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Switchgear Operating Manual V2 by VESI

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HV INDOOR LINE CONTROL FAULT

HV OUTDOOR
/UNDERGROUND REGULATORS BOXES INDICATORS
OPERATING
manual
SWITCHGEAR OPERATING MANUAL
DECEMBER 2015

This High Voltage Switchgear Operating manual is an operating guide for Authorised
persons working for the VESI Network Operator (AusNet Services, CitiPower, Jemena,
Powercor and United Energy).

As an operating guide, it does not include all of the technical considerations, system
protection requirements, and operational checks that may be required for the safe
operation of the networks. In the event that a user of this manual considers the provisions
do not cover, are uncertain, ambiguous or in need of interpretation, the user should seek
immediate clarification from the Network Operator responsible person or their Network
Control Centre.

The Manual shall be read and applied in conjunction with The Green Book (Electrical
Safety Rules for the VESI Distribution Networks) and the Network Operators HV
Operations procedure manuals.

MANDATORY REQUIREMENTS

Persons operating switchgear equipment on the VESI Networks shall:

1. Be appropriately trained as a HV Operator to the VESI training requirements

2. Be appropriately authorised by a VESI Network as a HV Operator

3. Wear and use approved protective apparel, tools, ensuring operating equipment is in
good working order and within test date.

4. Ensure the correct tagging and reporting of Defective Electrical Apparatus.

5. When access or switching is required on any VESI electrical network, for any
purpose, the relevant Network Control Centre must be advised prior to the
commencement and completion of any works/switching.

Feedback
For any improvements/changes/suggestions on the content of this manual, please advise
your Network Operator responsible person. The use of the “Contact Us – Network
Access” www.vesi.com.au/index.php/contact-us link on the VESI website can be utilised
for suggestions, enhancements and amendments.

VESI Switchgear Manual Copyright © 2015


VESI SWITCHGEAR OPERATIONS RECORD OF UPDATES/CHANGES
Original document published December 2015

No. Date Description

launaM raeghctiwS ISEV 5102 © thgirypoC


CONTENTS

HV INDOOR/UNDERGROUND HV OUTDOOR LINE REGULATORS CONTROL BOXES FAULT INDICATORS

HV INDOOR/UNDERGROUND

200/400A CABLE CONNECTOR ELBOWS MYSCORE VLE


600A CABLE CONNECTOR ELBOWS NEBB ABB / BBC SINGLE UNIT
ABB / BBC TYPE RGCC NEBB TYPE RGBC 24
ABB CTC-V TYPE 1 NX HV FUSES
ABB CTC-V TYPE 2 REYROLLE OKSS
ABB UNISWITCH REYROLLE ROK & ROKSS
ABB UNISWITCH SACE HAR CB REYROLLE ROS
AEI OW5 & FP BR4 ROTARY T-BLADE
ANDELECT TYPE SDAF-SDP ROTARY V-BLADE
BBC TYPE NAL A MEC S&C GEAR MARK II KIOSK SUBSTATION
BBC TYPE NAL K MEC SCHNEIDER KIOSK SUBSTATION
BRUSH FALCON SCHNEIDER RM6 – TALUS EASERGY T200 REMOTE
BRUSH TYPE 2 CB CONTROL - 11KV
CALOR EMAG SCHNEIDER RM6 - TALUS EASERGY T200 REMOTE
ENGLISH ELECTRIC CV CB CONTROL – 22KV

ENGLISH ELECTRIC OLX – MANUAL SIEMENS 3C TYPE 1

ENGLISH ELECTRIC TYPE C15 SIEMENS 3C TYPE 2

ETEL KIOSK SUBSTATION SIEMENS 3C TYPE 3

F&G (FELTEN & GUILLEAUME) SIEMENS H251

F & G (FELTEN & GUILLEAUME) GA SIEMENS H515 CIRCUIT BREAKER

F&G (FELTEN & GUILLEAUME) GA2K SIEMENS TYPE 8DJ10

FLUOKIT M SOLAR BASIC

GARDY SOUTH WALES IF4X

GEC DDDB SOUTH WALES D4XD CB

LINAK KIOSK AUTOMATING EQUIPMENT STANGER SCD-2

LK NES TYPE ELC 24 STANGER SINGLE PHASE OPERATED A/C

LUCY FRMU STATTER/MI EOD

MAGNEFIX MD4 STATTER OD

MERLIN GERIN RM6 STATTER ODSA

MERLIN GERIN RM6 TYPE 2 TSN

MERLIN GERIN RM6 - HV FUSES/CB TYPE 1 TSN (GMH)

MERLIN GERIN RM6 – TALUS 200 REMOTE CONTROL WILSON – CALOR EMAG OPEN BUS SUBSTATION

MERLIN GERIN RM6 - TALUS DNP3 REMOTE CONTROL WILSON LOOP SUBSTATION

MERLIN GERIN SM6 WILSON OPEN BUS PAD MOUNT SUBSTATION

MERLIN GERIN SM6 – AUTO CHANGE OVER WILSON SUBSTATION

MERLIN GERIN VERCORS M6 – AUTO CHANGE OVER WILSON SWITCH LINK

MERLIN GERIN VERCORS M6 YORKSHIRE TYKE

MI RMA YORKSHIRE YSF6

MI/STATOR VL
M.V. / A.G.E. 6.6KV CAST IRON CB

VESI Switchgear Manual Copyright © 2015


CONTENTS
HV Indoor

SOUTH WALES IF4X

HV Indoor/Underground
Prior to any operation Functions: Opening Closing
Rating: 400 amps
• Confirm the switchgear is fit for service prior Insulant: Oil
to and after any operation. Voltage: 11kV
• This switchgear (left side of the main
picture) can be used as a single unit or as a
combination with other switchgear such as
the South Wales D4XD CB as shown on the
right side of the main picture.
• Confirm the switch location and labelling prior
to operating.

ON ON ON

OFF OFF OFF

EARTH EARTH EARTH

HV Switch Closed HV Switch Open Earth Switch Closed

Closing the HV Cable Switch

1 Engage the operating handle on top of the operating


mechanism locating pin as shown.

2 Lower the operating handle to the stop position to close the


HV switch. 2

3 Remove the operating handle. ON ON ON

4 Confirm the semaphore shows OFF


. OFF OFF

EARTH EARTH EARTH

HV Switch Closed HV Switch Open Earth Switch Closed


1

Opening the HV Cable Switch


SOUTH WALES IF4X
1 Engage the operating handle behind the operating
mechanism locating pin as shown.

2 Raise the operating handle to the stop position to open the


HV switch.
1
3 Remove the operating handle. ON ON ON

4 Confirm the semaphore shows OFF OFF


. OFF

EARTH EARTH EARTH 2


HV Switch Closed HV Switch Open Earth Switch Closed

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Indoor

SOUTH WALES IF4X (CONTINUED)

Closing the HV Cable Earth Switch

HV Indoor/Underground
2
1 Confirm relevant the HV switch is open.

2 Unlock and rotate the HV earth switch interlock ACW as 3


shown.

3 Slide the operating selector across to the ‘EARTH’ position


5
as shown.

4 Engage the operating handle on top of the operating


mechanism locating pin as shown.
4
5 Lower the operating handle to close the HV earth switch.

6 Remove the operating handle.


ON ON ON

7 Confirm the semaphore shows


OFF OFF OFF
.
EARTH EARTH EARTH

HV Switch Closed HV Switch Open Earth Switch Closed


Note: There is no facility available for a ‘Safe to Earth’ test. Ensure the
remote end of HV Cable is isolated prior to earthing.

Opening the HV Cable Earth Switch 5

1 Engage the operating handle behind the operating


mechanism locating pin as shown. 4
2 Raise Ute operating handle to Ute stop position to open the
HV earth switch.

3 Remove the operating handle. 1


4 Slide the operating selector across to the ‘SERVICE’
position.

5 Rotate the HV earth switch Interlock CW and padlock if 2


required. ON ON ON

6 Confirm the semaphore shows OFF OFF


. OFF
SOUTH WALES IF4X
EARTH EARTH EARTH

HV Switch Closed HV Switch Open Earth Switch Closed

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV
HV Indoor
Indoor

SOUTH WALES D4XD CB

HV Indoor/Underground
Prior to any operation Functions: Opening, Closing, Isolating
Rating: 400 amps
• Confirm the CB is fit for service prior to and
Insulant: Oil
after any operation.
Voltage: 11kV
• This circuit breaker can be used as a
single unit or as a combination with other
switchgear such as the South Wales IF4X
HV switch as shown in the main picture
insert.
• Remote operation of these CBs is always the
preferred method.
• Confirm the CB location and labelling prior to
operating.

ON OFF
CB Closed CB Open

Closing the CB

1 Confirm the CB is fully racked in to the ‘SERVICE’ position.

2 Pull back the spring charge handle locking latch.

3 Raise the spring charge handle to the stop position and


‘SPRINGS’ window semaphore indicates ‘CHARGED’.

4 Lower the spring charge handle until it reaches the locking 3


latch as shown.
2
5 Pull back the spring charge handle locking latch.

6 Push In the spring charge handle to the stop position to


close the CB.
SOUTH WALES D4XD CB
7 Confirm the semaphores shows ON OFF
CB Closed
. CB Open

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VESI Switchgear Manual Copyright © 2015
CONTENTS
CONTENTS
HV
HV Indoor
Indoor

SOUTH WALES D4XD CB (CONTINUED)

Opening the CB

HV Indoor/Underground
1 Open the ‘PUSH TO TRIP’ access flap.

2 Push the red ‘PUSH TO TRIP’ button to open the HV CB.

3 Close the ‘PUSH TO TRIP’ access flap.

4 Confirm the semaphore shows .


1

2
Racking Out the CB

1 Confirm the CB is open.

2 Raise the ‘ISOLATING MECHANISM’ interlock latch.


2
3 Slide the ‘ISOLATING MECHANISM’ interlock across to the 3
‘FREE’ position.

4 Place the CB racking handle onto the racking shaft as


shown.

5 Rotate the racking handle ACW to stop position and CB


pointer aligns with ‘ISOLATED’ indicator.

6 Remove the CB racking handle.

7 Carefully withdraw the CB from the CB cubicle.

8 Lock the bus / cable shutter (s) as required.


5
Note: Ensure correct identification of shutters prior to locking.
4

SOUTH WALES D4XD CB

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VESI Switchgear Manual Copyright © 2015
CONTENTS
CONTENTS
HV
HV Indoor
Indoor

SOUTH WALES D4XD CB (CONTINUED)

Racking in the CB

HV Indoor/Underground
1 Confirm the CB is open.
3
2 Confirm the ‘LOCATION SELECTOR’ Is In the ‘SERVICE’
position.

3 Push the CB into CB cubicle until the pointer aligns with the
‘SERVICE POSITION’ indicator. 2
Note: Ensure the shutter locks have been removed and the CB
is open prior to racking in.

4 Place the CB racking handle onto the racking shaft as


shown.

5 Rotate the racking handle CW to stop position and CB


pointer aligns with ‘PLUGGED IN’ indicator.

6 Remove the CB racking handle.


4
7 Slide the ‘ISOLATING MECHANISM’ interlock across to the
‘LOCKED’ position.

8 LOWER the ‘ISOLATING MECHANISM’ interlock latch.


5

Racking the CB into the Circuit Earth Position


2
1 With the CB racked out slide the ‘LOCATION SELECTOR’ to
the ‘CIRCUIT EARTH’ position.

2 Push the CB into CB cubicle until the pointer aligns with the
‘CIRCUIT EARTH’ indicator.

3 Continue to rack in the CB as per the Racking in the CB


2
instruction above.

4 Close the CB as per the Closing the CB instruction to earth SOUTH WALES D4XD CB
the circuit.

Note: Ensure the correct identification of shutters prior to


locking. Ensure the remote end of incoming HV cable to be
earthed is isolated.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Indoor

STANGER SCD-2

Functions:

HV Indoor/Underground
Opening, Closing, Trans Switch/
Prior to any operation: CB, HV Fuses
Rating: 400 Amps
• Confirm the HV switch arc chutes are latched Insulant: Air
correctly prior to opening and after closing. Voltage: 11kV
• Note: There are two types of operating
mechanisms associated with this switch.
• Instructions on both are shown below.
• The HV operating stick lever can be located
on either side of the HV switch.
• These HV switches can be found in
combination with Powder Filled HV Fuses.
• Access Authority required for access to HV
fuses.

Closing the HV Cable Switch - Type A

1 Place the HV operating stick pin in the HV switch operating


lever as shown.

2 Push firmly to the stop position to CLOSE the HV switch.

3 Visually confirm all three phases of the HV switch have


closed and latched correctly. 2

Opening the HV Cable Switch - Type A

1 Place the HV operating stick pin in the HV switch operating


lever as shown.

2 Pull firmly to the stop position to OPEN the HV switch.


STANGER SCD-2

3 Visually confirm the HV switch has opened correctly.


2

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Indoor

STANGER SCD-2 (CONTINUED)

Closing / Opening the Trans Switch - Type A

HV Indoor/Underground
1 Operation as for the ‘Closing and Opening of HV Cable
Switches - Type A’ as shown above.

Closing the HV Cable / Trans Switch - Type B

1 Place the operating handle on the ‘Open / Close’ operating


mechanism as shown.

2 Rotate the operating handle CW firmly to the stop position


to CLOSE the HV switch.

3 Visually confirm all three phases of the HV switch have 2


closed and latched correctly.

Opening the HV Cable / Trans Switch - Type B

1 Place the operating handle on the ‘Open / Close’ operating


mechanism as shown.

2 Rotate the operating handle ACW firmly to the stop position


to OPEN the HV switch.

3 Visually confirm the HV switch has opened correctly. 2

STANGER SCD-2

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Indoor

STANGER SINGLE PHASE OPERATED A/C

HV Indoor/Underground
Functions: Opening, Closing, Trans Switch,
Prior to any operation: HV Fuses
Rating: 400 amps
• Ensure HV switch arc chutes are latched
Insulant: Air
correctly prior to opening and after closing. Voltage: 11kV
• Confirm switch location and labelling prior to
operation.
• Acces Authority required to access HV fuses.

Closing HV Cable Switch

STANGER SINGLE PHASE OPERATED A/C


1 Place HV operating stick pin into A/C latching / operating
eye.

2 Push single phase A/C firmly to CLOSE .


2

Opening HV Cable Switch

1 Place HV operating stick pin into A/C latching / operating


eye.
2
2 Pull single phase A/C firmly to OPEN .

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Indoor

STANGER SINGLE PHASE OPERATED A/C (CONTINUED)

Closing / Opening Transformer Switch

HV Indoor/Underground
1 Operation as previous..

STANGER SINGLE PHASE OPERATED A/C

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Indoor

STATTER/MI EOD

HV Indoor/Underground
Prior to any operation Functions: Opening,Closing, Earthing
• Confirm the switchgear is fit for service prior Rating: 400 amps
Insulant: Oil
to and after any operation.
Voltage: 11kV, 6.6kV
• Confirm the HV switch oil level is correct prior
to any operating.
• Confirm the switch location and labelling prior
to operating.
Warning: On some radial feeders in the MCC area
the HV earth switch on the Statter switch units closes
on the incoming HV cable with the transformer HV
cable coming off the end box.

O O E
A
F R
N F
T
H

HV Switch Closed HV Switch Open Earth Switch Closed

Closing the HV Cable Switch

1 Lower the operating handle to the stop position to close the


HV switch.
O
E
O A
F R
2 Confirm the semaphore shows N . F
T
H 1
HV Switch Closed HV Switch Open Earth Switch Closed

Opening the HV Cable Switch


STATTER/MI EOD

1 Raise the operating handle to the stop position to open the


HV switch.
O O
E
A
F R
2 N shows
Confirm the semaphore F . T
H

HV Switch Closed HV Switch Open Earth Switch Closed

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Indoor

STATTER/MI EOD (CONTINUED)

Closing the HV Cable Earth Switch

HV Indoor/Underground
1 Confirm relevant the HV switch is open.
3
2 Unlock the padlock and raise the earth switch interlock lever
to the stop position.

3 Raise the operating handle to the stop position to close the


HV earth switch.
O O E
A
F R 2
4 N semaphore
Confirm the F shows
T
H
.
HV Switch Closed HV Switch Open Earth Switch Closed

Note: There is no facility available for a ‘Safe to Earth’ test. Ensure


the remote end of HV Cable is isolated prior to earthing.

Note: To open HV cable earth switch, rotate handle in anti-clockwise


direction.

Access to the Test Probes


3
1 Confirm the relevant earth switch is closed.
2
2 Unscrew the three (3) reataining bolts and lower the test 2
terminals access cover as shown. 2

3 Unscrew and remove the earthing bar from the test


terminals.

4 Attach the required testing equipment and perform tests.

5 Re-attach the earthing bar to the test terminals.

6 Close and secure the test terminals access cover.

Note: On the completion of tests ensure the correct re-attachment of


the earthing bar to the test terminals
STATTER/MI EOD

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Indoor

STATTER OD

HV Indoor/Underground
Prior to any operation Functions: Opening, Closing, Earthing
Rating: 400 amps
• Confirm the switchgear is fit for service prior Insulant: Oil
to and after any operation. Voltage: 11kV, 6.6kV
• Confirm the HV switch oil level is correct prior
to any operation.
• Confirm the switch location and labelling prior
to operating.
• Warning: On some radial feeders in the
MCC area the HV earth switch on the Statter
switch units closes on the incoming HV cable
with the transformer HV cable coming off the
end box.
• Caution: This switchgear is NOT spring
assisted. Operation must be a rapid, firm and
continuous motion.

E
A
HV Switch HV Switch R Earth Switch
Closed Open T Closed
H

Closing the HV Cable Switch

1 Raise the operating handle Interlock lever to the stop


position.

2 Lower the operating handle in a rapid, firm and continuous


motion to the stop position to close the HV switch.
HV Switch HV Switch
E
A
R Earth Switch
2
3 Confirm the semaphore shows .
Closed Open T
H
Closed

Opening the HV Cable Switch

1 Raise the operating handle interlock lever to the slop


position.
STATTER OD

2 Raise the operating handle in a rapid, firm and continuous


motion to the stop position to open the HV switch.
E
A
3 Confirm the semaphore shows
HV Switch
Closed Open.
HV Switch R
T
H
Earth Switch
Closed

2 1

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Indoor

STATTER OD (CONTINUED)

Closing the HV Cable Earth Switch

HV Indoor/Underground
3
1 Confirm relevant the HV switch is open.

2 Raise the operating handle interlock lever to the stop 3


position.

3 Remove the padlock and push down the spring loaded earth
switch interlock whilst raising operating handle in a rapid,
firm and continuous motion to the ‘EARTH’ position.
E
A
2
HV Switch HV Switch R Earth Switch
4 Confirm the semaphore shows
Closed Open T
H
.
Closed

Note: There is no facility available for a ‘Safe to Earth’ test. Ensure


the remote end of HV Cable is isolated prior to earthing. If Earthing
the transformer, perform a ‘Safe to Earth’ test at the transformer
connections if required.

Note: To open HV cable earth switch, lower the operating interlock


lever to the open position.

Access to the Test Probes

1 Confirm the relevant earth switch is closed. 3


2
2 Unscrew the three (3) reataining bolts and lower the test
terminals access cover as shown. 2
2
3 Unscrew and remove the earthing bar from the test
terminals.

4 Attach the required testing equipment and perform tests.

5 Re-attach the earthing bar to the test terminals.

6 Close and secure the test terminals access cover.

Note: On the completion of tests ensure the correct re-attachment of


the earthing bar to the test terminals.
STATTER OD

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Indoor

STATTER ODSA

HV Indoor/Underground
Prior to any operation Functions: Opening, Closing, Earthing
• Confirm the switchgear is fit for service prior Rating: 400 amps
to and after any operation. Insulant: Oil
Voltage: 11kV, 6.6kV
• Confirm the HV switch oil level is correct prior
to any operating.
• Confirm the switch location and labelling prior
to operating.
• Warning: On some radial feeders in the
MCC area the HV earth switch on the Statter
switch units closes on the incoming HV cable
with the transformer HV cable coming off the
end box.

Closing the HV Cable Switch

1 Lower the operating handle to the stop position to close the


HV switch.
1
2 Confirm the semaphore agrees with the HV switch status.

Opening the HV Cable Switch

1 Raise the operating handle to the stop position to open the


HV switch.

2 Confirm the semaphore agrees with the HV switch status.


STATTER ODSA

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Indoor

STATTER ODSA (CONTINUED)

Closing the HV Cable Earth Switch

HV Indoor/Underground
1 Confirm relevant the HV switch is open.

2 Unlock the padlock and raise the earth switch interlock lever. 4
2
3 Raise the HV switch interlock lever to the stop position.

4 Raise the operating handle to the stop position to close the


HV earth switch.

5 Confirm the semaphore agrees with the HV switch status.

Note: There is no facility available for a ‘Safe to Earth’ test. Ensure


the remote end of HV Cable is isolated prior to earthing. If Earthing 3
the transformer, perform a ‘Safe to Earth’ test at the transformer
connections if required.

Note: To open HV cable earth switch, lower the interlock lever to the
open position.

Access to the Test Probes


3
1 Confirm the relevant earth switch is closed.
2
2 Unscrew the three (3) reataining bolts and lower the test
2
terminals access cover as shown. 2

3 Unscrew and remove the earthing bar from the test


terminals.

4 Attach the required testing equipment and perform tests.

5 Re-attach the earthing bar to the test terminals.

6 Close and secure the test terminals access cover.

Note: On the completion of tests ensure the correct re-attachment of


the earthing bar to the test terminals.
STATTER ODSA

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Indoor

TSN

HV Indoor/Underground
Prior to any operation Functions: Opening, Closing, Earthing
Rating: 630 amps
• Confirm the switchgear is fit for service prior Insulant: Air
to and after any operation. Voltage: 11kV
• The substation doors must be closed when
operating this HV switch.
• Confirm the HV switch location and labelling
prior to operating.

Closing the HV Switch

1 Unlock and open the operating mechanism access door.

2 Insert the operating handle into the operating mechanism. 3


1 2
3 Rotate the operating handle CW to the stop position to close
the HV switch.

4 Remove the operating handle.

5 Close and padlock the operating mechanism access door.

6 Visually confirm the HV switch has closed correctly.

Opening the HV Switch

1 Unlock and open the operating mechanism access door.

2 Insert the operating handle into the operating mechanism.


1
2
3 Rotate the operating handle ACW to the stop position to
close the HV switch. 3
4 Remove the operating handle.

5 Close and padlock the operating mechanism access door.

6 Visually confirm the HV switch has opened correctly.


TSN

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Indoor

TSN (CONTINUED)

Closing the HV Cable Earth Switch

HV Indoor/Underground
1 Confirm the HV switch is open.

2 Unlock and open the operating mechanism access door.


2
3 Perform a ‘Safe To Earth’ test.

4 Insert the operating handle into the earth switch operating


mechanism.
4
5 Rotate the operating handle CW to the stop position to close
5
the HV earth switch.

6 Remove the operating handle.

7 Close and padlock the operating mechanism access door.

8 Visually confirm the HV earth switch has closed correctly.

Note: Ensure the remote end of the HV Cable is isolated prior to


earthing.

Note: To open HV cable earth switch, rotate the operating handle in


an anti-clockwise direction.

TSN

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CONTENTS
CONTENTS
HV Indoor
HV
HV Indoor
Indoor

TSN (GMH)

HV Indoor/Underground
Prior to any operation Functions: Opening, Closing
Rating: 400 amps
• Confirm the switchgear is fit for service prior Insulant: Air
to and after any operation. Voltage: 6.6kV
• The substation doors must be closed when
operating this HV switch.
• Confirm the HV switch location and labelling
prior to operating.

Closing the HV Switch

1 Unlock and open the operating mechanism access door.

2 Insert the operating handle into the operating mechanism.


1
3 Rotate the operating handle CW to the stop position to close
2
the HV switch.

4 Remove the operating handle.


3
5 Close and padlock the operating mechanism access door.

6 Visually confirm the HV switch has closed correctly.

Opening the HV Switch

1 Unlock and open the operating mechanism access door.

2 Insert the operating handle into the operating mechanism.


1
3 Rotate the operating handle ACW to the stop position to
TSN (GMH)

close the HV switch.


2
4 Remove the operating handle.

5 Close and padlock the operating mechanism access door. 3

6 Visually confirm the HV switch has opened correctly.

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CONTENTS
HV Indoor

WILSON – CALOR EMAG OPEN BUS SUBSTATION

HV Indoor/Underground
Prior to any operation: Functions: Opening, Closing, Earthing
Insulant: Air
• Note that when the transformer HV switch is Voltage: 22kV
open, the bottom contacts may still be ALIVE.
• Note the transformer HV fuses are hinged on
the transformer side.
• An Access Authority is required for the
removal of the transformer HV switch / earth
switch / HV fuse access cover.
• Check/confirm oil levels, labelling and
semaphores.
• Confirm the HV switch location and labelling.

WILSON – CALOR EMAG OPEN BUS SUBSTATION


Closing the Transformer HV Switch

1 Remove the HV switch operating handle from the retaining


clips and insert into the HV switch open I close operating
mechanism (grey) as shown.

2 Lower the operating handle firmly to the stop position as


shown to CLOSE the transformer HV switch. 2

3 Confirm all three phases have closed correctly via the 1


viewing window..

Note: Confirm the transformer is isolated on the LV side prior to


operation.

Opening the Transformer HV Switch

1 Remove the HV switch operating handle from the retaining


clips and insert into the HV switch open I close operating
mechanism (grey) as shown.

2 Raise the operating handle firmly to the stop position to


OPEN the transformer HV switch.

3 Confirm all three phases have opened correctly via the 1


viewing window. 2

Note: Confirm the transformer is isolated on the LV side prior to


operation.

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CONTENTS
HV Indoor

WILSON – CALOR
WILSON – CALOREMAG OPENBUS
EMAG OPEN BUS SUBSTATION
SUBSTATION (CONTINUED)
(CONTINUED)

Closing / Opening the Trans HV Earth Switch

HV Indoor/Underground
1 Unlock, if required, and open the HV fuse access cover
retaining pad bolts.

2 Using the handle as shown carefully lower the HV fuse 2


access cover. 1
1

3 Peform a ‘Safe To Earth’ test and if in order:

4 Close the HV fuse access cover.

5 Remove the HV switch operating handle from the retaining


clips and insert into the HV earth switch open I earth
operating mechanism (yellow).

6 Lower the operating handle firmly to the stop position 6


to CLOSE the transformer HV earth switch.

WILSON – CALOR EMAG OPEN BUS SUBSTATION


7 Confirm all three phases of the HV earth switch have closed
correctly via the viewing window.

Note: Confirm the transformer is isolated on the LV side prior to


earthing. 5

Earthing the HV Incoming Cable(s)

1 Confirm the remote end/s of the incoming HV cable/s is/are


isolated.

2 Unlock, if required, and open the HV cable access panel and


secure in position using the pad bolt as shown.
2
3 Perform a ‘Safe To Earth’ test and if in order:

4 Attach earths to the incoming HV cable(s).

Note: Confirm the remote end/s of the HV cable/s is/are isolated prior
to earthing. 2

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CONTENTS
HV Indoor
HV
HV Indoor
Indoor

Wilson Loop Substation

HV Indoor/Underground
Functions: Isolate, Earthing
Prior to any operation: Rating: 400 Amps
• For the HV cable elbow operation, refer to Insulant: Oil
the 200/400 or 600A Cable Elbows section in Voltage: 22KV
this manual.
• Confirm the loop substation location and
labelling prior to operation.
• NX type HV fuses can only be removed or
replaced with the substation de-energised.
HV fuses may be hot.
• Ensure earthing elbows are connected to the
substation earth grid prior to earthing.

Isolation / Earthing of the HV Cables

For isolation and earthing of the HV Cables refer to the either the
200/400 Amp HV Cable Elbows or the 600 Amp HV Cable
Elbows template in this manual.

Wilson Loop Substation


Removal of the HV Fuses

1 Attach the operating shot-gun stick to the eye bolt on the HV


fuse unit access cap.

2 Pull the access cap firmly to withdraw the HV fuse.

Earthing of the HV Bus

1 Perform a ‘Safe To Earth’ test.

2 Remove the 200 amp dead end receptacles.


3
3 Attach the earthing elbows using the operating shot-gun 2
stick.

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CONTENTS
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HV Indoor
HV
HV Indoor
Indoor

WILSON OPEN BUS PAD MOUNT SUBSTATION

HV Indoor/Underground
Functions: Opening, Closing, Isolation, HV
Prior to any operation: Fuses
Rating: Various (HV Fuses)
• The HV powder filled fuses are hinged at the
Insulant: Air
top. Voltage: 22 kV
• HV fuses may be removed / replaced without
an Access Authority under the following
conditions:
– HV fuses must be isolated and confirmed
de-energised.
– HV operating sticks must be used.

For all other access to the HV fuse chamber and


open type bus an Access Authority is required.
• Access to the HV fuse chamber for any
reason other than removal / replacement of
the HV fuses requires an Access Authority.

WILSON OPEN BUS PAD MOUNT SUBSTATION


• Removal / replacement of HV fuses without
an Access Authority must be done with HV
operating sticks with the HV fuses isolated
and tested de-energised.

Access to the HV Powder Filled Fuses Chamber

1 Open the HV enclosure access doors.

2 Unlock and slide across the two (2) HV fuse access door pad
bolts.
2 2

3 Lower the access door as shown.

4 Replace the HV fuse(s) as required.

5 Raise and lock closed the HV fuse access door.


3
6 Close the HV enclosure access doors.

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CONTENTS
HV
HV Indoor
Indoor

WILSON SUBSTATION

HV Indoor/Underground
Functions: Opening, Closing, HV Fuses
Prior to any operation: Rating: Various
Insulant: Oil
• Check oil level prior to switching and / or
Voltage: 22kV, 11kV
removal of HV bayonet fuses.
• Ensure the transformer tank pressure is
equalized via the bleed valve prior to removal
of the HV bayonet fuses.
• For the removal / earthing of the 200/400A
elbows refer to the ‘200/400A Cable
Connector Elbows’ template in this manual.
• Confirm switch location and labelling prior to
operation.
• Ensure HV fuses are kept clean at all times.
• HV bayonet fuses MUST NOT be used to de-
energise or energise transformers.

Closing HV Cable Switch

1 Place the operating handle onto HV switch operating


mechanism.

2 Rotate operating handle CW to the stop position to CLOSE


the HV switch.
3
3 Confirm HV switch has closed correctly via indicator. 2

Opening HV Cable Switch

1 Place the operating handle onto HV switch operating


WILSON SUBSTATION
mechanism.

2 Rotate operating handle ACW to the stop position to OPEN


the HV switch.

3 Confirm HV switch has opened correctly via indicator.


2

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CONTENTS
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HV
HV Indoor
Indoor

WILSON SUBSTATION (CONTINUED)

Removing the HV Bayonet Fuses

HV Indoor/Underground
1 Using a HV operating stick or HV operating gloves, pull the
pressure relief valve for a minimum of ten (10) seconds to 1
equalize the transformer tank pressure with the external air
pressure.

2 Insert the HV operating stick eye bolt into the HV bayonet


fuse removal eye as shown.

3 Rotate the HV bayonet fuse locking clamp 180 degrees CW


3

4 Withdraw the HV fuse in a positive manner until the brass


contacts appear then pause to allow excess oil to drain into
the drip tray. Stand to one side when withdrawing the HV
5
bayonet fuses.
Ensure HV bayonet fuses are kept clean at all times.

5 Remove the HV fuse and, if required, store on the supplied


mounting clips as shown.
4

WILSON SUBSTATION
Replacing the HV Bayonet Fuse Element

1 Remove the HV fuse assembly end cap.

2 Remove fuse element holder from the insulated tube.

3 Remove the fuse element.

4 Insert the new fuse element.

5 Reattach the fuse element holder to the insulated tube.


1 2 3 2
6 Reattach the end cap to the HV fuse assembly. 6 5
Note: Ensure HV fuses are kept clean at all times.

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CONTENTS
CONTENTS
HV
HV Indoor
Indoor

WILSON SUBSTATION (CONTINUED)

Replacing the HV Bayonet Fuses

HV Indoor/Underground
1 Insert the HV bayonet fuse by using the operating stick. 1
2 Push the HV bayonet fuse firmly home.

3 Rotate the HV bayonet fuse locking pin ACW to lock the HV


fuse into position.

