Elna 6200 Sewing Machine Service Manual

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WHAT TO DO WHEN
CONDITION CAUSE HOW TO FIX REFERENCE
1. SKIPPING 1. NEEDLE IS NOT INSERTED INSERT THE NEEDLE PROPERLY.

STITCHES PROPERLY.
2. NEEDLE IS BENT OR WORN. CHANGE THE NEEDLE.
3. INCORRECTLY THREADED. RETHREAD.
4. NEEDLE OR THREAD ARE USE THE RECOMMENDED

INAPPROPRIATE FOR SEWING NEEDLE AND THREAD.
FABRIC BEING SEWN.
5. SEWING ON STRETCH USE A #11 BLUE TIP NEEDLE.

FABRIC.
6. PRESSER FOOT PRESSURE ADJUST THE PRESSER BAR

IS TOO WEAK. LEVEL TO MAKE THE
PRESSURE STRONGER.
7. INAPPROPRIATE NEEDLE SEE MECHANICAL ADJUSTMENT P. 13

BAR HEIGHT. “NEEDLE BAR HEIGHT”.
8. INAPPPROPRIATE NEEDLE SEE MECHANICAL ADJUSTMENT P. 12

TO HOOK TIMING. “NEEDLE TO HOOK TIMING”.
9. INAPPROPRIATE NEEDLE SEE MECHANICAL ADJUSTMENT P. 14

TO HOOK CLEARANCE. “CLEARANCE BETWEEN NEEDLE
AND HOOK”.
2. FABRIC NOT 1. PRESSER FOOT PRESSURE ADJUST THE PRESSER BAR

MOVING IS TOO WEAK. LEVEL TO MAKE THE
PRESSURE STRONGER.
2. INCORRECT F.D. HEIGHT. SEE MECHANICAL P. 16

ADJUSTMENT “FEED DOG HEIGHT”.
3.F.D. IS IN DOWN POSITION. RAISE THE F.D. LEVEL.
4.THREAD ON BOTTOM SIDE MAKE SURE TO BRING BOTH

OF FABRIC IS JAMMED UP. NEEDLE AND BOBBIN.
THREAD UNDER THE FOOT WHEN
STARTING SEWING.
5. FEED DOG TEETH ARE WORN. CHANGE THE FEED DOG.
1
3. BREAKING 1. INITIAL SEWING SPEED IS START WITH MEDIUM SPEED.

UPPER TOO FAST.
THREAD
2. THREAD PATH IS INCORRECT. USE THE PROPER THREAD PATH.
3. NEEDLE IS BENT OR DULL. REPLACE WITH A NEW NEEDLE.
4. UPPER THREAD TENSION IS ADJUST NEEDLE THREAD TENSION P. 18

TOO STRONG. CORRECTLY.
5. NEEDLE SIZE IS USE APPROPRIATE NEEDLE FOR

INAPPROPRIATE FOR FABRIC. FABRIC AND THREAD IN USE.
6. NEEDLE EYE IS WORN. CHANGE THE NEEDLE.
7. NEEDLE HOLE IN NEEDLE REPAIR THE HOLE OR REPLACE

PLATE IS WORN OR BURRED. THE NEEDLE PLATE.
4. BREAKING 1. INCORRECITLY THREADED THREAD BOBBIN CORRECTLY.

BOBBIN BOBBIN.
THREAD
2. TOO MUCH THREAD IS ADJUST THE POSITION OF STOPPER.
AROUND ON THE BOBBIN.
3. LINT IS STUCK INSIDE THE CLEAN THE SHUTTLE.

BOBBIN HOLDER.
4. THREAD QUALITY IS CHANGE TO A HIGH QUALITY

TOO LOW. SEWING THREAD.
5. THREAD IS JAMMING CLEAR OUT THE JAMMING THREAD.

AROUND THE BOBBIN.
5. NEEDLE 1. NEEDLE IS HITTING THE SEE MECHANICAL P. 11

BREAKS NEEDLE PLATE. ADJUSTMENT “NEEDLE POSITION”.
2. NEEDLE IS BENT OR WORN. CHANGE THE NEEDLE.
3. NEEDLE IS HITTING THE SEE MECHANICAL ADJUSTMENT P. 14

HOOK. “CLEARANCE BETWEEN NEEDLE
AND HOOK”.
4. THE FABRIC MOVES WHILE SEE MECHANICAL ADJUSTMENT P. 17

THE NEEDLE IS PIERCING “ZIGZAG SYNCHRONIZATION”.
IT, OR THE NEEDLE ZIGZAGS
WHILE IN FABRIC.
5. FABIRIC IS BEING PULLED TOO GUIDE THE FABRIC GENTLY

STRONGLY WHILE SEWING. WHILE SEWING.
2
6. NOISY 1. BACKLASH BETWEEN HOOK SEE MECHANICAL ADJUSTMENT P. 15

OPERATION GEAR AND LOWER “BACKLASH (LOWER SHAFT GEAR)”.
SHAFT GEAR IS TOO GREAT.
2. LOWER SHAFT GEAR IS ELIMINATE THE LOOSENESS.

LOOSE.
3. INAPPROPRIATTE BELT SEE PART REMOVAL AND P. 27

TENSION. REPLACEMENT “DRIVING MOTOR
(DC MOTOR)”.
4. NOT ENOUGH OIL. OIL ALL MOVING PARTS. P. 36
7. DEFORMATION 1. INAPPROPRIATE FEED SEE MECHANICAL ADJUSTMENT P. 19

PATTERN BALANCE. “STRETCH STITCH FEED BALANCE”.
2. INAPPROPRIATE ZIGZAG SEE MECHANICAL ADJUSTMENT P. 17

SYNCHRONIZATION. “ZIGZAG SYNCHRONIZATION”.
3. UPPER THREAD TENSION SEE MECHANICAL ADJUSTMENT P. 18

IS TOO STRONG. “NEEDLE THREAD TENSION”.
3
SERVICE ACCESS (1)

FACE COVER (UNIT)
TO REMOVE:
REMOVE THE CAP AND SETSCREW.
REMOVE THE FACE COVER
TO ATTACH:
FOLLOW THE PROCEDURE ABOVE IN REVERSE.
FACE COVER
SETSCREW
CAP
4
SERVICE ACCESS (2)

TOP COVER (UNIT)
TO REMOVE:
RAISE THE CARRYING HANDLE AND REMOVE THE SETSCREW (A).
OPEN THE TOP COVER AND REMOVE THE SETSCREW (B).
LIFT UP THE TOP COVER AND REMOVE IT FROM THE REAR SIDE.
TO ATTACH:
FOLLOW THE PROCEDURE ABOVE IN REVERSE.
SETSCREW (A)
CARRYING HANDLE
SETSCREW
5
SERVICE ACCESS (3)

REPLACING THE BELT COVER
TO REMOVE:
1. RAISE THE CARRYING HANDLE AND LOOSEN THE SCREW (A).
2. REMOVE THE CAP AND THE SCREW (B).
3. LOOSEN THE SCREW (C) AND THE BELT COVER.
TO ATTACH:
FOLLOW THE PROCEDURE IN REVERSE.
SETSCREW (A)
CARRYING
HANDLE
SETSCREW
(B)
CAP
SETSCREW (C)
6
SERVICE ACCESS (4)
REPLACING THE BED COVER (UNIT)

