 665.0 798.0 1064.0 1197.0 1330.0 1463.0 1596.0 1862.0 2128.0
C240DA 769.5 961.9 1154.3 1539.0 1731.4 1923.8 2116.1 2308.5 2693.3 3078.0
C270DA 1169.6 1462.1 1754.5 2339.3 2631.7 2924.1 3216.5 3508.9 4093.7 4678.6
C300DA 1526 1908 2671 3052 3434 3815 4197 4578 5341 6104
C350DA 2285 2856 3999 4570 5141 5712 6283 6854 7997 9139
For spring return actuator
Output Output
torque torque

Air Stroke Spring Stroke


Rotation Rotation

0o 45 o 90 o 0o 45 o 90 o
Output Torque of C Series Pneumatic Actuator with Spring Return (unit:Nm)
Air pressure(Bar)
Springs' output
2 2.5 3 4 5 6 7 8
Model Spring
0o 90 o 0o 90 o 0o 90 o 0o 90 o 0o 90 o 0o 90 o 0o 90 o 0o 90 o 90 o 0o
Q.TY
Start End Start End Start End Start End Start End Start End Start End Start End Start End
4 4.6 3.0 6.6 5.0 8.6 7.0 5.0 3.4
5 5.7 3.8 7.6 5.7 6.2 4.3
6 4.9 2.5 6.9 4.5 10.9 8.5 7.4 5.0
7 4.0 1.3 6.0 3.3 9.8 7.3 14.0 10.4 8.6 5.9
C52SR 8 5.2 2.0 9.2 6.0 13.2 9.1 17.2 14.1 9.9 6.7
9 4.3 0.8 8.3 4.8 12.3 7.9 16.3 12.8 20.3 16.8 11.1 7.6
10 7.4 3.6 11.5 6.7 15.5 11.6 19.5 15.6 12.4 8.5
11 6.6 2.3 10.6 5.4 14.6 10.4 18.6 14.3 22.6 18.3 13.6 9.3
12 9.7 4.2 13.8 9.1 17.8 12.2 21.8 17.1 14.8 10.2
4 9.2 6.3 12.8 9.9 16.5 13.6 23.8 20.9 8.3 5.4
5 11.4 7.7 15.0 11.4 22.3 14.9 10.4 6.8
C63SR 6 10.1 5.7 13.6 9.3 20.9 16.6 28.3 23.9 12.5 8.2
7 8.6 3.6 12.5 7.2 19.5 14.5 26.8 21.9 14.6 9.6
8 10.9 5.1 18.2 12.4 25.5 19.8 32.8 27.0 40.1 34.3 16.7 10.9
9 16.8 10.4 24.1 17.7 31.4 24.9 38.7 32.2 18.8 12.3
10 1.4 8.2 22.8 15.6 30.0 22.8 37.3 30.1 44.7 37.4 20.9 13.7
11 21.5 13.5 28.7 20.7 36.0 28.0 43.3 35.3 22.9 15.0
12 20.0 11.4 27.3 18.6 34.6 25.9 41.9 33.3 25.0 16.4

