Splendor NXG (July 2014)
Splendor NXG (July 2014)
Splendor NXG (July 2014)
Thank you for selecting a Hero MotoCorp SPLENDOR NXG. We wish you many miles
of continued riding pleasure in the years ahead.
This booklet is your guide to the basic operation and maintenance of your new Hero
MotoCorp SPLENDOR NXG. Please take time to read it carefully. As with any fine
machine, proper care and maintenance are essential for trouble-free operation and
optimum performance.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
NOTE
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION
AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE
ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR
GUARANTEED. Hero MotoCorp Limited. RESERVES THE RIGHT TO MAKE
CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR
INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO
REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING
PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Limited.
27
27
29
ACCESSORIES AND MODIFICATIONS 5 30
31
7 33
10 33
10 35
IGNITION SWITCH 11 36
LEFT HANDLEBAR CONTROLS 12 37
RIGHT HANDLEBAR CONTROLS 13 39
STEERING LOCK 13 40
FUEL VALVE 14 BRAKE WEAR INDICATORS 41
43
15
FUSE REPLACEMENT 45
16 STOP LAMP SWITCH 45
16 HEADLAMP ADJUSTMENT 46
17 47
18 47
20 49
21 51
22 CATALYTIC CONVERTER 52
23 AIR SUCTION VALVE 52
PARKING / ANTI-THEFT TIPS 24 53
UTILITY BOX 25 56
TOOL KIT / FIRST AID KIT 25
SAFETY PRECAUTION 26 HERO GENUINE PARTS
MB
LXX
XX
AA
XXXXELY
YZX
ZXYYYYY
YY
YY
Y
Vehicle Identification Number (VIN)
1965 mm
770 mm
1095 mm
1235 mm
Saddle Height 785 mm
160 mm
5
4 15
3 16
2 17
18
1
19
20
15
16 13
12
11
1 2 3 4 5 6 7 8 9 10
(1) Fuel valve (7) Side stand (13) Tail / Stop lamp
(2) Carburetor (8) Pillion foot rest (14) Rear grip
(3) Gear shift pedal (9) Women pillion step (Optional) (15) Clutch lever
(4) Rider foot rest (10) Saree guard (16) Front turn signal lamp
(5) Main stand (11) Reflex reflector
(6) Left side cover (12) Rear turn signal lamp
*Accessories and features shown may not be part of standard fitment.
12
11
10
9
13
1 2 3 4 5 6 7
(1) Pillion foot rest (6) Rear brake pedal (11) Front visor
(2) Battery compartment (inside) (7) Utility box (12) Starter motor (Optional)
(3) Kick starter pedal (8) Front suspension (13) Rear suspension
(4) Rider foot rest (9) Front brake lever
(5) Oil level dipstick (10) Headlamp
*Accessories and features shown may not be part of standard fitment.
4 5 6 7 8
3
headlamp.
2 1
1
“ON” Position
“OFF” Position /
2
Lock Open
4 5
2
6
3
3. Dimmer switch
1. Passing switch
13
FUEL VALVE ON
At “ON” position (2), fuel will flow from the
tank to the carburetor.
OFF
At “OFF” position (1), fuel cannot flow from
the tank to the carburetor. Turn the valve 2
“OFF” whenever the motorcycle is not in use.
1
(1) “OFF” position
14
turn it clockwise and remove the cap.
At "RES" position (3), fuel will flow from 2. Do not overfill the tank, there should be
the reserve fuel supply to the carburetor. no fuel in the filler neck (4). Fill the tank
Use the reserve fuel only when the main with fuel (5) as shown.
supply is exhausted. Refill the tank as soon 3. For locking, position the cap with “▲ ”
as possible after switching to "RES". The mark facing towards the front, back on
reserve fuel supply is 1.8 litres (Usable). the opening and press gently. The key
springs back to the normal position and
the cap gets locked.
3
3
2
1
(3) “RES” position
ENGINE OIL
Use hero genuine engine oil or 1
recommended grade oil.
