Site Inspection and Test Record: (Acceptance Test) T601 SET 1

COMMISSIONING SERVICE DEPARTMENT
SITE INSPECTION AND TEST RECORD

SITE : D.I.E 115/13.8KV SUBSTATION DAMMAM CONTRACTOR : ABB
DESCRIPTION: ABB RET 670 DIFF. RELAY (Acceptance Test) DATE : 14-11-2012
CONTRACT NO.: 30931053/00 LOCATION: T601 SET 1 PAGE OF
1. GENERAL INFORMATION.
Panel No: =6RA7-1 (T601 SET 1 PROT) Designation 87T

Make ABB. Sweden Rating 1A , 110-220 V
Serial No: T1041058 Aux: Voltage 90-250 V DC
Model No: RET-670 PT Ratio 115¿ √ 3 kV/115/√ 3 V
Firmware Version 1.5.0.35 Product Def 1.2.3.5
Ordering No. 1MRK004816- Frequency 50/ 60Hz
Application Transformer Diff. Prot.
CT HV Ratio 600/1 CT LV Ratio 4000/1
2. MECHANICAL CHECK AND VISUAL INSPECTION.
Item Description
1 Inspect for physical damage / defects. Yes N/A
2 Verify connections as per approved drawing. Yes N/A
3 Check tightness of all connections. Yes N/A
3. TRANSFORMER DATA:
Rated Power: 50/67 MVA Vector Group: yn1
Rated Voltage Prim: 115kV Rated Voltage Sec: 13.8kV
Rated Current Prim HV: 251A Rated Current Prim LV: 2092A
Rated Current Sec HV: 0.418A Rated Current Sec LV: 0.523A
4. Electrical Checks:
Item Description
1 Human Machine Interface [ HMI ] checked. Yes N/A
2 Test switch checked for correct function. Yes N/A
3 Case earthling checked. Yes N/A
4 Indications checked. Yes N/A
5 Binary Input checked Yes N/A
6 Checked all binary output configured as per scheme Yes N/A
7 Disturbance Report Function checked Yes N/A
8 Reset of indications checked. Yes N/A
Tested By XERVON. Witnessed by SEC-CSD-EOA.

MUHAMMAD YUREED TASEER HAMED ABDULATIF
Date & Signature: Date & Signature:

5. Secondary Injection
5.1. Measurements:
5.1.1. Analogue Input Measurement For HV
Channel TRM P40 Module Injected Value Measured Value (Primary)

CH. AI 01 CTR: 600/1 1A 600.9<0.0
CH. AI 02 CTR: 600/1 1A 600.2<240.0
CH. AI 03 CTR: 600/1 1A 602.1<119.8
CH. AI 04 CTR: 3000/1 --- SPARE
CH. AI 05 CTR: 3000/1 --- SPARE
CH. AI 06 CTR: 3000/1 --- SPARE
CH. AI 07 CTR: 3000/1 ---- SPARE
CH. AI 08 CTR: 3000/1 ---- SPARE
CH. AI 09 CTR: 3000/1 ---- SPARE
CH. AI 10 VTR: 115/0.115 kV ---- SPARE
CH. AI 11 VTR: 115/0.115 kV ---- SPARE
CH. AI 12 VTR: 115/0.115 kV ---- SPARE
5.1.2. Analogue Input Measurement For LV
Channel TRM P41 Module Injected Value Measured Value (Primary)

CH. AI 01 CTR: 4000/1 1A 4023.2<149.6
CH. AI 02 CTR: 4000/1 1A 4091.5<29.78
CH. AI 03 CTR: 4000/1 1A 4034.3<269.6
CH. AI 04 CTR: 3000/1 ---- SPARE
CH. AI 05 CTR: 3000/1 ---- SPARE
CH. AI 06 CTR: 3000/1 ---- SPARE
CH. AI 07 CTR: 3000/1 ---- SPARE
CH. AI 08 CTR: 3000/1 ---- SPARE
CH. AI 09 CTR: 3000/1 ---- SPARE
CH. AI 10 VTR: 115/0.115 kV ---- SPARE
CH. AI 11 VTR: 115/0.115 kV ---- SPARE
CH. AI 12 VTR: 115/0.115 kV ---- SPARE
Limit: ±0.5% of Ur
±0.5% of Ir MANUAL -IMRK504048 PAGE#506
5.2. Differential Function Test:


