Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Download as pdf or txt
Download as pdf or txt
You are on page 1of 34

DEVICE TECHNICAL SHOOTING

0. .05.2014 1/34
CONTENT PAGE

1 VACUUM PUMP CONTROL 3

2 WATER LEVEL SENSOR CONTROL 5

3 LED LIGHTS SHOWN 8

4 IF THERE IS NO ENERGY ON THE SCREEN 9

5 IF THERE IS NO ENERGY ON THE PRINTER 10

6 PHASE SEQUENCE ERROR 11

7 CHAMBER PRESSURE TRANSMITTER FAIL 12

8 JACKET PRESSURE TRANSMITTER FAIL 13

9 CHAMBER TEMPRATURE TRANSMITTER FAIL 14

10 VACUUM FAIL 15

11 STEAM FAIL 16

12 VACUUM PUMP PHASE PROTECT RELAY HAS BEEN ACTİVETED 17

13 NO AIR 18

14 OPEN DOOR FAIL 19

15 HIGH JACKET PRESSURE 20

16 LOW CELL PRESSURE 21

17 HIGH CHAMBER PRESSURE 22

18 HIGH GENERATOR PRESSURE 23

19 WATER PUMP TIME EXCEEDED 24

20 AIR PUMP TIME EXCEEDED 25

21 LOW SEAL PRESSURE 26

22 VACUUM PUMP HIGH HIGH CURRENT PROTECTION RELAY 27

23 WATER LEVEL SENSOR FAIL 28

24 SLIDING DOOR MOTOR TIME EXCEEDED 29

25 DOOR MOTOR THERMIC RELAY 30


2/34
26 CODE TABLE AND DESCRIPTIONS 31
VACUUM PUMP CONTROL

• Disconnect the vacuum pump service connections by using the wrench.


(as it shown in the picture above)

08.05.2014 3/34
VACUUM PUMP CONTROL

• Switch on the autoclave.


•There should be water flow from the solenoid valve that is on the
disconnected line while the vacuum pump is working.
08.05.2014 4/34
WATER LEVEL SENSOR CONTROL

• Switch off the autoclave.


• Remove the cover screws by using a swrewdriver to open the lid.
• Remove the cables connected to the upper and lower contacts.

08.05.2014 5/34
WATER LEVEL SENSOR CONTROL

• Measure the upper contacts as shown,voltmeter should read short circuit.(While


jenerator is empty)
• Measure the lower contacts,voltmeter should read open circuit. .(While jenerator
is empty) 6/34
08.05.2014
WATER LEVEL SENSOR CONTROL

• Voltmeter should read open contact on the upper contacts if


generator is filled with water.
•Voltmeter should read closed contact on the lower contacts if
generator is filled with water.
08.05.2014 7/34
• LED lights shown as 1 are the digital outputs
of the PLC.
• LED lights shown as 2 are the digital inputs of
the PLC.

08.05.2014 8/34
• If there is no energy on the screen:
• Check the power on screen; green LED light means it has power.
• If there LED is off check the terminals 3 and 4 by using multimeter.
(Multimeter should read 220 Volts AC)
• Check the terminals 1 and 2 by using multimeter.(Multimeter should read
24 Volts DC).
08.05.2014 9/34
Check the energy terminal behind the screen.
• If there is no energy on the printer:
• Check the power on screen; green LED light means it has power.
• If there LED is off check the terminals 3 and 4 by using multimeter.(Multimeter should
read 220 Volts AC)
• Check the terminals 1 and 2 by using multimeter. (Multimeter should read 5 Volts DC).
• Check the energy terminal behind the printer.

08.05.2014 10/34
• Phase sequence error
• LED shown at 2 (orange) means system has enegery.

• LED shown at 1 (green) means phase sequence is correct.

08.05.2014 11/34
• CHAMPER PRESSURE TRANSMITTER FAIL
• If this alert appers on the screen check the cell pressure transmitter socket
connections(Picture on the right)
• Measure the voltage on the analog modul connected to the PLC by using
(Picture in the middle) 12/34
08.05.2014
• JACKET PRESSURE TRANSMITTER FAIL
• If this alert appers on the screen check the jacket pressure transmitter socket
connections(Picture on the right)
• Measure the voltage on the analog modul connected to the PLC by using
multimeter.(Picture in the middle)

08.05.2014 13/34
‡ &+$0%(57(03(5$785(75$160,77(5)$,/
‡ ,IWKLVDOHUWDSSHUVRQWKHVFUHHQFKHFNWKHFHOOWHPSHUDWXUHWUDQVPLWWHUVRFNHW
FRQQHFWLRQV 3LFWXUHRQWKHULJKW
‡ 0HDVXUHWKHYROWDJHRQWKHDQDORJPRGXOFRQQHFWHGWRWKH3/&E\XVLQJ
PXOWLPHWHU 3LFWXUHLQWKHPLGGOH

 
‡ 9$&880)$,/
‡ &KHFNWKHYDFXXPSXPSVHUYLFHZDWHULQOHW
‡ &KHFNWKHYDFXXPOLQHILOWHU
‡ &KHFNWKHYDFXXPVROHQRLGDQGUHPRWHFRQWUROYDOYH
‡ &KHFNWKHYDFXXPFRQWDFWRU 3LFWXUHDWWKHERWWRP
‡ &KHFNWKH4RXWSXWRIWKH3/& 3LFWXUHDWWKHERWWRP

 
• STEAM FAIL
• Check the steam solenoid valve.
• Check the steam solenoid
connections.
• Check generator pressure.
• Check air level of the system.
• Check the heaters of the
generator.