TO REMOVE:
PUSH THE DROP FEED DOG LEVER TO THE LEFT. REMOVE THE SETSCREWS (A), THEN REMOVE
THE BED COVER (UNIT).
TO ATTACH:
PUSH THE DROP FEED DOG LEVER TO THE LEFT. ATTACH THE BED COVER (UNIT) AND TIGHTEN
THE SETSCREWS (A).
REPLACING THE BASE
TO REMOVE:
REMOVE THE SETSCREWS (A), (B), (C), (D) AND (E).
REMOVE THE BASE.
TO ATTACH:
BASE
SETSCREW (B)
BED COVER (UNIT) SETSCREW (E)
SETSCREW (A)
SETSCREW (C) SETSCREW (D)

DROP FEED DOG
LEVER
SETSCREWS (A)
7
SERVICE ACCESS (5)
REPLACING THE FRONT COVER (UNIT)

TO REMOVE:
REMOVE THE FACE COVER (UNIT), TOP COVER (UNIT) AND BELT COVER. (SEE PAGE 4, 5, 6)
LOOSEN THE SETSCREWS (A), (B) AND (C). THEN REMOVE THE FRONT COVER (UNIT). DISCONNECT
THE CONNECTOR FOR PRINTED CIRCUIT BOARD-F AND FLEXIBLE FLAT CABLE FROM THE PRINTED
BOARD-A.
NOTE:
NEVER PULL ON CORD WHEN DISCONNECT THE CABLES FROM THE CIRCUIT BOARD.
TO ATTACH:
SETSCREW (B)
SETSCREW (A)
CONNECTOR FOR
BOBBIN WINDING
SETSCREW (C)
SWITCH SETSCREW (A)
FRONT COVER
SETSCREW (B)
SETSCREW (C)
FLEXIBLE FLAT CABLE
8
SERVICE ACCESS (6)
REPLACING THE REAR COVER

TO REMOVE:
REMOVE THE FACE COVER (UNIT), TOP COVER (UNIT) AND BELT COVER. (SEE PAGE 4, 5, 6)
LOOSEN THE SETSCREWS (A), (B), (C) AND (D), THEN REMOVE THE CAP AND SETSCREW (F). LOWER
THE PRESSER FOOT LIFTER AND REMOVE THE REAR COVER FROM THE PRESSER FOOT LIFTER
SECTION FIRST.
TO ATTACH:
FOLLOW THE PROCEDURE ABOVE IN REVERSE..
SETSCREW (A)
SETSCREW (E)
CAP
SETSCREW (B)
SETSCREW (D)
SETSCREW (C)
PRESSER FOOT
LIFTER
9
ADJUSTING PRESSER FOOT HEIGHT AND ALIGNMENT
WHEN THE PRESSER FOOT IS RAISED, THE CLEARANCE BETWEEN THE PRESSER
FOOT AND THE NEEDLE PLATE SHOULD BE 5.7 TO 6.3 MM.
1. REMOVE THE FACE COVER AND RAISE THE PRESSER FOOT.

LOOSEN THE SETSCREW TO ADJUST PRESSER FOOT HEIGHT (6.0 MM) AND PRESSER FOOT
ALIGNMENT.
2. TIGHTEN THE SETSCREW FIRMLY.
3. ATTACH THE FACE COVER.
SETSCREW 4 X 8
PRESSER FOOT
LIFTER
[HEIGHT OF PRESSER FOOT] PRESSER FOOT ALIGNMENT
PRESSER FOOT
NEEDLE PLATE
5.7 TO 6.3 MM SHOULD BE

PARALLEL
FEED、DOG
10
NEEDLE DROP POSITION ALIGNMENT
SELECT THE STITCH PATTERN " "; THE STANDARD NEEDLE DROP
POSITION SHOULD BE AT THE CENTER OF THE NEEDLE PLATE HOLE.
WHEN THE NEEDLE SWINGS IN MAXIMUM ZIGZAG WIDTH " ", THE
CLEARANCE BETWEEN BOTH ENDS OF THE NEEDLE HOLE IN THE NEEDLE
PLATE AND THE NEEDLE SHOULD BE 0.2 MM OR MORE. IF NOT, ADJUST A S
FOLLOWS.
ADJUSTMENT PROCEDURE:
1. TURN ON THE POWER SWITCH, SELECT THE STRAIGHT STITCH PATTERN " " AND THE ZIGZAG
WIDTH AT MAXIMUM " " THEN CHECK THE NEEDLE DROP POSITION.
2. IF THE NEEDLE DROP POSITION IS NOT IN THE CENTER OF THE NEEDLE PLATE HOLE WHEN THE
STRAIGHT STITCH IS SELECTED, OR IF THE CLEARANCE BETWEEN THE NEEDLE AND EDGE OF
THE NEEDLE PLATE HOLE ON BOTH SIDE IS LESS THAN 0.2 MM WHEN THE STITCH PATTERN IS
SET TO MAXIMUM ZIGZAG WIDTH, REMOVE THE FACE COVER AND LOOSEN THE SETSCREW, THEN
ADJUST THE NEEDLE DROP POSITION BY TURNING THE ECCENTRIC PIN.
NOTE:
MAKE SURE THE ECCENTRIC PIN IS POSITIONED WITH ITS OFF-CENTER HEAD FACING DOWNWARD.
WHEN YOU HAVE FINISHED ADJUSTING THE NEEDLE DROP POSITION, TIGHTEN THE SETSCREW
AND ATTACH THE FACE COVER.
SETSCREW 3 X 4
ECCENTRIC PIN
NEEDLE PLATE HOLE
ECCENTRIC PIN POSITION

(OFF CENTER HEAD)
0.2 MM OR 0.2 MM OR
ADJUST THE NEEDLE DROP POSITION BY TURNING THE MORE MORE
ECCENTRIC PIN AS SHOWN
Ａ=Ｂ
11
ADJUSTING HOOK TIMING

THE HOOK TIMING IS THAT AMOUNT OF ASCENDING TRAVEL OF THE NEDLE BAR
FROM ITS LOWEST POSITION WHERE THE TIP OF THE ROTARY HOOK MEETS THE
RIGHT SIDE OF THE NEEDLE SHOULD BE 3.25 TO 3.55 MM.
1 TURN ON THE POEWR SWITCH TO DISPLAY THE STITCH PATTERN " ". ADJUST THE
STITCH WIDTH TO O.O. TURN OFF THE POWER SWITCH.
2 REMOVE THE NEEDLE PLATE AND BOBBIN HOLDER (B).
REMOVE THE BED COVER (SEE PAGE 7).
3 LOWER THE NEEDLE BAR AT ITS LOWEST POSITION BY TURNING THE HANDWHEEL TOWARD
YOU.
4 LOOSEN THE SCREWS OF LOWER SHAFT GEAR.
5 RAISE THE NEEDLE BAR FURTHER 3.4 MM FROM THE LOWEST POSITION.
6 TURN THE LOWER SHAFT GEAR UNTIL THE TIP OF ROTARY HOOK MEETS WITH THE RIGHT
SIDE OF THE NEEDLE. TIGHTEN SCREWS (2 PIECES) OF THE LOWER SHAFT GEAR.
6 ATTACH THE BED COVER, BOBBIN HOLDER AND NEEDLE PLATE.
SETSCREW
NEEDLE PLATE (2)
BOBBIN HOLDER
LOWER SHAFT
GEAR
TIP OF ROTARY HOOK

