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March/April 2024
ED RE
POS T S PO
&
D
TE
NS
N
I BL
• PR I
Y•
TO R
RIN T
E
TP
DU
CE
O
OU FO
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Smarter. Safer.
More Sustainable.
www.wirtgen-group.com/sustainability
Make the realisation of your construction projects smarter, safer and more sustainable. Take advantage of
our especially resource-friendly applications and methods, low-emission machines and digital assistance
and documentation systems. Our cutting-edge solutions provide support and assistance along the entire
process chain – from the planning phase to the execution and documentation of your construction projects.
www.wirtgen-group.com
CONTENTS
Vol. 33 Issue No.2 MARCH/APRIL 2024
HIGHW
EMENT
terms of sales for construction and safety Develon, Hitachi and
machinery makers? Microplastics ND Y Komatsu; Caterpillar’s dozer
SAFET
A
– ERF and control options
6. News Swarco viewpoint; Rebloc’s
Caterpillar’s record 2023 sales; new highway gantry; traffic 43. Bridge maintenance
6
US$4.4 billion for Indian road system from MEDIANETS for Kistler’s structural analysis
works; Thailand investing Istanbul; Yunex/Municipia technology; Tyne Bridge
US$19.4 billion in transport digital twins; AECOM seatbelt and Grimsby Bascule Bridge
infrastructure; Chile’s US$1 camera; SRL remote system; refurbishment works
billion Chacao bridge behind Kapsch in Sweden
schedule 46. Road recycling
32. Airport paving A novel road recycling job
10. Construction Astec machines have played in Denmark with equipment
technology key roles in refurbishing from Wirtgen
New technologies for surfaces at Sydney Airport
construction from BOMAG, 48. Equipment
Caterpillar, Komatsu, Leica 34. Concrete Plants Efficient tunnelling machine
Geosystems, Topcon, Trimble Rapid supplies new plant; with Liebherr; Develon’s
and Volvo CE innovative concrete from smart excavator technology
18
CEMEX; Liebherr’s new
14. IRF batching plant; low carbon 49. Onsite
Decarbonisation in focus at IRF materials from Tarmac and Aggregate Industries trials
congress in Istanbul; IRF Global Heidelberg Cement; Blastcrete’s new low carbon materials;
– climate change resilient latest concrete pump Lekatech’s productive
infrastructure in developing electric breaker; QMS builds
nations 38. Demolition stacker for Heidelberg
New machine developments
18. Key project report from Epiroc, MB Crusher and 50. Skidmarks
Construction is underway Montabert Further humorous road-
for Colombia’s Santa Fe – related stories from around
Cañasgordas highway, with the the world
challenging tunnel section now
being fitted out
34
© Delstudio | Dreamstime.com
DIGITAL EDITION BONUS CONTENT
Between pages 10 and 11
DE1. Utility machines
EUROFILE EMERGENT New electric compact
EDITION EDITION
machines offer zero
eu1-eu6 em1-em6
40
emissions; versatile
National Highways Pakistan-Afghanistan hydraulic attachments offer
investigating performance; highway; billions for Ivory increased capabilities for
Increasing levels of cycling Coast roads; Lintec & carriers
Cover are being seen in Europe Linnhoff deal for Saudi;
New traffic control and safety measures
will make journeys safer and smoother. as infrastructure improves; Powerscreen milestone in
Image courtesy Kapsch TrafficCom Wheeled excavators from India; Manitowoc machines
Komatsu; UK firm’s new in Middle East; Brazil
Volvo CE excavators; support facility for Develon;
www.worldhighways.com
March/April 2024
S TED RESP
PO ON
&
D
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TE
BL
• PR IN
Y•
NT
TO R
PRI
OT
E
CE
O
F
OU N
R CARBO
Norwegian contractor
employing Hitachi
equipment
SUBSCRIPTION OFFER
www.swarco.com/rms
F URT H E R
I NFO R MAT IO N
SEE YOU AT INTERTRAFFIC AMSTERDAM
16 – 19 April 2024,
stand 02.236
CONTRAFLOW
Editor: Mike Woof
Deputy Editor: David Arminas
Sub-Editor: Kevin O'Shea
Contributing Editor: Guy Woodford
Editorial Contributors:
Shem Oirere, Kristina Smith, Mauro Nogarin,
Eugene Gerden, Partha Basistha, Lucio Garofolo
Designers: Simon Ward, Andy Taylder
Production Manager: Nick Bond …making accurate
forward market predictions
Office Manager: Kelly Thompson
Internet, IT and Data Services Director: James Howard
Web Manager: Sarah Biswell
Social Media Manager: Tatyana Mechkarova
Managing Director: Andrew Barriball
Chairman: Roger Adshead
for construction machinery
Publishing Director: Geoff Hadwick
ADDRESS: Route One Publishing Limited, Second floor,
sales difficult.
West Hill House, West Hill, Dartford Kent DA1 2EU, UK
Tel: +44 1322 612055 Fax: +44 1322 788063
Email: [initialsurname]@ropl.com Mike Woof, EDITOR
(eg: radshead@ropl.com) mwoof@ropl.com
ADVERTISEMENT SALES
for construction?
Sales Director: Dan Emmerson
Tel: +44 1322 612068 Email: demmerson@ropl.com
UK / CLASSIFIED, NORTH AMERICA: Dan Emmerson
Tel: +44 1322 612068 Email: demmerson@ropl.com
ITALY: Fulvio Bonfiglietti
Tel: +39 339 1010833 Fax: +39 02 700446321 There are positive signs for the construction by lower demand in China and cautiousness
Email: bonfiglietti@tiscali.it machinery segment in 2024, although how the among European customers and dealers. Deliveries
JAPAN: Akiyoshi Ojima year will develop remains to be seen. also decreased by 27% in Q4 due to the general
Tel: +81 3 3263 5065 Fax: +81 3 3234 2064
Email: ojima@echo-Japan.co.jp Recent news from Caterpillar and Volvo CE have weakening demand in China and Europe and the
ASIA / AUSTRALASIA: Roger Adshead shown strong sales during 2023 and some in the slowdown in Brazil.
Tel: +44 7768 178163 Email: radshead@ropl.com industry are hopeful that this will continue for 2024. For 2024, it is unclear whether ongoing
Caterpillar saw a record US$67.1 billion turnover in issues in China will hinder growth in the sales of
2023, up from $59.4 billion in 2022. Meanwhile for equipment worldwide, making accurate forward
Volvo CE, net sales rose to SEK 104,981 million in marketpredictions for construction machinery sales
SUBSCRIPTION RATES & ENQUIRIES: World Highways/Routes
du Monde is available on subscription at the rate of: 2023, compared with SEK 100,261 million in 2022, difficult.
£142/US$246/€186 per annum. Single copies £20 / US$35 / €26 and adjusted operating income amounted to SEK But Europe’s construction machinery
Subscription enquiries to: Tel: +44 1322 612061
Fax: +44 1322 788063 Email: subs@ropl.com 16,993 million in 2023 against SEK 13,244 million manufacturing association, CECE, is positive about
in 2022. the coming year for the sector and has pointed
However, Volvo CE added a note of caution to the welcome return of the INTERMAT 2024
as its fourth quarter performance was weaker. For exhibition in Paris as a highlight.
Published by © Route One Publishing Ltd 2024 this period, global net sales dropped by 4% to SEK In Asia too there will be two exhibitions that
26,578 million against SEK 27,596 million for 2022 are part of the bauma NETWORK in 2024. These are
and net sales of machines decreased by 6% in 2023, bauma CHINA in Shanghai in November and bauma
although service sales increased by 6%. According CONEXPO INDIA in New Delhi in December. And
No part of this publication may be reproduced in any form
to Volvo CE, the firm saw increased orders in North in Europe, 2024 will also see five editions of Le Dig
whatsoever without the express written permission of the and South America in 2023 but added that this was Tour trade fairs, the French exhibition partner: first
publisher. Contributors are encouraged to express their personal
and professional opinions in this publication, and accordingly largely due to the low order intake from Q4 2022, in May, two in June and two in September.
views expressed herein are not necessarily the views of Route which had been driven by the unpredictable supply CECE has also announced its new Exhibition
One Publishing Ltd, or the International Road Federation.
From time to time statements and claims are made by the chains. Partner – the Japanese CSPI-EXPO. This trade fair
manufacturers and their representatives in respect of their The firm commented that overall global net is an annual event, taking place in Tokyo. The next
products and services. While reasonable steps are taken to
check their accuracy at the time of going to press, the publisher order intake remained low, declining by 26%. Volvo edition is scheduled for 22-24 May and will be the
cannot be held liable for their validity and accuracy.
CE's analysis is that this has been caused primarily 6th edition of the fair. MW
WORLD HIGHWAYS/ROUTES DU MONDE, USPS 8757,
is published 6 times a year by Route One Publishing Limited,
Second floor, West Hill House, West Hill, Dartford Kent
DA1 2EU, UK.
The US annual subscription price is US$246.00
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2EU, UK. Air Business Ltd is acting as our mailing agent.
Printed by: Warners Midlands PLC’
EUROFILE EMERGENT
World Highways Global Edition print: ISSN 0964-4598
World Highways Global Edition digital: ISSN 2057-6625
World Highways Eurofile Edition print: ISSN 2058-2269
EDITION
World Highways Eurofile Edition digital: ISSN 2058-2277 E D IT IO N ding for
Chinese fun
rastructu
re
World Highways Emergent Edition print: ISSN 2058-1726 nio Congo inf worth US$7
Jose Anto over A funding
package
improve
es China will
World Highways Edition digital: ISSN 2058-2250 Nieto tak esident works will
be carried
out in Hond
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billion from in the Democratic
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as CECE pr
and bridge infrastru go (DR Con
New road of the Con plied by
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Jose Anto ster firm SICO
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reamstime.c
There will also be work on the 22km M5 Improvements will also be carried out to
motorway in Ayutthaya, as well as a 61km Motorway No 81 that links Bang Yai with
stretch of the M8 motorway in Ratchaburi. Kanchanaburi and Motorway No 6 that
Construction should commence in 2026 and be connects Bang Pa with Nakhon Ratchasima.
complete by 2028. Thailand’s international links will also benefit
Meanwhile, the Asian Infrastructure when work commences on the 5th Thai-Lao
Investment Bank (AIIB) will help provide Friendship Bridge in Bueng Kan later in 2024.
Discover Esri, the key technology partner in building more intelligent transportation.
go.esri.com/strategic-highway
© Snehitdesign | Dreamstime.com
and Transfer concession package. A new bypass project worth
The 50-year tolled concession for $435.6 million is being suggested
the Bengaluru Business Corridor for Ayodhya in India’s Uttar
is to be carried out under the Pradesh State. The plans are being
PPP model. The Peripheral Ring put forward by India’s Ministry
Road (PRR) project will have four of Road Transport & Highways
A Bengalaru road project could help address chronic congestion in the area
lanes in either direction and is (MoRTH).
being managed by the Bangalore The 68km bypass route runs
Development Authority (BDA). in India’s Arunachal Pradesh State road and two tunnels. Tunnel 2 through Lucknow District, Basti
The Indian Government is to has been inaugurated by Prime is 1.555km in length with one District, and Gonda District. The
provide a further $792.4 million Minister Narendra Modi. The Sela bi-lane tube for traffic and another project is being proposed under
to help develop roads close to the Tunnel project has been executed dedicated to emergency services. the PPP model and the National
country’s border with China. This by India’s BRO. The tunnel was Meanwhile, Tunnel 1 is a 980m- Highways Authority of India
is in addition to the $609.5 million built as part of Project VARTAK long single-tube. The two tunnels (NHAI) is handling the bidding
previously given to the Border managed by BRO and with are 1.2km apart. The project process for the work. Should
Roads Organisation (BRO) for the construction carried out by Patel also included building 8.7km of the timeline be adhered to, the
2023-2024 financial year. Engineering. connecting roads. project will be complete within 30
The $101 million Sela Tunnel The tunnel consists of a link The new tunnel provides an months.
