SEPGSC & Main Products

Domestic & Oversea Units by SEC－ Energy Saving Retrofit/Single Unit Retrofit/Overhauling/Spare Parts/O&M/Unit
Relocation/Technical Service…
Domestic Units not by SEC － + Environmental
Retrofit Retrofit/Overhauling/Spare Parts…
Imported Units － Retrofit/Overhauling/Spare Parts件…

Long Term Service Agreement

LTSA LTSA LTSA

168 Minor Overhauling Major Overhauling Major Overhauling Major Overhauling

Unit Overhauling Full Unit Retrofit & Full Unit Retrofit &
Overhauling Overhauling

Environmental Retrofit, Energy Saving Retrofit, Overhauling, Spare Parts, O&M, Unit Relocation and Tech. Service Time Line

Appx. 1 yr Appx. 5 yrs Appx. 10 yrs Appx. 15 yrs

Conceptual Diagram of Whole Life Cycle Service for Thermal Power Plant Equipment by SEC
(Finance Lease Service can be supplied per Customers’ Requirement)
SEPGSC & Main Products

Energy Saving Environmental Operation &

Spare Parts Unit Overhauling Other Services
Retrofit Package Retrofit Package Maintenance
Turbine Flow Path Low NOx Burner Each Level Planned
Direct Sales Service Operation Service Technical Service
Retrofit Retrofit Overhauling

Turbine Extraction & Air Preheater Spare Parts for Maintenance Unit Relocation
Jointly Reverse
Heat Supply Retrofit Retrofit Overhauling Service
Turbine High Back
Flue Gas De-NOx Long Term Service Associated
Pressure Heat Equipment Repair Guidance on O&M
Retrofit Agreement Equipment
Supply Retrofit
Turbine Steam Flue Gas De- Long Term Service
Package Service Emergency Repair Agreement for One Finance Lease
Sealing Retrofit sulpurization Retrofit
Operation Period
Special
Cold End Super Low Emission Subcontracting
Technological Remote Diagnosis
Optimization Retrofit ESP Retrofit Service
Retrofit
Wide Load Range De-NOx Retrofit at EPC for Unit
Technical Training
Heater Retrofit Wide Load Range Overhauling

Pre-Set Steam Installation &

ID Fan Retrofit
Cooler Retrofit Commissioning

Thermal System Other related

Performance Tests
Optimization Retrofit Retrofit
EPC for
Air Cooling System
Environmental
Retrofit
Retrofit Package
 Chapter 02

New Technologies in PG Service Field of

Shanghai Electric
2.1 Air Quality Control System Technologies

Vietnamese national standard: (data in parentheses are previous indicators)

➢NOx outlet at SCR  130(510) mg/Nm3
➢SOx outlet at FGD <= 150(255) mg/Nm3
➢Dust outlet at ESP <= 80(102) mg/Nm3
2.1 Air Quality Control System Technologies

Boiler Type Arch Fired

(W Flame)
Gas Flow 762.1Kg/s
SCR Gas Temp.℃ 398
SCR/SNCR: 343 Units (150GW+) SCR Inlet NOx 1100mg/Nm3
Range (MW): 12, 15, 30, 50, 100, 125, 135, 200, 300, 330, 350, 600, 660, 1000, SCR Outlet NOx 300mg/Nm3

1240, 1350. DeNOx Efficiency ≥73%

SO2 /SO3 Conversion <1%
Ammonia Escape ≤3ppm
FGD: 89 Units (40GW+)
PM 38.2g/Nm3
Range (MW): 25, 50, 100, 125, 300, 350, 600, 660, 900, 1000, 1240, 1350

ESP: 62 Units (20GW+)

Vinh Tan 2, VIetnam 2X600MW

 2.1 Air Quality Control System Technologies

Dust <5mg/Nm³ Pollutant

NOx<50mg/Nm³ Control Island
SO2<35mg/Nm³

Exit Temp.>72℃ Meet Environmental

Flue Gas Temp. :>80℃
Protection Requirements

SEC Solutions

Boiler Flue Gas Cooler LLT ESP ID Fan FGD Wet Type ESP Stack
Flue Gas Heater
Absorber’s
DeNOx be ESP specification
Dust collecting
considered inside & designed
ability be made
outside the furnace reasonably
fully

