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07/06/2024

CHDesign - v2.4

Model: Titan SKY Hi HP R0 SLN 20.2

GENERAL

Full inverter reversible heat pumps with reciprocating compressors and plate heat exchangers. Extended
range, versatile applications.

PRODUCT DESCRIPTION

Titan SKY is a range of air source high efficiency reversible heat pumps with reciprocating compressors
with inverter, and plate heat exchanger. The range uses natural refrigerant R290 with extremely low
GWP and reduced environmental impact. Titan Sky units can produce hot water up to 63°C, and work
with outdoor temperature down to -20°C. Units mount variable speed inverter compressors in order to
maximize the seasonal efficiency and achieve stable thermodynamic regulation in any load condition. The
whole range is characterized by compactness and low refrigerant charge.

REFRIGERANT

Titan Sky heat pumps units are available with R290 refrigerant. The use of R290 refrigerant is indicated
by acronym "R0", which indicates a GWP level close to 0.
Refrigerant R290 GWP(Global Warming Potential)=3*ODP (Ozone Depletion Potential).
The refrigerant is a pure natural fluid.
R290 is classified as group 1 fluid according to PED. It is also classified as A3 according to ASHRAE
standard 34:
• non-toxic;
• Inflammable.
The excellent GWP value may be an advantage in projects where:
• min. targets are adopted for the containment of the environmental footprint;
• it is possible to receive incentives or other benefits that are applicable in some countries or are
connected to specific plant design criteria.
(*) GWP (AR5), pursuant to IPCC V, evaluated over a span of 100 years.

STRUCTURE

The structure of the unit is made of galvanized sheet-iron coated with polyester powder in RAL
5017/7035 at 180°C, which makes it highly resistant to weather conditions. The structure is a load-
bearing frame, with removable panelling lined with sound absorbing expanded polyurethane

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matting. All screws and bolts are stainless steel.

COMPRESSORS

Compressors are semi-hermetics reciprocating in single or double circuit, with a inverter for each
compressor that modulates the working frequency according to the load request. Compressor are
optimized for use with propane. All compressors are equipped with crankcase heater, suction and
delivery valves as standard Compressors are ATEX certified. The compressors are enclosed in a
dedicated technical compartment which can be accessed by removing the panels. Depending on the
model, there are the following compressor configurations:
• the models with a single compressor (x.1) require the use of a single compressor with modulating
inverter in a circuit.
• the models with two compressors (x.2) require the use of a compressor with modulating inverter for
each circuit. The speed of the modulating compressor is varied, depending on the total heat load,
roughly between 30 and 105 rps. 30Hz and 65Hz.
The modulating compressors are driven by inverters. This also has the following functions:
• management of acceleration and deceleration ramps
• management of the operating envelope of the modulating compressor
• management of the alarms and safety devices of the modulating compressor
The use of a modulating compressor allows the total inrush current to be reduced because it is always
started with an acceleration ramp.

SOURCE-SIDE HEAT EXCHANGER

The exchangers are made with finned pack coils with copper tubes and aluminium fins. The coils are
optimized for heating mode operation. The coils have an increased fin pitch to reduce frost formation and
to facilitate the outflow of condensed water during defrosting. Options are available for installation in
environments with a particularly aggressive atmosphere or in coastal or highly industrialized areas. See
section: "Description of accessories". At the base of the coils there is a collection tray as standard which
facilitates the drain of condensate during the defrost. The unit is fitted as standard with a heating cable
glued o the bottom of the condensate tray to prevent ice formation.

FANS

The fans are axial fans, directly coupled to a 6-pole electric motor, with integrated thermal overload
protection (Klixon®) and IP 54 protection rating. The fan includes the shroud, designed to optimize its
efficiency and reduce noise emission to a minimum, and the safety guard. The control manages the
speed of the fans through a phase cutting speed adjuster, in order to optimize the operating conditions
and efficiency of the unit. The fan speed regulator is supplied standardly. This control also has the effect
of reducing the noise level of the unit: in fact, the typical conditions under which the control will be
modulating the speed of the fans are those of the night, spring and autumn. For units equipped with EC
fans (option), the same function is carried out using the electronically commutated motor of the fans.

USER-SIDE HEAT EXCHANGER

The exchanger is a braze-welded stainless steel plate heat exchanger, insulated with a shroud of closed-
cell insulating material. The exchanger is also equipped with thermostat-controlled anti-freeze heater to
protect it from ice formation when the unit is not running. The operation of the unit is optimized in

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CHDesign - v2.4

heating mode, where the water and refrigerant fluids exchange in countercurrent nside the plate heat
exchanger.