© Shem Oirere
The first phase of the new dual cable-stayed bridge constructed close together. Both of the new bridges
structure spanning the Houston Ship Canal in Texas is will carry four lanes, doubling capacity compared to
close to completion. The project has been delayed the existing link. Kenya’s road
due to a number of major issues. The 6.6km link was The new bridges will also have full width improvement plan
originally expected to cost US$962 million but shoulders as well as more protection against high
A major programme of road
problems were found with the design. winds.
improvements worth US$5.21 billion
A number of the concrete pylons that had been The Southbound link is being built first and when
is planned for Kenya over the coming
constructed then had to be demolished. The design it has been completed in 2025, all the traffic from the
five years. The works will be managed
was modified and along with the demolition, this existing bridge will be transferred to it. Demolition
by the Kenya National Highways
added some $300 million to the pricetag. work will then commence for the existing bridge,
Authority (KeNHA).
The Houston Ship Canal Bridge carries the Sam followed by construction of the new Northbound
The programme will see the
Houston Tollway and the project is being managed by bridge, which is due for completion in 2027.
addition of 1,183km of new roads
The Harris County Toll Road Authority. The new link The original box girder bridge opened to traffic
to the country’s network, as well as
features two bridges, one for Northbound traffic and in 1982, featuring four lanes in either direction and
improvements and maintenance to
the other for Southbound traffic, which are being with 53m clearance for vessels.
492km of existing roads. A further 27
structures will be constructed.
Maintenance will be carried out
to 75,891km of Kenya’s trunk roads,
while designs for 5,575km of roads
An artist’s impression will be drawn up by KeNHA. Priority
of the delayed Houston projects will be for the roads linking
Ship Canal Bridge in
Texas, with its first Thika and Magumu, Sagana and
Marua Chemlil and Katito, Isebania
© Mike93262 | Dreamstime.com
Komatsu Europe International N.V. · Mechelsesteenweg 586 · B-1800 Vilvoorde · Belgium · All rights reserved komatsu.eu
CONSTRUCTION TECHNOLOGY
Technology
BOMAG is offering new
capabilities for its
paver package
solutions
Construction machinery
manufacturers are
introducing new systems
that can boost machine
efficiency and site safety –
Mike Woof writes
W
hile many
of the new
technologies
have been
developed Komatsu is
by specialist offering a smart
3D construction
suppliers,
system
many of the
original equipment manufacturers (OEMs) are
also introducing their own solutions. These can
help boost working efficiency as well as site
safety for the industry.
Bomag says that its latest Asphalt Pro
system offers new capabilities for construction.
The package can provide key data to everyone
involved in a project, including details of every
stage of the materials being supplied and used.
Users can receive the data on a tablet device or
smartphone. The package can supply data on
materials from the mixing plant through truck a SATEL radio kit. A 3D safety zone feature (via the Office portal).
distribution and also on parameters for the has been integrated into the system, allowing Connected Map can display site features
paver and compaction. customers to generate avoidance zones. The and landmarks, including roads to help
Should a paver fail onsite, a warning is sent feature alerts operators when they are near operators navigate the site, loading zones,
to the mix plant for example, so that truck loads hazards such as powerlines, underground unloading zones, speed zones and restricted
can be stopped and costly material wastage utilities or public roads. areas. Points of interest such as offices,
minimised. Similarly, the paver operator will The 3D Machine Guidance system’s workshops and service stations can also be
know when trucks will arrive with asphalt for automatic file conversion is compatible with visualised. Single-lane (narrow road) sections
paving. common design file formats. This ensures can be defined, to warn the operator if another
Useful information includes comparing integration with existing 3D systems from machine is approaching in a single-lane
theoretical asphalt tonnage supplied with different manufacturers. In addition, the section, helping to avoid traffic jams.
actual tonnage used. If the theoretical 3D Machine Guidance kit has an integrated Connected Map users also stay informed
quantities match the actual tonnages used, payload meter option for Komatsu machines. about the location of machines, due to
this highlights paving efficiency. But if there is This feature allows for dynamic material Connected Map's search functionality which
a large disparity, the paver operator will know weighing, boosting productivity by ensuring will search and find users or machines in real
that the screed needs adjustment. trucks are loaded optimally. time, with the machine's last position visible
The sophisticated digitalisation package The kit is also integrated into the Smart for 30 days. Away from the office, Connected
also allows users to reduce CO2 emissions as it Construction suite as a first step towards Map makes it easier for the operator to become
helps to minimise energy use. optimising earthmoving. It automatically familiarised with the site and know where
Komatsu is offering its Smart Construction collects terrain and payload data, which everyone is, boosting safety.
3D Machine Guidance kit for a broad range of can be visualised and analysed using Smart
standard Komatsu machines as well as mixed Construction solutions. BOMAG
fleets. The 3D Machine Guidance kit provides Volvo CE says that its Connected Map www.bomag.com
an accessible way to add 2D and 3D machine provides visibility of the jobsite by giving a real-
guidance to any crawler or wheeled excavator time visual overview of the position of every Komatsu
from 13-120tonnes. machine, vehicle and visitor. The intelligent www.komatsu.com
The kit can be customised with options positioning service can be accessed by all site
such as a tilt bucket and couplers kit, a two- personnel, both in the machine (via Volvo Co- Volvo CE
piece boom kit, a super long front kit, and Pilot or an Android/iOS device) and in the office www.volvoce.com
EUROFILE EDITION
eu1 NEWS eu4 FEATURE eu5 EQUIPMNT eu6 ONSITE
National Highways investigating Increasing levels of cycling Wheeled excavators from Wirtgen machines in Sicily;
performance; Denmark highway are being seen in Europe as Komatsu; UK firm’s new Volvo CE Norwegian contractor employing
project infrastructure improves excavators Hitachi equipment
Performance probe
and major A roads, according to
National Highways.
These access-constrained
sites include steep-sided
Route 54
Transport is using the country’s
National System of Electronic
Public Procurement (ESIDIS).
upgrade coming
The design has now been
approved for the Messina Strait
mega project that will link the
island of Sicily with the Italian
mainland.
Carrying both road and rail
The Danish Road Directorate has announced Germany to Helsingborg in Sweden via the Danish links, the suspension bridge
that more than €200.2 million has been capital Copenhagen. is expected to cost as much as
allocated for construction of a motorway The current route 54 is basically a country road €13.5 billion.
between Næstved and Rønnede. with cycle paths on both sides. There is a general The bridge will have to cope
The project on the island of Zealand could entail speed limit of 80km/h, but there are also local speed with the earthquakes that occur
upgrading the two-lane Route 54 and will likely limits of 60-70km/h. in the region. It will require the
start in 2026. But planning and designs will have to Upgrades and realignments have been highest support towers, as well
take account of two Natura 2000 areas sites located considered over the past decade and a previously as the longest central span for
close to the project site. Natura 2000 is a network of completed environmental assessment will have to be any suspension bridge yet built.
nature protection and conservation areas within the updated before work can start, according to media A suspension bridge was
European Union and includes both terrestrial and reports. suggested in 1990 but the was
marine locations. A recent town hall meeting held by the Danish prohibitive and discussions
Næstved is a town of around 45,000 people in Road Directorate showed residents of the area are ceased in 2006. The project
the southern part of Zealand. Rønnede, around 19km concerned about noise and animal-vehicle crashes. was revived in 2009 and then
away, has a population of about 3,000, but it lies Animal underpasses and noise barriers will be cancelled in 2013, again on
close to European route E47 that connects Lübeck in considered in future planning, the directorate noted. grounds of cost.
Five Polish regions have signed nine urban climate: adaptation to climate
agreements for road investments under change and zero emission mobility
the European Funds for Eastern Poland modern transport; and sustainable
programme, according to the Polish tourism
magazine Pap Business. The projects will A voivodeship is the highest-level
see upgrades to around 214km of roads administrative division of Poland,
and construction of 17km of roads. corresponding to a province in many
The European Funds for Eastern other countries. Today's voivodeships
Poland 2021-27 programme offers are named mostly after historical and
additional funds, apart from the support geographical regions. They range in area
under regional and other Polish national from under 10,000km² - Opole
programmes. The aim is to accelerate Voivodeship - to over 35,000km² -
economic development of the Eastern Masovian Voivodeship. Populations
voivodeships. range from nearly one million to more
The total available under the than five million.
programme is €2.7 billion of which According to the government,
around €430 million has been eastern Poland covers over 40% of the
earmarked for the region’s voivodeship country's area and has a population of Road in Poland’s
roads. Other areas for investment are around 10.5 million - just over a quarter Opole Voivodeship
entrepreneurship development, smart of the country's total. Eastern Poland will benefit from
the European Funds
energy distribution networks, also accounts for 20% of the gross for Eastern Poland
biodiversity protection, favourable domestic product. programme
© wabeno | Dreamstime.com
China Road and Bridge
Bosnia and Herzegovina's Serb Republic motorway for the most part that lead provide a €150 million grant through the
has engaged China Road and Bridge south from Foca. It includes the M20 and Western Balkans Investment Framework
Corporation to rebuild 15km of highway M18 motorways. (WBIF) and up to €150 million will be
around Hum, close to the border with Bosnia and Herzegovina recently secured from local commercial banks for
Montenegro. signed a €110 million loan deal with the the project.
Local news reports call the agreement EBRD - European Bank for Reconstruction The WBIF is a joint initiative of the
a memorandum of understanding and and Development - for construction of the European Union, financial institutions,
cooperation for the work that would Mostar North-Mostar South section of pan- bilateral donors and the governments of
cost around €108 million. No other European Corridor 5c. the western Balkans. It provides financing
details of the work were given by the The project will include the and technical assistance to strategic
Serb Republic, which is a one of the two construction of an interchange and a 1km investments in the energy, environment,
autonomous entities that make up Bosnia dual-carriageway motorway section, the social, transport and digital infrastructure
and Herzegovina. The road is part of the EBRD said in a press release. sectors. It also supports private sector
major route from Foca to Hum, a 151km As well, the European Union will development initiatives.
BMO Entreprenør wins The county is located in Western Norway and it is centred around
the city of Bergen, Norway's second largest city after the capital Oslo and
with a population of around 290,000.
Vestland bridges deal Hardanger Bridge suspension bridge – the longest in Norway –
crosses the Eidfjorden to connect the municipalities of Ullensvang
and Ulvik. It replaced a ferry connection and shortens the driving time
BMO Entreprenør, a subsidiary of Endúr, has been awarded a between Oslo and Bergen.
contract worth €4.54 million for the rehabilitation of road bridges
administered in southern Vestland county, Norway.
The scope of work includes concrete rehabilitation, steel surface-
treatment, removal and installation of bridge railings and moisture
insulation. Works are expected to start in few months and take around
two-and-a-half years with options for one-year extensions.