MEETS WITH THE RIGHT SIDE
OF NEEDLE PLATE
3.4±0.15mm
LOWEST NEEDLE
POSITION
12
ADJUSTING NEEDLE BAR HEIGHT

THE STANDARD DISTANCE BETWEEN THE UPPER EDGE OF THE NEEDLE EYE AND
THE TIP OF THE ROTARY HOOK SHOULD BE IN THE RANGE OF 1.6 TO 2.0 MM WHEN
THE ROTARY HOOK MEETS THE RIGHT SIDE OF THE NEEDLE IN ASCENDING TRAVEL
OF NEEDLE FROM ITS LOWEST POSITION.
NOTE: ENSURE THAT THE NEEDLE TO HOOK TIMING IS CORRECTLY ADJUSTED BEFORE ADJUSTING
THE NEEDLE BAR HEIGHT.
1. TURN ON THE POWER SWITCH AND SELECT THE STITCH PATTERN " " ADJUST THE NEEDLE
DROP POSITION TO 0.0 (LEFT MOST POSITION), THEN TURN OFF THE POWER SWITCH.
2. REMOVE THE NEEDLE PLATE AND BOBBIN HOLDER.
3. ALIGN THE TIP OF ROTARY HOOK WITH THE RIGHT SIDE OF THE NEEDLE IN ASCENDING TRAVEL
OF NEEDLE FROM ITS LOWEST POSITION BY TURNING THE HANDWHEEL TOWARD YOU.
4. REMOVE THE FACE PLATE AND LOOSEN THE SETSCREW.
5. MOVE THE NEEDLE BAR UP AND DOWN TO ADJUST THE NEEDLE BAR HEIGHT.
6. MAKE SURE THAT THE NEEDLE BAR GROOVE IS IN FRONT OF YOU AND TIGHTEN THE SCREW.
7. ATTACH THE BOBBIN HOLDER, NEEDLE PLATE AND FACE PLATE.
SCREW
NEEDLE PLATE
NEEDLE BAR GROOVE

BOBBIN HOLDER
MATCHING POINT
NEEDLE #14 SURFACE OF HOOK RACE
1.8±0.2mm
TOP OF NEEDLE EYE

ROTARY HOOK RACE
13
ADJUSTING CLEARANCE BETWEEN NEEDLE AND HOOK
THE CLEARENCE BETWEEN NEEDLE AND ROTARY HOOK SHOULD BE

-0.10 TO +0.05 MM.
1. TURN THE POWER SWITCH ON. SELECT THE ZIGZAG STITCH ( ) AND SET THE ZIGZAG WIDTH AT
MAXIMUM.
2. REMOVE THE NEEDLE PLATE AND BOBBIN HOLDER. ATTACH THE TEST PIN.
3. REMOVE THE BED COVER. (SEE PAGE 7) LOOSEN THE SETSCREWS (A), (B) AND SLIGHTLY
LOOSEN THE SET SCREW (C).
4. TURN THE HANDWHEEL TOWARD YOU TO BRING THE TIP OF THE HOOK BEHIND THE TEST PIN
AND ADJUST THE CLEARANCE BETWEEN THE TEST PIN AND THE TIP OF ROTARY HOOK
TO -0.10 TO +0.05 BY MOVING THE ROTARY HOOK SET PLATE UP OR DOWN.
5. TIGHTEN THE SCREW (A), (B), (C) FIRMLY.
6. CHECK THE ROTARY HOOK DRIVER GEAR AND THE LOWER SHAFT GEAR BACKLASH.
IF GEARS MESH OR ENGAGE TIGHTLY OR LOOSELY, ADJUST BACKLASH BETWEEN HOOK
DRIVE AND LOWER SHAFT GEARS".
7. REATTACH THE BED COVER, BASE NEEDLE PLATE AND BOBBIN HOLDER. REPLACE THE TEST
PIN WITH THE REGULAR NEEDLE.
TEST PIN
NEEDLE PLATE
TIP OF ROTARY HOOK

-0.1 TO + 0.05 mm
BOBBIN
HOOK
SETSCREW(B)
ROTARY HOOK
SET PLATE
SETSCREW(C)
SETSCREW(A)
14
ADJUSTING BACKLASH BETWEEN HOOK DRIVE GEAR AND

LOWER SHAFT GEAR
ROTARY PLAY OF GEARS SHOULD BE 0.8 MM OR LESS WHEN THE TIP OF T HE
ROTARY HOOK IS WITHIN THE WIDTH OF THE FEED DOG AS SHOWN BELOW.
TO CHECK
1. TURN THE POWER SWITCH OFF. REMOVE THE NEEDLE PLATE AND BOBBIN HOLDER.
REMOVE THE BED COVER.
2. TURN THE HANDWHEEL SLOWLY TOWARD YOU UNTIL THE TIP OF THE HOOK (A) IS BETWEEN
WIDTH (B) OF FEED DOG.
3. SWAY THE HOOK RACE WITH FINGERS. CHECK THE PLAY. IT SHOULD BE 0.8 MM OR LESS.
* IF THERE IS MORE THAN 0.8 MM PLAY, ADJUST AS FOLLOWS.
ADJUSTMENT PROCEDURE:
1. REMOVE THE BED COVER AND LOOSEN THE HEXAGONAL SCREW (C).
2. TURN THE LOWER SHAFT BUSHING (D) (ECCENTRIC), IN THE DIRECTION "E" WHEN THE PLAY
AT HOOK TIP IS TOO SMALL.
3. TURN THE LOWER SHAFT BUSHING (D) (ECCENTRIC), INT THE DIRECTION "F" WHEN THE PLAY
AT THE HOOK TIP IS TOO LARGE.
4. TIGHTEN HEXAGONAL SCREW (C) SECURELY AFTER ADJUSTMENT.
(B)
TIP OF THE HOOK

HEXAGONAL SCREW (C)
ROTARY PLAY
SHOULD BE 0.8
MM OR LESS
LOWER SHAFT BUSHING
LOWER SHAFT GEAR GROOVE OF LOWER SHAFT BUSHING (D)

ＢＡ
15
FEED DOG HEIGHT ADJUSTMENT
WHEN THE PRESSER FOOT IS LOWERED WITH THE PRESSURE DIAL SET AT
"3", THE HIGHEST POSITION OF THE FEED DOG SHOULD BE 0.8 TO 0.9 MM
ABOVE THE SURFACE OF THE NEEDLE PLATE.
1. SET THE PRESSURE DIAL AT "3" AND LOWER THE PRESSURE FOOT THEN TURN ON THE POWER
SWITCH.
2. TURN THE HANDWHEEL TOWARD YOU UNTIL THE FEED DOG COMES TO ITS HIGHEST POSITION.
3. REMOVE THE BED COVER (SEE PAGE 7)
4. LOOSEN SET SCREW (A) AND NUT.
5. TURN THE ADJUSTING SCREW (C) IN THE DIRECTION OF "E" TO RAISE THE FEED OR TURN THE
ADJUSTING SCREW (C) IN THE DIRECTION OF "D" TO LOWER THE FEED DOG, SO THAT THE FEED
DOG HIGHEST IS FROM 0.85 MM ABOVE THE TOP SURFACE OF THE NEEDLE PLATE.
6. TIGHTEN THE NUT AND SET SCREW(A).
7. ATTACH THE BED COVER.
STANDARD FOOT
0.85±0.05mm
PRESSURE DIAL AT 3
FEED DOG
SURFACE OF THE
NEEDLE PLATE
E (TO RAISE)
D
SETSCREW (A)
(TO LOWER)
NUT(B)
ADUSTING SCREW (C)
16
ZIGZAG SYNCHRONIZATION
DURING LATERAL MOVEMENT OF THE NEEDLE IN ZIGZAG SEWING, THE NEEDLE

SHOULD START TO SWING 6.3 TO 7.5 MM ABOVE THE NEEDLE PLATE.
1. REMOVE THE COVER.