DeNOx system LLT ESP System FGD System

Condensation Heat Recovery Heat be used

Water flexibly
2.1 Air Quality Control System Technologies
2.2 Technologies in “Jointly Implementation of 3 Kinds of Retrofit”

Overall goal: By 2025, the average coal consumption for thermal power in China will be reduced to below 300g/kW.h (standard coal)

Retrofit for Energy Saving and Retrofit for Improving Flexibility Retrofit for Heat Supply
Consumption Reduction
Flexibility of existing coal-fired units should be Encourage coal-fired power generation
Accelerate the creation of conditions to
Target implement energy-saving retrofit
improved to the fullest extent possible to replace heat supply

◆ 200 million kW ( completed 20% by the end ◆ The renovation scale aims to reach 50
◆ Not less than 350 million kW, with an
of the 13th Five Year Plan), with an average million kW, with an average annual
average of 70 million kW per year.
annual capacity of 32 million kW. output of 10 million kW.

◆ For subcritical unit, steam temperature ◆ The low load requirement is 35% of the rated ◆ The condensing units shall be retrofitted
Measure increase, flow path retrofit, cold end load for condensation units, and 40% for heat for heat supply, expand the demand for
optimization, deep utilization of waste supply units. centralized heat supply, and optimize
heat, and clean utilization of coal-fired the operation of Cogeneration units.
power.

◆ The comprehensive energy-saving ◆ Condensing units with heat supply

Range ◆ All levels of units are target market.
retrofit market for units with a coal renovation conditions, cogeneration
consumption of 300g and above, and
units.
the main target is 600MW supercritical
units (without flow path retrofit) and units
below 600MW.
2.2 Technologies in “Jointly Implementation of 3 Kinds of Retrofit” to be Applied

Comprehensive upgrading retrofit

Menu of Main Equipment and System associated with temperature increase &
添加标题
Retrofit associated with Energy Saving, Heat Supply efficiency increase
temperature increase & Typical flow path retrofit
Improving Flexibility
efficiency increase Improving Flexibility Heat supply retrofit
Retrofit associated with 添加标题 Retrofit associated with improving
capacity increase & heat Energy Saving, Heat supply flexibility
supply
Energy Saving
De-NOx under wider load
Aux. equip. retrofit associated with
range
temperature increase & efficiency increase
Stable combustion at low 添加标题
Piping & bypass sys. retrofit associated with
load
temperature increase & efficiency increase
Complicated utilization of waste heat
Dual drive with steam turbine and motor
Pre-set Evaporation Cooler to be newly
added
Energy Saving, Improving Flexibility
添加标题
单击此处添加文本 Optimization on Cold End
Retrofit associated with Optimization Technology on Extraction System
Capacity Rise Mill retrofit
Optimization associated VFD Retrofit on Auxiliary Equipment
with improving flexibility …
2.2 Technologies in “Jointly Implementation of 3 Kinds of Retrofit” to be Applied

a) Turbine Flow Path Retrofit or Turbine Flow Path Retrofit + Steam Parameter Increase
Effect Estimation (g/kW.h)
Retrofit Scope (Based on coal consumption before major repairs,
different power plants have different levels)

↓8~15 (Significant energy-saving effect and

Conventional Flow Path Retrofit
high cost-effectiveness)

Sub-C, RH steam temp. increased to 566℃ ↓10~17

Sub-C, steam temp. increased to 566℃/566℃ ↓12~20

Sub-C, steam temp. increased to 600℃/600℃ ↓18~25

Sub-C, steam temp. increased to 600℃/620℃ ↓19~26

Super-C, steam temp. increased to 600℃/600℃ ↓13~21

Super-C, steam temp. increased to 600℃/620℃ ↓14～22

—— When the system’s save energy retrofit is also made, further 2-3 g/kW.h can be reduced.
2.2 Technologies in “Jointly Implementation of 3 Kinds of Retrofit” to be Applied

Shanghai Electric’s achievements are 150 sets of integrated complete steam turbine flow path retrofit (including 14
sets with steam parameter increase)
No. Name Unit Class Temp. Increase Year Note
1 #11 & #12, Jianbin Sub-C 330MW 543℃/565℃ 2018

