Workshop Safety

KSKV SVM 2018
MINISTRY OF EDUCATION, MALAYSIA
VOCATIONAL COLLEGE STANDARD CURRICULUM
COURSE INFORMATION
PROGRAMME : AUTOMOTIVE TECHNOLOGY
COURSE NAME : AUTOMOTIVE WORKSHOP PRACTICE
CODE NAME : MTA 1012
LEVEL / SEMESTER : 2 SEMESTER 1
CREDIT UNIT : 2.0
CONTACT HOUR : FACE TO FACE : 4.0 HOURS/WEEK
NON FACE TO FACE :
COURSE TYPE : VOCATIONAL
PREREQUISITE : -
CORE REQUISITE : -
Last Edited Jan 2018

Course MTA 1012 Document Page 1/ 21
KSKV SVM 2018
COURSE OUTCOMES (COMPETENCY UNIT WORK ACTIVITIES)
The person who is competent in this Course Outcomes shall be able to perform essential roles of vehicle workshop’s layout organization
structure, hygiene, safety and security conformant to enable services are rendered at worthiness condition. It is to utilize all resources for
safeguarding vehicle workshops are at optimum comfort complying with the legislative compliances. Upon completion of this competency unit,
trainees will be able to:
● Identify workshop safety requirements
● Prepare workshop safety setup
● Perform workshop safety activities
● Check workshop safety conformance
● Prepare workshop periodic report
COURSE DESCRIPTION (COMPETENCY UNIT DESCRIPTOR)
Vehicle workshop housekeeping is the essential roles of vehicle maintenance shop’s hygiene, safety and security conformant to enable
services are rendered at worthiness condition. It is to utilize all resources for safeguarding vehicle maintenance shops are at optimum comfort
complying with the legislative compliances. The fundamental of applying the standards procedures and measures to avoid injuries of people
working in automotive workshops, creating and maintaining work safe’s expectations, and the principles to address health and safety problems
in automotive workshops for enabling worthiness operation
The competency includes identify workshop housekeeping requirements, prepare workshop housekeeping setup, perform workshop
housekeeping activities, check workshop housekeeping conformance, and prepare workshop periodic report.

KSKV SVM 2018
The outcome of this competency is to perform essential roles of vehicle workshop’s layout organization structure, hygiene, safety and security
conformant to enable services are rendered at worthiness condition. It is to utilize all resources for safeguarding vehicle workshops are at
optimum comfort complying with the legislative compliances.
CONTENT AND LEARNING STANDARDS
PROGRAM : AUTOMOTIVE TECHNOLOGY
COURSE NAME : AUTOMOTIVE WORKSHOP PRACTICE (WORKSHOP SAFETY)
CODE NAME : MTA 1012
CONTACT HOURS LEARNING STANDARD (RELATED

CONTENT STANDARD PERFORMANCE CRITERIA /
(TRAINING KNOWLEDEGE / RELATED SKILLS /
(WORK ACTIVITIES) ASSESSMENT CRITERIA
DURATION) ATTITUDE / SAFETY / ENVIRONMENTAL)
RELATED KNOWLEDGE ASSESSMENT CRITERIA

8 HOURS 1. IDENTIFY
WORKSHOP 1.1 Workshop housekeeping 1.1 Obtain workshop housekeeping
SAFETY administrative functions such as: instructions for sorting housekeeping

KSKV SVM 2018
REQUIREMENTS activities schedule

● Schedule housekeeping work 1.2 Determine type of housekeeping area
for identifying workplace
● Periodic housekeeping work housekeeping requirement
1.3 Determine type of tools, equipment
● Reporting hierarchy and priority
and materials for desirable
● Supervision and administrative housekeeping activities preparation
functions
● Source of information
● Risks mitigation
● First aids kit
1.2 Types of workshop housekeeping

activities and requirements such as:
● Oil spill condition
● Tools, equipment, and materials

re-allocation
● Consumables and dangerous
goods maintenance
● Waste materials discharge and
disposal
● Electrical installation
1.3 Workshop area cleaning standards

such as:

KSKV SVM 2018
● Workshop cleaning requirement
● Types of workplace area

cleaning activities
● Tools, equipment and materials
cleaning
● Cleaning liability and
responsibility party
1.4 Workshop tools, equipment and

materials housekeeping such as:
● Area safety requirement
● Workplace housekeeping
arrangement
● Workshop housekeeping
compliances
● Housekeeping liability and
responsibility party
1.5 Workshop housekeeping tools and

equipment such as:
● Cleaning apparatus
● Safety tools and materials

KSKV SVM 2018
1.6 Workshop housekeeping schedule

such as:
● Internal & external housekeeper
● Area of work
● Responsible parties
● Supervision hierarchy
1.7 Workshop housekeeping compliances

such as:
● Legislative condition
● In-house requirement
● Electrical safety regulation
RELATED SKILLS
1.1 Assess workshop housekeeping

instructions
1.2 Determine types of workshop
housekeeping requirements
1.3 Determine workshop area of cleaning
1.4 Determine workshop tools, equipment
and materials for housekeeping

