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PUPI PRODUCT CATALOG

PUPI is a product of:

800.533.1680 | www.pupicrossarms.com
CONTENTS:
WHY PUPI®
3
- BUILT TOUGH

- ENGINEERED FOR EXCELLENCE


14
TANGENT CROSSARMS
- CENTER MOUNT
- BRACED
- ALLEY ARMS
DEADEND ASSEMBLIES 22
TRANSMISSION ARMS & BRACES 30
- H-FRAME CROSSARMS
- H-FRAME BRACES
- SINGLE POLE CROSSARMS
BRACES & MOUNTS 40
TECHNICAL APPENDIX 46

QUOTES & ORDERING 60

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WHY PUPI®

WHY PUPI ®
DURABILITY - PUPI crossarms are a product of GEOTEK, an internationally
recognized producer of reinforced pultruded products for the
RELIABILITY - electrical utility, animal containment, nursery and consumer
markets. GEOTEK brings nearly 40 years of pultrusion experience
LONGEVITY - to the PUPI manufacturing process.

CUSTOMER FOCUS - PUPI is the leading brand of fiberglass crossarms and an innovator
in pultruded fiberglass components. We provide specially
LEADERSHIP - designed crossarms and components used by electrical utilities
around the world. Engineered for superior load capacity and
resistance to ultraviolet radiation and weathering, leading utilities
choose PUPI fiberglass components for consistent performance
and long-term return on investment. We provide our customers
the durability, reliability, longevity, and customer responsiveness
they demand.

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WHY PUPI®

WHY PUPI®
DURABILITY PUPI fiberglass crossarms are designed to be the most durable
alternative to wood, steel - even other composite crossarms! Our
heavy-duty construction and exclusive TorqueGUARD™ bushings
protect against damage during hardware installation and provide
maximum resistance to bolt and pin torque. In many applications, a
single PUPI crossarms has the strength to replace two or more wood
crossarms. PUPI users have the peace of mind that they are installing
the most durable crossarms available.

PUPI crossarms are engineered products, manufactured with a


RELIABILITY fiberglass pultrusion process that creates products of the highest
quality and consistency. Unlike wood, PUPI crossarms are totally free
from knots and imperfections that can cause failure over time. PUPI
crossarms can withstand transient loads that cause wood crossarms to
fail. Because they are specifically designed for utility use, they have
the strength to handle any situation, yet are also lightweight and easy
to install.

LONGEVITY SunGUARD ® UV protection is thermally-bonded to the surface of every


PUPI product, providing the most durable protection available against
UV damage. Rigorous testing shows that SunGUARD ® UV coating
will maintain its effectiveness for at least 60 years, in any climate.
Additionally, every PUPI crossarm is completely filled with closed-cell
sealant to lock out moisture and contaminants. There has never been
a failure of a SunGUARD-treated PUPI crossarm due to environmental
degradation.

CUSTOMER FOCUS Understanding customer needs on a deep level has been a key to the
success of PUPI crossarms. We have extensive testing and design
capabilities that assure the best solutions to our customers’ application
needs. We understand the critical nature of the services our customers
provide and respond quickly to requests for emergency shipments.
Every PUPI product is backed by a dedicated support team that is
ready and willing to do what it takes to get the job done.

LEADERSHIP PUPI developed the first commercially successful composite crossarm


and has led the way since our first crossarm was shipped in 1990. We
have invested in materials lab and testing facilities that set us apart from
our competition. Today, PUPI is the market share leader in fiberglass
crossarms, giving us the largest installed base and the longest service
record of any composite crossarm manufacturer. Our products are used
at hundreds of utilities across North America and the World. Our track
record and dedication to our customers are what keeps PUPI customers
coming back year after year.