REFRIGERANT CIRCUIT

Each refrigerant circuit of the basic unit comprises:


• solenoid valve on the liquid line
• 4-way reversing valve
• valve on delivery line
• suction shut-off valve
• liquid receiver
• charging sockets
• liquid sight glass
• dehydrating filter
• electronically-controlled thermostatic expansion valve
• high and low pressure switches
• suction liquid separator
The copper pipes are sized with increased thicknesses in order to ensure greater reliability and durability
over time. The pipes of the circuit and the exchanger are insulated with extruded closed-cell expanded
elastomer. The refrigeration circuit is enclosed in a compartment that contains an ATEX certified leak
sensor and an ATEX certified extraction fan. The hydronic module, if present, is also enclosed in the
compartment that contains the ATEX certified leak sensor and the ATEX certified extraction fan.

ELECTRICAL CONTROL PANEL

The electrical control panel is made in a painted galvanized sheet-iron box with forced ventilation and
IP54 protection rating. The electrical panel is made following the EN60204-1 standard. The electrical
panel is separated from the compressor compartment.
The electrical control panel of the basic unit comprises:
• general disconnect switch three-phase line
• fuses to protect the compressors, fans and auxiliary circuits
• fan contactors
• phase-cutting fan speed adjuster
• thermal magnetic circuit breakers for pumps (if present)
• phase monitor
• potential-free general alarm contacts
• single potental free operating contacts for compressors, fans and pumps (when present)
• digital input for general ON/OFF
• summer/winter selection by digital input
• external air temperature probe
• microprocessor controller with display accessible from the outside
• low voltage auxiliary power supply connection
All the electrical cables inside the panel are numbered and the terminal board dedicated to the
customer's connections is coloured orange so that it can be quickly identified in the panel. All the
electrical cables inside the panel are numbered
and the terminal board dedicated to the customer's connections is coloured orange so that it can be
quickly identifi ed in the panel. The unit power supply is 400V/3~+N/ 50Hz for all models.

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CHDesign - v2.4

CONTROL BLUETHINK

The unit is supplied as standard with an advanced controller. The control allows the following functions:
• regulation of the water temperature, with preferential control of the inlet water on the single-circuit,
and outlet water on the dual circuits
• freeze protection
• compressor timings
• automatic rotation of compressor starting sequence
• recording of the log of all machine inputs, outputs and states
• automatic rotation of compressor starting sequence
• recording of the alarm log
• RS485 serial port with Modbus protocol
• Ethernet serial port with Modbus protocol and integrated web server preloaded web page
• digital input for general ON/OFF
• digital input for Summer/Winter selection
For further details on available functions and on displayed information, refer to the specific
documentation of the controller. By default, the serial connections present as standard are enabled only
for reading from BMS. Enabling of writing from BMS is to be requested when ordering.
Main functions of the webserver
As standard, the Bluethink controller integrates a webserver with a preloaded web page that is accessed
via password.
The web page allows the following functions to be carried out (some of these are available only for users
with advanced level rights):
• display of the main functions of the unit such as unit serial n°, size, refrigerant
• display of the general status of the machine: water inlet and outlet temperatures, external air
temperature, mode (chiller or heat pump), evaporating and condensing pressures, suction and discharge
temperatures
• display of the status of compressors, pumps, expansion valves
• display in real time of the graphs of the main quantities
• display of the graphs of logged quantities
• display of alarm log
• management of users on several levels
• remote ON/OFF
• remote set point change
• remote time band change
• remote summer winter mode selection
Human-Machine Interface
The control has a graphic display that allows the following information to be displayed:
• water inlet and outlet temperature
• set temperature and differential set points
• description of alarms
• hour meter of operation and number of start-ups of the unit, the compressors and the pumps (if
present)
• high and low pressure values, and relevant condensing and evaporating temperatures
• external air temperature
• superheating at compressor suction.