2 #4, Nayong Sub-C 330MW 569℃/569℃ / EPC

3 #1, Beilun Sub-C 600MW 543℃/566℃ 2019

4 #3 & #4, Daihai Sub-C 660MW 566℃/566℃ 2018, 2020 EPC

5 #1 & #2, Daihai Sub-C 630MW 596℃/596℃ 2019

6 #2, Taishan Sub-C 630MW 600℃/600℃ 2023 EPC

7 #5~#8, Ligang Super-C 650MW 566℃/566℃ 2016～2018

8 #5, Luohou Super-C 630MW 600℃/600℃ 2022

2.2 Technologies in “Jointly Implementation of 3 Kinds of Retrofit” to be Applied to Vietnam
Market

Jianbi Temp. & Efficiency Increase Taishan #2 Comprehensive Upgrading

No Item Description No Item Description
Parameters Parameters after
1 330MW, 17.0MPa/543℃/565℃ 1 630MW, 17MPa/600℃/600℃
after retrofit retrofit
Turbine HP outer cylinder was kept,
2 Main equip. Temp. & efficiency increase of boiler & turbine
2 Scope and new inner cylinder of HP, IP &
LP, rotor, blades, etc. 3 Aux. equip. Associated retrofit, such as #1 & #3 HP heater, etc.
Rated back press. 4.9kPa(a), coal 4 Sys. integration Pre-set Evaporation Cooler
3 Effect
consumption is 299.72g//kW.h.
5 Effect Rated coal consumption is 288g/kW.h
2.2 Technologies in “Jointly Implementation of 3 Kinds of Retrofit” to be Applied

Luohe #5 Comprehensive Upgrading

Ninghai Comprehensive Efficiency Increase
1st domestic steam temp. increased from SC to USC
No Item Description No Item Description
Parameters Parameters after
1 1055MW, 26.5MPa/600℃/600℃ 1 630MW, 24.2MPa/600℃/600℃
after retrofit retrofit
Turbine HP & steam supplement valve, Temp. & efficiency increase of boiler &
2 Scope boiler rear pass, dual drive with turbine & 2 Main equip.
turbine
motor
Associated retrofit, such as #1 & #3 HP
Nameplate coal consumption is 3 Aux. equip.
3 Effect heater, etc.
283g/kW.h.
Utilization of waste heat, pre-set
4 Sys. integration
evaporation cooler, #0 HP heater
5 Effect Rated coal consumption is 282g/kW.h
2.2 Technologies in “Jointly Implementation of 3 Kinds of Retrofit” to be Applied

Daihai Phase I Comprehensive Upgrading Daihai Phase II Comprehensive Upgrading

1st domestic steam temp. increased from Sub-C to USC, 1st from air-colled to wet coo 1st parameter increase in sub-C 600MW flow path

No Item Description No Item Description

Parameters after Parameters after
1 630MW, 16.7MPa/596℃/596℃ 1 660MW, 16.97MPa/566℃/566℃
retrofit retrofit

2 Turbine scope HP, IP, LP cylinders &associated sys. 2 Turbine scope Whole retrofit except for LP outer cylinder

Scope of boiler, aux. Associated retrofit, pre-set evaporation

3 Generator scope Coil, H2 cooler, water cooler, exciter sys.
3
equip. and system cooler, one key start up Main HT heating surface, pipe, header, valves,
4 Boiler scope
etc.
Rated coal consumption is 306.9g/kW.h
4 Effect
(air-cooled) Aux. equip. & by- HP heaters, per-set evaporation cooler, by-
5
pass pass sys., valves, etc.
Rated coal consumption is313g/kW.h (air-
6 Effect
cooled)
2.2 Technologies in “Jointly Implementation of 3 Kinds of Retrofit” to be Applied