BRAND: Hero 4T plus
GRADE: SAE 10W 30 SL Grade
(JASO MA2). 2
UPPER
Manufactured by : LOWER 3
1. Tide Water Oil Co. (India) Ltd.
1. Oil level dipstick 2. Upper level mark
2. Savita Oil Technologies Limited.
3. Lower level mark
3. Bharat Petroleum Corporation Limited. 2. Start the engine & let it idle for 3-5 minutes.
OIL CAPACITY : 0.95 litre 3. Stop the engine and wait for 2-3 minutes.
16
4. Remove the oil level dipstick, wipe it
clean and insert without screwing it in.
5. Remove the oil level dipstick and 6. Stop the engine and let the engine oil
check the oil level. settle down.
6. If required, add the specified oil up to 7. Recheck the oil level.
the upper level mark. Do not overfill. 8. Make sure that oil level is at the upper
7. Quantity of oil to be filled is 0.80 litre level mark of the oil level dipstick with
(approx.) during oil change when right the motorcycle in an upright position,
crankcase cover is not removed. and that there are no oil leaks.
8. Reinstall the oil level dipstick and
check for oil leaks.
2
Drain the engine oil with the engine warm 1
and the motorcycle on its main stand.
1. To drain the oil, remove the oil level
dipstick and drain plug (1).
After the oil has completely drained, (2) Sealing washer
reinstall the drain plug with a new
sealing washer (2).
Fill the crankcase through the filler
hole with approximately 0.80 litre of
the recommended grade oil.
Reinstall the oil level dipstick with a
new O-ring. 17
• Engine oil is a major factor affecting the handling, and are more likely to fail from
performance and service life of the engine. being overheated. Under inflated tyres can
Non-detergent, vegetable, or castor based also cause wheel damage in rocky terrain.
racing oils are not recommended. Over inflated tyres make your motorcycle
TYRES ride more harshly, are more prone to damage
from surface hazards and wear unevenly.
NOTE
The imported tyre(s) if fitted without ISI
mark; are in compliance of BIS standard
and Central Motor Vehicle Rules 1989, as
declared by the Tyre manufacturer. 1
To safely operate your motorcycle, the tyres
must be of recommended type and size, in good
condition with adequate tread, and correctly
inflated. The recommended tyres size is :
2.75 48P
19
36).
37-39
33
8. Lamps and Horn - check that
headlamp, tail/stop lamp, turn signal
lamps, indicators and horn function
properly.
16
14-16
3. Front and rear brakes - check 12. Air Suction Valve - make sure all tube
operation. Adjust free play if connections are secured properly
necessary (39-41). (page-52).
18-19
20
Turn the fuel valve
“ON” Open the throttle
slightly & press the
starter switch.
(Alternatively, kick
pedal can be used for
starting).
Select neutral 6. Push the choke lever
downwards to "OFF"
indicator glows on position as indicated,
after the engine gets
sufficiently warmed-
up to have a stable
throttle response.
NOTE :
• To start the engine in any gear position using the electric starter, press the clutch lever and push
the starter switch.
• Kick starting will not be possible when the transmission gears are engaged. Shift the
transmission into neutral before kick starting.
• Never attempt to kick start while motorcycle is moving forward or backward. This may lead to
damage to the product and is not safe as well.
Never run the engine in a closed area, the exhaust contains poisonous gases.
21
1st
2nd
3rd 4th
22
Recommended max. operating speed in
each gear. For normal braking, close the throttle
1st
25 km/hr and gradually apply both front and rear
brakes simultaneously while shifting
2nd 50 km/hr
down gears to suit your road speed.
3rd 70 km/hr
4th 95 km/hr
23
ANTI-THEFT TIPS
1. Always lock the steering and never leave
the key in the ignition switch .
2. Park your motorcycle in a locked garage
whenever possible.
3. Use an additional anti-theft device of
good quality.
