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 5HY
 
Index

1. General advises 4. Installation

1.1 Introduction 4.1 Checking at arrival of goods

1.2 Request of spare parts 4.2 Pump mounting / Drive connection
4.3 Layout of vacuum line
2. Technical specifications
5. Starting-up instructions
2.1 Technical data/Overall dimensions
mod. PN...D 5.1 Oil level checking
2.2 Technical data/Overall dimensions 5.2 Lubrication checking
mod. PN...M 5.3 Vacuum / Pressure changeover valve
2.3 Technical data/Overall dimensions
mod. PN...FL 6. Maintenance

3. Safe-operating prescriptions 6.1 Ordinary maintenance

6.2 Extraordinary maintenance
3.1 General suggestions 6.3 Trouble-shooting
3.2 Normal running of the pump

1. General advises
1.1 Introduction

This booklet contains the necessary instructions for a correct It is recommended to:
installation, running test, normal use and maintenance of the pump
as well as practical suggestions for safe operating. - read and apply closely the instructions before running the pump.

The knowledge of the following will give trouble free operation for - keep the booklet at hand and have it known to all operators.
a long time.

1.2 Request of spare parts

To avoid mistakes when ordering the spare parts make sure Example:
you indicate:

a) the model of the pump See pump a) PN 106 M

b) the serial number of the pump label b) X50012

c) the denomination of the part c) Rotor vane

See spare
d) the number of the pieces d) N° 4 pieces
parts list
e) the code of the part e) 16016.010.00
2. Technical specifications
2.1 Technical data / Overall dimensions mod. PN...D

10 -- 0.04
0.02
111 B
5 + 0.18

34.87 - 0.05
0

H
78
DIN 96 11 A
1"3/8

123
M10

L
C

I
ø77

D E M
G F N
A O

AIR COOLED VACUUM PUMPS-PN SERIES

Performances at 1300 R.P.M.-max. speed

Model PN 23D PN 33D PN 45D PN 58D PN 84D PN106D
Free air 2600 3600 5300 6500 9000 11000
Air flow - l./min.
60% vacuum 2100 2900 4500 5800 8100 10000
Max vacuum - % 90 90 92 92 92 92
Max operating rel. pressure (abs.) - bar 0,5 (1,5) 0,5 (1,5) 0,5 (1,5) 0,5 (1,5) 0,5 (1,5) 0,5 (1,5)
Power required at 0,5 bar rel. (1,5 abs.) - kW 3,3 4,5 5,8 6,6 11,2 13,6
Weight - Kg. 53 63 90 102 115 143
Oil consumtion g/h-drops/min total 65/40 80/45 90/50 90/50 115/65 135/80
Oil tank capacity - l. 1,2 1,2 2,3 2,3 2,3 2,3
Sound level at 60% vac. 7 m. dist. - dB (A) - with silencer 77 74 76 77 81 84

Dimensions in mm.
Model A B C D E F G H I L M N O
PN 23D 466 276 98 16 60 92 226 60 135 408 170 195 215
PN 33D 546 306 98 16 60 160 226 60 135 415 170 195 215
PN 45D 426 206 98 16 50 140 131 60/76/80 150 508 240 270 275
PN 58D 486 226 98 16 80 190 136 60/76/80 175 538 240 270 275
PN 84D 586 276 98 16 80 190 186 60/76/80 150 518 240 270 275
PN 106D 676 321 98 16 70 290 181 60/76/80 175 538 250 285 290

LIST OF RECOMMENDED OILS

Pump housing lubrication

Brand/Type Environment Environment temperature
temperature 5°÷ 30° C > 40° C
ISO 46 ISO 150

ENI Radula 46 Radula 150

ESSO Nuto 46 Nuto 150
SHELL Morlina Oil 46 Morlina Oil 150
TOTAL Drosera MS 46 Drosera MS 150
MOBIL Nuto H 46 Nuto H 150
BP Bartran HV 46 Bartran HV 150
2.2 Technical data / Overall dimensions mod. PN...M