KSKV SVM 2018
1.5 Determine workshop housekeeping

supporting resources
schedule
compliances
ATTITUDE / SAFETY / ENVIRONMENTAL
Attitude:
i. Accurate in determining workshop

housekeeping requirement and
condition
Safety:
i. Practice integrity in determining

workshop housekeeping compliances
ii. Comply CHRA (Chemical Health Risk
Assessment)
iii. Use relevant PPE (Personal protective
equipment)
iv. Interpret MSDS (Material Safety Data
Sheet)
Environmental:
i. Practice reuse, recycle and reduce

KSKV SVM 2018

8 HOURS 2. PREPARE 2.1 Workshop’ signage for work 2.1 Perform arrangement of signage for
WORKSHOP procedures such as: work procedures to allow risks
SAFETY SETUP mitigation
● Safety signage
2.2 Perform arrangement of safety
● Working precaution aids equipment for work safety
2.3 Adhere SOP for workshop
● Housekeeping service charter housekeeping to complying with
standards working procedures
2.4 Perform listing of maintenance
2.2 Workshop risks mitigation such as:
schedule for workshop housekeeping
● Fire protection aids such as fire activities for work arrangement
extinguisher, firefighting hose
● Waste handling and service

KSKV SVM 2018
charter
● Injuries and supporting aids
● Workplace directory
● Electrical protection and alarm
2.3 Workshop’ safety equipment such as:

● Health and safety toolbox
● Lifting equipment
● Warning signs
● Workplace protecting tools,

equipment and materials
2.4 Workshop housekeeping SOP such

as:
● Work safe expectation
● Workshop operation compliance
● Administrative policies and

procedures
● Preventive and corrective
manual
● Tag out/log out system of
workshop tools, equipment and

KSKV SVM 2018
materials
● Storage and racking of
resources/parts
2.5 Workshop’ housekeeping materials

such as:
● Spillage and cleaning resources
● Used materials, debris and

disposal containers
● Hazardous substances
clearance materials
2.6 Workshop housekeeping tools &

equipment
● Stairs and ladders
● Floor map and storage layout
● First aids provisions and tools
RELATED SKILLS
2.1 Determine workshop’ signage for

work procedures
2.2 Select workshop risks mitigation

KSKV SVM 2018
method
2.3 Sort out workshop’ safety equipment
SOP
2.5 Setup workshop’ housekeeping
materials
2.6 Arrange workshop housekeeping
tools & equipment
Attitude:
i. Ethics and discipline in arranging

workshop housekeeping tools,
Safety:
i. Practice integrity in arranging

workshop warning and safety signage
Assessment)
equipment)
Sheet)

KSKV SVM 2018
Environmental:
i. Practice waste management concept

in making printed documents

8 HOURS 3. PERFORM 3.1 Workshop housekeeping schedule and 3.1 Carry out workshop safety practices
WORKSHOP working condition such as: for workplace housekeeping
SAFETY 3.2 Carry out workshop tools
● Servicing and mechanical repair
ACTIVITIES maintenance activities to enable safe
workplace housekeeping activities functionality and application
● Vehicle bodies, painting and 3.3 Carry out workshops equipment
storage requirements housekeeping and re-allocation for
worthiness operation
● Electrical installation debris, waste 3.4 Perform checking of housekeeping
and removal activities compliances for legislative condition
to meet workplace standards.
● Preventive, and corrective
housekeeping activities
3.2 Workshop area requirement and

condition such as:
● Lubricant, spillages, and waste
cleaning
● Properties and hazards handling

KSKV SVM 2018
● Utilization and storage of

consumables
3.3 Working condition for housekeep

workshop tools, equipment & materials
such as:
● Application and utilization of work
tools, equipment and materials
● Accessibility and store work tools,
● Compliance to the Department of
Safety and Health (DOSH)
requirements
3.4 Workshop waste materials handling

such as:
● Types of oil & fluid disposal such
as Engine oil, Brake fluid,
Gasoline / Diesel / Aviation fuel,
Antifreeze, Transmission fluid,
Hydraulic fluid, Degreasers, Part
cleaning solvents, Power steering
fluid
● Waste disposal & procedures
● Waste hazardous
3.5 Workshop housekeeping support such

as:

KSKV SVM 2018
● Safety and injuries supporting aids

such as first aids, fire combating
tools, inspection and
troubleshooting tools
● Hazard early warning
● Storage and traffic support such

as warning signs, slips & trips
preventing aids
● Housekeeping, safety zones and
compliances condition such as
warning cones or warning
triangles, flashing light on service
vehicle, mechanic / tyre fitter
wears a high-visibility vest/clothing
3.6 Workshop resources safety, security

and validity such as:
● Storages validity
● Workplace waste, safety and

security procedures
● Workplace standards of
ventilation, lighting, fluid, fume
extraction, access, egress and
ingress
3.7 Workshop housekeeping conformant

such as:

KSKV SVM 2018
● Environmental compliances
● Workplace safety and security

compliances
● Workman HSE compliances
● Workplace operation legislative

compliances
● In-house HSE compliances
RELATED SKILLS
3.1 Access workshop housekeeping

schedule
3.2 Clean workshop area
3.3 Housekeeping workshop tools,
equipment & materials
3.4 Dispose workshop waste materials
3.5 Arrange workshop housekeeping
support
3.6 Check workshop resources safety,
security and validity
3.7 Check workshop housekeeping
conformant

KSKV SVM 2018
Attitude:
i. Responsible in performing workshop

housekeeping activities
Safety:
i. Careful and avoid procedure facilities

malfunction
Assessment)
iii. Use relevant PPE (Personal
protective equipment)
Sheet)
Environmental:
i. Consider energy saving when

sourcing the procedure facilities

KSKV SVM 2018

8 HOURS 4. CHECK 4.1 Workshop safety condition such as: 4.1 Determine workshop activities being
WORKSHOP assess for housekeeping
SAFETY ● Workshop traffic such as performance
CONFORMANCE customers drop off area safety, 4.2 Comply for documenting
pedestrian and parking bay safety housekeeping outcome of workshop
activities checklist.
● Workplace safety such as 4.3 Perform checking of tools, equipment
avoiding spills/wet patches, & materials placement condition for
available of absorbent to avoid assessing worthiness operation.
slippery
● Tripping hazards in floor surfaces
are clear and clean
● Retractable reels, power and
pneumatic outlets are located
close to the safe area
4.2 Workshop security condition such as:

● Hazardous substances are clear
and clean
● Avoiding the exposure to harmful
chemicals or other risks

KSKV SVM 2018
● Place available warning cones or

warning triangles, flashing light on
service vehicle, mechanic/tyre
fitter wears a high-visibility
vest/clothing
4.3 Workshop’ tools, equipment and

materials housekeeping condition such
as:
● Availability of lifting aids to
lift/manage heavy objects
● Handling aids and on-site
equipment availability
● Work area, lighting and visibility
● Hydraulic jacks and trolley jacks

housekeeping
● Forklifts and lifting equipment
upkeep in safe place
● Storage system with proper
warning signs
4.4 Workshop housekeeping activities

performance such as:
● Fix the risks or zero-down the
injuries

KSKV SVM 2018
● Disposal of prohibited items
● Safety and security hazards

monitoring
● Legislative and operational
procedures adherence
4.5 Workshop housekeeping activities

compliance
● Fire department compliances
● DOHS compliances
● Local authority operational

compliances
● Environmental compliances
4.6 Workshop housekeeping support and

arrangement
● External or outsource
housekeeping providers
● Availability of safety, security and
hygiene maintenance tools,
● Advance signage and first aids

KSKV SVM 2018
RELATED SKILLS
iv.2 Inspect workshop safety condition

iv.3 Inspect workshop security condition
iv.4 Inspect workshop’ tools, equipment
and materials housekeeping condition
iv.5 Confirm workshop housekeeping
activities performance
iv.6 Confirm workshop housekeeping
activities compliances
iv.7 Inspect workshop housekeeping
support and arrangement
Attitude:
i. Accurate meticulous in analysing

workshop housekeeping compliances
Safety:
i. Practice integrity in making finding on

safety and security practices in

KSKV SVM 2018
workshop
Assessment)
iii. Use relevant PPE (Personal
protective equipment)
Sheet)
Environmental:
i. Practice energy saving in using

application tools
CONTACT HOURS
(TRAINING DURATION) CONTENT STANDARD LEARNING STANDARD (RELATED PERFORMANCE CRITERIA / ASSESSMENT
(WORK ACTIVITIES) KNOWLEDEGE / RELATED SKILLS / CRITERIA