4. Put your name, address and phone
number in this Owner's Manual and
keep it in your motorcycle at all times.
Many times stolen motorcycles are
identified by information in the Owner's
Manuals that are still with them.
NAME : _________________________
ADDRESS : ______________________
"OFF", turn the ignition switch "OFF", park
________________________________
________________________________
________________________________
PHONE NO :_____________________
24
UTILITY BOX Some emergency repairs, minor
To store some important utility items a adjustments and parts replacement can be
utility box has been provided. performed with the tools contained in the kit.
Kit consists of following tool :
2 3
• Tool bag- 1 No.
• +, - No. 2Driver- 1 No.
• Grip- 1 No.
• Box wrench 16 x 14- 1 No.
• Pin spanner- 1 No.
1
2
To open, insert the key (1), rotate it
clockwise, pull the cover (2), and slide it 1
sideways to disengaged it from the hook (3).
26
1st 60 Next 100 Next 100 Next 100 Next 100 Next 100
3000-3500 6000-6500 9000-9500 12000- 15000- 3000 6000 9000 12000 15000
12500 15500
Air Cleaner*
Electric Starter#
Electric Starter Chain#
27
1st 60 Next 100 Next 100 Next 100 Next 100 Next 100
12000- 15000-
3000-3500 6000-6500 9000-9500 3000 6000 9000 12000 15000
12500 15500
Headlamp Focus
2 6
1 3
4
29
2
Recommended plugs :
NGK-CR7HSA, BOSCH-UR4AC,
Champion-P-RZ9HC (Federal Mogul)
45O 50 mm
2 4
(2) Grommet (3) Lock nut (4) Adjuster
(A) Decrease free play (B) Increase free play
1
27
2
1 4
(1) Free play 2-6 mm
3
Free Play Adjustment
Slide the grommet (2), loose the lock nut
(1) Crankshaft hole cap (2) Timing hole cap
(3) and turn the adjuster (4). (3) 'T' mark (4) Index mark
33
NOTE
The checking or adjustment of valve 5 6
7
clearance should be performed while the
engine is cold. The clearance will change
as the engine temperature rises.
2
(1) Throttle stop screw (A) Decrease r/min
However in case of specific requirement of (2) Air screw (B) Increase r/min
tuning due to engine stalling in idle speed, (3) Throttle position
please follow the instructions given hereunder : sensor switch
park
Throttle Controlled Ignition System
(TCIS)
Throttle position sensor switch (3) alters the
R/MIN ignition timing as per the throttle operation
and ensures optimum driving performance.
35
A
3
B
4
2
Clutch cable
1
adjusting nut
1 1 3
20
Adjustment
Park the motorcycle on its main
stand with the transmission in neutral 1
and the ignition switch in "OFF"
position.
Loosen the rear axle nut (1) and sleeve
nut (2).
Loosen both the drive chain lock nuts (3).
Turn both the adjusting nuts (4) in an
(1) Rear axle nut
equal number of turns until the correct
drive chain slack is obtained. Turn the
adjusting nut clockwise to decrease the
slack or anticlockwise to increase the
slack of the chain.
38
6 NOTE
Visit authorised Hero MotoCorp workshop
for inspection, cleaning, lubrication and
adjustment of drive chain at every 2000 kms.
5 3
4 3
CUT-OUT SEATED
4 3
Park
Measure the distance brake pedal (1)
moves before the brake starts to take
hold. Free play (2) should be 20-30 mm.
joint
40
Make sure that the cut-out on the adjusting Cast wheel version
nut is seated on the brake joint pin (4) after 3
the final adjustment has been made.
A 4
2
joint
1
(2) Freeplay 20-30 mm
If proper adjustment cannot be obtained
by this method, visit your Authorised
Hero MotoCorp workshop.
