Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

DPC 38 A

Download as pdf or txt
Download as pdf or txt
You are on page 1of 12

COMPACT CATALOG

PRESSURE COMPENSATED
PROPORTIONAL LOAD SENSING VALVE
DPC38
Features
These valves, available from 1 to 10 sections, are used for systems with fixed displacement pumps (open center version) or Load--
Sensing variable displacement pumps (closed center version).
Main peculiarity are listed below.
H Available with compensated or non compensated working sections.
H Interchangeable spools.
H Available manual, hydraulic and electro--hydraulic proportional spool control kits.
H Available anti--shock and anti--cavitation port valves.
H Available intermediate sections with pressure reducing valve for pilot feeding and mid return manifold.

Working conditions
This catalog shows technical specifications and diagrams measured with mineral oil of 46 mm2/s -- 46 cSt viscosity at 40°C -- 104°F
temperature.

Nominal flow rating on inlet port P 200 l/min 53 US gpm


on ports A and B with compensator 150 l/min 40 US gpm
on ports A and B without compensator 170 l/min 45 US gpm
Operating pressure (maximum) in ingresso P e sulle bocche A, B e LS 315 bar 4600 psi
Max. back pressure on outlet port T 10 bar 145 psi
on drain port L 2.5 bar 36 psi
Dp=100 bar -- 1450 psi
Internal leakage A(B)®T 12 cm3/min 0.73 in 3/min
fluid and valve at 40°C -- 104°F
Fluid Mineral base oil
Fluid temperature range with NBR (BUNA--N) seals from --20°C to 80°C from --4°F to 176°F
Viscosity operating range da 15 a 75 mm2/s da 15 a 75 mm 2/s
min 12 mm2/s 12 cSt
max 400 mm2/s 400 cSt
Max level of contamination 18/15 -- ISO 4406 NAS 1638 -- class 10
Ambient temperature range from --40° to 60°C from --40°F to 140°F
Tie rod tightening torque
40 Nm 29.5 lbft
(wrench 17)
NOTE -- For different conditions please contact Customer Service.

Additional information
This catalog shows the product in the most standard configurations.
Please contact Customer Service Dpt. for more detailed information or
special request.

WARNING!
All specifications of this catalog refer to the standard product at this date.
Walvoil, oriented to a continuous improvement, reserves the right to
discontinue, modify or revise the specifications, without notice.

WALVOIL IS NOT RESPONSIBLE FOR ANY DAMAGE CAUSED BY AN 3rd edition July 2001
INCORRECT USE OF THE PRODUCT. This edition supercedes all prior documents.

2 DDC002A
DPC38
Dimensional data

179.5
7.07
150.5 5 48 67 47
5.93 0.20 1.89 2.64 1.85

L
V V

6.10
155
M

0.47
12

1.77 0.31
A2 A1
HP

0.83 P

45 8
21

14.9
378
3.78

2.13

120
96

4.72
54
LP

0.47
12
B2 B1
10.5
Pos.1 0.41

1.65
42

2.64
67

3.35
85
LS
Pos.0

Pos.2
30 32 48 48 69.5
1.18 1.26 1.89 1.89 2.74
82 238.5 9.5
3.23 9.39 0.37
248,5 257.5
9.78 10.14

E F Weight E F Weight
TYPE TYPE
mm in mm in kg lb mm in mm in kg lb
DPC38/1 209.5 8.25 190.5 7.50 14.4 31.7 DPC38/6 449.5 17.7 430.5 16.9 49.1 108

DPC38/2 257.5 10.1 238.5 9.39 21.3 47.0 DPC38/7 497.5 19.6 478.5 18.8 56 123

DPC38/3 305.5 12.0 286.5 11.3 28.3 62.4 DPC38/8 545.5 21.5 526.5 20.7 62.9 139

DPC38/4 353.5 13.9 334.5 13.2 35.3 77.8 DPC38/9 593.5 23.4 574.5 22.6 69.8 154

DPC38/5 401.5 15.8 382.5 15.1 42.2 93.0 DPC38/10 641.5 25.3 622.5 24.5 76.7 169

Standard threads
BSP UN--UNF
PORTS
(ISO 228/1) (ISO11926--1)

Inlet P G 3/4 1 1/16--12 UN--2B (SAE 12)


Outlet T G1 1 5/16--12 UN--2B (SAE 16)
A and B ports G 3/4 1 1/16--12 UN--2B (SAE 12)
PILOT PORTS
LS, M, V, L G 1/4 9/16--18 UNF--2B (SAE 6)

DDC002A 3
DPC38
Hydraulic circuit

Fixed displacement pump (open center)


When the spools are in neutral position the main pump flow is discharged to tank by a 3--way compensator valve in the inlet section
at stand by pressure (15 bar -- 218 psi).
When the spools are activated the highest load pressure is selected by the shuttle valve logic.
Any excess pump flow is discharged by the 3--way compensator valve in the inlet section at load pressure + stand by pressure (15
bar -- 218 psi) to tank.