4 Confirm the HV bayonet fuse is latched correctly.


3

WILSON SUBSTATION

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CONTENTS
HV Indoor

WILSON SWITCH LINK

HV Indoor/Underground
Functions: Opening, Closing, Isolation,
Prior to any operation: Earthing, HV Fuses
Rating: 400 amps
• Prior to switching check HV switch oil level
Insulant: Oil
gauge. Voltage: 22kV
• NX type HV fuses can only be removed or
replaced with sub station de-energised.
For instruction on removal / replacement
refer to ‘NX HV Fuses’ section of this manual.
• For cable elbow operation refer to ‘200/400
or 600A Cable Elbows’ section of this
manual.
• Confirm switch location and labelling prior to
operation.

Closing HV Cable Switch

1 Place operating handle on HV switch open / close operating


mechanism.
3
2 Open operating mechanism interlock flap.

3 Lower handle to CLOSE the HV switch.


2

Opening HV Cable Switch

1 Place operating handle on HV switch open / close operating WILSON SWITCH LINK
mechanism.

1 Open operating mechanism interlock flap.

2 Raise handle to OPEN the HV switch.


2
3

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HV Indoor

WILSON SWITCH LINK (CONTINUED)

Earthing of HV Cable

HV Indoor/Underground
1 Carry out Safe to Earth test.

2 Place operating handle on HV earth switch operating


mechanism.

3 Open operating mechanism interlock flap. 4


4 Lower handle to CLOSE the HV earth switch.

Note: Ensure remote end of incoming cable to be earthed is isolated.


3
Note: To open the HV earth switch, raise the handle.

WILSON SWITCH LINK

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CONTENTS
HV
HV Indoor
Indoor

YORKSHIRE TYKE

HV Indoor/Underground
Functions: Opening, Closing, Trans Switch/
Prior to any operation: CD, Earthing, HV Fuses
Rating: 630 amps
• Confirm HV switchgear is fit for service prior
Insulant: Oil
to and after operation. Voltage: 11kV
• Confirm switch location and labelling prior to
operation.
• Access Authority required for access to HV
fuses.

Closing HV Cable Switch

1 Pull operating handle forward to CLOSE HV switch.

2 Confirm semaphore agrees with switch status.


2

Opening HV Cable Switch

1 Push operating handle backwards to OPEN HV switch.

2 Confirm semaphore agrees with switch status.


1
YORKSHIRE TYKE

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CONTENTS
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HV
HV Indoor
Indoor

YORKSHIRE TYKE (CONTINUED)

Earthing of HV Cable

HV Indoor/Underground
1 Unlock and open the HV earth switch interlock flap.

2 Lower the HV earth switch operating handle to CLOSE HV


earth switch.

3 Confirm semaphore agrees with switch status.


2

Closing HV Transformer Switch

1 Pull transformer HV switch operating handle forward


to CLOSE transformer HV switch.
1
2 Confirm semaphore agrees with switch status.

Opening HV Transformer Switch

1 Push transformer HV switch operating handle backwards


to stop position to OPEN transformer HV switch and charge
closing spring.
1
2 Confirm semaphore agrees with switch status.

Earthing of Transformer HV Cable

1 Unlock and open the transformer HV earth switch interlock


YORKSHIRE TYKE

flap. 3

2 Push transformer earth switch selector lever to ‘Earth’


position.
2
3 Pull transformer HV earth switch operating lever to CLOSE
transformer HV earth switch.
1
4 Confirm semaphore status.

Note: If unable to carry out Safe to Earth test at HV switch unit do so


at transformer LV connections.

Note: to open the transformer HV earth switch, push the operating lever.

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HV
HV Indoor
Indoor

YORKSHIRE TYKE (CONTINUED)

Access to HV Fuses

HV Indoor/Underground
1 With transformer HV earth switch closed unscrew two (2) HV 1
1
fuse access cover plate bolts.

2 Close the transformer HV earth switch interlock flap.

3 Raise HV fuse access cover to stop position to gain access


to HV fuses.
3

YORKSHIRE TYKE

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CONTENTS
HV
HV Indoor
Indoor

YORKSHIRE YSF6

HV Indoor/Underground
Functions: Opening, Closing, Racking, Trans
Prior to any operation: Switch/CB, Earthing
Rating: 630 amps
• If equipped with a gas indication gauge
Insulant: SF6
check for correct pressure prior to switching. Voltage: 22kV, 11kV
• Confirm HV CB location and labelling prior to
operation.
• Confirm HV CB location and labelling prior to
operation.

Closing CB

1 Check semaphore for ‘Springs Charged’ indication.

2 A. For electrical close, turn CB control lever CW to CLOSE


CB.
B. For mechanical close, OPEN the CB cover panel and lift
the CB ‘Close’ lever. 2A

3 Confirm semaphore / indicating lights.


2B

Opening CB

1 Check semaphore for ‘Springs Charged’ indication.

2 A. For electrical open turn CB control lever ACW to trip CB.


B. For mechanical open, OPEN the CB cover panel and
lower the CB ‘Trip’ lever.
YORKSHIRE YSF6
2A
3 Confirm semaphore / indicating lights.
2B

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HV
HV Indoor
Indoor

YORKSHIRE YSF6 (CONTINUED)

Racking Out CB

HV Indoor/Underground
1 Lift the interlock button and OPEN the racking mechanism
access shutter.
2
2 Push the selector lever ACW to the ‘Free’ position.

3 Insert the racking handle into the winding mechanism. 1


4 Rotate the handle ACW until CB ceases racking. 5

5 Remove the racking handle and withdraw the CB from its


service position. 4

Note: Ensure HV CB is open prior to racking. 1

Locking Shutters

1 Pull shutter locking levers to the latched position.

2 Place padlock through eye-holes at the shutter position. 2

1
2

Racking In CB

1 Rotate the selector lever ACW to stop position.

2 Push CB into CB cubicle to the first stop position.

3 Rotate the selector lever CW to the ‘Free’ position. 1

4 Push the CB to the second stop position.

5 Insert the racking handle into the winding mechanism.

6 Rotate handle CW until CB is in the final service position.

7 Remove the racking handle and move the selector lever to


YORKSHIRE YSF6

2
the ‘Lock’ position.

8 CLOSE the racking mechanism access shutter.

Note: Ensure CB is open prior to racking in.


Ensure shutter padlocks have been removed prior to racking in
the HV CB.

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HV
HV Indoor
Indoor

YORKSHIRE YSF6 (CONTINUED)

Charging CB Closing Spring

HV Indoor/Underground
1 Check ratchet on spring charge handle is set to drive
clockwise.
2
2 Open CB cover panel then rotate open the spring charge
mechanism access flap and fit spring charge handle to
spring charging spigot.

3 Raise and lower the spring charge handle until resistance


to movement occurs, then gives way, and then stops as the 3
‘Spring Charged’ condition is reached.

4 Remove the spring charge handle and CLOSE CB cover.

YORKSHIRE YSF6

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CONTENTS

HV INDOOR/UNDERGROUND HV OUTDOOR LINE REGULATORS CONTROL BOXES FAULT INDICATORS

HV OUTDOOR

ABB D221V/1C GANG EZY BREAK REYROLLE OYT ACR


ABB DUOGAP SIDE BREAK SWITCH RV ACR
ABB GAS SWITCH RVE/VWVE ACR
ABB INTELLICAP LINE CAPACITOR S & C FAULT TAMER
ABB SWER SECTIONASIER SCHNEIDER (NULEC) RL 27 GAS SWITCH
AEM SLB SUSPENSION ISOLATORS SIDE THROW GAC
BORIC ACID HV FUSES SIEMENS 3AD8 FUSESAVER
COOPER MAGNEX CB/SWITCH SINGLE PHASE, SWER SINGLE PHASE ARC CHUTE SWITCH
AND 3 PHASE STANGER MID SPAN ISOLATORS
DUCON LINE CAPACITOR TRINETICS VACUUM SWITCH
DUO GAP/EZY BREAK - 2 POST – LOAD INTERRUPTER WHIPP & BOURNE ACR
DUO GAP/EZY BREAK - 3 POST – LOAD INTERRUPTER
EDO HV FUSES
GAC (GANG ARC CHUTE) - 2 POST
GAC (GANG ARC CHUTE) - 3 POST
GANG ISOLATORS
GEVEA HOLEC GANG AIR BREAK SWITCH
GFB (GANG FLICKER BLADE)
HAYCOLEC SECTIONALISER TYPE 01-04
HD (HORN DEFLECTOR) SWITCH
HV ISOLATORS
ILJIN GAS SWITCH
IT-GANG OPERATED EDO FUSES
KYLE E ACR - SINGLE PHASE
LEXINGTON SWER ACR
LM RV ACR
MERLIN GERIN PM6
NGK GAS SWITCH (AUTOMATABLE)
NGK GAS SWITCH (MANUAL)
NGK MK1 GAS SWITCH
NOVA ACR
NULEC ACR
NULEC L24 GAS SWITCH / SECTIONALISER
NULEC RL LOAD BREAK SWITCH / SECTIONALISER
POWDER FILLED HV FUSES

VESI Switchgear Manual Copyright © 2015


CONTENTS
HV Outdoor

ABB D221V/1C GANG EZY BREAK

HV Outdoor
Functions: Opening, Closing
Prior to any operation: Rating: 630 amps
Insulant: Air
• Confirm HV switch is fit for service prior to
Voltage: 22kV
and after operation.
• Operating handles may differ in construction
however operating principles remain the C
same.
• Confirm switch location and labelling prior to
operation.

Closing HV Switch

1 Remove operating handle padlock.

2 Lower operating handle firmly to stop position to CLOSE HV 2


switch.

3 Confirm HV switch is closed and latched correctly.

ABB D221V/1C GANG EZY BREAK


Opening HV Switch

1 Remove operating handle padlock.

2 Raise operating handle firmly to stop position to OPEN HV


switch.

3 Confirm HV switch has opened correctly.

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HV Outdoor

ABB Duogap side Break Switch

HV Outdoor
Functions: Opening, Closing, Trans Switch/
Prior to any operation CB, Earthing, HV Fuses
Rating: 400 Amps
• Confirm the HV switch is fit for service prior Insulant: Air
to and after any operation. Voltage: 22 kV
• The operating handles on this HV switch may
differ in construction however the operating
principles remain the same.
• Confirm the Duogap arc expulsion devices
have latched correctly prior to opening the
HV switch.
• Check/confirm labelling
• Confirm the HV switch location and labelling
prior to operation.

Closing the HV Switch

1 Remove the operating handle padlock.

ABB Duogap side Break Switch


2 Lower the operating handle firmly to the stop position to
close the HV switch.

3 Confirm the HV switch has close and the Duogap arc 22


expulsion mechanisms have latched correctly.

1
1
Duogap Latching

1 Prior to opening the HV switch, confirm the Duogap arc


expulsion devices have latched correctly as shown.
1
1

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HV Outdoor

ABB Duogap side Break Switch (CONTINUED)

HV Outdoor
Opening the HV Switch

1 Remove the operating handle padlock.


1
2 Raise the operating handle firmly to the stop position to open 1
the HV switch.

3 Confirm the HV switch has opened correctly.

22

ABB Duogap side Break Switch

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HV Outdoor

ABB GAS SWITCH

HV Outdoor
Functions: Opening, Closing
Prior to any operation: Rating: 630 amps
Insulant: SF6
• If ‘Gas Low’ semaphore appears in
Voltage: 22kV, 11kV, 6.6kV
semaphore window do not operate gas
switch.
• Confirm switch location and labelling prior to
operation.

Closing HV Switch

1 Place HV operating stick on the end of HV switch operating


mechanism lever as shown.

2 Pull down operating mechanism lever to stop position


to CLOSE HV switch. 2

3 Confirm semaphore agrees with switch status.

Opening HV Switch

1 Place HV operating stick on the end of HV switch operating


mechanism lever as shown.

2 Pull down operating mechanism lever to stop position 2


to OPEN HV switch.
ABB GAS SWITCH
3 Confirm semaphore agrees with switch status.

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HV Outdoor

Abb Intellicap Line Capacitor

HV Outdoor
Functions: Opening, Closing, Earthing, HV
Prior to any operation Fuses
Rating: MVar
• AT ALL TIMES a period of at least five (5) Insulant: Oil / Vacuum
minutes must be allowed to elapse between Voltage: 22 kV
the capacitor modules being switched off
and the application of earths to the discharge
terminals.
• The hinged HV fuse MUST NOT be used to
make or break the capacitor current.
• Confirm the capacitor location and labelling
prior to operation.
• Check/confirm labelling and semaphores
• The close/open sequence can be cancelled
by momentarily moving the ‘AUTO /
MANUAL’ control switch to ‘AUTO’ and back
to ‘MANUAL’.
• Note: The preferred method of switching is
via the control box. Manual vacuum switch
operation is to be used only if AC supply is
unavailable to the control box.
• In some cases the 16 Kva transformer must
be de-energised for proximity reasons before
the capacitors can be earthed.

Abb Intellicap Line Capacitor


Closing Capacitors Manually – Control Box

1 Switch the ‘AUTO / MANUAL’ switch to the ‘MANUAL’ position.

2 Momentarily move the ‘CLOSE / OPEN’ switch to the CLOSE


position.

3 Confirm countdown to close sequence on the LCD display-


3
(close in 30 seconds).

4 Move away from the capacitors until closed.


1 2

Opening Capacitors Manually – Control Box

1 Switch the ‘AUTO / MANUAL’ switch to the ‘MANUAL’ position.

2 Momentarily move the ‘CLOSE / OPEN’ switch to the OPEN


position.

3 Confirm countdown to open sequence on the LCD display-


(open in 30 seconds). 3

4 Move away from the capacitors until open. 1


Note: After opening, the control box will not allow a reclose for 5 2
minutes.
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HV Outdoor

Abb Intellicap Line Capacitor (CONTINUED)

HV Outdoor
Closing the Capacitors Manually – Vacuum Switch

1 Switch the ‘AUTO / MANUAL’ switch to the ‘MANUAL’ position.

2 Place the operating stick pin under the yellow operating lever.

3 Gently push the operating lever up to the stop position to


CLOSE the capacitor vacuum switch.
2
4 Repeat this procedure for all three (3) phases of the capacitor.

Opening the Capacitors Manually – Vacuum Switch

1 Switch the ‘Auto/manual’ switch to the ‘MANUAL’ position

2 Place the operating stick pin over the yellow operating lever.

3 Gently lower the operating lever to the stop position to OPEN


the capacitor vacuum switch.
2
4 Repeat this procedure for all three (3) phases of the capacitor.

Discharging / Earthing Capacitors

Abb Intellicap Line Capacitor


1 Open the capacitors via the control box as previously
described.

2 Confirm the vacuum switches are open - yellow levers (3) in


the down position.

3 Wait for five (5) minutes then confirm, using a Modiewark


Tester, that each phase of the capacitor has been de-
energised by the vacuum switches.
2
4 Open the three (3) capacitor boric acid HV fuses. 2

5 Close the three (3) vacuum switches.


6
6 Test and apply earth and short circuits to the capacitor
discharge bar.

7 Test and apply earth and short circuits to the capacitor side
of the boric acid HV fuses.
4

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CONTENTS
HV Outdoor

Abb Intellicap Line Capacitor MK2

HV Outdoor
Functions: Opening, Closing, Earthing, HV
Prior to any operation Fuses
Rating: MVar
• At all times a period of at least five (5) Insulant: Oil / Vacuum
minutes must be allowed to elapse between Voltage: 22kV
the capacitor modules being switched off
and the application of earths to the discharge
terminals.
• The hinged HV fuse MUST NOT be used to
make or break the capacitor current.
• Confirm the capacitor location, labelling and
semaphores
• The close/open sequence can be cancelled
by momentarily moving the ‘AUTO /
MANUAL’ control switch to ‘AUTO’ and back
to ‘MANUAL’.
• After opening, the control box will not allow a
reclose for 5 minutes.
• Note the preferred method of switching is 3
phase via the control box. Manual vacuum
• switch operation is to be used only if AC

Abb Intellicap Line Capacitor MK2


supply is unavailable to the control box..

Closing Capacitors Manually – Control Box

1 Switch the ‘AUTO / MANUAL’ switch to the ‘MANUAL’ position.

2 Momentarily move the ‘CLOSE / OPEN’ switch to the CLOSE


position.

3 Confirm countdown to close sequence on the LCD display- 3


(close in 30 seconds).

4 Move away from the capacitors until closed.


1 2

Opening Capacitors Manually – Control Box

1 Switch the ‘AUTO / MANUAL’ switch to the ‘MANUAL’ position.

2 Momentarily move the ‘CLOSE / OPEN’ switch to the OPEN


position.

3 Confirm countdown to open sequence on the LCD display- 3


(open in 30 seconds).

4 Move away from the capacitors until open.

Note: The open sequence can be cancelled by momentarily


1 2
moving the ‘AUTO / MANUAL’ control switch to ‘AUTO’ and back to
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CONTENTS
HV Outdoor

Abb Intellicap Line Capacitor MK2 (CONTINUED)

HV Outdoor
Closing the Capacitors Manually – Vacuum Switch

1 Switch the ‘AUTO / MANUAL’ switch to the ‘MANUAL’ position.


2 Place the operating stick pin under the yellow operating lever.
3 Gently push the operating lever up to the stop position to
CLOSE the capacitor vacuum switch.
1
4 Repeat this procedure for all three (3) phases of the capacitor.

2
Opening the Capacitors Manually – Vacuum Switch

1 Switch the ‘Auto/manual’ switch to the ‘MANUAL’ position


2 Place the operating stick pin over the yellow operating lever.
3 Gently lower the operating lever to the stop position to OPEN
the capacitor vacuum switch.
4 Repeat this procedure for all three (3) phases of the 1
capacitor.

Abb Intellicap Line Capacitor MK2


3

Discharging / Earthing Capacitors

1 Open the capacitors via the control box as previously


described.
2 Confirm the vacuum switches are open - yellow levers (3) in
the down position.
3 Wait for five (5) minutes then confirm, using a Modiewark
Tester, that each phase of the capacitor has been de-
energised by the vacuum switches. 2

4 Open the three (3) capacitor boric acid HV fuses. 2


2
5 Close the three (3) vacuum switches.
6 Test and apply earth and short circuits to the capacitor 6
discharge bar.
7 Test and apply earth and short circuits to the capacitor side
of the boric acid HV fuses. 6
Note: If access is required to the HV Transducer Insulator or HV
Transducer Insulator leads, a G&B crew is required to remove the HV
OH conductor out of the Transducer Insulator or an EAP needs to be
on issue on the HV OH line prior to access.

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CONTENTS
HV Outdoor

ABB SWER Sectionasier

HV Outdoor
Functions: Opening, Closing, HV Fuses
Prior to any operation Rating: 0 -15Amps
lnsulant: Air
• For instructions on opening and closing this
Voltage: 22 kV
unit refers to the EDO HV FUSES section in
this manual.
• Check/confirm labelling and semaphores
• Exercise caution when handling the
sectionaliser as it may be hot.
• Do not bend the spade terminals when
removing and re-attaching the connectors.

Opening / Closing / Removing the Sectionaliser

Refer to the EDO HV FUSES template of this manual for


instructions on Opening/Closing/Removing the sectionaliser.

Opening the Sectionaliser Operating Trundle

1 Pull the firing pin mounting block in the direction as shown to


ABB SWER Sectionasier
release the trundle latch.

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CONTENTS
HV Outdoor

ABB SWER Sectionasier (CONTINUED)

HV Outdoor
Replacing the Sectionaliser Firing Pin

1 Remove the two (2) spade terminal connectors as shown. 3


3
2 Unscrew the firing pin.

3 Screw in the replacement firing pin as shown. Be careful not


to over tighten.

4 Reattach the two (2) spade terminal connectors as shown..


Be careful not to bend the spades.

Closing the Sectionaliser Operating Trundle

1 Pull the firing pin mounting block in the direction as shown


then rotate the trundle to the latch position then release the 1
firing pin mounting block.

2 Confirm the firing pin latch has engaged correctly.

3 After closing the trundle ensure the firing pin latch has
engaged correctly.

ABB SWER Sectionasier

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CONTENTS
HV Outdoor

Aem slb Suspension isolators

HV Outdoor
Functions: Opening, Closing
Prior to any operation Rating: 800 amps
• Confirm the suspension cable isolators are fit Insulant: Air
for service prior to and after any operation. Voltage: 22 kV

• Care should be taken to prevent excessive


conductor swing when opening and closing
the suspension cable isolators.
• Confirm the suspension cable isolators have
latched correctly after closing.
• These suspension cable isolators are not
to be used to break load. They can only be
used to de-energise the HV cable up to the
first switching point.
• Confirm the suspension cable isolators
location and labelling prior to any operation.
• Where applicable confirm the HV cable is
isolated at the remote end prior to opening
the isolators.

Closing the Suspension Cable Isolator

1 Place the HV operating stick pin in the suspension cable


Isolator operating eye hole.

Aem slb Suspension isolators


2 Raise the suspension cable Isolator and push firmly CLOSED
as shown. Avoid excessive conductor swing when closing.

3 Remove the HV operating stick.


1
4 Confirm the suspension cable isolator has latched correctly.
2

Opening the Suspension Cable Isolator

1 Place the HV operating stick pin in the suspension cable 1


Isolator operating eye hole.

2 Push up the suspension cable Isolator to release pressure 4


on the latching mechanism.

3 ‘Crack /Inch’ the suspension cable isolator OPEN and if in


order... 2
4 ...pull open the suspension cable isolator. Avoid excessive
conductor swing when opening.

5 Remove the HV operating stick.

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CONTENTS
HV Outdoor

BORIC ACID HV FUSES

HV Outdoor
Functions: Opening, Closing, HV Fuses
Prior to any operation: Rating: Various
Insulant: Air
• After removing HV fuses care should be
Voltage: 22kV, 11kV, 6.6kV
taken prior to handling as fuses may be hot.
• Boric Acid Fuses should not be left hanging
in the open position if moisture could enter
the exhaust end of the fuse thus affecting the
fuse performance.
• Ensure HV stick movement maintains
pressure on HV Fuse lower hinged fitting
during opening and closing.
• Warning: HV fuse may be hot.

Closing HV Fuse

1 Place HV operating stick pin in HV Fuse operating eye hole.

2 Raise HV fuse and push firmly CLOSED.

Opening HV Fuse

1 Place HV operating stick pin in HV Fuse operating eye hole.

2 ‘Crack / inch’ OPEN HV fuse and if in order fully lower HV


fuse.
BORIC ACID HV FUSES
2

Removing HV Fuse

1 With HV Fuse in the open position place HV operating stick


pin in HV fuse hinge operating eye hole.

2 Lift HV fuse out of hinge mechanism and remove.


2

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

COOPER MAGNEX CB/SWITCH SINGLE PHASE, SWER AND 3 PHASE

HV Outdoor
Functions: Opening, Closing and Fault
Prior to any operation: Interruption
Rating: Interrupting 600A, Continuous 42A
• Contact the Control Centre. Insulant: Oil with Magnetic interrupter
• Confirm HV CB/Switch location and labelling Voltage: 22kV and 12.7kV
prior to operation.
• Opening and closing only requires 2kg of

COOPER MAGNEX CB/SWITCH SINGLE PHASE, SWER & 3 PHASE


force to operate CB/Switch handle.
• Can be locked open but not to be locked
closed.
• All are an overcurrent CB/Switching device
• Use HV Operating handle with Operating
Gloves, Mat and/or Sleeve

1
Opening the CB/Switch (With Semphore)
1 Place operating handle into the CB/switch mechanism and
turn slowly using very little force anti clockwise to stop point
1
to OPEN.

2 Ensure the semphore has operated via the red indicator and
switch is in the open position.

3 Prove de-energised by approved testing means on outgoing


cable and/or neon indicators. 3

Note: CB/Switch cannot be used as an isolation point for an EAP

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CONTENTS
HV Outdoor

COOPER MAGNEX CB/SWITCH SINGLE PHASE, SWER AND 3 PHASE (CONTINUED)

HV Outdoor
Closing the CB/Switch (With Semphore)

1 Place operating handle into CB/switch mechanism and


turn slowly with very little force Clockwise to stop point to
CLOSE. 1

COOPER MAGNEX CB/SWITCH SINGLE PHASE, SWER & 3 PHASE


2 Ensure the semphore has retracted and handle is in the
closed position. 2

3 Prove energised by the red neon indicator.

Opening the CB/Switch (With NO Semphore)


1 Place operating handle into the CB/switch mechanism and
turn slowly using very little force anti clockwise to stop point
to OPEN.

2 Prove de-energised by approved testing means by outgoing 1


cable and/or neon indicator and confirm switch is in the open
position.

Note: CB/Switch cannot be used as an isolation point for an access


authority.

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CONTENTS
HV Outdoor

COOPER MAGNEX CB/SWITCH SINGLE PHASE, SWER AND 3 PHASE (CONTINUED)

Closing the CB/Switch (With No Semphore)

HV Outdoor
1 Place operating handle into CB/switch mechanism and
turn slowly with very little force clockwise to stop point to
CLOSE. 1

COOPER MAGNEX CB/SWITCH SINGLE PHASE, SWER & 3 PHASE


2 Test to prove energised by by approved testing means
by testing the outgoing cable and/or neon indicators and
confirm switch is in the closed position.

2
Re-setting the CB/Switch after a Fault (With Semaphore)

When an overcurrent fault occurs, the CB handle will remain in the closed position. The semaphore
will be visible.

1 Contact the System Control prior to operating. 2

2 Check to confirm if semaphore is visable.

3 Place operating handle into CB/Switch mechanism and turn


slowly with very little force.anti-clockwise to stop point at
open position.

4 Ensure the semphore has retracted. This has re-set the


internal fault mechanism.

5 When instruction is given, rotate handle with very little force


Clockwise to energise.

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CONTENTS
HV Outdoor

COOPER MAGNEX CB/SWITCH SINGLE PHASE, SWER AND 3 PHASE (CONTINUED)

Re-setting the CB/Switch after a Fault (With No Semaphore)

HV Outdoor
When an overcurrent fault occurs, the CB handle will remain in the closed position.

1 Contact the System Control prior to operating.

2 Prove de-energised by approved testing means and/or


that neon indicators are not illuminated.

COOPER MAGNEX CB/SWITCH SINGLE PHASE, SWER & 3 PHASE


3 Place operating handle into CB/Switch mechanism and
turn slowly with very little force anti-clockwise to stop point
3
at open position.

4 This has re-set the internal fault mechanism.

5 When instruction is given, rotate handle with very little


force clockwise to energise.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

DUCON Line Capacitor

HV Outdoor
Functions: Opening, Closing, Earthing, HV
Prior to any operation Fuses
Rating: 400 KVA
• These line capacitors are star connected, Insulant: Oil
neutral point to ground, therefore before any Voltage: 22 kV
switching the following protection must be
suppressed:
• Earth leakage protection on any
upstream ACR

• Feeder earth leakage and back up earth


leakage (BUEL} at the feeder zone
substation.

• The EDO fuses must not be used to make or


break the capacitor current.
• Allow a minimum of five (5) minutes for the
capacitor to discharge prior to earthing.

Closing the Capacitor HV Switches

1 Place the operating stick pin into the yellow operating lever
eye hole.

2 Gently push up the yellow operating lever to the stop position


to CLOSE the capacitor HV oil switch.

3 Repeat this procedure for all three (3) phases of the


capacitor.
2 2 2

Opening the Capacitor HV Switches DUCON Line Capacitor


1 Place the operating stick pin into the yellow operating lever
eye hole.

2 Gently pull down the yellow operating lever to the stop


position to OPEN the capacitor HV oil switch.

3 Repeat this procedure for all three (3) phases of the


capacitor.
2 2 2

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CONTENTS
HV Outdoor

DUCON Line Capacitor (CONTINUED)

HV Outdoor
Discharging / Earthing the Capacitor

1 Confirm the capacitor HV oil switches are open. 3

2 OPEN the capacitor EDO line fuses (3).

3 Lift and stow the capacitor line live line clamps if required. 3
4 Confirm a minimum of five (5) minutes has elapsed since the
capacitor HV oil switches were opened.
3
5 Perform a ‘Safe To Earth’ test and if in order attach earth and
shirt circuits to the earth flag bolts at the bottom of the EDO 5
5
units. 5

6 CLOSE the capacitor HV oil switches. (3).

DUCON Line Capacitor

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CONTENTS
HV Outdoor

DUO GAP/EZY BREAK - 2 POST – LOAD INTERRUPTER

HV Outdoor
Functions: Opening, Closing
Prior to any operation: Rating: 400 amps
Insulant: Air
• Confirm HV switch is fit for service prior to Voltage: 22kV, 11kV
operation.
• Operating handles may differ in construction
however operating principles remain the
same regardless of HV switch make or
voltage.
• If HV switch is vertically mounted operating
instructions may be reversed.
• Confirm switch location and labelling prior to
operation.

DUO GAP/EZY BREAK - 2 POST – LOAD INTERRUPTER


• A = Duo Gap B = Ezybreak

Closing HV Switch

1 Remove operating handle padlock.

2 Lower operating handle firmly to stop position to CLOSE HV 2


switch.

3 Confirm HV switch is closed and latched correctly.

Ezy Break Latching B

1 Prior to opening HV switch, confirm Ezy Break latching rod


is located correctly in the HV switch latching mechanism as
shown.

Duo Gap Latching A

1 Prior to opening HV switch confirm Duo Gap latching rod is


located correctly in the HV switch latching mechanism as
shown.

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CONTENTS
HV Outdoor

DUO GAP/EZY BREAK - 2 POST – LOAD INTERRUPTER (CONTINUED)

HV Outdoor
Opening HV Switch

1 Remove operating handle padlock.

2 Raise operating handle firmly to stop position to OPEN HV


switch.

3 Confirm HV switch has opened correctly.

DUO GAP/EZY BREAK - 2 POST – LOAD INTERRUPTER

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CONTENTS
HV Outdoor

DUO GAP/EZY BREAK - 3 POST – LOAD INTERRUPTER

HV Outdoor
Functions: Opening, Closing
Prior to any operation: Rating: 400 amps
Insulant: Air
• Confirm HV switch is fit for service prior to
Voltage: 22kV, 11kV
and after operation.
• Operating handles may differ in construction
however operating principles remain the
same regardless of HV switch make or
voltage.
• If HV switch is vertically mounted operating
instructions may be reversed.
• Confirm switch location and labelling prior to
operation.

DUO GAP/EZY BREAK - 3 POST – LOAD INTERRUPTER


• A = Duo Gap B = Ezybreak

Closing HV Switch

1 Remove operating handle padlock.

2 Raise operating handle firmly to stop position to CLOSE HV


switch.

3 Confirm HV switch is closed and latched correctly.

Ezy Break Latching B

1 Prior to opening HV switch confirm Ezy Break latching rod


is located correctly in the HV switch latching mechanism as
shown.

Duo Gap Latching A

1 Prior to opening HV switch confirm Duo Gap latching rod is


located correctly in the HV switch latching mechanism as
shown.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

DUO GAP/EZY BREAK - 3 POST – LOAD INTERRUPTER (CONTINUED)

HV Outdoor
Opening HV Switch

1 Remove operating handle padlock.


2
2 Lower operating handle firmly to stop position to OPEN HV
switch.

3 Confirm HV switch has opened correctly.

DUO GAP/EZY BREAK - 3 POST – LOAD INTERRUPTER

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

EDO HV FUSES

HV Outdoor
Functions: Opening, Closing, HV Fuses
Prior to any operation: Rating: Various
Insulant: Air
• After removing HV fuses care should be
Voltage: 22kV, 11kV, 6.6kV
taken prior to handling as fuses may be hot.
• Ensure HV stick movement maintains
pressure on HV Fuse lower hinged fitting
during closing and opening.
• Warning: HV fuse may be hot.
• EDO Fuses should not be left hanging in
the open position if moisture could enter the
exhaust end of the fuse thus affecting the
fuse performance.

Closing HV Fuse

1 Place HV operating stick pin in HV Fuse operating eye hole.

2 Raise HV fuse and push firmly CLOSED.

2
Opening HV Fuse

1 Place HV operating stick pin in HV Fuse operating eye hole.

2 ‘Crack / inch’ OPEN HV fuse and if in order fully lower HV


fuse.

Removing HV Fuse
EDO HV FUSES

1 With HV Fuse in the open position place HV operating stick


pin in HV fuse hinge operating eye hole.

2 Lift HV fuse out of hinge mechanism and remove.

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CONTENTS
HV Outdoor

GAC (GANG ARC CHUTE) - 2 POST

HV Outdoor
Functions: Opening, Closing
Prior to any operation Rating: 400 amps
Insulant: Air
• Confirm HV switch is fit for service prior to
Voltage: 22kV, 11kV, 6.6kV
and after operation.
• Operating handles may differ in construction
however operating principles remain the O C
same regardless of HV switch make or
voltage.
• If GAC is mounted vertically operating
instructions may be reversed.
• Confirm switch location and labelling prior to
operation.

