Moteur Heavy Duty

Hydraulics - Series 1 Heavy Duty Hydrostatic Fixed Displacement Motors
Parts and Service Model 3331/3333 • 5431/5433 • 3931/3933 • 6431/6433 • 4631/4631

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Series 1 Hydrostatic Fixed Motor
Table of Contents
Introduction................................................................................................................................................................................... 5
Identification Tag System............................................................................................................................................................. 6
Tools Required............................................................................................................................................................................... 6
Parts Drawing................................................................................................................................................................................ 7
Parts Lists.................................................................................................................................................................................. 8-17
Drive Shaft.................................................................................................................................................................... 9-11
End Cover........................................................................................................................................................................ 12
Valve Block...................................................................................................................................................................... 13
Valve Block Kits............................................................................................................................................................... 14
Rotating Group................................................................................................................................................................. 15
Motor Housing................................................................................................................................................................. 16
Kits................................................................................................................................................................................... 17
Disassembly Shaft Seal.............................................................................................................................................................. 18
Disassembly/Assembly Valve Block.......................................................................................................................................... 19
Disassembly End Cover.............................................................................................................................................................. 21
Disassembly Rotating Group..................................................................................................................................................... 22
Assembly Rotating Group.......................................................................................................................................................... 24
Assembly End Cover................................................................................................................................................................... 26
Assembly Shaft Seal................................................................................................................................................................... 28
Assembly Valve Block/Integral Valves...................................................................................................................................... 29
Special Tools........................................................................................................................................................................... 31-32
Hydraulic Fluid Recommendations....................................................................................................................................... 33-34
4 EATON Hydraulics Series 1 Heavy Duty Hydrostatic Fixed Displacement Motors E-MOPI-TS002-E April 2012
Introduction
This manual will provide you with service information and Note: All torque specifications are for lubricated threads. Bolts for gasketed
procedures for disassembly and reassembly of Eaton® Series surfaces should be checked for proper torque.
1 Heavy Duty Hydrostatic Fixed Displacement Motors – A good service policy is to replace all old seals with new seals
Models 33, 39, 46, 54, and 64. Procedures outlined in this whenever unit is disassembled. Lubricate seals (except metal
manual will allow you to better service your motors and sealing surfaces of shaft seal assembly) with petroleum jelly.
obtain the best results possible. To ensure accuracy of Use only clean, recommended oil when assembling unit.
repair and prevent part loss or damage, certain components See Hydrostatic Fluid Recommendations on page 33-34 or
or subassemblies are disassembled, inspected, and publication 03-401 and 03-405.
reassembled when removed from the motor.
Note: All requests or inquiries must be accompanied by the complete model
and serial number.
Important: Cleanliness is extremely important when repairing a hydrostatic
pump or motor. Before disconnecting the lines, clean foreign material from
exterior of unit. Work in a clean area. Clean all metal parts in clean solvent.
Blow parts dry with air. Don’t wipe parts with cloth or paper towel, because
lint or other matter could cause damage. Check all mating surfaces. Replace
any parts that have scratches or burrs that could cause leakage. Don’t use
coarse grit paper, files or grinders on parts.
EATON Hydraulics Series 1 Heavy Duty Hydrostatic Fixed Displacement Motors E-MOPI-TS002-E April 2012 5
ID Tag
Refer to specific motor A - Displacement (cu.in./rev.)

assembly part listings for 0033 = 3.3 A B C
your Eaton motor when 0039 = 3.9
ordering replacement parts.
Parts Lists are available from
Eaton. Sample tag shows
0046 = 4.6
0054 = 5.4 Eaton
0064 = 6.4 Model No. 0000 00 - 000
motor identification. 00 00 000000
B - Identifies Type of Serial No.
When ordering replacement Product Rotation
parts, you must include the Eaton Corporation
following information: 31 = Fixed Displacement D Hydraulics Division
Motor with Face Spencer, Iowa 51301
Seal
33 = Fixed Displacement E F
Motor with Lip Seal
C - Identifies Specific Unit
Configuration
D - Month of Manufacture
E - Year of Manufacture
F - Specific Serial Number of
Unit
Tools Required
•• Stationary Seal Puller •• 1/4 in. Hex Key •• Clean Lint Free Rags
(1/4 in. x 20 UNC Special Tools needed
•• Loctite® No. 271
capscrew, 3 to 4 in. long) (shown on pages 31
•• Pliers and 32).
•• Retaining Ring Pliers,
No. 5 or 7 •• Punch •• Bearing Cone Driver
•• Breaker Bar or Ratchet •• Magnetic Base Indicator •• Rotating Seal Puller
Wrench
•• Hammer •• Limit Stop for Bearing
•• 1-3/8 in. Hex Wrench Cone Installation
•• Bearing Press or Driver
•• 1 in. Hex Wrench •• Headless 5/16 in. Cap
•• Light Petroleum Jelly
•• 9/16 in. Socket Screws, 5 to 6 in.
•• Cleaning Solvent Long (2)
•• 5/8 in. Socket
•• Micrometer or Vernier •• Low Clearance Bearing
•• Torque Wrench Calipers Puller
(200 lb-ft capacity)
•• Small Screwdriver
•• 1/4 in. Hex Bit Socket (1/8 in. blade)
Parts
Assembly Drawing
Motors with Valve Blocks Motors with Integral Shuttle and Low
Pressure Relief Valves
A
B
E C
D
F
End Cover
with Integral K
Shuttle and C 31
Low Pressure B
Relief Valve K
A
6
or
End Cover 2 I
with Valve 5 J
Block 6
24 5 G
6
6
35
25 2
4
24
5
8 10
1
9
3
24 5
6 6
7
7 7
23
990709-000
21 Lip Seal
Motors P/N XX33-XXX 15
(Current version)
16
or 19 14
990231-000
Face Seal
Motors P/N XX31-XXX
17
18
13
Parts
Table 1.0 Parts List
ITEM REFERENCE
NO. PART NO. QTY. DESCRIPTION PAGES
1 See Table 2.0 1 Output Drive Shaft Subassembly for Motors with Lip Seal XX33-XXX (Current Production) 9
1 See Table 2.1 1 Output Drive Shaft Subassembly for Motors with Face Seal XX31-XXX 10
2 See Table 3.1 1 End Cover Subassembly for Motors with Integral Shuttle and Low Pressure Relief Valve 12
3 See Table 4.0, 4.1 1 End Cover for Motors with Valve Block Subassembly 13
3 See Table 4.2 1 Valve Block Subassembly 13
4 See Table 6.0 1 Fixed Motor Housing Subassembly 16
5 See Table 3.0 2 Hex Head Bolt 3/8-16 GR 8 12
8 8775-021 1 Square Cut Seal Ring
9 8765-118 2 O-ring
10 101129-000 2 Back-up Ring
13 103224-000 1 End Cover Gasket (model 33/39/46)
13 103877-000 1 End Cover Gasket (model 54/64)
14 98202-000 3 Dowel Pin (5/16 x 5/8 long)
15 103230-000 1 33/39 Motor Valve Plate
15 104189-000 1 46 Motor Valve Plate
16 See Table 7.0 End Cover Bearing Shims 17
17 See Table 6.0 1 Bearing Cup* 16
18 See Table 6.0 1 Bearing Cone* 16
19 See Table 5.0-5.2 1 Rotating Group Subassembly 15
21 See Table 7.0 1 Seal Kit for Motors with Lip Seal only XX33-XXX (Current Production) 17
21 See Table 7.0 1 Seal Kit for Motors with Face Seal only XX31-XXX 17
23 See Table 7.0 1 Retaining Ring for Lip Seal 17
24 96558-000 2 Lifting Strap (models 33/39/46)
24 96559-000 2 Lifting Strap (models 54/64)
25 103223-000 2 Sealing Washer
31 104511-300 2 Cap Screw, Socket Hd 3/8-16
35 95912-300 2 Cap Screw, Socket Hd 5/16-18
*Cannot be purchased separately.
Parts
Shaft Retaining Ring Bearing Cone
Drive Shaft (Item 1)
Table 2.0 Output Drive Shaft Assembly For Motors XX33-XXX