2. TURN ON THE POWER SWITCH AND SET THE PATTERN SELECTOR DIAL AT MAXIMUM ZIGZAG
WIDTH.
3. TURN THE HANDWHEEL TOWARD YOU AND STOP TURNING WHEN THE NEEDLE STARTS ITS
SIDEWARD MOVEMENT AND LOOSEN SETSCREW.
4. IF THE NEEDLE HEIGHT IS HIGHER THAN 7.5 MM, TURN THE UPPERSHAFT SHIELDING PLATE IN
THE DIRECTION OF "A" IF THE NEEDLE HEIGHT IS LOWER THAN 6.3 MM, TURN THE UPPER
SHAFT SHIELDING PLATE IN THE DIRECTION OF "B".
5. MAKE SURE THE UPPER SHAFT SHIELDING PLATE IS NOT TOUCHING THE UPPER SHAFT
SENSOR AND TIGHTEN SETSCREW.
6. TURN THE HANDWHEEL TOWARD YOU TO CONFIRM THE NEEDLE MOVEMENT, AFTER THE
CONFIRMATION, REATTACH THE TOP COVER AND FACE COVER.
NEEDLE
SURFACE OF THE
NEEDLE PLATE
6.3–7.5 mm
UPPER SHAFT
SHIELDING PLATE
SETSCREW
UPPER SHAFT
B
SENSOR
17
NEEDLE THREAD TENSION

WHEN THE POLYESTER SEWING THREAD #50 (WHITE) IS PASSED THROUGH
AND PULLEAD UP AS IN FIG. 1, THE THREAD TENSION SHOULD BE 75 TO
90 GRAMS (THE THREAD PULLING SPEED: APROX. 110 MM/SEC) WITH THE
THREAD TENSION DIAL SET AT "AUTO). IF THE TENSION IS OUT OF THE
STANDARD RANGE, ADJUST IT AS FOLLOWS.
ADJUSTMENT PROLEDURE:
1. SET THE THREAD TENSION DIAL AT "AUTO".
2. REMOVE THE FACE COVER (SEE PAGE 9).
3. TURN THE LEAD SCREW TO ADJUST THE NEEDLE THREAD TENSION.
IF THE THREAD TENSION IS TOO TIGHT, TURN THE LEAD SCREW IN THE DIRECTION OF "A".
IF THE THREAD TENSION IS TOO LOOSE, TURN THE LEAD SCREW IN THE DIRECTION OF "B".
4. CHECK THE THREAD TENSION AGAIN AND REATTACH THE FACE COVER.
PULL THE THREAD AT A SPEED OF 110 MM/SEC, IN

THE DIRECTION OF THE ARROW.
NEEDLE THREAD: POLYESTER

SEWING THREAD # 50 (WHITE).
A LEAD SCREW
18
STRETCH STITCH FEED BALANCE

WHEN A STRETCH PATTERN IS SEWN WITH THE FEED BALANCING DIAL (C) SET AT THE
STANDARD MARK ( ), THE PATTERN SHOULD BE AS INDICATED WITH THE "O".
▲
1. SET UP THE MACHINE IN ADJUSTING MODE (SEE BELOW).
▲
2. SET THE FEED BALANCING DIAL AT THE STANDARD SETTING MARK ( ).
3. CHECK THE SEWING RESULTS (THE STANDARD FIGURE LENGTH OF FIVE PIECES OF FIGURE 8 IS
33–39 MM).
4. REMOVE THE 2 SETSCREWS. THEN REMOVE THE BASE CAP.
5. IF THE LENGTH IS LONGER THAN 39 MM, TURN THE ADJUSTING SCREW IN THE DIRECTION OF (C).
6. IF THE LENGTH IS SHORTER THAN 36 MM, TURN THE ADJUSTING SCREW IN THE DIRECTION
OF (D).
7. REATTACH THE BASE CAP AND TIGHTEN THE SETSCREWS.
TO ENTER THE ADJUSTING MODE
TURN THE POWER SWITCH ON WHILE THE WINDOW DISPLAYS "1". PRESS THE "–" OF STITCH WIDTH
PRESSING THE"–" OF SITTCH WIDTH BUTTON.
BUTTON AND `+` OF STITCH LENGTH
BUTTON.
FEED BALANCING DIAL
STANDARD
SETTING MARK
ADJUSTING BASE CAP

SCREW
ＣＤ SETSCREW
36±3mm
19
REPLACEMENT AND ADJUSTMENT OF THE NEEDLE

THREADER PLATE
IF THE HOOK OF THE THREADER PLATE IS DAMAGED, CHANGE OR ADJUST THE

PART AS FOLLOWS:
TO CHANGE THE THREADER PLATE:

TO CHANGE:
1. PUSH DOWN THE NEEDLE THREADER KNOB AND PULL THE NEEDLE THREADER PLATE (A)
OUT TO REMOVE IT (SEE FIG. 1).
2. TO INSTALL THE NEEDLE THREADER PLATE, LINE THE GROOVE OF THE THREADER WITH THE
PIN (B) AND PUSH THE PLATE UP TO SNAP FIT.
TO ADJUST THE THREADER PLATE POSITION:

1. IF THE HOOK ON THE THREADER PLATE THRUSTS OR HITS THE LEFT OR RIGHT SIDE OF THE
NEEDLE EYE, LOOSEN SETSCREW (C) AND ADJUST THE HOOK POSITION BY MOVING THE
THREADER PLATE (FIG. 2).
2. IF THE HOOK ON THE THREADER PLATE THRUSTS OR HITS THE TOP OR BOTTOM SIDE OF THE
NEEDLE EYE, LOOSEN SETSCREW (D) AND ADJUST THE HOOK POSITION BY MOVING THE
THREADER POSITION SET PLATE(FIG. 3).
REPLACEMENT OF NEEDLE THREADER

(FIG. 1)
PIN (B)
THREADER PLATE (A)
THREADER KNOB
NEEDLE HOLE
HOOK
ADJUSTMENT VERTICAL DIRECTION (FIG. 3)

ADJUSTMENT IN HORIZONTAL DIRECTION
SETSCREW VIEW FROM X

(D)
THREAD PLATE SETSCREW (C)
NUT
THREADER
POSITION
X
SET PLATE
20
CONNECTOR DIAGRAM
REFER TO THE DIAGRAM FOR LOCATING THE CONNECTOR POST ON THE CIRCUIT
BOARD
TO DISCONNECT THE CONNECTORS:
1. GRASP THE CONNECTOR BODY WITH YOUR FINGERS AND PULL.
DO NOT PULL THE LEAD WIRE, IT MAY DAMAGE THE CONTACT SLEEVES INSIDE THE
CONNECTOR.
2. WHEN DISCONNECTING THE MACHINE SOCKET AND POWER TRANSFORMER CONNECTORS, PULL
THEM WHILE PUSHING THEM TOWARD THE PRINTED CIRCUIT BOARD TO UNLOCK THEM.
TO CONNECT THE CONNECTORS:

1. BE SURE TO CONNECT THE CONNECTORS WITH THE CONNECTOR POSTS OF THE SAME COLOR.
2. POSITION THE CONNECTOR CORRECTLY, THEN PUSH IT STRAIGHT DOWN UNTIL IT LOCKS IN
PLACE.
H I
A: MACHINE SOCKET (SECONDARY CIRCUIT)
B: ZIGZAG WIDTH MOTOR
K
C: FEED MOTOR
D: DC MOTOR B
E: MACHINE SOCKET (PRIMARY CIRCUIT))
F: POWER TRANSFORMER (PRIMARY CIRCUIT))
G: POWER TRANSFORMER (SECONDARY CIRCUIT)) D
H: BUTTONHOLE SENSOR
I: LAMP G F
C
J: BOBBIN WINDER SWITCH E
K: UPPER SHAFT SENSOR
K
L: PRINTED CIRCUIT BOARD "K"
I
H
A
FOR FACTORY
L
B USE ONLY
G
C
F
E
21
SELF DIAGNOSTIC TEST
PREPARATION:
• TURN OFF THE POWER SWITCH.

• SHIFT THE BOBBIN WINDER SPINDLE TO THE LEFT.
• RAISE THE FEED DOG.
• SHIFT THE SLIDE VOLUME TO THE LEFT.
• REMOVE THE PRESSER FOOT AND RAISE THE PRESSER FOOT LIFTER.
• TURN THE HANDWHEEL TOWARD YOU TO RAISE THE NEEDLE TO ITS HIGHEST POSITION.
• ATTACH THE FOOT CONTROL.
NOTE:
• BE CAREFUL: THE SEWING MACHINE MAY START RUNNING BY ITS OWN WHILE IN TEST MODE.
• TURN OFF THE POWER SWITCH BEFORE REPLACING ANY PARTS.
• REPEAT THE DIAGNOSTIC TEST UNTIL THE PROBLEMS HAS BEEN RESOLVED.
TURN ON THE POWER SWITCH. IF ANY OF FOLLOWING PROBLEMS OCCUR, TAKE THE
RECOMMENDED ACTIONS IN THE ORDER THEY ARE SHOWN.
• THE MACHINE DOES NOT RESPOND WHEN THE POWER SWITCH IS TURNED ON.
1. CHECK EACH CONNECTOR CONNECTION.
2. REPLACE THE MACHINE SOCKET.
3. REPLACE THE PRINTED CIRCUIT BOARD "A".
4. REPLACE THE POWER SUPPLY CORD.
5. REPLACE THE POWER TRANSFORMER.
• THE SEWING MACHINE LIGHT DOES NOT LIGHT UP.

1. REPLACE THE LAMP.
2. REPLACE PRINTED CIRCUIT BOARD "A".
• THE LED DISPLAYS TO .

1. REPLACE THE PRINTED CIRCUIT BOARD “A”.
SELF-DIAGNOSTIC TEST: THE STANDARD MODE SHOWS UP IF YOU DO NOT PRESS THE “+”
BUTTON WITHIN 2.5 SECONDS. TURN THE POWER SWITCH OFF
AND START OVER AGAIN.
TURN THE POWER SWITCH PRESS THE "+" OF STITCH PRESS THE "–" OF SITTCH
ON WHILE PRESSING THE "–" LENGTH BUTTON 5 TIMES TO WIDTH BUTTON
OF SITTCH WIDTH BUTTON SELECT 6.
AND "+" OF STITCH LENGTH
BUTTON.
22

OPERATION CORRECT RESULTS DEFECTIVE RESULTS
LED TURN ON THE POWER SWITCH • BEEP SOUNDS WHEN BUTTONS • NO BEEP SOUND
WHILE PRESSING THE “–” OF ARE PRESSED. • DOES NOT ENTER
STITCH WIDTH BUTTON AND “+” • LED DISPLAYS “8.8.” AND BLINKS SELF-DIAGNOSTIC
OF STITCH LENGTH BUTTON. IN 1-SEC. INTERVAL. MODE.
• LCD AND LED DOES
PRESS THE “+” OF STITCH NOT BLINK.
LENGTH BUTTON 5 TIMES ＬＥＤ
WITHIN 2.5 SECONDS TO ——————————
SELECT 6. REPLACE OR ADJUST
PRESS THE “–” OF STITCH • REPLACE THE

WIDTH BUTTON. “01.” WILL BE PRINTED BOARD A.
DISPLAYED ON THE LED FOR 1
SECOND.
• LED DISPLAYS “Ld” AND BLINKS • LED DOES NO
LED LAMP PRESS THE “–” OF STITCH BLINK.
IN 1-SEC. INTERVAL.
WIDTH BUTTON. ”02.” WILL BE • LED DISPLAYS “– –” AND BLINKS
DISPLAYED ON THE LED FOR IN 1-SEC. INTERVAL. ——————————
1 SECOND. • LED DISPLAYS PRESSED REPLACE OR ADJUST
BUTTON #. ＬＥＤ
• REPLACE THE
PRINTED BOARD A.
BUTTONS PRESS THE “–” OF STITCH • LED DISPLAYS “– –” • LED DOES NOT
WIDTH BUTTON. ”03.” WILL BE DISPLAY THE # OF
DISPLAYED ON THE LED FOR PRESSED BUTTON.
1 SECOND. PRESS THE • LED DISPLAYS THE # OF
BUTTONS FROM S1 TO S8. BUTTON. (S1 TO S8) ——————————
REPLACE OR ADJUST
• REPLACE THE
S5 S6 S7 S8 S1 S2 S3 S4 （S１）（S８） PRINTED BOARD A.
• LED DOES NOT
BOBBIN • LED DISPLAYS “ || ” w
PRESS THE “–” OF STITCH DISPLAY AS
WINDER WIDTH BUTTON. ”04.” WILL BE OR “ ] [ ”. q ILLUSTRATED.
SPINDLE DISPLAYED ON THE LED FOR q LEFT ——————————
1 SECOND. POSIITON REPLACE OR ADJUST
• MOVE THE BOBBIN WINDER • ADJUST THE BOBBIN WINDER
TO THE RIGHT. w RIGHT SWITCH POSITION.
• MOVE THE BOBBIN WINDER POSIITON • REPLACE THE BOBBIN WINDER
TO THE LEFT. SWITCH SPINDLE
• LED DISPLAYS “UP” OR “DOWN”. • REPLACE THE PRINTED
BOARD A.
PRESSER PRESS THE “–” OF STITCH
FOOT WIDTH BUTTON. “05.” WILL BE
LIFTER DISPLAYED ON THE LED FOR
1 SECOND.
* NOT
APPLICABLE • SKIP THIS STEP.
FOR THIS
MACHINE
• LED DOES NOT