8
www.alphacontrols.co.uk technicalsales@ alphacontrols.co.uk
Output Torque of C Series Pneumatic Actuator with Spring Return (unit:Nm)
Air pressure(Bar)
Springs' output
2 2.5 3 4 5 6 7 8
Model Spring
0o 90 o
0o 90 o 0o 90 o 0o 90 o 0o 90 o 0o 90 o 0o 90 o 0o 90 o 90 o 0o
Q.TY
Start End Start End Start End Start End Start End Start End Start End Start End Start End
4 11.7 8.5 16.7 13.5 21.7 18.5 31.7 28.5 11.6 8.4
5 14.5 10.6 19.4 15.5 29.5 25.7 14.5 10.5
6 12.4 7.6 17.3 12.6 27.4 22.7 37.5 32.8 17.4 12.7
7 10.4 4.8 15.2 9.7 25.3 19.9 35.4 29.9 20.3 14.8
C75SR 8 13.1 6.8 23.1 16.9 33.3 27.0 43.2 37.0 53.3 47.0 23.2 16.9
9 21.0 14.1 31.2 24.1 41.1 34.1 51.2 44.2 26.1 19.0
10 19.0 11.1 28.8 21.2 39.0 31.2 49.1 41.2 59.1 51.2 29.0 21.1
11 27.0 18.3 37.0 28.3 47.0 38.4 57.0 48.4 31.9 23.2
12 24.9 15.4 34.9 25.4 44.9 35.4 54.9 45.4 34.7 25.3
4 18.7 13.0 26.5 20.8 34.3 28.6 50.0 44.3 18.4 12.7
5 23.7 16.1 31.1 24.0 46.8 37.9 23.0 15.8
6 20.1 11.5 28.0 19.3 43.7 35.1 59.4 50.7 27.6 19.0
7 17.0 6.9 24.8 14.8 40.5 30.5 56.2 46.2 32.2 22.1
C83SR 8 21.7 10.1 37.4 25.8 53.1 41.5 68.8 57.2 84.5 72.9 36.8 25.3
9 34.2 21.3 49.9 37.0 65.6 52.6 81.2 68.3 41.4 28.5
10 31.0 16.6 46.7 32.3 62.4 48.0 78.1 63.7 93.8 79.3 46.0 31.6
11 43.6 27.7 59.3 43.4 75.0 59.1 90.6 74.8 50.6 34.8
12 40.4 23.2 56.1 38.9 71.7 54.5 87.4 70.2 55.2 38.0
4 26.4 17.6 37.3 28.9 49.0 40.2 71.6 62.8 27.5 18.7
5 33.1 22.0 44.2 33.2 66.8 55.9 34.4 23.3
6 28.4 15.2 39.6 26.4 62.2 49.0 84.8 71.6 41.2 28.0
7 23.8 8.2 34.9 19.4 57.5 42.1 80.2 64.7 48.1 32.7
C92SR 8 31.3 12.6 52.9 35.2 75.5 57.9 98.1 80.5 120.7 103.0 55.0 37.3
9 48.2 28.4 70.9 51.0 93.5 73.6 116.0 96.1 61.9 42.0
10 43.6 21.5 66.2 44.1 88.8 66.7 111.3 89.2 134.0 111.8 68.7 46.7
11 61.5 37.2 84.1 59.9 106.6 82.4 129.2 105.0 75.6 51.4
12 56.8 30.4 79.4 53.0 101.9 75.5 124.5 98.1 82.5 56.0
4 40.8 26.7 57.4 43.3 73.9 59.8 106.9 92.8 39.4 25.3
5 51.0 33.4 67.5 49.9 100.6 83.0 49.2 31.6
6 44.7 23.5 61.1 40.0 94.2 73.2 127.3 106.2 59.1 38.0
7 38.4 13.7 54.9 30.3 87.9 63.4 121.0 96.4 68.9 44.3
C105SR 8 48.5 20.4 81.6 53.5 114.7 86.5 147.7 119.6 180.8 152.7 78.7 50.6
9 75.3 43.7 108.4 76.8 141.5 109.8 174.5 142.9 88.6 56.9
10 68.9 33.4 102.0 66.5 135.1 99.6 168.2 132.6 201.2 165.7 98.4 63.3
11 95.7 57.0 128.7 90.1 161.8 123.1 194.8 156.2 108.3 69.6
12 89.4 47.5 122.5 80.6 155.5 113.6 188.6 146.7 118.1 75.9
4 58.7 37.1 83.8 62.2 108.9 87.3 159 137.4 63.2 41.6
5 73 47 98 72 148 122 79 52
6 63 31 88 56 138 107 188 157 94 63
7 52 15 77 40 127 90 178 141 110 73
C125SR 8 67 25 117 75 167 125 217 176 268 226 125 84
9 107 59 157 109 207 159 257 210 141 94
10 96 44 146 94 196 144 247 194 297 245 157 105
11 136 78 186 128 236 178 286 228 173 115
12 125 63 176 113 226 163 276 213 188 125
4 102.2 67.8 145 110.6 187.7 153.3 273.2 238.8 103.2 68.8
5 128 85 171 127 256 213 129 86
6 111 59 154 102 239 187 325 273 155 103
7 94 33 137 76 222 162 308 247 181 120
C140SR 8 120 50 205 136 291 221 376 307 462 392 206 137
9 187 110 273 196 358 281 444 367 232 155
10 170 84 256 169 341 255 427 340 512 426 258 172
11 238 143 324 229 409 314 495 400 284 189
12 221 118 307 203 392 289 478 374 310 206
4 154.0 99.6 220.5 166.1 287 232.6 420 365.6 166.4 112
5 193 124 259 191 392 324 208 140
6 165 83 232 149 365 282 498 415 250 168
7 137 41 203 107 336 240 469 373 292 196
C160SR 8 176 66 309 199 442 332 575 465 708 598 333 223
9 280 157 413 290 546 423 679 556 375 251
10 253 115 386 248 519 381 652 514 785 647 417 279
11 358 207 491 340 624 473 757 606 458 307
12 330 165 463 298 596 431 729 564 500 335