(Lip Seal Design)
Models 3333-3933-4633
SHAFT BEARING RETAINING

ASSEMBLY SHAFT CONE RING DESCRIPTION
112459-000 112458-000 103227-000 103222-188 23 Tooth, 16/32 Pitch Spline

112463-000 112462-000 103227-000 103222-188 20 Tooth, 16/32 Pitch Spline (3/8-24) UNF x [.75] DP
112480-000 112479-000 103227-000 103222-188 14 Tooth, 12/24 Pitch Spline, Speed Sensor
112498-000 112497-000 103227-000 103222-188 1.5 Diameter Straight with [.3750] X [2.5] Square key
112504-000 112503-000 103227-000 103222-188 1.375 Diameter Tapered W/ [.375] X [1.00] Square key
112521-000 112520-000 103227-000 103222-188 1.5 Diameter Straight W/ [.3750] X [2.5] Square key, (3/8-24) UNF x [.75] DP
112525-000 112524-000 103227-000 103222-188 1.5 Tapered with [.375] X [1.00] Square key
114289-000 114288-000 103227-000 103222-188 21 Tooth, 16/32 Pitch Spline (M10 x 1.5 threaded hole)
MODELS 5433-6433


113348-000 113347-000 103808-000 103222-200 1.375 Diameter Tapered W/ [.375] X [1.00] Square Key
113350-000 113349-000 103808-000 103222-200 1.5 Diameter Straight W/ [.3750] X [2.5] Square Key
113358-000 113357-000 103808-000 103222-200 1.5 Diameter Straight W/ [.3750] X [2.5] Square Key, (3/8-24) UNF x [.75] DP
113362-000 113361-000 103808-000 103222-200 [1.500] Diameter Straight W/ [.3750] X [2.5] Square Key, Speed Sensor
113364-000 113363-000 103808-000 103222-200 21 Tooth, 16/32 Pitch Spline W/ (M10 x 1.5 threaded hole)
Parts
Drive Shaft (Item 1) Shaft Retaining Ring Bearing Cone
Table 2.1 Output Drive Shaft Assembly For Motors XX31-XXX (Face Seal Design)
MODEL 3331-3931


105380-000 105379-000 103227-000 103222-188 [1.500] Diameter Straight W/ [.3750] X [2.5] Square Key
105426-000 105427-000 103227-000 103222-188 [1.500] Diameter Straight W/ [.3750] X [2.5] Square Key
105451-000 105450-000 103227-000 103222-188 [1.375] Diameter Taper W/ [.375] X [1.00] Woodruff Key
107519-000 107518-000 103227-000 103222-188 14 Tooth, 12/24 Pitch Spline, 3/8-24
110106-000 110098-000 103227-000 103222-188 23 Tooth, 16/32 Pitch Spline, 3/8-24 UNF x [.75] DP
Model 4631


105364-000 105365-000 103227-000 103222-188 20 Tooth, 16/32 Pitch Spline, 3/8-24 UNF x [.75] DP
107315-000 107314-000 103227-000 103222-188 [1.500] Diameter Straight W/ [.3750] X [2.5] Square key, 3/8-24 UNF x [.75] DP
110107-000 110099-000 103227-000 103222-188 23 Tooth, 16/32 Pitch Spline, 3/8-24
111052-000 111051-000 103227-000 103222-188 [1.500] Diameter Taper W/ [.375] X [1.00] Square Key
Parts Shaft Retaining Ring Bearing Cone
Drive Shaft (item 1)
Output Drive Shaft Assembly For Motors XX31-XXX (Face Seal Design)
Model 5431

105052-000 105057-000 103808-000 103222-200 14 Tooth 12/24 Pitch Spline

105331-000 105332-000 103808-000 103222-200 23 Tooth, 16/32 Pitch Spline W/ 3/8-24 UNF x [.75] DP
105335-000 105336-000 103808-000 103222-200 [1.500] Diameter Straight W/ [.375] X [2.5] Square key
108211-000 108203-000 103808-000 103222-200 [1.500] Diameter Straight W/ [.375] X [2.5] Square Key, 3/8-24 UNF x [.75] DP
110692-000 110691-000 103808-000 103222-200 21 Tooth, 16/32 Pitch Spline W/ 3/8-24 UNF x [.75] DP
111602-000 111601-000 103808-000 103222-200 21 Tooth, 16/32 Pitch Spline W/ M10 X 1.5 threaded hole
MODEL 6431


107355-000 107354-000 103808-000 103222-200 [1.500] Diameter Straight W/ [.3750] X [2.5] Square key, 3/8-24 UNF x [.75] DP
107632-000 107631-000 103808-000 103222-200 23 Tooth, 16/32 Pitch Spline, 3/8-24 UNF x[.75] DP
Parts
End Cover (Item 2)
Table 3.0 End Cover Bolt Matrix
ITEM PART
NO. NO. QTY. DESCRIPTION 6
5 103090-150 2 Hex Head Bolt 3/8-16 GR 8 (models 33/39/46) 6
5 103091-200 2 Hex Head Bolt 3/8-16 GR 8 (models 54/64)
6
6 103090-275 4 Hex Head Bolt 3/8-16 GR 8 (models 33/39/46)
2 2
6 103091-300 4 Hex Head Bolt 3/8-16 GR 8 (models 54/64)
24
7 95863-400 4 Hex Head Bolt 3/8-16 GR 5 (Valve Block)
31 104511-300 2 Hex Head Bolt 3/8-16 (Integral Shuttle) 5
8
10
9
Table 3.1 End Cover with Integral Shuttle and 3
Low Pressure Relief Valve
24 5
ITEM PART 5
NO. NO. QTY. DESCRIPTION 6
7
A 104635-000 2 Shuttle Valve Plug/O-ring
B 101730-00 2 Shuttle Spring (Low–Rate)
7 7
B 102530-000 2 Shuttle Spring (High–Rate)
C 101727-000 2 Shuttle Valve
D 102418-000 1 Shuttle Spool
E 25090-008 1 Gauge Port Plug/O-ring
F 25090-006 2 Gauge Port Plug/O-ring
G 104634-000 1 Plunger
H See table 3.3 1 Low Pressure Relief Valve Spring
A
I 104659-XXX A/R Low Pressure Relief Valve Shims B
J 104657-000 1 Low Pressure Relief Valve Plug/O-ring E C
K 8785-010 2 O-ring D
A/R – As Required F
Table 3.2 Low Rate Shuttle Valve Service Kit K

C 31
Motors with Integral Shuttle B
K
A
Kit No. 990851-000
6
ITEM PART
NO. NO. QTY. DESCRIPTION
A 104635-000 2 Shuttle Valve Plug/O-ring H

B 101730-000 2 Shuttle Spring (Low–Rate)
2 I
C 101727-000 2 Shuttle Valve 5 J
D 102418-000 1 Shuttle Spool 6
24 5
K 8785-010 2 O-ring G
Table 3.3 Low Pressure Relief Valve Spring

(Integral Shuttle Motor Design)
PRESSURE
SPRING P/N SETTING RANGE bar[lbf/in2]
104658-000 11,0 [160] - 16,5 [240]

110272-000 19,3 [280] - 20,7 [300]
Parts
Valve Block (Item 3)
Table 4.0 Valve Block Subassembly