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WHY PUPI®
BUILT TOUGH
WHY PUPI®

WHY PUPI®
BUILT TOUGH

PULTRUSION PROCESS
PUPI ® has more fiberglass crossarm pultrusion experience
than any manufacturer. Pultrusion is a highly automated
and controlled process for manufacturing continuous fiber
reinforced composite materials of the highest strength and
reliability. Continuous glass fibers are combined with fiber
mats, impregnated with thermosetting resin and drawn through
heated precision dies to cure the structure. For PUPI products,
an ultraviolet inhibitor is included in the resin, a resin-rich
veil mat forms the surface of the part and SunGUARD ® UV
resistant coating is thermally bonded to produce composite
products with unmatched resistance to outdoor weathering.
PUPI pultruded products are designed and manufactured under
careful process control to give uniform, predictable properties
and reliable performance.

SUNGUARD® UV COATING
All PUPI products feature three levels of weathering protection
including exclusive SunGUARD ® UV coating. GEOTEK has
been manufacturing fiberglass structural products for outdoor
applications since 1972. Since 1982, all fiberglass structures
have been produced with SunGUARD ® UV coating. Since
then, not a single product failure of any SunGUARD ® UV
coated product has been noted anywhere in the world due to
environmental degradation, nor has any measurable coating
erosion over time been documented. That’s because patented
SunGUARD ® UV coating is thermally bonded to the surface
of PUPI crossarms during the pultrusion process. No other
crossarm offers more protection against the elements. With
three levels of UV and weathering protection you can expect
PUPI crossarms to last 60 or more years in any climate – and
we have the longest track record to prove it.

PUPI 3 LEVELS OF UV PROTECTION:


LEVEL 1. An outer surface of our exclusive thermally-bonded
SunGUARD UV ® coating.
LEVEL 2. A layer of ultraviolet-resistant polyester veil covers
the beam underneath the SunGUARD UV ® coating.
LEVEL 3. A broad spectrum UV inhibitor is used throughout the
entire resin system.
* See the technical appendix for a full description of the PUPI UV protection system.

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WHY PUPI®
WHY PUPI®

BUILT TOUGH

TORQUEGUARD™ BUSHINGS
PUPI fiberglass crossarms are built to withstand bolt torque and increase pin connection strength.
PUPI tangents, deadends and transmission arms are available with exclusive crush-resistant internal
bushings to prevent damage from over-tightening. PUPI crossarms can withstand over 450 ft-lbs of
bolt-tightening torque. It’s a unique idea that makes installation faster and easier – without the worry
of damaging the crossarm. PUPI crossarms with TorqueGUARD™ bushings have been tested to
exceed RUS requirements for transverse and longitudinal torque strength.

CLOSED-CELL SEALANT
Inside every PUPI tangent, deadend and transmission arm, you’ll find closed-cell polyurethane
foam that seals the beam to prevent moisture contamination – and allows field drilling along the
length of the arm. This lightweight foam is designed to completely fill the inside of the beam and
will never absorb moisture, or allow water to enter the crossarm.

PRECISION DRILLING
PUPI crossarm holes are drilled by automated equipment to meet the tightest of tolerances. Holes
are carefully drilled “outside-in” to prevent any possibility of delamination or rough edges.

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WHY PUPI®

WHY PUPI®
BUILT TOUGH

INDUSTRY-LEADING TESTING AND


APPLICATION DEVELOPMENT CAPABILITIES
GEOTEK brings nearly 40 years of pultrusion and materials science experience to the PUPI crossarm
and brace manufacturing processes. Engineered specifically for the critical demands of the electrical
utility industry, PUPI crossarms exhibit performance and reliability that is unmatched. PUPI’s reputation
for durability is built upon years of intensive testing and application engineering.

UV RESISTANCE TESTING:
• PUPI SunGUARD UV ® coating has been independently tested to the 2,500
hours of accelerated UV exposure specified by the U.S. Rural Utilities Service.
After 2,500 hours, PUPI crossarms showed no degradation in flexural strength,
modulus or deflection. There was no visible change to the color or gloss of the
UV coating.
• When tested to 10,000 hours of accelerated UV exposure, PUPI crossarms
showed some lightening of the SunGUARD UV ® coating color but no other
changes in the coating.

STRENGTH & DEFLECTION TESTING:


• Repeated mechanical testing at independent test facilities confirms that PUPI
crossarms meet or exceed stated load ratings.

