EN 03/20

PM
S/N:3345

BREAKER BOOM SYSTEM

SANDVIK BB 8120 RC
TABLE OF CONTENTS
1. Pedestal boom assembly.......................................................................................................... 4
2. Pedestal boom piping...............................................................................................................6
3. Valve fittings (EHC, RC).........................................................................................................9
4. Control valve..........................................................................................................................11
5. Remote control system.......................................................................................................... 12
6. Cylinder................................................................................................................................. 14
7. Cylinder................................................................................................................................. 16
8. Cylinder................................................................................................................................. 18
9. Slew gear............................................................................................................................... 20
10. Hydraulic diagram, gear pump............................................................................................ 21
11. Hose assembly markings..................................................................................................... 22
12. Options and attachments......................................................................................................23

GENUINE SANDVIK SPARE PARTS Identification of serial number is the only

Sandvik genuine spare parts are designed proper means of maintaining and idetifying
and manufactured by using the latest parts for a specific product. The location of
technological knowledge and engineering equipment serial number is pointed in
skills. Sandvik spare parts are made of the "Operation and maintenence" manual.
best available materials with the most
advanced manufacturing techniques. SPARE PARTS ORDERS
Quick spare part deliveries are secured by
It is importent that you use only genuine exact orders.
Sandvik spare parts, to ensure easy
operation, maintenance and repair of the REQUIRED INFORMATION:
product. Please note that eventual warranty ● Name of customer and contact person
claims will be handled only if you have ● Order number (when available)
used genuine Sandvik spare parts in your ● Delivery address
Rammer. ● Mode of delivery (air mail etc.)
● Required delivery date
LOCATION OF THE SERIAL NUMBER ● Invoicing address
It's important to make correct reference to ● Model and serial number of the product
the serial number of the product when ● Name, number and required amount of
ordering spare parts. spare parts
 PARTS MANUAL

© 2007 SANDVIK MINING AND CONSTRUCTION OY PARTS MANUAL - 3

 Pedestal boom assembly

1. PEDESTAL BOOM ASSEMBLY

Page 4 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Pedestal boom assembly

Item Description Part No. Specification Note Qty

1 Pedestal 111804 1
2 Main boom 10628 1
3 Stick boom 10629 1
4 Hydraulic cylinder 150903 180/125-1400 2
5 Hydraulic cylinder 150904 200/125-1400 1
6 Hydraulic cylinder 150902 180/110-1080 1
8 Link 30621 1
9 Link 30622 2
10 Front head 20299 1
11 Swivel pin 30542 1
12 Swivel pin 30823 1
13 Swivel pin 41055 1
14 Swivel pin 41053 1
15 Swivel pin 41054 2
16 Swivel pin 41058 7
18 Shield plate 30537 2
20 Shield plate 41081 2
23 Adjusting flange 41059 1
24 Axle nut 90557 2
25 Axle nut 90558 2
26 Hex screw 90538 12
27 Lock washer 903008 2
28 Hex screw 90560 8
31 Washer 41150 7
32 Swivel bushing 42043 2
33 Swivel bushing 42042 2
34 Spherical bearing 90813 2
35 Swivel bushing 42041 6
36 Slew ring 90910 1
37 Hex screw 952314 48
38 Slew gear 160203 2
39 Hex screw 90562 94
41 Mounting bracket 10476 If 1
hammer
BR4099
42 Mounting bracket 10467 If 1
hammer
BR2568
43 Mounting bracket 120283 If 1
hammer
BR3088

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 5

 Pedestal boom piping

2. PEDESTAL BOOM PIPING

Item Description Part no. Specification Note Qty

XL1200 boom piping Set including parts 1-218
1 Hose assembly 930046 JIC16F/3H16/JIC16F L=2300 1