Spoke wheel version
3
(Spoke wheel version)
A
4
41
Front Brake Wear Indication
42
Rear Brake Wear Indication Electric Start Model-*MF 12V-3Ah MF4 Battery
1 2
3 3
4
2
4
1 5
(1) Battery (2) (-) ve terminal (3) (+)ve
terminal (4) Bolt (5) Battery clamp
It is not necessary to check the battery
electrolyte level or add distilled water as
the battery is a Maintenance-Free
(sealed) type. If your battery seems weak
and/or electrolyte is leaking (causing hard
Kick Start Model-*MF 12V-3Ah MF3 Battery
starting or other electrical troubles),
2
contact your Authorised Hero MotoCorp
3 workshop.
*MF stands for Maintenance Free
4
1 5
43
NOTE : Battery charging
This symbol on the battery means Always visit your Authorised Hero
that this product must not be MotoCorp workshop if you see any
treated as household waste. symptom of battery discharge as earliest as
This symbol on the battery means possible to get the battery charged. The
the old battery must be returned to battery has a tendency to discharge rapidly if
your Authorised Hero MotoCorp optional electrical accessories are fitted on
workshop as it must be treated as the motorcycle.
recyclable material. Battery storage
Your battery is a Maintenance-Free 1. If in case your motorcycle is not used for
(sealed) type and can be permanently more then a month remove the battery,
fully charge and store in a cool and dry
damaged if the sealing strip is
place.
removed.
2. If the battery is expected to be stored for
An improperly disposed battery can be more then two months, ensure to fully
harmful to the environment and charge the battery once in a month.
human health. Always confirm local
3. Always ensure the battery is fully
regulations for battery disposal.
charged before installation.
4. Ensure the battery leads are properly
The battery gives off explosive
connected to the battery terminals
hydrogen gas during normal operation.
during installation.
A spark or flame can cause the battery
Battery removal
to explode with enough force to
seriously hurt you. 1.Make sure the ignition switch is "O FF"
2. Remove the right side cover screws
Wear protective clothing and a face
and remove the side cover.
shield, or have skilled mechanic do the
3. Remove the battery clamp bolt (page 43).
battery maintenance.
44
4. Disconnect the negative (-) terminal lead
from the battery first, then disconnect the Never use a fuse with a different rating
positive (+) terminal lead. from that specified. It may lead to
5. Remove the battery from the battery box. serious damage to the electrical system
Battery installation or a fire due to short circuit.
1. Reinstall in the reverse order of removal. Be Battery gives off explosive gases. Keep
sure to connect the positive (+) terminal sparks, flames & cigarettes away.
first, then the negative (-) terminal.
2. Check all bolts and other fasteners are CAUTION
secure. Do not attempt to start or ride the
FUSE REPLACEMENT motorcycle without a charged battery, it can
Fuse Box (1) : Location : Mounted on the cause fusing of the bulbs and permanent
band battery (4). damage to certain electrical components.
Turn the ignition switch "OFF" before
Fuse Type : Blade fuse (2) : 15A, 10A
checking or replacing the fuse to
Spare fuse (3) : 15A, 10A prevent accidental short-circuiting.
2 3
stop lamp
1 4 stop lamp
45
Headlamp
headlamp
headlamp.
stop lamp Park
stop lamp headlamp
1
headlamp
retard
2
A B
1
46
NOTE
Always adjust both the rear shock
Check the front forks by locking the absorbers to the same position. Use the
front brake and pumping the front fork rear shock absorber adjustment tool (Pin
up and down vigorously. The suspension Spanner) (1) available in the tool kit.
action should be smooth and their
should be no oil leakage. 1
Check the rear shock absorber by pushing
hard downwards on rear grip while the
motorcycle is not parked on stand. The
suspension action should be smooth and
their should be on oil leakage.
A
B
6
Brake Panel
Tab (Cast wheel version)
1. Raise the front wheel off the ground.
7 2. Remove the speedometer cable (1) by
pressing the tab (2) & then pull out the
cable
3. Disconnect the brake cable (3) from brake
arm (4) and brake panel (5) by removing
the front brake adjusting nut (6).