B2 A2 L B1 A1 V
T

LS

P
M

Ex.: DPC38A/2/BNS11--S20/CTS501N--AE0018EZ32LH.UTUTST/CTS501N--AE0018EZ32LH.UTUTST/RF--<SB15>--<CVN>

Variable displacement pump with Load Sensing compensator


The compensator located in the inlet section acts as the main stage of a pilot operated relief valve.
When main pressure exceeds the setting of the L.S. relief valve, any excees flow is discharged at L.S. valve setting to tank.

B2 A2 L B1 A1 V
T

M
LS
Ex.: DPC38C/2/BNS21--S20/CTS501N--AE0018EZ32LH.UTUTST/CTS501N--AE0018EZ32LH.UTUTST/RF--<SB15>--<CVN>

4 DDC002A
DPC38
Performance data (pressure drop vs. flow)

Open center
Pressure drop curve (stand--by pressure) on inlet section from port P to port T, for open center circuit (with fixed displacement pump).
10 20 30 40 50 (US gpm)
50
(bar) (psi)
40 600

30
Pressure

400

20
200
10

0
0 50 100 150 200
Flow (l/min)

Inlet to work port


From inlet P to port A (spool in position 1) or port B (spool in position 2).

Working section without compensator Working section with compensator


10 20 30 40 (US gpm) 8 16 24 32 (US gpm)
30 (psi) 30 (psi)
(bar) 400 (bar) 400
25 25

20 300 20 300
P®A10(B10)
P®A10(B10)
Pressure

Pressure

15 P®A2(B2) 15
200 200
P®A2(B2)
10 10
100 100
5 5

0 0
0 40 80 120 160 170 0 25 50 75 100 125 150
Flow (l/min) Flow (l/min)

Spool metering
From inlet P to port A (spool in position 1) or port B (spool in position 2).

Working section without compensator


0.1 0.2 0.3 (in)
200 (psi)
(l/min) 50

150 40

30
100
Flow

20

50
10

0
0 2 4 6 8
Stroke (mm)

DDC002A 5
DPC38
Ordering codes
zzrzzr

Description example: Complete sectional valve is


supplied painted as
standard, with one coat of
1.a 1.b 5. 7. Primer black antirust paint
n. of working section
1st section following section

DPC38 A / 1 / BNS11 -- S 20 -- L / CTS501N..... / CTS501N -- AD003 8EZ3 LH .UTUT ST / RF -- <SB15> -- <CVN>

L.S. relief valve setting


1. (MPa) 2. 3. 4. 6. 8.
A = Directional valve for fixed displacement pump (open center) 3--way inlet compensator pressure
C = Directional valve for variable displacement pump (closed center) S drop: <SB15> = 15 bar / 218 psi
ST

1.a
4.
7.
8 C

2. 1.
UX
8IZ
1.b

8EI3 S L
8EZ3

7. ST
6.

5. 10.
8.
3.
9.
L

1. Complete inlet cover * 1.a Inlet relief options


TYPE CODE DESCRIPTION TIPO CODICE DESCRIZIONE
For open center circuit S XCAR602100 Setting from 63 to 210 bar / from 900 to
BNS11-- S35 636211013 With L.S. relief valve, for setting from 3050 psi
180 to 350 bar / from 2600 to 5070 psi XCAR602200 Setting from 180 to 350 bar / from 2600
BNS11-- S35-- LT 636211015 With L.S. relief valve for setting from to 5070 psi
180 to 350 bar / from 2600 to 5070 psi ST XTAP220440 L.S. relief valve blanking plug
and arrangement for unloader valve
BNS11-- S35-- L 636211016 With L.S. relief valve for setting from
180 to 350 bar / from 2600 to 5070 psi
1.b Unloader valve options
and unloader valve TYPE CODE DESCRIPTION
For closed center circuit L XCAR701000 Unloader valve
BNS21-- ST 636221012 With L.S. relief valve arrangement LT XTAP227570 Unloader valve blanking plug
BNS21-- S35 636221013 With L.S. relief valve, for setting from
180 to 350 bar / from 2600 to 5070 psi

6 DDC002A
DPC38
Ordering codes

2. Working section *
TYPE CODE DESCRIPTION TYPE CODE DESCRIPTION
With compensator Without compensator
CMS200N 536111016 For manual control, with service valves DMS200V 536121020 For manual control, with service valves
arrangement arrangement
CMS501N 536111017 For manual control, with service and DTS501V 536121021 For electro--hydraulic control, with
L.S. valves arrangement service and L.S. valves arrangement
CTS200N 536111018 For electro--hydraulic control, with
service valves arrangement
CTS501N 536111021 For electro--hydraulic control, with
service and L.S. valves arrangement