Closing HV Switch

1 Remove operating handle padlock.


2
2 Lower operating handle firmly to stop position to CLOSE HV
switch.

3 Confirm HV switch is closed and latched correctly.

GAC (GANG ARC CHUTE) - 2 POST


Arc Chute Latching

1 Prior to opening HV switch confirm arc chute latching elbow 1


is over-centre as shown.

Opening HV Switch

1 Remove operating handle padlock.

2 Raise operating handle firmly to stop position to OPEN HV


switch.

3 Confirm HV switch has opened correctly.

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CONTENTS
HV Outdoor

GAC (GANG ARC CHUTE) - 3 POST

HV Outdoor
Functions: Opening, Closing
Prior to any operation Rating: 400 amps
Insulant: Air
• Confirm HV switch is fit for service prior to
Voltage: 22kV, 11kV
and after operation.
• Operating handles may differ in construction
however operating principles remain the O C
same regardless of HV switch make or
voltage.
• If GAC is mounted horizontally operating
instructions may be reversed.
• Confirm switch location and labelling prior to
operation.

Closing HV Switch

1 Remove operating handle padlock.


2
2 Lower operating handle firmly to stop position to CLOSE HV
switch.

3 Confirm HV switch is closed and latched correctly.

GAC (GANG ARC CHUTE) - 3 POST


Arc Chute Latching

1 Prior to opening HV switch confirm arc chute latching elbow 1


is over-centre as shown.

Opening HV Switch

1 Remove operating handle padlock.

2 Raise operating handle firmly to stop position to OPEN HV


switch.

3 Confirm HV switch has opened correctly.

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CONTENTS
HV Outdoor

GANG
GANGISOLATORS
ISOLATORS

HV Outdoor
Functions: Opening, Closing
Prior to any operation Rating: 400 amps
Break Rating: Energise/de-energise
• Confirm HV Gang Isolators are fit for service
unloaded trans/line only
prior to and after operation. Insulant: Air
• Confirm switch location and labelling prior to Voltage: 1kV, 6.6kV
operation.

O C

Closing HV Isolators

1 Push / Pull HV Isolators operating handle in direction of


arrow shown until locating pin enters hole (2).

2
1

Opening HV Isolators

1 Push / Pull HV Isolators operating handle in direction of


arrow shown until locating pin enters hole (2).
GANG ISOLATORS

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CONTENTS
HV Outdoor

Gevea Holec gang air break switch

HV Outdoor
Functions: Opening, Closing
Prior to any operation Rating: 400 amps
• Confirm the HV switch is fit for service prior Insulant: Air
to and after any operation. Voltage: 22kV, 11kV

• Confirm the HV switch location and labelling


prior to operation.
• The locking pin should automatically engage
when the HV switch is closed correctly.

O C

Gevea Holec gang air break switch


Closing HV Switches

1 Place the HV operating stick pin into the operating


mechanism locking pin eye hole as shown.

2 Pull down the locking pin and rotate to the left to the stop
position.

3 Place the HV operating stick pin in the ‘C’ hook on the raised
side of the operating mechanism crank. 2
2
4 Pull down the operating mechanism crank firmly to the stop
position to CLOSE the HV switch.

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CONTENTS
HV Outdoor

Gevea Holec gang air break switch (CONTINUED)

HV Outdoor
Arc Expulsion Device Latching

1 Prior to opening the HV switch confirm the arc expulsion


device latching rod is located correctly in the HV switch
latching mechanism as shown.

Opening the HV Switch

1 Place the HV operating stick pin into the operating


mechanism locking pin eye hole as shown.

2 Pull down the locking pin and rotate to the right to the stop
position.

3 Place the HV operating stick pin in the ‘C’ hook on the raised
side of the operating mechanism crank. 2

Gevea Holec gang air break switch


2
4 Pull down the operating mechanism crank firmly to the stop
position to OPEN the HV switch.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

GFB (GANG FLICKER BLADE)

HV Outdoor
Functions: Opening, Closing
Prior to any operation Rating: 400 amps
Break Rating: 20 amps
• Confirm HV switch is fit for service prior to
Insulant: Air
and after operation. Voltage: 22kV, 11kV, 6.6kV
• Operating handles may differ in construction
however operating principles remain the
same regardless of GFB make or voltage.
• Confirm switch location and labelling prior to
operation.

Closing HV Switch

1 Remove operating handle padlock.

2 Raise operating handle firmly to stop position to CLOSE HV


switch.

3 Confirm HV switch is closed and latched correctly.

GFB (GANG FLICKER BLADE)


Opening HV Switch

1 Remove operating handle padlock.

2 Lower operating handle firmly to stop position to OPEN HV 2


switch.

3 Confirm HV switch has opened correctly.

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CONTENTS
HV Outdoor

Haycolec Sectionaliser Type 01-04

HV Outdoor
Functions: Opening, Closing
Prior to any operation Rating: 8 – 24, 40 -112
• For instructions on opening, closing and Insulant: Air
removal of the sectionaliser refer to the EDO Voltage: 2.7 kV
HV FUSE section in this manual.
• Note: Confirm the Sectionaliser is safe to
handle after removal - it may be hot.

Resetting the Sectionaliser Operating Trundle

Haycolec Sectionaliser Type 01-04


1 Move the operating trundle to its latching position as shown.

2 Rotate the latching pin so it is pointing away from the trundle 2


as shown.

3 Using the thumb and finger as shown carefully move the


spring loaded flap towards the latching pin.

Note: Ensure the latching pin is in the correct position before moving 1
the spring loaded flap.
3
4 Rotate the latching pin to the latch position as shown then
carefully release the spring loaded flap. The sectionaliser is
now ready for service.

Note: Avoid injury to fingers. Release the spring loaded flap carefully.

3
3

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CONTENTS
HV Outdoor

Haycolec Sectionaliser Type 01-04 (CONTINUED)

HV Outdoor
Setting the Sectionaliser DIP Switches

1 Remove the top cap of the sectionaliser by unscrewing the


two (2) retaining allen key bolts as shown. Stow allen keys
safety.

2 Determine the required DIP Switch settings from the table


below.

3 Using a small bladed screw driver set the DIP switches to the
required setting.

4 Replace the top cap ensuring the allen key screws are 1
1
tightened firmly to seal against water ingress.
3

Haycolec Sectionaliser Type 01-04


Sectionaliser Field
Position ofthe DIP Switch
Sectionaliser Type SECT 01 Sectlonallser Type SECT 04
1 2 3 4 Pick-Up (A) No. of Count Pick-Up (A) No. of Count
ON OFF ON OFF 8 40 1

ON OFF OFF ON 8 2 40 2

ON OFF ON ON 8 3 40 3

OFF ON ON OFF 16 56 1

OFF ON OFF ON 16 2 56 2

OFF ON ON ON 16 3 56 3

OFF OFF ON OFF 20 80 1

OFF OFF OFF ON 20 2 80 2

OFF OFF ON ON 20 3 80 3

ON ON ON OFF 24 112 1

ON ON OFF ON 24 2 112 2

ON ON ON ON 24 3 112 3

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CONTENTS
HV Outdoor

HD (HORN DEFLECTOR) SWITCH

HV Outdoor
Functions: Opening, Closing
Prior to any operation Rating: 200 amps
Break Rating: Energise/de-energise
• Confirm HV switch is fit for service prior to
unloaded trans/line only
and after operation. Insulant: Air
• If HD switch is vertically mounted operating Voltage: 22kV, 11kV, 6.6kV
instructions may be reversed.
• Confirm switch location and labelling prior to
operation.
O C

Closing HV Switch

1 Remove operating handle padlock.

2 Raise operating handle firmly to stop position to CLOSE HV


switch.

3 Confirm HV switch is closed and latched correctly.

HD (HORN DEFLECTOR) SWITCH


2

Opening HV Switch

1 Remove operating handle padlock.


2
2 Lower operating handle firmly to stop position to OPEN HV
switch.

3 Confirm HV switch has opened correctly.

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CONTENTS
HV Outdoor

HV ISOLATORS

HV Outdoor
Functions: Opening, Closing
Prior to any operation Rating: Various
Insulant: Air
• Confirm HV Isolators are fit for service prior Voltage: 66kV, 22kV, 11kV, 6.6kV
to and after operation.
• HV Isolators are NOT to be used to break
load.
• The HV Isolators pictured are a sample of
types used. In most cases the operating
principles, as described below, are the same
regardless of the make or operating voltage.
• Confirm Isolator location and labelling prior to
operation.

Closing HV Isolator

1 Place HV operating stick pin in Isolator operating eye hole.

2 Push firmly to CLOSE HV Isolator.

3 If applicable check HV Isolator latching mechanism has


functioned correctly.

Opening HV Isolator

1 Place HV operating stick pin in Isolator operating eye hole.

2 Push HV Isolator upwards to remove pressure on latching


mechanism.

3 ‘Crack / inch’ HV Isolator OPEN and if in order:

4 Pull HV Isolator fully OPEN . 4


HV ISOLATORS

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CONTENTS
HV Outdoor

ILJIN GAS SWITCH

HV Outdoor
Functions: Opening, Closing
Prior to any operation: Rating: 400 amps
Insulant: SF6
• Confirm the HV switch is fit for service prior
Voltage: 22kV, 11kV
to and after operation.
• Confirm correct HV switch gas pressure via
the gas pressure gauge prior to operating.
If the gauge indicates low gas pressure DO
NOT operate the HV switch.
• Confirm the HV switch location and labelling
prior to operation.

Closing the HV Switch

1 Place HV operating stick on the red end of HV switch 2


1
operating mechanism lever as shown.

2 Pull down operating mechanism lever to stop position


to CLOSE the HV switch.

3 Confirm semaphore arrow agrees with the HV switch status.


3 3

Opening the HV Switch

1 Place HV operating stick on the green end of HV switch


operating mechanism lever as shown. 1

2 Pull down operating mechanism lever to stop position


to OPEN the HV switch.
ILJIN GAS SWITCH
3 Confirm semaphore arrow agrees with the HV switch status.

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CONTENTS
HV Outdoor

IT-GANG OPERATED EDO FUSES

HV Outdoor
Functions: Opening, Clsoing
Prior to any operation: Rating: Various
• Confirm the gang operated EDO fuses are fit Insulant: Air
for service prior to and after any operation. Voltage: 6.6kV

• Do not leave the EDO HV fuses in the open


position for extended periods.
• Confirm the gang operated EDO fuses
location and labelling prior to operating.

Closing/Opening the EDO Fuses

1 To close the HV EDO fuses, pull down the operating eyebolt


to reset the mechanical tripping device then close each EDO

IT-GANG OPERATED EDO FUSES


in tum.

2 To open the HV EDO fuse, push up the operating eye bolt to


release the mechanical tripping device.

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CONTENTS
HV Outdoor

KYLE E ACR - SINGLE PHASE

HV Outdoor
Functions: Opening, Closing, Isolation, Auto
Prior to any operation Reclose, O/C Prot.
Rating: Various
• If power supply to ACR is via SWER
Insulant: Oil
transformer carry out Safe to Approach test Voltage: 22kV, 11kV
prior to operation.
• Confirm ACR location and labelling prior to
operation.
• Auto reclose must be suppressed if closing
after lockout operation.

Suppression of ACR Auto Reclose

1 Place operating stick pin onto inner grey operating lever.

2 Pull down grey operating lever to stop position to suppress


ACR auto reclose.
2

Closing ACR – Manual

KYLE E ACR - SINGLE PHASE


1 Place operating stick pin into outer yellow operating lever
eye hole.

2 Push up operating lever to stop position and hold for app. ten
(10) seconds to CLOSE ACR.

2
2

Opening ACR - Manually

1 Place operating stick pin into outer yellow operating lever


eye hole.

2 Pull down yellow operating lever to stop position to OPEN


ACR.
2

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

LEXINGTON SWER ACR

HV Outdoor
Functions: Opening, Closing, Isolation, Auto
Prior to any operation: Reclose, HV Fuses
Rating: Various
• Confirm the ACR and associated apparatus Insulant: Oil
are fit for service prior to and after any Voltage: 2.7kV
operation.
• Ensure the bypass HV EDO fuse is closed
prior to opening the ACR.
• Ensure the correct identification of the
operating lever prior to
insertion of the operating stick.
• Do not leave the bypass HV EDO fuse in the
open position. Remove and stow out of the
weather until required for bypassing the ACR
• Confirm the ACR location and labelling prior
to operation.
• Some ACRs are constructed with only one
HV isolator on the line side and a live line
clamp on the load side. In this case the live
line clamp is lifted and stowed as the second
isolation.

Suppressing the ACR Auto Reclose

1 Place the operating stick pin into the inner orange / grey
reclose suppression operating lever.
1
2 Pull down the orange / grey operating lever to suppress the
ACR auto reclose.
2

LEXINGTON SWER ACR


Bypassing the ACR

1 Place the HV EDO fuse into the hinge mechanism.

2 Place the operating stick pin into the bypass HV fuse


operating eye hole as shown.

3 CLOSE the HV fuse as per the EDO HV FUSES template in 1


this manual.

4 Confirm the HV fuse has latched correctly. 2

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CONTENTS
HV Outdoor

LEXINGTON SWER ACR (CONTINUED)

HV Outdoor
Closing the ACR – Manually

Note: The ACR auto reclose must be suppressed if closing after a


lockout operation.
1
1 Place the operating stick pin into the outer yellow open /
close operating lever.

2 Push up the yellow operating lever and hold for


approximately ten (10) seconds to CLOSE the ACR.
2

Opening the ACR – Manually

1 Place the operating stick pin into the outer yellow open /
close operating lever.

2 Pull down the yellow operating lever and hold for 1


approximately ten (10) seconds to OPEN the ACR.

Isolating the ACR

1 Confirm the bypass HV EDO fuse is closed. 3


2 Confirm the ACR is open - (yellow operating lever is down).

3 Open the two (2) ACR HV isolators to isolate the ACR.


3

LEXINGTON SWER ACR

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CONTENTS
HV Outdoor

LM RV ACR

HV Outdoor
Functions: Opening - HV Op Stick / Local
Prior to any operation: Electrical, Closing - HV Op Stick /
Local Electrical, E/F Protection,
• Confirm the ACR is fit for service prior to and Auto Reclose
after any operation. Rating: Various
Insulant: Oil
• The RV ACR is operated manually except for
Voltage: 22kV
those units constructed with the ex ‘SECV’
type control box. Instructions for both are
shown below.
• Confirm the ACR location and labelling prior
to operation.
• Check / confirm oil levels gas pressure
labelling semaphores
• The auto reclose must be suppressed if
closing after lockout operation.

Suppressing the ACR Auto Reclose

1 Place the HV switch stick operating pin onto the INNER grey 1
operating lever as shown.

2 Pull down the grey operating lever to the stop position to


suppress the ACR auto reclose.

Suppressing the ACR Earth Leakage Prot.

1 Raise the earth leakage protection ‘ON/OFF’ switch to the


‘OFF’ position to suppress the ACR earth leakage protection.

1
LM RV ACR

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

LM RV ACR (CONTINUED)

HV Outdoor
Closing the ACR – Manually

1 Insert the HV switch stick operating pin into the yellow


operating lever eye hole as shown.

2 Push up the yellow operating lever to the stop position to


CLOSE the ACR.
1
3 Confirm the semaphore agrees with the ACR status.

2
Opening the ACR - Manually

1 Insert the HV switch stick operating pin into the yellow


operating lever eye hole as shown.

2 Pull down the yellow operating lever to the stop position to 1


OPEN the ACR.

3 Confirm the semaphore agrees with the ACR status.


2

Closing the ACR - Electrically (Ex SECV C’Box)

1 Press the yellow ‘CLOSE’ button to CLOSE ACR.

2 Confirm the indicating lights / semaphores agree with the


ACR status.

` 1

Opening the ACR - Electrically (Ex SECV C’Box)

1 Press the red ‘TRIP’ button to OPEN the ACR.

2 Confirm the indicating lights / semaphores agree with the


ACR status.
LM RV ACR

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

MERLIN GERIN PM6

HV Outdoor
Functions: Opening, Closing
Prior to any operation: Rating: 400 amps
• If required HV switch gas pressure can be Insulant: SF6
Voltage: 22kV
checked at test point adjacent to operating
handle. See insert in main picture.
• Confirm switch location and labelling prior to
operation.

Access to Operating Handle

1 Unlock and remove padlock.

2 Pull down operating handle downwards to release.

Closing HV Switch

1 Insert operating handle into operating mechanism.

2 Rotate operating handle ACW horizontally to stop position 2


to CLOSE HV switch.

3 Confirm semaphore agrees with switch status.


MERLIN GERIN PM6

Opening HV Switch

1 Insert operating handle into operating mechanism.

2 Rotate operating handle CW horizontally to stop position to


OPEN HV switch. 2

3 Confirm semaphore agrees with switch status.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

NGK GAS SWITCH (AUTOMATABLE)

HV Outdoor
Functions: Opening, Closing
Prior to any operation: Rating: 400 amps
Insulant: SF6
• If low pressure gas indicator window is
Voltage: 22kV, 11kV
showing red indication do not operate HV
switch.
• For Electrical operation refer to the installed
Control Box in this manual.
• Electrical operation is always the preferred
method of operation.
• Confirm switch location and labelling prior to
operation.

Closing HV Switch - Manual

1 Place HV operating stick on red HV switch operating


mechanism lever.

2 Pull down operating mechanism lever to stop position


to CLOSE HV switch. 2

3 Confirm semaphore agrees with switch status.

NGK GAS SWITCH (AUTOMATABLE)


Charging HV Switch Operating Mechanism

1 Place HV operating stick on white HV switch operating


mechanism lever.

2 Pull down operating mechanism lever to stop position to


charge operating mechanism.
2
3 Confirm semaphore indicates ‘Remote’.

Opening HV Switch - Manual

1 Place HV operating stick on green HV switch operating


mechanism lever.

2 Pull down operating mechanism lever to stop position 2


to OPEN HV switch.

3 Confirm semaphore agrees with switch status.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

NGK GAS SWITCH (MANUAL)

HV Outdoor
Functions: Opening, Closing
Prior to any operation: Rating: 400 amps
Insulant: SF6
• If low pressure gas indicator window is
Voltage: 22kV, 11kV
showing red indication, do NOT operate HV
switch.
• Confirm switch location and labelling prior to
operation.

Gas Switch Open Gas Switch Closed

Closing HV Switch

1 Place HV operating stick on red end of HV switch operating


mechanism lever.

2 Pull down operating mechanism lever to stop position


to CLOSE HV switch.

3 Confirm semaphore agrees with switch status. 2

NGK GAS SWITCH (MANUAL)


Opening HV Switch

1 Place HV operating stick on green end of HV switch


operating mechanism lever.

2 Pull down operating mechanism lever to stop position


to OPEN HV switch. 2
3 Confirm semaphore agrees with switch status.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

NGK MK1 GAS SWITCH

HV Outdoor
Functions: Opening, Closing, Trans Switch/
Prior to any operation CB, Earthing, HV Fuses
Rating: 400 Amps
• Confirm the gas switch is fit for service prior Insulant: SF6
to and after any operation. Voltage: 22 kV
• Do not attempt to operate the gas switch if
the low gas pressure red indicator is visible.
• Local electrical operation of this gas switch is
always the preferred method.
• Confirm/check gas pressure and labelling.
• Confirm the gas switch location and labelling
prior to any operation.

Confirming Correct SF6 Gas Pressure

1 Prior to any operation confirm the gas switch low gas


pressure semaphore does not display a red indicator.

Closing the Gas Switch – Local Electrically 1


1 Confirm the manual operating lever on the gas switch is
pointing to ‘REMOTE’.
2 Confirm the gas switch semaphore points to OFF.
3 3
3 Unlock the security padlock and unscrew the eight (8) retaining wing nuts 3

and remove the local electrical control access cover. NGK MK1 GAS SWITCH
4 Confirm the ‘POWER’ switch is ‘ON’.
3

5 Withdraw the ‘CONTROL SWITCH’ locking pin. 3 3

6 Rotate the ‘CONTROL SWITCH’ CW to the ‘ON’ position to


close the gas switch.
7 Confirm the gas switch semaphore shows OFF (ON) 5

8 Rotate the ‘CONTROL SWITCH’ ACW to the ‘REMOTE’ 6


position as shown.
9 Insert the ‘CONTROL SWITCH’ locking pin.
10 Replace the access cover and tighten the eight (8) wing
nuts. Lock the security padlock.
Note: Confirm the gas switch has closed via the mechanical indicator.

Ensure the electrical control access cover is replaced with the wing
nuts tightened and the security padlock in place at the completion of
any operation.
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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

NGK MK1 GAS SWITCH (CONTINUED)

HV Outdoor
Opening the Gas Switch – Local Electrically

1 Note: The manual operating lever on the gas switch can be


pointing to the ‘MANUAL ON’ or “REMOTE’ position depending on whether 3

the gas switch was previously closed manually or electrically.

2 Confirm the gas switch semaphore points to on. 3


3

3 Unlock the security padlock and unscrew the eight (8)


retaining wing nuts and remove the local electrical control
3

access cover. 3

4 Confirm the ‘POWER’ switch is ‘ON’. 3 3

5 Withdraw the ‘CONTROL SWITCH’ locking pin. 5

6 Rotate the ‘CONTROL SWITCH’ ACW to the ‘OFF’ position


6
to open the gas switch.

7 Confirm the gas switch semaphore shows (OFF)

8 Rotate the ‘CONTROL SWITCH’ CW to the ‘REMOTE’ 4


position as shown.

9 Insert the ‘CONTROL SWITCH’ locking pin.

10 Replace the access cover and tighten the eight (8) wing
nuts. Lock the security padlock.

Note: Confirm the gas switch has opened via the mechanical
indicator.

Ensure the electrical control access cover is replaced with the wing
nuts tightened and the security padlock in place at the completion of
any operation.

Closing the Gas Switch – Manually


1
NGK MK1 GAS SWITCH
1 Place the HV operating stick pin into the red (right side) of
the gas switch manual operating lever as shown.

2 Pull down the operating lever to the stop position to close the
gas switch. The indicator will point to ‘MANUAL ON’.
MANUAL REMOTE 2
3 Remove the HV operating stick.

4 Confirm the gas switch semaphore shows ON OFF (ON).


4 ON OFF
Note: This method of closing the gas switch will override all local
electrical control settings.

22ofof42
VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

NGK MK1 GAS SWITCH (CONTINUED)

HV Outdoor
Opening the Gas Switch – Manually

1 Place the HV operating stick pin into the white (left side) of 4
the gas switch manual operating lever as shown.
ON OFF
2 Pull down the operating lever to the stop position to open the
gas switch. The indicator will point to ‘REMOTE’.
MANUAL REMOTE
3 Remove the HV operating stick. 2

4 Confirm the gas switch semaphore shows ON OFF


(OFF).

5 Important- Refer to the special notes


below.

Warning: To avoid immediate reclosure of the gas switch ensure the


‘CONTROL SWITCH’ is not in the ‘ON’ position.

Opening the Gas Switch – Manually (Special Notes)

When manually opening the gas switch the following may occur.

• If the electrical control station is disconnected / removed - the gas switch will remain open.
• If the electrical control station is in service and the ‘CONTROL SWITCH’ is in the ‘OFF’ position -
the gas switch will remain open.
• If the electrical control station is in service and the ‘CONTROL SWITCH’ is in the ‘ON’ position -
the gas switch will open then immediately close.
Note: If the gas switch is an isolation point for an Electrical Access
Permit the relevant ‘CONTROL SWITCH’ must be placed in the ‘OFF’
position.

Opening the Gas Switch – Manually (After an Electrical Close Operation)


3
1 Confirm the gas switch semephore point to ON.

2 Confirm the gas switch manual operating lever points to


NGK MK1 GAS SWITCH
REMOTE.
MANUAL REMOTE 4
3 Place the HV operating stick pin int the red (right side) of the
gas switch manual operating lever.

4 Pull down the operating lever to the stop position. 1 ON OFF

Note the gas switch will remain closed. 6

5 Remove the HV operating stick. 9

6 Place the HV operating stick into the white (left side) of the ON OFF
gas switch manual operating lever as shown.

7 Pull down the operating lever to the sop position to open the MANUAL REMOTE
gas switch. The indicator will point to REMOTE.
7
8 Remove the HV operating stick.

9 Confirm the gas switch semaphore shows OFF.


ON OFF 33of
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CONTENTS
HV Outdoor

NOVA ACR

HV Outdoor
Functions: Opening - HV Operating Stick,
Prior to any operation: Auto Reclose
Rating: Various
• Confirm the ACR location and labelling prior
Insulant: Vacuum
to operation. Voltage: 22kV
• Manual opening is only to be done if the ACR
cannot be operated from the control box.
• Confirm the ACR is fit for service prior to and
after any operation.
• Electrical operation of the Nova ACR is the
preferred method of operation. Refer to the
Kyle Form 5 Electronic Control Box template
in this manual for electrical operation details.
• The Nova ACR cannot be closed manually.
The yellow operating lever must be in the
fully raised position to enable electrical
closing of the ACR.

Opening the ACR - Local Manually

1 Insert the HV switch stick operating pin into the yellow


operating lever eye hole as shown.

2 Pull down the yellow operating lever to the stop position to


1
OPEN the ACR.

3 Confirm semaphores agree with the ACR status. 2

NOVA ACR

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

NULEC ACR

HV Outdoor
Functions: Opening
Prior to any operation:
Rating: Various
• Electrical operation of the Nulec ACR is Insulant: Vacuum
the preferred method of operation. Refer to Voltage: 22kV
the Nulec Electronic Control section of this
manual for electrical operation details.
• The Nulec ACR has a manual lock out lever
as shown in the ‘Opening. ACR - Manually’
instruction below.
• Confirm ACR location and labelling prior to
operation.
• Manual opening only to be used if ACR
cannot be operated from the control box.

Opening ACR - Manually

1 Place the HV switch stick operating pin onto the yellow


operating lever.

2 Pull down the yellow operating lever to stop position


to OPEN the ACR.
1
3 Confirm semaphores agree with ACR status.
2

NULEC ACR

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

NULEC L24 GAS SWITCH / SECTIONALISER

HV Outdoor
Functions: Opening, Closing
Prior to any operation Rating: Various
• Confirm the gas switch / sectionaliser is fit for Insulant: SF6
service prior to and after operation. Voltage: 22 kV

• Electrical operation of this gas switch/


sectionaliser is always the preferred method.
Refer to the appropriate Nulec Electronic
Control Box template in the Miscellaneous
section of this manual for electrical operation
instructions.
• The gas switch/sectionaliser cannot be
opened by any means - manually or
electrically - when in the M (Manual)
position.
• The gas switch can be opened manually
and opened and closed electrically with the
operating lever in the A (Auto) position.
• Confirm the gas switch / sectionaliser

NULEC L24 GAS SWITCH / SECTIONALISER


location and labelling prior to any operation.

Closing the Gas Switch / Sectionaliser

1 Place the HV operating stick pin onto the M/A operating


lever.

2 Pull down the M/A operating lever to the stop position as 2


shown to CLOSE the gas switch / sectionaliser.

3 Confirm the open/close semaphore agrees with the gas


switch/sectionaliser status.

Setting the Gas Switch / Sectionaliser

1 Place the HV operating stick pin onto the M/A operating lever 1
as shown.

2 Pull down the M/A operating lever to the stop position.

3 Confirm the indicator is pointing to A (Auto). 2

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

NULEC L24 GAS SWITCH / SECTIONALISER (CONTINUED)

HV Outdoor
Opening the Gas Switch / Sectionaliser

1 Confirm the indicator is pointing to A - Auto. 1


2 Place the HV operating stick pin onto the yellow operating
lever as shown. 2

3 Pull down the yellow operating lever to the stop position to


OPEN the gas switch/sectionaliser.
3
4 Confirm the open/close semaphore agrees with the gas
switch/sectionaliser status.

NULEC L24 GAS SWITCH / SECTIONALISER

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

NULEC RL LOAD BREAK SWITCH / SECTIONALISER

HV Outdoor
Functions: Opening – HV Operating Stick,
Prior to any operation: Closing – HV Operating Stick
• Remote operation is always the preferred Rating: 630 amps
method. Insulant: SF6
Voltage: 22kV
• Ensure the remote operation function is
disabled prior to any local manual operation.
Refer to the: Nulec CAPM5 Electronic
Recloser Control template in the Control
Boxes section of this manual for local
electrical operating instructions.
• This unit may be used as an LBS or
sectionaliser.

NULEC RL LOAD BREAK SWITCH / SECTIONALISER


Closing the Switch – Local Manual

1 Confirm the yellow operating lock out lever is in the fully 2


raised position as shown.

2 Place the HV operating stick pin onto the red (raised) end of
the manual operating lever.
3
3 Pull down the manual operating lever to the stop position to
CLOSE the switch.

4 Remove the HV operating stick.


1
5 Confirm the switch has closed correctly via the semaphore
pointing to ‘ON’ as shown.
5

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

NULEC RL LOAD BREAK SWITCH / SECTIONALISER (CONTINUED)

HV Outdoor
Opening the Switch - Local Manual

1 Place the HV operating stick pin onto the green (raised) end
of the manual operating lever. 1

2 Pull down the manual operating lever to the stop position to


OPEN the switch.
2
3 Remove the HV operating stick.

4 Confirm the switch has opened correctly via the semaphore


pointing to ‘OFF’ as shown.

NULEC RL LOAD BREAK SWITCH / SECTIONALISER


4

Locking the Switch in the Open Position

1 Confirm the switch is open.

2 Place the HV operating stick pin onto the yellow operating


lockout lever.

3 Pull down the operating lockout lever to the stop position to 2


lock the switch in the open position.

4 Remove the HV operating stick. 3

Unlocking the Switch

1 Place the HV operating stick pin onto the yellow operating


lockout lever.

2 Push up the operating lockout lever to the stop position to


unlock the switch.
2
3 Remove the HV operating stick.
1

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

POWDER FILLED HV FUSES

HV Outdoor
Functions: Opening, Closing, HV Fuses
Prior to any operation: Rating: Various
Insulant: Air
• After removing HV fuses care should be
Voltage: 22kV, 11kV, 6.6kV
taken prior to handling as fuses may be hot.
• Telescopic operating sticks shall NOT be
used to remove or replace Powder Filled
Fuses.
• Fuses may vary in colour as well as rating.
HV fuse mounting fittings may also vary in
design however operating principles remain
the same.
• Inset photo on right shows larger 3 inch (76
mm) diameter fuses.
• Ensure HV stick movement maintains
pressure on HV fuse
lower hinged fitting during opening/closing.

Closing HV Fuse

1 Place HV operating stick pin in HV Fuse operating eye hole.

2 Raise HV fuse and push firmly CLOSED.

3 Ensure fuse fitting has latched correctly by inserting HV


operating stick pin in arcing horn wire loop behind operating
eye hole.
2

Opening HV Fuse

POWDER FILLED HV FUSES


1 Place HV operating stick pin in HV Fuse operating eye hole.

2 Push HV fuse to release pressure on latching mechanism.

3 ‘Crack / inch’ OPEN HV fuse and if in order fully lower HV


fuse. 3

Removing HV Fuse

1 With HV fuse in the open position place HV operating stick


pin in HV fuse hinge operating eye hole.

2 Lift HV fuse out of hinge mechanism and remove. 2

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

Reyrolle oyt ACR

HV Outdoor
Functions: Opening - HV Op Stick / Local
Prior to any operation: Electrical, Closing - HV Op Stick
/ Local Electrical, Isolation, E/F
• Confirm the ACR is fit for service prior to and Protection, Auto Reclose
after any operation. Rating: Various
Insulant: Oil
• If the power supply to the ACR is via a SWER
Voltage: 22kV
transformer perform a ‘Safe to Approach’ test
prior to operation.
• This ACR can be operated manually or
electrically. Electrical operation is the
preferred method of operation.
• Confirm the ACR location and labelling prior
to operation.
• Ensure the auto reclose is suppressed prior
to operation of the ACR.

Suppressing the ACR Auto Reclose

1 Place the operating stick pin into the OUTER operating lever
eye hole as shown. 1

2 Pull down the operating lever to the stop position to suppress


the ACR auto reclose.

3 At the completion of the operation the indicating lever will


point to the ‘ONE TRIP TO LO’ arrow. The inner operating 2 3
lever will also move down app. 30 degrees.
Reyrolle oyt ACR
Restoring the ACR Auto Reclose

1 Place the operating stick pin under the INNER operating


lever eye hole as shown.

