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Castle Prod Troubleshoot en Nonus
Castle Prod Troubleshoot en Nonus
0. .05.2014 1/34
CONTENT PAGE
10 VACUUM FAIL 15
11 STEAM FAIL 16
13 NO AIR 18
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VACUUM PUMP CONTROL
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WATER LEVEL SENSOR CONTROL
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• If there is no energy on the screen:
• Check the power on screen; green LED light means it has power.
• If there LED is off check the terminals 3 and 4 by using multimeter.
(Multimeter should read 220 Volts AC)
• Check the terminals 1 and 2 by using multimeter.(Multimeter should read
24 Volts DC).
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Check the energy terminal behind the screen.
• If there is no energy on the printer:
• Check the power on screen; green LED light means it has power.
• If there LED is off check the terminals 3 and 4 by using multimeter.(Multimeter should
read 220 Volts AC)
• Check the terminals 1 and 2 by using multimeter. (Multimeter should read 5 Volts DC).
• Check the energy terminal behind the printer.
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• Phase sequence error
• LED shown at 2 (orange) means system has enegery.
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• CHAMPER PRESSURE TRANSMITTER FAIL
• If this alert appers on the screen check the cell pressure transmitter socket
connections(Picture on the right)
• Measure the voltage on the analog modul connected to the PLC by using
(Picture in the middle) 12/34
08.05.2014
• JACKET PRESSURE TRANSMITTER FAIL
• If this alert appers on the screen check the jacket pressure transmitter socket
connections(Picture on the right)
• Measure the voltage on the analog modul connected to the PLC by using
multimeter.(Picture in the middle)
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• STEAM FAIL
• Check the steam solenoid valve.
• Check the steam solenoid
connections.
• Check generator pressure.
• Check air level of the system.
• Check the heaters of the
generator.
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• VACUUM PUMP PHASE PROTECT RELAY HAS BEEN ACTİVETED.
• Check vacuum pump fuse when this message appears on the
• Check the phase sequence relay.
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• NO AIR.
• Check the air pump.
• Check the air pump fuse.
• Check the output Q 1.3 on the PLC.
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• LOW CELL PRESSURE.
• Check the cell solenoid.
• Check air level of the system.
• Check generator pressure.
• Check outlet line.
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• HIGH GENERATOR PRESSURE.
• Check the contactors.
• Check pressure sensor and switches.
• Check genrators water level by checking the
float and the electrodes.
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• VACUUM PUMP HIGH CURRENT
PROTECTION RELAY.
• The door may be stuck in the engine
mechanically.
• Outlet might be clogged.
• After doing all the sytem checkings press the button 2 shown in the bottom image
and reset the relay.
08.05.2014 27/34
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• SLIDING DOOR MOTOR TIME
EXCEEDED.
• The door may be stuck in the engine
mechanically.
• Check wheter the door motor has
energy or not.
• Check the gears and chains.
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• DOOR MOTOR THERMIC RELAY.
• The door may be stuck in the engine
mechanically.
• Check the line voltage.
• After checking all the procedures
press the button 2 shown in the
bottom image and reset the relay.
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CODE DESCRIPTION POSIBLE REASONS
F1 PHASE ROTATE PROTECTION RELAY ACTIVE One phase lost or phase rotate is wrong.
Vaccum pump takes too much current.
T2 VACUUM PUMP THERMIC RELAY ACTIVE Vaccum pump air inlet valf close or drain line close.
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Water pump cant fill water to the generator in 5 minutes (default).
This time can be change in "water pump settings" menu.
Check;
Water tank.
Water inlet valf.
S8 WATER PUMP RUN TIME OUT
G12 HIGHT PRESSURE ON DRAIN LINE. Check drain line for closes. Drain line must be free.
J17
Check water level sensors and water pump system.
S59 GENERATOR WATER LEVEL TOO LOW
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Front door lower and upper sensor are "on" at the same time.
K20 FRONT DOOR LEVEL SENSORS FAIL It is not logical. Check level sensors.
Back door lower and upper sensor are "on" at the same time.
K21 BACK DOOR LEVEL SENSORS FAIL It is not logical. Check level sensors.
J25
Check generator pressure sensor and its wire connection.
GENERATOR PRESSURE SENSOR FAIL
H28
Check chamber temperature sensor and its wire connection.
CHAMBER TEMPERATURE SENSOR FAIL
H33
Check pressure sensor and its wire connection.
P2 CHAMBER PRESSURE SENSOR (DOCUMENTS) FAIL
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Chamber steam cant reach set point in 15 minutes.
It can be change under "time settings" menu.
Posible reasons.
Steam valf's coil defected.
Heaters defected.
Chamber condeser defected.
Sterilizer over load.
In pre heat 3 step temperature cant reach sterilization
S50 STEAM FILLING TIME OUT temperature.
Vacuum pump cant reach to set pressure point in 15 minutes.
You can change set point and time under "pressure settings"
and "time settings" menu.
Posible reasons.
Weak vacuum pump water inlet.
Drain line close.
Vacuump pump air inlet valf totally open position.
S51 VACUUM FAIL Sterilizer over loaded.
After start sterilization phase, chamber temperature go down to
S52 LOW STERILIZATION TEMPERATURE under sterilization temperature.
After start any cycle if door(s) upper limit turn to off position
S55 DOOR OPEN system give this alarm.
K56 LOW SEAL PRESSURE Check seal. Clear or if need change it.
In sterilization step chamber pressure higher 300mb than
S57 HIGH CHAMBERPRESSURE
sterilization pressure.
In sterilization step chamber pressure lower 300mb than
S58 LOW CHAMBER PRESSURE
sterilization pressure.
J61 CYCLE CANCELED BY USER
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