BUTTONHOLE PRESS THE “–” OF STITCH DISPLAY AS
SENSOR WIDTH BUTTON. “06.” WILL BE ILLUSTRATED.
DISPLAYED ON THE LED FOR ——————————
• PULL THE BUTTONHOLE
1 SECOND. LEVER TO THE FRONT. REPLACE OR ADJUST
• PULL DOWN THE BUTTONHOLE • RELEASE THE • REPLACE OR ADJUST
LEVER. BUTTONHOLE LEVER THE BUTTONHOLE
• PUSH AND PULL THE (CENTER POSITION) SENSOR.
BUTTONHOLE SENSOR. • PUSH THE BUTTONHOLE • REPLACE THE
LEVER TO THE REAR.
PRINTED BOARD A.
23

UPPER PRESS THE “–” OF STITCH • WHEN THE NEEDLE IS AT THE • LED DOES NOT DISPLAY
SHAFT WIDTH BUTTON. ”07.” WILL HIGHEST POSITION, AS ILLUSTRATED.
POSITION- BE DISPLAYED ON THE LED LED DISPLAYS “HL”.
ING FOR 1 SECOND. • WHEN THE ——————————
SENSOR NEEDLE IS AT REPLACE OR ADJUST
MANUALLY TURN THE THE LOWEST
HANDWHEEL TOWARD POSITION, LED • ADJUST UPPER SHAFT
YOU TO MOVE THE DISPLAYS “LH”. SHIELD PLATE.
NEEDLE BAR FROM ITS • WHEN THE NEEDLE IS • REPLACE UPPER SHAFT
HIGHEST POSITION TO HALFWAY, LED DISPLAYS “LL”. SENSOR.
LOWEST POSITION. • REPLACE BOARD “A”.
VELOCITY PRESS THE “–” OF STITCH LED DISPLAYS “00” • LED DOES NOT DISPLAY
SENSOR WIDTH BUTTON. ”08.” WILL FIRST AND THE AS ILLUSTRATED.
BE DISPLAYED ON THE LED INDICATED VALUE
FOR 1 SECOND. INCREASES AS ——————————
YOU TURN THE REPLACE OR ADJUST
TURN THE HANDWHEEL HANDWHEEL.
ONE COMPLETE TURN • REPLACE BOARD “A”.
TOWARD YOU. WHEN THE VALUE • REPLACE DC MOTOR.
REACHES 100, IT WILL 〜
RETURN TO “00” AND
ONE MODE LED
LIGHT UP. FOR EXAMPLE, 2 MODE
LEDS AND “78” MEANS “278”. THE
MAXIMUM VALUE SHOLD BE 370
TO 390.
SLIDE PRESS THE “–” OF STITCH WHEN THE SPEED • LED DOES NOT DISPLAY
VOLUME WIDTH BUTTON. ”09.” WILL CONTROL LEVER IS AS ILLUSTRATED.
BE DISPLAYED ON THE LED AT THE LEFT, LED
FOR 1 SECOND. DISPLAYS “00”. ——————————
REPLACE OR ADJUST
SLIDE THE SPEED THE INDICATED VALUE
CONTROL LEVER FROM (HEXADECIMAL) INCREASES AS • REPLACE THE SLIDE
THE LEFT TO THE RIGHT, YOU MOVE THE SPEED CONTROL VOLUME.
THEN RETURN IT TO THE LEVER TO THE RIGHT, AND • REPLACE BOARD “A”.
LEFT. FINALLY IT SHOWS “FF” WHEN
THE LEVER REACHES THE RIGHT-
MOST POSITION.
FOOT PRESS THE “–” OF STITCH WHEN THE FOOT • LED DOES NOT DISPLAY
CONTROL WIDTH BUTTON. ”10.” WILL CONTROL IS NOT AS ILLUSTRATED.
BE DISPLAYED ON THE LED DEPRESSED, LED
FOR 1 SECOND. SHOULD DISPLAY ——————————
“F0” TO “FF” REPLACE OR ADJUST
DEPRESS THE FOOT (HEXAGONAL VALUE).
CONTROL DOWN ALL THE WHEN THE FOOT • REPLACE THE SLIDE
WAY AND RELEASE IT. CONTROL IS FULLY VOLUME.
DEPRESSED, • REPLACE BOARD “A”.
LED SHOULD
DISPLAY “05” TO “2F”.
WHEN THE CONTROL
IS RELEASED,
LED SHOULD SHOW
“00” TO “04”.
• THE MOTOR DOES NOT
ZIGZAG PRESS THE “–” OF STITCH LED SHOULD SHOW FUNCTION.
WIDTH WIDTH BUTTON. ”11.” WILL “bS”. • LED DISPLAYS
MOTOR BE DISPLAYED ON THE LED ——————————
FOR 1 SECOND. THE ZIGZAG WIDTH MOTOR IS REPLACE OR ADJUST
PRESS THE “+” OF STITCH SET TO THE INITIAL POSITION. • REPLACE ZIGZAG WIDTH
LENGTH BUTTON. (CENTER POSITION) MOTOR.
• REPLACE BOARD “A”.
• THE MOTOR DOES NOT
FUNCTION.
FEED TURN THE HANDWHEEL TO LED SHOULD SHOW • LED DISPLAYS
MOTOR LOWER THE NEEDLE BAR “FS”. ——————————
TO ITS LOWEST POSITION. REPLACE OR ADJUST
PRESS THE “+” OF STITCH THE FEED MOTOR IS INITIALIZED. • REPLACE FEED MOTOR.
LENGTH BUTTON. • REPLACE BOARD “A”.
24
DC MOTOR PRESS THE “–” OF STITCH • LED DISPLAYS “dc”. • THE MACHINE DOES NOT
WIDTH BUTTON. ”12.” WILL • MACHINE RUNS AT THE SPEED RUN.
BE DISPLAYED ON THE LED SET BY THE SPEED CONTROL • THE LED DISPLAY
FOR 1 SECOND. LEVER. SHOWS “Lo”.
DEPRESS THE FOOT

CONTROL.
——————————
REPLACE OR ADJUST
• REPLACE DC MOTOR.
• REPLACE BOARD “A”.
THE END OF TEST: ALL OF THE TEST IS FINISHED, TURN OFF THE POWER SWITCH.
25
REPLACING PRINTED CIRCUIT BOARD "A"
TO REMOVE:
1. REMOVE THE FRONT COVER (SEE PAGE 8).
2. UNPLUG THE CONNECTORS FROM THE BOARD "A".
3. REMOVE THE 3 SCREWS AND REMOVE BOARD "A".
TO INSTALL:
1. TO INSTALL, FOLLOW THE ABOVE PROCEDURE IN REVERSE.
SETSCREW
PRINT CIRCUIT
BOARD A
SETSCREW
26
REPLACING PRINTED CIRCUIT BOARD "K" AND "F"
REPLACING PRINTED CIRCUIT BOARD "K"

TO REMOVE:
1. REMOVE THE FRONT COVER UNIT (SEE PAGE 8)
2. REMOVE THE SET SCREWS "A" AND THE PRINTED BOARD "K".
TO INSTALL:
3. TO INSTALL THE SLIDE VOLUME, FOLLOW THE PROCEDURE ABOVE IN REVERSE.
･ CHECK TO ENSURE THAT THE SLIDE VOLUME MOVES SMOOTHLY BACK AND FORTH.
REPLACING PRINTED CIRCUIT BOARD "F"