3. Spool options
TYPE CODE DESCRIPTION
Nominal flow with open center circuit
50 l/min 70 l/min 90 l/min 110 l/min 130 l/min 150 l/min
(SB 15 bar / 218 psi) and
13.2 US gpm 18.5 US gpm 23.8 US gpm 29.1 US gpm 34.3 US gpm 39.6 US gpm
compensated workin section

AD 3CU41AD003 3CU41AD012 3CU41AD002 3CU41AD010 3CU41AD011 3CU41AD006 Double acting, 3 positions with A and
B closed in neutral position
AE 3CU41AE001 3CU41AE007 3CU41AE028 3CU41AE030 3CU41AE017 3CU41AE003 Double acting, 3 positions with A and
B partially open to tank in neutral
position

4. “A” side positioner kits 7. Service valves


TYPE CODE DESCRIPTION TYPE CODE DESCRIPTION
8 5V08138005 Manual control , 3 positions with spring UX X143411145 Pilot operated anti--shock and
return in neuteral position anti--cavitation valve
8IZ 5V08138870* Proportional hydraulic operated with C XCAR502000 Anti--cavitation valve
spring return in neutral position UT XTAP230330 Service valve blanking plug
8EI3 5V08138750 12VDC ON/OFF electro--hydraulic
5V08138751 24VDC ON/OFF electro--hydraulic
8EZ3 5V08138780 12VDC proportional electro--hydraulic 8. End cover *
5V08138790 24VDC proportional electro--hydraulic TYPE CODE DESCRIPTION
RF 636310001 Standard, without any connection
5. “B” side options
TYPE CODE DESCRIPTION 9. Assembling kit
LH 5LEV138700 Lever box for hydraulic and electro--
hydraulic controls CODE DIRECTIONAL VALVE
LM 5LEV138715 Lever box for manual control 5TIR110186 Tie rods with nuts for 1 section
NOTE -- Handlever not included 5TIR110234 Tie rods with nuts for 2 sections
5TIR110282 Tie rods with nuts for 3 sections
5TIR110330 Tie rods with nuts for 4 sections
6. L.S. relief options 5TIR110378 Tie rods with nuts for 5 sections
5TIR110426 Tie rods with nuts for 6 sections
TYPE CODE DESCRIPTION
5TIR110474 Tie rods with nuts for 7 sections
S XCAR602101 L.S valve with setting from 63 to 210 bar
5TIR110522 Tie rods with nuts for 8 sections
/ from 900 to 3050 psi
5TIR110570 Tie rods with nuts for 9 sections
XCAR602201 L.S valve with setting from 180 to 350
5TIR110618 Tie rods with nuts for 10 sections
bar / from 2600 to 5070 psi
ST XTAP220440 L.S. valve blanking plug
SR XGIU120410 Joint for external connection of L.S.
signal 10. Optional handlever
SR1 5GIU120410 90° JIC joint for external connection of TYPE CODE DESCRIPTION
L.S. signal AL01/M8x170 170011117 For L lever box: h = 170 mm / 6.69 in

NOTE (*) -- Codes are referred to UN- UNF thread.

DDC002A 7
DPC38
Intermediate sections

With pressure reducing valve


This section is introduced after inlet cover in order to create necessary low pressure pilot signal for 8EI3 and 8EZ3 controls; it’s com-
plete with pipe connection and it’s available also within solenoid operated unloader valve for L.S. signal.
Special tie rods are necessary; contact Customer Service.

Operating features
Pipe and joints feeding Reduced pressure . . . . . . . . . . . . . . . : 30 bar / 435 psi
kit for EI, EZ control
Coil operating features
L Nominal supply voltage . . . . . . . . . . . : 12 VDC / 24 VDC
Power rating . . . . . . . . . . . . . . . . . . . . : 21 W
V 1. Duty cycle . . . . . . . . . . . . . . . . . . . . . . : 100%

M 1. Intermediate section
TYPE CODE DESCRIPTION
ERS-- LT 536431003 Standard with solenoid valve
A2 A1
P arrangement on L.S. signal
ERS-- EL2 536431001 With 12VDC solenoid valve on L.S.
signal
T ERS-- EL4 536431002 With 24VDC solenoid valve on L.S.
signal

B2 B1 Example of section with solenoid valve

Relief valve on pilot line


38
1.50
LS
ISO4400 connector
not included

Description example: Solenoid valve for


DPC38C/2/BNS21--S20/ERB--LT/ L.S. signal unloading
CTS501N--AE0018EZ32LH.UTUTST/ Reducing pres-
sure valve Coil
CTS501N--AE0018EZ32LH.UTUTST/RF--<SB15>

PART CODE DESCRIPTION


5CAR438302 12VDC solenoid valve
5CAR438304 24VDC solenoid valve
XTAP222340 Solenoid valve blanking plug

B2 A2 L B1 A1 V
T

M
LS

8 DDC002A
DPC38
Intermediate sections

CS1 mid return manifold code: 636419002*


Mid return manifold to be added with right inlet valves (standard) and left inlet valves.
The drawing and scheme shows open center circuit valve.
In case of close center circuit the L.S. signal coming out from manifold must be connected with L.S. port on the pump.
Special tie rods are necessary: contact Customer Service.