08.05.2014 16/34
• VACUUM PUMP PHASE PROTECT RELAY HAS BEEN ACTİVETED.
• Check vacuum pump fuse when this message appears on the
• Check the phase sequence relay.

08.05.2014 17/34
• NO AIR.
• Check the air pump.
• Check the air pump fuse.
• Check the output Q 1.3 on the PLC.

08.05.2014 18/34
‡ 23(1'225(5525
‡ &KHFNWKHGRRUXSSHUOLPLWVZLWFKHV
‡ &KHFNWKHLQSXWV,DQG,/('VRQWKH3/&

 
‡ +,*+-$&.(735(6685(
‡ &KHFNMDFNHWSUHVVXUHVHQVRU
‡ &KHFNMDFNHWSUHVVXUHVZLWFKDQG
VHWWLQJV
‡ &KHFNMDFNHWVROHQRLGDQGUHPRWH
FRQWUROYDOYH

 
• LOW CELL PRESSURE.
• Check the cell solenoid.
• Check air level of the system.
• Check generator pressure.
• Check outlet line.

08.05.2014 21/34
‡ +,*+&+$0%(535(6685(
‡ &KHFNWKHFHOOVROHQRLG
‡ &KHFNFHOOSUHVVXUHVHQVRU
‡ &KHFNFHOOSUHVVXUHVZLWFK

 
• HIGH GENERATOR PRESSURE.
• Check the contactors.
• Check pressure sensor and switches.
• Check genrators water level by checking the
float and the electrodes.
08.05.2014 23/34
‡ :$7(538037,0((;&(('('
‡ 7KLVHUURUDSSHDUVGXHWRODFNRIHQRXJK
ZDWHUOHYHOLQDQH[SHFWHG
‡ &KHFNWKHZDWHUILOOLQJVROHQRLGRIWKHZDWHU
SXPSWKHVROHQRLGVKRXOGEHRSHQ
‡ &KHFNZDWHULQIORZIURPWKHPDLQZDWHU
LQOHW
‡ &KHFNWKHILOWHU
‡ &KHFNWKHIXVHRIWKHZDWHUSXPS

 
‡ $,538037,0((;&(('('
‡ 7KLVHUURUPLJKWDSSHDUVGXHWRRYHUUXQQLQJ
RIWKHDLUSXPS
‡ &KHFNWKHSRVVLEOHDLUOHDNDJHIURPWKH
V\VWHP


 
‡ /2:6($/35(6685(
‡ &KHFNWKHJHQHUDWRUSUHVVXUH
‡ &KHFNWKHVHDOLQIODWLQJVROHQRLG
‡ &KHFNWKHVHDOGHIODWLQJ
VROHQRLGWKHVROHQRLGVKRXOGEH
RSHQ
‡ &KHFNWKHDLUOHYHORIWKHV\VWHP



• VACUUM PUMP HIGH CURRENT
PROTECTION RELAY.
• The door may be stuck in the engine
mechanically.
• Outlet might be clogged.
• After doing all the sytem checkings press the button 2 shown in the bottom image
and reset the relay.
08.05.2014 27/34
‡ :$7(5/(9(/6(1625)$,/
‡ &KHFNWKHLQSXWV/HGVRQWKH3/&)RU
ORZHUOHYHOFKHFN,2IRUXSSHUOHYHO
FKHFN,
‡ &KHFNWKHFRQWDFWVRQWKHIORDW

 
• SLIDING DOOR MOTOR TIME
EXCEEDED.
• The door may be stuck in the engine
mechanically.
• Check wheter the door motor has
energy or not.
• Check the gears and chains.
08.05.2014 29/34
• DOOR MOTOR THERMIC RELAY.
• The door may be stuck in the engine
mechanically.
• Check the line voltage.
• After checking all the procedures
press the button 2 shown in the
bottom image and reset the relay.
08.05.2014 30/34
CODE DESCRIPTION POSIBLE REASONS

F1 PHASE ROTATE PROTECTION RELAY ACTIVE One phase lost or phase rotate is wrong.
Vaccum pump takes too much current.
T2 VACUUM PUMP THERMIC RELAY ACTIVE Vaccum pump air inlet valf close or drain line close.

S3 NO WATER IN MAIN WATER LINE check water line.