Page 6 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Pedestal boom piping

Item Description Part no. Specification Note Qty

2 Hose assembly 93597 JIC20M/3H16/JIC20M L=1300 1
4 Hose assembly 930048 JIC20F/2H20/JIC20F L=2300 1
6 Hose assembly 93613 JIC24M/2H20/JIC24M L=1300 1
7 Hose assembly 93602 JIC16M/3H12/JIC16F L=1300 1
9 Hose assembly 93572 JIC16F/3H12/JIC16F L=1000 2
12 Hose assembly 93567 JIC16M/3H12/JIC16M L=1300 1
13 Hose assembly 93516 JIC16F/3H16/JIC16F L=6000 Power 1
pack P
14 Hose assembly 930017 JIC20F/2H20/JIC20F L=6000 Power 1
pack T
15 Pipe clamp 93035 26
16 Pipe clamp 90495 14
17 Pipe clamp 93036 12
18 Bulkhead union JIC/JIC 90469 2
19 Bulkhead union JIC/JIC 90470 2
20 Bulkhead union JIC/JIC 93013 1
22 Ball valve 93016 2
32 Union JIC/JIC 90480 1
34 Connector BSP/JIC 90465 3
35 Connector BSP/JIC 952320 1
36 Elbow BSP/JIC 90477 12
37 Run tee JIC/JIC/JIC 90478 2
41 Elbow 45° JIC/JIC 952067 1
43 Valve bracket 420458 1
46 Damper 95545 4
47 Hex nut 91081 ISO 4032-M10-8-A3G 8
48 Elbow JIC/JIC 90476 1
49 Elbow 45° JIC/JIC 952047
59 Hose 952325 JIC16M/3H12/JIC16F L=2300 1
60 Hose 952326 JIC16M/3H12/JIC16M L=2300 1
68 Connector BSP/JIC 93221 2
78 Hydraulic pipe assy 954081 38 mm 1
88 Hydraulic pipe assy 954080 25 mm 2
98 Hydraulic pipe assy 954079 32 mm 1
108 Hose assembly 954084 JIC24F/2SN20/JIC24M L=2070 1
118 Hose assembly 954083 JIC16F/3H12/JIC16M L=2070 2
128 Hose assembly 954082 JIC20F/3W16LT/JIC20M L=2070 1
138 Hydraulic pipe assy 954087 38 mm x 2800 mm 1
148 Hydraulic pipe assy 954086 25 mm x 2800 mm 2
158 Hydraulic pipe assy 954085 32 mm x 2800 mm 1

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 7

 Pedestal boom piping

Item Description Part no. Specification Note Qty

168 Hydraulic pipe assy 954088 25 mm 2
178 Hydraulic pipe assy 952468 25 mm x 1550 mm 1
188 Hydraulic pipe assy 952470 25mm x 1450 mm 1
198 Hydraulic pipe assy 952469 25 mm x 1250 mm 1
208 Hydraulic pipe assy 954090 38 mm 1
218 Hydraulic pipe assy 954089 32 mm 1

Page 8 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Valve fittings (EHC, RC)

3. VALVE FITTINGS (EHC, RC)

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 9

 Valve fittings (EHC, RC)

Item Description Part No. Specification Note Qty

1 Directional valve 155H1972 1
2 Hex.screw 91050 DIN 933-M12x40-8.8-A3G 4
3 Fitting BSP/JIC 90499 6010-16-20 1
4 Fitting BSP/JIC 90466 6010-12-16 10
5 Fitting BSP/JIC 90468 6010-08-12 4
7 Flange coupling 90435 1
8 Flange coupling 90447 1
9 Flange coupling 90449 10
10 Plug 93073 1
11 Run tee 93005 1230-20-20-20 1
12 Elbow JIC/JIC 952047 1420-20-20 1
19 Run tee 93028 1230-12-12 2
20 Elbow JIC/JIC 90488 1130-12-12 4
21 Fitting BSP/JIC 90464 6010-16-16 1
22 Elbow JIC/JIC 90476 1130-16-16 1
25 Hose assembly 902983 JIC16F/3H16/JIC20M L=1750 1
26 Hose assembly 930043 JIC16F/3H12/JIC16M L=1800 4
27 Hose assembly 93716 JIC16F/3H12/JIC16F L=3000 2
28 Hose assembly 902980 JIC20F/2H20/JIC24M L=1750 1
29 Hose assembly 93530 JIC12F/3H12/JIC12F L=650 2
30 Hose assembly 93722 JIC16F/3H12/JIC12F L=1300 2