2 Push up the operating lever to the stop position to restore 1


the ACR auto reclose. 3
3 At the completion of the operation the indicating lever will
point to the beginning of ‘ONE TRIP TO LO’ as shown

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

Reyrolle oyt ACR (CONTINUED)

HV Outdoor
Suppressing the ACR Earth Leakage Prot.

1 Rotate the ‘EARTH LEAKAGE’ control switch ACW to the


‘OFF’ position to suppress the ACR earth leakage protection.
1

Closing the ACR – Manually

Note: A pulsing noise will be heard when the solenoid pumps up to


perform the closing operation.

1 Confirm the ACR auto reclose is suppressed. 2

2 Place the operating stick pin into the INNER operating lever
eye hole as shown.

3 Push up the operating lever to the stop position and hold for 4
approximately five (5) seconds to CLOSE the ACR.
3
4 Confirm the semaphore agrees with the ACR status.

Opening the ACR - Manually

1 Confirm the ACR auto reclose is suppressed.

2 Place the operating stick pin into the INNER operating lever
eye hole as shown as shown.
2
3 Pull down the operating lever to the stop position to OPEN
the ACR.
3
Reyrolle oyt ACR
4 Confirm the semaphore agrees with the ACR status.
4

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CONTENTS
HV Outdoor

Reyrolle oyt ACR (CONTINUED)

HV Outdoor
Closing the ACR - Electrically

1 Press the yellow ‘RESET’ button to CLOSE the ACR.

2 Confirm the semaphores agree with the ACR status.

Opening the ACR - Electrically

1 Press the red ‘TRIP’ button to OPEN the ACR.

2 Confirm the semaphores agree with the ACR status.

Reyrolle oyt ACR

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

RV ACR

HV Outdoor
Functions: Opening, Closing, Auto Reclose,
Prior to any operation: Earth Fault prot., O/C Prot.
• Confirm the ACR is fit for service prior to and Rating: Various
after any operation. Insulant: Oil
Voltage: 22kV
• The RV ACR is operated manually except for
those units constructed with the ex ‘SECV’
type control box. Instructions for both are
shown below.
• Confirm the ACR location and labelling prior
to operation.
• Check / confirm oil levels gas pressure
labelling
• The auto reclose must be suppressed if
closing after lockout operation.

Suppressing the ACR Auto Reclose

1 Place the HV switch stick operating pin onto the INNER grey
operating lever as shown.

2 Pull down the grey operating lever to the stop position to


suppress the ACR auto reclose. 1

Closing the ACR – Manually

1 Insert the HV switch stick operating pin into the yellow


operating lever eye hole as shown.

2 Push up the yellow operating lever to the stop position to


CLOSE the ACR.
1
3 Confirm the semaphore agrees with the ACR status.

2
RV ACR

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

RV ACR (CONTINUED)

HV Outdoor
Opening the ACR - Manually

1 Insert the HV switch stick operating pin into the yellow


operating lever eye hole.

2 Pull down the yellow operating lever to the stop position to


OPEN the ACR.
1
3 Confirm the semaphore agrees with the ACR status.
2

Closing the ACR - Electrically (Ex SECV C’Box).

1 Press the yellow ‘CLOSE’ button to CLOSE ACR.

2 Confirm the indicating lights / semaphores agree with the


ACR status.
`
1

Opening the ACR - Electrically (Ex SECV C’Box)

1 Press the red ‘TRIP’ button to OPEN the ACR.

2 Confirm the indicating lights / semaphores agree with the


ACR status.

Suppressing the ACR Earth Leakage Prot.

1 Raise the earth leakage protection ‘ON/OFF’ switch to the


‘OFF’ position to suppress the ACR earth leakage protection.

1
RV ACR

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

RVE/VWVE ACR

HV Outdoor
Functions: Opening, Closing
Prior to any operation Rating: Various
• Electrical operation of the RVENWVE Insulant: Vacuum/Oil
ACR is the preferred method of operation. Voltage: 22kV, 11kV
Refer to the RVE/VWVE Electronic Control
Box template in this manual for electrical
operation details.
• The RVE/VWVE ACR does not have a
manual auto reclose suppression operating
lever.
• The RVE/VWVE ACR has a manual lock
out lever as shown in the ‘Opening ACR -
Manually’ instruction below.
• Confirm the ACR location and labelling prior
to operation.
• Manual opening only to be used if the ACR
cannot be operated from the control box.

Opening the ACR – Local Manually

1 Place the HV switch stick operating pin into the yellow


operating lever eye hole as shown.

2 Pull down the yellow operating lever to the stop position to


OPEN the ACR.
1
3 Confirm the semaphores agree with the ACR status.
2

Closing the ACR - Local Manually

Closing the ACR manually can only be done if the control box
fails and only after direction from control room.

Auto reclose must be suppressed in the control box prior to


RVE/VWVE ACR

closing.
1
1 Place the HV switch stick operating pin into the yellow
operating lever eye hole as shown.

2 Push up the yellow operating lever to the stop position to


CLOSE the ACR.
2

3 Confirm the semaphores agree with the ACR status.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

S & C FAULT TAMER

HV Outdoor
Functions: Opening, Closing, Trans Switch/
Prior to any operation: CB, Earthing, HV Fuses
• The Fault Tamer assembly should not be left Rating: Various
in the open position for extended periods of Insulant: Air
Voltage: 22kV, 11kV
time as water may enter and damage the
HV fuse.
• After removing the Fault Tamer assembly
care should be taken prior to handling as the
HV fuse unit may be hot.
• Ensure the HV stick movement maintains
pressure on the Fault Tamer lower hinged
fitting during opening and closing.
• Testing of the back-up limiter must
be performed after every Fault Tamer
operation.

Closing the Fault Tamer

1 Place the HV operating stick pin in the Fault Tamer


operating eye hole.

2 Raise the Fault Tamer and push firmly closed.

2
1
Opening the Fault Tamer

1 Place the HV operating stick pin in the Fault Tamer


operating eye hole. 1

2 ‘Crack / inch’ open the Fault Tamer and if in order fully lower
the Fault Tamer.
2
S & C FAULT TAMER
Note: The Fault Tamer assembly should not be left in the open
position for extended periods of time as water may enter and
damage the HV fuse tube.

Removing the Fault Tamer

1 With the Fault Tamer in the open position, place the HV


operating stick pin in the Fault Tamer hinge operating eye 1
hole.

2 Lift the Fault Tamer out of hinge mechanism and remove.

Warning: The Fault Tamer may be hot.

1 of 2
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CONTENTS
HV Outdoor

S & C FAULT TAMER (CONTINUED)

HV Outdoor
Changing the HV Fuse Element

1 Unscrew the collar nut and remove the fuse tube from the
back of the limiter assembly. 1

TESTING THE BACK-UP LIMITER HV FUSE

2 Using a multi-meter on the continuity setting test the back-


up limiter HV fuse by placing the test probes on the button
contact (1) and the trunnion (2) as shown in the photograph.
If the back-up limiter does not have contnuity, remove the
trunnion and discard the limiter.

3 Unscrew the fuse tube cap.

4 Remove the spring and cable assembly (and blown fuse


debrs)

5 Remove any debris from the fuse tube bore.

Note: Check the condition of the spring and cable assembly and
if damaged replace.
6 Push the upper ferrule down to the stop position (latched).

Note: Ensure the ferrule is latched correctly prior to insertion of


the new fuse element assembly.

S & C FAULT TAMER

7 Screw a new fuse cartridge into the spring and cable


assembly.

8 Rotate the red beaded pull tab so that it aligns with the fuse
cartridge assembly.

Note: Ensure the fuse cartridge is screwed in to the spring and


cable assembly until the thread bottoms.

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CONTENTS
HV Outdoor

S & C FAULT TAMER (CONTINUED)

HV Outdoor
9 Insert the fuse cartridge/spring and cable assembly into the
fuse tube as shown and screq on the fuse tube cap and
tighten securely.

10 Using the red beaded pull tab carefully pull the fuse cartridge
through the fuse tube sgsindt the spring tension until the 10
contact fingers epand on the rig contact.

11 Slowly release pressure on the pull tab allowing the contact


fingers to seat on the contact ring. 10

Note: Avoid any jerking motion or excessive over travel when


pulling through the fuse cartridge.

12

13
12 Carefully remove the red beaded pull tab as shown in the
photograph. 13
13 Align the keyways on the fuse tube with the notches in the
S & C FAULT TAMER
exhaust control device.

14 Insert the fuse tube into the exhaust control device and hand
tighten the collar nut.

14

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CONTENTS
HV Outdoor

Schneider (Nulec) RL 27 Gas Switch

HV Outdoor
Functions: Opening, Closing
Prior to any operation Rating: 630 Amps
• Confirm the gas switch is fit for service prior Insulant: SF6
to and after any operation. Voltage: 22 kV

• Remote operation is always the preferred


method of operation.
• The remote operation function must be
disabled before any local operation can take
place.
• Refer to the:Schneider Nulec ADVC 2
Electronic Control Box template in this
manual for electrical operating details.
• Confirm the gas switch location and labelling
prior to any operation.
• Do not operate the gas switch if the low
SF6 gas pressure indicator displays a red
semaphore.

Schneider (Nulec) RL 27 Gas Switch


Operating Semaphores

SF Gas SF Gas
Pressure NORMAL Pressure LOW
DO NOT OPERATE

Confirming the Correct SF6 Gas Pressure

1 Confirm the low SF6 gas pressure indicator does not show a 1
red semaphore.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

Schneider (Nulec) RL 27 Gas Switch (CONTINUED)

HV Outdoor
Closing the Gas Switch – Manually
3
1 Confirm the remote operation function is disabled.

2 Confirm the yellow operating lock out lever is in the fully


raised position as shown.

3 Place the HV operating stick pin onto the red (raised) end of
4
the manual operating lever.

4 Pull down the manual operating lever to the stop position to


CLOSE the switch.

5 Remove the HV operating stick.

6 Confirm the gas switch has closed correctly via the


mechanical indicator pointing to ‘ON’ as shown. 2

• For access permit isolation the remote


control function must be disabled regardless
of the mechanical lockout status.

Schneider (Nulec) RL 27 Gas Switch


Opening the Gas Switch – Manually
2
1 Confirm the remote operation function is disabled

2 Place the HV operating stick pin onto the green (raised) end
of the manual operating lever.
3
3 Pull down the manual operating lever to the stop position to
OPEN the switch.

4 Remove the HV operating stick.

5 Confirm the gas switch has opened correctly via the


mechanical indicator pointing to ‘OFF’ as shown.

Locking the Gas Switch in the Open Position

1 Confirm the remote operation function is disabled.

2 Confirm the gas switch is open.

3 Place the HV operating stick pin onto the yellow operating


lockout lever.
3
4 Pull down the operating lockout lever to the stop position to
4
lock the switch in the open position.

5 Remove the HV operating stick.

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CONTENTS
HV Outdoor

Schneider (Nulec) RL 27 Gas Switch (CONTINUED)

HV Outdoor
Unlocking the Gas Switch

1 Confirm the remote operation function is disabled.

2 Place the HV operating stick pin onto the yellow operating


lockout lever.

3 Push up the operating lockout lever to the stop position to 2


unlock the switch.

4 Remove the HV operating stick.

Schneider (Nulec) RL 27 Gas Switch

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

SIDE THROW GAC

HV Outdoor
Functions: Opening, Closing
Prior to any operation: Rating: 400 amps
Insulant: Air
• Confirm HV switch is fit for service prior to
Voltage: 22kV, 11kV
and after operation.
• Operating handles may differ in construction
however operating principles remain the
same regardless of GAC make or voltage.
• Confirm switch location and labelling prior to
operation.

Closing HV Switch

1 Remove operating handle padlock.

2 Lower operating handle firmly to stop position to CLOSE HV


switch. 2

3 Confirm HV switch is closed and latched correctly.

Arc Chute Latching


1
1 Prior to opening HV switch confirm arc chute latching elbow
is over-centre as shown.

SIDE THROW GAC

Opening HV Switch

1 Remove operating handle padlock.

2 Raise operating handle firmly to stop position to OPEN HV


switch.

3 Confirm HV switch has opened correctly.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

SIEMENS 3AD8 FUSESAVER

HV Outdoor
Functions: Saving of fuse operations on fused
Prior to any operation: spurs
Rating: 4KA
• These are a fuse saving device only.
Insulant: Vacuum Circuit Breaker
• Not to be used for A/R or Total Fire Ban Day Voltage: 24kV
A/R suppressions. Normal A/R suppression
operating procedures apply.
• Not to be used as an isolation point for
normal or emergancy shutdowns. Normal
operating isolation procedures apply.
• These units operate by detecting a fault on a
fused spur/line that they are installed on and
then open for approx 10 sec’s then close. If
the fault is still there they stay closed and the
fuses operate.
• If the fault has cleared the units stay closed.
• They are set set up to operate on SWER
or as single phase (2 unit intsallation) or 3
phase (3 unit installation). One unit will talk to
the others on the installation.

Manually Opening the Units

1 Identify/Confirm you are at the correct location.

2 Press one of the green levers up with an operating stick on


one unit

SIEMENS 3AD8 FUSESAVER


3 Red LED will flash for approx 3-4 sec’s then flash every 2
seconds untill opened. (approx a 40 second wait)

4 Move away from units during 40 sec operation.

5 The semophore will change to green on all the units after 40


sec’s and all units will be open.

Manually Closing the Units

1 Identify/Confirm you are at the correct location.

2 Press the Red lever up with an operating stick.

3 Red LED will flash for approx 3-4 sec’s then flash every 2
seconds until opened. (approx 40 sec’s)

4 Move away from units during 40 sec operation.

5 The semophore will change to green on all the units after 40


sec’s and all units will be open.

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CONTENTS
HV Outdoor

SIEMENS 3AD8 FUSESAVER (CONTINUED)

HV Outdoor
Overriding the Opening or Closing Sequence and Disable the Units

NOTE: The manual opening or closing


sequence can be stopped by pulling the external
overide lever gently to the down position.

Pulling the lever down overrides the units and


they will not operate during a fault.

To overide the opening or closing


sequence do the following:

1 Place the operationg stick into the


external lever and gently pull down on all
units.

2 Once in the down position the opening


or closing sequence will be stopped
during the 40 sec opening/closing
sequence on all units.

To disable the units from detecting a fault


do the following

1 Place the operating stick into the external lever and gently
pull down on all units.

2 Once in the down position the units will not detect a fault
and open on all units.

Note: To enable the units again, gently push the external lever to the
up position on all units.

SIEMENS 3AD8 FUSESAVER


Control Module

1 Disable the opening & closing sequence


as described above.

2 Pull control module straight down with


adaptor stick or G & B methods.

3 Replace with new control module by


gently pushing up into position and in
align with the 3 pins. (See Inset)

4 Enable the opening & closing as


described above.

Note: The battery life of the control module is


approx 10 years.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

SINGLE PHASE ARC CHUTE SWITCH

HV Outdoor
Functions: Opening, Closing
Prior to any operation: Rating: 400 amps
Insulant: Air
• Confirm HV switch is fit for service prior to
Voltage: 22kV, 11kV, 6.6kV
and after operation.
• Confirm switch location and labelling prior to
operation.

Closing HV Switch

1 Place HV operating stick pin into operating eye hole.

2 Push upwards firmly to stop position to CLOSE HV switch.

3 Confirm switch is closed and check flicker blade is latched

SINGLE PHASE ARC CHUTE SWITCH


correctly.

Arc Chute Latching 2

1
1 Prior to opening HV switch confirm arc chute latching elbow
is over-centre as shown.

Opening HV Switch

1 Place HV operating stick pin into operating eye hole.

2 Pull downwards firmly to OPEN HV switch.

3 Confirm HV switch has opened correctly.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

STANGER MID SPAN ISOLATORS

HV Outdoor
Functions: Opening, Closing
Prior to any operation: Rating: 250 amps
Insulant: Air
• Confirm the isolators have been cut in and
Voltage: 22kV, 11kV, 6.6kV
the conductors tied back prior to operating.
• When opening and closing the isolators
ensure the HV operating stick movement
DOES NOT cause the conductors to swing.
• Confirm the isolators have latched correctly
prior to and after operation.
• Confirm HV switch is fit for service prior to
and after operation.

Closing the Mid Span Isolator

1 Place the HV operating stick pin in Mid Span Isolator


operating eye hole.

2 Push firmly to CLOSE the Mid Span Isolator.

3 Confirm the Mid Span Isolator has latched correctly.


1 2

STANGER MID SPAN ISOLATORS


Opening the Mid Span Isolator

1 Confirm the Mid Span Isolator arc chute is latched correctly.

2 Place the HV operating stick pin in Mid Span Isolator 2


operating eye hole.

3 Pull the Mid Span Isolator fully OPEN .


3

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

TRINETICS VACUUM SWITCH

HV Outdoor
Functions: Opening, Closing
Prior to any operation: Rating: 200 amps
Insulant: Vacuum
• Ensure all three (3) vacuum switches are
Voltage: 22kV, 11kV
opened / closed correctly. Electrical operation
is always the preferred method.
• For electrical operation of these vacuum
switches refer to the relevant templates in
this manual:
• Confirm the capacitor bank location and
labelling prior to operation. Electrical
operation is always the preferred method.
Ensure all three (3) vacuum switches are
opened correctly.

Opening the Vacuum Switches - Manually

1 Place the HV operating stick pin in the yellow eye hole of the
vacuum switch operating lever.

2 Lower the yellow operating lever to the stop position


to OPEN the vacuum switch.

TRINETICS VACUUM SWITCH


1 2

Closing the Vacuum Switches - Manually

1 Place the HV operating stick pin in the yellow eye hole of the
vacuum switch operating lever.

2 Raise the yellow operating lever to the stop position


to CLOSE the vacuum switch. 2

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

Whipp & Bourne ACR

HV Outdoor
Functions: Opening, Closing, Auto reclose,
Prior to any operation: Earth Fault Prot., LL Sequences
Rating: 630 amps
• Confirm ACR is fit for service prior to and Insulant: SF6, Vacuum
after operation. Voltage: 22kV
• Control relay has programmable default
settings. Condition of the protection settings
should be checked after each operation.
• Confirm ACR location and labelling prior to
operation.
• Manual opening only to be used if ACR
cannot be operated from the control box.
• Auto reclose must be suppressed prior to
closing ACR

Closing ACR – Electrically


1 Press the button marked ‘WAKE UP’ to activate ACR control
panel.

2 Press the button marked ‘CLOSE’ to CLOSE the ACR.

3 Confirm indicator LED and semaphores agree with ACR 1


status. 2

Opening ACR – Electrically Whipp & Bourne ACR


1 Press the button marked ‘WAKE UP’ to activate ACR control
panel.

2 Press the button marked ‘TRIP’ to OPEN the ACR.

3 Confirm indicator LED and semaphores agree with ACR


status. 1

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VESI Switchgear Manual Copyright © 2015
CONTENTS
HV Outdoor

Whipp & Bourne ACR (CONTINUED)

HV Outdoor
Opening ACR - Manually

1 Insert the HV switch stick operating pin into the yellow


operating lever eye hole.

2 Pull down the yellow operating lever to stop position


to OPEN the ACR.

3 Confirm semaphores agree with ACR status. 2

Suppression of ACR Auto Reclose

1 Press the button marked ‘WAKE UP’ to activate ACR control


panel.

2 Press the button marked ‘RECLOSE ENABLED’ to suppress


the ACR auto reclose. Press the same button to restore the
ACR auto reclose. 2
1
3 Confirm indicator LED agrees with auto reclose status.
LED ‘on’ = auto reclose ‘on’.
LED ‘off’ = auto reclose ‘off

Suppression of ACR Earth Leakage Prot.

1 Press the button marked ‘WAKE UP’ to activate ACR control


panel.

2 Press the button marked ‘EARTH FAULT


ENABLED’ to suppress the ACR earth leakage protection.
Press the same button to restore the ACR earth leakage
Whipp & Bourne ACR
2 1
protection.

3 Confirm indicator LED agrees with earth leakage status.


LED ‘on’ = earth leakage protection ‘on’.
LED ‘off’ = earth leakage protection ‘off’.

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CONTENTS
HV Outdoor

Whipp & Bourne ACR (CONTINUED)

HV Outdoor
Suppression of ACR Remote Control

1 Press the button marked ‘WAKE UP’ to activate ACR control


panel.

2 Press the button marked ‘REMOTE ENABLED’ and hold for


three (3) seconds to suppress the ACR remote control. Press
the same button to restore the ACR remote control. 1
3 Confirm indicator LED agrees with earth leakage status. 2
LED ‘on’ = remote control ‘on’.
LED ‘off’ = remote control ‘off’.

Enabling of ACR LLS

1 Press the button marked ‘WAKE UP’ to activate ACR control


panel.

2 Press the button marked ‘LIVE LINE ENABLED’ to enable


the ACR LLS. Press the same button to disable the ACR 2
LLS.
1
3 Confirm indicator LED agrees with LLS status.
LED ‘on’ = LLS ‘on’.
LED ‘off’ = LLS ‘off’.

Whipp & Bourne ACR

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VESI Switchgear Manual Copyright © 2015
CONTENTS

HV INDOOR/UNDERGROUND HV OUTDOOR LINE REGULATORS CONTROL BOXES FAULT INDICATORS

LINE REGULATORS

AEI 1964 40781 LINE REGULATOR

ASEA EH FULLER LINE REGULATOR

ASEA HD FULLER LINE REGULATOR

BRENTFORD LINE REGULATOR

COOPER REGULATORS CL6 SERIES CONTROL BOX

COOPER SINGLE PHASE LINE REGULATORS

CROMPTON GREAVES FG/2/33/200 LINE REGULATOR

CROMPTON PARKINSON POLE MOUNTED REGULATOR

GE SINGLE PHASE VOLTAGE REGULATORS

MCGRAW EDISON SINGLE PHASE: LINE REGULATOR

METROPOLITAN VICKERS LSA 3 REGULATOR

TMC SWER REGULATOR

TYREE LINE REGULATOR

WILSON FERRANTI LINE REGULATOR

WILSON FULLER REGULATOR

WILSON LINE REGULATOR

VESI Switchgear Manual Copyright © 2015


CONTENTS
Line Regulators

AEI 1964 40781 LINE REGULATOR

Line Regulators
Functions: Opening, Closing, Isolation, Tap
Prior to any operation: Changing - Electrical / Manual
• Ensure the regulator is on the neutral tap Rating: 5 kVA
prior to closing the HV by-pass switch. Insulant: Oil/Air
Voltage: 22 kV
• Adjusting the regulator tap by more than
three (3) positions in either direction may
adversely effect volts.
• The regulator neutral tap position number is
shown on the sign adjacent to the by-pass
switch operating handle.

Adjusting the Regulator to Neutral Tap – Electrical

1 Rotate the control selector switch to the ‘MANUAL’ position.

AEI 1964 40781 LINE REGULATOR


2 Raise / Lower the regulator tap via the voltage control
‘RAISE VOLTS / LOWER VOLTS’ push buttons until the tap
indicator points to the neutral tap position. 1
3 Confirm the correct neutral tap position on the mechanical
tap position indicator. 2

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CONTENTS
Line Regulators

AEI 1964 40781 LINE REGULATOR (CONTINUED)

Line Regulators
Closing the Regulator HV By-pass Switch

Note: Ensure the regulator is on the neutral tap and LV supply is


‘OFF’ prior to closing the HV by-pass switch.

1 Confirm the regulator is on the neutral tap and the LV supply


is ‘OFF’.

2 CLOSE the HV by-pass switch. 2

Opening the Regulator HV Isolating Switches

Note: Confirm the HV by-pass switch is closed prior to opening the


2
regulator HV isolating switches.

1 Confirm the HV by-pass switch is closed.

2 Raise the regulator HV isolating switches operating handle


firmly to the stop position to OPEN both the regulator HV
isolating switches simultaneously.
2

Changing the Regulator Tap – Manually

AEI 1964 40781 LINE REGULATOR


Note: The regulator by-pass switch MUST NOT BE CLOSED when
manually adjusting taps unless the regulator is out of service.

1 Rotate the control selector switch to the ‘MANUAL’ position.


1
2 Switch the 240V supply switch to the ‘OFF’ position.

3 Open the tap change operating mechanism access door.


2
4 Move the manual tap change operating handle mechanism
access flap to the left Place the manual tap change operating
handle onto the operating mechanism as shown.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Line Regulators

AEI 1964 40781 LINE REGULATOR (CONTINUED)

Line Regulators
5 Rotate the operating handle in the required direction to raise
or lower the regulator tap.
4
6 Confirm the correct tap position via the mechanical tap
position indicator.

7 If required reset the tap change ‘range’ indicators.


5
8 Remove the operating handle.

9 Release the mechanism brake and turn the drum until the 6
clutch operating rod is fully returned – the mechanical access
flap is returned to the position as shown.

10 Close the access door.

11 If required rotate the control selector switch to the ‘AUTO’


position and switch the 240V supply switch to the ‘ON’
position.

AEI 1964 40781 LINE REGULATOR

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Line Regulators

ASEA EH FULLER LINE REGULATOR

Line Regulators
Functions: Opening, Closing, Isolation, Tap
Prior to any operation: Changing - Electrical / Manual
Rating: Various
• Confirm the regulator and associated Insulant: Oil/Air
apparatus are fit for service prior to and after Voltage: 22kV
any operation.
• Ensure the regulator is on the neutral tap
prior to closing the HV by-pass switch.
• Adjusting the regulator tap by more than
three (3) positions in either direction may
adversely effect volts.
• Note the regulator neutral tap position
number is shown on the sign adjacent to the
by-pass switch operating handle.

ASEA EH FULLER LINE REGULATOR


Adjusting the Regulator to Neutral Tap - Electrical

1 Rotate the control selector switch to the ‘MANUAL’ position.

2 Raise / lower the regulator tap via the voltage control ‘RAISE
/ LOWER’ push buttons until the tap indicator points to the
neutral tap position.

Note: Ensure the mechanical tap position indicator points to the neutral tap position.

3 Confirm the correct neutral tap position on the mechanical 2


tap position indicator.
1

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CONTENTS
Line Regulators

ASEA EH FULLER LINE REGULATOR (CONTINUED)

Line Regulators
Closing the Regulator HV By-pass Switch

Note: Ensure the regulator is on the neutral tap and LV supply is ‘OFF’
prior to closing the HV by-pass switch. 2
1 Confirm the regulator is on the neutral tap and the LV supply
is ‘OFF’.

2 CLOSE the HV by-pass switch.

Opening the Regulator HV Isolating Switches

Note: Confirm the HV by-pass switch is closed prior to opening the


regulator HV isolating switches.

1 Confirm the HV by-pass switch is closed.


2
2 Raise the regulator HV isolating switches operating handle
firmly to the stop position to OPEN both the regulator HV
isolating switches simultaneously.
2

ASEA EH FULLER LINE REGULATOR

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Line Regulators

ASEA EH FULLER LINE REGULATOR (CONTINUED)

Line Regulators
Changing the Regulator Tap - Manually

1 Rotate the control selector switch to the ‘MANUAL’ position.

2 Switch the 240V supply switch to the ‘OFF’ position.


1
Note: The word ‘POSITION’ must be visible in the tap change 2
mechanism viewing window at the completion of the tap change.

3 Unscrew and remove the manual tap change operating


mechanism access cap.

4 Insert the manual tap change operating handle into the


operating mechanism. 7
5 Rotate the operating handle in the required direction to raise
or lower the regulator tap.

6 Confirm the correct tap position via the mechanical tap


position indicator.

7 Confirm the ‘POSITION’ semaphore is visible.


5

ASEA EH FULLER LINE REGULATOR

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Line Regulators

ASEA HD FULLER LINE REGULATOR

Line Regulators
Functions: Opening, Closing, Isolation, Tap
Prior to any operation: Changing - Electrical / Manual
• Confirm the regulator and associated Rating: Various
apparatus are fit for service prior to and after Insulant: Oil/Air
Voltage: 22kV
any operation.
• Ensure the regulator is on the neutral tap
prior to closing the HV by-pass switch.
• Adjusting the regulator tap by more than
three (3) positions in either direction may
adversely effect volts.
• The regulator neutral tap position number is
shown on the sign adjacent to the by-pass
switch operating handle.

Adjusting the Regulator to Neutral Tap - Electrical

ASEA HD FULLER LINE REGULATOR


2
1 Rotate the control selector switch to the ‘MANUAL’ position.
1
2 Raise / lower the regulator tap via the voltage control ‘RAISE 2
/ LOWER’ push buttons until the tap indicator points to the 2
neutral tap position.

Note: Ensure the mechanical tap position indicator points to the


neutral tap position.

3 Confirm the correct neutral tap position on the mechanical


tap position indicator.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Line Regulators

ASEA HD FULLER LINE REGULATOR (CONTINUED)

Line Regulators
Closing the Regulator HV By-pass Switch

Note: Ensure the regulator is on the neutral tap and LV supply is ‘OFF’
prior to closing the HV by-pass switch.
2
1 Confirm the regulator is on the neutral tap and the LV supply
is ‘OFF’.

2 CLOSE the HV by-pass switch.

Opening the Regulator HV Isolating Switches

Note: Confirm the HV by-pass switch is closed prior to opening the


regulator HV isolating switches.

1 Confirm the HV by-pass switch is closed.

2 Raise the regulator HV isolating switches operating handle


firmly to the stop position to OPEN both the regulator HV
isolating switches simultaneously.

ASEA HD FULLER LINE REGULATOR


Changing the Regulator Tap - Manually

Note: The regulator by-pass switch MUST NOT BE CLOSED when


manually adjusting taps unless the regulator is out of service.

1 Rotate the control selector switch to the ‘MANUAL’ position. 1 2

2 Switch the 240V supply to the ‘OFF’ position.

3 Unscrew and remove the manual tap change operating


mechanism access cap.

4 Place the manual tap change operating handle onto the


operating mechanism shaft.

5 Rotate the operating handle in the required direction to raise


or lower the regulator tap.

6 Remove the operating handle and replace the operating


mechanism access cap.

Note:The word ‘POSITION’ must be visible in the tap change


mechanism viewing window at the completion of the tap change. 5

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Line Regulators

BRENTFORD LINE REGULATOR

Line Regulators
Functions: Functions: Opening, Closing,
Prior to any operation: Isolation, HV Fuses,Tap
Changing - Electric / Manual
• Ensure the regulator is on the neutral tap Rating: 300 KVA
(0) prior to closing / opening the by-pass HV Insulant: Oil
fuse. Voltage: 22kV
• Adjusting the regulator tap by more than
three (3) tap positions may adversely effect
volts.
• This regulator maintains continuous voltage
regulation and as a consequence there are
no definite tap positions. The neutral indicator
light is provided to show when the input
and output voltages are equal. This is the
regulators neutral tap position (0).

Adjusting the Regulator to neutral Tap – Electrical

Note: Confirm the neutral position indication light is functioning


1
correctly prior to moving to the neutral tap.

1 Rotate the ‘MANUAL / AUTO’ switch CW to the ‘MANUAL’

BRENTFORD LINE REGULATOR


position.
3
2 Confirm the neutral position indicating light and the battery
are functioning correctly by pressing the ‘TEST’ button.

3 Press and hold the ‘LOWER’ button until the tap position
motor stops running. 2
4 Confirm the regulator is in the neutral tap position by the
illumination of the ‘NEUTRAL POSITION’ indicating light. 5
5 Confirm the regulator neutral tap position by the mechanical
tap position indicator.

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CONTENTS
Line Regulators

BRENTFORD LINE REGULATOR (CONTINUED)

Line Regulators
Closing the Regulator By-pass HV EDO Fuse

• If the ‘NEUTRAL POSITION’ indicating light


is not illuminated do not close the by-pass
HV EDO fuse.
• Do not leave the by-pass HV EDO fuse in
the open position. Remove and stow the HV
EDO fuse.
2
1 Confirm the regulator is on the neutral tap and the LV supply
is ‘OFF’.

2 Using a HV operating stick place the by-pass HV EDO fuse


(65K) into the HV EDO Fuse hinge mechanism.

3 Raise the by-pass HV EDO fuse and CLOSE firmly.

Refer to the EDO HV FUSES template in this manual for


instruction if required.

Isolating the Regulator

1 Confirm the regulator is on the neutral tap (0) and by-pass


HV EDO fuse is closed.

2 OPEN the regulator isolating HV switch. These HV switches


2
can vary in make and operating mechanisms. Confirm the

BRENTFORD LINE REGULATOR


HV switch type prior to operation and, if required, refer to the
appropriate template in this manual.