Beilun Phase I CE Sub-C Boiler Temp. & Efficiency Increase

Main Para. Changes Before Retrofit After Retrofit
Capacity: 2×600MW
Parameter: Sub-C
Superheated steam flow t/h 2008 1971 Type: П, two pass
Superheated steam outlet press. MPa 18.2 17.46 Coal: Bituminous coal
Superheated steam outlet temp. ℃ 540 540 Combustion type: Tangential
Reheated steam flow t/h 1683 1592 OEM: Original Combustion Engineering, UAS (CE)
Reheated steam outlet temp. ℃ 540 573 Retrofit time: June, 2018
Feed water temp. ℃ 280 283 ◆ The furnace size remains unchanged, increasing
the burnout height and reducing the volumetric
heat load (increasing the net height of the furnace
Main Dim. & Heat Release Before Retrofit After Retrofit
by~2m)
Furnace roof level mm 66140 66140 ◆ Burner optimization and retrofit to reduce NOx
Distance from upper burner to panel 16765 18765 emission
bottom mm ◆ Renovation of the heating surface system of the
Burner assemble height mm 8190 9180 superheater and reheater to meet the demand for
Furnace sectional heat release MW/m2 4.756 4.777 steam temperature increase
Furnace volumetric heat release ◆ 2-stage economizer arrangement to meet the
101.7 97.9
KW/m3 requirements of wide load denitrification
Burner zone heat release MW/m2 1.898 1.749 operation
2.2 Technologies in “Jointly Implementation of 3 Kinds of Retrofit” to be Applied

Generator Overall Replacement of Zhuhai #2 Unit

#1 Unit Turbine Flow Path (OEM is Westinghouse)
No Item Description No Item Description

Parameters 630MW, 24.2MPa/566℃/566℃, Original Short circuit in stator core, high

1 1 generator issue current in positioning reinforcement
after retrofit back press. 4.9kPa
Matching with existing foundations,
Inner cylinder of HIP & LP, rotor,
pipelines, circuits, etc; The interfaces of
2 Scope stationary blade, moving blade, Retrofit
2 principles
hydrogen, oil, water, hydrogen cooler,
nozzle, etc. and main outgoing line are matched
with the original enclosed busbar
Heat consumption THA
Replace the whole generator
Index after 7592kJ/kWh, weight coal
3 (including stator, rotor and Slip ring
retrofit consumption is reduced with 3 Scope device), upgrade the excitation system,
above 10g/kW.h and partially replace and upgrade the
hydrogen oil water system.
By May 2023, Shanghai Electric had achieved 5 sets of
non OEM supercritical units.
 Chapter 03

Shanghai Electric "Coal-Fired Power

+" Technologies
3 Shanghai Electric "Coal-Fired Power+" Technologies

1 Storage Energy

2 Co-firing Biomass

3 Other
3.1 "Coal-Fired Power + Storage Energy" Technologies

The proportion of power capacity with flexible adjustment functions is decreasing,

making it difficult to ensure the safety and stability of the power system.

 Photovoltaics and wind power: intermittent output, high volatility, and

continuously increasing proportion of
installed capacity
 Thermal power: the installed capacity decreases, and the Moment of inertia of
the system becomes smaller and
smaller
 In order to meet the needs of safe and stable power supply in the power system, energy storage will
become an indispensable fourth element of the new power system, in parallel with the power
source, power grid, and load.
3.1.1 “Coal-Fired Power + Lithium Battery Energy Storage”Technology

Performance Presentation - Typical Project Cases of Energy Storage on the Power Generation Side

★ Zhangjiagang Shazhou Power Plant AGC Energy Storage

Frequency Reguation Project: 17.5MW/17.5MWh
Project significance :
The Shazhou energy storage system is connected to the power plant's
auxiliary power system through interconnection. After the energy storage system is
put into operation, Shazhou Power Plant's # 1 and # 2 units have become one of
the high-quality frequency modulation power sources in Jiangsu Power Grid.

Project Overview:
Shanghai Electric signed an EMC contract with Zhangjiagang Shazhou
Power Plant and undertook the EPC project. This system collaborates with
Shazhou Power Plant's 1 and 2 thermal power units to carry out AGC Other typical projects:
frequency regulation business, significantly improving the AGC regulation Dapu coal-fired,18MW/9MWh Frequency Regulation Project
performance of Shazhou Power Plant's 1 and 2 units, providing high-quality Yangx cola-fired 26MW/13MWh Frequency Project
and efficient AGC frequency regulation services for Jiangsu Power Grid, and Qinghai 32MW/64MWh Grid Side Share Demonstration
obtaining regulation compensation. The project is a 17.5MW/17.5MWh energy Project
storage auxiliary frequency modulation system based on Lithium iron Jinzhai 100MW/200MWh Grid Side Demonstration Project
phosphate battery technology. Kunshan Industrial Park 2MW/8MWh User Side Project
Shantou 1MW/1MWh Wind Power Demonstration Project
……
3.2 Co-firing biomass