“We are delighted to secure our continued presence in the market for
© Bj rn Wylezich | Dreamstime.com
T
he latest data from France The findings, presented in the Travel in In Italy meanwhile, further boosts for
shows an increase in London report, showcase a positive trajectory cycling are expected with the development
cycling for mobility. for cycling, building on the momentum gained of the Apulian aqueduct, which will see a
There has been a 5% during the COVID-19 pandemic. TfL says that total 192km of cycle routes. The project is
growth in bicycle use in while overall cycling numbers have climbed, being managed by AQP, with financing of €35
France, according to a there have been changes in the characteristics million being provided by regional funds and
report by the association, of these journeys. The average length of cycling NRRP funds. The new sections will deliver a
Vélos & Territoires. Both trips has decreased, indicating a shift towards cycle path on an aqueduct, forming part of the
conventional bicycles and e-bikes figure in this shorter, more localised travel. Additionally, the National Cycling Route No 11.
increase in cycling according to the data. The demand profile has become less ‘peaky,’ with a As mentioned earlier, the growth in cycling
utilisation of bicycles increased by 7% during higher proportion of off-peak travel compared is providing a massive advantage in the overall
the week and by 6% in urban use compared to the pre-pandemic period. reduction of transport emissions. For Europe’s
to 2022. New cycle lanes in Paris as well as For both Paris and London, the reduction in cities with the largest populations, Paris and
restrictions on the use of private cars have the use of private cars for urban trips is helping London, lowering levels of airborne pollution
further helped increase levels of cycling in deliver improvements in air quality, delivering will provide long-term benefits. This will
France’s capital. health benefits for all citizens. Given that poor also help to boost public as well as boosting
And according to data from Transport for air quality has such a major impact on public productivity. Amsterdam and Copenhagen have
London (TfL) cycling in the city shows a 20% health, causing breathing issues (and deaths) set the lead in encouraging cycling in urban
increase in cycling in 2023 compared to the for many and contributing to lost productivity Europe but are now being followed by other
pre-pandemic baseline in 2019. as well as extra healthcare costs, tackling cities, notably Barcelona and Berlin. However,
the causes of airborne pollution can deliver questions remain over the safety of cyclists
huge benefits. These cities share the benefits due to poor standards of driving. It is clear that
of having comprehensive public transport too many drivers still do not understand what
systems, so there is less of a reliance on the constitutes a safe passing distance. There have
use of private vehicles. However, the ongoing been suggestions that improvements in cycle
switch amongst many commuters away from safety can only come with mandatory cycle
motorised vehicles to using bicycles and training for all drivers. This is backed up by the
e-bikes for short urban journeys is reducing lower incidence of crashes between cyclists
traffic congestion while also boosting public and motorists in Denmark and the Netherlands,
health (and reducing the burden on health countries where a high proportion of the
Cycling is an systems) due to the advantages of active travel. population (and drivers included) are regular
increasingly cyclists. There could be a wider benefit to
important mobility road safety also, since research shows regular
mode in Europe
cyclists on average have fewer crashes when
behind the wheel and make safer drivers than
those who do not cycle. Meanwhile, the layout
© Delstudio | Dreamstime.com
EMERGENT EDITION
em1 NEWS em4 EQUIPMENT
Pakistan-Afghanistan highway; billions for Ivory Coast roads; Japanese Lintec & Linnhoff deal for Saudi; Powerscreen milestone in India;
funding for Indian roads; Colombia road projects delayed Manitowoc machines in Middle East; Brazil support facility for Develon;
QMS supplies plant to Ghana; Haver & Boecker in Brazil; Manitowoc in
Brazil; Nepal jobsite with MB Crusher
Cameroon’s plans
for asphalt road
surfacing
Cameroon is setting out plans
for Pakistan-Afghanistan
Development Strategy 2020-2030
(SND30).
Paving roads with asphalt
expressway
will be costly and it is not clear
as yet how the programme
will be financed. But the
work will boost connectivity,
especially to rural areas and the
underdeveloped north of the
country. A consultancy process
will be undergone with local firms
before the first asphalt plant is
purchased.
This follows the
announcement that Cameroon's
© Jonathan Wilsonc | Dreamstime.com
The Pakistan Government is (PTEX), Including Southern Link Meanwhile, the Executive
launching a US$97 million Road. Component-II: Development Committee of the National
expressway project to link of the Khyber Pass Economic Economic Council (ECNEC)
with Afghanistan. Corridor. recently approved another
World Bank (WB) financing Pakistan’s National Highway northern area project of the
will help pay for the Khyber Authority (NHA) has been asked Ministry of Communications,
Pass Economic Corridor (KPEC) to implement this Project under Government of Pakistan, titled the
development project in Pakistan’s Component-I. Component I Peshawar Northern Bypass Project
northern area. The objective is to is divided into Expressway (PNBP), costing US$97 million
© Thomas Pozzo Di Borgo | Dreamstime.com
expand economic activity between Development through the Design (Rs 27.051 billion). The project
Pakistan and Afghanistan by and Construction of the Peshawar envisages the construction of a
improving regional connectivity - Torkham Expressway Design and 32.2km, 4fourlane bypass with
and promoting private sector the Peshawar Southern Link Road service roads on either side, on
development along the Khyber construction. According to the the northern side of Peshawar city. Cameroon will
Pass Corridor. The project NHA, to move forward, a service The bypass will be constructed improve its road
comprises two main components: of an environmental specialist is along a new alignment passing
network by increasing
the length of paved
Component-I: Development of being hired for the Khyber Pass through agricultural land with roads in the country
Peshawar- Torkham Expressway Economic Corridor Project (KPEC). allied facilities.
US$445 million
budgeted for
Algerian repairs
Algeria is setting a road repair Chennai’s first ring road was
and maintenance budget of 25.2km long and the fourth
US$445 million. The funding circular, the Chennai Peripheral
Ring Road, is under construction
package will be used to improve
the country’s national road
Manitowoc’s
are now 8,100km of surfaced to improve transport connections change. The new highway route
roads connecting towns and cities, between Ivory Coast and Nigeria. is the result of negotiations and
a figure that will be increased to Much of the funding needed for agreements between the nations.
9,500km by 2025. Recent works the project is being supplied by This route will provide much-
have seen the revamping of routes the African Development Bank needed economic growth to each
to ensure they remain passable (AfDB). The 1,081km road will of the countries, helping also
during the rainy season. connect key ports and cities ensure better political stability for
A loan package worth through Nigeria, Benin, Togo, the West African region.
Productive
cutting
One of MB Crusher’s hydraulic
drum cutters has been used
to carry out important work
for a project in Nepal. Fitted
to a Volvo CE EC210 excavator,
the MB-R800 unit has been
employed in the construction of
a road section as well as a tunnel
stretch. The road measures
7m-wide while the tunnel is
3.5m wide by 4.5m high and
runs for a distance of 6.5km.
Saudi deal
ensuring high productivity and
utilisation.
MB Crusher
www.mbcrusher.com
Lintec & Linnhoff has agreed an & Linnhoff announced a distributor our partnership with MEDCO. The
exclusive distributor agreement agreement with Tutt Bryant in company has represented Lintec &
for the Kingdom of Saudi Arabia Australia. Linnhoff in the Middle East region
with Middle East Development The MEDCO distributor over the last two years and sold
(MEDCO). agreement will cover the full range several Lintec CSD Containerised
Christabel Chan, Global of Lintec & Linnhoff ’s Asphalt Asphalt Mixing Plants and Lintec
Business Director and Tony Mixing and Concrete Batching UCP Ultra Concrete Batching Plants.
Chakra, regional sales manager, Plants, including, but not limited We are therefore confident that this
Middle East and Africa at Lintec to, the Lintec CSD Containerised partnership will help the company
& Linnhoff signed the agreement Asphalt Mixing Plant and Lintec better serve our customers thanks
with Mohammed Khashoggi, vice UCP Ultra Concrete Batching Plants. to their unwavering commitment to
president at MEDCO, to reinforce Tony Chakra said, “As we the efficient delivery of equipment,
the company’s firm commitment to participate in Saudi Arabia’s support services and spare parts.”
the Saudi Arabian market. largest construction event, Big 5
This latest announcement Construct Saudi, we can think of Lintec & Linnhoff
comes just a few weeks after Lintec no better occasion to announce www.lintec-Linnhoff.com
Manitowoc
Panel title cranes
for Middle East
xxxxxxxxxxxxxxx
Panel copy
Integrated Logistics Company (ILC)
in the Middle East hasxxxxxxxxxx
xxxxxxxxxxxxxxxxxx expanded its
flxxxxxxxxxxxxxxxxxxxxxxxxxxxx
eet of Manitowoc cranes.
xxxxxxxxxxxxxxxxxxxxxxxxxxxx
The firm took delivery of 20
xxxxxxxxxxxxxxxxxxxxxxxxxxxx
GMK4100L-2 cranes in 2023 and
isxxxxxxxxxxxxxxxxxxxxxxxxxxxx
now the largest owner of this
xxxxxxxxxxxxxxxxxxxxxxxxxxxx
model in the Middle East. The
xxxxxxxxxxxxxxxxxxxxxxxxxxxx
company also added 10 of the
xxxxxxxxxxxxxxxxxxxxxxxxxxxx
GMK6300L-1 cranes plus its first
GMK5250XL-1. All the new cranes
Powerscreen
will be based at the company’s
branches in Kuwait and Qatar. The
31-crane deal makes ILC the single
largest purchaser of Grove cranes
success in India
in the Middle East and it now has
79 Grove cranes in its fleet.
“After all these years working
together, we have built a strong
and trusting relationship with
Manitowoc, and Grove is our
Powerscreen has made over in Dungannon, Northern Ireland, and reliable production. Although
favourite brand because of the
1,000 Warrior machines at its in collaboration with the Hosur quite popular domestically and
high build quality of its cranes. The
state-of-the-art facility in Hosur, team, to be exported to global in regions close to India, the
tough Mercedes engines, superb
India. markets. real success of this product has
Allison and Mercedes gearboxes,
The firm established its Ciaran Fanning, engineering been the export destinations,
MEGATRAK suspension, and highly
manufacturing presence in India director, Powerscreen explains, particularly Europe and North
efficient hydraulic and electrical
15 years ago, contributing to the “Using a shipping container America, which were previously
systems combine with a strong
growth and development of the transport model, we were able not explored by the Hosur facility.”
structure to provide the reliability
country’s industrial sector. The to reduce delivery costs and The Warrior 600, since
and durability demanded by our
1000th machine, a Warrior 600, increase vessel ability while rebranded as the Titan 600, is an
customers. Our maintenance costs
represents the culmination of leveraging lower manufacturing entry-level scalping screen that
have reduced thanks to the cranes’
years of research, development, costs in India to provide a global provides a cost-effective solution
reliability, and we’ve had no major
and engineering expertise. product. Extensive collaboration in high volume, smaller sized, or
problems. However, we know that
This machine was the first between our Dungannon and recycling applications.
when we need support we can
tracked screener designed with Hosur teams has resulted in
count on a rapid response,” said
conveyor folding options for impeccable build quality with a Terex Saleh Al Huwaidi, CEO of ILC.
containerisation by Powerscreen volume that results in repeatable www.terex.com
Electric options
ever electric mini
excavator
W
ithin only a operator to personalise settings.
few years The short tail profile allows operation in
construction confined spaces and the machine is compact,
machine with an offset of just 150mm. The width of
makers have the chassis and blade can be reduced from Meanwhile, French firm Mecalac is now
introduced a 1050mm to 790mm, allowing access to narrow offering its first range of electric machines.
wide range trenches. Total height is 2300mm and the Produced in Annecy in France, these machines
of compact rotation radius is 710mm, while good reach and can be used all day, offering more than eight
electric equipment, and more new models boom swing angles allow excavation in tight hours of working on a jobsite.
are on the way. A notable development spaces. The new electric excavator, dumper and
from Ammann is its first electric-drive From Caterpillar comes a trio of battery- wheeled loader offer benefits including less
mini excavator, the Ammann eAMX 15, powered electric prototype machines powered vibration, a drop in working noise, reduced
with performance comparable to its diesel by Cat-designed lithium-ion batteries. The Cat maintenance and lower maintenance costs.
equivalent. The machine has an 11kW motor 906 battery electric prototype compact wheeledl In addition to these technical advantages
and suits use on sites with strict emissions loader is equipped with the Cat 300 V battery for drivers, these machines contribute to the
standards inside structures or underground, (64kWh). Depending on use and application, it decarbonisation of worksites and help to
while its quiet operation allows work on urban can run for up to six hours on a single charge. improve the air quality in cities.
jobsites and at night. The Cat 950 GC battery electric prototype Mecalac’s electric e12 excavator is said to
The Ammann eAMX 15 has a 21.5kW, medium wheeled loader is designed to handle offer performance and a compact design for the
cobalt-free lithium battery in the rear jobsite tasks, from material handling to truck 10-12tonne class. The power source, separate
compartment and protected from vibration. loading, general construction and stockpiling. from the turret, enables a record capacity of
A charge lasts up to eight hours when the Its Cat 600V (256kWh) battery allows a run time 150kWh to be installed, offering eight hours of
machine is operating in standard mode and of up to six hours on a single charge, depending working.
it can be recharged fully in 10 hours using a on use and application. The Cat 301.9 battery The ES1000 swing loader is said to be a
standard supply. It can also recharge up to 80% electric prototype mini excavator, compact in fast, with its 100% electric transmission and
in an hour when using an optional external size, can work in a wide range of applications. power supply. The stability of the rigid chassis
charger. The machine has load-sensing Its ability to enter narrow doorways makes it an and the ability to manoeuvre and swivel the
hydraulics, with a flow-sharing distributor, for excellent machine for interior demolition work. arm simultaneously are said to be key to its
smooth movements. It also has three working Its Cat 48V battery (32kWh) provides a run time productivity and enable efficient use of space on
modes (economy, standard and power), fully of up to eight hours based on typical utilisation worksites.
electric controls and a display that allows the and application at a 40% to 60% utilisation rate. Compact and manoeuvrable on all
types of terrain, the Mecalac eMDX electric
dumper is said to be an efficient solution for
transporting materials on construction sites.