4. Remove the axle nut (7).
5. Remove the axle then remove the
wheel.
48
50
Tighten the axle nut.
Axle nut torque: 5.4 kgf-m
39
49
Brake stopper arm (Cast wheel version)
Lock nut
headlamp
8
51
AIR SUCTION VALVE
52
BASIC TROUBLESHOOTING
Fuel System
Check fuel valve position
54
4
5. i3s SYSTEM
“ON”/ “OFF” Position
Check i3s Switch Turn i3s Switch “ON”
55
56
57
Hero MotoCorp Ltd.
Hero MotoCorp Ltd. (hereinafter called ‘Hero MotoCorp') warrants its SPLENDOR NXG vehicles,
assembled/manufactured in its Plants and sold through its channel partners, to be free from any
defect-both in material and workmanship, under normal use and conditions, subject to the following
terms & conditions.
(1) If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero
MotoCorp's authorized workshop.
(2) If any other engine oil which is non compatible with product is used other than SAE 10W30 SL Grade
(JASO MA2).
(3) To normal wear & tear components including (but not limited to) brake shoes/pads, clutch plates, drive
chain & sprockets, bulbs, electrical wiring, filter, spark plug, fasteners, shims, washers, oil seals,
gaskets, rubber parts, bush, rubber bellows, plastic parts breakage and wheel rim for
misalignment/bend.
(4) If additional wheel(s) is/are fitted and/or any other modification carried out/unauthorized accessories
fitted which shall be responsible for malfunction/detoriation of the vehicle.
(5) If SPLENDOR NXG vehicle has been used in any competitive events like races or rallies or for any
commercial purposes as taxi etc.
(6) To any damage on vehicle's painted surface cropping due to industrial pollution or other external factors.
(7) For normal phenomena like noise vibration, oil seepage etc., which do not affect the performance of the
vehicle.
(8) To any damage caused due to usage of improper oil/grease, non-genuine parts.
(9) If any defect crops or repairs needed as a result of using adulterated fuel.
(10) If any maintenance/repairs required due to bad road conditions or misuse of SPLENDOR NXG vehicle.
(11) If any defect crops or repairs needed as a result of SPLENDOR NXG vehicle meeting to some accident.
(12) For consumables like oil, grease, gasket etc to be used during free services and/or warranty repairs.
(13) To any part of the SPLENDOR NXG vehicle which has been tampered or repaired in such a manner
which has resulted in malfunction of the vehicle.
(14) For SPLENDOR NXG vehicle not used in accordance with the guidelines given in this Owner's Manual.
(15) To proprietary items like Tyres, Tubes, Batteries etc, as they are subjected to the warranty terms &
conditions of respective manufacturers and directly handled by them only.
(16) Any defect(s) developing on account of external factors such as environmental factors; including but not
limited to fading/peeling/rusting of paint and/or stripes and/or plated parts, seat leather tearing &
cracking, aluminium parts oxidation and cracking & discoloring of control switches etc.
Decision regarding warranty settlement shall be taken by Hero MotoCorp and the same shall be
final and binding on all concern.
Subject to DELHI JURISDICTION only.
Hero MotoCorp Ltd.
BATTERY WARRANTY PERIOD
1. 18 months from date of sale of vehicle or 20000 km. or
2. 21 months from the date of charging (whichever is earlier).
3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
Terms and condition of warranty
1. Batteries are warranted against all defects in material and workmanship. Liability under this warranty is limited to
making good of defects rising solely from the use of faulty material or workmanship during manufacturing and
developing under proper use.
The warranty commences from the date of delivery to the original purchase of the vehicle.
2. In the event of any complaint the battery is to be returned complete with electrolyte to nearest battery service
station or any OEM dealer. On inspection, battery would be returned or replaced.
3. This warranty card accompanies a battery sold as OEM fitment only. Claims should be supported with vehicle
purchase invoice to enable processing.