3 Confirm the HV isolating switch has opened correctly.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Line Regulators

COOPER REGULATORS CL6 SERIES CONTROL BOX

Line Regulators
Functions: Opening, Closing, HV Fuses
Prior to any operation: Insulant: Oil/Air
• Ensure the regulators are on the neutral tap - Voltage: 22 KV
tap position ‘0’ – and the Auto/Remote toggle
switch is in the OFF position, prior to closing
the by-pass HV isolators.
• Adjusting the regulator tap in either direction
will change output voltage by 200 Volts per
tap. When changing taps care should be
taken to limit any adverse effect to the output
voltage.
• These single phase regulators can be
constructed in various combinations e.g.

COOPER REGULATORS CL6 SERIES CONTROL BOX


• Single unit pole mount
• Two unit pole mount
• Two unit ground mount
• Three unit ground mount (main
photograph)

• Check/Confirm Oil levels, Labeling and


Semaphores

Adjusting the Regulator to the Neutral Tap

On each regulator unit: 2 3


4
1 Confirm the ‘SUPERVISORY’ toggle switch is ‘Off’

2 Place the ‘Auto / Remote’ toggle switch in the ‘Manual’


position as shown.

3 Raise /lower taps using the ‘Raise / Lower’ toggle switch.

4 The ‘Neutral Light’ indicator light should illuminate when the 1


regulator is on the neutral tap ‘0’.

5 Confirm the correct neutral tap position ‘0’ on the mechanical 5


tap position indicator.

Note: Confirm the mechanical tap position indicator points to the neutral
tap position ‘0’ on each regulator unit.
If the neutral tap position ‘0’ cannot be confirmed by the three methods
described - points 5,6 and 10 - then do not proceed any further.

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CONTENTS
Line Regulators

COOPER REGULATORS CL6 SERIES CONTROL BOX (CONTINUED)

Line Regulators
6 Press the ‘TAP POSITION’ keypad ‘4’ and confirm the LCD
screen displays Neutral Tap 0.

7 Press ‘FUNCTION 11, ENTER’ to verify the input voltage on 6


the LCD screen. (ABBD)

8 Press ‘FUNCTION 10, ENTER’ to verify the output voltage


on the LCD screen. (ABCD)

9 If the voltages displayed in steps 8 and 9 are equal then the


regulator is on the neutral tap.

Closing the Regulator HV By-pass Isolators

1 Confirm the regulator units by-pass HV fuses are closed.

COOPER REGULATORS CL6 SERIES CONTROL BOX


2 Confirm all the regulator units are on the neutral tap ‘0’

3 On each regulator unit place the ‘Auto / Remote’ toggle


switch in the ‘Off’ position. 3
4 Confirm the regulator is on the neutral tap and the LV supply
is ‘OFF’.

5 CLOSE the HV by-pass isolators.

Isolating the Regulators

On each regulator unit:


1 Confirm the by-pass isolators are closed. 4
2 Confirm the ‘Auto / Remote’ toggle switches are in the ‘Off’ 5
position.

3 Confirm the regulator units are on the neutral tap ‘0’.

4 OPEN the regulator Unit (1,2,3) L isolator(s).

5 OPEN the regulator Unit (1,2,3) S isolator(s).

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CONTENTS
Line Regulators

COOPER REGULATORS CL6 SERIES CONTROL BOX (CONTINUED)

Line Regulators
Placing the Regulators Into Service 1

Note: All three methods of neutral tap position ‘0’ verification must be
confirmed prior to placing the regulators into service.

1 Confirm the mechanical indicators are on tap ‘0’.

2 Confirm the ‘Auto / Remote’ toggle switches are in the ‘Off’


position.

3 CLOSE the regulator Unit (1,2,3) L isolator(s) as shown.


2
4 Confirm the regulators are on the neutral tap ‘0’ via the
indicating lights in the control boxes.

5 Confirm the neutral tap position ‘0’ via the control panel.
Refer to the Confirming Neutral Tap Position Via Control

COOPER REGULATORS CL6 SERIES CONTROL BOX


Box instruction on the previous page.

6 When the neutral tap position ‘0’ is confirmed by all three


options,.CLOSE the Unit (1,2,3) S isolators as shown.

7 OPEN the regulator by-pass isolators. 6


3
8 Confirm each regulator operation by rasing / lowering taps as
per normal regulator procedure.
9
9 Place the ‘Auto / Remote’ toggle switch in the Auto/Remote
position.

10 Confirm the ‘SUPERVISORY’ toggle switch is in the position


as found prior to switching. (On or off)

10

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CONTENTS
Line Regulators

COOPER REGULATORS CL6 SERIES CONTROL BOX (CONTINUED)

Line Regulators
Main Screen Menu Navigation

The diamond shaped keypad has three modes of user interface (listed below) with three
levels of nested menu structures:

• Numeric Keys
• Short-cut Keys
• Scroll Keys

Enter and Escape Keys

COOPER REGULATORS CL6 SERIES CONTROL BOX


The Enter key is used to enter the menu structure and
access the sub menus.

The Escape key is used to step back or exit the sub menus. Repeated pressin gof the
Escape key will return the display to the Level 1 main
menu.

Short-cut Key

There are two types of short-cut keys with access to


specific locations within the nested menu structure:

Keys
provide an instant display of
commonly request diagnostic
data as per the key label.

Keys
provide an instant access to
level 2 of the level 1 main
menu items as per the
key label.

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CONTENTS
Line Regulators

COOPER REGULATORS CL6 SERIES CONTROL BOX (CONTINUED)

Line Regulators
Scroll Keys

The ‘UP’ scroll key is used to scroll upwards


through the display level 1 main menu or sub
menu options. Note: Only four options can be
displayed at any one time on the main screen.

The ‘DOWN’ scroll key is used to scroll


downwards through the display level 1 main
menu or sub menu options. Note: Only four
options can be displayed at any one time
on the main screen.

COOPER REGULATORS CL6 SERIES CONTROL BOX


Level 1 Main Menu Options list

The default setting for the level 1 main menu is the


‘Settings’ option - indicated by the arrow as shown .
Use the up and down arrows to scroll through the eight
available options . Note: Only four options can be
displayed at any one time. When the desired option is
reached press the ‘Enter’ key to access the sub menu.
Press the ‘Escape’ key to return to the level 1 main menu.

Turning the Main Screen Off

1 Using ‘UP’ or ‘DOWN’ keys scroll through to the last


option in the level 1 main menu
2 Press the ‘Enter’ key to turn the main screen off.

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CONTENTS
Line Regulators

COOPER SINGLE PHASE LINE REGULATORS

Line Regulators
Functions: Opening, Closing, Isolation, Tap
Prior to any operation: Changing - Electrical
• Confirm the regulators and associated Rating: Various
apparatus are fit for service prior to and after Insulant: Oil/Air
any operation. Voltage: 22kV

• Ensure the regulators are on the neutral tap


- tap position ‘0’ - prior to closing the by-pass
HV isolators.
• Adjusting the regulator tap by more than
three (3) positions in either direction may
adversely effect volts.

COOPER SINGLE PHASE LINE REGULATORS


Adjusting the Regulators to Neutral Tap - Electrical

1 Place the Auto / Remote toggle switch in the ‘MANUAL’


position.

2 Raise / lower taps using the ‘RAISE/LOWER’ toggle switch. 3


1
3 The indicating light should illuminate when the regulator is on
the neutral tap ‘0’.

4 Confirm the correct neutral tap position ‘0’ on the mechanical


tap position indicator.
2

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2
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CONTENTS
Line Regulators

COOPER SINGLE PHASE LINE REGULATORS (CONTINUED)

Line Regulators
Confirming the Neutral Tap Position Via Control Box

Note: If the neutral tap position ‘0’ cannot be confirmed by the three
methods described - points 3,4 and 8 – then do not proceed
any further.

5 Press the ‘FUNCTION’ key to turn on the LV control panel


9
display.
5
6 Press ‘FUNCTION 1,1, ENTER’ to verify the input voltage.

7 Press ‘FUNCTION 1,0, ENTER’ to verify the output voltage.

8 If the voltages displayed in steps 2 and 3 are equal then the


regulator is on the neutral tap.

9 Press the ‘DISPLAY OFF’ key.

Closing the Regulator HV By-pass Isolator

COOPER SINGLE PHASE LINE REGULATORS


1 Confirm the regulators are on the neutral tap ‘0’ and the LV
supplies are OFF.

2 CLOSE the HV by-pass Isolators.

Isolating the Regulators

On each regulator in turn - Unit 1 and Unit 2.

1 Confirm the by-pass isolators are closed.

2 Confirm the Auto / Remote toggle switches are in the


‘MANUAL’ position with the regulators on tap ‘0’ via the
indicating lights.
5
3 OPEN the Unit 1 / Unit 2 L isolator.
3
4 OPEN the Unit 1 / Unit 2 S isolator.

5 OPEN the Unit 1 / Unit 2 SL isolator.

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CONTENTS
Line Regulators

COOPER SINGLE PHASE LINE REGULATORS (CONTINUED)

Line Regulators
Placing the Regulators Into Service
1
Note: All three methods of neutral tap position ‘0’ verification must be
confirmed prior to placing the regulators into service.

On each regulator in turn - Unit 1 and Unit 2.


1 Confirm the mechanical indicators are on tap ‘0’.

2 Confirm the Auto / Remote toggle switches are in the


‘MANUAL’ position.

3 CLOSE the Unit 1 / Unit 2 SL isolator.

4 CLOSE the Unit 1 / Unit 2 L isolator.

5 Confirm the regulators are on the neutral tap ‘0’ via the
indicating lights in the control boxes.

6 Confirm the neutral tap positions ‘0’ via the control panel.
Refer to the ‘Confirming Neutral Tap Position Via Control
Box’ instruction on the previous page.

7 When the neutral tap position ‘0’ is confirmed by all three


3

COOPER SINGLE PHASE LINE REGULATORS


options as described, close the Unit 1 / Unit 2 S isolators. 4
8 OPEN the regulator by-pass isolators.

9 Restore the LV supply to normal and place the regulators in


Auto Control.

10 Confirm each regulator operation by raising / lowering taps


as per normal regulator procedure.

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CONTENTS
Line Regulators

Crompton Greaves FG/2/33/200 Line Regulator

Line Regulators
Functions: Opening, Closing, Isolation, Tap
Prior to any operation: Changing - Electrical
• Ensure the regulator is on the neutral tap Rating: 5 Kva
prior to closing the HV by-pass switch. Insulant: Oil/Air

• Adjusting the regulator tap by more than


three (3) positions in either direction may
adversely effect volts.
• The ‘CONTROL SELECTOR’ and ‘LOCAL
CONTROL’ switches are found on the
outside of the control box cabinet on this
regulator.

Crompton Greaves FG/2/33/200 Line Regulator


• The regulator neutral tap position number is
shown on the sign adjacent to the by-pass
switch operating handle.

Adjusting the Regulator to Neutral Tap - Electrical

1 Rotate the control selector switch ACW to the ‘LOCAL’


position as shown.
2
2 Rotate the ‘LOCAL CONTROL’ switch CW to raise the tap
number, ACW to lower the tap number until the neutral tap is
reached.

3 Confirm the correct neutral tap position on the mechanical


tap position indicator. 1
4 Ensure the mechanical tap position indicator points to the
neutral tap position.

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CONTENTS
Line Regulators

Crompton Greaves FG/2/33/200 Line Regulator (CONTINUED)

Line Regulators
Closing the Regulator HV By-pass Switch

1 Confirm the regulator is on the neutral tap and the LV supply


is ‘OFF’.

2 CLOSE the HV by-pass switch. 2

Note: By-pass switches may vary in make and type. Refer to appropriate
sections of this manual for operating instructions if required.

Opening the Regulator HV Isolating Switches

Crompton Greaves FG/2/33/200 Line Regulator


1 Confirm the HV by-pass switch is closed.

2 Raise the regulator HV isolating switches operating handle


firmly to the stop position to OPEN both the regulator HV
isolating switches simultaneously.

2 2
Changing the Regulator Tap - Manually

1 Rotate the control selector switch ACW to the ‘LOCAL’


position.

2 Rotate the 240V supply switch CW to the ‘OFF’ position..

3 Place the manual tap change operating handle onto the


operating mechanism as shown. 1

4 Rotate the operating handle in the required direction to raise 2


or lower the regulator tap until the tap position indicates
the required tap position. This is correct when the indicator
points to both the required tap number and the silver
segment of the indication disk as shown.

Caution: Confirm the tap position at the completion of the manual


3
tap change operation.

5 Remove the operating handle. 4 4


4
6 If required rotate the control selector switch CW to the
‘REMOTE’ position and the 240V supply switch ACW
to the ‘ON’ position.

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CONTENTS
Line Regulators

CROMPTON PARKINSON POLE MOUNTED REGULATOR

Line Regulators
Functions: Opening, Closing, Isolation, Tap
Changing - Electrical
Prior to any operation:
Insulant: Oil
• Ensure the regulator is on the neutral tap-tap Voltage: 22kV
position 1 – prior to closing the by-pass HV
EDO fuse.
• Adjusting the regulator tap by more than
three (3) positions in either direction may
adversely affect volts

CROMPTON PARKINSON POLE MOUNTED REGULATOR


Adjusting the Regulator to Neutral Tap – Electrical

1 Move the ‘AUTO/MANUAL’ switch to the ‘MANUAL’ position.

2 Press the ‘LOWER’ button to move the regulator tap to the


neutral tap position – tap position 1.
3 1
3 Confirm the regulator is on the neutral tap position via the
indicating light.

Note: If the indicating light has not illuminated, check the condition
of the globe and replace if required. 2

4 Confirm the regulator is on the neutral tap position via the


mechanical indicator as shown.
4

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CONTENTS
Line Regulators

CROMPTON PARKINSON POLE MOUNTED REGULATOR (CONTINUED)

Line Regulators
Closing the Regulator By-pass HV EDO Fuse

1 Confirm the regulator is on the neutral tap (1)

2 Using an HV operating stick, place the by-pass HV EDO fuse


into the HV EDO fuse hinge mechanism.

3 CLOSE the by-pass HV EDO fuse in a firm and positive


manner.

Note: Do not leave the by-pass HV EDO fuse in the open 3 2


position – remove and store in a weather proof location.

CROMPTON PARKINSON POLE MOUNTED REGULATOR


Isolating the Regulator

1 Confirm the regulator is on the neutral tap position – tap


position 1, and the HV EDO by-pass fuse is closed.

2 OPEN the regulator HV isolating switch.

3 Confirm the HV switch has opened correctly.


2

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CONTENTS
Line Regulators

GE SINGLE PHASE VOLTAGE REGULATORS

Line Regulators
MODEL: GE-2011C VOLTAGE
Prior to any operation: REGULATOR CONTROL
Functions: Opening, Closing, Isolation, Tap
• Confirm the regulators and associated Changing - Electrical
apparatus are fit for service prior to entering Insulant: Oil/Air
and after exiting the regulator enclosure. Voltage: 22kV
• The neutral tap position for this regulator is ‘0’.
• Warning: Ensure the regulators are on
the neutral tap - tap position ‘0’ - prior to
operating the by-pass gas switch.
• Note adjusting the regulator tap by more
than six (6) positions in either direction may
adversely affect volts.
• Press the ‘Ent’ key to turn on the control
panel display - Press the ‘Exit’ key to exit the
display.
• Check and confirm oil levels, labeling and
semaphores

GE SINGLE PHASE VOLTAGE REGULATORS


Adjusting the Regulator to the Neutral Tap

1 Confirm the tap position on all three regulator units. If the


regulators are more than 6 taps off neutral refer to Network
Controller for instruction.
3
ON EACH REGULATOR UNIT
2 Open the regulator unit access door.

3 Place the AUTO/MANUAL’ toggle switch in the ‘MANUAL’ 4


position.

4 Raise/lower taps using the ‘RAISE/LOWER’ toggle switch.


Hold the toggle switch in the ‘RAISE’ or ‘LOWER’ position for
approx. 5 seconds to change the tap position.

Confirming the Regulator Neutral Tap Position 2


ON EACH REGULATOR UNIT
1 Confirm the ‘Neutral Light’ indicator LED has illuminated
when the regulator is on the neutral tap ‘0’.

2 Confirm the correct neutral tap position ‘0’ on the mechanical


tap position.

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CONTENTS
Line Regulators

GE SINGLE PHASE VOLTAGE REGULATORS (CONTINUED)

Line Regulators
Confirming the Regulator Neutral Tap Position – continued

3 Press the ‘Ent’ key to turn on the panel display.

4 Press the arrow to scroll to ‘SOURCE VOLTAGE’ (the


input voltage - note the value).

5 Continue pressing the arrow to scroll to ‘COMP


VOLTAGE’ (The output voltage - note the value). Both these 4 3
values are given in low volts and should be almost identical.
7
6 Continue pressing the arrow to scroll to ‘TAP POSITION’ –
‘NEUTRAL POSITION’ will be displayed.

7 Press the ‘Exit’ key to turn off the display.

Note: If the neutral tap position ‘0’ cannot be confirmed by the three methods described - Neutral light,
mechanical indicator and display values - DO NOT PROCEED ANY FURTHER.

Closing the Regulators Bypass Gas Switch

GE SINGLE PHASE VOLTAGE REGULATORS


1 Confirm each regulator unit is on the neutral tap ‘0’ then
immediately place the ‘AUTO / MANUAL’ toggle switch on
each regulator unit in the ‘OFF’ position. 3
2 On each regulator unit place the ‘VOLTAGE SOURCE’ toggle
switch in the ‘OFF’ position. 1

3 Close the bypass gas switch. Refer to the relevant GAS


SWITCH template in this manual if required.

Note: All three methods of neutral tap position ‘0’ verification must be
confirmed prior to closing the bypass gas switch.

Isolating the Regulator Units

1 Confirm the regulator units bypass gas switch is closed.

2 Confirm all the regulator units are on the neutral tap ‘0’.

3 On each regulator unit confirm the ‘AUTO / MANUAL’ toggle


switch is in the ‘OFF’ position.
3
4 On each regulator unit confirm the ‘VOLTAGE SOURCE’
toggle switch is in the ‘OFF’ position.

5 Open the Line and Load side isolators.

Note: All three methods of neutral tap position ‘0’ verification must be
confirmed prior to isolating the regulators into service.
5 4

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CONTENTS
Line Regulators

GE SINGLE PHASE VOLTAGE REGULATORS (CONTINUED)

Placing the Regulators into Service

Line Regulators
1 Confirm the regulator units bypass gas switch is closed.

2 Confirm all the regulator units are on the neutral tap ‘0’.

3 On each regulator unit confirm the ‘AUTO / MANUAL’ toggle


switch is in the ‘OFF’ position.
3
4 On each regulator unit confirm the ‘VOLTAGE SOURCE’
toggle switch is in the ‘OFF’ position.

5 Close the Line and Load side isolators as shown.

6 On each regulator unit place the ‘VOLTAGE SOURCE’ toggle


switch in the ‘INT’ position. 5 4,6
7
7 Reconfirm the regulator units are on the neutral tap ‘0’ via the
three verification options, neutral light, mechanical indicator
and display values; otherwise NO NOT PROCEED.
7

GE SINGLE PHASE VOLTAGE REGULATORS


7

8 Open the bypass GAS SWITCH template in this manual if


required.

9 On each regulator unit place the ‘AUT/MANUAL’ toggle 8


switch in the ‘AUTO’ position.

10 Press Exit key to turn off panel.

11 Close the regulator control unit access doors.

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CONTENTS
Line Regulators

McGRAW EDISON SINGLE PHASE: LINE REGULATOR

Line Regulators
Functions: Opening, Closing, Isolation, Tap
Prior to any operation: Changing - Electrical
Rating: Various
• Ensure regulator is on neutral tap ‘0’ prior to Insulant: Oil/Air
closing by-pass HV isolator. Voltage: 22kV

McGRAW EDISON SINGLE PHASE: LINE REGULATOR


Adjusting Regulator to Neutral Tap - Electrically

1 Place the Auto/Remote toggle switch to the ‘MANUAL’


position.
2 Raise/lower taps using the ‘RAISE/LOWER’ toggle switch.
3 Indicating light should illuminate when regulator is on neutral
tap ‘0’.
4 Confirm correct neutral tap position ‘0’ on the mechanical tap
position indicator.

Closing Regulator HV By-pass Isolator

1 After confirming regulator is on neutral tap CLOSE HV by-


pass isolator.

1
Isolating Regulator

1 Confirm by-pass isolator is closed.

2 Confirm the Auto/Remote toggle switch is in the ‘MANUAL’


position with regulator on tap ‘0’. 4

3 OPEN the load side HV fuse.

4 OPEN two (2) supply side isolators.


4

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CONTENTS
Line Regulators

Metropolitan Vickers LSA 3 regulator

Line Regulators
Functions: Opening, Closing, Isolation, Tap
Prior to any operation: Changing - Electrical
• The neutral tap position for this regulator Rating: 2000 Kva
is tap position ‘11’. This regulator can only Insulant: Oil/ Air/ SF6
boost the output voltage. Voltage: 22 KV

• Adjusting the regulator tap in either direction


by more than three (3) positions in either
direction may adversely effect volts.

Metropolitan Vickers LSA 3 regulator


Adjusting the Regulator to Neutral Tap
1
1 Rotate the control selector switch CW to the ‘MANUAL’
position.

2 Press the ‘RAISE TAP’ (Lower Volts) button until the


mechanical tap position indicator points to the tap position 2
11 - neutral tap.

3 Confirm the correct neutral tap position ‘11’ on the


mechanical tap position indicator as shown.

4 Switch ‘OFF’ the LV supply if operating the HV by-pass


switch.

1 of 4
2
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CONTENTS
Line Regulators

Metropolitan Vickers LSA 3 regulator (CONTINUED)

Line Regulators
Closing the Regulator HV By-pass Switch

1 Confirm the regulator is in the neutral tap - 11.

2 Confirm the LV Supply switch is ‘OFF’.

3 Confirm the boric acid HV by-pass fuses are closed. 4


4 CLOSE the HV by-pass switch.
3

Opening the Regulator HV Isolating Switches

1 Confirm the regulator HV by-pass switch is closed.

2 Raise the regulator HV isolating switches operating handle


firmly to the stop position to OPEN both the HV isolating
switches simultaneously as shown.

Metropolitan Vickers LSA 3 regulator


3 Visually confirm both regulator isolating switches have
opened correctly as shown.

Note: HV isolating switches may vary in make and type. Refer to the 3
appropriate sections of this manual for operating instructions if required. 3

Disengaging the Tap Change Drive Coupling

1 Confirm the control; selector switch is in the ‘MANUAL’


position.

2 Confirm the LV Supply switch is ‘OFF’. 4

3 Place alignment marks on the drive coupling upper and


lower sections as shown.

4 Shift the drive coupling disengagement handle to the left to


the stop position.

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CONTENTS
Line Regulators

Metropolitan Vickers LSA 3 regulator (CONTINUED)

Line Regulators
Lowering the Regulator Tap – Manually

1 Rotate the over-travel stop plate 180 degrees ACW from the
lower position A to the upper position B as shown. 1
2 Insert the operating handle onto the over-travel stop plate so
the drive pin is on the CW side of the stop pin as shown.

3 Rotate the operating handle CW to the stop position to lower


the tap position one step.

4 Remove the operating handle.

5 Repeat instructions 1 to 4 for each lowering tap step. 2


Note: Confirm the tap position via the mechanical tap position
indicator at the completion of the required tap change.

Metropolitan Vickers LSA 3 regulator


Raising the Regulator Tap Manually.

1 Confirm the over-travel stop plate is in the lowered position


as shown.

2 Insert the operating handle onto the over-travel stop plate so


the drive pin is on the ACW side of the stop pin as shown.

3 Rotate the operating handle ACW to the stop position to


raise the tap position one step.

4 Remove the operating handle.

5 Repeat instructions 1 to 4 for each raising tap step. 1

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CONTENTS
Line Regulators

Metropolitan Vickers LSA 3 regulator (CONTINUED)

Line Regulators
Re-engaging the Tap Change Drive Coupling

1 Insert the operating handle onto the drive shaft as shown.

2 Rotate the operating handle slightly until the upper and lower
drive couplings align with the previously placed alignment
marks as shown. 2

3 Shift the drive coupling disengagement handle to the right


to the stop position.

4 Remove the operating handle.


1
5 Confirm the drive upper and lower couplings have engaged
correctly - alignment marks match.
3
Note: Ensure the previously placed alignment marks match before
re-engaging the drive coupling.

Metropolitan Vickers LSA 3 regulator


5

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CONTENTS
Line Regulators

TMC SWER REGULATOR

Line Regulators
Functions: Opening, Closing, Isolation, Tap
Prior to any operation: Changing - Electric / Manual
Rating: 100KVA
• Confirm the regulator and associated Insulant: Oil
apparatus are fit for service prior to and after Voltage: 12.7kV
any operation.
• Ensure the regulator is on the neutral tap
prior to closing the HV by-pass switch.
• Adjusting the regulator tap by more than
three (3) positions in either direction may
adversely affect volt.
• The regulator by-pass HV fuse is not to be
left hanging open for extended periods of
time. This will prevent water ingress into the
fuse tube.

Adjusting the Regulator to Neutral Tap - Electrical

1 Move the ‘MANUAL / AUTO’ switch to the ‘MANUAL’


position.
2
2 Move the ‘LOWER / OFF / RAISE’ switch to the ‘LOWER’
or ‘RAISE’ position until the regulator tap position indicator 3
points to ‘0%’.

3 Switch the LV CB 1 to the ‘OFF’ position. 2


1
TMC SWER REGULATOR
Adjusting the Regulator to Neutral Tap - Manual

1 Move the ‘MANUAL / AUTO’ switch to the ‘MANUAL’ 3


position.

2 Switch the LV CB 1 to the ‘OFF’ position.

3 Rotate the regulator tap position manual control knob CW /


ACW until the tap indicator points to ‘0%’.

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CONTENTS
Line Regulators

TMC SWER REGULATOR (CONTINUED)

Line Regulators
Closing the Regulator By-pass HV EDO Fuse

1 Ensure the regulator is on the neutral tap (0%).

2 Using a HV operating stick place the by-pass HV fuse into


the HV EDO Fuse hinge mechanism.

3 Raise the by-pass HV EDO fuse and CLOSE firmly.

4 Refer to the EDO HV FUSES template in this manual for


instructions if required. 2 3

Isolating the Regulator

1 Confirm the regulator is on the neutral tap (0%) and the by-
pass HV EDO fuse is closed.
1
2 OPEN the regulator line and load side fuses.

3 Remove the HV fuses if required.


2
2

TMC SWER REGULATOR

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CONTENTS
Line Regulators

TYREE LINE REGULATOR

Line Regulators
Functions: Opening, Closing, Isolation, Tap
Prior to any operations: Changing - Electric / Manual
Rating: Various
• Confirm the regulator and associated Insulant: Oil/Air
apparatus are fit for service prior to and after Voltage: 22kV
any operation.
• Ensure the regulator is on the neutral tap
prior to closing the HV by-pass switch.
• Adjusting the regulator tap by more than
three (3) positions in either direction may
adversely affect volts.
• The regulator neutral tap position number is
shown on the sign adjacent to the by-pass
switch operating handle.

Adjusting the Regulator to Neutral Tap – Electrical


2
1 Rotate the control selector switch to the ‘MANUAL’ position.

2 Raise / lower the regulator tap via the operations selector


switch until the tap indicator points to the neutral tap position.

3 Confirm the correct neutral position on the mechanical tap


position indicator. 1
TYREE LINE REGULATOR
2

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CONTENTS
Line Regulators

TYREE LINE REGULATOR (CONTINUED)

Line Regulators
Closing the Regulator HV By-pass Switch
2
1 Confirm the regulator is on the neutral tap and the LV supply
is ‘OFF’.

2 CLOSE the HV by-pass switch.

Opening the Regulator HV Isolating Switches

1 Confirm the HV by-pass switch is closed.

2 Raise the regulator HV isolating switches operatinghandle


firmly to the stop position to OPEN both the regulator HV
isolating switches simultaneously. 2
2

2
Changing the Regulator Tap – Manually

1 Rotate the control selector switch to the ‘MANUAL’ position.

2 Rotate the Isolator selector switch to the ‘OFF’ position (240


Volt supply)

Note: Confirm the correct tap position via the mechanical tap position 1
indicator.

3 Open the tap changer control mechanism access door and 2


place the manual tap change operating handle onto the tap
change mechanism shaft.

4 Rotate the operating handle in the required direction until 4


TYREE LINE REGULATOR
the tap position indicator moves to the required tap position
and the indicator points to the white segment on the indicator
disk.

5 Remove the operating handle and close the access door.


4

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Line Regulators

WILSON FERRANTI LINE REGULATOR

Line Regulators
Functions: Opening, Closing, Isolation, Tap
Prior to any operation: Changing - Electric / Manual
• Confirm the regulator and associated Rating: Various
Insulant: Oil/Air
apparatus are fit for service prior to and after
Voltage: 22kV
any operation.
• Ensure the regulator is on the neutral tap
prior to closing the HV by-pass switch.
• Adjusting the regulator tap by more than
three (3) positions in either direction may
adversely effect volts.
• This regulator has two (2) versions of the tap
changer control box. Both are shown below.

Adjusting the Regulator to Neutral Tap - Electrical (Control Box Type 1)

WILSON FERRANTI LINE REGULATOR


Note: The regulator neutral tap position number is shown on the sign
adjacent to the by-pass switch operating handle.

1 Rotate the control selector switch to the ‘MANUAL’ position.

2 Raise / lower the regulator tap via the operations selector


switch until the tap indicator points to the neutral tap position.

3 Confirm the correct neutral tap position on the mechanical 1


tap position indicator.
2

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CONTENTS
Line Regulators

WILSON FERRANTI LINE REGULATOR (CONTINUED)

Line Regulators
Adjusting the Regulator to Neutral Tap - Electrical (Control Box Type 2)

1 Rotate the control selector switch to the ‘MANUAL’ position.

2 Raise / lower the regulator tap via the voltage control ‘RAISE
/ LOWER’ push buttons until the tap indicator points to the
neutral tap position.

3 Confirm the correct neutral tap position on the mechanical


tap position indicator.
2 2
1

Closing the Regulator HV By-pass Switch

1 Confirm the regulator is on the neutral tap and the LV supply


is ‘OFF’. 2
2 CLOSE the HV by-pass switch.

Note: By-pass switches may vary in make and type. Refer to the
appropriate templates

Opening the Regulator HV Isolating Switches

WILSON FERRANTI LINE REGULATOR


1 Confirm the HV by-pass switch is closed.

2 Raise the regulator HV isolating switches operating handle


firmly to the stop position to OPEN both the regulator HV
isolating switches simultaneously. 2

2 of 3
VESI Switchgear Manual Copyright © 2015
CONTENTS
Line Regulators

WILSON FERRANTI LINE REGULATOR (CONTINUED)

Line Regulators
Changing the Regulator Tap - Manually

1 Rotate the control selector switch to the ‘MANUAL’ position.

2 Rotate the 240 Volt supply selector switch to the ‘OFF’ 1


position.
2
3 Unscrew and remove the manual tap change operating
mechanism access cap. 1

4 Insert the manual tap change operating handle into the 2


operating mechanism firmly against the spring resistance
and tighten the knurled locating knob.

5 Rotate the operating handle in the required direction to raise


or lower the regulator tap.

6 When the tap change is completed continue to rotate the


operating handle for 2.5 turns in same direction.

7 Remove the operating handle and ensure the tap change


operating mechanism pops out before replacing the access
cap.
5

WILSON FERRANTI LINE REGULATOR


7

3 of 3
VESI Switchgear Manual Copyright © 2015
CONTENTS
Line Regulators

WILSON FULLER REGULATOR

Line Regulators
Functions: Opening, Closing, Trans Switch/
Prior to any operation: CB, Earthing, HV Fuses
• Ensure the regulator is on the neutral tap Rating: Various
prior to closing the HV by-pass switch. Insulant: Oil/ Air
Voltage: 22 KV
• Adjusting the regulator tap by more than
three (3) positions in either direction may
adversely effect volts.

Adjusting the Regulator to Neutral Tap– Electrical

1 Rotate the control selector switch to the ‘MANUAL’ position.


1
2 Raise / lower the regulator tap via the operations selector
switch until the tap indicator points to the neutral tap position.

3 Confirm the correct neutral tap position on the mechanical


tap position indicator.

WILSON FULLER REGULATOR


Note: The regulator neutral tap position number is shown on the
sign adjacent to the by-pass switch operating handle.