It now incorporates all Mecalac's expertise
and technologies in terms of zero emission
solutions.
These machines can be recharged in 4-8
hours (depending on the model), for a working
time of eight hours. Charging can be via a Type 2
socket or via an industrial 5-pin socket (3P+T+N)
on a worksite charging station.
Ammann
www.ammann.com
Attachment
is no need to connect a laptop or tablet as the
settings can be changed remotely through the
internet.
innovation
Rototilt says working with a tiltrotator
attachment can reduce an excavator’s energy
consumption, while boosting sustainability.
“A tiltrotator makes it easier for you
to work with an excavator, thanks to the
Utility machines are versatile pieces An array of new attachments systems are increased flexibility of the work tool’s
of equipment tht are used for a wide also available that allow users of compact movements. It enables you to adjust its
variety of tasks. machines to switch between attachments angle and rotation, which in turn makes it
But new developments mean these more quickly. These units also allow tools to easier to carry out tasks with fewer machine
machines can be adapted quickly for an even be positioned in different orientations, so that movements. This saves fuel, but it has even
wider range of duties, further expanding operations can be carried out more precisely more advantages in the long run,” said Rototilt
their capabilities. These advances can bring and accurately. product manager Sven-Roger Ekström.
cost savings for contractors by ensuring less One of these is the Quick Arden (QA)
costly utility machines can handle tasks that quick coupler system from Arden Equipment Arden Equipment
would otherwise require the use of more (Arden). This system can be used on a www.arden-equipment.com
expensive, purpose-designed machines. hydraulic excavator or backhoe loader,
And the attachment systems also allow the allowing an array of tools to be operated. Engcon
machines to change between tools more The self-locking quick couplers are fitted to www.engcon.com
speedily, further improving utilisation and all excavators from 0.8-12tonnes and meet
delivering additional cost benefits to their current safety standards. The QA05H and QA IEV
users. Series 3 hydraulic quick couplers are fitted www.iev-verdun.fr
One of the most interesting developments with a safety paddle on the front pin that acts
is an innovative system from French firm as a locking indicator. Rototilt
Intercontinental Equipement Verdun (IEV) Arden's AIO (All In One) Mautomatic www.rototilt.com
that allows a customer to employ a wheeled
loader instead of a grader for levelling work
onsite. The quick attachment system offers
30° of rotation to either left or right for the
wheeled loader bucket. Used in conjunction
with machine control technology from Leica
Geosystems to adjust bucket angle, the IEV
attachment system means that a small to
mid-sized wheeled loader can take the place
of a grader for duties such as haul road
maintenance or preparation duties.
Using a wheeled loader for grading work
allows a customer to reduce costs as when
the grading work is complete, the machine
can then be utilised for other tasks simply
by changing the attachment. This does
away with the need for a dedicated grader
to handle the work, increasing machine
utilisation and reducing fleet costs. A range Rototilt claims fuel
savings from using its
of attachments are available to suit varying new attachment system
sizes of loaders, from compact to mid-sized.
Using Trimble
The specialist US contractor Rabine 3D machine control is well established. I designated precision. It allows our crews to
Paving is taking a lead in the milling wondered if there was a place for 3D in milling optimise material quantities that are milled on
market by being an early adopter of the workflows.” a site.”
latest Trimble Roadworks Paving Control A skilled milling operator can see the Rabine’s relationship with SITECH Midway
Platform for Mills and Cold Planers. changes of slope and contours necessary for was important as the dealer had a team from
This sophisticated technology is being drainage and ADA requirements in a parking the contractor at its office to learn the basics
used along with the Trimble SPS930 Universal lot, Miller said and continued, “If a third-party of total station operation and 3D machine
Total Station and Trimble Business Center inspector finds any deviation outside the control. “Not only did they introduce us to
Software to deliver improved efficiency and specs, we have to rework, which is costly. I the key functionality of the platform, but
quality profiles even on complex surfaces, ADA believed that the same advantages we’ve had they help us in other ways, such as building
slopes and drainage. with the screeds could be realised with a more profiles, walking the jobsites and working
“When it comes to pavement restoration, automated milling solution.” with the operators to answer questions or
surface smoothness, drainage and ADA He talked to the local Trimble Heavy Civil troubleshoot,” said Miller. “Our jobsite is safer
adaptations are the primary challenge,” said Construction dealer, SITECH Midway, about because we can reduce ground support near
Kyle Miller, director of operations at Rabine. using 3D. This opened the door to beta testing the mill machine pinch points. This technology
“We have great operators who are able to the newest Trimble milling solution. The allows us to address drainage or ADA slopes
adjust to these complexities and deliver optimal Roadworks Paving Control Platform for Mills with greater accuracy, speed, and operational
results - but we’re always looking to give them and Cold Planers was installed on a Rabine ease, and reduce material quantities so we’re
every advantage. That’s where technology paver and was on a jobsite in May 2023. more sustainable.”
comes into play.” The first project that Rabine put the new “Technology allows us to be more
In early 2023, Rabine became a beta 3D mill solution to work on was a mill job competitive because of our increased
tester for the new Trimble Roadworks Paving at an office building/distribution centre in production,” said Miller. “Even more important
Control Platform for Mills and Cold Planers. Wisconsin. “This project proved to be a perfect is our ability to bring new or less experienced
For milling, a 3D design is displayed to the demonstration of the 3D milling capabilities,” operators up to speed quicker. We also believe
machine operator, showing areas that are on, said Miller. “It’s a small employee parking lot, it’s going to attract new talent to our team.”
above or below ideal grade, comparing the but with complex slopes and a roundabout. Another advantage of the 3D milling
actual drum position and slope with the digital The software automatically adjusted to slopes system will be the detailed as-built conditions
design. The platform guides the milling drum and roundabout radius at a fairly quick speed.” data. Looking forward, Miller added, “If
to cut the defined depth and slope without The 3D milling workflow is straight- we’ve milled a particular site in the past,
needing string lines or manual adjustments. forward, according to Miller. The crew sets up we can provide value to our clients because
“It’s really the next level and an control, shoots the edges, curves and basins we already have the surface file that we can
opportunity for us to improve our efficiency, and then uploads it to Trimble Business Center reference.”
field safety and precision,” said Miller. “It’s also to create 3D milling plans and quality and “The value of the solution goes beyond
a key component of our efforts to attract new production reports. the mill,” Miller said. “I can see us using this
operators to our industry.” “The technology automatically calculates system for subgrade or finished grade as a
The contractor has been running 3D the surface so we’re able to accurately read way to guarantee yield and improve quality.
concrete screeds for several years, though its the profile ahead of time,” said Miller. “It takes Overall, we are certain that this investment is
milling remained 2D. When Miller joined the the operator's guesswork out of the equation. going to pay off.”
company in January 2023, he looked to 3D for Instead of the operator having to gauge mill
paving applications. He explained, “I came depth based on experience, the Roadworks Trimble
from the civil and earthworks industry where solution mills to the design profile within the www.trimble.com
Topcon’s new
Topcon Positioning is
widening its range of
solutions for the GNSS
technology market
GNSS technology
Topcon Positioning Systems is with a robotic total station.
broadening its range of solutions in “When used as a network rover with
its HiPer family of global navigation Topnet Live - the company’s global GNSS
satellite system (GNSS) receivers with correction service - the HiPer CR will have
the introduction of a new offering. access to high-quality data corrections to
The latest tool is the HiPer CR, a enable increased efficiency and productivity,”
compact and lightweight GNSS receiver said Ray Kerwin, director, global product
designed for centimetre-level, real-time planning.
kinematic (RTK) accuracy. This system suits “Users can select to use the receiver as
use in a wide range of applications in the part of a Hybrid Positioning system, which
surveying, construction, extraction and civil means they can use a robotic total station
engineering industries. The new package for prism measurements or can switch to
joins a portfolio of fuller-featured high GNSS measurement with the HiPer CR for
accuracy receivers, including the HiPer HR obstructed areas like warehouses, trailers,
and VR. or buildings. With Hybrid Positioning, users
The HiPer CR provides multi- have the versatility to switch between
constellation tracking, including GPS, modes quickly, whatever the jobsite
GLONASS, Galileo, BeiDou, and QZSS. It circumstances demand,” he said.
can be used in a variety of configurations,
including as a network RTK rover, in base Topcon
and rover setups, and integrated hybrid use www.topconpositioning.com
Advanced
remote control
Cat Command technology E-Fence and 2D/3D levelling assist
allows machines to operate operators in difficult or repetitive
remotely from a safe applications to ensure the required
workspace. efficiency and the highest level of
This can be useful in safety. The Cat control station has
hazardous environments or a universal design and can control
applications, such as working on a backhoe loader, wheeled loader,
unstable surfaces or demolition. bulldozer or skid-steer loader,
Cat Command is integrated with without changing seats, joysticks
the machine's electronic and or pedals.
Caterpillar now offers a hydraulic systems for fast response
remote control system for
safer operation and smooth control. Integrated Caterpillar
technologies such as Payload, www.cat.com
Leica Geosystems
www.leica-geosystems.com
SEISMIC
FEATURING SEISMIC
ASPHALT TECHNOLOGY
U
nder the overarching New Strategy on Reducing
theme of “Connecting Greenhouse Gas Emissions from
to Empower Mobility: Inland Transport
Roads as Enablers of a The 86th Session of the United Nations
Sustainable Future for Economic Commission for Europe (UNECE)
All”, the Congress serves Inland Transport Committee (ITC) laid the
as a dynamic platform groundwork for a new decarbonisation agenda
to explore innovative by leading the adoption by its Members States
solutions and collaborative efforts. of a new strategy for the reduction of GHG
Set against the backdrop of escalating emissions from inland transport.
climate concerns and the imperative IRF president, Anouar Benazzouz, speaking
to transition towards a greener and at the high-level policy segment “Taking
more sustainable mobility, the theme of ambitious climate action – Moving towards
decarbonisation takes centre stage this month decarbonised inland transport by 2050",
and we report here on three recent and referred to some of the significant challenges
important developments. – but also the opportunities – that the road
2. Decarbonisation of logistics:
promoting the use of more sustainable
transport sector is facing in reducing carbon An Alliance for Road freight transport solutions, reducing
emissions. While the lack of institutional Decarbonisation CO2 emissions related to logistics, and
capacity and the inadequacy of traditional In an effort to accelerate decarbonisation by collaborating with supply chain actors.
funding and financial instruments were facilitating concerted action, the International
mentioned among the main barriers the sector Road Federation will be supporting the 3. The road at the heart of a mobility
is facing, Benazzouz referred to the adoption of Alliance for Road Decarbonisation recently system in sparsely populated
new technologies, innovation and digitalisatoin launched in France. and rural areas: ensuring access to
as some of the key opportunities to work on. François Gemenne, HEC Professor, IPCC decarbonised mobility for all, adapting to
“We have today the tools that can deliver co-author; Patrice Geoffron, University of the specific needs of rural areas.
significant results and impact. Not tomorrow, Paris-Dauphine Economics Professor; and
but now. Not aspirational goals but action,” he Géraud Guibert, President of La Fabrique 4. Road resilience in the face of climate
said addressing the plenary meeting. Écologique, unveiled the goals of the Alliance risk: developing infrastructure and
The new Strategy on Reducing Greenhouse for Road Decarbonisation at an event hosted transport solutions more resilient to
Gas Emissions from Inland Transport, in Paris on 12 March at the presence of extreme weather events.
was adopted by Ministers and country the press and many of the members of the
representatives at the end of the meeting. Alliance. Ministerial Meeting on
The strategy is a framework document that The objective is to work in partnership Decarbonisation and Resilience
was welcomed by the IRF President in his with public authorities to develop and Amidst the bustling activities of the IRF
intervention. “We welcome the new ITC implement – by addressing both technologies World Congress 2024, a pivotal moment
strategy and the commitment in there to and usage – effective solutions for a awaits in the form of a closed Ministerial
‘support the adoption of new technologies and decarbonisation that is also socially viable. Meeting included in the Congress programme
innovations, including Intelligent Transport The Alliance includes academics, experts, with the aim to bring the conversation of
Systems (ITS) and digital solutions,” stated local authorities, associations, mobility decarbonisation to a higher level.