I
ITEM
F H
NO. P/N QTY. DESCRIPTION G
A 25090-004 3 Gauge Port Plug/O-ring D
B 96083-062 4 Back-up Ring
C
C 8765-017 3 O-ring
D 8785-010 3 O-ring J
I 3
E (See Table 4.2) 2 High Pressure Relief Cartridge 101047-XXX H
F (See Table 4.2) 1 Low Pressure Relief Cartridge 101048-XXX G
E
G 101727-000 2 Shuttle Valve D
H (See Table 4.2) 2 Shuttle Spring B
A C
L 101729-000 2 Shuttle Valve Plug/O-ring B
J 102418-000 1 Shuttle Spool
B A
C A
E B
D
Table 4.1 Table 4.2

Low Pressure Relief Valve Setting Designation High Pressure Relief Valve Setting Designation
PART NUMBER-XXX bar [lbf/in2] PART NUMBER-XXX bar [lbf/in2]
XXXXX-016 = 11 [160] XXXXX-150 = 103,4 [1500]

XXXXX-020 = 13,7 [200] XXXXX-200 = 137,9 [2000]
XXXXX-022 = 15,2 [220] XXXXX-250 = 172,4 [2500]
XXXXX-024 = 16,5 [240] XXXXX-300 = 206,8 [3000]
XXXXX-026 = 17,9 [260] XXXXX-350 = 241,3 [3500]
XXXXX-028 = 19,3 [280] XXXXX-400 = 275,8 [4000]
XXXXX-450 = 310,3 [4500]
XXXXX-500 = 344,7 [5000]
XXXXX-525 = 379,2 [5200]
XXXXX-550 = 396,4 [5500]
XXXXX-600 = 413,7 [6000]
XXXXX-650 = 448,1 [6500]*
XXXXX-675 = 465,4 [6750]*
*Do not set this pressure level without Eaton Engineering approval
Parts
Valve Block Kits
Table 4.3 Valve Block Subassembly
VALVE
BLOCK *HPRV *HPRV SHUTTLE
S/A BLOCK A-PORT B-PORT LPRV SPRING DESCRIPTION
101732-XXX 107131-000 101047-XXX 101047-XXX 101048-016 101730-000 160 psi, LPRV, High Rate
103062-XXX 107131-000 101047-XXX 101047-XXX 103355-016 101730-000 160 psi, Orifice LPRV, Low Rate
103533-XXX 107131-000 103114-XXX 103114-XXX 101048-028 101730-000 280 psi, LPRV, High Rate, HPRV w/THD. Retainer
104923-XXX 107131-000 103114-XXX 103114-XXX 103355-016 101730-000 160 psi, Orifice LPRV, Low Rate, HPRV w/THD. Retainer
105963-XXX 107131-000 103114-XXX 103114-XXX 103355-022 102530-000 220 psi, Orifice, LPRV, Low Rate HPRV w/THD. Retainer
107134-000 – – – – – End Cover Sealing Plate
107149-XXX 107131-000 103114-XXX 103114-XXX 103355-016 102530-000 160 psi, Orifice LPRV, Low Rate, HPRV w/THD. Retainer
*Note: High pressure relief setting XXX=lbf/in2
Table 4.4 Low Rate Shuttle Valve Service Kit Table 4.7 High Pressure Relief Valve Seal Kit
Kit No. 990202-000 Kit No. 990104-000

ITEM PART ITEM PART
NO. NO. QTY. DESCRIPTION NO. NO. QTY. DESCRIPTION
1 8785-010 2 Tube Fitting, O-ring 1 8785-014 1 Tube Fitting, O-ring

2 101729-000 2 Valve plug 2 8770-0117 2 Back-up ring
3 102530-000 2 Shuttle Valve Spring 3 8765-117 1 O-ring
4 102418-000 1 Shuttle Spool
5 101727-000 2 Shuttle Valve
Table 4.5 Shuttle Valve Service Kit

For Valve Block S/A (High Rate Shuttle Spring) Table 4.8 High Pressure Relief w/Thd. Retainer Seal Kit
Kit No. 990071-000 Kit No. 990554-000

ITEM PART ITEM PART
1 8785-010 2 Tube Fitting, O-ring 1 8785-008 1 Tube Fitting, O-ring

2 101729-000 2 Valve Plug 2 8785-014 1 Tube Fitting, O-ring
3 102418-000 1 Shuttle Spool 3 8770-020 2 Back-up ring
4 101730-000 2 Shuttle Valve Spring 4 8765-020 1 O-ring
5 101727-000 2 Shuttle Valve
Table 4.6 Valve Block Sealing Kit Table 4.9 End Cover Sealing Plate Kit
Kit No. 990029-001 Kit No. 990003-001

ITEM PART ITEM PART
1 101129-000 2 Back-up Ring 1 107134-000 1 End cover Sealing Plate

2 8765-118 2 O-ring 2 095863-150 4 Hex head Bolts
3 8775-018 1 Seal Ring 3 008765-118 2 O-Ring
4 8775-021 1 Seal Ring 4 101129-000 2 Backup Ring
5 008775-021 1 Sealing Ring
Parts
Rotating Group (Item 19)
A
Table 5.0 Rotating Group Subassembly
10
Models 3331/3333
9
Subassembly 103247-000 B
ITEM PART NO. QTY. DESCRIPTION 8 5
A 103239-000 Rotating Group Subassembly
Include all except item 9, 10 7
B 990412-000 1 Barrel Kit (includes items 1 through 5) 4
1 103278-200 1 Retaining Ring
6
2 103242-000 1 Spacer Cyl Barrel Spring
3 103240-000 1 Cylinder Barrel Spring
4 103243-000 1 Spacer Shaft Spring 12 3
5 103245-000 1 Barrel and Sleeve S/A 2
1
6 990416-000 1 Hold-down Kit (See Table 6.2)
7 103244-000 1 Shoe Retainer Plate 11
8 101073-000 9 Shoe Piston Subassembly
9 103236-000 1 Fixed Clr Thrust Plate
10 103248-000 1 Swashplate Subassembly
11 103241-000 1 Bearing Plate
12 98202-000 2 Dowel Pin(5/16 x 5/8 long)
Models 3931/3933 Model 4631/4633

Subassembly 103234-000 Subassembly 106607-000
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
A 103239-000 Rotating Group Subassembly A 106608-000 1 Rotating Group Subassembly

Include all except item 9, 10 Include all except item 9, 10
B 990412-000 1 Barrel Kit (includes items 1 through 5) B 990413-000 1 Barrel Kit (includes items 1 through 5)
1 103278-200 1 Retaining Ring 1 103278-200 1 Retaining Ring
2 103242-000 1 Spacer Cyl Barrel Spring 2 103242-000 1 Spacer Cyl Barrel Spring
3 103240-000 1 Cylinder Barrel Spring 3 103240-000 1 Cylinder Barrel Spring
4 103243-000 1 Spacer Shaft Spring 4 103243-000 1 Spacer Shaft Spring
5 103245-000 1 Barrel and Sleeve S/A 5 104195-000 1 Barrel and Sleeve S/A
6 990416-000 1 Hold-down Kit (See Table 6.2) 6 990416-000 1 Hold-down Kit (See Table 6.2)
7 103244-000 1 Shoe Retainer Plate 7 104211-000 1 Shoe Retainer Plate
8 101073-000 9 Shoe Piston Subassembly 8 106609-000 9 Shoe Piston Subassembly
9 103236-000 1 Fixed Clr Thrust Plate 9 103236-000 1 Fixed Clr Thrust Plate
10 103238-000 1 Swashplate Subassembly 10 103238-000 1 Swashplate Subassembly
11 103241-000 1 Bearing Plate 11 104198-000 1 Bearing Plate
12 98202-000 2 Dowel Pin (5/16 x 5/8 long) 12 98202-000 2 Dowel Pin (5/16 x 5/8 long)
Model 5431/5433 Model 6431/6433