1 of 2
VESI Switchgear Manual Copyright © 2015
CONTENTS
Line Regulators

WILSON FULLER REGULATOR (CONTINUED)

Line Regulators
Closing the Regulator HV By-pass Switch

1 Confirm the regulator is on the neutral tap and the LV supply


is ‘OFF’. 2

2 CLOSE the HV by-pass switch.

Note: By-pass switches may vary in make and type. Refer to appropriate
sections of this manual for operating instructions if required.

Opening the Regulator HV Isolating Switches

1 Confirm the HV by-pass switch is closed.

2 Raise the regulator HV isolating switches operating handle


firmly to the stop position to OPEN both the regulator HV 2
isolating switches simultaneously.

Note: Isolating switches may vary in make and type. Refer to appropriate
sections of this manual for operating instructions if required.
2

Changing the Regulator Tap – Manually

1 Rotate the control selector switch to the ‘MANUAL’ position.

WILSON FULLER REGULATOR


2 Rotate the Isolator selector switch to the ‘OFF’ position.

3 Open the tap changer control mechanism access door and 2


place the manual tap change operating handle onto the tap
change mechanism shaft.

4 Rotate the operating handle in the required direction until the 1


tap position indicator moves to the required tap position and
the indicator points to the white segment on the indicator
disk.
4
5 Remove the operating handle and close the access door.

Note: The regulator by-pass switch MUST NOT BE CLOSED when


manually adjusting taps unless the regulator is out of service.
4

2 of 2
VESI Switchgear Manual Copyright © 2015
CONTENTS
Line Regulators

Wilson Line Regulator

Line Regulators
Prior to any operation: Functions: Opening, Closing, Tap Changing
Rating: 12.8 MVA
• The regulator supervisory control must be Insulant: Oil/ Air
placed in the ‘LOCAL’ position prior to any Voltage: 22 kV
local operation.
• Ensure the regulator is on the neutral tap
prior to closing the HV by-pass switch.
• Check/confirm oil levels, labeling and
semaphores.
Notes: Adjusting the regulator tap by more than three
(3) positions in either direction may adversely effect
volts.

This regulator has an external switch for ‘off load’


change over from neutral tap ‘5’ to neutral tap ‘1’.
This will provide an additional 1.6KV boost.

There are two types of local control panels


associated with this regulator. Instructions for both
are included in this template.

Control Panel Type A


Adjusting the Regulator to Neutral Tap– Electrical

1 Open the regulator control cabinet door. 5

2 Rotate the ‘S4 SUPERVISORY SEL’ switch ACW to the


‘LOCAL’ position.

3 Rotate the ‘S2 TAP CHANGER SEL’ switch ACW to the

Wilson Line Regulator


‘MAN’ position.

4 Lower / raise the tap changer to the neutral tap position (5 or


1) via the ‘S3 TAP CHANGER SEL’ switch.

5 Confirm the indicator gauge (black) points to the neutral tap


position.

6 Confirm the correct neutral tap position - S or 1 - on the


mechanical tap position indicator. Note: The black indicator
points to the relevant tap. The red indicators show the
tapping range.

7 On the Control Panel Type A rotate ‘S1 MAINISOLATOR’


switch ACW to the ‘OFF’ position.

Note: Confirm the correct neutral tap position – 5 or 1 – prior to operating.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Line Regulators

Wilson Line Regulator (CONTINUED)

Line Regulators
Control Panel Type B
Adjusting the Regulator to Neutral Tap – Electrical
3
1 Open the regulator control cabinet door.

2 Rotate the ‘OLTC CONTROL’ switch ACW to the ‘LOCAL’


position.

3 Press the ‘MANUAL’ button. The ‘MANUAL MODE’ indicating 4


2
light will illuminate.

4 Lower I raise the tap changer to the neutral tap (5 or 1)


position via the ‘TAP CHANGER SELECTOR’ switch.

5 Confirm the indicator gauge points to the neutral tap position.


3
6 Confirm the correct neutral tap position - S or 1 - on the
6
mechanical tap position indicator. Note: The black indicator
points to the relevant tap. The red indicators show the
tapping range.

7 On the Control Panel Type B rotate the ‘CUBICLE


AUXILIARIES’ switch ACW to the ‘OFF’ position......
7 8
8 ...On the Control Panel Type B rotate the ‘CUBICLE
AUXILIARIES’ switch ACW to the ‘OFF’ position..

Note: Confirm the correct neutral tap position – 5 or 1 – prior to operating.

Closing the Regulator HV By-pass Switch


3
1 Confirm the regulator is on the neutral tap and the LV Supply
switch is ‘OFF’.

Wilson Line Regulator


2 Confirm the S & C Boric Acid by-pass HV fuses are closed.

3 CLOSE the HV by-pass switch.

Note: By-pass switches may vary in make and type. Refer to


appropriate sections of this manual for operating instructions if required. 2

2
2

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Line Regulators

Wilson Line Regulator (CONTINUED)

Line Regulators
Opening the Regulator HV Isolating Switches

Note: Confirm the HV by-pass switch is closed prior to opening the 2


2
regulator HV isolating switches.

1 Confirm the HV by-pass switch is closed.

2 Raise the regulator HV isolating switches operating handle


firmly to the stop position to OPEN both the regulator HV
isolating switches simultaneously.

Note: Isolating switches may vary in make and type. Refer to appropriate
sections of this manual for operating instructions if required.

Control Panel Type A


Changing the Regulator Tap - Manually

Warning: The regulator by-pass switch MUST NOT BE CLOSED when


manually adjusting taps unless the regulator is out of service.

1 Open the regulator control cabinet door.

2 Rotate the ‘S4 SUPERVISORY SEL’ switch ACW to the 4 3 2


‘LOCAL’ position.

3 Rotate the ‘S2 TAP CHANGER SEL’ switch ACW to the


‘MAN’ position.

4 Rotate the ‘S1 MAIN ISOLATOR’ switch ACW to the ‘OFF’


position OR......

Wilson Line Regulator


Control Panel Type B
Changing the Regulator Tap – Manually
3
Warning: The regulator by-pass switch MUST NOT BE CLOSED when 4
manually adjusting taps unless the regulator is out of service.

1 .....open the regulator control cabinet door.

2 Rotate the ‘OLTC CONTROL’ switch ACW to the ‘LOCAL’


2
position.

3 Press the ‘MANUAL’ button. The ‘MANUAL MODE’ indicating


light will illuminate.
3
4 Rotate the ‘CUBICLE AUXILIARIES’ switch ACW to the
‘OFF’ position.

5 Open the tap change control mechanism access door.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Line Regulators

Wilson Line Regulator (CONTINUED)

Line Regulators
6 Insert the manual tap change handle into the manual tap
change mechanism as shown.

7 Rotate the handle in the required direction - ACW to lower


taps, CW to raise taps - until the tap position indicator moves
to the required tap position and the mechanical indicator
points to the required tap number.

Note: Once a manual tap change operation has been commenced it


must be completed. 20 turns of the manual tap change handle are
required for each tap position change. 7
6
8 Remove the manual tap change handle.

9 If required reset the tap change mechanical indicator red


‘range’ indicators.

10 Close the tap change control mechanism access door. 7

Note: Confirm the tap position via the mechanical indicator at the
completion of the manual tap change operation.

9
9
9 9

Control Panel Type A


Changing the Regulator Tap - Manually

11 Rotate the ‘S1 MAIN ISOLATOR’ switch CW to the ‘ON’


position as shown.
Wilson Line Regulator
12 Rotate the ‘S2 TAP CHANGER SEL’ switch CW to the
‘AUTO’ position as shown.
12 13
13 Rotate the ‘S4 SUPERVISORY SEL’ switch CW to the 11
‘REMOTE’ position as shown OR......

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Line Regulators

Wilson Line Regulator (CONTINUED)

Line Regulators
Control Panel Type B
Changing the Regulator Tap - Manually 12

11 ....rotate the ‘CUBICLE AUXILIARIES’ switch CW to the ‘ON’ 11


position as shown.

12 Press the ‘AUTO’ button. The ‘AUTO MODE’ indicating light


will illuminate.

13 Rotate the ‘OLTC CONTROL’ switch CW to the ‘SUPVY’ 13


position as shown.

12
Changing the Regulator Rating – Manually

Warning: the regulator must be de-energised before attempting to


change the boost tap ratio.

1 Confirm the regulator remote control is in the ‘LOCAL’


position.

2 Confirm the regulator LV supply switch is ‘OFF’

3 Confirm the regulator HV by-pass switch is closed and the


HV isolating switches are open.

4 Attach the provided operating handle to the regulator rating 4


boost rotary switch as shown.

5 Using a firm and positive action rotate the rotary switch CW


from ‘POS 1’ to ‘POS 2’

6 Remove the operating handle.


5
7 Manually adjust the regulator to the new neutral tap ‘1’. Refer

Wilson Line Regulator


to the Changing the Regulator Tap – Manually instruction.
5
Notes: Ensure the rotary switch is rotated to the stop position before
removing the operating handle.

Confirm the regulator is on the new neutral tap ‘1’ before re-energising
the regulator.

5 of 5
2
VESI Switchgear Manual Copyright © 2015
CONTENTS

HV INDOOR/UNDERGROUND HV OUTDOOR LINE REGULATORS CONTROL BOXES FAULT INDICATORS

CONTROL BOXES

AIR CAPACITOR CONTROL BOX


COOPER CAPACITOR CONTROL BOX
ENERGYLINE INTELLICAP CAPACITOR CONTROL BOX
FISHER PIERCE CAPACITOR CONTROL BOX
HARRIS ELECTRONIC CONTROL BOX
INTELLICAP PLUS OR ABB C200A CONTROLLER
KYLE FORM 3 / 3A ELECTRONIC RECLOSER CONTROL
KYLE FORM 4C ELECTRONIC RECLOSER
KYLE FORM 4C ELECTRONIC RECLOSER CONTROL
KYLE FORM 5: ELECTRONIC RECLOSER CONTROL
KYLE FORM 6 CONTROLLER
MERLIN GERIN RM6 REMOTE CONTROL INTERFACE
NGK STANGER GAS SWITCH CONTROL MODULE
NGK STANGER GCR 100/300 GAS SWITCH CONTROL
NOJA CONTROLLER - 3 PHASE ACR
NULEC ACR ELECTRONIC CONTROL BOX
NULEC CAPM5 ELECTRONIC CONTROL BOX
NULEC GAS SWITCH / SECTIONALISER
NULEC LOOP AUTOMATION ELECT CONTROL BOX
QEI CAPACITOR CONTROL BOX
S&C INTELLICAP PLUS CAPACITOR CONTROL BOX
SCHNEIDER NULEC ACR2 ELECTRONIC CONTROL BOX
SCHNEIDER NULEC W SERIES REMOTE CONTROLLED SWER ACR
SIEMENS REMOTE FUSESAVER CONTROL UNIT

VESI Switchgear Manual Copyright © 2015


CONTENTS
Control Boxes

AIR CAPACITOR CONTROL BOX

Control Boxes
Functions: Opening, Closing
Prior to any operation Rating: N/A
Insulant: N/A
• Confirm the capacitor units are fit for service
Voltage: N/A
prior to and after operation.
• Ensure all three capacitor vacuum switches
have operated correctly.
• The capacitor bank vacuum switches cannot
be closed for app. five (5) minutes after being
opened.
• Confirm the control box location and labelling
prior to operation.

Opening the Capacitor Vacuum Switches

1 Press the OPEN button. The OPEN PENDING LED will flash
for ten (10) seconds prior to the vacuum switches opening. 1 1
2 Confirm all three vacuum switches have opened correctly.

Note: To cancel the pending operation press the CLOSE button.

AIR CAPACITOR CONTROL BOX


Closing the Capacitor Vacuum Switches

1 Press the CLOSE button. The CLOSE PENDING LED will


flash for five (5) minutes prior to the vacuum switches
1 1
closing.

2 Confirm all three vacuum switches have closed correctly.

Note: To cancel the pending operation press the open button.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

COOPER CAPACITOR CONTROL BOX

Control Boxes
Functions: Opening, Closing
Prior to any operation: Rating: N/A
• Confirm the capacitor units are fit for service Insulant: N/A
prior to and after operation. Voltage: N/A

• Ensure all three capacitor vacuum switches


have operated correctly.
• The capacitor bank vacuum switches cannot
be closed for app. five (5) minutes after being
opened.
• Confirm the control box location and labelling
prior to operation.

Opening the Capacitor Vacuum Switches


1 2
1 Switch the AUTO / MANUAL toggle switch to the MANUAL
position.

2 Lower the CLOSE / OPEN toggle switch to the OPEN

COOPER CAPACITOR CONTROL BOX


position. Wait app. seven (7) seconds for the vacuum
switches to trip.

3 Confirm all three vacuum switches have opened correctly.

Note: If an Access Permit is to be issued then the AUTO / MANUAL


toggle switch must remain in the MANUAL position.

Closing the Capacitor Vacuum Switches

1 Switch the AUTO / MANUAL toggle switch to the MANUAL


position.

2 Raise the CLOSE / OPEN toggle switch to the CLOSE


1
position. Wait app. one (1) minute for the vacuum switches to
close.

3 Confirm all three vacuum switches have closed correctly.


2
4 Switch the AUTO / MANUAL toggle switch to the AUTO
position.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

ENERGYLINE INTELLICAP CAPACITOR CONTROL BOX

Control Boxes
Functions: Opening, Closing
Prior to any operation Rating: N/A
Insulant: N/A
• Confirm the capacitor units are fit for service
Voltage: N/A
prior to and after operation.
• Ensure all three capacitor vacuum switches
have operated correctly.
• The capacitor bank vacuum switches cannot
be closed for app. five (5) minutes after being
opened.
• Confirm the control box location and labelling
prior to operation.

ENERGYLINE INTELLICAP CAPACITOR CONTROL BOX


Opening the Capacitor Vacuum Switches

1 Switch the MANUAL / AUTO toggle switch to the MANUAL 1 2


position.

2 Switch the CLOSE / OPEN toggle switch to the OPEN


position. Wait app. thirty (30) seconds for the vacuum
switches to trip.

3 Confirm all three vacuum switches have opened correctly.


Note: If an Access Permit is to be issued then the MANUAL / AUTO
toggle switch must remain in the MANUAL position.

Closing the Capacitor Vacuum Switches


1 Switch the MANUAL / AUTO toggle switch to the MANUAL
position. 1
2 Switch the CLOSE / OPEN toggle switch to the CLOSE
position. Wait app. thirty (30) seconds for the vacuum
switches to close..
2
3 Confirm all three vacuum switches have closed correctly.

4 Switch the MANUAL / AUTO toggle switch to the AUTO


position.

5 Ensure all three vacuum switches have closed correctly.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

FISHER PIERCE CAPACITOR CONTROL BOX

Control Boxes
Functions: Opening, Closing
Prior to any operation Rating: N/A
Insulant: N/A
• Confirm the capacitor units are fit for service
Voltage: N/A
prior to and after operation.
• Ensure all three capacitor vacuum switches
have operated correctly.
• Note the capacitor bank vacuum switches
cannot be closed for app. five (5) minutes
after being opened.
• Confirm the control box location and labelling
prior to operation.

FISHER PIERCE CAPACITOR CONTROL BOX


Opening the Capacitor Vacuum Switches

1 Switch the MAN / AUTO toggle switch to the MAN position.

2 Lower the CLOSE / TRIP toggle switch to the TRIP 2


position. Wait app. seven (7) seconds for the vacuum
switches to trip.
1
3 Confirm all three vacuum switches have opened correctly.

4 If an Access Permit is to be issued then the MAN / AUTO


toggle switch must remain in the MAN position.

Closing the Capacitor Vacuum Switches

1 Switch the MAN / AUTO toggle switch to the MAN position.

2 Raise the CLOSE / TRIP toggle switch to the CLOSE position.


Wait app. one (1) minute for the vacuum switches to close. 1

3 Confirm all three vacuum switches have closed correctly.


2

4 Switch the MAN / AUTO toggle switch to the AUTO position.

1 of 1
VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

HARRIS ELECTRONIC CONTROL BOX

Control Boxes
Functions: Open, Close, Electrical Local/
Prior to any operation: Remote, Fault Indicator
• This control box is only used with NGK Gas Insulant: N/A
Automatable HV Switches. Voltage: N/A

• Confirm the gas switch location and labelling


prior to operation.

Closing the Gas Switch - Local Electrical

1 Rotate the remote control switch to the ‘LOCAL’ position.

HARRIS ELECTRONIC CONTROL BOX


2 Push the GREEN ‘CLOSE’ button to CLOSE the gas switch.

3 Confirm the semaphores agree with the gas switch status.

Opening the Gas Switch – Local Electrical

1 Confirm Rotate the remote control switch to the ‘LOCAL’


position.

2 Push the RED ‘TRIP’ button to OPEN the gas switch.


2
3 Confirm the semaphores agree with the gas switch status.

Note: If the gas switch is an isolation point for an Access Permit then
the selector switch must be placed in the ‘MANUAL’ position after
opening the gas switch. 1

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

HARRIS ELECTRONIC CONTROL BOX (CONTINUED)

Control Boxes
Resetting the Fault Indicators

1 Check the fault indicator lamp targets and if required press


the yellow ‘FAULT RESET’ button to reset the indicator lamp 1
targets.

HARRIS ELECTRONIC CONTROL BOX

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

INTELLICAP PLUS OR ABB C200A CONTROLLER

Control Boxes
Operation Options: 
Opening, Closing
Prior to any operation: Rating: N/A
Insulant: N/A
• Confirm the capacitor units are fit for service
Voltage: 22kV
prior to and after operation.
• Ensure all three capacitor vacuum switches
have operated correctly.
• Note: The capacitor bank vacuum switches
cannot be closed for app. five (5) minutes
after being opened.
• Confirm the control box location and labelling
prior to operation.

Opening of Capacitor Bank

INTELLICAP PLUS OR ABB C200A CONTROLLER


1 Switch the Control Selector switch to “MANUAL”

2 OPEN the Vacuum Switches (Electronically).

Note: Capacitor bank will take 30 seconds to operate.

1
2

3 Check all vacuum switches are indicating OPEN by means


of their mechanical semaphores (Down Position).

Note: Allow five minutes discharge time.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

INTELLICAP PLUS OR ABB C200A CONTROLLER (CONTINUED)

Control Boxes
Closing of Capacitor Bank

1 Check the control selector switch is in “MANUAL”

2 CLOSE the vacuum switch (Electronically).

3 Check all vacuum switches are CLOSED by means of their


mechanical semaphores (UP Position)

4 Restore where applicable the capacitor selector switch to


“AUTO”.
1

INTELLICAP PLUS OR ABB C200A CONTROLLER

2 of 2
VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

KYLE FORM 3 / 3A ELECTRONIC RECLOSER CONTROL

Control Boxes
Functions: Open, Close, Electrical Local/
Prior to any operation
Remote, Fault Indicator
• This control box may control various types of Rating: N/A
ACR. Confirm the ACR type on site prior to Insulant: N/A
operation. Voltage: N/A

• The remote control switch MUST be in the


‘OUT OF SERV’ position before supressing
the auto reclose and earth leakage
protection.

KYLE FORM 3 / 3A ELECTRONIC RECLOSER CONTROL


Supressing the ACR Remote Control

1 Rotate the ACR remote control suppression switch ACW


from the ‘IN SERV’ position to the ‘OUT OF SERV’ position
to supress remote control of the ACR.

Note: The remote control switch MUST be in the ‘OUT OF SERV’


position prior to manual supression of the auto reclose and earth 1
leakage protection – and for electrical access permit.

Supressing the ACR & Earth Leakage Prot.

1 To supress the earth leakage protection, raise the earth


leakage toggle switch to the ‘GROUND TRIP BLOCK’
position.

2 To supress the auto reclose function, raise the ARC toggle


switch to the ‘NON RECLOSING’ position.
1

Closing the ACR – Local Electrically 2

1 Rotate the SCR control lever CW to the stop position and


hold for approximately five (5) seconds to close the ACR.
Return the control lever to the centre position.
1
2 Confirm the semaphores agree with the ACR status.

Note: The auto reclose must be supressed before closing the ACR
after lockout.
1 of 2
VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

KYLE FORM 3 / 3A ELECTRONIC RECLOSER CONTROL (CONTINUED)

Control Boxes
Opening the ACR – Locally Electrically

1 Rotate the ACR control lever ACW to the stop position to


open ACR. Return the control lever to the centre position.

2 Confirm the semaphores agree with the ACR status. 1

Confirming the ACR has gone to Lockout

1 Raise the lockout toggle switch to the ‘LAMP TEST’ position.

KYLE FORM 3 / 3A ELECTRONIC RECLOSER CONTROL


2 Confirm the lamp illuminates.

3 Lower the lockout toggle switch to the ‘LOCKOUT TEST’


position. If the lamp is illuminated, then the ACR has locked
out.

Closing the ACR After Lockout 1

1 Supress the ACR auto reclose function.

2 Rotate the ACR control lever ACW to the stop position and
3
release.
4 2
3 Rotate the ACR control lever CW to the stop position and
hold for approximately five (5) seconds then release to close
the ACR.

4 Lower the auto reclose toggle switch to the ‘NORMAL


RECLOSING’ position.

Note: Receive instruction from the Control Room before reclosing the
ACR.

2 of 2
VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

KYLE FORM 4C ELECTRONIC RECLOSER

Control Boxes
Functions: Open, Close, Electrical Local/
Prior to any operation Remote, Fault Indicator
Rating: N/A
• For Common Function Codes refer to the Insulant: N/A
table on page 4 of this section. Voltage: N/A
• Warning: Suppressing the ACR remote
control locally via the toggle switch will
remove any suppressions applied via a
supervisory signal from the control room. (ie.
Controller suppression of the ground trip or
reclose function.) Check the LCD indicators
on the local control panel for the actual status
of the ACR
• Confirm the ACR location and labelling prior
to any operation.

KYLE FORM 4C ELECTRONIC RECLOSER


LCD Indicators - Normal Operation

1 Under normal operation only the ‘RECLOSER CLOSED’ or


‘RECLOSER OPEN’ and ‘AC SUPPLY’ indicator bars should
be showing. ‘AC SUPPLY’ indicates presence of AC power.

LCD Indicators - Check Battery

1 Indicator bars in the ‘CHECK BATTERY’ display indicate the


battery needs immediate attention.

Note: If required log the data and report to the appropriate personnel.

1 of 4
VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

KYLE FORM 4C ELECTRONIC RECLOSER (CONTINUED)

Control Boxes
LCD Indicators – Accessory Operation

1 Indicator bars in the ‘ACCESSORY OPERATION’ display


indicate special accessory operations:

• High current lockout.

• Remote trip lockout.

• Supervisory trip lockout.

Note: If required log the data and report to the appropriate personnel.

LCD Indicators – Malfunction (Code 65)

1 Indicator bars in the ‘MALFUNCTION’ display indicate when


one of the five (5) monitored malfunctions are detected:

• Failure to close from the supervisory signal.

• Low battery voltage.

• Power down in less than the programmed time.

KYLE FORM 4C ELECTRONIC RECLOSER


• Failure to close from the manual control switch.

• Internal diagnostics alarm.

Note: If required log the data and report to the appropriate personnel.

LCD Indicators – Ground Trip Blocked

1 Indicator bars in the ‘GROUND TRIP BLOCKED’ display


indicate ground trip (earth leakage) is blocked (suppressed).
Suppression can be via manual operation or supervisory
signal.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

KYLE FORM 4C ELECTRONIC RECLOSER (CONTINUED)

Control Boxes
LCD Indicators – Non Recloser Active

1 Indicator bars in the NON RECLOSER ACTIVE indicator


display indicate when the auto reclose is suppressed.
Suppression can be via manual operation or supervisory
signal.

LCD Indicators – Control Lockout

1 Indicator bars in the ‘CONTROL LOCKOUT’ display indicate


that the controller has cycled through its preprogrammed
operations to lockout sequence.

Note: If required log the data and report to the appropriate personnel.

KYLE FORM 4C ELECTRONIC RECLOSER


LCD Indicators - Current Above Minimum Trip

1 Indicator bars in the ‘CURRENT ABOVE MINIMUM TRIP’


display indicate that the current passing through the recloser
is above one of the preprogrammed trip levels. i.e. When
current exceeds phase to phase, min. op. or earth leakage
settings (ACR will trip).

Note: If required log the data and report to the appropriate personnel.

LCD Indicators – Recloser Open

1 Indicator bars in the ‘RECLOSER OPEN’ display indicate the


recloser contacts open.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

KYLE FORM 4C ELECTRONIC RECLOSER (CONTINUED)

Control Boxes
LCD Indicators – Recloser Closed

1 Indicator bars in the ‘RECLOSER CLOSED’ display indicate


the recloser contacts closed.

Common Function Codes

CODE FUNCTION
30 EXAMINE TARGETS
32 EXAMINE TARGET COUNTER GROUND
33 EXAMINE TARGET COUNTER 1-2 A PHASE
34 EXAMINE TARGET COUNTER 3-4 B PHASE
35 EXAMINE TARGET COUNTER 5-6 C PHASE

KYLE FORM 4C ELECTRONIC RECLOSER


36 EXAMINE TARGET COUNTER SGF.
39 TOTAL OPERATIONS COUNTER
40 INSTANTANEOUS CURRENT GROUND
41 INSTANTANEOUS CURRENT 1-2 A PHASE
42 INSTANTANEOUS CURRENT 3-4 B PHASE
43 INSTANTANEOUS CURRENT 5-6 C PHASE
48 MAXIMUM DEMAND CURRENT GROUND
49 MAXIMUM DEMAND CURRENT 1-2 A PHASE
48 MAXIMUM DEMAND CURRENT 3-4 B PHASE
49 MAXIMUM DEMAND CURRENT 5-6 C PHASE

4 of 4
2
VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

KYLE FORM 4C ELECTRONIC RECLOSER CONTROL

Control Boxes
Functions: Open, Close, Electrical Local/
Prior to any operation Remote, Fault Indicator
Rating: N/A
• This control box is used with the NGK Gas
Insulant: N/A
Automatable HV switches and RVE/VWVE Voltage: N/A
auto circuit reclosers.
• For fault interrogation, refer to ‘Kyle Form C
Electronic Recloser Basic Functionality’ in
this section.
• WARNING. Suppressing the ACR remote
control locally via the toggle switch will
remove any suppressions applied via a
supervisory signal from the control room (ie
Controller suppression of the ground trip or
reclose function). Check the LCD indicators

KYLE FORM 4C ELECTRONIC RECLOSER CONTROL


on the local control panel for the actual status
of the ACR.
• Confirm ACR location and labelling prior to
operation.

Suppressing the ACR Remote Control

Warning. Refer to WARNING above before proceeding.

1 Lower the Supervisory ON / OFF toggle switch to the


‘SUPERVISORY OFF’ position to suppress remote control of
ACR..
1

Supressing the ACR Auto Reclose

1 Raise the Auto reclose toggle switch to the ‘NON


RECLOSING’ position to suppress the ACR auto reclose.

2 Confirm the LCD indicators showing non reclosing is active..

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CONTENTS
Control Boxes

KYLE FORM 4C ELECTRONIC RECLOSER CONTROL (CONTINUED)

Control Boxes
Suppressing the ACR Earth Leakage Prot.

1 Raise the earth Leakage toggle switch to the ‘GROUND


TRIP BLOCK’ position to suppress the ACR earth leakage
protection.

2 Confirm the LCD indicators show the ground trip is blocked..

Opening the ACR – Local Electrically 1

KYLE FORM 4C ELECTRONIC RECLOSER CONTROL


1 Rotate the ACR control lever ACW to the stop position and 2
release to OPEN the ACR.

2 Confirm the LCD indicators show the recloser is open..

Closing the ACR – Local Electrically

1 Rotate the ACR control lever CW to the stop position and


hold for approximately five (5) seconds, then release to 2
CLOSE the ACR.

2 Confirm the LCD indicators show the recloser is closed.

Note: The auto reclose must be suppressed before closing the ACR
after lockout.
1

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

KYLE FORM 5: ELECTRONIC RECLOSER CONTROL

Control Boxes
Functions: Open, Close, Electrical Local/
Prior to any operation: Remote, Fault Indicator
Rating: N/A
• This control box can be used with the NGK Insulant: N/A
Gas Automatable HV switches. LM RVE / Voltage: N/A
VWVE ACRs and Nova ACRs.
• Note: There are two (2) versions of this
control box (both shown in the main
picture). The layout of the control buttons
differ, however the functionality remains
the same for both units. Ensure the
correct identification of buttons prior to any
operation.
• All instructions here refer to Version 1 of
the control box.

KYLE FORM 5: ELECTRONIC RECLOSER CONTROL


• Confirm ACR/switch location and labelling
prior to operation

Suppressing the ACR Remote Control


1
1 Press the ‘CHANGE’ button then press the ‘SUPERVISORY
BLOCKED’ button to disable the ACR remote operation.

Suppressing the ACR Auto Reclose


1
1 Press the ‘CHANGE’ button then press the ‘NON
RECLOSING’ button to suppress the ACR auto reclose.

Suppressing of ACR Earth Leakage Prot.

1 Press the ‘CHANGE’ button then press the ‘GRD TRIPPED 1


BLOCKED’ button, then........

2 ....press the ‘CHANGE’ button to suppress the ACR earth


leakage protection. Red lights will illuminate to show the 2
earth leakage protection is suppressed.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

KYLE FORM 5: ELECTRONIC RECLOSER CONTROL (CONTINUED)

Control Boxes
Enabling of ACR Live Line Sequence

1 Move Live Line Sequence toggle switch to the ‘ON’ position


to enable Live Line Sequence protection.

Note: ACR will not close whilst live line sequence is enabled..

1
Closing the ACR – Electrically
1
1 Press the ‘CHANGE’ button then press the ‘SUPERVISORY
BLOCKED’ button to disable remote operation.

2 Press the red ‘CLOSE’ button to CLOSE the ACR/HV switch.

KYLE FORM 5: ELECTRONIC RECLOSER CONTROL


3 Confirm the semaphores agree with the ACR/HV switch
status.
1
Note: The ACR/HV switch can be closed with the control in remote
mode.
2

Opening the ACR – Electrically


1
1 Press the ‘CHANGE’ button then press the ‘SUPERVISORY
BLOCKED’ button to disable the remote operation.

2 Press the green ‘TRIP’ button to OPEN the ACR/HV switch.

3 Confirm the semaphores agree with the ACR/HV switch


status.
1
Note: If the ACR/HV switch is an isolation point for an electrical
access permit, the supervisory control must be blocked.
2

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

KYLE FORM 6 CONTROLLER

Control Boxes
Functions: Open, Close, Electrical Local/
Prior to any operation: Remote, Fault Indicator
Rating: N/A
• This control box can be used with the NGK Insulant: N/A
Gas Automatable HV switches. LM RVE / Voltage: 22 KV
VWVE ACRs and Nova ACRs.
• Note: There are two (2) versions of this
control box (both shown in the main
picture). The layout of the control buttons
differ, however the functionality remains
the same for both units. Ensure the
correct identification of buttons prior to any
operation.
• All instructions here refer to Version 1 of
the control box.
• Confirm ACR/switch location2and labelling
prior to operation.

Placing into Local Control

1 Press the ‘CHANGE’ button.

2 Press the ‘SUPERVISORY OFF’ button (This will to disable


the remote control function of the ACR).

3 The light on the SUPERVISORY OFF button will illuminate


indicating control unit is now in local function.

3 2 KYLE FORM 6 CONTROLLER

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

KYLE FORM 6 CONTROLLER (CONTINUED)

Control Boxes
Auto Reclose Suppression

1 Press the ‘CHANGE’ button.

2 Press the ‘NON RECLOSING’ button. (This will suppress the


ACR auto reclose).

3 Non Reclosing button will be illuminated.

“Supervisory Off” button does need to be selected to


suppress or enable the Auto Reclose function. 1

3 2

Enabling Live Line Sequence

Note: Placing the HOT LINE TAG switch “ON” places the ACR
protection to minimum trip operation and its fastest inverse time
curve.

1 Move the ‘HOT LINE TAG’ toggle switch to the “ON” position
(This will enable Live Line sequence).

KYLE FORM 6 CONTROLLER


2 Move the ‘HOT LINE TAG’ toggle switch to the “OFF”
position (This will disable Live Line sequence).

Note: If Live Line sequence is enabled by the toggle switch, it must


be disabled (turned off) at toggle switch. If Live Line sequence is
enabled by SCADA it must be disabled (switched off) by SCADA.

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CONTENTS
Control Boxes

KYLE FORM 6 CONTROLLER (CONTINUED)


(CONTINUED)

Control Boxes
Closing the ACR

At the SWER ACR unit

1 Confirm the Yellow Operation lever on ACR up to CLOSE


position.