L
Asae 1" 3 8
Din 9611 A

I
D E M
G F N
A O

AIR COOLED VACUUM PUMPS-PN SERIES

Performances at 540 R.P.M.-max. speed
Model PN 23M PN 33M PN 45M PN 58M PN 84M PN106M
Free air 2600 3600 5300 6500 9000 11000
Air flow - l./min.
60% vacuum 2100 2900 4500 5800 8100 10000
Max vacuum - % 90 90 92 92 92 92
Max operating rel. pressure (abs.) - bar 0,5 (1,5) 0,5 (1,5) 0,5 (1,5) 0,5 (1,5) 0,5 (1,5) 0,5 (1,5)
Power required at 0,5 bar rel. (1,5 abs.) - kW 3,3 4,5 5,8 6,6 11,2 13,6
Weight - Kg. 55 65 90 102 115 143
Oil consumtion g/h-drops/min total 65/40 80/45 90/50 90/50 115/65 135/80
Oil tank capacity - l. 1,2 1,2 2,3 2,3 2,3 2,3
Sound level at 60% vac. 7 m. dist. - dB (A) - with silencer 77 74 76 77 81 84

Dimensions in mm.
Model A B C D E F G H I L M N O
PN 23M 475 280 87 16 60 92 235 60 58 408 170 195 215
PN 33M 555 320 87 16 60 160 235 60 58 415 170 195 215
PN 45M 535 310 87 16 50 140 240 60/76/80 50 508 240 270 275
PN 58M 595 340 87 16 80 190 245 60/76/80 72 538 240 270 275
PN 84M 695 390 87 16 80 190 295 60/76/80 50 518 240 270 275
PN 106M 785 435 87 16 70 290 290 60/76/80 72 538 250 285 290

LIST OF RECOMMENDED OILS LIST OF RECOMMENDED OILS

Pump housing lubrication Lubrication of gear box
Brand/Type Environment Environment temperature Brand/Type ISO 220
temperature 5°÷ 30° C > 40° C
ISO 46 ISO 150
ENI Radula 46 Radula 150 ENI Blasia 220
ESSO Nuto 46 Nuto 150 ESSO Spartan EP 220
SHELL Morlina Oil 46 Morlina Oil 150 SHELL Omala oil 220
TOTAL Drosera MS 46 Drosera MS 150 TOTAL Carter EP 220
MOBIL Nuto H 46 Nuto H 150 MOBIL Mobilgear 630
BP Bartran HV 46 Bartran HV 150 BP Energol GR XP 220
2.3 Technical data / Overall dimensions mod. PN...FL

H
B
G2"
C

L
Din 9611 A
Asae 1" 3 8

I
D E M
G F N
A O

AIR COOLED VACUUM PUMPS-PN SERIES

Performances at 540 R.P.M.-max. speed
Mod. PN 45FL PN 58FL PN 84FL PN 106FL
Free air 5300 6500 9000 11000
Air flow - l./min.
60% vacuum 4500 5800 8100 10000
Max vacuum - % 92 92 92 92
Max operating rel. pressure (abs.) - bar 3 (4) 3 (4) 3 (4) 3 (4)
Max operating rel. pressure for 5 min. (abs) - bar 1,5 (2,5) 1,5 (2,5) 1,5 (2,5) 1,5 (2,5)
Power at 0,5 bar rel. (1,5 abs.) - kW 5,8 6,6 11,2 13,6
Weight - Kg. 84 95 108 136
Oil consumtion g/h-drops/min total 90/50 90/50 115/65 135/80
Oil tank capacity - l. 2,3 2,3 2,3 2,3
Sound level at 60% vac. 7 m. dist. - dB (A) - with silencer 76 77 81 84