9
www.alphacontrols.co.uk technicalsales@ alphacontrols.co.uk
Output Torque of C Series Pneumatic Actuator with Spring Return (unit:Nm)
Air pressure(Bar)
Springs' output
2 2.5 3 4 5 6 7 8
Model Spring
0o 90 o 0 o 90 o 0 o 90 o 0 o 90 o 0 o 90 o 0 o 90 o 0 o 90 o 0 o 90 o 90 o 0o
Q.TY
Start End Start End Start End Start End Start End Start End Start End Start End Start End
4 265.6 178.4 372 284.8 478.4 391.2 691.2 604 247.2 160
5 332 222 438 329 651 542 309 200
6 292 161 398 267 611 480 824 693 371 240
7 252 99 358 205 571 418 784 631 433 280
C190SR 8 318 143 531 356 744 569 957 782 1169 995 495 320
9 491 295 704 507 917 720 1130 933 557 360
10 451 233 664 446 877 658 1090 871 1302 1084 618 400
11 624 384 837 597 1050 809 1263 1022 680 440
12 584 322 797 535 1010 748 1223 960 742 480
4 312.0 228.0 445 361 578 494 844 760 304 220
5 390 285 523 418 789 684 380 275
6 335 209 468 342 734 608 1000 874 456 330
7 280 133 413 266 679 532 945 798 532 385
C210SR 8 358 190 624 456 890 722 1156 988 1422 1254 608 440
9 569 380 835 646 1101 912 1367 1178 684 495
10 514 304 780 570 1046 836 1312 1102 1578 1368 760 550
11 725 494 991 760 1257 1026 1523 1292 836 605
12 670 418 936 684 1202 950 1468 1216 912 660
4 441.5 326.3 633.9 518.7 826.3 711.1 1211 1095.8 443.2 328
5 552 409 744 600 1129 985 554 410
6 470 297 662 489 1047 874 1432 1259 665 490
7 388 187 580 379 964 764 1349 1149 775 575
C240SR 8 498 268 883 653 1267 1037 1652 1422 2037 1807 886 656
9 800 542 1185 926 1569 1311 1954 1696 998 739
10 718 431 1103 816 1488 1201 1872 1586 2257 1970 1108 821
11 1021 705 1406 1090 1791 1471 2176 1859 1219 903
12 939 594 1323 979 1708 1363 2093 1748 1330 985
4 721.6 540.0 1014.1 832.5 1306.5 1124.9 1891.3 1709.7 629.6 448
5 903 675 1195 968 1779 1552 787 560
6 790 519 1083 811 1667 1396 2252 1981 943 672
7 679 361 972 654 1556 1238 2141 1823 1101 783
C270SR 8 860 497 1444 1081 2029 1666 2614 2252 3199 2836 1258 895
9 1332 923 1917 1509 2502 2094 3087 2678 1416 1007
10 1220 767 1805 1352 2390 1937 2974 2521 3560 3107 1572 1119
11 1693 1197 2278 1779 2862 2364 3448 2949 1730 1231
12 1582 1037 2167 1623 2751 2207 3336 2792 1887 1342
4 942.0 611.2 1324 1059.2 848.8 584
5 1097 729 1061 730
6 935 494 1316 875 1273 876
7 772 258 1153 639 1916 1402 1485 1022
C300SR 8 991 403 1754 1166 2517 1929 1697 1168
9 1592 930 2355 1693 3118 2456 1909 1314
10 1430 695 2193 1458 2956 2221 3719 2984 4482 3747 2122 1460
11 2030 1222 2793 1985 3556 2748 4319 3511 2334 1606
12 1868 986 2631 1749 3394 2512 4157 3275 2546 1752
4 1346.6 923.4 1917.6 1494.4 1361.6 938.4
5 1553 964 1702 1173
6 1292 586 1863 1157 2043 1408
7 1031 208 1602 779 2745 1922 2383 1640
C350SR 8 1341 401 2484 1544 3626 2686 2724 1877
9 2224 1165 3366 2307 4508 3449 3064 2112
10 1963 787 3105 1929 4247 3071 5390 4214 6532 5356 3405 2346
11 2844 1551 3986 2693 5129 3836 6271 4978 3745 2581
12 2584 1172 3726 2314 4869 3457 6011 4599 4086 2816