Subassembly 103874-000 Subassembly 103871-000
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
A 103851-000 1 Rotating Group Subassembly A 103812-000 1 Rotating Group Subassembly

Include all except item 9, 10 Include all except item 9, 10
B 990414-000 1 Barrel Kit (includes items 1 through 5) B 990415-000 1 Barrel Kit (includes items 1 through 5)
1 103278-225 1 Retaining Ring 1 103278-225 1 Retaining Ring
2 103815-000 1 Spacer Cyl Barrel Spring 2 103815-000 1 Spacer Cyl Barrel Spring
3 103813-000 1 Cylinder Barrel Spring 3 103813-000 1 Cylinder Barrel Spring
4 103816-000 1 Spacer Shaft Spring 4 103816-000 1 Spacer Shaft Spring
5 103854-000 1 Barrel and Sleeve S/A 5 103821-000 1 Barrel and Sleeve Subassembly
6 990417-000 1 Hold-down Kit (See Table 6.2) 6 990417-000 1 Hold-down Kit (See Table 6.2)
7 103853-000 1 Shoe Retainer Plate 7 103817-000 1 Shoe Retainer Plate
8 101077-000 9 Shoe Piston Subassembly 8 103818-000 9 Shoe Piston Subassembly
9 103809-000 1 Fixed Clr Thrust Plate 9 103809-000 1 Fixed Clr Thrust Plate
10 103872-000 1 Swashplate Subassembly 10 103872-000 1 Swashplate Subassembly
11 103852-000 1 Bearing Plate 11 103814-000 1 Bearing Plate
12 98202-000 2 Dowel Pin (5/16 x 5/8 long) 12 98202-000 2 Dowel Pin (5/16 x 5/8 long)
Parts
Motor Housing (Item 4)
Table 6.0 Fixed Housing Subassembly

(Item 4)
Note: please contact Eaton for housing part number based on the motor
part number.
Table 6.1 Motor Housing Subassembly
ITEM QTY. DESCRIPTION MODEL PART N0.
A 1 Dowel Pin 95904-100

B 1 Socket Pipe Plug (1/8-27) 95653-012
C 1 Case Drain Plug/O-ring 25090-012
D 1 Bearing Cup 33-39-46 103232-000
54-64 103807-000
Parts
Kits (Item 4)
Table 7.0 Service Kits
Shaft Bearing Shaft Seal Kits
MODEL PART NO. DESCRIPTION 990709-000 Shaft Seal Kit (Lip Design)
33-46 990014-000 End Cover Bearing Kit
For Models 3333/3933/4633/5433/6433
54-64 990016-000 End Cover Bearing Kit
PART NO. QTY. DESCRIPTION
33-46 990389-000 Mounting Flange Bearing Kit
54-64 990387-000 Mounting Flange Bearing Kit 108395-000 1 Drive Shaft Seal
101680-250 1 Retaining Ring
End Cover Shim Kits 107836-000 1 Spacer
MODEL PART NO. DESCRIPTION 990231-000 Shaft Seal Kit (Mechanical Face Seal)
33-46 990017-000 End Cover Shim Kit
For Models 3331/3931/4631/5431/6431
54-64 990019-000 End Cover Shim Kit
PART NO. QTY. DESCRIPTION
102591-000 1 Stationary Seal S/A

96108-281 1 Retaining Ring
Overhaul Gasket Kits
102419-000 1 Rotating Seal
104166-131 1 O-Ring
MODEL PART NO. DESCRIPTION
33-46 990092-001 Overhaul Gasket Kit

54-64 990094-001 Overhaul Gasket Kit
Speed Sensor Kits

Magnetic Speed Sensor Kit Quadrature Speed Sensor
Kit No. 9900002-000 Kit No. 9900121-001
MODEL PART NO. DESCRIPTION MODEL PART NO. DESCRIPTION
1 106524-000 Speed Pickup 1 114264-001 Quadrature speed Sensor (two speed signals
in quadrature with 1 pulse per target tooth)
1 105129-000 Washer
1 E-MOPI-TI-002-E Installation Instructions
1 105132-062 Thread Seal
1 04-07-707 Installation Instructions
Quadrature Speed Sensor
Kit No. 9900121-002
MODEL PART NO. DESCRIPTION
Hall Effect Speed Sensor 1 114264-002 Quadrature speed Sensor (2-pulse per
Assembly P/N 109823-000 target tooth signal and 1 directional signal)
1 E-MOPI-TI-002-E Installation Instructions
(Ref. Installation Instructions 4-416)
Disassembly
Shaft Seal
Note: Thoroughly clean the exterior 1. Remove the shaft seal c. Install a 3-inch sheet d. Carefully insert the blade
of the unit before disassembly. following the procedure metal screw with the of a flat screw driver
Make sure all open ports are for your type of seal. point blunted into the behind the seal and
sealed. There are two types of punched hole just far pry out the seal taking
shaft seals. Depending enough to pull the shaft care not to damage the
on the part number of seal out of its pocket. output drive shaft.
Motors Having Lip Seal your motor, either type
(xx33-xxx Part Number of seal may have been
Configuration) used. A unit MUST be
serviced with the same
type of seal as was origi-
nally installed. The seals
are not interchangeable.
Important: Clean surface area
around stationary seal assembly.
a. Using a pair of retaining STEP A STEP B
ring pliers, remove
retaining ring.
b. Use a punch and
hammer to punch a hole
in the shaft seal.
STEP C STEP D
Retaining Ring
Motors Having Face Seal
(xx31-xxx Part Number a. Using a pair of retaining
Stationary Seal Assembly
Configuration) ring pliers, remove
retaining ring. Rotating Seal
b. Insert 1/4x20 bolt into
Retaining O-ring
the threaded hold of the
Ring Pliers Puller
stationary seal assembly
(Bolt 1/4-20)
to pull assembly from
Seal Puller
mounting flange. (refer to
c. Using rotating seal puller Special Tools)
(see special tools), grip
outside diameter of
bronze rotating seal.
Remove seal from
output drive shaft.
d. O-ring may remain in
rotating seal recess.
If not found in recess,
remove O-ring from
output drive shaft.
Disassembly
Seal all open ports. Thoroughly clean exterior of motor before Whenever a unit is disassembled, it is a good service policy
disassembly. to replace all seals. Lubricate the seals with petroleum jelly.
Cleanliness is extremely important when repairing a Use only clean, recommended oil when assembling the unit.
hydrostatic pump or motor. Work in a clean area, as the level See Hydrostatic Fluid Recommendations on page 33-34 or
of cleanliness maintained when repairing the unit may affect publication No. 03-401 & 03-405 for recommended fluids.
performance. After washing the parts with clean solvent,
blow dry the parts with filtered, moisture free air. Inspect all CAUTION: Disconnect or disable all electrical or mechanical power to
mating surfaces. Replace all damaged parts. Do not use grit the pump before beginning work.
paper, files or grinders on finished parts.
Valve Block/ Integral Shuttle 4. Using a 1-3/8 in. hex High Pressure
End Cover wrench, remove the Relief Valves
1. There are two types low pressure relief valve
of Series 1 hydrostatic cartridge.
motors. If your motor Note: The low pressure relief
has an integral shuttle valve doesn’t have back-up
and low pressure relief rings. There is only one O-ring
valve, go to step 14 on in the lower groove.
page 19. If you have a 5. Using a 1-3/8 in. hex Low Pressure
motor with a valve block, wrench, remove the Relief Valve
continue with step 2. two high pressure relief
Motor with valves from valve block.
Integral Shuttle Note: The high pressure relief
and Low
Pressure
valves have two white back-up
Relief Valve rings and one O-ring in the
lower groove.
High and low pressure
relief settings are preset
at the factory. Stamping
on cartridge identifies
setting.
See examples.
Motors with Valve Block