Dimensions in mm.
Mod. A B C D E F G H I L M N O
PN 45FL 535 310 87 16 50 140 240 145 50 315 240 270 275
PN 58FL 595 340 87 16 80 190 245 145 72 345 240 270 275
PN 84FL 695 390 87 16 80 190 295 145 50 325 240 270 275
PN 106FL 785 435 87 16 70 290 290 145 72 345 250 285 290

LIST OF RECOMMENDED OILS LIST OF RECOMMENDED OILS

Pump housing lubrication Lubrication of gear box

Brand/Type Environment Environment temperature Brand/Type ISO 220
temperature 5°÷ 30° C > 40° C
ISO 46 ISO 150

ENI Radula 46 Radula 150 ENI Blasia 220

ESSO Nuto 46 Nuto 150 ESSO Spartan EP 220

SHELL Morlina Oil 46 Morlina Oil 150 SHELL Omala oil 220

TOTAL Drosera MS 46 Drosera MS 150 TOTAL Carter EP 220

MOBIL Nuto H 46 Nuto H 150 MOBIL Mobilgear 630

BP Bartran HV 46 Bartran HV 150 BP Energol GR XP 220

3. Safe operating and accident prevention

3.1 General suggestions

- Ordinary and extraordinary maintenance has to be done while - Be aware that during operation the pump’s body can reach
the unit is stopped and the drive disconnected. temperature of over 60° centigrade.
Possibility of burnings if this warning is missacted.
- Interventions on pneumatic plants have to be done after
disconnecting pressure/vacuum from the same.

- Never start the pump if adequate/foreseen safety devices are not

installed. Maximum speed shown in the
Damaged protections must be immediately replaced. technical specifications tables
must not be exceeded.

3.2 Normal use

- Vacuum pumps of the PN-series used for the suction of liquids non-continuous duty; suggested uninterrupted working-time:
are foreseen for a max pressure of + 1,5 bar (2,5 for “FL” model) about 15 minutes (free air).
and a max vacuum rate of 92 %. Overheating of the pump will cause serious damages of the
As cooling is given by atmospheric air, pumps are foreseen for same and/or blocking of the rotor.

4. Installation
4.1 Checking at arrival

- upon receipt check that the pump and related accessories are - Check that the rotor/shaft is not blocked.
not damaged.

4.2 Pump mounting / Drive connection

- The pump must be installed so that it is easely accessible for - When using the belts and pulley, the pulley can be mounted
inspection and maintenance. directly on the rotor shaft.

- The vacuum pump must be installed on a rigid base or stand.

The drive can be by cardan shaft, belts and pulley or by hydraulic The alignment between the pulley of the pump and the driving
motor. pulley must be thoroughly checked.
The V-belts tension must be normal, that means the belts must
- The cardan shaft must be mounted so that it does not create any flex for about 2 cm. under the thumb pressure.
axial thrust; the inclination of the shaft must not exceed 15° (see
fig. 1). - With the hydraulic transmission the motor must be connected by
means of a support and a flexible joint.

Fig. 1
16 - 20 mm

Vacuum pump axle Transmission drive

axles must be parallel

15°
V-belts must be
exactly in line

Flange must be
perfectly parallel
4.3 Layout of vacuum line

Fig. 2 Fig. 3
6 6

1 2 1 2
3 3

MIXER

6
6

5 5

4 4

PN PUMP WITH STANDARD MANIFOLD PN PUMP WITH MIXER MANIFOLD

Legend - The mounting of a secondary shutoff (pos. 3) is suggested, in-

1 Primary shutoff between the pump and the tank, for protecting the vacuum pump.
2 Tank
- A silencer (pos. 4) is suggested in order to reduce sound level.
3 Secondary shutoff
4 Silencer + oil trap
5 Vacuum pump "PN"
6 Safety relief valve

The application of a safety relief valve and a vacuum relief valve on the tank or along the suction line must be foreseen.
5. Starting-up instructions
5.1 Oil level checking

- Before starting-up the pump, check by the oil dip-stick the level
of the oil (fig. 4). If refill is needed only the recommended oils Fig. 4
must be used (see par. 2).
Also the oil level in the gear box must be checked and it must
reach the oil level check-nut.
MAX

MIN

Oil level check nut for the gear box

5.2 Lubrication checking

- When the pump is running, check the correct flow of the oil
through the sight glasses of the drip oilers (oil drops must flow adjusting pin on the drip oiler counterclockwise and will
regulary). decrease by turning it clockwise).
In case of oil djustement, the flow will increase by turning the For oil consumption see paragraph 2.