10
www.alphacontrols.co.uk technicalsales@ alphacontrols.co.uk
Operating Conditions
1. Operating media
Dry or lubricated air, or the non-corrosive gas.
The maximum particle diameter must less than 30um.
2. Air supply pressure
The minimum supply pressure is 2 Bar
The maximum supply pressure is 8 Bar
3. Operating temperature
Standard(NBR O-ring): -20°C~+80°C
Low temperature(L NBR O-ring): -35°C~+80°C
High temperature(Viton O-ring): -15°C~+150°C
4. Travel adjustment
Have adjustment range of d5o for the rotation at 0oand 90
0o
5. Application
Suitable both for indoor and outdoor

Air Consumption
Air volume opening & closing Unit: L
Model Air volume opening Air volume closing Model Air volume opening Air volume colsing
C-40 0.05 0.06 C-140 2.5 2.2
C-52 0.12 0.16 C-160 3.7 3.2
C-63 0.21 0.23 C-190 5.9 5.4
C-75 0.3 0.34 C-210 7.5 7.5
C-83 0.43 0.47 C-240 11 9
C-92 0.64 0.73 C-270 17 14
C-105 0.95 0.88 C-300 23.8 29.7
C-125 1.60 1.40 C-350 35.1 46.3

Air consumption depends on Air Supply. Air volume and Action cycle times, the calculating as follows:
Air Supply (Kpa)+101.3
L/Min=Air volume (Air volume Opening+Air volume closing) x [ ] x Action cycle times (/min)
101.3

11
www.alphacontrols.co.uk technicalsales@ alphacontrols.co.uk
Weight Unit: Kg
Model C-40 C-52 C-63 C-75 C-83 C-92 C-105 C-125 C-140 C-160 C-190 C-210 C-240 C-270 C-300 C-350
DA 0.8 1.38 2.03 2.7 3.13 4.6 6.77 8.9 13.25 20.14 31.3 46.8 67.28 96.9 136.6 205.2
SR 1.45 2.05 2.9 3.6 5.22 6.85 10.11 15.55 24 35.25 54.8 80.2 118 163 258