Disassembly
2. Position the motor on Valve Block
its mounting flange as
shown. Loosen all the
relief valves and plugs in
the valve block. Remove
the four bolts that hold
the valve block to the
motor. Then remove the
valve block. Motor with
3. Remove O-rings and Valve Block
back-up rings from
mounting face of valve
block.
Disassembly
6. Using a 1 in. hex 13. Install low pressure relief

wrench, remove the two valve. Torque valve to 75
shuttle valve plugs. Then Shuttle lb-ft [100 Nm].
remove shuttle valve Valve Continue with step 19,
springs. Plugs page 18.
Low
Pressure
Relief Valve
Shuttle Valve Spring
7. Remove shuttle valves

and shuttle spool. Shuttle Valves
Table 8.0 Torque Specifications – lb-ft [Nm]

MODEL MODEL
WHERE USED 33-39-46 54-64
Shuttle Spool
Shuttle Gauge Port Plug Assembly 16 [22] 16 [22]
Valve Shuttle
Valve Shuttle Cap 68 [92] 68 [92]
Spring
8. Remove the three gauge Plug High Pressure Relief Valve 25 [34] 25 [34]
port plug assemblies. Low Pressure Relief Valve 75 [100] 75 [100]
End Cover Bolts – Grade 8 39 [53] 63 [85]
Gauge Relief Valve (Feathering) 25 [34] 25 [34]
Port Gauge Socket Pipe Plug 16 [22] 16 [22]
Plug Port
Valve Block Mounting Bolts 28 [38] 28 [38]
Plug
Assembly
Assembly of Valve Block
9. Install the three gauge
port plug assemblies. Shuttle
Torque to 16 lb-ft Valve
[22Nm]. Plugs
10. Install shuttle spool and

shuttle valves in valve
block.
11. Install shuttle valve Shuttle Valve Spring
springs and shuttle valve
plugs. Torque plugs to
68 lb-ft [92Nm].
12. Install the two high pres-
sure relief valves. Torque
to 25 lb-ft [34 Nm].
High Pressure
Relief Valves
Disassembly
Motor with Integral Shuttle 14. Position the motor on

and Low Pressure Relief Valve its mounting flange as Low Pressure
shown. Relief Valve Shims
15. Using a 1-3/8 in hex
wrench, remove the low
pressure relief valve.
Note: Retain the shims, they Shuttle
are used to adjust the relief Valve
setting.
16. Using a 1 in. hex wrench,
remove the shuttle valve
plugs. Gauge Port
17. Remove shuttle valves Plugs
and shuttle spool.
18. Remove the gauge port
plugs.
End Cover The procedure is the same for

either end cover.
19. Remove eight hex bolts
from end cover.
Caution: Internal parts End Cover
are spring loaded. To avoid
internal part damage, remove
six bolts leaving two bolts End Cover
opposite each other tight. Gasket
Gradually and evenly remove
the two remaining bolts. Bearing Shim
20. Carefully remove end
cover, gasket and the
two end cover dowel Bearing Race
pins.
Caution: Remove any parts
(valve plate, bearing cup, or Valve Plate
shims) that may have stuck to
the end cover. Be careful not
to drop any.
Bearing Plate
21. Remove rear bearing cup
from end cover, using a
slight twisting motion. Housing S/A
Bearing cup is slip-fit into
end cover.
22. Remove and retain rear
bearing shims from end
cover. Shims are used
to adjust shaft bearing
end play of motor output
shaft.
Disassembly
Rotating Group Use extreme care when handling all

close tolerance internal parts of motor.
Keep parts clean.
23. Remove end cover
gasket and dowel pins
from motor housing.
Gasket may have Hub Puller and
remained on end cover Low Clearance
during removal. Bearing Puller
(refer to
24. Remove bearing plate Special Tools)
and pins from cylinder
barrel. If using a small
screwdriver to pry
bearing plate from
cylinder barrel, make
sure bearing plate and
barrel surfaces are not
scratched or damaged.
Important: Handle the bearing
plate and valve plates with
extreme care. They are lapped
to extremely close tolerances
for flatness.
25. Install bearing puller and
remove bearing from
output shaft (refer to
Special Tools). Low clearance bearing puller is recommended for
removal of end cover bearing cone. The bearing puller
pulls against bearing rollers, not against inner cup. It
is designed to prevent bearing cone and cylinder
barrel face from being damaged when bearing is
removed. Low clearance between end cover bearing
and cylinder barrel makes it difficult to use any other
type of bearing puller.
26. Carefully reposition mo-

tor on its side. Using 1/4
in hex bit socket, remove
the two cap screws that
hold swashplate in the
housing.
27. Remove and discard
sealing washers from
cap screws. Replace
with new sealing wash-
ers.
28. Push inward on shaft
assembly to dislodge
the swashplate from its
pocket in housing.
29. Carefully remove output
shaft/cylinder barrel as-
sembly from housing.
Disassembly
30. Position the shaft/ 32. If bearing cup needs

cylinder barrel replacing, carefully
subassembly with the remove the cup using a
shaft facing up. Carefully hammer and drift punch.
lift out the output drive
shaft subassembly.
Drift
Punch
Critical
Sealing
Area 33. Reposition cylinder
barrel/swashplate with
31. When bearing cone must the swashplate on the
be replaced, use a press bottom. Using a 1/4-inch
to remove cone from hex key, remove the
shaft subassembly. cap screws from the
Important: When removing retaining strap on one
or installing bearing cone, do side of the swashplate.
not damage shaft sealing area Loosen the cap screws
(stepped area between bearing on the other retaining
journal and output drive shaft strap to make it easier to
splines). This area is critical for remove cylinder barrel
sealing the shaft seal. from the swashplate.
a. You must use special Units Having Lip Seal

stop limit tool (refer to (xx33-xxx Part Number
Special Tools) when Configuration) 34. Carefully reposition
installing new cone. cylinder barrel/
swashplate with
swashplate facing up.
Remove the swashplate
Critical by lifting slightly
Sealing
Area and sliding it over to
disengage from the
retaining strap.
35. Remove cap screws,
retaining strap, spacers
and thrust plate from
swashplate.
36. Disassemble cylinder
barrel subassembly.
Place it on a clean
protective surface for
inspection and cleaning.
Units Having Face Seal

(xx31-xxx Part Number
Configuration)
Assembly
Rotating Group Before reassembly, clean Lubricate O-rings

all parts and assemblies with petroleum jelly
in clean solvent and blow for retention during
them dry with compressed reassembly. Freely
air. Inspect and replace lubricate all bearings and
all scratched or damaged finished part surfaces with
parts. When reworking clean hydraulic fluid. This
parts. Do not use coarse will provide required
grit paper, files or grinders start-up lubrication for
on any finished surfaces. moving parts
1. Lubricate and install shoe Replace all gaskets and
retainer plate and piston O-rings.
shoes in cylinder barrel
subassembly. After in-
stallation, freely lubricate
brass shoe faces with
clean hydraulic fluid.
Check Fixed Clearance