Benazzouz. operators and infrastructure managers, Under the theme “Decarbonised and
Resilient Transport for Resilient Societies
and Economies”, ministers, representatives
from leading organisations in the sector and
industry leaders will convene to underscore
the importance of prioritising decarbonisation
efforts.
Through collaborative partnerships and
bold policy commitments, the meeting aims
to lay the foundation for resilient societies
and economies built on decarbonised
transport systems.
The Ministerial Meeting will conclude
with a declaration that will be feeding into the
dialogue of the COP29 in November 2024.
Climate resilient
transport infrastructure
Building resilient transport infrastructure in developing countries:
the key role of capacity building in addressing climate change
T
ransport is the forerunner paradigm shift in their skills and approaches. local engineers' skills. This can include
of the economy and Capacity-building programs are needed to scholarships, workshops, and collaborative
plays a pivotal role in empower engineers with the knowledge and initiatives with established engineering
the development and tools necessary to address the challenges institutions.
connectivity of nations. posed by climate change. 2. Knowledge Transfer and Collaboration:
As the impacts of Facilitating collaboration between
climate change become Capacity Building developed and developing countries
increasingly evident, for Climate Resilience allows for the transfer of knowledge
there is a growing need to shift our focus from Capacity building ensures engineers' skills align and best practices. This can be achieved
traditional engineering approaches to a more with evolving climate challenges. It includes: through joint research projects, exchange
holistic understanding of the effects of climate 1. Education and Training: Engineers need programs, and mentorship initiatives.
change on the transport infrastructure sector further education that incorporates climate 3. Incentivising Climate-Resilient Projects:
in developing countries with climate resiliency change science, its local impacts, and Donor banks and agencies can use their
in mind. Particular attention should be given to the specific vulnerabilities of transport influence to incentivise climate-resilient
the importance of capacity building for various infrastructure. projects by incorporating specific criteria
stakeholders such as government professionals, 2. New Engineering Approaches: Adopting in funding agreements. This ensures
engineers, contractors, workforce, and local innovative approaches and design that funded projects meet immediate
communities. techniques like nature-based solutions, infrastructure needs and contribute to
This article explores broader dimensions sustainable materials, and green long-term climate resilience.
of climate resiliency in transport infrastructure infrastructure. 4. Technical Assistance and Advisory
in developing countries, emphasising the 3. Risk Assessment and Management: Services: Providing technical assistance
importance of building the capabilities of Proficiency in comprehensive risk and advisory services can further support
professionals, such as engineers, and the role assessments that consider climate- engineers in implementing climate-resilient
of donor banks and funding agencies in this related risks, including infrastructure's practices. This includes access to experts,
transformative process. vulnerabilities to extreme weather events, guidelines, and tools that assist in the
sea-level rise, and other climate-related integration of climate considerations into
Understanding Climate-Resilient factors. project planning and execution.
Transport Infrastructure 4. Technological Integration: Equipping
So, what is climate-resilient transport engineers with advanced tools like GIS, Climate resiliency in transport
infrastructure? It extends beyond engineering, remote sensing and simulation models infrastructure is a multifaceted challenge
integrating climate change understanding for accurate climate impact assessment that requires a comprehensive approach.
into planning, design, execution, and asset and integrate this information into their Enhancing the capabilities of engineers in
management. The goal of enhancing climate designs. developing countries is key to achieving this
resiliency is to ensure that these projects goal. Donor banks and funding agencies,
not only meet standards and engineering Role of Donor Banks and Agencies as key stakeholders, are responsible for
specifications but, more importantly, withstand Donor banks and agencies play a crucial role supporting this capacity building process.
and adapt to the effects of changing climate in supporting climate-resilient infrastructure By investing in education, training, and
conditions. development in developing countries. It goes technology, we can empower engineers to
How does building capacity = climate beyond financial assistance; it extends to design and implement projects that not only
resilience? When designing transport knowledge transfer, capacity building, and withstand the impacts of climate change but
infrastructure, assets should withstand climate fostering sustainable practices. Key areas also contribute to a more sustainable and
conditions for longer periods. Engineers' include: resilient future for transportation infrastructure
capacity should match future project needs by 1. Funding for Capacity Building: Donor globally.
enhancing their skills. However, the pace at institutions can allocate funds specifically
which climate change is occurring requires a for capacity-building programs to enhance • Author: Zeevik Halber, CEO, AnyWay Solutions
For Exhibition & Sponsorship Inquiries and more information please contact r2t@IRF.global
COLOMBIAN
TUNNEL
COMPLETED
A tunnel stretch on Colombia’s Santa Fe - Cañasgordas
highway is complete – Mauro Nogarin reports
T
he challenging driving work for is ready for use, it will deliver a better and safer
a tunnel stretch on Colombia’s transport link. The existing road between Giraldo
Santa Fe – Cañasgordas highway and Cañasgordas features many sharp turns and
has been completed. This does not have a good record with regard to crashes,
important infrastructure project so the new tunnel will provide a safer and more
will help boost transport and direct route for drivers.
develop this area of Colombia According to the original project approved
and forms part of the country’s by Colombia’s Ministry of Transport, the Santa
fourth-generation (4G) highway development Fe de Antioquia – Cañasgordas section has an
project. The highway will improve connectivity approximate length of 38km and its design allows a
between Colombia's central region, its Pacific speed of 80km/h. The route includes the Guillermo
Coast, and its Atlantic Coast, cutting journey times Gaviria Echeverri Tunnel as well as various access
from around 8-9 hours to just 4 hours 30 minutes, roads.
while also boosting safety for drivers. Construction started on the highway project
This route now features the longest road tunnel in 2018 and it has been divided into two sections.
in Latin America. The new link will provide a major Section 1 has a length of 18km and consists of
economic boost to the Antioquia department and 4.4km of new roads, 17 bridges and seven tunnels
will help to increase trade in the region. The Mar 1 (including the GGE Tunnel), while Section 2 is 20km
highway is 180km in length and connects the city long and has 11 tunnels, 13 bridges and 12.5km of
of Medellín with the municipalities of Santa Fe de new roads.
Antioquia and San Jerónimo. To speed construction, more than 2,000
The project includes the rehabilitation of personnel have been working in shifts to ensure
60km of roads, the construction of 60km of new that the construction is carried out 24 hours/
roads, maintenance to 60km of existing roads, the day. In total, this project has cost €160 million,
construction of 37 bridges, and the construction of a contributed by the Government of Antioquia
new control centre. and the Municipality of Medellín, responsible
The new Guillermo Gaviria Echeverri Tunnel for the execution of Section 1, and the National
(GGE) is of vital importance to link the Mar 1 Government, through ANI, in charge of Section 2. To
(Medellín - Santa Fe de Antioquia) and Mar 2 manage the project, the work has been divided into
(Cañasgordas - El Tigre) highways. When the tunnel four Functional Units (UF).
3 5
Highway
The road infrastructure of the Santa Fe de
Antioquia – Cañasgordas section was carried
out with resurfacing work that lasted
approximately six months, through the
milling and resurfacing process.
The intervention was carried out in a
25km section, using 25,000m3 of asphalt,
where in the first section the milling of the
deteriorated asphalt layer and the
additional replacement of the granular base
of the second section were carried out.
Another of the important works being
built on the Santa Fe de Antioquia and
Cañasgordas highway is Bridge 10. This is
110m long and spans a deep canyon,
requiring a central pier 45m in height.
4
At the Cañasgordas portal, the tunnellers 1. A Caterpillar telehandler was used for
encountered sedimentary rocks such as general duties during excavation
mudstone and sandstone, whose geomechanical 2. Once the lining had been installed, the
Variokit system could be moved ahead
conditions were classified from very bad to 3. Breakthrough linking the two drives of the
regular and highly fractured. tunnel occurred in October 2023
Much of the tunnel excavation work was 4. Epiroc rigs were used at the face for the drill
and blast operations as well as bolting duties
carried out using proven drilling and blasting 5. The sophisticated rigs allowed an accurate
technology, with Epiroc's three-boom XE3C and blasting pattern to be achieved
two-boom E2C jumbos equipped with ABC Total 6. A wheeled loader was used to excavate
material from the face
navigation systems to ensure drill accuracy and
efficiency. The proven NATM method was also
used. The engineers paid close attention to the
rock conditions through continuous monitoring
of their geotechnical instrumentation. This
allowed them to see which method was best
suited to the immediate geological conditions.
Because of the length of the tunnel drives,
ensuring fresh air is able to reach the tunnel
faces posed a challenge. During tunnelling work,
fresh air was provided initially to the face using
a large electric fan at the portal, which pushed
the air through a flexible ventilation channel
that was located at the top of the drive. But
given the length of the drive and the pressure
on maintaining the advance rate while also
securing the roof and installing the tunnel 6
The challenging topography has meant that a bridge has had to be constructed at one of the portals
lining system, there were issues as to how the
ventilation system could be brought forward as
well.
Installing the tunnel lining required the use
of scaffolding and this interfered with the task of
bringing forward the flexible ventilation channel,
as well as ensuring the air system remained
undamaged (and making repairs if needed).
These two processes were further complicated
by the nature of the drill and blast procedure as
well as the transport of excavated material from
the face.
The rate of advance was affected and there
were concerns as to whether the schedule
could be maintained, while the quality of the
air reaching the working faces fell short of
requirements at times, resulting in personnel
having to wear masks. A solution was found
however, through the use of the parallel
emergency tunnel as an air supply system.
This method is used often in mining but is
comparatively unknown in the tunnelling sector. waterproof the infrastructure, in order to avoid To optimise safety for drivers, the tunnel
The installation of the supports has been damage in the most extreme hydrogeological is being equipped with 90 SOS cabins and 115
calculated according to the type of terrain conditions. niches housing fire hydrants. There are also
found and the length of the section where the The tunnel features a hydraulic concrete nine emergency parking areas at set distances
protective coverage will be built, with sections lining, which is designed to ensure that the of 1,000m. The parallel emergency tunnel runs
less than 300m, between 300-600m and greater infrastructure will remain in optimal condition alongside the main tunnel and has access every
than 600m. and is in accordance with the Colombian 450m to the main tunnel, in order to carry out
The tunnel has a waterproofing system regulations. The concrete lining has been rescue operations in the event of a incident
that includes the collection of water leaks, reinforced with steel bars and synthetic inside.
channelling it outside the tunnel and directing microfibres, which were added to provide Finally, the tunnel also has a state-of-the-art
it to the treatment plants, minimising the extra security in the event of a fire inside the ITS system such as voice and video systems,
environmental impact of the link. tunnel. The work complies with the same safety infrared cameras and gas concentration meters,
Likewise, in the areas where greater standards recommended by the EU’s Directive among others, connected to an operation and
volumes of water were detected, a special 2004/54/EC, as well as the US NFPA 502 control centre with a fire station, ambulances
drainage system has been installed to regulations for the fire protection system. and rescue vehicles.
TUNNEL IN NUMBERS
The fitted out tunnel
Work Quantity will feature emergency
EXCAVATION (M3) access, parking areas
and drainage systems
1,500,000
SCHOTCRETE (M3)
70,000
CONCRETE COATING (M3)
700,000
REINFORCING STEEL (TONNES)
4,000
ANCHOR BOLTS (UNITS)
360,000
PVC SHEET (M2)
480,000
WATER PIPELINES (M)
350,000
Source: ANI/GT
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ROAD MARKINGS
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SAFET
A
Road markings
and microplastics
Recent regulations from the European Commission have
exempted road markings from microplastic bans and
restrictions, at least for the moment, writes David Arminas
T
he European Commission
has recently adopted
several initiatives aimed
at reducing pollution from
synthetic polymer particles
– microplastics. It has been
noted that road marking
paint releases microplastics
and is recognised as an emitter under the
initiative but is exempt from being regulated.