D4 NO WATER IN THE WATER TANK check water line.

Generator pressure reach up to red line. (it can be setting in


"generator setting" menu) Generator heaters and jacket valf
closed.
Check;
Generator pressure sensor.
B5 Heaters control realys.
J54 HIGHT GENERATOR PRESSURE Plc output (q0.5)

Jacket pressure reach up to red line. (it can be setting in


"jacket setting" menu)Generator heaters and jacket valf
closed.
Check;
Jacket pressure sensor.
Jacket steam valf,
B6 Jacket control realys.
C53 HIGHT JACKET PRESSURE Plc output (q1.0)

This alarm acour in the case of lower sensor=0 higher sensor=1. It


S7 GENERATOR WATER LEVEL SENSORS FAIL is illogical. Check water level sensors.

08.05.2014 31/34
Water pump cant fill water to the generator in 5 minutes (default).
This time can be change in "water pump settings" menu.
Check;
Water tank.
Water inlet valf.
S8 WATER PUMP RUN TIME OUT

A9 EMERGENCY BUTTON HAS BEEN PRESSED

Default air lower pressure is 2.200 mb.


H10 NO AIR IN THE SYSTEM OR AIR PRESSURE IS TOO LOW. It can be change in "air pump" setting menu

Door motor(s) takes too much curent.Needs reset on elecrical


panel.
KT11 DOOR MOTOR(S) THERMIC RELAY ACTIVATED. Check door(s) are smootly open and close

G12 HIGHT PRESSURE ON DRAIN LINE. Check drain line for closes. Drain line must be free.

Door(s) cant reach upper or lower siwch at 20 seconds.


KZ13 DOOR MOTOR(S) RUN TIME OUT. Check door(s) are smootly open and close.

Air pump cant reach pressure set point in 2 minutes.


You can change set point and time in "air pump settings"
H14 AIR PUMP RUN TIME OUT. menu.

possible reason there is no water in the generator. Check generator


J15 GENERATOR TEMPERATURE IS TO HIGH water level sensors.

J17
Check water level sensors and water pump system.
S59 GENERATOR WATER LEVEL TOO LOW

08.05.2014 32/34
Front door lower and upper sensor are "on" at the same time.
K20 FRONT DOOR LEVEL SENSORS FAIL It is not logical. Check level sensors.

Back door lower and upper sensor are "on" at the same time.
K21 BACK DOOR LEVEL SENSORS FAIL It is not logical. Check level sensors.

J25
Check generator pressure sensor and its wire connection.
GENERATOR PRESSURE SENSOR FAIL

Check jacket pressure sensor and its wire connection.


C26 JACKET PRESSURE SENSOR FAIL

Check chamber pressure sensor and its wire connection.


H27 CHAMBER PRESSURE SENSOR FAIL

H28
Check chamber temperature sensor and its wire connection.
CHAMBER TEMPERATURE SENSOR FAIL

Check jacket temperature sensor and its wire connection.


C29 JACKET TEMPERATURE SENSOR FAIL

Check generator temperature sensor and its wire connection.


J30 GENERATOR TEMPERATURE SENSOR FAIL

WATER TANK (WATER SAVE) TEMPERATURE SENSOR


Check temperature sensor and its wire connection.
S31 FAIL

Check pressure sensor and its wire connection.


H32 AIR PRESSURE SENSOR FAIL

H33
Check pressure sensor and its wire connection.
P2 CHAMBER PRESSURE SENSOR (DOCUMENTS) FAIL

T2 CHAMBER TEMPERATURE SENSOR (DOCUMENTS)


Check temperature sensor and its wire connection.
H34 FAIL

08.05.2014 33/34
Chamber steam cant reach set point in 15 minutes.
It can be change under "time settings" menu.
Posible reasons.
Steam valf's coil defected.
Heaters defected.
Chamber condeser defected.
Sterilizer over load.
In pre heat 3 step temperature cant reach sterilization
S50 STEAM FILLING TIME OUT temperature.
Vacuum pump cant reach to set pressure point in 15 minutes.
You can change set point and time under "pressure settings"
and "time settings" menu.
Posible reasons.
Weak vacuum pump water inlet.
Drain line close.
Vacuump pump air inlet valf totally open position.
S51 VACUUM FAIL Sterilizer over loaded.
After start sterilization phase, chamber temperature go down to
S52 LOW STERILIZATION TEMPERATURE under sterilization temperature.
After start any cycle if door(s) upper limit turn to off position
S55 DOOR OPEN system give this alarm.
K56 LOW SEAL PRESSURE Check seal. Clear or if need change it.
In sterilization step chamber pressure higher 300mb than
S57 HIGH CHAMBERPRESSURE
sterilization pressure.
In sterilization step chamber pressure lower 300mb than
S58 LOW CHAMBER PRESSURE
sterilization pressure.
J61 CYCLE CANCELED BY USER

08.05.2014 34/34

You might also like