4. The right to determine whether a battery needs repair or totally replacement lies with the company. In case where
the battery is replaced, the defective battery becomes the property of the company and no scrap rebate will be
given for it. The warranty period on the battery being repaired/replaced shall commence from the date of sale of
the original battery as stated in the original warranty card.
5. All liabilities under this warranty will cease if the battery is used on the vehicle other than that on which the battery
was originally fitted and on the expiry of the warranty period as mentioned above.
6. Recharging is not covered under the purview of this warranty and shall be billed as extra. However, FOC battery
replacement/ repair includes cost of charging.
7. This warranty does not cover damage to the battery caused by faulty electrical systems, incorrect charging and
filling, improper handling of the battery by unauthorized dealers/auto electricians, maintenance, willfull abuse,
destruction by fire, collusion, theft or recharging.
8. Breakage of container and cover do not come under the purview of this warranty.
9. Adjudication and settlement of claim will take a couple of days as a battery has to be tested for the reported
failure.
10. In case of tempering of the original wiring circuit in any manner whatsoever.
11. If a battery which is not recommended is fitted on the vehicle then such battery will not carry any warranty.
12. The applicable taxes which is leviable on the battery under repair or replacement will be borne by the customer.
13. Customers are deemed to have read, understood and agreed to these conditions at the time of purchase of the
vehicle.
Hero MotoCorp Ltd.
EMISSION WARRANTY
Scope of warranty
Hero MotoCorp Ltd. Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its
Authorised dealers, to comply with emission standards as specified in S.No. 5 of table in item(i) of sub rule (2) of Rule
115 of Central Motor Vehicles Rules, 1989, which stipulates that "Idle CO (Carbon monoxide) emission limit for all two
wheeled petrol driven vehicles shall not exceed 3.0 percent by volume and HC (Hydro Carbon) 3000 ppm, subject to
following terms & conditions.
Terms & conditions
a) The emission warranty shall be applicable in India and shall remain valid for a period of 3 years or 30000 kms,
whichever occurs earlier, from the date of vehicle purchase.
b) In case any defect is observed in any emission-related component, Hero MotoCorp only obligation/liability shall
be to repair and/or replace those part (s) which is/are considered to be the cause of non-compliance with the
emission standards.
c) The emission warranty shall be applicable only to those vehicles, which are being regularly maintained at Hero
MotoCorp Authorised Dealers/Service Points in accordance with the maintenance schedule provided in the
owner's manual.
d) The customer should follow the recommended parts replacement as per the maintenance schedule in order to
avail the emission warranty.
e) If any part (s) related to emission characteristics of the vehicles is/are tampered and/or repaired by unauthorised
person/workshops etc, then the emission warranty shall stand cancelled.
f) Any part (s) suffering wear and tear under the normal course of running shall not be covered under the emission
warranty. Therefore, all such parts should be replaced by the customer from time to time, on payment basis, as
per the maintenance schedule provided in owner's manual and dealer's advice.
g) It is recommended to avail the services as per the recommended schedule to be eligible for the emission
warranty benefits. Please ensure that each paid service is availed within 90 days from the date of previous
services or as per the recommended schedule, whichever is earlier. All service details should be completely filled
by the dealer, in the Service Record Sheet given in the owner's manual.
h) It is mandatory to obtain a PUC certificate from the Authorised PUC center. In case of non-compliance with the
emission standards please contact the channel partner/authorised workshop immediately alongwith the
previous OK certificate, for the necessary rectification. The manufacturer or the dealer is not responsible for any
penalty levied on you on account of non-compliance with the emission standards.
i) All decisions regarding emission warranty settlement shall be taken by Hero MotoCorp Ltd. and shall be final
binding on all concerned.
Subjected to Delhi jurisdiction only.
WHAT ARE THE BENEFITS OF HERO MOTOCORP
GENUINE SPARE PARTS ?
4Assures long life
4Peace of mind
4Assured quality
CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS
Clutch Plate 4Material used is inferior
4Damages other parts of clutch like, clutch center and
outer clutch