5.2.1. Calculation Formulas
5.2.1.1. Formula for Differential Current “Idiff”:
5.2.1.1.1. When Zero Sequence Subtraction is ON

Relay Measuring Diff. Current Idiff = Irated x ZS x Idmin(set)
CTR
5.2.1.1.2. When Zero Sequence is OFF
Relay Measuring Diff. Current Idiff = Irated x Idmin(set)

CTR
Note:
Irated = Rated Current of HVS or LVS
Zero Sequence is depend on The Type of Fault & The Vector Group i.e. when Zero Sequence
Subtraction is ON:
STAR DELTA
ZS = 1.5 (for 1PH faults) ; ZS = 1.732 (for PH-PH faults )
ZS = 1 (for 3PH faults) ; ZS = 1.0 (for 3-PH faults)
5.2.1.2. Formula for Differential Current Idiff-unrestrain
5.2.1.2.1. When Zero Sequence Subtraction is ON

Relay Measuring Diff. Current Idiff = Irated x 1.5 x Idunrestrain(set)
CTR
5.2.1.2.2. When Zero Sequence Subtraction is OFF
Relay Measuring Diff. Current Idiff = Irated x Idunrestrain(set)

CTR
MANUAL -IMRK504048 PAGE#94
5.2.2. Restraint Function (Min Pick Up) Zero Compensation: On


Operating
Input Set Calculated Measured Value
Phase Time @ Remarks
Wdg - CT Value value
Pick up Drop out 2X I set
W1 0.3 In -- -- -- --
R
W2 0.3 In 0.235 0.239 0.228 31.0
W1 0.3 In -- -- -- --
Y
W2 0.3 In 0.235 0.239 0.228 29.0
OK
W1 0.3 In -- -- -- --
B
W2 0.3 In 0.235 0.239 0.228 30.0
W1 0.3 In -- -- -- --
RYB
W2 0.3 In 0.157 0.157 0.150 32.0
Limit: ±2.0%Ir, Reset ratio>95% MANUAL- IMRK504048 PAGE#121
5.2.3. Restraint Function (Min Pick Up) Zero Compensation: Off
Operating
Input Set Calculated Measured Value
Wdg - CT Value value
Pick up Drop out 2X I set
W1 0.3 In 0.217 0.218 0.207 29.0
R
W2 0.3 In -- -- -- --
W1 0.3 In 0.217 0.218 0.208 27.1
Y
W2 0.3 In -- -- -- --
OK
W1 0.3 In 0.217 0.218 0.208 29.1
B
W2 0.3 In -- -- -- --
W1 0.3 In 0.126 0.126 0.120 30.0
RYB
W2 0.3 In -- -- -- --
5.2.4. Unrestraint Function (Min Pick Up) Zero Compensation: On


Operating
Input Set Calculated Measured
Phase Time @ 2X Remarks
Wdg - CT Value value Value
I set
W1 10 In -- -- --
R
W2 10 In 7.844 7.80 18
W1 10 In -- -- --
Y
W2 10 In 7.844 7.81 17
OK
W1 10 In -- -- --
B
W2 10 In 7.844 7.79 18
W1 10 In -- -- --
RYB
W2 10 In 5.23 5.19 21.0
5.2.5. Unrestraint Function (Min Pick Up) Zero Compensation: Off
Operating
Phase Time @ 2X Remarks
I set
W1 10 In 7.246 7.22 18
R
W2 10 In -- -- --
W1 10 In 7.246 7.24 19
Y
W2 10 In -- -- --
OK
W1 10 In 7.246 7.24 19
B
W2 10 In -- -- --
W1 10 In 4.184 4.18 19
RYB
W2 10 In -- -- --
5.2.6. 2nd Harmonic Restraint