5.3 Vacuum / Pressure changeover valve As the pump can be connected to the vacuum tank
with both the front (drive side) connection or the
- Rotating the handle of the 4 way valve (pos. 1÷2 - See following rear (oil tank side) connection in order to avoid
figure) the pump changes over from vacuum to pressure (or mistakes see the following table "Vacuum-Pressure"
viceversa).

Manifold Drive Handle pos. Pump function Connection to the tank

Standard Direct drive Left 1 Pressure
Gear box Right 2 Vacuum 1 2
Direct drive Right 1 Vacuum
Gear box Left 2 Pressure
Mixer Direct drive Left 1 Vacuum
Gear box Right 2 Pressure
Direct drive Right 1 Pressure
Gear box Left 2 Vacuum

- JUROP pumps are normally assembled to be connected to the - Left hand drive means counterclockwise rotation and Right hand
tank by the front connection (see fig. 2-3 page 8). drive means clockwise rotation, looking at the pump from the
shaft side.

In case the pump is connected to the tank with the Be aware not to place the handle in neutral position
rear connection (oil tank side) the functions "Vacuum (half way between the two end positions)otherwise
- Pressure" will be reversed. the pump will be by-passed (actually runs idle)

9
6. Maintenance
6.1 Ordinary maintenance

a) Re-fill periodically the lubrication oil tank. d) Check that the drive protections are properly fixed.

b) Change at least once a year the oil in the reduction-box and/or e) On direct-drive models grease the front ball-bearing (see pos.
gear-box (see chart at point 2). 1 fig. 6-7-8).

c) Clean the sight-glasses of the drip-oilers.

6.2 Extraordinary maintenance

Changing of the sliding-vanes: c. Replace all the gaskets and seals (ask for the suitable "Gasket
a. Remove the front flange as shown in fig. 6-7 and 8. Kit").
b. Lubricate the new vanes and insert them after removal of the old
ones.

DISASSEMBLY OF PUMPS

Fig. 6-PN 45÷106 Fig. 7-PN 23÷33

1
1
6.3 Trouble-shooting

Troubles

A - Overheating of the pump

CAUSE CORRECTION
- Faulty lubrication - Check the lubrication
- Oil missing - Re-fill the tank
- Revs. to high - Reduce revs.
- Operation-time to long - Stop the pump for a while and let it cool down or
operate at lower vacuum rate

B - Pump consumes too much oil

CAUSE CORRECTION
- Drip-oiler/s badly adjusted - Adjustment as described
- Oiler’s pin not sealing - Clean the related seat

C - The pump is blocked

CAUSE CORRECTION
- Broken vanes due to suction of foreign objects or bad - Dismount the pump and replace damaged parts. Check
lubrication primary shut-off and lubrication system.
- Frozen pump - Unfreeze the vacuum pump
- Damaged drive system - Check and replace damaged parts
- Flange bolts to tight - Loosen the bolts

D - Little or no vacuum or pressure in the tank

CAUSE CORRECTION
- Change-over lever in neutral position - Place lever in right position as shown at point 5-3.
- Worn sliding-vanes - Replace the vanes
- Loose check-valve - Replace the valve
- Worn sealing rings - Replace the rings
- Blocked vacuum pump - See previous instructions
- Leaking of the gate-valves on the tank - Tighten the valves
- Leaking of the seals - Repair or replace the seals
- Primary shut-off blocked - Dismount and clean the parts
- Clogged connecting pipeline - Clean the steel pipelines or replace the rubber ones