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CHDesign - v2.4

Management of defrost cycles


For defrost management, the control of the unit uses a sliding intervention threshold, depending on the
pressures inside the unit and the external air temperature. By puttingtogether all this information, the
control can identify the presence of ice on the coil and activates the defrosting sequence only when
necessary, so as to maximize the energy efficiency of the unit. Sliding management of the defrost
threshold ensures that, as the absolute humidity of outdoor air decreases, the frequency of the defrost
cycles gradually decreases because they are carried out only when the ice formed on the coil actually
penalizes performance. The defrost cycle is fully automatic: during the initial stage, a defrost is carried
out by cycle reversal with the fans stopped. As soon as the frost on the coil has molten to a suitable
level, the unit resumes operation in heat pump mode. In the two-compressor units, there is aeraulic
separation between the two circuits, and this allows the management of independent defrosts with
reater stability in the production of hot water.

TESTING

All the units are factory-tested and supplied complete with oil and refrigerant.

CONTROLS AND SAFETY DEVICES

All the units are fitted with the following control and safety
components:
• user-side water temperature probe
• antifreeze probe on the user side heat exchanger
• high pressure switch with manual reset
• low pressure safety device with automatic reset, for a
limited number of occurrences, managed by the controller
• compressor overtemperature protection
• fan overtemperature protection
• differential flow switch
• ATEX certified leakage sensor
• ATEX certified extraction fan
In the event that the leak detector identifies a gas leak,
the following safety procedures are implemented:
• immediate shutdown of the unit
• interruption of the three-phase main power supply
• activation of the extraction fan
• activation of the ventilation fans of the electrical panel

Selected accessories:

1P - One user-side pump


Hydraulic modules with one pump have:
• one pump
• an expansion vessel

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CHDesign - v2.4

SLN - Super low noise unit

The standard unit requires all compressors to be enclosed within a fully acoustically insulated
compartment with sound-absorbing material with interposed sound-proofing material. The SLN version
units use fans with speed regulators with reduced air flow in chiller operation. The speed reduction of the
fans is such that, under nominal operating conditions, the air flow rate and noise level are lower than
those of the basic version of the unit. In any case, the use of the speed adjuster to reduce the air flow
rate allows rotation of the fans at maximum speed when external air temperature conditions are
particularly critical and therefore guarantees the same operating limits as the high efficiency version. In
heating mode, the fans always run at 100% speed.

RA - Anti-freeze heaters
This accessory consists of heaters inserted on the user-side heat exchanger to prevent damage to the
hydraulic components due to the formation of ice during periods when the machine is stopped. The
power of the anti-freeze heaters is only a few tens of watts depending on the model of unit, namely what
is sufficient to prevent breakage of the components. The control monitors (even when the unit is on
standby) the heat exchanger outlet probe and when this measures a water temperature below or equal
to 5°C (or 2°C below the set point temperature, with differential of 1°C), it switches on the pump (if
present) and starts the anti-freeze heater. If the temperature of the outgoing water reaches 4°C (or 3°C
below the set point) the anti-freeze alarm will also be triggered; this stops the compressor while keeping
the heaters active.

FLUS - Water flow switch


As an alternative to the differential pressure switch (standard flow sensor), it is possible to request the
paddle flow switch as accessory. This detects when there is no water flow to the user-side exchanger and
sends a signal to the control of the unit that will stop the compressors to prevent damage to the
exchangers.
The flow switch is supplied with the unit (installation by the customer) and replaces the water differential
pressure switch (standard).

A43N - 400/3+N/50 power supply


400/3+N/50 power supply

SETD - Double set point by digital input


The change between the first and second set point can be done by keyboard or digital input. For the
series for which it is not possible to have “Summer/winter selection by digital input” and “Double set
point by digital input” at the same time, our standard will have summer/winter selection by keyboard
only, while the Double set point will remain by digital input.
For operating conditions other than standard, unless otherwise specified in the order for the second set
point, the controller will be set at the factory:
by adding 5°C to the main cooling set point
by subtracting 5°C from the main heating set point
If necessary this value will however be limited to remain within the operating limits of the unit.

ARU - Stopping of the unit due to temperatures below the operating limit
This accessory is available for reversible units and its purpose is to stop the compressors of the unit
when it is operating in heat pump mode and the external air temperature falls below a minimum set