HV SIDE LV SIDE
PHASE Setting
Inject I Inject I % Inject I Inject I %
60 Hz 120 Hz Meas. 60 Hz 120 Hz Meas.
R 1.00 0.149 14.9 1.00 0.149 14.9
Y 15% 1.00 0.149 14.9 1.00 0.149 14.9
B 1.00 0.149 14.9 1.00 0.149 14.9
Limit: ±2.0%Ir MANUAL- IMRK504048 PAGE#122
5.2.7. 5th Harmonic Restraint
HV SIDE LV SIDE
PHASE Setting Inject I Inject I % Inject I Inject I %
60 Hz 300 Hz Meas. 60 Hz 300 Hz Meas.
R 1.00 0.307 30.7 1.00 0.307 30.7
Y 30% 1.00 0.309 30.9 1.00 0.307 30.7
B 1.00 0.309 30.9 1.00 0.308 30.8
Limit: ±5.0%Ir MANUAL- IMRK504048 PAGE#122
5.2.8. Cross Blocking Function
Cross Block Cross Block

Winding IR IY IB
ON OFF
I>pickup @ I>pickup
Trip
blocked by Without 2nd No Trip
(33 msec)
2nd harmonic harmonic
I>pickup @ I>pickup
Trip
HV blocked by Without 2nd No Trip
(32 msec)
I>pickup I>pickup @
Trip
Without 2nd blocked by No Trip
(30 msec)
harmonic 2nd harmonic
I>pickup @ I>pickup
Trip
blocked by Without 2nd No Trip
(29 msec)
I>pickup @ I>pickup
Trip
LV blocked by Without 2nd No Trip
(29 msec)
I>pickup I>pickup @
Trip
Without 2nd blocked by No Trip
(30 msec)
harmonic 2nd harmonic
 No Effect Of Blocking on Unrestrained Fault  Yes


5.2.9. Id ALARM:
Operating
2X I set
W1 0.2 In 0.084 0.085 10.022
RYB OK
W2 0.2 In 0.105 0.106 10.023
NOTE: Id Alarm is always three phase as described in logicdiagram of manual no. 504113
(TRM) page no 137.
5.2.10. Slope Test: Between W1 & W2
Id min: 0.3 End Sec.1: 1.25 End Sec.2: 3.0

Slop Sec.2: 40% Slop Sec.2: 80%
SECONDARY SECONDARY PRIMARY CURRENT

INJECTION INJECTION MEASUREMENT
Phase
Slope %
IBIAS BALANCE(A) TRIP (A) (A)
Calculated
Idiff I bias Idiff Ibias
HV LV HV LV
MEAS. MEAS. CALC. CALC.
L1
L2 Refer to graph Attached.
L3
Id={(Imin Pickup)+[Slope1(Irest.-End Sec1)]}

={(0.3)+[0.4(2.0-1.25)]}
Id={(Imin Pickup)+[Slope1(End Sec2-End Sec1)]+[Slope2(Irest.-End Sec2)]}

={(0.3)+[0.4(3.0-1.25)]+[0.8(4.0-3.0)]}


Description of the restrained-, and the unrestrained operating

characteristics
5.2.11. Sensitive Negative Sequence Protection:


5.2.11.1. IminNegSeq test:
 3 phase HV calculated current was injected. While yellow and blue phases were reversed.
 A little less than calculated LV 3 phase current was injected at an angle of zero degree with
respect to HV winding. While yellow and blue phases were reversed.
 LV current was increased slowly until NEG SEQ SENS and TRIP LEDs appeared at the same
time.
IMinNegSeq IH.V ( > IMinNegSeq setting )