The European Union Road Federation, ERF,
has been closely following the discussions,
conference presentations, academic papers
and political debates surrounding the issue
of microplastics and road paint. As far as
the current initiatives go, paint is listed as a
producer of emitted microplastics. But there
is a big difference between what is called
“intentional microplastics” emission and
“unintentional microplastics” emission.
At the moment, road marking paint falls
into the unintentional category, explains
Luca Lottero, policy and project officer at the
ERF. Microplastic release from road markings
in the environment is a consequence of
abrasion from traffic and must be considered
unintentional, while this regulation aims at
reducing the microplastics intentionally added
to certain products. For the immediate future
road marking paint is exempt although it has
been noted that it still will emit microplastics
to a lesser or greater extent.
“Our point is that road markings are a
small contributor in terms of microplastic
emission,” says Lottero. “They are an essential
safety device while other “paints” have
decorative purposes and this should be taken
Dozen layers of microplastic pollution Protected by glass beads
into account for future regulation.”
For the intentional source of microplastics,
the aim is to reduce as much as possible the Image source : https://www.sciencedirect.com/science/article/pii/S1361920921004181
inclusion of microplastics in the product.
“For the unintentional sources the goal efficient and inclusive highway systems, should not treat them as decorative paints
is to develop inter alia, standardisation, helping enable the effective movement of when it comes to regulation,” he says.
certification and regulatory measures as well people and goods, reducing collisions and As stated in the position paper released
as harmonising methods for measuring their harmful impacts on vulnerable road users by the ERF in December 2022 titled Road
releases,” he says. and communities. As such, says Lottero, they Markings and Microplastics, a good portion of
“So we are not expecting a “ban” but contribute to the ambitious goal of a Europe the scientific literature on this subject has been
some more certification to be provided to the without road fatalities by 2050 contained in the dominated by numerous misconceptions and
competent authority. When it comes to paints Vision Zero strategy published by the European false assumptions due to the lack of industry-
specifically, the text on pellet losses says that Commission in November 2022. expert involvement and the absence of data
more assessments are necessary to find the “For this reason, the societal benefits of derived from practices.
best measures.” good quality road markings should be taken The road marking sector is committed to
Road markings are essential to safe, into consideration and the EU Commission manufacturing sustainable systems while at
HIGHW
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ROAD MARKINGS
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A
the same time providing the highest levels while the transition period will be between
of safety for all road users. The ERF says it four and 12 years for other cosmetics,
remains committed to contributing to the depending on the complexity of the product,
discussion by bringing into focus for any study The road marking sector is the need for reformulation and the availability
the viewpoint of its members as well as other committed to manufacturing of suitable alternatives.
sustainable systems while at
relevant and trusted stakeholders within the the same time providing the
industry. As Tomasz Burghardt, road marking highest levels of safety for all road Other products
systems researcher with SWARCO points users(Image: David Thompson Other products affected include detergents,
Highway, Alberta, Canada - David
out, microplastic release from abrasion is fabric softeners, loose glitter, plant protection
Arminas/World Highways
extremely low. products, toys, etc. In terms of the entry
"In the recent EU report (https://data. into force of the ban for these products, in
europa.eu/doi/10.2779/917472), despite some cases – such as glitter - the ban will be
assuming completely unrealistic 30-74% immediate, whereas a transitional period of
abrasion given by a lobbyist group, road several years is provided in other cases.
marking contribution to microplastic pollution The sale ban will not apply to products
was estimated at 0.7-1.3," says Burghardt. that do not release microplastics when
"If one were to calculate per field research used or where their release can be
outcomes, with abrasion consistently listed minimised - construction materials for
at <5%, the contribution of road markings to example. Products used on industrial sites,
microplastic pollution would be <0.07%." in vitro diagnostic devices and some food
But what is actually being banned? additives are also excluded from the ban,
In essence, the new regulation restricts Granular infill although manufacturers will have to provide
the manufacture and sale of organic synthetic Some examples of common products included instructions on how to use and dispose of
polymers that are insoluble and resistant in the ban are granular infill for use on the product in order to prevent the release
to degradation, both as substances on their synthetic sports surfaces, which constitutes of microplastics. Equally, products that are
own and where they are intentionally added the largest source of environmental emissions already specifically regulated at EU level,
to products that release microplastics when of intentionally present microplastics. The ban such as medicinal products (for human and
used. The definition of microplastics used to will come into force after a period of eight veterinary use), food and feed, and food
establish the restriction is very broad, covering years to give pitch owners and managers time additives are also excluded from the scope of
microbeads (particles smaller than 5mm) and to switch to other alternatives and to allow the Regulation.
fibre-like particles (particles under 15mm in for most existing pitches to reach their natural The European Commission is hoping that
length and with a length to diameter ratio end-of-life. these measures will lead to a 70% reduction
greater than 3). in microplastic emissions or the equivalent of
The main measure adopted by the Cosmetic products preventing the release into the environment of
Regulation (EU) 2023/2055 is to ban the sale Cosmetic products that use microplastics for around half a million tonnes of these products
of these microplastics as substances on their the purposes of exfoliation (microbeads) or to over the next 20 years.
own or of products that use them - in mixtures obtain specific textures, fragrances or colours.
in a concentration equal to or greater than The ban will come into force immediately for SWARCO
0.01% by weight. cosmetic products containing microbeads, www.swarco.com/solutions/road-marking-systems
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ROAD MARKINGS
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A
Reading
marks out
Meon
The ECO ES RoadLiner from Meon has their local infrastructure, self-deliveryservices. 60% increased retroreflectivity compared to
risen to the top of a UK authority’s ‘try- "We still use our main contractor, WJ, as they traditional methods and cutting carbon output
before-you-buy’ scheme for purchasing a are responsible for our main works,” said Sam by up to 90%.
road marking system. Shean, highways and traffic services manager The council's decision to manage and
UK pavement specialist Meon was for Reading Borough Council. “So we are not deliver line marking projects internally not
involved in the Electric Line Marking Machine looking to compete with them but we are only reduces costs but also provides new
Scheme set up by Reading Borough Council, looking to deliver the minor maintenance.” opportunities for upskilling within their
for the city of Reading, near London. The Using the ECO ES RoadLiner, council highways team. Meon says that the investment
aim of the scheme was to give the borough’s operatives can immediately refresh double in the ECO ES RoadLiner for internal use
highways team first-hand experience of yellow lines, parking enforcement lines and enhances the borough team’s capabilities,
various self-delivering line marking services access protection markings – white lines boosts morale and promotes professional
and machines before they decided to purchase painted on the road to deter motorists from growth.
equipment for their internal use. parking across driveways. “All the bits that "The support from Meon has been key
The decision to invest in the ECO ES could take a while to put on a programme to to this success and we want to keep that
RoadLiner – what Meon says is an industry- get a contractor to do, we can react and deal partnership going,” noted Shean. “We’ve got
first all-electric line marking machine - with it straight away," said Shean. a brand-new machine and the team has had
validated Reading Borough Council's belief The lithium-battery-powered ES the training, but we know there will be support
that they could successfully self-manage RoadLiner is developed from the body of a from Meon when needed going forward."
and deliver these services internally in a Graco LineLazer ES 2000 and the drive unit Founded in February 1994, Meon began
sustainable and cost-effective manner. of the LineDriver ES, both of which provide as an import export agency, It now offers
The council is addressing climate change proven reliability. Line marking performance complete solutions and products for line
through its Climate Emergency Strategy which is directly proportional to bead application marking, surface repair, decorative resin and
has the goal of achieving a net-zero carbon, accuracy. Because of this, the ECO ES aerosol markers across the UK & Ireland.
resilient Reading by 2030. RoadLiner has a pressurised bead system Reading was introduced to Meon through the
Karen Rowland, lead borough councillor that guarantees a constant dosage applied Local Council Roads Innovation Group.
for environmental services, believes that an immediately after spraying the line. LCRIG brings together highways teams
electric line marking machine, such as the Typically, applications are made at from around England and Wales and central
ECO ES RoadLiner with its cold-application, between 1.5kph and 2kph. Additionally, government, other national organisations,
can help reduce carbon while creating when supported by the direct drive, pumps supply chain companies and academia to
markings that will be more durable and last can deliver up to 8km of 150mm-wide high- discuss best practice road maintenance and
longer. “This all contributes to our overall performance marking in a single operative’s keep up to date with the latest technologies.
sustainability goals, meeting the climate work shift.
emergency," she said. Meon says that the ECO ES RoadLiner is Meon
In addition to the environmental the industry’s first all-electric line marking https://meonuk.com/
advantages, the council now has greater machine capable of applying highway
service reliability, according to Meon. They can specification line markings which have Graco
respond to minor maintenance needs within 300% increased durability. There is also www.graco.com
HIGHW
EMENT
ROAD SAFETY
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SAFET
A
REBLOC H4b
Highway Gantry
REBLOC reports that it has unveiled incorporated on top of the certified
the world's first H4b-tested highway system. The precast concrete elements
gantry system, a pioneering are securely anchored to an embedding
breakthrough in road safety. depth of only 200mm.
The company says that its new An inspection access simplifies
system revolutionises the conventional electric cabling. All three elements are
approach of a cast-in-place foundation firmly connected using steel plates on
that includes the base pole and safety top of the barriers.
barriers on both sides. REBLOC says that the system's no-
REBLOC’s integrated system deflection performance in H4b testing
provides a double-sided H4b safety means that it is suitable for central
barrier that acts as foundation for reservation use on highways with high
the base pole of the gantry system. speed limits. But there are many other
Rigorous H4b testing of the complete key features, such as the design itself
system has shown exceptional stability, – it optimises space and aesthetics
making it ideal for central reservations and eliminates the need for separate
to ensure superior safety. The system structures.
comprises three precast concrete Also, the slim profile - less than
barriers. The two outer barriers 1m wide at its widest point - means
flank the central barrier housing the it excels in congested areas where
integrated foundation and base pole. there is heavy traffic but little land for
EN-1317 compliant testing ensures traditional gantry systems.
reliability upon vehicle impact.
Additional installations including REBLOC Image: courtesy REBLOC
light poles or traffic signs can be easily www.rebloc.com
Traffic Light Control – TRALICO - is being MEDIANETS and the project were selected
developed with the Istanbul IT and Smart City for funding under the European Interest Group
Technologies company in Turkey and the Nara CONCERT-Japan programme, an international
Institute of Science and Technology in Japan. initiative to support and enhance science,
According to Hungarian media reports, the technology and innovation, especially in the
there is no similar solution being tested in real energy and environment sectors, between
life situations in any large urban environment the European region and Japan. The primary
in Europe or Japan. A key objective of the function is to organise joint European-
project is to run the solution in real life traffic Japanese research calls for proposals and
conditions in Istanbul. data analytics for intelligent and automated other research-related activities with the
The three-year project will be coordinated cities, V2X communication and intelligent aim to enhance cooperation and exchanges
by Vilmos Simon, head of MEDIANETS Lab transportation systems. MEDIANETS says that between the two regions. EIG CONCERT-
which is part of the Department of Networked it is active in a significant number of European Japan membership is made up of a number of
Systems and Services within the Faculty and national research projects. funding agencies and ministries in Europe and
of Electrical Engineering and Informatics The Nara Institute of Science and Japan and works as an independent body.