TO REMOVE:
1. REMOVE THE FRONT COVER UNIT. REMOVE THE PRINTED BOARD "K".
2. REMOVE THE SETSCREWS (B). REMOVE THE PRINTED CIRCUIT BOARD "F".
TO INSTALL:
3. TO INSTALL THE PRINTED CIRCUIT BOARD "F", FOLLOW THE PROCEDURE ABOVE IN REVERSE.
SETSCREW "A" SETSCREW "A"
SETSCREW "A"
SETSCREW "A" PRINTED CIRCUIT BOARD "K"
SETSCREW "A"
SLIDE VOLUME
PRINTED CIRCUIT
BOARD "F"
SETSCREW "B" X 2
27
REPLACING DC MOTOR AND ADJUSTING MOTOR BELT

TENSION
TO REMOVE:
1. REMOVE THE BELT COVER (SEE PAGE 8).
2. DISCONNECT THE MOTOR CONNECTOR.
REMOVE THE TWO SETSCREWS, THEN REMOVE THE DC MOTOR AND BELT.
TO ATTACH:
SET THE MOTOR IN MACHINE AND REPLACE SCREWS.
REPLACE THE MOTOR BELT.
WHEN APPLYING APPROXIMATELY 300 GRAMS PRESSURE IN THE MIDDLE OF THE BELT, IT SHOULD DEFLECT
7 TO 9 MM WHEN SET PROPERLY.
TIGHTEN THE SETSCREWS.
ATTACH THE BELT COVER.
BELT
PRESSURE 300G
BELT DEFLECTION
7~9 MM
DC MOTOR (UNIT)
SETSCREWS
(2)
MOTOR CONNECTOR
28
REPLACING THE FUSES
TO REMOVE:
1. REMOVE THE FRONT COVERS (SEE PAGE 8).
2. REMOVE THE PRINTED CIRCUIT BOARD "A". REMOVE THE FOUR SETSCREWS AND
REMOVE THE COVER FROM THE PRINTED CIRCUIT BOARD "A".
3. REMOVE THE FUSE (PRY UP THE FUSE WITH A SCREWDRIVER).
NOTE
1. REPLACE THE PRINTED CIRCUIT BOARD "A" IF YOU NOTICE ANY BROWNING,
DISCOLORATION, OR OTHER ABNORMALITIES.
2. ONLY INSTALL FUSES WITH THE CORRECT RATING.
IF THE FUSE IS LOOSE, BEND THE FUSE CLIPS INWARD TO SECURE THE FUSE.
FUSE NO. MANUFACTURE DESCRIPTION

F2, F3 WALTER TSD-2.5A-250V
ELECTRONIC 5.2 x 20 mm 2.5A PART # 000144605
F1 WALTER TSC-3.15A-250V
ELECTRONIC 5.2 x 20 mm 3.15A PART # 000182904
PRINTED CIRCUIT BOARD "A" (UNIT)
F1
AC250V 3.15A
F2
AC250V 2.5A
SETSCREWS (4)
F３
AC250V 2.5A FUSE
PRINTED
CIRCUIT
BOARD "A"
COVER
FUSE HOLDER
29
REPLACING MACHINE SOCKET (UNIT)
REPLACING THE MACHINE SOCKET
TO REMOVE:
1. REMOVE THE FRONT AND REAR COVERS (SEE PAGE 8).
2. REMOVE THE MACHINE SOCKET CONNECTOR FROM THE PRINTED CIRCUIT BOARD "A".
3. REMOVE THE TWO SET SCREWS AND REMOVE THE MACHINE SOCKET.
TO INSTALL:
1. TO INSTALL THE MACHINE SOCKET, FOLLOW THE ABOVE PROCEDURE IN REVERSE.
CONNECTORS
MACHINE SOCKET
SETSCREW (A)
30
REPLACING THE TRANSFORMER
REPLACING THE TRANSFORMER (UNIT)
TO REMOVE:
1. REMOVE THE CIRCUIT BOARD "A". (SEE PAGE 8)
2. REMOVE THE TWO SETSCREWS AND REMOVE THE TRANSFORMER (UNIT).
TO INSTALL:
TO INSTALL THE TRANSFORMER, FOLLOW THE ABOVE PROCEDURE IN REVERSE.
TRANSFORMER (UNIT)
SETSCREW
SETSCREW
31
REPLACING THE ZIGZAG WIDTH MOTOR
REPLACING THE ZIGZAG WIDTH MOTOR
TO REMOVE:
1. REMOVE THE FRONT COVER (UNIT) (SEE PAGE 8).
2. REMOVE THE PRINTED CIRCUIT BOARD "A".
3. REMOVE THE TWO SETSCREWS (B) AND REMOVE THE ZIGZAG WIDTH MOTOR.
TO INSTALL:
4. TO INSTALL THE ZIGZAG WIDTH MOTOR, FOLLOW THE ABOVE PROCEDURE IN REVERSE.
NOTE:
1. THE SETSCREWS (A) SHOULD BE TIGHTENED AT 5~7 KG OF TORQUE.
2. CHECK TO ENSURE THAT THE UPPER SHAFT SENSOR MOUNTED ON THE ZIGZAG WIDTH MOTOR
DOES NOT INTERFERE WITH THE UPPER SHAFT SHIELD PLATE.
3. ADJUST THE NEEDLE DROP POSITION (SEE PAGE 11).
SETSCREWS (B)
SETSCREWS (B)
SETSCREW (A)
ZIGZAG WIDTH
MOTOR SETSCREW (A)
32
REPLACING FEED STEPPING MOTOR
TO REMOVE:
1. REMOVE THE BELT COVER AND BASE (SEE PAGES 6, 7).
2. REMOVE THE SNAP RING (E-3).
3. REMOVE THE SETSCREWS (A), (B). REMOVE THE FEED
STEPPING MOTOR.
TO ATTACH:
FOLLOW THE ABOVE PROCEDURE IN REVERSE.
N O T E : ADJUST THE STERTCH STITCH FEED BALANCE AFTER THE REPLACEMENT.
(SEE PAGE 19)
SETSCREW (B)
SNAP RING E3
SETSCREW (B)
SETSCREW (A)
FEED STEPPING MOTOR SNAP RING E-3
33
ADJUSTING BUTTONHOLE LEVER POSITION

TO ADJUST THE BUTTONHOLE LEVER GUIDE:
1. SET THE MACHINE IN BUTTONHOLE SENSOR ADJUSTING MODE.
(SEE BELOW. THE SCREEN SHOULD DISPLAY "H" OR "L".)
2. REMOVE THE FACE COVER AND LOOSEN SETSCREW(A).
3. LOWER THE BUTTONHOLE LEVER. POSITION THE BUTTONHOLE LEVER GUIDE SO THE SCREEN
DISPLAYS "L". TIGHTEN SETSCREW (A).
TO ADJUST THE BUTTONHOLE SENSOR POSITION:

4. INSTALL THE BUTTONHOLE FOOT (R).
5. LOWER THE BUTTONHOLE LEVER TO ITS LOWEST POSITION, AND INSERT A 1.6 MM THICKNESS
GAUGE.
6. TURN THE ADJUSTING SCREW TO THE LEFT UNTIL THE SCREEN DISPLAY CHANGES FROM "L"
TO "H".
7. THEN, TURN THE ADJUSTING SCREW TO THE RIGHT UNTIL THE SCREEN DISPLAY CHANGES
FROM "H" TO "L".
8. CHECK IF THE LED SCREEN SHOWS "H" WHEN THE CLEARENCE OF THE BUTTONHOLE FOOT IS
1.4 MM AND "L" WHEN THE CLEARENCE IS 1.8 MM.
9. TURN OFF THE POWER SWITCH.
10.INSTALL THE FACE COVER.
NOTE
IF THERE IS ANY LINT IN THE BUTTONHOLE SENSOR SLIT, CLEAN OUT WITH A SWAB.
TO ENTER ADJUSTING MODE
1. TURN THE POWER ON WHILE 2. PRESS THE "+" OF STITCH 3. PRESS THE "–" OF STITCH
PRESSING THE "–" OF ZIGZAG LENGTH BUTTON TO SELECT LENGTH BUTTON.
WIDTH BUTTON AND "+" OF STITCH "2".
LENGTH BUTTON.
SETSCREW (B)
BUTTONHOLE LEVER GUIDE
SETSCREW (B)
BUTTONHOLE SENSOR
SETSCREW (A)
ADJUSTING SCREW
BH LEVER
CLEARANCE
1.6 MM
34
ADJUSTING THE BOBBIN WINDING SWITCH
1. ENTER ADJUSTING MODE.