2. Before assembling motor
any further, you must
check the fixed clearance
of motor.
Measure the height of Note: An alternate method of
retaining strap spacer checking fixed clearance is with
with a micrometer or the use of a feeler gauge. If using
vernier calipers. this method, make sure gauge is in-
There are two fixed serted between retaining strap and
spacer heights – one for shoe retainer plate only. Piston shoe
the 33, 39, 46 units and faces could be damaged if gauge is
one for the 54, 64 units. inserted between piston shoe and
Spacers are critical to the thrust plate.
unit design and may not
be interchanged.
3. Measure combined
thickness of both piston
shoe flange and shoe re- Cap Screw C .008 in. Max
tainer plate. Subtracting Piston
this measurement from Retaining
Strap Shoe Retainer
spacer height gives fixed
Plate
clearance of unit. Spacer
4. Fixed clearance must not
exceed .008 inches [.20 A Piston Shoe
mm]. If fixed clearance Thrust Plate

exceeds .009 inches [.02 B Swashplate
mm], replace worn parts,
(i.e., piston shoe subas-
semblies, thrust plate, A (Spacer Height) –B (Shoe Flange + Retainer Plate) = C (Fixed Clearance .008 Max)
retaining strap and/or
shoe retainer plate).
Assembly
5. Apply one or two drops output drive shaft subas- 12. Holding cylinder barrel
of Loctite® No. 271 in sembly into cylinder subassembly carefully in
first or second thread barrel subassembly. position in housing, repo-
down in each of the four sition motor on its side.
holes in swashplate. Remove headless cap
6. Lightly lubricate and in- screws used as guides.
stall thrust plate, aligning 13. Install new sealing wash-
cap screw holes. Install ers on the two swash-
spacers, retaining strap plate cap screws. Install
and cap screws on one the cap screws in swash-
side of the swashplate. plate. Tighten to 20 to 24
DO NOT tighten cap lb-ft [27 to 33 Nm].
Apply Loctite
screws at this time. (four threaded
7. Place cylinder barrel holes)
Guides
Subassembly on
clean, flat surface
with piston shoes
facing up. Carefully
install swashplate
on cylinder barrel by 10. Install two headless
5/16 inch cap screws, CAUTION
slightly lifting the side
without retaining strap. five to six inches long, 14. Carefully reposition and
Slide swashplate over in swashplate to use as support motor on mount-
to engage installed guides (refer to Special ing flange. Support
retaining strap around Tools). output shaft in a slightly
piston retainer. 11. Aligning pin in housing raised position.
Loctite parts must contact with notch in swash- Using a press or bear-
only those surfaces plate, carefully slide ing cone driver (refer to
intended for assembly. housing over output Special Tools), install end
Wipe excess Loctite from drive shaft/swashplate/ cover bearing cone on
swashplate with non- cylinder barrel subas- output shaft.
petroleum base solvent sembly.
Bearing cone must seat
applied to cloth. Do not against shoulder of out-
apply Loctite to threads put shaft.
more than 15 minutes
before installing cap
screws. If Loctite stands
for more that 15 minutes, Shaft Bearing
repeat application. If Cone Driver
(refer to
repeating application, it is Special Tools)
not necessary to remove
previously applied Loctite.
8. Carefully reposition
cylinder barrel/
swashplate with the
swashplate down. Install
the remaining spacers,
retaining strap and cap
Guides –
screws. Tighten all four Headless
cap screws 16-19 lb-ft Cap Serews
[22 to 26 Nm]. (refer to
Special Tools)
9. Carefully reposition cyl-
inder barrel/swashplate
with cylinder barrel face
on a clean, flat surface.
Lubricate and install
Assembly
End Cover Guide –

Headless
Cap Screws (2)
15. Install two dowel pins

and gasket on end cover.
16. Lubricate and install
bearing shims and bear- Lint
ing cup into end cover. Free
Cloths
18. After adjusting end

Check Output Shaft End Play play, reposition motor Figure 23
17. You must check the end on mounting flange and
play of the output drive remove end cover.
shaft subassembly. 19. Install two dowel pins
Install the end cover in face of cylinder barrel
without installing either subassembly. Freely lu-
valve or bearing plates. bricate bearing plate with
This eliminates spring dowel pins and install it
tension against the out- on cylinder barrel subas-
put shaft. sembly.
Install cap screws in end
cover and slowly and
evenly tighten them. On
models 33/39/46 torque
cap screws to 39 lb-ft [53
Nm]. On models 54/64,
torque to 63 lb-ft [85
Nm].
Place and support motor
assembly on end cover.
Gently tap output shaft Temporary
inward with hammer. Assembly
Install magnetic base
indicator on mounting
flange with gauge on
.002 in. - .007 in.
output shaft end. Use
pliers to grip output shaft
as low as possible. Pry
upward to determine
shaft end play. Indicator
must read .002 to .007 Magnetic
Base
inches [.05 to .17 mm] Indicator
shaft end play.
If end play is incorrect,
adjust by adding or
removing shims under
bearing cup located in
end cover.
Assembly
If you have a motor with a

face seal, use the follow-
ing procedure. If you have a Input Rotation Rotation
motor with a lip seal, use the
procedure on page 27. Metering
Slots Metering
Slots Metering
Slots
Pump valve plates are all uni-
directional and motor valve
plates are bi-directional. The
pump valve plate is identified
by two metering slots and
rotates clockwise. The motor
valve plate has four meter- Valve Plate Valve Plate
ing slots and is bi-directional.
Pump and motor valve plates
are not interchangeable.
Note: Use extreme care when
handling all close tolerance internal
parts of motor. Keep parts clean.
20. Install valve plate dowel

pin in the face of end
cover.
21. Using petroleum jelly,
lightly coat side of valve
plate facing the end
cover to hold valve plate
during assembly. Install
valve plate over bear-
ing cup, aligning it with
dowel pin. Valve parts
must rest flat and be
flush with end cover.
22. Holding the valve plate
firmly in position, install
end cover on housing.
23. Install cap screws in
end cover. Tighten them
slowly and evenly.
Torque the cap screws
in a star pattern. Mod-
els 33/39/46 should
be torqued to 39 lb-ft
[53 Nm]. Models 54/64
should be torqued to 63
lb-ft [85 Nm].
Torque each screw a
second time to compen-
sate for gasket compres-
sion set.
Assembly
Shaft Seal Installation
For best sealing results, Units Having Face Seal

clean the metal-to-metal (xx31-xxx Part Number Retaining Ring
seal surfaces. The cleaner Configuration)
Stationary Seal Assembly
must evaporate and not 24. Reinstall the shaft seal
leave any residue, and following the procedure Rotating Seal
must be compatible with for your type of seal.
Viton. Retaining O-ring
a. Lubricate O-ring seal of Ring Pliers Puller
Do not touch these rotating seal. Then install (Bolt 1/4-20)
surfaces. Coat with rotating seal with seal Seal Puller
clean, filtered oil before puller. Ensure rotating (refer to
reassembly. seal O-ring is placed Special Tools)
inside the rotating seal
Note: There are two types of shaft before assembly onto
seals. Depending on the date of the output drive shaft.
manufacture, either type of seal b. Lubricate O-ring seal
may have been used. A unit MUST of stationary seal
be serviced with the same type of subassembly. Then
seal as was originally installed. The install stationary seal
seals are not interchangeable. subassembly.
c. Using a No. 5 or No.
7 retaining ring pliers,
install retaining ring
(beveled side of ring out).
Assembly
Valve Block/ Integral Valves If your motor has an

integral shuttle and low O-Ring
pressure relief valve, go to
step 25.
If you have a motor with a O-Ring
valve block, continue with
step 23.
Motor with Valve Block 25. Install O-rings and back-
up rings on valve block. Back-up Ring
The high pressure ports
require an O-ring and
Back-up Ring
back-up ring. The O-ring
goes on first, then the
back-up ring. The curved
side of ring goes toward
the O-ring.
Install square-cut ring in
low pressure drain port
of valve block.
Note: Be careful not to
damage O-rings and back-up
rings. Use clean petroleum
jelly to hold O-rings and back-
up rings in place during block
installation.
26. Position valve block on
end cover. Install four
hex bolts. Torque bolts
28 lb-ft [38 Nm].
making sure the shims