at Budapest University of Technology and Technology is a Japanese national university
Economics. BME, as the university is known, located in Kansai Science City located between MEDIANETS Lab
is is a public research university located in the the cities of Nara, Osaka and Kyoto. It focuses https://medianets.hu/home
capital Budapest. on information science, biological sciences
MEDIANETS - Multimedia Networks and materials science research. BME Traffic Lab
and Services Laboratory - specialises in Meanwhile, the company Istanbul IT and https://traffic.bme.hu
applying artificial intelligence to smart city Smart City Technologies was founded in 1986
environments. Research and development by the Istanbul Metropolitan Municipality to Istanbul IT and Smart City Technologies
activities include machine learning and provide maintenance and repairs to its vehicle www.isbak.istanbul
EMENT
TRAFFIC CONTROL
ND Y
SAFET
A
EMENT
TRAFFIC CONTROL
ND Y
SAFET
A
CM
MY
CY
CMY
HIGHW
EMENT
TRAFFIC CONTROL
ND Y
SAFET
A
A command performance in
Sweden for Kapsch TrafficCom’s
EcoTrafiX Command. Image
courtesy Kapsch TrafficCom
www.rebloc.com
STAND
08.448
A
stec’s new model, was a key factor in Boral’s decision to include to provide significant savings for Central
the Roadtec SB-3000 the SB-3000 Material Transfer Vehicle in its Highlands Regional Council, the airport owner,
“Shuttle Buggy”, has fleet of equipment on the major infrastructure in future maintenance costs due to the longer
been helping deliver project in New South Wales state. lifespan.
paving works on the The new model Astec Shuttle Buggy Using stone mastic asphalt also eliminated
Western Sydney Airport includes a number of enhanced design features the need to cut regularly spaced grooves in
project in Australia. that are contributing to the continued success the 1.9km-long surface – a normal runway
Scheduled to open of the SB-3000. Increased capacity is one of the compliance process that could have cost the
in 2026, the totally new airport will have the benefits. council up to A$700,000 (US$455,000).
capacity to accommodate up to ten million When fully laden, the SB-3000 can store Stone mastic asphalt contains a larger
passengers annually. Also known as Badgerys more than 30tonnes of product. There is proportion of coarse aggregate and more
Creek Airport - it is within the Sydney suburb of also four-wheel steering – including crab binder than traditional runway surfaces and
Badgerys Creek – it was officially designated by steering – to provide flexibility for delivering provides the same skid resistance performance
the federal government in 2014 after decades medium to large projects while retaining the as grooved runway surfaces. Additional benefits
of debate about where a new airport should be manoeuvrability of a smaller machine. of stone mastic asphalt include increased
located within Greater Sydney. Dual hydraulically controlled platform rutting resistance, durability and performance
The new airport will have 24-hour stations enhance operator comfort and provide in hot and cold weather – all key considerations
operation and will supplement Kingsford Smith safety benefits including clear line of sight to for the airport project.
Airport, which has reached capacity due to a the sides, back and front. Boral collaborated with the project team
nighttime curfew and flight caps. The first stage A Stage V Cummins B6.7 engine - quieter to develop mix designs and perform placement
of construction began in 2018 and is expected and more environmentally friendly - powers the trials prior to resurfacing the main runway,
to be complete and open by December 2026. Shuttle Buggy which also has a wider, lower taxiway and apron bays, reconstructing the
In February 2023, Boral was appointed profile design for improved overall balance. general and eastern aprons and refuelling area
as the partner to produce, deliver and lay the There is also easier servicing and maintenance and expanding the general apron. The works
asphalt for the runway, taxiway and airside thanks to all major components being located were primarily performed at night to enable the
roads and pavements at the new Western at ground level. airport to return to live operations from 5.30am
Sydney International Airport. Boral, as Boral has much experience of airport each day.
part of the CPB Contractors and ACCIONA paving, including the upgrade to Emerald The works were part of a A$16 million
Australia joint venture, is overseeing the Airport in Queensland state that showcased (US$10.5 million) upgrade of Emerald Airport's
surfacing project, ensuring that the airport's the country’s first stone mastic asphalt runway, facilities.
infrastructure is completed to the highest completed in 2020. The runway is expected
standards of quality, safety and sustainability. to last five-plus years longer than a standard Astec Inc
Astec says that reliability of performance asphalt runway surface and is forecast www.astecinc.com
Concrete plant
for UK customer
R
apid International (County the mixer doors to direct the material into the
Armagh, Northern Ireland) receiving hoppers on the Coote Engineering dry
has recently supplied cast machines.
Orchard Fencing with Cement is stored in an 80tonne storage
a new static concrete silo, with screw conveyor, which conveys
batching plant, located in material from the silo to the weigh hopper.
Erith, south-east London. A 500kg cement/powder weigh hopper is
The plant is capable of included, which is mounted on loadcells
production of up to 22m3/hour of concrete and with aeration pads and a vibrator to aid in
is part of a £2 million at the facility, including discharging. The plant also features a single
reconditioning of the precast machines and compartment additive weigh system, for
new Coote Engineering machines and moulds. versatility in additive batching.
The firm’s original plant was over 30 years To streamline mixer cleanout, the plant
old and required either upgrading or replacing. includes a high pressure Rapid Jetwash mixer
Orchard Fencing learned of Rapid International system, fitted with three spray heads. The
and contacted Victor Pickering of Concrete plant has an anti-vandal cabin fitted with a
Technology, Rapid’s GB mainland sales partner. Pneutrol Dynamix batching control system,
Concrete Technology carried out an extensive which allows the operator to oversee the entire
site visit and advised on what specification of batching process and offers unlimited recipe
plant would best meet requirements. storage, manual control via the PC and remote
Orchard Fencing’s new Rapid concrete operation.
batching plant has three 12.5tonne aggregate The firm says that the plant offers improved
hoppers, with integral 600mm weighed belt quality and service for its current customers
conveyor, discharging into a mixer loading and stockists. The company’s new semi-dry
skip. This skip feeds a 0.75m3 output Rapid machine requires an accurate mix which would
RP750 planetary mixer, which is housed on be very difficult to achieve without the Rapid
a mixer platform with the production facility. static batching plant, the moisture probe inside
The platform allows maximum access for the mixer calculates how much water to add
maintenance and cleaning at mixer level. The which gives a fast, consistent and accurate
mixer is also said to be easier to clean and batch.
maintain than the firm’s old plant, with few
A recently installed Rapid International
plant is proving efficient for a UK customer
blades and no centre. Rapid International
Two discharge chutes are located under www.rapidinternational.com
Low carbon
concrete for airport
Cemex is supplying Vertua lower-carbon concrete for the
construction of Terminal 2 at Puerto Vallarta’s International
Airport, which aims to be one of the most sustainable terminal
buildings in Latin America.
The 68,000m2 new terminal is planning to be one of the most
efficient in terms of sustainability, with the aim of obtaining LEED
certification and minimising carbon emissions from construction.
Cemex is contributing over 85,000m3 of Vertua low carbon
concrete, which will avoid the emission of 16,000tonnes of CO2
compared to conventional concretes.
Vertua is a part of Cemex’s Future in Action program, which
focuses on achieving sustainability through climate action,
circularity, and natural resource management with the primary
objective of becoming a net zero CO2 company by 2050. Low carbon concrete from CEMEX
will help reduce emissions
CEMEX during the construction of a new
airport in Mexico
www.cemex.com
Liebherr’s new
batching plant
Liebherr is offering a new batching can be stored in eight chambers of the silos. up to 30% while processes can be optimised.
plant range suited for construction site The four separate chambers can be filled from Hybrid mixing processes and shorter mixing
operations. The Mobilmix 3.0 A-R is one side by means of swivelling partitions. times are easy to achieve and power peaks
versatile and can be ready for use within This allows the double batching plant to be fed are reduced. There is also a reduction in wear
three weeks of delivery. efficiently and quickly. Up to six types of binding due to the smooth starting and stopping of the
The first concrete batching plants of the agent with a total capacity of 600tonnes can be drives. The frequency converters offer highly
new generation are already up and running. stored in the cement section. accurate dosing of cement with an accuracy
The equipment was delivered to Strabag The plant is said to have low wear rates of +/- 0.5 %. With a typical recipe of 300kg of
subsidiary Mobil Baustoffe. and is also claimed to be easy to maintain. The cement/m3 of concrete, up to 7.5kg of cement
Mobil Baustoffe has acquired two high- galvanised design helps to ensure availability can be saved, an important benefit from both
performance concrete batching plants of and a long service life. At Mobil Baustoffe, ecological and financial points of view. The two
Liebherr’s new generation and will be able to the plant was installed ready for concrete twin-shaft mixers can adjust the speed during
produce large quantities of concrete for big production within three weeks. the mixing process to enable precise mixes.
projects. With the 3m³ twin-shaft mixers, the Frequency converters control the drives on
two batching plants can deliver up to 250m³ the weighing belt, charger skip, cement section Liebherr
of concrete/hour. Up to 280m³ of aggregates and mixer. This can allow energy savings of www.liebherr.com
concrete
volume. The PULSAR pump has a long or 55kW Deutz diesels or a 56kW electric
stroke to push a greater volume of concrete motor.
with less mechanical movement, reducing
Blastcrete Equipment LLC
pumping
maintenance and allowing a smooth pour.
The Mecbo PULSAR pump system can also www.blastcrete.com
reduce energy consumption by 30-40%. The
150mm x 1,000mm swing tube piston pump is The new X-40D trailer-mounted
Blastcrete Equipment LLC is introducing complemented by a rugged receiving agitator concrete pump from Blastcrete
its X-40D trailer-mounted concrete pump to keep the concrete mixed and prime for Equipment LLC is said to offer high
performance and durability
system, which is said to be compact but pumping. Blastcrete engineered the unit for
efficient. The pump provides high-volume minimal maintenance to limit downtime.
pumping for a variety of applications and The 3.2tonne pump and integrated trailer is
offers a low-maintenance, versatile unit easy to transport and has four lifting eyes that
capable of handling a range of rock sizes. also allow operators to position the machine
The X-40D is said to make pumping where needed. Forklift tubing is mounted to the
concrete with a variable blend of rock simple lower hopper for flat pack removal. The X-40D
and is capable of handling aggregate mixes features a wireless remote control and durable,
up to 38mm. This unit offers remote control solid-state electronic components function in
operation rather than touchscreens as customer a wide variety of weather conditions. Factory
feedback indicated these are difficult to operate options that can be added include the Auto
when wearing gloves wet with concrete. Lubrication System and the 12 VDC Screen
Montabert
MB Crusher’s units are well-suited to the
reprocessing and recycling of demolition
materials for use in construction
upgraded
breakers
Montabert is introducing five upgraded
versions of its hydraulic breakers. The
XL2700 replaces the XL2600; the V4700
replaces the V4500; the V47 replaces the
V45 and V46; the V57 replaces the V55
and V56; and the V67 replaces the V65.
The upgraded hydraulic breakers have
benefited from technical advancements
developed by Montabert, allowing these
hammers to offer higher performance than their
predecessors. They have also been designed
to be maintained at a lower cost and feature
repairable components.
The new breakers have already been
Recycling
proven on various sites. The XL2700 and
V4700 were made available first, with several
of the former being used in a major tunnel
project. The range has been completed with the
materials
introduction of the V47, V57, and V67.