Operation Time
Unit: s
Double Acting Spring Return
Spring Qty.
o o o o
4J[F 0 -90 90 -0 4J[F 3+3 3+4 4+4 4+5 5+5 5+6 6+6
o o o o o o o o o o o o o o o o o o o o o o o o o
o o o
0 -90 90 -0 0 -90 90 -0 0 -90 90 -0 0 -90 90 -0 0 -90 90 -0 0 -90 90 -0 0 -90 90 -0
52DA 0.6 0.53 52SR 2.46 0.48 2.48 0.46 2.5 0.44 2.52 0.42 2.54 0.4 2.56 0.38 2.58 0.36
63DA 0.66 0.58 63SR 2.54 0.56 2.56 0.54 2.58 0.52 2.6 0.5 2.62 0.48 2.64 0.46 2.66 0.44
75DA 0.72 0.64 75SR 2.62 0.64 2.64 0.62 2.66 0.6 2.68 0.58 2.7 0.56 2.72 0.54 2.74 0.52
83DA 0.83 0.73 83SR 2.71 0.73 2.73 0.71 2.75 0.69 2.77 0.67 2.79 0.65 2.81 0.63 2.83 0.61
92DA 1 0.86 92SR 2.89 0.86 2.91 0.84 2.93 0.82 2.95 0.8 2.97 0.78 2.99 0.76 3.01 0.74
105DA 1.35 1.3 105SR 3.14 0.91 3.16 0.89 3.18 0.87 3.2 0.85 3.22 0.83 3.24 0.81 3.26 0.79
125DA 2.4 1.79 125SR 4.24 1.2 4.26 1.18 4.28 1.16 4.3 1.14 4.32 1.12 4.34 1.1 4.36 1.08
140DA 2.5 2.1 140SR 4.4 1.35 4.4 1.33 4.62 1.31 4.64 1.29 4.66 1.27 4.68 1.25 4.68 1.22
160DA 3.93 2.6 160SR 4.74 1.77 4.76 1.75 4.78 1.73 4.8 1.71 4.82 1.69 4.82 1.67 4.84 1.65
190DA 4.55 3.45 190SR 5.75 3.7 5.77 3.5 5.75 3.48 5.77 3.46 5.79 3.44 5.8 3.42 5.83 3.4
210DA 5.5 4.35 210SR 8.25 4.8 8.4 4.6 8.42 4.58 8.44 4.56 8.46 4.54 8.48 4.52 8.5 4.5
240DA 8.4 8.33 240SR 16.2 5.14 16.4 5.12 16.42 5.1 16.44 4.9 16.6 4.98 16.8 4.86 17 4.84
270DA 10.9 8.53 270SR 17.6 6.28 17.8 6.26 17.6 6.24 17.8 6.2 18 6.18 18.2 6.16 18.4 6.14
300DA 15 14.9 300SR 31 17.3 31.5 17 31.3 16.8 31 16.6 31.2 16.58 31.4 16.56 31.6 16.54
350DA 23.7 18.6 350SR 45 27 51 27 51.3 26.8 51.5 26.8 51.7 26.6 51.9 26.4 52.1 26.2
Air Pressure: 5 bar

Mounting Operation
Remove any manual opening device from the valve, leaving the valve stem clear. Make sure that the shape of the
otation is not hindered in any way. Mount the actuator onto the valve,
certaining it well on the stem. Make sure that the rotation direction is correct, in any case do not insert your hands
inside the valve. We strongly suggest checking the cleanness of the air-supply pipes, especially when the plant is not
pr e.

Springs mounting form for spring return actuators:

5 Springs 6 Springs 7 Springs 8 Springs

9 Springs 10 Springs 11 Springs 12 Springs


12
www.alphacontrols.co.uk technicalsales@ alphacontrols.co.uk
Maintenance
1.It is recommended that periodic checks be performed to make sure that all fasteners remain tight.
2.The actuator is supplied ready-lubricated no further lubrication is required. If lubrication is deemed necessary , use
EP-1 grease.
3.Under certain working conditions (heavy duty, non-compatible operating media or abnormal operating
conditions)internal seals should be checked periodically and replaced when necessary.
4.On spring return actuators, spring fatigue may set in requiring the replacement of springs. Spring should always be
replaced in full sets.

NOTE
If an actuator is properly assembled and used , it will be maintenance free, as it has been lubricated
enough to last a normal working life under normal working conditions. Should it get necessary to
replace its seals, we suggest turning to our company where the product will be o
then tested. On request, our company will be willing to provide its customers with kits and
instructions.

Different colors powder polyester painted


and treatment body and ends available.

13
www.alphacontrols.co.uk technicalsales@ alphacontrols.co.uk
Special actuators
Actuators with steel body
Actuators with stainless steel pinion and pistons
120o ,145o ,180o actuators
Three-positions actuator
Speedy or slow act actuators

Sizing information and How to Order

Seeing follows please:

Registered trade mark

ALPHA Actuator Series

Diameter of Body(mm)

Double Acting or Spring Return

Example:
˷C-85DA
ALPHA C Series Actuator With Double Acting.The Diameter of Body equal
to 85mm.