Note- This will not close the unit but will allow the unit to be closed at
the control panel
1
At the Controller

2 Press the ‘CHANGE’ button.

3 Press the ‘SUPERVISORY OFF’ button (disable the remote


2
control function).

4 Press the red ‘CLOSE’ button to CLOSE the ACR.

3
4

At the SWER ACR unit


5
5 Confirm semaphore agrees with ACR status.

Opening the ACR Electrically

At the SWER ACR unit

1 Confirm the position of the Yellow Operation lever is up

KYLE FORM 6 CONTROLLER


and the semaphore is red showing (closed) on ACR, this
indicates the ACR is in the closed position

At the Controller
2
2 Press the ‘CHANGE’ button

3 Press the ‘SUPERVISORY OFF’ button (disable the remote


control function)

3
4 Press the green ‘TRIP’ button to OPEN the ACR

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CONTENTS
Control Boxes

KYLE
KYLEFORM
FORM66CONTROLLER
CONTROLLER(CONTINUED)
(CONTINUED)

Control Boxes
At the SWER ACR unit

5 Confirm semaphore agrees with ACR status (yellow


operation lever on ACR is in the up position & green
semaphore is open) this means the ACR is the open position

Note: This is how you will find the unit if it has gone to lock out

Opening the ACR Manually

Note: The yellow operating level shall only be used in a condition


when the ACR unit can not be operated electrically.

At the SWER ACR unit


1
1 Using an approved operating stick pull the yellow lever down
to OPEN ACR unit

Note: The unit cannot be closed manually.

KYLE FORM 6 CONTROLLER

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

MERLIN GERIN RM6 REMOTE CONTROL INTERFACE

Control Boxes
Functions: Opening, Closing
Prior to any operation: Rating: N/A
Insulant: SF6
• If equipped with a gas indication gauge
Voltage: 22kV
check for adequate pressure prior to
switching.
• Confirm the remote / local switch is in the
remote position Confirm HV switch location
and labelling prior to operation.
• For any local operation ensure the “Remote
/ Local” (R/L) switch is in the “Local” (L)
position
• Prior to local electrical operation confirm the

MERLIN GERIN RM6 REMOTE CONTROL INTERFACE


remote control box is powered for service.

Open / Close Switch by Local Operation

1 Ensure the “Remote / Local” (R/L) switch is in the “Local” (L) 1


position.

2 Confirm switch to operate, TRIP or CLOSE the switch by


pressing the appropriate button, the switch is motorised and
will automatically operate according to the command. The
LED display will indicate the switch operation.
2

3 Disable the operation of the HV switch by switching the


“Operator Safety Switch” to the SAFE position.

Note: The “Operator Safety Switch” inhibits any close control, both
local & remote for the HV switches

4 Confirm the operation of the switch by checking the mimic


panel on the RM6 switch unit

Note: The Authorised Electrical Operator is responsible to note the


4
condition of the Operator Safety Switch on the Access Permit when
required.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

NGK STANGER GAS SWITCH CONTROL MODULE

Control Boxes
Functions: Opening, Closing, Isolation
Prior to any operation: Rating: N/A
Insulant: N/A
• Remote operation is always the preferred
Voltage: N/A
method of operation. This control box is only
used on NGK gas switches.
• Confirm the gas switch is fit for service prior
to operating.
• Note: If the gas switch is an isolation point
for an Access Permit then the following must
be done:
• The ‘LOCAL / REM’ switch must be in
the ‘LOCAL’ position.
• The ‘DIS / ENA’ switch must be in the
‘DIS’ position.
• Confirm the gas switch location and labelling

NGK STANGER GAS SWITCH CONTROL MODULE


prior to operation.

Opening the Gas Switch – Local Electrical

1 Confirm the control panel is activated via the LEDs.

2 Confirm the ‘DIS / ENA’ switch is in the ‘ENA’ position.

3 Switch the ‘LOCAL / REM’ switch to the ‘LOCAL’ position.

4 Press the ‘TRIP’ button to OPEN the gas switch. 2 3

5 Confirm the status of the gas switch via the indicating LEDs
and semaphore.

6 Switch the ‘LOCAL / REM’ switch to the ‘REM’ position.

6 4

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

NGK STANGER GAS SWITCH CONTROL MODULE (CONTINUED)

Control Boxes
Closing the Gas Switch – Local Electrical

1 Confirm the control panel is activated via the LEDs.

2 Confirm the ‘DIS / ENA’ switch is in the ‘ENA’ position.

3 Switch the ‘LOCAL / REM’ switch to the ‘LOCAL’ position.

2 3

4 Press the ‘CLOSE’ button to CLOSE the gas switch.

5 Confirm the status of the gas switch via the indicating LEDs

NGK STANGER GAS SWITCH CONTROL MODULE


and semaphore.

6 Switch the ‘LOCAL / REM’ switch to the ‘REM’ position..

Note: Confirm the ‘GAS OK’ and ‘HANDLE REMOTE’ LEDs are on.
6 4
If either is off, then the gas switch cannot be controlled locally or
remotely.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

NGK STANGER GCR 100/300 GAS SWITCH CONTROL

Control Boxes
Functions: Remote Electrical Open Close,
Prior to any operation Open Close Local Electric, Switch
Stick Open Close, Lock and Tag,
• Remote operation is always the preferred Spring Charge
method of operation. This control box Voltage: N/A
is only used on NGK gas switches. For
remote operation the gas switch MANUAL
ON/REMOTE semaphore must indicate
REMOTE on the switch (white handle down).
• Confirm the gas switch is fit for service prior
to operating.
• Note: If the gas switch is an isolation point
for an Access Permit then the following must
be done:

NGKSTANGERGCR100/300GASSWITCHCONTROL
• The ‘LOCAL / REM’ switch must be in
the ‘LOCAL’ position.
• The ‘DIS / ENA’ switch must be in the
‘DIS’ position.
• Confirm the gas switch location and labelling
prior to operation.

Closing the Gas Switch – Local Electrical

1 Confirm the control panel is activated via the LEDs.

2 Confirm the ‘DIS / ENA’ switch is in the ‘ENA’ position.

3 Switch the ‘LOCAL / REM’ switch to the ‘LOCAL’ position.

4 Press the ‘CLOSE’ button to CLOSE the gas switch.

5 Confirm the status of the gas switch via the indicating LEDs
2 3
and semaphore.

6 Switch the ‘LOCAL / REM’ switch to the ‘REM’ position.

Note: Confirm the ‘GAS OK’ and ‘HANDLE REMOTE’ LEDs are on.
If either is off, then the gas switch cannot be controlled locally or
remotely.

6
5

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

NGK STANGER GCR 100/300 GAS SWITCH CONTROL (CONTINUED)

Control Boxes
Opening the Gas Switch – Local Electrical

1 Confirm the control panel is activated via the LEDs.

2 Confirm the ‘DIS / ENA’ switch is in the ‘ENA’ position.

3 Switch the ‘LOCAL / REM’ switch to the ‘LOCAL’ position.

4 Press the ‘TRIP’ button to OPEN the gas switch.

5 Confirm the status of the gas switch via the indicating LEDs
and semaphore. 2 3

Note: Confirm the ‘GAS OK’ and ‘HANDLE REMOTE’ LEDs are on.

NGK STANGER GCR 100/300 GAS SWITCH CONTROL


If either is off, then the gas switch cannot be controlled locally or
remotely.

Closing the Gas Switch – Manually

1 Using a HV operating stick pull down the red lever to the


stop position to close the HV switch. The indicator will point
to ‘MANUAL ON’.

2 Confirm the ‘I/0’ semaphore indicates ‘I’. 1


1

Note: Ensure the control box ‘LOCAL/REM’ switch is in the ‘LOCAL’


position prior to operating the switch manually.

Charging the Gas Switch Opening Spring

1 Using a HV operating stick pull down the white lever to the


stop position to charge the operating spring. The indicator
will point to ‘REMOTE’. The HV switch can now be operated
by the remote control box.

Note: Ensure the control box ‘LOCAL/REM’ switch is in the ‘LOCAL’


position prior to operating the switch manually.
1

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

NGK STANGER GCR 100/300 GAS SWITCH CONTROL (CONTINUED)

Control Boxes
Opening the Gas Switch - Manually

1 Using a HV operating stick pull down the green lever to the


stop position to open the HV switch.

2 Confirm the ‘I/0’ semaphore indicates ‘0’.

Note: Ensure the control box ‘LOCAL/REM’ switch is in the ‘LOCAL’


position prior to operating the switch manually.
1

NGK STANGER GCR 100/300 GAS SWITCH CONTROL

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

NOJA CONTROLLER - 3 PHASE ACR

Control Boxes
Functions: Opening, Closing, Auto-reclose
Prior to any operation Suppression
• Confirm the ACR is fit for service prior to Rating: N/A
operating. Insulant: N/A
Voltage: 22 kV
• Confirm the ACR location and labelling prior
to operation.

NOJA CONTROLLER - 3 PHASE ACR


Remote Function to Local Function

1 Press the ‘On/Off’ button

2 Press the ‘Local Remote’ Button (This will to disable the 2


remote control function of the ACR).

The light on toggle switch will illuminate indicating the ACR


is now in local control

Note: Local/Remote Control.

• When in Local Control mode all Remote Control


functions are inhibited.
1
• When in Remote Control mode all Local Control
functions are inhibited.

• Tripping of the device is allowed regardless of control


mode

3 The ‘On/Off’ button does not need to be pressed again as the


panel will turn off after 5 minutes of no activity

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CONTENTS
Control Boxes

NOJA CONTROLLER - 3 PHASE ACR (CONTINUED)

Control Boxes
Electronic Operation of ACR

At the Controller

1 Press the ‘On/Off’ button

2 Press the OPEN button once (This will open the ACR unit) 2

3 The LED “Open” button will illuminate indicating the ACR


unit is open

4 If requiring to close the unit at step 2, push the close button


and this will CLOSE the ACR unit
1
5 The ‘On/Off’ button does not need to be pressed again as
the panel will turn off after 5 minutes of no activity

Auto reclose Suppression

At the Controller

1 Press the ‘On/Off’ button


1
2 Press the ‘Reclosing’ button once (This will suppress the
ACR auto reclose)

3 The LED “Off” button will illuminate 2

NOJA CONTROLLER - 3 PHASE ACR


4 The ‘On/Off’ button does not need to be pressed again as the
panel will turn off after 5 minutes of no activity.

Enabling Live Line Sequence

At the Controller

1 Press the ‘On/Off’ button


1
2 Press the ‘Live Line’ button (This will enable the Live Line
sequence on the ACR ) The LED “On” button will illuminate
and the Hot Line Tag LED will illuminate.

3 If Live Line sequence is enabled locally, it must be disabled


(turned off) locally.

4 If Live Line sequence is enabled by SCADA it must be


disabled (switched off) at SCADA 2

5 The ‘On/Off’ button does not need to be pressed again as the


panel will turn off after 5 minutes of no activity.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

NOJA CONTROLLER - 3 PHASE ACR (CONTINUED)

Control Boxes
Selecting Alternative Active Group

At the Controller

1 Press the ‘On/Off’ button

2 Press the ‘Active Group’ button 1


3
Each button press will toggle between group 1, group 2,
group 3 and group 4. The light will flash indicating which
group has been selected.
2
3 When the desired setting is reached (flashing) Press the
‘Enter’ button. The above screen will display the settings
selected

Active Group: Descriptions


1. Forward Power Flow – Normal
2. Alternate Forward Power Flow – Alternate feeder
3. Reverse Power Flow-
4. TFB Day Control – TFB/Code Red Declared

Disable Protection

Under some circumstances there may be a requirement to


disable the protection on the ACR. This will make the ACR a

NOJA CONTROLLER - 3 PHASE ACR


Switching device only and will not detect any downstream fault.
1
At the controller
1 Press the ‘On/Off’ button

2 Press the ‘Protection’ button


2
The LED “Off” button will illuminate.
The ‘On/Off’ button does not need to be pressed again as
the panel will turn off after 5 minutes of no activity.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

NOJA CONTROLLER - 3 PHASE ACR (CONTINUED)

Control Boxes
Mechanical Operation of ACR

1 Locate manual trip YELLOW ring located


underneath the recloser.

Functions:
• When the yellow ring is pulled down the ring
will mechanically open the ACR. The ACR
does not need to be in local control to open
via the yellow ring.
• When the ring is left down this prevents local
and remote control of the ACR.
• When pushed up, this will allow local and
remote operation of the ACR.
• The ACR can only be closed by using the
control panel or by remote control.

NOJA CONTROLLER - 3 PHASE ACR

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

Nulec ACR Electronic Control Box

Control Boxes
Functions: Opening, Closing, Auto Reclose,
Prior to any operation: Earth Fault Prot.
Rating: N/A
• The ACR supervisory control must be Insulant: N/A
suppressed before any local control can be Voltage: N/A
achieved.
• Supervisory control must be suppressed for
Electrical Access Permit issue.
• Confirm ACR location and labelling prior to
operation.
• If the control panel display does not activate
after pressing the ON/OFF
PANEL
pad, press the
once.

Suppression of the ACR Remote Control

Nulec ACR Electronic Control Box


1 Press the ‘ON/OFF’ pad to activate the display.

2 Press the ‘LOCAL/REMOTE’ pad. ‘Remote Control On’ will


2
flash.

3 Press the ‘LOCAL/REMOTE’ pad again. The screen will flash


‘Do Not Operate’. Press the ‘LOCAL/REMOTE’ pad again.
The screen will flash ‘Local Control On’
1
4 Press the ‘ENTER’ pad to accept the changed state. (i.e.
supervisory control ‘Off/Suppressed’) 4
Note: Supervisory control must be suppressed for Electrical Access
Permit issue.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

Nulec ACR Electronic Control Box (CONTINUED)

Control Boxes
Closing ACR – Electrically

1 Press the ‘ON/OFF’ pad to activate the display.

2 Suppress the ACR remote control. Refer to ‘Suppression of


ACR Remote Control’ instruction.

3 Press the red ‘CLOSE’ pad to CLOSE the ACR.

4 Confirm semaphores agree with ACR status. 3

Notes: If closing onto a de-energised line the ‘Cold Load’ option must
1
be set. Refer to ‘Selecting Cold Load Pickup’ instruction.
Auto reclose must be suppressed before closing ACR after lockout.

Opening ACR - Electrically

1 Press the ‘ON/OFF’ pad to activate the display.

2 Suppress the ACR remote control. Refer to ‘Suppression of


ACR Remote Control’ instruction.

3 Press the green ‘TRIP’ pad to OPEN the ACR.

Nulec ACR Electronic Control Box


4 Confirm semaphores agree with ACR status.

1
3
Suppressing of ACR Auto Reclose

1 Press the ‘ON/OFF’ pad to activate the display.

2 Suppress the ACR remote control. Refer to ‘Suppression of


ACR Remote Control’ instruction.

3 Press the ‘AUTO ON/OFF’ pad once - ‘Reclose On’ will flash 4
on the screen. Press the pad again to change screen to read
‘Reclose Off’.
1
4 Press the ‘ENTER’ pad to accept the changed state i.e.
Reclose Suppressed. 3

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

Nulec ACR Electronic Control Box (CONTINUED)

Control Boxes
Suppressing of ACR Earth Leakage & Sensitive E/L Prot.

1 Press the ‘ON/OFF’ pad to activate the display.

2 Suppress the ACR remote control. Refer to ‘Suppression of


ACR Remote Control’ instruction. 3

3 Press the ‘EARTH PROT’ pad once - ‘Earth Fault On & SEF
On’ will flash on the screen. Press the pad again to change
screen to read ‘Earth Fault Off & SEF Off’.

4 Press the ‘ENTER’ pad to accept the changed state i.e. 1


Earth Fault & SEF off.
4
Note: Earth Fault & Sensitive Earth Fault (SEF) protection must be
suppressed prior to operating the ACR by-pass switch.

Restorating of ACR Earth Leakage & Sensitive E/L Prot.

1 Press the ‘ON/OFF’ pad to activate the display.

2 Press the ‘EARTH PROT’ pad once - ‘Earth Fault Off & SEF
2

Nulec ACR Electronic Control Box


Off’ will flash on the screen. Press the pad again and the
Earth Fault component will change to ‘Earth Fault On’. Press
the pad again and the SEF component will change to ‘SEF
ON’.

3 Press the ‘ENTER’ pad to accept the changed state i.e. 1


Earth Fault & SEF On.
3
Note: Earth Fault & SEF protection must be restored separately. Earth
Fault & Sensitive Earth Fault (SEF) protection must be suppressed
prior to operating the ACR by-pass switch.

Selection of Cold Load Pickup

1 Press the ‘ON/OFF’ pad to activate the display.

2 Suppress the ACR remote control. Refer to ‘Suppression of


ACR Remote Control’ instruction.

3 Press the ‘COLD LOAD’ pad once - ‘Cold Load Pickup’ will
flash on the screen. Press the pad again to change screen to
read ‘Cold Load Pickup On’.

4 Press the ‘ENTER’ pad to accept


1
Note: If closing onto a de-energised line Cold Load Pickup should be 4 3
selected.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

NULEC CAPM5 ELECTRONIC CONTROL BOX

Control Boxes
Functions: Open, Close, Electrical Local/
Prior to any operation Remote, Fault Indicaton
Insulant: N/A
• The ‘COLD LOAD PICK UP’ function on this
Voltage: N/A
control box is automatic.
• Only a local user can apply/remove the
‘WORK TAG’ when the Control Box is in the
‘LOCAL’ mode.
• Only a remote user can apply/remove the
‘WORK TAG’ when the Control Box is in the
‘REMOTE’ mode.
• The recloser cannot be closed by any means
when the ‘WORK TAG’ is applied.
• Confirm the ACR location and labelling prior
to operation.

NULEC CAPM5 ELECTRONIC CONTROL BOX


Activating the Control Box Display

1 Press the ‘ON/OFF’ pad to activate the display – the ‘TRIP


FLAGS’ screen will be displayed.

2 Push the button. The ‘OPERATOR SETTINGS’ screen


will be displayed.

Suppressing the ACR Remote Control

1 Press the ‘LOCAL/REMOTE’ pad. ‘REMOTE CONTROL ON’


will be displayed.

2 Press the ‘LOCAL/REMOTE’ pad again. The screen will


display ‘LOCAL CONTROL ON’
1
3 Press the ‘ENTER’ pad to accept the changed state.
2
Note: Supervisory control must be suppressed before any local
control can be achieved. Supervisory control must be suppressed for
electrical access permit issue.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

NULEC CAPM5 ELECTRONIC CONTROL BOX (CONTINUED)

Control Boxes
Suppressing the ACR Auto Reclose

1 Suppress the ACR remote control. Refer to ‘Suppression of


the ACR Remote Control’ instruction.

2 Press the ‘AUTO ON/OFF’ pad once - ‘Auto Reclose ON’ will
display on the screen. Press the pad again to change screen
to read ‘Auto Reclose OFF -Single Shot Active’.

3 Press the ‘ENTER’ pad to accept the changed state

2 3

Suppressing the ACR Earth Leakage & Sensitive E/L Prot.

1 Suppress the ACR remote control. Refer to ‘Suppression of


the ACR Remote Control’ instruction.

2 Press the ‘EARTH PROT’ pad once - ‘E/F ON / SEF ON’ will

NULEC CAPM5 ELECTRONIC CONTROL BOX


be displayed on the screen. Press the pad again to change
the screen to read ‘E/F OFF / SEF OFF’.

3 Press the ‘ENTER’ pad to accept the changed state.


2
Note: Earth Fault (E/F) & Sensitive Earth Fault (SEF) protection must
be suppressed prior to operating the ACR by-pass switch.

Restoring the ACR Earth Leakage & Sensitive E/L Prot.

1 Press the ‘EARTH PROT’ pad once - ‘E/F OFF / SEF OFF’
will display on the screen. Press the pad again and the Earth
Fault component will change to ‘E/F ON’. Press the pad
again and the SEF component will change to ‘SEF ON’.

2 Press the ‘ENTER’ pad to accept the changed state.

Note: Earth Fault & SEF protection must be restored separately.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

NULEC CAPM5 ELECTRONIC CONTROL BOX (CONTINUED)

Control Boxes
Opening the ACR – Local Electrically

1 Press the ‘ON/OFF’ pad to activate the display.

2 Suppress the ACR remote control. Refer to ‘Suppression of


the ACR Remote Control’ instruction.

3 Press the yellow ‘TRIP’ pad to OPEN the ACR

4 Confirm the semaphores agree with the ACR status.

1
3

Closing the ACR – Local Electrical

1 Press the ‘ON/OFF’ pad to activate the display.

2 Suppress the ACR remote control. Refer to ‘Suppression of


the ACR Remote Control’ instruction.
3
3 Press the red ‘CLOSE’ pad to CLOSE the ACR.

NULEC CAPM5 ELECTRONIC CONTROL BOX


4 Confirm the semaphores agree with the ACR status.

Note: The Cold Load Pickup option is automatic on this control box.
Auto Reclose must be suppressed prior to closing the ACR 1

Applying the Work Tag Feature – Locally

1 Suppress the ACR remote control. Refer to ‘Suppression of


the ACR Remote Control’ instruction.

2 Press the ‘WORK TAG’ pad once - ‘WORK TAG OFF’ will be
displayed on the screen. Press the pad again to change the
screen to read ‘WORK TAG APPLIED.

3 Press the ‘ENTER’ pad to accept the changed state.

4 Restore the ACR remote control.

Note: If the Work Tag is applied locally and the ACR control is left in
the LOCAL setting, the ACR cannot be closed remotely and the Work
Tag cannot be removed remotely.
3 2

Note: To switch off the Work Tag, reverse the above instruction.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

NULEC GAS SWITCH / SECTIONALISER

Control Boxes
Functions: Remote Electrical Open Close,
Prior to any operation: Open Close Local Electric, Earth
Fault Protection, Overcurrent
• This electronic control box can be
Protection, Targets, Digital
programmed to operate the gas switch as a
Readout
sectionaliser. There are three (3) settings for
the sectionaliser mode. They are as follows:
• Sectionaliser on.
• Sectionaliser off.
• Sectionaliser one (1) shot to lockout.

• Confirm the Gas Switch/Sectionaliser


location and labelling prior to operation.

NULEC GAS SWITCH / SECTIONALISER


Suppressing the Gas Switch Remote Control

1 Press the ‘ON/OFF’ pad to activate the display.

2 Press the ‘LOCAL/REMOTE’ pad. ‘Remote Control On’ will


flash.

3 Press the ‘LOCAL/REMOTE’ pad again. The screen will flash 2


‘Do Not Operate’. Press the ‘LOCAL/REMOTE’ pad again.
The screen will flash ‘Local Control On’

4 Press the ‘ENTER’ pad to accept the changed state. (i.e.


supervisory control ‘Off/Suppressed’). 1
4

Closing the Gas Switch / Sectionaliser – Electrical

1 Press the ‘ON/OFF’ pad to activate the display.

2 Suppress the Gas Switch remote control. Refer to


‘Suppression of Gas Switch Remote Control’ instruction.
3
3 Press the red ‘CLOSE’ pad to CLOSE the Gas Switch /
Sectionaliser.

4 Confirm the semaphores agree with the Gas Switch status.

Note: If closing onto a de-energised line the ‘COLD LOAD’ option 1


must be set.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

NULEC GAS SWITCH / SECTIONALISER (CONTINUED)

Control Boxes
Opening the Gas Switch / Sectionaliser – Electrical

1 Press the ‘ON/OFF’ pad to activate the display.

2 Suppress the Gas Switch remote control. Refer to


‘Suppression of Gas Switch Remote Control’ instruction.

3 Press the green ‘TRIP’ pad to OPEN the Gas Switch /


Sectionaliser.

4 Confirm the semaphores agree with the Gas Switch status.

1
3

Sectionaliser Mode Selection

1 Press the ‘ON/OFF’ pad to activate the display.

2 Suppress the Gas Switch remote control. Refer to


‘Suppression of Gas Switch Remote Control’ instruction.

3 Press the ‘SECTION ON / OFF’ pad once. The screen will


read ‘Sectionaliser On’. Pressing the pad again will change
the screen to read ‘Sectionaliser Off’. Pressing the pad
again will change the screen to read ‘One Shot To Lock

NULEC GAS SWITCH / SECTIONALISER


Out’.
1
4 Press the ‘ENTER’ pad to accept the desired option. i.e 3
Sectionaliser Off- One Shot To Lock Out.

Resetting Targets

1 Press the ‘ON/OFF’ pad to activate the display.

2 Suppress the Gas Switch remote control. Refer to


‘Suppression of Gas Switch Remote Control’ instruction.

3 Read the screen and log all targets.

4 Press the ‘RESET FAULT’ pad to reset all targets.

1
4

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

NULEC LOOP AUTOMATION ELECT CONTROL BOX

Control Boxes
Functions: Push button Open Close, Earth
Prior to any operation Fault Protection, Auto Reclose,
Digital Readout
• Loop Automation Scheme maybe feeder or Rating: N/A
tie ACRs. Voltage: 22 kV
• Note: Switching the Control Box to ‘LOCAL’
does not disable the Loop Automation. If the
Loop Automation feature is active ACRs may
operate at any time.
• Note: Special access precautions apply for
work on or adjacent to the Loop Automation
Scheme. Refer to the Distribution Operations
Procedures.
• If required, refer to the Nulec Control Box
Operation Flow Chart template in this

NULEC LOOP AUTOMATION ELECT CONTROL BOX


manual.
• The recloser cannot be closed by any means
when the ‘WORK TAG’ is applied.
• Confirm the ACR location and labelling prior
to operation.
• Confirm the Loop Automation status prior to
any operation.

Activating the Control Box Display

1 Press the ‘ON/OFF’ pad to activate the display – the ‘TRIP


FLAGS’ screen will be displayed.

2 Push the button. The ‘LOOP AUTOMATION STATUS’


screen will be displayed.

3 Push the button again. The ‘OPERATOR SETTINGS’


screen will be displayed.
2,3
1

Suppressing the ACR Remote Control

1 Press the ‘LOCAL/REMOTE’ pad. ‘REMOTE CONTROL ON’


will be displayed.

2 Press the ‘LOCAL/REMOTE’ pad again. The screen will


display ‘LOCAL CONTROL ON’

3 Press the ‘ENTER’ pad to accept the changed state.

Caution: Suppression of the remote control does not disable the Loop
Automation Scheme.
1,2
Note: Supervisory control must be suppressed before any local
control can be achieved. Supervisory control must be suppressed for
electrical access permit issue.
3
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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

NULEC LOOP AUTOMATION ELECT CONTROL BOX (CONTINUED)

Control Boxes
Disabling the Loop Automation Scheme – Local

1 Suppress the ACR remote control. Refer to the ‘Suppression


of the ACR Remote Control’ instruction.

2 From the ‘TRIP FLAGS’ screen press the button. The


‘LOOP AUTOMATION STATUS’ screen will be displayed.
3 2,4
3 Press the ‘SELECT’ pad. The screen will display ‘LOOP
AUTO ON’ flashing.

4 Press the button. The screen will display ‘LOOP AUTO


OFF’ and the date will be displayed.

5 Press the ‘ENTER’ pad to accept the changed state.

6 A message will also be displayed stating that the Loop


Automation Scheme must be ON for automatic operation.

NULEC LOOP AUTOMATION ELECT CONTROL BOX


Notes: The Loop Automation Scheme can be disabled via SCADA
from the Control Room. This is the preferred method of disabling the
Loop Automation Scheme.

The Loop Automation Scheme must be disabled for Electrical Access


Permit considerations. Other precautions also apply - Refer to the
Distribution Operations Procedure 07-M200 for further details.
5
All ACRs in the Loop Automation Scheme should be disabled. Refer
to the Control Room for details if required.

Enabling the Loop Automation Scheme - Local

1 Suppress the ACR remote control. Refer to the ‘Suppression


of the ACR Remote Control’ instruction.

2 From the ‘TRIP FLAGS’ screen press the button. The


‘LOOP AUTOMATION STATUS’ screen will display ‘LOOP
AUTO OFF’ - Feeder or Tie ACR - Date turned OFF. 3 2

3 Press the ‘SELECT’ pad. The screen will display ‘LOOP


AUTO OFF’ flashing.

4 Press the button. The screen will display ‘LOOP AUTO


ON’.

5 Press the ‘ENTER’ pad to accept the changed state.

6 A message will also be displayed stating ‘LOOP


AUTOMATION NORMAL’.

Note: The Loop Automation Scheme can be enabled via SCADA from 4
the Control Room. This is the preferred method of disabling the Loop
Automation Scheme.
All ACRs in the Loop Automation Scheme should be enabled. Refer to
the Control Room for details if required.

5
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CONTENTS
Control Boxes

NULEC LOOP AUTOMATION ELECT CONTROL BOX (CONTINUED)

Control Boxes
Closing the ACR Electrically - Local

1 Confirm the Loop Auto status.

2 Press the ‘ON/OFF’ pad to activate the display.

3 Suppress the ACR remote control. Refer to the ‘Suppression 4


of the ACR Remote Control’ instruction.

4 Press the red ‘CLOSE’ pad to CLOSE the ACR

5 Confirm semaphores agree with the ACR status.

Note: The Auto Reclose must be suppressed prior to closing the ACR. 2
The Cold Load Pickup option is automatic on this control box.

NULEC LOOP AUTOMATION ELECT CONTROL BOX


Opening the ACR Electrically - Local

1 Confirm the Loop Auto status.

2 Press the ‘ON/OFF’ pad to activate the display.

3 Suppress the ACR remote control. Refer to the ‘Suppression


of the ACR Remote Control’ instruction.

4 Press the Green ‘TRIP’ pad to OPEN the ACR

5 Confirm semaphores agree with the ACR status

2
4

Supressing the ACR Auto Reclose

1 Confirm the Loop Auto status.

2 Suppress the ACR remote control. Refer to ‘Suppression of


the ACR Remote Control’ instruction.

3 Press the ‘AUTO ON/OFF’ pad once - ‘Auto Reclose ON’ will
display on the screen. Press the pad again to change screen
to read ‘Auto Reclose OFF -Single Shot Active’.

4 Press the ‘ENTER’ pad to accept the changed state.

Note: The Auto Reclose must be suppressed prior to closing the ACR
3 4
electrically - local.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

NULEC LOOP AUTOMATION ELECT CONTROL BOX (CONTINUED)

Control Boxes
Suppressing the ACR Earth Leakage & Sensitive E/L Prot.

Note: Earth Fault (E/F) & Sensitive Earth Fault (SEF) protection must
be suppressed prior to operating the ACR by-pass switch.

1 Confirm the Loop Auto status.

2 Suppress the ACR remote control. Refer to ‘Suppression of


the ACR Remote Control’ instruction.

3 Press the ‘EARTH PROT’ pad once - ‘E/F ON / SEF ON’ will
3
be displayed on the screen. Press the pad again to change
the screen to read ‘E/F OFF / SEF OFF’.

4 Press the ‘ENTER’ pad to accept the changed state. 4

NULEC LOOP AUTOMATION ELECT CONTROL BOX


Restoring the ACR Earth Leakage & Sensitive E/L Prot.

1 Confirm the Loop Auto status.

2 Press the ‘EARTH PROT’ pad once - ‘E/F OFF / SEF OFF’
will display on the screen. Press the pad again and the Earth
Fault component will change to ‘E/F ON’. Press the pad
again and the SEF component will change to ‘SEF ON’.

3 Press the ‘ENTER’ pad to accept the changed state.

Note: Earth Fault & SEF protection must be restored separately. 2

Applying the Work Tag Feature – Locally

1 Suppress the ACR remote control. Refer to ‘Suppression of


the ACR Remote Control’ instruction.

2 Press the ‘WORK TAG’ pad once - ‘WORK TAG OFF’ will be
displayed on the screen. Press the pad again to change the
screen to read ‘WORK TAG APPLIED.

3 Press the ‘ENTER’ pad to accept the changed state.

4 Restore the ACR remote control.

Note: If the Work Tag is applied locally and the ACR control is left in
the LOCAL setting the ACR cannot be closed remotely and the Work 3 2
Tag cannot be removed remotely.

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CONTENTS
Control Boxes

NULEC LOOP AUTOMATION ELECT CONTROL BOX (CONTINUED)

Control Boxes
Switching off the Work Tag Feature - Locally

1 Suppress the ACR remote control. Refer to ‘Suppression of


the ACR Remote Control’ instruction.

2 Press the ‘WORK TAG’ pad once - ‘WORK TAG APPLIED’


will be displayed on the screen. Press the pad again to
change the screen to read ‘WORK TAG OFF.