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temperature: the controller will stop the compressors before the unit goes into low pressure alarm, so
avoiding having to manually restart the machine.
This accessory is particularly useful when the heat pump is installed in an area where the external air
temperature will certainly fall below the minimum temperature allowed by the operating limits (in
accordance with the set set point).
When the external air temperature returns above the set threshold temperature, the unit will
automatically resume operation without it being necessary to do anything.
For units equipped with integrated pump, the pump will always be kept running so as to prevent ice
formation and ensure correct reading of the temperature and antifreeze safety probes at all times.
The stopping temperature must be set based on the set point temperature and in accordance with what
is allowed by the operating limits of the machine.
This accessory must obligatorily be combined with the "Set point compensation depending on external
air temperature" accessory.
Unless otherwise specified when ordering, the default setting of the unit will be the following:
- Negative summer compensation: Summer set point SET_c2 = 12°C on the return temperature with
external air Te_c2 = 35°C, SET_c1 = 17°C on the return temperature with Te_c1 = 25°C
- Winter set point set at 40°C on the return temperature: SET_h
- Stopping of the unit due to external air temperature below -7°C: Te_h
A different stopping temperature from the default temperature can be set, provided that it is compatible
with the operating limits of the unit.

PBA - BaCnet protocol over TCP-IP


The control is set for using the BACnet protocol (instead of Modbus) on the Ethernet port.
By default, the programming gives read-only access to the control of the unit. Enabling of read/write
access should be requested when ordering.

AG - Rubber vibration dampers


These are supplied as a separate package from the unit and must be installed on site following the
assembly diagram supplied. They allow you to reduce the vibrations transmitted from the unit to the
surface it is standing on.

RAM - Antifreeze oversized heater for condensate drip tray


The unit is fitted as standard with a heating cable glued to the bottom of the condensate tray to prevent
formation of ice. RAM accessory provide an oversizes electrical heaters system. Heaters are managed
with a thermostat , activated depending on outside air temperature. Recommended accessory for
installations in regions with temperatures below -5°C or in the case of installations particularly exposed
to cold winds.

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CHDesign - v2.4

Model: Titan SKY Hi HP R0 SLN 20.2


Option: 1P-SLN-RA-FLUS-A43N-SETD-ARU-PBA-AG-RAM

.............................................................................................................................................................

COOLING

Performance data User


Cooling capacity (A2) kW 172 Fluid type Water
Total input power (A2) kW 68.3 Fouling fact. m²K/kW 0.000
Compressor input power kW 64.6 In/out fluid temperature °C 12.0/7.0
Input current (E0) A 104 Fluid flow rate m³/h 29.29
Power factor (E0) - 0.95 Circuit pressure drops kPa 43.3
EER W/W 2.52 Pump available external kPa 193.0
SEER(B0) W/W 3.65 static pressure
Max pump available external kPa 193.0
s,c(B0) % 143 static
Soundpressure
data
Source Calculated sound power db(A) 90
Altitude m 0.0 Sound pressure(C0) [10.0 m] db(A) 58
Dry bulb outdoor air °C 32.0
Outdoor air Relative humidity % 40.0
Air flow rate m³/h 50748
Fan input power kW 3.53
Fan input current A 13.2
Fans available static pressure Pa 0

SOUND DATA-OCTAVE BAND Hz 63 125 250 500 1000 2000 4000 8000
Unit global sound power dB 91 103 92 87 80 71 68 64

HEATING66

Performance data User


Heating capacity kW 83.1 Fluid type Water
Total input power (A2) kW 42.6 Fouling fact. m²K/k 0.000
W
Compressor input power kW 36.3 In/out fluid temperature °C 35.5/40.0
Input current (E0) A 64.7 Fluid flow rate m³/h 16.28
Power factor (E0) - 0.95 Circuit pressure drops kPa 14.1
COP W/W 1.95 Pump available external static kPa 260.8
SCOP LT(B2)/MT(B3) W/W 3.75/3.11 pressure
Max pump available external kPa 260.8
s,h LT(B2)/MT(B3) % 147/122 static pressure
Sound data
Source Calculated sound power db(A) 92
Altitude m 0.0 Sound pressure(C0) [10.0 m] db(A) 60
Dry bulb outdoor air °C -19.0
Outdoor air Relative humidity % 91.0
Air flow rate m³/h 80568
Fan input power kW 6.13
Fan input current A 16.4
Fans available static pressure Pa 0

SOUND DATA-OCTAVE BAND Hz 63 125 250 500 1000 2000 4000 8000
Unit global sound power dB 93 105 94 89 82 73 70 66

The certified standard performances and the certified software tool version can be verified in www.eurovent-certification.com