Expected I L.V (A) Measured I L.V (A)
setting (A)
0.04In 0.01672 0.0209 0.022
Limit: ±1.0%Ir, MANUAL- IMRK504048 PAGE#338
5.2.11.2. Negative sequence Relay Operating Angle (NegSeqROA ) test :
 3 phase HV/ LV calculated current was injected keeping phase difference between HV and
LV equal to zero. While yellow and blue phases were reversed.
 Now change angle for LV 3 phases together to get operating angle boundaries.
Expected I L.V angle for operating Measured I L.V angle for

Neg.Seq.ROA setting
zone (Deg) operating zone (Deg)
60 330 – 90 331-91
Limit: ±2 DEGREES MANUAL- IMRK504048 PAGE#325
Where
1. is Differential Current
2. is Differential Current Contribution from W1 side
A, B, C is a coefficients depended on vector group; refer to Manual to get exact value.


6. WINDING HV SIDE PROTECTION
6.1. INSTANTANEOUS OVER CURRENT (IOC1).
Time @ 2X Is
Phase Setting (A) Pick Up Remarks
(mSec)
R 2.002 33.0
Y 2 In 2.001 29.9
B 2.002 38.4
6.2. TIME OVER CURRENT
TMS=1.0
Cal. time Measured time (sec)
Curve
@ 3* IS Phase Stage 1
ANSI ext. Inverse 3.646 A 03.61
ANSI very inverse 2.942 B 02.93
ANSI Normal inverse 0.405 C 00.43
ANSI Moderately inverse 2.432 A 02.43
IEC normal inverse 6.3 C 06.31
IEC very inverse 6.75 A 06.79
IEC ext. Inverse 10 B 10.03
IEC short time inverse 1.112 C 01.16
IEC Long time inverse 60 A 60.04
IEC Definite time 1.0 B 01.03
Limit: ±10 ms MANUAL- IMRK504048 PAGE#183
6.3. INSTANTANEOUS EARTH FAULT (IEF1).
Time @ 2X Is
Phase Setting (A) Pick Up Remarks
(mSec)
IN1> 0.5 In 0.501 37.7
6.4. Time Earth Fault (IEF1).

TMS=1.0


Curve
Limit: ±10 ms MANUAL- IMRK504048 PAGE#199
7. WINDING LV SIDE PROTECTION.
7.1. TIME OVER CURRENT.

TMS=1.0
Curve
Limit: ±10ms MANUAL- IMRK504048 PAGE#18
7.2. IDMT.
Phase Setting Injected Calculated Measured


Current
I K Value Value
2XIs
1 In 1.0 2.000 10.02 10.04
R
1 In 0.5 2.000 05.01 05.04
1 In 1.0 2.000 10.02 10.04
Y
1 In 0.5 2.000 05.01 05.03
1 In 1.0 2.000 10.02 10.05
B
1 In 0.5 2.000 05.01 05.05
Limit: time clas5+40ms MANUAL- IMRK504048 PAGE#714
7.3. TIME EARTH FAULT.

TMS=1.0
Curve
Limit: ±10ms MANUAL- IMRK504048 PAGE#714
7.4. IDMT (NORMAL INVERSE)

Setting Injected Calculated Measured
Phase
IN1> K Current 2XIs Value Value
2 In 1.0 0.40 10.02 10.09

R
2 In 0.5 0.40 05.01 05.04
Limit: time clas5+40ms MANUAL- IMRK504048 PAGE#714
8. Binary Input Check ( Ok )
9. Binary output Check ( Ok )


10. Fault Recorder Check ( Ok )
11. LEDS Test:
LED No’s Colour Function/Duty Result

1 Red DIFF TRIP  Yes  N/A
2 Red RESTRAIN TRIP  Yes  N/A
3 Red UNRESTRAIN TRIP  Yes  N/A
4 Red DIFF L1 TRIP  Yes  N/A
7 YELLOW -VE Seq. TRIP UNRESRT.  Yes  N/A
8 YELLOW -VE Seq. SENC.  Yes  N/A
9 YELLOW nd
2 HARMONIC BLOCK  Yes  N/A
10 YELLOW rd
3 HARMONIC BLOCK  Yes  N/A
11 YELLOW OPEN CT ALARM  Yes  N/A
12 YELLOW Id ALARM  Yes  N/A
13 YELLOW SPARE  Yes  N/A
Test Equipment Used:
No. Device Name Make Serial No. Calibrated up to
1 FREJA 306 Programma 1102439 22-9-2013
2 Digital Multi Meter 179 Fluke 14360215 19-10-2013