3 Press the ‘ENTER’ pad to accept the changed state.

4 Restore the ACR remote control.

Note: If the Work Tag is applied locally and the ACR control is left in
3 2
the LOCAL setting the ACR cannot be closed remotely and the Work
Tag cannot be removed remotely.

NULEC LOOP AUTOMATION ELECT CONTROL BOX

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CONTENTS
Control Boxes

QEI CAPACITOR CONTROL BOX

Control Boxes
Functions: Opening, Closing, Auto Reclose,
Prior to any operation: Earth Fault Prot.
• Confirm the capacitor units are fit for service Rating: N/A
Insulant: N/A
prior to and after operation.
Voltage: N/A
• Ensure all three capacitor vacuum switches
have operated correctly.
• The capacitor bank vacuum switches cannot
be closed for app. five (5) minutes after being
opened.
• Confirm the control box location and labelling
prior to operation.
• Ensure all three vacuum switches have
opened correctly.

Opening the Capacitor Vacuum Switches

1 Switch the AUTO / MANUAL toggle switch to the MANUAL


position. 1 2
2 Lower the CLOSE / OPEN toggle switch to the OPEN
position. Wait approx seven (7) seconds for the vacuum
switches to trip.

QEI CAPACITOR CONTROL BOX


3 Confirm the three vacuum switches have opened correctly.

4 Switch the AUTO/MANUAL toggle switch to the AUTO


position as shown.

Note:If an Access Permit is to be issued then the AUTO / MANUAL


toggle switch must remain in the MANUAL position.
4

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

QEI CAPACITOR CONTROL BOX (CONTINUED)

Control Boxes
Closing the Capacitor Vacuum Switches

1 Open the control box access door.

2 Switch the AUTO / MANUAL toggle switch to the MANUAL


position.
2
3 Raise the CLOSE / OPEN toggle switch to the CLOSE
position. Wait app. one (1) minute for the vacuum switches
to CLOSE . 3
4 Confirm all three vacuum switches have closed correctly.

5 Switch the AUTO / MANUAL toggle switch to the AUTO


position.

6 Close the control box access door.


5

QEI CAPACITOR CONTROL BOX

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

S&C Intellicap plus capacitor control box

Control Boxes
Operation Options: 
Local Electrical, Opening/
Prior to operation: Closing – Local Electrical
• This control box controls the ABB Pole Top Rating: N/A
Insulant: N/A
Capacitors.
Voltage: N/A
• Confirm the capacitor units are fit for service
prior to and after any operation.
• Ensure all three capacitor vacuum switches
have operated correctly.
• Note: The capacitor bank vacuum switches
cannot be closed for app. five (5) minutes
after being opened.
• Note: The ‘OPERATION MODE’ must be set

S&C Intellicap plus capacitor control box


to ‘MANUAL’ prior to any operation of the
capacitor bank HV fuses.
• Confirm the control box location and labelling
prior to operation.
• Confirm Oil Levels Gas Pressure Labeling
Semaphores

Opening the Capacitor Vacuum Switches

1 Unlock and open the control box access door.

2 Press the ‘SCADA CONTROL’ ‘CHANGE’ button to switch


the control to ‘LOCAL’ and confirm the red ‘LOCAL’ LED
3
illuminates.

3 Press the ‘OPERATIONAL MODE’ ‘CHANGE’ button to


to switch the control to ‘MANUAL’ and confirm the red
‘MANUAL’ LED illuminates.

Note: The open sequence can be cancelled by momentarily changing


the‘OPERATION MODE’ to the ‘AUTO’ position then returning to the
3 2
‘MANUAL’ position.
5
4 Press the ‘LAST BANK COMMAND’ ‘OPEN’ button and
confirm the red ‘OPEN’ LED illuminates – blinking rapidly.

5 Confirm countdown to open sequence on the LCD display -


4
(open in 30 seconds).

6 Move away from the capacitors until opened.

7 Confirm all three (3) capacitor module CBs have opened and
the ‘OPEN’ LED ceases blinking.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

S&C Intellicap plus capacitor control box (CONTINUED)

Control Boxes
8 Press the ‘OPERATIONAL MODE’ ‘CHANGE’ button to to
switch the control to ‘AUTO’ and confirm the red ‘AUTO’ LED
illuminates.
8
9 Press the ‘SCADA CONTROL’ ‘CHANGE’ button to switch
the control to ‘REMOTE’ and confirm the red ‘REMOTE’ LED
illuminates.

10 Close and lock the control box access door.

Note: Ensure all three vacuum switches have opened correctly.

Note: If an Access Permit is to be issued then the OPERATION


8 9
MODE must remain in the MANUAL position.

S&C Intellicap plus capacitor control box


Closing the Capacitor Vacuum Switches

1 Unlock and open the control box access door.

2 Press the ‘SCADA CONTROL’ ‘CHANGE’ button to switch


the control to ‘LOCAL’ and confirm the red ‘LOCAL’ LED
illuminates. 3 2

3 Press the ‘OPERATIONAL MODE’ ‘CHANGE’ button to to


switch the control to ‘MANUAL’ and confirm the red
‘MANUAL’ LED illuminates.

Note: The close sequence can be cancelled by momentarily changing


the ‘OPERATION MODE’ to the ‘AUTO’ position then returning to the
3
‘MANUAL’ position.
5
4 Press the ‘LAST BANK COMMAND’ ‘CLOSE’ button and
confirm the red ‘CLOSE’ LED illuminates – blinking rapidly.

5 Confirm countdown to close sequence on the LCD display -


(close in 30 seconds). 4

6 Move away from the capacitors until closed.

7 Confirm all three (3) capacitor module CBs have closed and
the ‘CLOSE’ LED ceases blinking.

8 Press the ‘OPERATIONAL MODE’ ‘CHANGE’ button to to 4


switch the control to ‘AUTO’ and confirm the red ‘AUTO’ LED
illuminates.

9 Press the ‘SCADA CONTROL’ ‘CHANGE’ button to switch


the control to ‘REMOTE’ and confirm the red ‘REMOTE’ LED
8
illuminates. 9

10 Close and lock the control box access door.

Note: Ensure all three vacuum switches have closed correctly.

8 9
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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

SCHNEIDER NULEC ACR2 ELECTRONIC CONTROL BOX

Control Boxes
Functions: Remote Electrical Open Close,
Prior to any operation Push Button Open Close, Earth
Fault Protection, Auto Reclose,
• Confirm the ACR is fit for service prior to and Digital Readout
after any operation. Insulant: N/A
• Note: Opening the access door activates the Voltage: 22 kV
control box panel.
• Note: When activated the control panel LCD
will firstly display the ACR name and location
followed by the TRIP FLAGS screen.
• The ‘LOOP AUTOMATION’ scheme (if fitted)
can only be disabled via SCADA from the
Control Room.

SchneiderNulecACR2ElectronicControlBox
• The recloser cannot be closed by any means
when the ‘WORK TAG’ is applied.
• Confirm the ACR location and labelling prior
to any operation.

Confirming the Operator Setting Status

1 Opening the access door activates the Control Box panel


and automatically defaults to the TRIP Flag screen.

2 Press the pad to display the Operator Settings Status


screen. 2

Suppressing the ACR Remote Control

1 Press the pad - will flash

2 Press the pad - will flash.

3 Press the pad to accept the change.

Note: Supervisory control must be suppressed before any local


control can be achieved.
1,2
Supervisory control must be suppressed for Electrical Access Permit
issue.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

Schneider Nulec ACR2 Electronic Control Box (CONTINUED)

Control Boxes
Restoring the ACR Remote Control

1 Press the pad - will flash.

2 Press the pad - will flash.

3 Press the pad to accept the changed state.

Note: Supervisory control must be suppressed before any local


control can be achieved.

Supervisory control must be suppressed for electrical access permit 1,2


issue.

Schneider Nulec ACR2 Electronic Control Box


3

Suppressing the ACR Auto Reclose

1 Confirm the ACR remote control is suppressed.

2 Press the pad - will flash.

3 Press the pad - will flash.

4 Press the pad to accept the changed state

will be displayed.

Note: The auto reclose must be suppressed prior to closing


the ACR locally.

2,3 4

Restoring the ACR Auto Reclose

1 Press the pad - will flash.

2 Press the pad - will flash.

3 Press the pad to accept the changed state.

1,2
3

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CONTENTS
Control Boxes

Schneider Nulec ACR2 Electronic Control Box (CONTINUED)

Control Boxes
Suppressing the Earth Fault & Sensitive Earth Fault Prot.

1 Confirm the ACR remote control is suppressed.

2 Press the pad- will flash.

3 Press the pad- will flash.

4 Press the pad to accept the changed state.

2,3

Schneider Nulec ACR2 Electronic Control Box


4
Restoring the Earth Fault & Sensitive Earth Fault Prot.

1 Press the pad - will flash.

2 Press the pad - will flash.

3 Press the pad - will flash.

4 Press the pad to accept the changed state. 1,2,3

Note: The ElF and SEF protection must be restored separately.

4
Enabling the ACR Work Tag Function

1 Confirm the ACR remote control is suppressed.

2 Press the pad - will flash.

3 Press the pad - will flash.

4 Press the pad to accept the changed state - the Operator


Settings screen will flash

Note: When the Work Tag function is enabled the following


ACR settings are applied:

• Instant 0/C Trip 4 2,3


• ElF Trip- 0.05 Seconds

• SEF- 0.8 Seconds

• Auto Reclose Suppressed

• The ACR can be tripped but


NOT closed.

3 of 5
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CONTENTS
Control Boxes

Schneider Nulec ACR2 Electronic Control Box (CONTINUED)

Control Boxes
Disabling the ACR Work Tag Function

1 Press the pad - will flash.

2 Press the pad - will flash.

3 Press the pad to accept the changed state.

Schneider Nulec ACR2 Electronic Control Box


Opening the ACR – Local Electrically
3 1,2
1 Confirm the ACR remote control is suppressed.
4
2 Press pad to OPEN the ACR

3 The Operator Settings screen will display


2
4 Confirm the ‘TRIP’ LED illuminates.

5 Confirm the ACR semaphore indicates ‘OPEN’

Note: The ACR can be tripped locally regardless of the status of the
remote control – ‘ON’ or ‘OFF’. The ACR cannot be closed locally
unless the remote control is suppressed – ‘OFF’.

Closing the ACR – Local Electricity


5
1 Confirm the ACR remote control is suppressed

2 Confirm the ACR auto reclose is suppressed.

3 Press the pad to CLOSE the ACR.


3

4 The Operator Settings screen will display .

5 Confirm the ‘CLOSE’ LED illuminates.

6 Confirm the ACR semaphore indicates ‘CLOSED’

4 4ofof5 2
VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

Schneider Nulec ACR2 Electronic Control Box (CONTINUED)

Control Boxes
Isolating the ACR Trip Circuit

1 Confirm the ACR remote control is suppressed.

2 Press the ‘TRIP CIRCUIT’ ‘DISABLE’ switch to isolate the


trip circuit.

3 Confirm the ‘DISABLED’ LED illuminates.


3
4 The Operator Settings screen will flash:

To restore the trip circuit press the ‘TRIP CIRCUIT ‘ENABLE’ 2


switch and confirm the ‘DISABLED’ LED is off.

Schneider Nulec ACR2 Electronic Control Box


Note: Isolating the trip circuit places a physical break in the circuit. All
operator settings remain unaffected.

Isolating the ACR Close Circuit

1 Confirm the ACR remote control is suppressed.

2 Press the ‘CLOSE CIRCUIT’ ‘DISABLE’ switch to isolate the


close circuit.

3 Confirm the ‘DISABLED’ LED illuminates.

4 The Operator Settings screen will flash

3 2
To restore the close circuit press the ‘CLOSE CIRCUIT
‘ENABLE’ switch and confirm the ‘DISABLED’ LED is off.

Note: Isolating the close circuit places a physical break in the circuit.
All operator settings remain unaffected.

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VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

SCHNEIDER NULEC W SERIES REMOTE CONTROLLED SWER ACR

Control Boxes
Prior to any operation Functions: Auto Reclose, Opening, Closing,
Rating 24kV
• There is no Earth Leakage on these units. Insulant: Vacuum Interupter
• Electrical operation is the preferred method Voltage: 12.7 kV
of operation on these SWER ACR’s
• Please refer to the Schneider Nulec ADVC
2 Electronic control box in the Control
Boxsection of this manual for electronic
operation.

SCHNEIDER NULEC W SERIES REMOTE CONTROLLED SWER ACR


• Confirm HV switch location and labelling prior
to operation.
• Ensure the ACR Auto Reclose is suppressed
prior to closing the By-pass fuse.

Opening ACR Manually (Use only if control box has failed)

1 Place the HV operating stick into the yellow operating lever


as shown.

2 To OPEN ACR gently pull down on the yellow lever quickly


and firmly untill it stops (inset)

3 Confirm the semaphore points to the “O” (open) position.

4 Once opened slowly push the manual operating handle to


the up position. If the manual handle is left slightly in the
down position it will make the electronic closing in-operable.

Note: You CANNOT close the ACR via the manual operating handle.
Closing must be done via the electronic control box.

1 of 1
VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

SIEMENS REMOTE FUSESAVER CONTROL UNIT

Control Boxes
Functions: Opening, Closing, Auto-reclose
Prior to any operation: Suppression
• The Fusesaver Control Panel is Insulant: N/A
fitted inside the RCU enclosure and Voltage: 22 kV
can be accessed by the operator
when the RCU door is open. ON/OFF button
indicator
• It is very important that the field
FuseSaver Control
operators be trained and familiar Source
FuseSaver
with the different indications, their status Control in Progress
meaning and functions before indicator
FuseSaver Trip/Close
operating the unit. All anomalies status & controls
must be reported to and rectified status
before operating.
FuseSaver Protection
• Do not operate the unit while FuseSaver
status & controls

‘Control in progress’ indicator is health


indicator
flashing.

SIEMENS REMOTE FUSESAVER CONTROL UNIT


• As practicable, check and confirm
the status of the indications on
the unit and the fiscal status of the
Feeder, Fuses and Fusesavers
before operating.

Turning the Contol Panel On and Off


1
1 To turn the Control Panel on press the Power on
button, circled in red.

Note: Ensure that the isolation switch behind the Radio tray
is switch on.

2 Panel lights should come on.

Note that the Control Source indication LED’s indication


is on for Remote and Local control. The reason for this is
that the unit can be operated Locally even if the unit is in
Remote mode.
2
3 LED’s for the units A, B & C will indicate the status
of the FuseSavers. This is an example of the
indications one could expect to find.

4 The illustration is for a single phase configured unit.


All three lights A, B & C should light up for a three
phase configured unit.

5 Turn power on for operating and off when work


complete.

6 DO NOT LEAVE THE PANEL POWER ON

Note: The LED indication will depend on actual Fusesaver


status 11 of
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CONTENTS
Control Boxes

SIEMENS REMOTE FUSESAVER CONTROL UNIT (CONTINUED)

Control Boxes
Turning Remote Control Off & On

The Unit CAN be operated locally with remote


on so ensure that remote is turned off when 2
operating locally.
1 Turn off remote control

2 Switch the remote toggle switch to the OFF position – circled


in red

3 The Unit should display the following indication


Remote Control
OFF - RED
LED display indication:

Remote Control OFF – red

4 FuseSaver Control Panel – Control Source:

Panel ON

SIEMENS REMOTE FUSESAVER CONTROL UNIT


Local – ON - red

Remote – no indication

Panel ON
Remote - No indication
Local ON - RED

Turn On Remote Control

1 Switch the remote toggle switch to the ON position

The display should return to:

LED display indication:

Remote Control ON – green

FuseSaver Control Panel – Control Source:

Panel ON – red
1
Local – ON – red

Remote – ON – red

22ofof52
VESI Switchgear Manual Copyright © 2015
CONTENTS
Control Boxes

SIEMENS REMOTE FUSESAVER CONTROL UNIT (CONTINUED)

Control Boxes
Local Operation

Trip/Close Status & Controls


LED solid: FuseSaver in closed position
LED flashing: FuseSaver Close Control in
Progress
The Trip button will issue Ganged Trip control to
all FuseSavers on the line. The Close button will
issue a Ganged Close control to all FuseSavers
on the line.

How to Trip the FuseSavers 1


1 Check FuseSaver status, this can be done by physically
checking the FuseSaver indication, eg. Indicator RED closed

SIEMENS REMOTE FUSESAVER CONTROL UNIT


2 Turn OFF Remote Control

3 Push the Trip button

4 “Control in Progress” will flash Trip & Close LED’s will flash

4 4

5 The Control in Progress & Close LED’s stop flashing,


indicating operation complete

6 Trip LED’s change to Solid state indicating the FuseSavers 5


are in the Open position

7 Verify the FuseSaver status – Indicator GREEN open


7

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CONTENTS
Control Boxes

SIEMENS REMOTE FUSESAVER CONTROL UNIT (CONTINUED)

Control Boxes
Closing the FuseSavers

1 Check the FuseSaver to be Open

2 Push the Close button

3 Wait for “Control in Progress” to complete

4 Unit closes, CLOSE LED’s go to “Solid” state

5 Check FuseSaver to be closed

6 Turn Remote Control back ON

Protection ON/OFF – To Switch Protection ON/OFF

USED WHEN THE UNIT IS NOT

SIEMENS REMOTE FUSESAVER CONTROL UNIT


PERFORMING CORRECTLY
1 Turn OFF Remote Control

2 Push Prot ON/OFF button

3 Control in Progress, Prot ON and Prot OFF will flash

4 Control in Progress & Prot ON & OFF will stop flashing once
operation is complete

5 Prot ON or OFF LED’s will go to Solid state (Depending on


operation ON or OFF)

6 Turn ON Remote Control

Re-Close ON/OFF – Switching Re-Close ON/OFF

1 Turn OFF Remote Control

2 Push Re-Close ON/OFF button

3 Control in Progress, Re-Close ON & OFF will flash

4 Control in Progress & Re-Close ON & OFF will stop flashing


once operation is complete

5 Re-Close ON or OFF LED’s will go to Solid state (Depending


on operation ON or OFF

6 Turn ON Remote Control

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CONTENTS
Control Boxes

SIEMENS REMOTE FUSESAVER CONTROL UNIT (CONTINUED)

Control Boxes
Instantaneous ON/OFF

It is very important to note that the Inst. ON Note:


LED’s can indicate that the Inst. is ON even ON - sets Inst to one fast one shot.
though the FuseSaver levers are in the “UP Position” This OFF – sets it back to normal operation
behaviour is due to the fact that Inst. ON can be operated via
Remote Control and Local without pulling the FuseSaver lever
Down.
However by pulling the FuseSaver levers down, the Inst. ON
LED’s and the Reclose OFF LED’s will go to the Solid state
indicating that the levers are Down and also FuseSaver lever
indicators on the control panel will be solid
showing down.

Switching Instantaneous ON

SIEMENS REMOTE FUSESAVER CONTROL UNIT


1 Check the status of the FuseSaver lever is it UP or Down

2 Turn OFF Remote Control

3 Push Inst. ON button

4 Control in Progress, Inst ON and Inst OFF will flash 4

5 Control in Progress & Inst. OFF will stop flashing once


operation is complete 6

6 Inst. ON LED’s will go to Solid state

7 Turn ON Remote Control

Switching Instantaneous OFF

1 Check the status of the FuseSaver lever is it UP or Down

2 Turn OFF Remote Control


6
3 Push Inst. OFF button
4
4 Control in Progress, Inst ON and Inst OFF will flash

5 Control in Progress & Inst. ON will stop flashing once


operation is complete

6 Inst. OFF LED’s will go to Solid state

7 Turn ON Remote Control

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CONTENTS

HV INDOOR/UNDERGROUND HV OUTDOOR LINE REGULATORS CONTROL BOXES FAULT INDICATORS

FAULT INDICATORS

CHK LINETRACKER LT30 FAULT INDICATORS


CHK RPU3 FAULT INDICATOR
FISHER PIERCE FAULT INDICATOR
HORSTMANN ALPHA E FAULT INDICATOR
HORSTMANN ALPHA M FAULT INDICATOR
HORSTMANN FLUID TYPE FAULT INDICATOR
HORSTMANN ROTOR TYPE FAULT INDICATOR
LINETROLL 111K/110E FAULT INDICATOR
MERLIN GERIN EASERGY FLAIR 21D FAULT
MERLIN GERIN / SCHNEIDER EASERGY FLITE 110
SOULE FLITE 110 FAULT INDICATOR

VESI Switchgear Manual Copyright © 2015


CONTENTS
Fault Indicators

CHK LINETRACKER LT30 FAULT INDICATORS

Fault Indicators
Prior to any operation:
Functions: Fault Indication, Re-setting
• Note: The reset times for this fault indicator Rating: N/A
are as follows: Insulant: N/A
Voltage: N/A
• Xenon flash is four (4) hours if voltage is
not restored.
• Red/Amber LEDs – up to seven (7) days­
depending on the configuration.

• This fault indicator has a provision for


SCADA input.

CHK LINETRACKER LT30 FAULT INDICATORS


Fault Indication

1 Fault Indication is shown by either flashing red LEDs or


xenon (white) strobe light. Normal condition is shown by
flashing amber LEDs. Refer to the Fault Indication Chart
below.

Note: If, under normal conditions, the fault indicator does not flash burst either one or two amber lights
every 30 seconds, then the unit may be faulty and require servicing.
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CONTENTS
Fault Indicators

CHK LINETRACKER LT30 FAULT INDICATORS (CONTINUED)

Fault Indicators
Resetting the Fault Indicator – Manually

1. Attach the reset magnet to the HV operating stick.

2. Move the reset magnet over the resetting position as


shown. The red LED should flash once followed by the
amber LED flashing once followed by the xenon strobe
flashing once. If this self test cycle does not occur the unit
may be faulty and require servicing.

Note: If, when resetting the unit, the self test cycle of one red flash,
one amber flash, one xenon strobe flash does not occur then the unit 2
may be faulty and require servicing.

Fault Indication Legend

Xenon Strobe

CHK LINETRACKER LT30 FAULT INDICATORS


Permanent Fault (No volts on line up to the 4 hour reset period)

Red LEDs – Fault Status

Permanent Fault (No volts on line after the 4 hour reset period)
Transient Fault (Volts on line before the 4 hour reset period)
Self Clearing Fault (Current spike with no protection operation)

Amber LEDs – Line Status

No volts on line
Volts on line with zero or minimal current
Condition normal - volts and current on line

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CONTENTS
Fault Indicators

CHK RPU3 FAULT INDICATOR

Fault Indicators
Functions: Fault Indicator, Self Resetting,
Prior to any operation: Manual Resetting, Manual
Triggering
• This fault indicator WILL NOT detect a phase
Rating: N/A
to phase fault where the current flows in the
Insulant: N/A
outside conductors on the pole to which the Voltage: N/A
fault indicator is attached.
• This fault indicator has a provision for
SCADA input.
• The fault indicator will automatically reset
in either four (4) or (8) hours depending on
settings.

Fault Indication - Automatic Resetting

1 Fault current indication is shown by the red LEDs flashing


approximately every three (3) seconds.

CHK RPU3 FAULT INDICATOR


1

Resetting / Triggering the Fault Indicator Manually

1 Attach the reset / trigger magnet to the HV operating stick.

2 Move the reset / trigger magnet over the ‘TEST’ pad as


indicated to reset or trigger the fault indicator as required.

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CONTENTS
Fault Indicators

FISHER PIERCE FAULT INDICATOR

Fault Indicators
Prior to any operation: Functions: Opening, Closing
Rating: N/A
• These fault indicators automatically reset in Insulant: N/A
approximately eight (8) hours. Voltage: N/A

Fault Indication – Automatic Resetting

1 Fault current indication is shown by the LED flashing


approximately every three (3) seconds.

FISHER PIERCE FAULT INDICATOR


1

Resetting / Triggering the Fault Indicator Manually

1 Attach the reset / trigger magnet to the HV operating stick.

2 Move the reset / trigger magnet over the ‘TEST’ pad as


indicated to reset or trigger the fault indicator as required.

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CONTENTS
Fault Indicators

HORSTMANN ALPHA E FAULT INDICATOR

Fault Indicators
Functions: Fault Indicator, Self Resetting,
Prior to any operation: Manual Resetting, Manual
• These fault indicators automatically reset in Triggering
Rating: N/A
either two (2) or four (4) hours depending on
Insulant: N/A
the setting.
Voltage: N/A

Fault Indication – Automatic Resetting

1 Fault current indication is shown by the red

HORSTMANN ALPHA E FAULT INDICATOR


semaphores - one (1) per phase - as shown.

Resetting / Triggering the Fault Indicator Manually

1 Press the ‘Test’ button to reset / trigger the fault indicator


manually.

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CONTENTS
Fault Indicators

HORSTMANN ALPHA M FAULT INDICATOR

Fault Indicators
Functions: Fault Indicator
Prior to any operation: Rating: N/A
• These fault indicators DO NOT automatically Insulant: N/A
reset. Voltage: N/A

HORSTMANN ALPHA M FAULT INDICATOR


Fault Indication

1 Fault current indication is shown by the red semaphores-


one (1) per phase - as shown.
1

Resetting/triggering the Fault Indicator Manually

1 Spin the ‘Reset I Test’ knob ACW to reset the fault indicator.

2 Spin the ‘Reset I Test’ knob CW to manually trigger the fault


indicator. 2

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CONTENTS
Fault Indicators

HORSTMANN FLUID TYPE FAULT INDICATOR

Fault Indicators
Functions: Fault Indicator, Self Resetting
Prior to any operation: Rating: N/A
Insulant: N/A
• These fault indicators cannot be reset
Voltage: N/A
manually. Automatic resetting takes
approximately four (4) hours.

Fault Indication - Normal

HORSTMANN FLUID TYPE FAULT INDICATOR


1 Circuit normal indication is shown by the clear liquid as
shown.

Fault Indication - Fault

1 Fault current indication is shown by the clear liquid turning


red in colour as shown.

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CONTENTS
Fault Indicators

HORSTMANN
HORSTMANN ROTOR
ROTOR TYPE
TYPE FAULT
FAULT INDICATOR
INDICATOR

Fault Indicators
Functions: Fault Indicator, Manual Resetting
Prior to any operation: Rating: N/A
Insulant: N/A
• They do not reset automatically.
Voltage: N/A
• An HV operating stick must be used to reset
the fault indicator manually.

HORSTMANN ROTOR TYPE FAULT INDICATOR


Fault Indication

1 Fault current indication is shown by the movement of the


fault indicator rotor from the black (normal) position to the
red (fault) position as shown.

Resetting the Fault Indicator Manually

1 Using a HV operating stick rotate the fault indicator rotor


back to the black (normal) position as shown.

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CONTENTS
Fault Indicators

LINETROLL 111K/110E FAULT INDICATOR

Fault Indicators
Functions: Fault Indicator, Targets
Prior to any operation: Rating: Variable
• Check/confirm light indicators. Insulant: N/A
Voltage: 22 KVa

Fault Indication

LINETROLL 111K/110E FAULT INDICATOR


1 If a fault is detected on the line the Linetroll will emit a xenon
gas flash every five (5) seconds. This flash can be seen from
a distance of app. 200 - 300 meters in daylight and app 2 - 3
kms at night.

2 A secondary, high intensity LED indication (easily monitored


from the ground directly under the unit) can be programmed 1
into the unit independent of the xenon flash. The operation of
this LED can can programmed into different modes- transient
or normal indication.
2

Resetting the Fault Indication

1 The fault indicator can be reset in three (3) different ways.

A. AUTOMATIC - By preset internal timer.


B. AUTOMATIC - When the line is re-energised.
C. MANUALLY - Using the Test/Reset
magnet tool (TBX-10).
2 The automatic presets can be programmed into the Linteroll
by resetting of internal DIP switches.

Note: If the xenon flash is reset by the internal preset timer before the
line is re-energised the LED will continue to flash until the line is re-
energised. This prolonged indication lasts a maximum of twenty four
(24) hours to enable fault tracing after a fault occurence if the line is
still de-energised during this time.
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Fault Indicators

LINETROLL 111K/110E FAULT INDICATOR (CONTINUED)

Fault Indicators
Resetting the Fault Indicator - Manually

1 Fix the test/reset tool (TBX-10) on a stick.

2 Guide the tool between the arms of the Linetroll mounting


bracket, as shown by the green arrow and the green shaded
position indicator, until it stops in the upper position. The
magnet on the tool will then be level with the yellow spot on
the indicator label marked ‘RESET’.

3 Keep the tool in this position until the red LED stops flashing
(within 3 sec) then remove very slowly.

Note: After resetting the Lintroll remove the reset tool very slowly to
avoid reactivating the fault indicator.

Testing the Fault Indicator – Manually

1 Ensure the internal DIP switch 8 is in the ‘OFF’ position and


the line is energised.

2 Fix the test/reset tool (TBX-10) on a stick.

LINETROLL 111K/110E FAULT INDICATOR


3 Wave the test tool in front of the fault indicator lens as shown
by the red arrow and the red shaded position indicator. The
Linetroll will start flashing.

4 If programmed for voltage reset the Linetroll will reset after


15 -> 30 Seconds.

Note: Before manually testing the Linetroll ensure the internal DIP
switch 8 is in the ‘OFF’ position and the line is energised.

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CONTENTS
Fault Indicators

MERLIN GERIN EASERGY FLAIR 21D FAULT

Fault Indicators
Functions: Fault Indicator, Targets, Digital
Prior to any operation: Readout
Rating: N/A
• The Easergy Flair fault indicator has a lithium Insulant: N/A
backup battery that will keep the display Voltage: N/A
active for up to 4 hours during a total power
interruption.

MERLIN GERIN EASERGY FLAIR 21D FAULT


Fault Indication Normal Display

1 Normal display: The fault indicator LCD display will


automatically cycle between the relevant phase or
or and the respective phase load current - the
display figure multiplied by ten.

• The adjacent image shows phase with a load


current of 27 x 10 = 270 Amps.

Fault Indication – Fault Detected

1 If a phase fault is detected the LCD will display the relevant


phase or or and the red LED will flash once
every three (3) seconds

2 If a 3 phase fault is detected the LCD will display and


the red LED will flash twice every six (6) seconds.

.
1,2
1,2

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CONTENTS
Fault Indicators

MERLIN GERIN EASERGY FLAIR 21D FAULT (CONTINUED)

Fault Indicators
Resetting the Fault Indicator

The fault indicator can be reset by:

1 Automatically – This can be configured for a period of


seventy (70) seconds or greater or a time out (non-
configurable) of four (4) hours.

2 Manually – Press the T/R button once.

MERLIN GERIN EASERGY FLAIR 21D FAULT

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CONTENTS
Fault Indicators

MERLIN GERIN / SCHNEIDER EASERGY FLITE 110

Fault Indicators
Functions: Fault Indicator, Targets
Prior to any operation: Rating: N/A
• If the Easergy Flite 110 SA fault indicator is Insulant: N/A
flashing to indicate a transient fault and a Voltage: 22 kV
permanent fault occurs the flashing duration
will change to indicate a permanent fault.
• The flashing duration is different for each
fault indication - transient or permanent. The
LED intensity remains the same for both fault
indications.
• The Easergy Flite 110 SA fault indicator
resets automatically when power is restored.

MERLIN GERIN / SCHNEIDER EASERGY FLITE 110


Fault Indication - Permanent

1 If a permanent fault is detected on the line the conical LED


indicator on the Easergy Flite 110 SA will flash once every
three {3) seconds.

Fault Indication - Transient

1 If a transient fault is detected on the line the conical LED


indicator on the Easergy Flite 110 SA will flash twice every
twelve (12) seconds.

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CONTENTS
Fault Indicators

MERLIN GERIN / SCHNEIDER EASERGY FLITE 110 (CONTINUED)

Fault Indicators
Resetting the Fault Indicator - Manually

1 Attach the reset magnet to a HV switch stick.

2 Move the magnet across the base of the fault indicator on


the opposite side to the conical LED indicator­green shaded
area as shown.

MERLIN GERIN / SCHNEIDER EASERGY FLITE 110

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CONTENTS
Fault Indicators

SOULE FLITE 110 FAULT INDICATOR

Fault Indicators
Functions: Fault Indicator, Targets
Prior to any operation: Rating: N/A
• These fault indicators automatically reset in Insulant: N/A
approximately eight (8) hours. Voltage: N/A

Fault Indication - Automatic Resetting

1 Fault current indication is shown by the nine (9) LEDs


flashing approximately every three (3) seconds.
1

SOULE FLITE 110 FAULT INDICATOR


1

1 1

1
1
1

1
1
Resetting / Triggering the Fault Indicator Manually

1 Attach the reset magnet to the HV operating stick.

2 Move the reset magnet over the centre LED as shown to


reset or trigger the fault indicator.

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