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    Section 6

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    ferdousgazi02
    This document contains several design problems involving combined stresses on mechanical parts. Problem 1 involves determining the dimensions of a link that supports an eccentric load. Problem 2 involves determining the dimensions of a similar link where the load varies. Problem 3 involves the same as problem 2 but with a load that continuously reverses. Problem 4 involves determining the diameter of a hollow or solid circular column supporting an eccentric load.

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    Section 6

    Uploaded by

    ferdousgazi02
    10 views4 pages
    This document contains several design problems involving combined stresses on mechanical parts. Problem 1 involves determining the dimensions of a link that supports an eccentric load. Problem 2 involves determining the dimensions of a similar link where the load varies. Problem 3 involves the same as problem 2 but with a load that continuously reverses. Problem 4 involves determining the diameter of a hollow or solid circular column supporting an eccentric load.

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    SECTION-6

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    This document contains several design problems involving combined stresses on mechanical parts. Problem 1 involves determining the dimensions of a link that supports an eccentric load. Problem 2 involves determining the dimensions of a similar link where the load varies. Problem 3 involves the same as problem 2 but with a load that continuously reverses. Problem 4 involves determining the diameter of a hollow or solid circular column supporting an eccentric load.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    10 views4 pages

    Section 6

    Uploaded by

    ferdousgazi02
    This document contains several design problems involving combined stresses on mechanical parts. Problem 1 involves determining the dimensions of a link that supports an eccentric load. Problem 2 involves determining the dimensions of a similar link where the load varies. Problem 3 involves the same as problem 2 but with a load that continuously reverses. Problem 4 involves determining the diameter of a hollow or solid circular column supporting an eccentric load.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    SECTION 6 – COMBINED STRESSES

    ECCENTRIC LOADING (NORMAL STRESSES)


    DESIGN PROBLEM
    361. It is necessary to shape a certain link as shown in order to prevent interference with
    another part of the machine. It is to support a steady tensile load of 2500 lb. with a
    design factor of 2 based on the yield strength. The bottom edge of the midsection is
    displaced upward a distance a = 2 ½ in. above the line of action of the load. For AISI
    C1022, as rolled, and h ≈ 3b, what should be h and b?

    Solution:
    F = 2500 lb
    Ny = 2
    a = 2.5 in
    F Fec
    σ= ±
    A I
    For AISI C1022, as rolled, sy = 52 ksi (Table AT7).
    sy 52
    σ= = = 26 ksi = 26,000 psi
    Ny 2
    A = bh = 3b2
    bh 3 b(3b )2
    I= = = 2.25b 4
    12 12
    h
    c = = 1.5b
    2
    h
    e = a + = a + 1.5b = 2.5 + 1.5b
    2
    F Fec
    σ= ±
    A I
     1 (2.5 + 1.5b)(1.5b) 
    26,000 = 2500 2 + 
     3b 2.25b 4
     1 2.5 + 1.5b 
    26,000 = 2500 2 + 
     3b 1.5b 3 
    By trial and error method:
    5
    b = 0.625 in = in
    8
    7
    h = 3b = 3(0.625) in = 1.875 in = 1 in
    8

    Page 1 of 133
    SECTION 6 – COMBINED STRESSES

    362. A tensile load on a link as described in 361 varies from 0 to 3000 lb.; it is machined from
    AISI 1045, as rolled, and the lower edge of the link is a = 0.5 in. above the center line of
    the pins; h ≈ 3b. Determine the dimensions of the link for N = 2 based on the Soderberg
    line.

    Solution:
    Soderberg Line:
    1 sm sa
    = +
    N s y sn
    For AISI 1045, as rolled (Table AT 7).
    sy = 59 ksi
    su = 96 ksi
    sn′ = 0.5su = 48 ksi
    Size factor = 0.85
    Load factor (axial) = 0.80
    sn = 0.85(0.80)(48) = 32.64 ksi

    1
    Fm = (3000 lb + 0 ) = 1500 lb
    2
    1
    Fa = (3000 lb − 0 ) = 1500 lb
    2
    h
    e = a + = a + 1.5b = 0.5 + 1.5b
    2
     1 ec 
    sm = Fm  + 
    A I 
     1 (0.5 + 1.5b )(1.5b) 
    sm = 1500 2 + 
     3b 2.24b 3
     1 0.5 + 1.5b 
    sm = 1500 2 + 
     3b 1.5b 3 
     1 ec 
    sa = Fa  + 
    A I 
     1 (0.5 + 1.5b)(1.5b ) 
    sa = 1500 2 + 
     3b 2.24b 3
     1 0.5 + 1.5b 
    sa = 1500 2 + 
     3b 1.5b 3 
    1 sm sa
    = +
    N s y sn
    Page 2 of 133
    SECTION 6 – COMBINED STRESSES

    1  1500 1500  1 0.5 + 1.5b 


    = +  + 
    2  59,000 32,640  3b 2 1.5b3 
    1 0.5 + 1.5b
    2
    + = 7.00
    3b 1.5b 3
    By trial and error method:
    b = 0.53 in
    h = 3b = 3(0.53) in = 1.59 in
    Use b x h = 9/16 in x 1 5/8 in

    363. The same as 362, except that the load continuously reverses, 3 kips to -3 kips.

    Solution:
    1
    Fm = (3 − 3) = 0 lb
    2
    1
    Fa = (3 + 3) = 3 kips
    2
     1 ec 
    sm = Fm  + 
    A I 
     1 (0.5 + 1.5b )(1.5b) 
    sm = 1500 2 + 
     3b 2.24b 3
     1 0.5 + 1.5b 
    sm = (0) 2 + =0
     3b 1.5b 3 
     1 ec 
    sa = Fa  + 
    A I 
     1 (0.5 + 1.5b)(1.5b) 
    s a = 3 2 + 
     3b 2.24b 3
     1 0.5 + 1.5b 
    sa = 3 2 + 
     3b 1.5b 3 
    1 sm sa
    = +
    N s y sn
    1  3  1 0.5 + 1.5b 
    =0+  2 + 
    2  32.64  3b 1.5b 3 
    1 0.5 + 1.5b
    2
    + = 5.44
    3b 1.5b 3
    By trial and error method:
    b = 0.5905 in

    Page 3 of 133
    SECTION 6 – COMBINED STRESSES

    h = 3b = 3(0.5905) in = 1.7715 in
    Use b x h = 5/8 in x 1 13/16 in

    364. A circular column (See Fig. 8.3, Text), the material of which is SAE 1020, as rolled, is to
    have a length of 9 ft. and support an eccentric load of 16 kips at a distance of 3 in. from
    the center line. Let N = 3. (a) What should be the outside diameter Do if the column is
    hollow and Di = 0.75Do? (b) What should be the diameter if the column is solid?

    Solution:

    a. Try J.B. Johnson

      Le  
    2

     sy   
    = se 1 −  2  
    F k
    A  4π E 
     
     
    For SAE 1020, as rolled, s y = 48 ksi
    E = 30×10 6 psi
    Transition point
    1 1
    (
    Le  2π 2 E  2  2π 2 30 ×10 6  2
    = =
    )
     = 111
    k  sy   48000 

    Le = 2L
    L = 9 ft = 108 in
    Le = 2L = 2(108) = 216 in

    I
    k=
    A

    I=
    ( ) [
    π Do4 − Di4 π Do4 − (0.75Do )4 0.6836πDo4
    = =
    ]
    64 64 64
    π π
    A=
    4
    (D2
    o − Di2 =) 4
    [D
    2
    o ]
    − (0.75Do )2 = 0.109375πDo2

    Page 4 of 133

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