01
Direct Co-firing
02
Indirect Co-firing
03
Parallel Co-firing
p Co-firing on the combustion p Biomass is gasified first p “Mixed combustion" on the steam
side p Biomass gas is injected into side
p Crush biomass and inject it a coal powder boiler p Biomass is burned in a separate
into a coal powder boiler through a dedicated boiler, and the generated steam is
through an existing coal biomass gas burner. incorporated into the steam pipe
powder burner or a network of the coal-fired boiler to
dedicated biomass burner. achieve power generation.

Technology Roadmap 01 Direct Co-firing 02 Indirect Co-firing 03 Parallel Co-firing

Operating efficiency High Middle Small boiler with low
efficiency
Equipment renovation investment Low High High
Operating cost Low High Low
Requirements for fuel preparation High Low Low
Requirements for safety and technology High High Low
3.2 Co-firing biomass

p Direct Co-firing
◆ Biomass pellet
✓ Hisar(2600MW) --- Scheme design stage
✓ Yamuna Nagar(2300MW) --- Scheme design
stage

◆ Raw biomass
✓ Dangtu(1600MW) --- 20t/h, contract is being
negotiated

p Indirect Co-firing
◆ Shanghai Electric has a complete set of technical solutions and
participated in bidding for multiple projects. The product series
includes 10MW, 20MW, and 30MW, waiting for the projects.
3.3 “Coal-Fired + Other”Technology

Install photovoltaics in existing coal yards

● Customer:
Shanghai Electric Machinery Factory
Smart Energy Project
● Installation capacity::
2.3MW(PV)+12MWh(Storage
Energy)+10kW(Wind Power)+Charging
station
● COD:
Dec. 2019
5.6 Blending biomass

coal
Coal grinding Pulverized coal 锅炉
machine
burner

A B

C
biomass biomass biomass burner
mill

Technical route A-Premix before grinding B-shared burner C-Independent combustion

Co-Milling Co-Burner Bio-Burner
biomass adaptability Poor middle better

Maximum blending ratio of 1%-3% 50% 100%

biomass
Renovation investment lower middle higher
costs
Impact on pulverized coal Larger middle smaller
combustion system
5.6 Blending biomass

Overall solution for gasification and boiler

transformation
✓ Gasification technology: independently
designed by Shangguo, with more than ten
years of experience in gasification;
✓ Boiler transformation: Give full play to
Shangguo’s rich experience in the design
and operation of coal-fired boilers;
✓ On-site service: Familiar with the
respective characteristics of power station
boilers and gasification devices 。
Technical Difficulties
● The gasifier has strict requirements on
the moisture content and particle size of
the raw materials, and the investment,
operation and maintenance costs are high;
● Gas contains a small amount of tar, which
can easily adhere to equipment and pipes
during the cooling process and cause
blockage;
● Gasifier gas is flammable and explosive.
During the power station transformation
process, high system safety requirements
are required. 。
 5.6 Blending of shaped biomass pellets

Debris and metal Biomass powder

Biomass unloading Silo storage unit
Screening unit Milling unit transportation
unit and coupling unit
 5.6 Blending of original biomass pellets

Process route—double line design, single line 10t/h

✓ The biomass fuel is picked up by the loader and sent to the hopper of the shredder, shred into small segments of about 50-100mm, and transported
outward through the belt conveyor to secondary crushing. In the process, the iron remover removes impurities;
✓ The particle size of biomass fuel at the outlet of the secondary crusher is about 10-20mm. After the crushed fuel is weighed, it is sent to the biomass hopper
(no more than 10 minutes of storage capacity). The outlet of the hopper is directly connected to the air-locked feeder into the conveying system, and is sent
to the boiler biomass burner for combustion. 。

drying rack fuel crushing room fan room

cyclone boiler
separator
cyclone
separato
r
Silo Shredder Iron remover

Crusher
conveyor belt
Roots blower

Source diversion, automatic blanking, no intermediate silo, reducing blocking points