Montabert
www.montabert.com
O
ver the years, comparable to conventional materials.
concrete The eco-concrete blocks offer a
production and sustainable method for building solid
applications have structures using recycled materials.
evolved, with a MB Crusher's jaw crusher bucket plays
firm in central Italy an essential role, turning demolition
using a BF120.4 MB materials into new construction
Crusher bucket for materials, reducing waste and allowing
onsite crushing and the production of a resource conservation.
new material, an eco-concrete. Recycled concrete is another material
The firm, Sismex, started out as an that can be processed efficiently using
earthmoving contractor and has since equipment from MB Crusher. This is
diversified, including supplying roll-off versatile, reduces the environmental
dumpsters to construction sites where impact associated with old concrete
companies can segregate waste and disposal, and requires less energy for
rubble for collection and transportation production. A single operator and an
to their plants. Onsite, the company uses MB Crusher jaw crusher can produce
its BF120.4 MB jaw crusher, mounted high-quality material, which can also be
on a Caterpillar excavator, for recycling screened on site with the MB screening
materials recovered from demolition sites. bucket, for reuse in road substrates,
"We initially used the crusher bucket base material, foundations, and various
to crush the debris from demolition jobs other applications. The MB Crusher units
for reuse in road foundations," said the are able operate where reinforcement
company owner. "Then, we discovered it is present in the concrete also. Disposal
could also produce a recycled material costs and times often skyrocket with
suitable for non-load-bearing concrete reinforced materials. The metal can
production." damage conveyor belts and cause
Sismex mixes the material produced machine downtime. However, with the
by the BF120.4 with cement to create MB Crusher bucket, the metal can be
Montabert is now
blocks of eco-concrete. Dubbed "eco" separated using a magnet to pull the offering improved
because it comprises only of recycled ferreous material from the pile. hydraulic breaker models
materials processed with the jaw crusher
bucket. This innovative approach MB Crusher
offers characteristics and performance www.mbcrusher.com
Epiroc’s new
demolition
tool
Epiroc claims increased performance is
now possible for its DP 1820 Demolition
Pulverizer. The firm is offering a
Performance Booster for its DP 1820
Develon is now
offering its first
‘smart’ excavator
Innovations
in excavation
New innovations for the crawler excavator market will boost
productivity as well as sustainability – Mike Woof writes
T
he crawler excavator The machine has a bucket capacity of As well as the FEH system, other standard
segment of the off-highway 0.5m3, with a tail swing radius of just 1.83m. features of the DX225LC-7X include integrated
machinery market is Weighing in at 15.3tonnes the machine has a 2D machine guidance, semi-automatic 2D
seeing key innovations 72.5kW motor, as well as its 225.6kWh battery. machine control, a laser receiver, an E-fence
coming to market that Komatsu is offering the PC138E-11 virtual wall and a load weighing system.
will help transform the excavator with a Smart Construction 3D The firm says that its Full Electric Hydraulic
construction industry. New Machine Guidance kit, which helps to optimise (FEH) technology is similar to the D-ECOPOWER
technology can help deliver working and allow operators to work to VBO (virtual bleed off) system now incorporated
earthmoving works more quickly and more grade accurately and more quickly. This is on the standard DX225LC-7 model and all
accurately, while reducing fuel consumption said to be simple and versatile package and Develon crawler excavators from the DX350LC-7
and emissions, boosting sustainability. offers an accessible way for customers to use and above. In effect, the FEH is a VBO system
And several firms are now offering electric 2D and 3D machine guidance. The system without pilot pressure lines. The joysticks and
machines, with the benefit of zero emissions. can be customised with an array of options, pedals are fully electric, but give the operator the
Komatsu is offering electric excavators allowing the package to be suited a customer’s same feeling as hydraulic joysticks.
for the 13tonne and 21tonne classes that are requirements. For the FEH system, an electric signal is sent
powered by lithium-ion batteries. The 13tonne Meanwhile, Develon is now offering to the central controller and is more precise
class PC138E-11 electric excavator is being its 23tonne DX225LC-7X, a ‘smart’ crawler and provides faster information. Back pressure
offered first in the Japanese market but is being excavator. This model is said to help operators and energy loss are eliminated by delivering the
made available for Europe also. The firm is also work more quickly and efficiently and benefits exact amount of oil needed, as the system does
introducing its PC210LCE-11 electric excavator from advanced not use pilot pressure, saving fuel. According to
in Europe. Komatsu says it is keen to develop features such as Full
a market for electric construction machines in Electric Hydraulic
the medium-sized range in Europe, which is (FEH) technology. Komatsu is hoping to
build a market for its new
why these two new models are so important for The company says electric excavators
the company. that the new model
The more compact of the two models offers advantages
is aimed particularly at the rental machine for controllability,
market and is powered by a 225kWh lithium- versatility, operator
ion battery and features a integrated cooling comfort, uptime
system. The high capacity battery in the and return on
13tonner is said to offer a long operating investment. It
time before requiring recharging, while the is also said to
machine also has a short tailswing design. The deliver increased
combination of electric power and the short productivity while
tailswing suits the machine for construction retaining the
sites in urban areas where space may be robust structure
limited and the benefit of its zero emissions and seen on more
low working noise will be a major advantage conventional
for users. models.
Discover the
BKT Radial Range
For info:
europe@bkt-tires.com
8TH EURASPHALT
& EUROBITUME CONGRESS
19 – 21 JUNE 2024
MILLENÁRIS | BUDAPEST | HUNGARY
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A
lso at the event in depends on the sensitivity, frequency range, vehicles are easily identified and can either
Amsterdam, Kistler temperature stability and signal-to-noise ratio be automatically fined, stopped and forced to
is highlighting of the sensors, as well as on the performance unload or be diverted to an alternative route.
the potential of of the data acquisition system. Accelerometers All these measures ensure a highly effective
digitalisation through from Kistler are specifically designed to protection of both pavement and bridge.
its new KiTraffic Digital withstand even the most extreme weather The advanced KiTraffic Digital platform is
platform - what it says conditions. They operate in temperatures based on several rows of Lineas Digital sensors
is the most advanced ranging from -55°C to 125°C, have highest installed in the road along with a proprietary
and accurate weigh-in motion system available. temperature stability (variations below data acquisition and processing system
Overweight trucks, extreme weather, 0.01%/oC), measure highly accurately from 0Hz installed in the roadside cabinet. Lineas
cracking and corrosion are just a few of the to 1500Hz and can precisely detect even the Digital are the world's first fully digitised
factors affecting bridge infrastructure and smallest vibrations. weigh-in-motion sensors, generating a vast
shortening lifespans. Kistler’s Structural Health In addition to precise sensors, the turnkey amount of data to ensure longevity of roads
Monitoring portfolio system automatically solution consists of the KiDAQ data acquisition and bridges.
monitors bridge structures on a 24/7 basis. It system and a cloud-based software platform. The platform’s piezoelectric quartz crystals
continuously measures and tracks the actual "This allows users to easily access the data provide extreme measuring accuracy, with a
structural resistance of the bridge and the and configure all the equipment remotely," said weighing precision of up to +/- 2% for the gross
real traffic load as reported by the integrated David Cornu, head of business unit for traffic vehicle weight. Kistler says that this makes
WIM system. In this way, it detects even the solutions at Kistler. "This type of system can KiTraffic Digital the most accurate WIM system
smallest structural movements and vibrations be used not only to monitor damaged bridges, available and the first in the world to receive
as they occur and before they cause more but also be implemented on new bridges or the OIML R134 certification for accuracy
serious damage. Structural engineers and bridges under reconstruction. Our experts class F5 from the Swiss Federal Institute of
road operators are constantly informed of the in measurement technology and structural Metrology, METAS. With this certification, the
relevant data and are notified immediately via engineering will assist users and operators in system can be used for automatic enforcement
notifications and alarms. designing the optimal monitoring solution." of overloaded vehicles, known as direct weight
The monitoring system provides seamless Meanwhile, the KiTraffic digital weigh- enforcement.
availability of highly reliable bridge structural in-motion (WIM) system from Kistler detects
data thanks to its acceleration sensors from overweight trucks on the road at any speed Kistler
the K-Beam family. The quality of the results and in real time as they pass. Overweight www.kistler.com
Work to start on
CO-LOCATED WITH
paris.intermatconstruction.com
#intermatparis contact@intermatconstruction.com
ORGANISED BY
INTERMAT Paris, the company SE INTERMAT, with share capital of €80,000, registered in the Nanterre Trade and Companies register under the number 339 486 623, registered
office 70 Avenue du Général de Gaulle – 92058 Paris La Défense Cedex – France
ROAD RECYCLING
T
he project was managed becoming worn due to heavy traffic levels and The client had specified cold recycling
by the local contractor was in need of major repairs. An innovative of the road surface material as this offers a
SR-Gruppen A/S, which approach to the refurbishment work was taken, sustainable construction method for structural
used equipment from specifying recycling of the existing asphalt rehabilitation. The work had to be carried out
the Wirtgen Group to surface to produce a 200mm base layer of cold to a tight schedule so efficient production was
deliver the work in 50% mix. A KMA 240i mobile cold recycling plant crucial. “We produced up to 300tonnes of cold
of the time and a CO2 from Wirtgen played a central role for the job, mix/hour with the KMA 240i,” said Morten
reduction of over 50%. A with the contractor also utilising Wirtgen milling Wold, divisional manager for the contractor.
6.5km section of the busy E 45 highway close machines as well as Vögele paving equipment The E 45 highway was milled at widths
to the famous Legoland resort at Billlund was and Hamm compaction rollers. varying from 3.15-5.9m and a depth of 280mm
Efficient
tunnelling
Liebherr says that its new R 930 Tunnel is
specially designed for use in underground
construction sites. The ruggedised machine
offers versatility for the challenges and
harsh working conditions of tunnelling and
underground quarrying applications.
Developed at Liebherr-France SAS in
Colmar (France), the R 930 Tunnel replaces
the R 924 Compact Tunnel and allows high-
level performance in all types of underground
applications.
The R 930 Tunnel has been designed to
meet the demands of underground construction
sites with tight spaces and difficult access. Its
attachment, available in two lengths, features
a bearing that can swivel to 2x45° angles,
allowing the excavation profile to be followed.
Versatility and durability are key features of Liebherr’s new tunnel excavator
The machine has a short slewing radius and
powerful, protected LED headlights that reduce
the risks of collision with construction site A Liebherr two- or three-tooth ripper bucket along with its rear and side monitoring cameras,
personnel and walls. In addition, the cylinders ensures high productivity on underground ensures construction site safety. It also has
and hoses are specially positioned for maximum construction sites. The R 930 Tunnel can also protection for its electronic components. Claimed
protection from potential impacts, limiting be equipped with a cutter or hammer to cover to be comfortable and ergonomic, the cab is
the risk of damage. The R 930 Tunnel has steel a broad area of applications. Its grading blade equipped to withstand dusty environments on
bodywork, making it a robust machine, ideal for allows the creation of a flat ground surface underground sites. It comes with an easy-to-clean
underground applications. Also, the new crawler and stabilises the machine on uneven ground. seat with headrest.
excavator can be equipped with the Liebherr It also protects the undercarriage and crawler
quick coupling system, which allows tools to be drives against impacts from rubble. The whole Liebherr
changed quickly and easily. ROPS-, FOPS- and FGPS-certified operator cab, www.liebherr.com
Caterpillar
www.cat.com
Trialling a new
surface material
In the UK, Lancashire County Council has a biogenic binder. The trial delivered a carbon
partnered with Aggregate Industries to carry out neutral asphalt solution, with net zero embodied
trials of a new carbon neutral Foamix product for carbon emissions, supporting the target of
road works. National Highways to deliver net zero construction
This was one of the first trials of the low carbon by 2040.
Foamix product carried out in conjunction with
mobile plant operation, SiteBatch Technologies.
The new carbon neutral Foamix is claimed
to be the most sustainable and lowest carbon Productive
Manufactured by Aggregate Industries, Foamix is
a low carbon solution for pavement construction,
repair and maintenance.
asphalt construction material. And it is possible to
achieve a negative carbon footprint when reusing
milled cuttings. The newly developed Foamix
breaking
Trialled on the motorway slip road in option has achieved a reduction to Net Zero CO2e/ The innovative Lekatech Electric
Lancashire, the new Foamix solution is a cold tonne across Scope A1-A3 emission due to the Hammer is said to deliver high
recycled bitumen bound material, manufactured new product mix and use of onsite mobile plant power but with low vibrations. To
with negative carbon aggregates and biogenic production and installation. The carbon neutral prove the design, Lekatech
bitumen throughout the process. This cost- Foamix can be used in conjunction with the undertook field trials at the
effective, solution recycles the existing SuperLow Carbon asphalt to deliver an ultra-low Seepsula quarry in Finland.
carriageway, offering net zero production and a carbon pavement. The efficient Lekatech Electric
sustainable option for asphalt construction. Hammer is powered by new and
Foamix offers a very low carbon footprint due Aggregate Industries patented linear electric motor
to its cold process and recycled content. Aggregate www.aggregate.com technology. The firm says its unit
Industries has further developed Foamix by offers a power to weight ratio
incorporating carbon negative aggregates and superior to conventional hammers
and is well-suited to use with the
latest electric excavators.
Lekatech chose the Seepsula
quarry, located close to the
Helsinki-Vantaa Airport, and two
experienced hammer operators
for field testing. The large quarry
is the leading aggregate supplier
in Southern Finland, with
extensive expertise in using
modern breaking equipment to
produce a variety of aggregates.
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