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COMMISSIONING SERVICE DEPARTMENT

SITE INSPECTION AND TEST RECORD

Panel No: =6RA7-1 (T601 SET 1 PROT) Designation 87T

2. MECHANICAL CHECK AND VISUAL INSPECTION.

Rated Power: 50/67 MVA Vector Group: yn1

Rated Voltage Prim: 115kV Rated Voltage Sec: 13.8kV

Tested By XERVON. Witnessed by SEC-CSD-EOA.

SITE INSPECTION AND TEST RECORD

5.1.1. Analogue Input Measurement For HV

Channel TRM P40 Module Injected Value Measured Value (Primary)

5.1.2. Analogue Input Measurement For LV

Channel TRM P41 Module Injected Value Measured Value (Primary)

5.2. Differential Function Test:

Tested By XERVON. Witnessed by SEC-CSD-EOA.

SITE INSPECTION AND TEST RECORD

5.2.1. Calculation Formulas

5.2.1.1. Formula for Differential Current “Idiff”:

5.2.1.1.1. When Zero Sequence Subtraction is ON

5.2.1.1.2. When Zero Sequence is OFF

Relay Measuring Diff. Current Idiff = Irated x Idmin(set)

Irated = Rated Current of HVS or LVS

5.2.1.2. Formula for Differential Current Idiff-unrestrain

5.2.1.2.1. When Zero Sequence Subtraction is ON

5.2.1.2.2. When Zero Sequence Subtraction is OFF

Relay Measuring Diff. Current Idiff = Irated x Idunrestrain(set)

MANUAL -IMRK504048 PAGE#94

5.2.2. Restraint Function (Min Pick Up) Zero Compensation: On

Tested By XERVON. Witnessed by SEC-CSD-EOA.

SITE INSPECTION AND TEST RECORD

5.2.3. Restraint Function (Min Pick Up) Zero Compensation: Off

5.2.4. Unrestraint Function (Min Pick Up) Zero Compensation: On

Tested By XERVON. Witnessed by SEC-CSD-EOA.

SITE INSPECTION AND TEST RECORD

5.2.5. Unrestraint Function (Min Pick Up) Zero Compensation: Off

5.2.6. 2nd Harmonic Restraint

Tested By XERVON. Witnessed by SEC-CSD-EOA.

SITE INSPECTION AND TEST RECORD

5.2.7. 5th Harmonic Restraint

5.2.8. Cross Blocking Function

Cross Block Cross Block

 No Effect Of Blocking on Unrestrained Fault  Yes

Tested By XERVON. Witnessed by SEC-CSD-EOA.

SITE INSPECTION AND TEST RECORD

5.2.10. Slope Test: Between W1 & W2

Id min: 0.3 End Sec.1: 1.25 End Sec.2: 3.0

SECONDARY SECONDARY PRIMARY CURRENT

L2 Refer to graph Attached.

Id={(Imin Pickup)+[Slope1(Irest.-End Sec1)]}

Id={(Imin Pickup)+[Slope1(End Sec2-End Sec1)]+[Slope2(Irest.-End Sec2)]}

Tested By XERVON. Witnessed by SEC-CSD-EOA.

SITE INSPECTION AND TEST RECORD

Description of the restrained-, and the unrestrained operating

5.2.11. Sensitive Negative Sequence Protection:

SITE INSPECTION AND TEST RECORD

5.2.11.1. IminNegSeq test:

IMinNegSeq IH.V ( > IMinNegSeq setting )

5.2.11.2. Negative sequence Relay Operating Angle (NegSeqROA ) test :

Expected I L.V angle for operating Measured I L.V angle for

Tested By XERVON. Witnessed by SEC-CSD-EOA.