2. REMOVE THE TOP COVER (SEE PAGE 5).
3. LOOSEN THE SETSCREWS TO ADJUST THE POSITION OF THE SWITCH FIXING PLATE.
THE LED SHOULD SHOW "][" WHEN THE BOBBIN WINDER SPINDLE IS SET TO THE BOBBIN
WINDING POSITION, AND/OR "||" WHEN THE BOBBIN WINER SPINDLE IS RETURNED TO THE
SEWING POSITION.
4. TIGTEN THE SETSCREW.
5. ATTACH THE TOP COVER.
TO ENTER ADJUSTING MODE
ON
OFF
1. TURN THE POWER ON WHILE 2. PRESS THE "+" OF STITCH
PRESSING THE "–" OF ZIGZAG LENGTH BUTTON TO SELECT
WIDTH BUTTON AND "+" OF STITCH "9".
LENGTH BUTTON.
BOBBIN WINDING SHAFT
SETSCREWS
(BOBBIN WINDING OFF) (BOBBIN WINDING ON)

SWITCH FIXING PLATE
35
OILING
FACTORY LUBRICATED PARTS WILL PROVIDE YEARS OF HOUSEHOLD
SEWING WITHOUT ROUTINE OILING, BUT YOU SHOULD STILL CHECK FOR
POSSIBLE LUBRICATION NEEDS WHENEVER SERVICING MACHINES.
OIL:
USE GOOD QUALITY SEWING MACHINE OIL AT THE POINTS (A, B, C, D, E,
F,G,H,I,J & K) INDICATED BY THE BLACK ARROWS.
GREASE:
USE WHITE GREASE SUCH AS MOLYCOTE EM-40M AT THE POINTS (L& M)
INDICATED BY THE WHITE ARROWS.
A
D
F
H
K
J M L I
36

Elna 6200 Sewing Machine Service Manual

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1. SKIPPING 1. NEEDLE IS NOT INSERTED INSERT THE NEEDLE PROPERLY.

2. NEEDLE IS BENT OR WORN. CHANGE THE NEEDLE.

3. INCORRECTLY THREADED. RETHREAD.

4. NEEDLE OR THREAD ARE USE THE RECOMMENDED

5. SEWING ON STRETCH USE A #11 BLUE TIP NEEDLE.

6. PRESSER FOOT PRESSURE ADJUST THE PRESSER BAR

7. INAPPROPRIATE NEEDLE SEE MECHANICAL ADJUSTMENT P. 13

8. INAPPPROPRIATE NEEDLE SEE MECHANICAL ADJUSTMENT P. 12

9. INAPPROPRIATE NEEDLE SEE MECHANICAL ADJUSTMENT P. 14

2. FABRIC NOT 1. PRESSER FOOT PRESSURE ADJUST THE PRESSER BAR

2. INCORRECT F.D. HEIGHT. SEE MECHANICAL P. 16

3.F.D. IS IN DOWN POSITION. RAISE THE F.D. LEVEL.

4.THREAD ON BOTTOM SIDE MAKE SURE TO BRING BOTH

5. FEED DOG TEETH ARE WORN. CHANGE THE FEED DOG.

CONDITION CAUSE HOW TO FIX REFERENCE

3. BREAKING 1. INITIAL SEWING SPEED IS START WITH MEDIUM SPEED.

3. NEEDLE IS BENT OR DULL. REPLACE WITH A NEW NEEDLE.

4. UPPER THREAD TENSION IS ADJUST NEEDLE THREAD TENSION P. 18

5. NEEDLE SIZE IS USE APPROPRIATE NEEDLE FOR

6. NEEDLE EYE IS WORN. CHANGE THE NEEDLE.

7. NEEDLE HOLE IN NEEDLE REPAIR THE HOLE OR REPLACE

4. BREAKING 1. INCORRECITLY THREADED THREAD BOBBIN CORRECTLY.

3. LINT IS STUCK INSIDE THE CLEAN THE SHUTTLE.

4. THREAD QUALITY IS CHANGE TO A HIGH QUALITY

5. THREAD IS JAMMING CLEAR OUT THE JAMMING THREAD.

5. NEEDLE 1. NEEDLE IS HITTING THE SEE MECHANICAL P. 11

2. NEEDLE IS BENT OR WORN. CHANGE THE NEEDLE.

3. NEEDLE IS HITTING THE SEE MECHANICAL ADJUSTMENT P. 14

4. THE FABRIC MOVES WHILE SEE MECHANICAL ADJUSTMENT P. 17

5. FABIRIC IS BEING PULLED TOO GUIDE THE FABRIC GENTLY

CONDITION CAUSE HOW TO FIX REFERENCE

6. NOISY 1. BACKLASH BETWEEN HOOK SEE MECHANICAL ADJUSTMENT P. 15

2. LOWER SHAFT GEAR IS ELIMINATE THE LOOSENESS.

3. INAPPROPRIATTE BELT SEE PART REMOVAL AND P. 27

4. NOT ENOUGH OIL. OIL ALL MOVING PARTS. P. 36

7. DEFORMATION 1. INAPPROPRIATE FEED SEE MECHANICAL ADJUSTMENT P. 19

2. INAPPROPRIATE ZIGZAG SEE MECHANICAL ADJUSTMENT P. 17

3. UPPER THREAD TENSION SEE MECHANICAL ADJUSTMENT P. 18

SERVICE ACCESS (1)

SERVICE ACCESS (2)

SERVICE ACCESS (3)

SERVICE ACCESS (4)

REPLACING THE BED COVER (UNIT)

REPLACING THE BASE

SETSCREW (C) SETSCREW (D)

SERVICE ACCESS (5)

REPLACING THE FRONT COVER (UNIT)

SERVICE ACCESS (6)

REPLACING THE REAR COVER

ADJUSTING PRESSER FOOT HEIGHT AND ALIGNMENT

1. REMOVE THE FACE COVER AND RAISE THE PRESSER FOOT.

[HEIGHT OF PRESSER FOOT] PRESSER FOOT ALIGNMENT

5.7 TO 6.3 MM SHOULD BE

NEEDLE DROP POSITION ALIGNMENT

NEEDLE PLATE HOLE

ECCENTRIC PIN POSITION

ADJUSTING HOOK TIMING

TIP OF ROTARY HOOK