KSKV SVM 2018
ATTITUDE / SAFETY / ENVIRONMENTAL)
5 HOURS 5. PREPARE 5.1 Workshop housekeeping checklist and 5.1 Comply housekeeping information and
WORKSHOP information such as: remarks for administrative function
PERIODIC 5.2 Perform reporting of activities summary to
● Types of checklist for workshop
REPORT supervisor/ manager.
safety hygiene, safety and 5.3 Carry out documentation of housekeeping
security assessment compliance for standards verification.
● Workshop housekeeping policy
and procedures
● Incident and occurrence remarks
5.2 Workshop housekeeping analysis and

summary such as:
● Frequency of housekeeping and
service
● Administrative terms and
condition
● Suggestion & improvement
● Reporting hierarchy and priority
5.3 Workshop’ housekeeping outcome

such as:
● Workshop housekeeping
database

KSKV SVM 2018
● Housekeeping activities records

and log
● Housekeeping administrator
commentary
RELATED SKILLS
5.1 Compile workshop housekeeping

checklist and information
5.2 Draft up workshop housekeeping
summary
5.3 Report to superior workshop’
housekeeping outcome
5.4 Documents workshop housekeeping
database
Attitude:
i. Practice integrity and ethics in

arranging housekeeping reports
Safety:
i. Get client’s response and certifying

client’s feedback and information
Assessment)
equipment)

KSKV SVM 2018

Sheet)
Environmental:
i. Consider 3R (Reduce, Reuse,

Recycle) concept in producing client’s
analysis finding
Tools, Equipment and Materials (TEM)
ITEMS
1. Sample of workshop housekeeping manual
2. Workshop housekeeping tools, equipment and materials
3. Sample of checklist
4. Cleaning materials
5. Safety and security protecting materials
6. Workshop SOP
7. Computer peripheral
8. Stationary
REFERENCES
1. Tony Candela, Automotive Wiring and Electrical Systems (Workbench Series), Publisher: CarTech (April 2, 2009), ISBN-10: 1932494871, ISBN-13:
978-1932494877
2. Tony Candela, Automotive Electrical Performance Projects (S-A Design Projects), August 24, 2011, Publisher: CarTech (August 24, 2011), ISBN-
10: 1934709557, ISBN-13: 978-1934709559
3. Matt Joseph , Automotive Bodywork & Rust Repair Paperback – October 5, 2009, Publisher: CarTech (October 5, 2009), ISBN-10: 1932494979,

KSKV SVM 2018
ISBN-13: 978-1932494976
4. Ed May (2003), Automotive Mechanic Vol 2, 7th Edition, Mc Graw-Hill Australia ISBN: 0074712969
5. S Srinivasan (2001), Automotive Engines, Tata McGraw-Hill Education, ISBN 0070402655, 9780070402652


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KSKV SVM 2018

MINISTRY OF EDUCATION, MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULUM

PROGRAMME : AUTOMOTIVE TECHNOLOGY

COURSE NAME : AUTOMOTIVE WORKSHOP PRACTICE

CODE NAME : MTA 1012

LEVEL / SEMESTER : 2 SEMESTER 1

CREDIT UNIT : 2.0

CONTACT HOUR : FACE TO FACE : 4.0 HOURS/WEEK

NON FACE TO FACE :

COURSE TYPE : VOCATIONAL

Last Edited Jan 2018

COURSE OUTCOMES (COMPETENCY UNIT WORK ACTIVITIES)

● Prepare workshop safety setup

● Perform workshop safety activities

● Check workshop safety conformance

● Prepare workshop periodic report

COURSE DESCRIPTION (COMPETENCY UNIT DESCRIPTOR)

Last Edited Jan 2018

CONTENT AND LEARNING STANDARDS

PROGRAM : AUTOMOTIVE TECHNOLOGY

COURSE NAME : AUTOMOTIVE WORKSHOP PRACTICE (WORKSHOP SAFETY)

CODE NAME : MTA 1012

CONTACT HOURS LEARNING STANDARD (RELATED

RELATED KNOWLEDGE ASSESSMENT CRITERIA

Last Edited Jan 2018

REQUIREMENTS activities schedule

● First aids kit

1.2 Types of workshop housekeeping

● Tools, equipment, and materials

1.3 Workshop area cleaning standards

Last Edited Jan 2018

● Workshop cleaning requirement

● Types of workplace area

1.4 Workshop tools, equipment and

1.5 Workshop housekeeping tools and

● Safety tools and materials

Last Edited Jan 2018

1.6 Workshop housekeeping schedule

1.7 Workshop housekeeping compliances

● Electrical safety regulation

1.1 Assess workshop housekeeping

Last Edited Jan 2018

1.5 Determine workshop housekeeping

ATTITUDE / SAFETY / ENVIRONMENTAL

i. Accurate in determining workshop

i. Practice integrity in determining

i. Practice reuse, recycle and reduce

Last Edited Jan 2018

CONTACT HOURS LEARNING STANDARD (RELATED

RELATED KNOWLEDGE ASSESSMENT CRITERIA

Last Edited Jan 2018

● Electrical protection and alarm

2.3 Workshop’ safety equipment such as:

● Workplace protecting tools,

2.4 Workshop housekeeping SOP such

● Workshop operation compliance

● Administrative policies and

Last Edited Jan 2018

2.5 Workshop’ housekeeping materials

● Used materials, debris and

2.6 Workshop housekeeping tools &

● Floor map and storage layout