Page 10 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Control valve

4. CONTROL VALVE

Item Description Part No. Specification Note Qty

Valve (parts 1-15) 155H1972 1
1 Pump module 155G5027 1
2 Basic module 155G6014 1
3 Basic module 155G6005 4
4 Tank module top part 155G7020 1
5 Tank module bottom part 155G7040 1
6 Main spool 155G6478 1
7 Main spool 155G6454 1
8 Main spool 155G6458 3
9 Mechanical activation 155G3040 5
10 Pressure relief valve 155G6080 4
11 Shock valve 155G0125 2
12 Electrical activation 155G4274 1
13 Electrical activation 155G4092 4
14 Pump configuration asm NSS 1
15 Assembly kit (nuts, rods and 155G8035 1
seals)
16 Pressure relief valve 155G6035 1
17 Shock valve 155G0175 4
18 Shock valve 155G0200 2

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 11

 Remote control system

5. REMOTE CONTROL SYSTEM

Page 12 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Remote control system

Item Description Part No. Specification Note Qty

Control system incl. pos 1-9 951858 p/n of pos 6 must be
mentioned in order
Renewing kit incl. pos 1-4 and 952482
7-9
1 Base unit N/A 1
2 Terminal unit N/A 1
3 Control cable 951653 1
4 Connector 10 pin 940012 1
5 Extension cable 4m 952330 1
5 Extension cable 10m 952330-10 Special version
6 Cable harness (4m+2m) 153373 Z, C, D300, S, M, Including pos. 5 1
L, XL
6 Cable harness (10m+2m) 153373-12 Z, C, D300, S, M, Icluding pos. 5 as a 10m
L, XL long
6 Cable harness (4m+2m) 153372 D425 Icluding pos. 5 1
6 Cable harness (10m+2m) 153372-10 D425 Special version 1
6 Cable harness (4m+2m) 153371 XM HD Including pos. 5 1
6 Cable harness (10m+2m) 153371-10 XM HD Special version
6 Cable harness (4m+2m) 153370 XM not HD Including pos. 5 1
6 Cable harness (10m+2m) 153370-10 XM not HD Special version
7 Battery charger incl. cables M5-1080-3699 1
8 Battery M5-1051-3600 2
9 Neck strap and adapter 951868 1

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 13

 Cylinder

6. CYLINDER

Page 14 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Cylinder

Item Description Part No. Specification Note Qty

1 Cylinder (incl. parts 1.1-1.24) 150902 D180/110x1080 1
1.1 Pipe 951114 1
1.2 Rod 951115 1
1.3 Cap 951116 1
1.4 Piston 951117 1
1.5 Cover 951110 1
1.6 Sleeve 951118 1
1.7 Lock screw 951105 M10x20 DIN 913 1
1.8 Lock ring 951119 1
1.9 Allen screw 951113 M16x75-12.9 DIN 912 12
1.10 Spherical bearing 90822 1
1.11 Lock ring 90331 150x4 DIN472 1
1.12 Grease nipple 90204 M10x1 2
1.13 Seal N/A D110 1
1.14 Seal N/A D110 1
1.15 Guide N/A D110 1
1.16 Wiper N/A D110 1
1.17 Supporting ring N/A 1
1.18 O-ring N/A D184 1
1.19 Seal N/A D180 1
1.20 Guide N/A D180 2
1.21 O-ring N/A D81 1
1.22 Guide N/A D180 1
1.23 Rod end 90828 1
1.24 Flange plug 90401 R3/4 1
2 Seal set (incl. parts 1.13-1.22) 951120 1