A
50
1.97 Mid return manifold
25 View from A View from B
0.98
78 39 39
M1 3.07
M M10 1.54 1.54
T
20.5
0.81

P1 A2 A1
P
T

58.7
2.31
SAE6

LS1

69.5
2.74

0.67
17
30.2
1.19
B2 B1
Connection for 1”1/4
LS1 SAE 3000 flange
Tie rods hole axis

LS2 LS
1. B
1. Complete left inlet cover *
L.S. signal pipe TYPE CODE DESCRIPTION
ANS11-- S35 636221010 For open center circuit with L.S. main
Description example:
relief valve
DPC38A/2/BNS12--S20/CTS501N--AE0018L.UTUTST/ ANS21-- S35 636221011 For closed center circuit with L.S.
CS1--FS3/CTS501N--AE0018L.UTUTST/ANS11--S35--<SB15> main relief valve

B2 A2 T B1 A1

LS2 LS

P1 P
M1 LS1 M

NOTE (*)-- Codes are referred to UN- UNF thread.

DDC002A 9
DPC38
Special spool controls

8IM double side proportional operated hydraulic control code: 5IDR238700*

1. 2.
1 0 2

VA VB 67.5
SAE6
2.66
VA VB
Operating features
Adjustment range (curva 020): from 4 to 14 bar
from58 to 203 psi

98.5 80
3.88 3.15
95.5
Pilot pressure -- stroke diagram 3.76
Port B Port A
2 0 1 1. Special working section kit *
- 0.3 - 0.2 - 0.1 0 0.1 0.2 0.3 (in) TYPE CODE DESCRIPTION
(bar) 20 (psi) CUS501N 536111011 With compensator and arrangement
for service and L.S. valves.
240
15 DUS501V 536121010 Without compensator and
arrangement for service and L.S.
Pilot pressure

160 valves.
10

5 80 2. Special spool
3 positions spools with A and B closed in neutral position (tipo BD) and
0 with A and B to tank in neutral position (tipo BE) are available.
--8 --6 --4 --2 0 2 4 6 8 For informations about code and flow contact Customer Service.
Stroke (mm)
Spool overlap area Metering area NOTE (*) -- Codes are referred to UN- UNF thread.

Joystick control
For two sections control.
Special spools; for information Joystick type LCB2
contact Customer Service code: 5CLO338010
1 0 2

1 0 2

Execution LCB1 Execution LCB2


pivot placed down on the left pivot placed down on the right

B2 B1
A1--B2 B1--B2 B1--B2 B1--B2

A1 B1 B2 A2 Joystick type LCB1


code: 5CLO338000

A1--A2 B1--A2 A1--B2 A1--A2 Handlever on request AL04/M10x200


code: 170012024
A2 A1

10 DDC002A
DPC38
Installation and maintenance
The DPC38 valve is assembled and tested as per the technical specification of this catalog.
Before the final installation on your equipment, follow the below recommendations:
-- the valve can be assembled in any position; in order to prevent working sections deformation and spool sticking mount the
product on a flat surface;
-- prior to painting, ensure plastic port plugs are tightly in place.

A1 P
A2 B1
B2 T

LS

Open center configuration

Fitting tightening torque - Nm


THREAD TYPE ports P, A and B port T port LS
BSP (ISO 228/1) G 3/4 G1 G 1/4
With O--Ring seal 70 100 25
With copper washer 70 90 30
With steel and rubber washer 70 100 16
UN--UNF (ISO 11926--1) 1 1/16--12 UN--2B (SAE 12) 1 5/16--12 UN--2B (SAE 16) 9/16--18 UNF--2B (SAE 6)
With O--Ring seal 95 150 30

NOTE -- These torque are recommended. Assembly tightening torque depends on many factors, including lubrication, coating and
surface finish. The manufacturer shall be consulted.

DDC002A 11
WALVOIL S.P.A.
42100 REGGIO EMILIA · ITALY · VIA ADIGE, 13/D
TEL. +39.0522.932411 · FAX +39.0522.300984
E--MAIL: INFO@WALVOIL.COM · HTTP: //WWW.WALVOIL.COM
CUSTOMER SERVICE
TEL. +39.0522.932555 · FAX +39.0522.932455

D1409808I
DDC002A

You might also like