Motor with Integral Shuttle 27. Install two outer gauge are not dislodged. Screw
and Low Pressure Relief port plug assemblies. the plug in and torque to
Valve Torque to 25 - 31 lb-ft 68 - 82 lb-ft [50 - 60 Nm].
[18 - 23 Nm]. Low Pressure
Relief Valve Shims
Install center gauge port
Low Pressure
plug assembly.
Relief Valve Shims
Torque to 40 - 48 lb-ft
[30 - 35 Nm].
Shuttle
28. Lubricate and install Valve
shuttle spool and shuttle
Shuttle
valves. The smaller ends Valve
face the center of the
spool.
Gauge Port
29. Install the shuttle valve Plugs
springs and plugs.
Gauge Port
Torque to 68 - 82 lb-ft Plugs
[50 - 60 Nm].
30. Install the low pressure
relief valve plunger and
spring. Lubricate and
insert the shims in the
relief valve plug. Install
the plug over the spring,
Assembly
Units Having Lip Seal

(xx33-xxx Part Number Motor Housing
Configuration)
Note: Lip seal kits come with a shaft
seal, retaining ring, and spacer. The
spacer is only required for units that
have extensive use in the field. The
spacer puts the seal in a new location
on the shaft sealing area. If using the Shaft
spacer, install the spacer between Driver Bullet
the shaft seal and the retaining ring in
step f.
4. With the shaft seal on the bullet, insert bullet over drive
Ensure the shaft sealing surface and housing seal
shaft and into the seal pocket. Take care to ensure seal is
bore are clean and free of all dirt and debris to avoid
properly aligned with housing bore as seal is pressed in
introducing any contaminants into unit.
to minimize chance of damaging seal.
1. Grease the inside surface of seal that contacts shaft.
5. Using the driver and a mallet, push the seal until the tool
2. Select correct bullet and driver. Bullet and drive shaft bottoms on the pilot of flange.
chamfer must align with each other leaving no gap
6. Remove the tool and insert the retaining ring into the
between the bullet and shaft. Bullet should pilot on shaft
seal pocket. A spacer is required, whenever there is a
diameter so bullet cannot shift side to side, allowing step
significant groove in the shaft from the seal. (A maximum
between bullet and shaft seal diameter.
of two spacers may be used before the shaft must
3. Press the new, greased shaft seal over a shaft bullet. be replaced), place it between the shaft seal and the
Closed face of the shaft seal faces the closed end of the retaining ring.
bullet.
7. Using the tool and mallet, drive the seal, spacer (as
required if using, and retaining ring in until the retaining
ring snaps into place in the groove.
Special Tools
Bearing Cone Driver (End Cover end)
.12 X 45 degrees
Knurl 2.00 from end
Dimensions .06 R. Max. Break Corner
MODEL A B C D
33/39/46 4.0 1.5* 1.01 1.25 Dim. C
54/64 4.0 1.5* 1.30 1.48
*1.5 in. from shaft with splined drive for Dim. B Caption??
Dim. A
B pad Charge Pump
Model Number(s) Stamp
Material: C.R.S., Hardern to Rc 50-55
Rotating Seal Puller

6.38
Reinforcement Optional 5 in. .19/.21

Available from
Owatonna Tool Co.
.87 R. (Typ.)
1.12 R. No. CAS - 1844
(Typ.)
Material: SAE 1074
Spring Steel
16 Ga. x .75 Wide
.75
Limit Stop for Bearing Cone Installation
Dimensions
Drive Shaft
MODEL A B C D
33/39/46 5.803 1.00/1.20 2.20/2.30 3.00 Min. Bearing Cone

54/64 6.682 1.30/1.32 2.20/2.30 3.00 Min.
Material: Steel
Tool
A
Headless Cap Screw
5/16 - 18 UNC Cap Screw – 2 Required

Remove head and grind end into cone
B
1.50/1.70
Torque Specifications – lb-ft [Nm] 5.00/6.00 Dia.
MODEL MODEL
WHERE USED 33-39-46 54-64
End Cover Bolts – Grade 8 39 [53] 63 [85]

Relief Valve (Low Press.) 75 [100] 75 [100]
Relief Valve (High Press.) 25 [34] 25 [34]
Shuttle Cap 68 [92] 68 [92]
Socket Pipe Plug 16 [22] 16 [22]
Valve Block Mounting Bolts 28 [38] 28 [38]
Special Tools
Shaft Seal Installation Tools
Bullet/Driver Selection
*96,5 [3.80]
Each seal requires use of a
**121,9 [4.80]
specific bullet and driver.
Check measurements and/or
part numbers of bullet and *44,7/44,6 [1.760]/ [1.754]
driver to determine the
correct bullet and driver to Bullet
use for your unit.
**47,9/47,7 [1.885]/[1.879]
Measurements are expressed in
standard mm[Inch].
*(units using seal 108395-000) *129,5 [5.10]
**(units using seal 110192-000) **154,9 [6.10]
Units using seal 108395-000

*45,2 + 0,13 [1.778 + 0.005]
SEAL ID BULLET DRIVER 2.490 Driver

1.750 4994026-001 4994028-001
**49,1 + 0,13 [1.933 + 0.005]
5.250
Units using seal 110192-000
7.00
SEAL ID BULLET DRIVER
1.875 4994027-001 4994028-002
Low Clearance Bearing Cone Puller

3/8-16 UNC - 26 Thread
as shown 2 places
NOTE: Grind Bore to Size After

Splitting and Heat Treatment
Model Number...........
Etched on this Face
in 1/8 in. High Letters
Dimensions
MODEL PART NO. B C Ø Ref D E FØ GØ
33/39/46 990469-001 1.060 ±.010 1.565 .132 ±.003 13º ±0’±0°-15’ 1.910 ±.003 2.023 ±.003
54/64 990469-002 1.25 ±.010 2.071 .128 ±.003 10º ±0’±0°-15’ 2.313 ±.003 2.435 ±.003
54/64 990469-003 1.25 ±.010 1.603 .138 ±.003 20º ±0’±0°-15’ 2.226 ±.003 2.321 ±.003
Material: Stentor 45 - 55 Rc Heat Treat
Hydraulic Fluid Recommendations
Introduction Fluid Maintenance

The ability of Eaton hydrostatic components to provide the Maintaining correct fluid viscosity and cleanliness level
desired performance and life expectancy depends largely is essential for all hydrostatic systems. Field testing and
on the fluid used. One of the most important characteristics monitoring are the only ways to get accurate measurements
to consider when choosing a fluid to be used in a hydraulic of system cleanliness. Test and establish fluid maintenance
system is viscosity. Viscosity choice is always a compromise; schedules designed to meet the viscosity and cleanliness
the fluid must be thin enough to flow easily but thick enough requirements.
to seal and maintain a lubricating film between bearing and
sealing surfaces. Viscosity requirements are specified later in Fluid Selection
this document. Premium grade petroleum based hydraulic fluids will provide
the best performance. These fluids typically contain additives
Viscosity and Temperature
that are beneficial. Eaton recommends fluids that contain
Fluid temperature affects viscosity. In general, as the fluid anti-wear agents, rust inhibitors, anti-foaming agents,
warms it gets thinner and viscosity decreases. The opposite and oxidation inhibitors. Premium grade petroleum-based
is true when fluid cools. hydraulic fluids carry an ISO VG rating.
When choosing a fluid, consider the start-up and operating SAE grade crankcase oils may be used, but it should be
temperatures of the hydrostatic system. Generally, the fluid is noted that these oils may not contain all of the recommended
thick when the hydraulic system is started. With movement, additives. Using crankcase oils may increase fluid
the fluid warms to a point where the cooling system begins maintenance requirements.
to operate. From then on, the fluid is maintained at the Hydraulic fluids that contain V.I. (viscosity index) improvers,
temperature for which the hydrostatic system was designed. sometimes called multi-viscosity oils, may be used. These
In actual applications this sequence varies; hydrostatic V.I.-improved fluids are known to “shear-down” with use.
systems are used in many environments from very cold to Their actual viscosity drops below the rated value. Fluid
very hot. Cooling systems also vary from very elaborate to maintenance must be increased if V.I.-improved fluids are
very simple, so ambient temperature may affect operating used. Automotive automatic transmission fluids contain V.I.
temperature improvers.
Synthetic fluids may be used. A reputable fluid supplier can
Cleanliness
provide information on synthetic fluids. Review applications
Cleanliness of the fluid is extremely important. Eaton that require the use of synthetic fluids with your Eaton
recommends that the fluid used in its hydrostatic components representative.
be maintained at ISO Cleanliness Code 18/13 per SAE
J1165. The code allows a maximum of 2500 particles per
milliliter greater than 5μm and a maximum of 80 particles per
milliliter greater than 15μm. When components with different
cleanliness requirements are used in the same system,
the cleanest standard should be applied. A reputable filter
supplier can supply filter information.
Hydraulic Fluid Recommendations
Viscosity/Cleanliness Guidelines Biodegradable Oil (Vegetable) Guidelines