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 15

 Cylinder

7. CYLINDER

Page 16 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Cylinder

Item Description Part No. Specification Note Qty

1 Cylinder (incl. parts 1.1-1.24) 150904 D200/125x1400 1
1.1 Pipe 951096 1
1.2 Rod 951097 1
1.3 Cap 951098 1
1.4 Piston 951099 1
1.5 Cover 951100 1
1.6 Sleeve 951101 1
1.7 Lock screw 951105 M10x20 DIN 913 1
1.8 Lock ring 951104 1
1.9 Allen screw 951103 M20x80-12.9 DIN 912 12
1.10 Spherical bearing 90822 1
1.11 Lock ring 90331 150x4 DIN472 1
1.12 Grease nipple 90204 M10x1 2
1.13 Seal N/A D125 1
1.14 Seal N/A D125 1
1.15 Guide N/A D125 1
1.16 Wiper N/A D125 1
1.17 Supporting ring N/A 1
1.18 O-ring N/A D194 1
1.19 Seal N/A D200 1
1.20 Guide N/A D200 2
1.21 O-ring N/A D81 1
1.22 Guide N/A D200 1
1.23 Rod end 90828 1
1.24 Flange plug 90401 R3/4 1
2 Seal set (incl. parts 1.13-1.22) 951102 1

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 17

 Cylinder

8. CYLINDER

Page 18 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Cylinder

Item Description Part No. Specification Note Qty

1 Cylinder (incl. parts 150903 D180/125x1400 1
1.1-1.24)
1.1 Pipe 951106 1
1.2 Rod 951107 1
1.3 Cap 951108 1
1.4 Piston 951109 1
1.5 Cover 951110 1
1.6 Sleeve 951111 1
1.7 Lock screw 951105 M10x20 DIN 913 1
1.8 Lock ring 951104 1
1.9 Allen screw 951113 M16x75-12.9 DIN 912 12
1.10 Spherical bearing 90822 1
1.11 Lock ring 90331 150x4 DIN472 1
1.12 Grease nipple 90204 M10x1 2
1.13 Seal N/A D125 1
1.14 Seal N/A D125 1
1.15 Guide N/A Hallite 506 125/130x15 1
1.16 Wiper N/A D125 1
1.17 Supporting ring N/A 1
1.18 O-ring N/A D184 1
1.19 Seal N/A D180 1
1.20 Guide N/A D180 2
1.21 O-ring N/A D81 1
1.22 Guide N/A D180 1
1.23 Rod end 90828 1
1.24 Flange plug 90401 R3/4 1
2 Seal set (incl. parts 951112 1
1.13-1.22)

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 19

 Slew gear

9. SLEW GEAR

Item Description Part No. Specification Note Qty

1 Hydraulic motor 151F0537 Danfoss OMSS125 1
2 Gear 952315 RR1010D FS/35/OMSS 1
2 Thermometer 95653 1
3 Body 110050 1
4 Gear 110053B 1
5 Ring 110052 1
6 Bearing 903043 1
7 Grease nipple 90204 DIN 71412-T1 A M10X1 1
8 Lock ring 90348 DIN 472-180x4 1
9 Lock ring 903042 DIN 471-110x4 1
10 Hex. socket screw 91107 DIN 912-M12x90-8.8-A3G 8
11 Split pin 903041 DIN 1481-12x90 4

Page 20 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Hydraulic diagram, gear pump

10. HYDRAULIC DIAGRAM, GEAR PUMP

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 21

 Hose assembly markings

11. HOSE ASSEMBLY MARKINGS

Header-1 Header-2
Example of assembly marking JIC12M/H12/JIC16F L=1200
JIC12M JIC-fitting size no 12 male (outer thread)
L Hose length (mm) between JIC conical areas
Hose type SAE J517 100R16-EN857 2SC
Operating temperature -50 °C...+125 °C

Page 22 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Options and attachments

12. OPTIONS AND ATTACHMENTS

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 23

 Options and attachments

Page 24 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

© 2007 Sandvik Mining and Construction Oy 25
26 © 2007 Sandvik Mining and Construction Oy
Manufactured for Sandvik Mining and Construction Oy

by Rambooms Oy

Yrittäjänkatu 10 C, FI-15170, Lahti, FINLAND

BOOM MANUALS
BB 8120
BOOM MANUALS BB 8120