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CHDesign - v2.4

DESIGN AND SIZING DATA

GENERAL DATA
Compressor type Semi-hermetic ELECTRICAL DATA
Number of compressors recips
2 Nominal voltage supply Ph/V/Hz 3/400/50+N
Number of circuits 2 Maximum voltage supply V 440
Capacity steps Inverter Minimum voltage supply V 360
Minimum capacity step % 23.1 Maximum input power (P1) kW 106
Refrigerant type R290 Maximum input current (E0) A 161
GWP 3.3 Maximum peak current (E0) A 104
Total refrigerant charge (R1) kg 14.4 Input power in stand-by mode kW 0.100
CO2 equivalent charge kg 47.5 Power factor (E0) 0.95
Total oil charge kg 7.40

DIMENSIONS
Length mm 4932
Width mm 1126
Height mm 2404
Shipping weight kg 2449
Net weight kg 2424

FANS
Fan type Axial
Fan motor AC
Number of fans 4
Maximum input power (P1) kW 6.78
Maximum input current (E0) A 15.1

HYDRAULIC CIRCUITS

USER HYDRAULIC CIRCUIT


Maximum input power (P1) kW 3.30
Maximum input current (E0) A 6.10

(A0) Technical data shown are not binding. The Company shall have the right to introduce at any time whatever modifications necessary to the improvement of the product.
(A2) According to standard: EN 14511-2022
(B0) Calculated according to Commision Regulation (EU) 2016/2281: Average/-/Fan coil/Variable outlet/Constant user flow rate/-
(B2) Calculated according to Commision Regulation (EU) 2013/813: Average/Outdoor air/Low temperature/Variable outlet/Constant user flow rate/-
(B3) Calculated according to Commision Regulation (EU) 2013/813: Average/Outdoor air/Medium temperature/Variable outlet/Constant user flow rate/-
(C0) Noise pressure is calculated according to the following sound propagation method: Hemispherical ISO EN 3744 source

Values obtained from the sound power level, related to a distance indicated between brackets [] from the unit in free field with directivity factor Q=2.
None of the sound pressure values are binding.

(C0) Calculated sound power cooling mode: unit operating at nominal operating capacity, without any accesories, with external air temperature of 35°C and user-side heat
exchanger water inlet-outlet temperature of 12-7°C. Values obtained from measures taken according to standard ISO 3744 and to the Eurovent certification programme
where applicable. Calculated sound power is the only binding value.

(H1) Sound pressure: values obtained from the sound power level, related to a distance indicated between brackets [] from the unit in free field with directivity factor Q=2.
None of the sound pressure values are binding.

(H0) Calculated sound power heating mode: unit operating at nominal operating capacity, without any accesories, with external air temperature of 7°C and user-side heat
exchanger water inlet-outlet temperature of 40-45°C. Values obtained from measures taken according to standard ISO 3744 and to the Eurovent certification programme

The certified standard performances and the certified software tool version can be verified in www.eurovent-certification.com

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CHDesign - v2.4

where applicable. Calculated sound power is the only binding value.


The acoustic data relates to the standard conditions described above, in referable and reproducible operating modes.
All data except "Calculated sound power" are given for the mere purpose of example and can not be used for predictive purposes or for the verification of enforced limits.
With specific reference to the acoustic emissions, the Manufacturer commits to their conformity limited to the declared "Calculated sound power" value.
Any liability of the Manufacturer is excluded concerning the impact of such emissions with reference to the location of the plant and to other conditions related to the
installation of the unit.
The environment and the installation’s characteristics, besides the operating modes, may alter the acoustic emissions.
The overall acoustic evaluation, with regard to site conditions, remains the responsibility of the installer.

(R1) The indicated refrigerant charge is calculated. The refrigerant charge can vary according to different versions/accessories and product updates.
(P1) Mains power supply to allow unit operation. Sum of components' full power absorption.
(E0) Electrical data may change without notice. It is therefore necessary to always refer to the electrical diagram.

66: In cases where the unit is used for extended periods in similar conditions, evaluate the use of the appropriate
accessories for use in situations with low outside air temperatures (if available) : IDRO _VASC_RAV_RAM_ KTC.

The certified standard performances and the certified software tool version can be verified in www.eurovent-certification.com

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CHDesign - v2.4

Units Envelope
-

The certified standard performances and the certified software tool version can be verified in www.eurovent-certification.com

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CHDesign - v2.4

The certified standard performances and the certified software tool version can be verified in www.eurovent-certification.com

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CHDesign - v2.4

Pumps
-

The certified standard performances and the certified software tool version can be verified in www.eurovent-certification.com

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