ISO Additional Notes:
OPTIMUM CLEANLINESS
MINIMUM RANGE MAXIMUM REQUIREMENTS • Viscosity and ISO cleanliness requirements must be maintained as
10cSt 16 - 39 cSt 2158 cSt 18/13 outlined.
[60 SUS] [80 - 180 SUS] [10,000 SUS]
• Based on limited product testing to date, no reduction in unit life is
expected when operating at the pressure ratings indicated above.
Additional Notes: • Vegetable oil is miscible with mineral oil. However, only the vegetable
• Fluids too thick to flow in cold weather start-ups will cause pump oil content is biodegradable. Systems being converted from mineral
cavitation and possible damage. Motor cavitation is not a problem oil to vegetable oil should be repeatedly flushed with vegetable oil to
during cold start-ups. Thick oil can cause high case pressures which in ensure 100% biodegradability.
turn cause shaft seal problems. • Specific vegetable oil products may provide normal unit life when
• If the color of the fluid has become black, it is possible an overheating operating at pressure ratings higher than those indicated above.
problem exists. Note:
• If the fluid becomes milky, water contamination may be a problem. • A reputable supplier can help you make the best selection of hydraulic
• Take fluid level reading when the system is cold. fluid for use in Eaton hydrostatic products. For satisfactory operation,
the following recommendations apply:
• Contact your Eaton representative if you have specific questions about
the fluid requirements. • The filter system used in the hydraulic circuit must be capable of main-
taining the fluid at ISO Cleanliness Code 18/13 per SAE J1165. This
RATING WITH BIODEGRADABLE OIL COMMENTS code allows a maximum of 2500 particles per milliliter greater than
80% of normal pressure rating 82° C (180° F) max fluid temp (unit) 5μm and a maximum of 80 particles per milliliter greater than 15μm.
listed for mineral oils. 71° C (160° F) max fluid temp
• At normal operating temperatures, optimum viscosity ranges are from
(reservoir)
80–180 SUS [16–39 cSt]. Viscosity should never fall below 60 SUS
[10cSt] and, at the lowest expected startup temperature, should not
exceed 10,000 SUS [2158 cSt].
• The fluid should contain anti-wear agents, rust inhibitors, and anti-
foaming agents.
Note: If the fluid becomes black or milky, an overheating or water
contamination problem exists. Take fluid level readings when the fluid is
cold.
Eaton Eaton Eaton
Hydraulics Group USA Hydraulics Group Europe Hydraulics Group Asia Pacific
14615 Lone Oak Road Route de la Longeraie 7 Eaton Building
Eden Prairie, MN 55344 1110 Morges 4th Floor, No. 3 Lane
USA Switzerland 280 Linhong Rd. Changning District
Tel: 952-937-9800 Tel: +41 (0) 21 811 4600 Shanghai 200335
Fax: 952-294-7722 Fax: +41 (0) 21 811 4601 China
www.eaton.com/hydraulics Tel: (+86 21) 5200 0099
Fax: (+86 21) 5200 0400
© 2011 Eaton Corporation

All Rights Reserved
Printed in USA
Document No. E-MOPI-TS002-E
April 2012

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Hydraulics - Series 1 Heavy Duty Hydrostatic Fixed Displacement Motors

Parts and Service Model 3331/3333 • 5431/5433 • 3931/3933 • 6431/6433 • 4631/4631

There’s a certain energy at Eaton. It’s the power of integrating

Alternative Energy Discrete Manufacturing Oil & Gas Processing

Eaton is a leading diversified Eaton provides reliable,

power management company management for a growing

Refer to specific motor A - Displacement (cu.in./rev.)

Table 2.0 Output Drive Shaft Assembly For Motors XX33-XXX

SHAFT BEARING RETAINING

112459-000 112458-000 103227-000 103222-188 23 Tooth, 16/32 Pitch Spline

SHAFT BEARING RETAINING

112484-000 112483-000 103808-000 103222-200 14 Tooth, 12/24 Pitch Spline

SHAFT BEARING RETAINING

103226-000 103229-000 103227-000 103222-188 21 Tooth, 16/32 Pitch Spline

SHAFT BEARING RETAINING

103579-000 103577-000 103227-000 103222-188 23 Tooth, 16/32 Pitch Spline

SHAFT BEARING RETAINING

105052-000 105057-000 103808-000 103222-200 14 Tooth 12/24 Pitch Spline

SHAFT BEARING RETAINING

104640-000 105053-000 103808-000 103222-200 21 Tooth, 16/32 Pitch Spline

Table 3.0 End Cover Bolt Matrix

Table 3.2 Low Rate Shuttle Valve Service Kit K

A 104635-000 2 Shuttle Valve Plug/O-ring H

Table 3.3 Low Pressure Relief Valve Spring

104658-000 11,0 [160] - 16,5 [240]

Table 4.0 Valve Block Subassembly

Table 4.1 Table 4.2

PART NUMBER-XXX bar [lbf/in2] PART NUMBER-XXX bar [lbf/in2]

XXXXX-016 = 11 [160] XXXXX-150 = 103,4 [1500]

Table 4.3 Valve Block Subassembly

Kit No. 990202-000 Kit No. 990104-000

1 8785-010 2 Tube Fitting, O-ring 1 8785-014 1 Tube Fitting, O-ring

Table 4.5 Shuttle Valve Service Kit

Kit No. 990071-000 Kit No. 990554-000

1 8785-010 2 Tube Fitting, O-ring 1 8785-008 1 Tube Fitting, O-ring

Kit No. 990029-001 Kit No. 990003-001

1 101129-000 2 Back-up Ring 1 107134-000 1 End cover Sealing Plate

Models 3931/3933 Model 4631/4633

A 103239-000 Rotating Group Subassembly A 106608-000 1 Rotating Group Subassembly

Model 5431/5433 Model 6431/6433

A 103851-000 1 Rotating Group Subassembly A 103812-000 1 Rotating Group Subassembly

Table 6.0 Fixed Housing Subassembly

Table 6.1 Motor Housing Subassembly

ITEM QTY. DESCRIPTION MODEL PART N0.

A 1 Dowel Pin 95904-100

Table 7.0 Service Kits

Shaft Bearing Shaft Seal Kits

102591-000 1 Stationary Seal S/A

33-46 990092-001 Overhaul Gasket Kit

Speed Sensor Kits

Motors with Valve Block

6. Using a 1 in. hex 13. Install low pressure relief

Shuttle Valve Spring

7. Remove shuttle valves

Table 8.0 Torque Specifications – lb-ft [Nm]

10. Install shuttle spool and

Motor with Integral Shuttle 14. Position the motor on

End Cover The procedure is the same for

Rotating Group Use extreme care when handling all