˷C-240SR
ALPHA C Series Actuator With Spring Return.The Diameter of Body equal
to 240mm.

14
www.alphacontrols.co.uk technicalsales@ alphacontrols.co.uk
Sizing: Double Acting Actuators Sizing: Spring Return Actuators
The suggested safety factor for double acting actuators The suggested safety factor for spring return actuator under
under normal working conditions is 20%-30%. normal working conditions is 30%-50%
Example
Example: The torque needed by valve=80N.m
The torque needed by valve=100N.m The torque consider safety factor ( 1+30%)=104N.m
The torque considered safety factor Air Supply=5Bar
(1+30%)=130N.m According to the table of spring return actuators' output,
Air Supply=5Bar que of C-140SRT is:
Air stroke 0o=308N.m
According to the above table, we can choose the Air stroke 90o=247N.m
minimum model is C-105DA. Spring stroke 90o=181N.m
Spring stroke 0o=120N.m
All the output torque is larger than we needed.
Attention:
During the restoration, the spring return actuators' output torque will not be affected by the inputing air
from the port B. On the contrary, it will help the restoration of springs.

Accessories

ALVB series solenoid valve


Namur Connection Both for 1/4ăand 1/2ă
IP65 Double Coils or single Coil
Wide Range Voltage Both for DC and AC

ALS-200 series Mini Type Limit Switch box


Weather Protection IP67
ISO5211 Bracket Carbon steel and Stainless Steel available
Mechanical Switches, Proximity Sensor and Magnet Sensor

ALS-300 series Mult-Function Type Limit Switch box


Weather Protection IP67
ISO5211 Bracket Carbon steel and Stainless Steel available
Mechanical Switches, Proximity Sensor and Magnet Sensor
Position Transmitter (4-20mA) available

ALS-400 series Explosion-proof Limit Switch box


Weather Protection IP66
Explosion-proof Ex d II CT6
ISO5211 Bracket Carbon steel and Stainless Steel available
Mechanical Switches, Proximity Sensor and Magnet Sensor

15
www.alphacontrols.co.uk technicalsales@ alphacontrols.co.uk
ALS-500 series Explosion-proof Limit Switch box
Weather Protection IP66
Explosion-proof Ex d II BT6
ISO5211 Bracket Carbon steel and Stainless Steel available
Mechanical Switches, Proximity Sensor and Magnet Sensor
Stainless Steel Body and cover available

ACS-300 series Pneumatic Monitor


Weather Protection IP66
2/5Ὃ2/3 Solenoid valve
ISO5211 Bracket Carbon steel and Stainless Steel available
Mechanical Switches, Proximity Sensor and Magnet Sensor
Position Transmitter (4-20mA) available

ACS-400 series Explosion-proof Pneumatic Monitor


Weather Protection IP66
Explosion-proof Ex d II CT6
2/5Ὃ2/3 Solenoid valve
ISO5211 Bracket Carbon steel and Stainless Steel available
Mechanical Switches, Proximity Sensor and Magnet Sensor
Stainless Steel Body and cover available

ACS-500 series Explosion-proof Pneumatic Monitor


Weather Protection IP66
Explosion-proof Ex d II BT6
2/5Ὃ2/3 Solenoid valve
ISO5211 Bracket Carbon steel and Stainless Steel available
Mechanical Switches, Proximity Sensor and Magnet Sensor

ALP1000 Electric Pneumatic Valve Positioner


Input signal 4-20mADC or 5-15mADC
Weather Protection IP66
Explosion-proof Ex d II BT6 or Ex ia II CT6
Available both for linear and Rotary
Position Transmitter (4-20mA) available

ALP1200 Pneumatic Pneumatic Valve Positioner


Input signal 0.2ᾝ1kgf/cm , 3ᾝ15psi
Weather Protection IP66
Available both for linear and Rotary

16
www.alphacontrols.co.uk technicalsales@ alphacontrols.co.uk
Quality Certification

17
www.alphacontrols.co.uk technicalsales@ alphacontrols.co.uk

You might also like