• GEOTEK’s on-site mechanical testing facilities can be used to test custom


applications of PUPI crossarms and braces.

ELECTRICAL TESTING:
• Leading electrical laboratories have confirmed that PUPI crossarms have
superior insulating and BIL properties.

CUSTOM APPLICATION DEVELOPMENT:


• GEOTEK has worked with customers around the world to develop PUPI
fiberglass solutions to their challenges.

• GEOTEK engineers have extensive experience working with fiberglass


crossarms specifically for use in the electrical utility industry.

• All PUPI product recommendations benefit from years of extensive


foundational testing.

• Where applicable, GEOTEK tests custom applications to assure PUPI


crossarms will meet customer specifications.

Test summaries are in the technical appendix. Detailed test results are available upon request.
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WHY PUPI®
WHY PUPI®

ENGINEERED FOR EXCELLENCE


THE FIBERGLASS ADVANTAGE
PUPI crossarms are engineered for consistent strength and reliability. Our crossarms are designed and
manufactured using a fiberglass pultrusion process that minimizes material and process variation.

• Proven fiberglass field performance in every climate.


Hundreds of thousands of PUPI fiberglass crossarms are
at work in a wide range of environments throughout North
America and around the world. From hot, wet and dry climates
to extreme cold – not a single PUPI crossarm has failed due to
environmental degradation.

• PUPI Crossarms are environmentally-friendly.


Our fiberglass utility products are an environmentally-friendly
alternative to wood. They are long-lasting, and require no
harmful chemicals as preservatives.

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WHY PUPI®

WHY PUPI®
ENGINEERED FOR EXCELLENCE

PUPI® FIBERGLASS VS. WOOD CROSSARMS


Wood beams, even when carefully specified to control defects, still show considerable natural
variances and deteriorate over time.

PUPI FIBERGLASS:
Up to 6 times stronger
Up to half the weight and easy to install
Three levels of UV protection
Excellent dielectric properties
Environmentally safe materials
Impervious to insects & woodpeckers
Free from splinters
60+ year service life in all climates

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WHY PUPI®
WHY PUPI®
ENGINEERED FOR EXCELLENCE

DESIGNED FOR EASE OF USE


PUPI fiberglass crossarms are designed for field-ready flexibility and easy, efficient installation. A crossarm 60 feet
in the air, weighing half the weight of a treated wood beam can make a big difference. PUPI tangents, deadends and
transmission arms are ergonomically engineered for the unique demands your field teams face day in and day out.
Available in standard drill patterns, or made to order and drilled to your specifications, PUPI crossarms are available
with exclusive crush-resistant TorqueGUARD™ bushings that can withstand over 450 ft-lbs of bolt-tightening torque.

Light weight for less fatigue and splinter-free for safer handling. Compared to heavier wood or other composite
beams, PUPI fiberglass crossarms can take less half the time to install because they’re designed to use fewer parts
and pieces without any special tools – and linemen aren’t exposed to creosote, chromated copper arsenate (CCA)
and other chemicals used in treated wood. The closed-cell sealant that fills every PUPI crossarm allows field drilling
when necessary. From safer insulating properties to impact-resistant end caps, your field teams can rely on PUPI
crossarms for superior strength and consistent performance in any climate.

With three levels of UV and weathering protection you can expect less maintenance and fewer replacements. PUPI
crossarms are built to last 60 or more years in any climate – with the longest field experience track record to prove it.

ENGINEERING SUPPORT
We provide testing and design capabilities that assure the best solutions to our customers’ application needs.
We understand the critical nature of the services our customers provide and respond quickly to requests for
emergency shipments. Every PUPI product is backed by a dedicated support team that is ready and willing to
do what it takes to get the job done. PUPI mechanical properties are available for electrical utility engineers
and designers. A PUPI properties library file is available for use with PLS-POLE design software.

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WHY PUPI®

WHY PUPI®
ENGINEERED FOR EXCELLENCE

SOLID RETURN ON INVESTMENT


Count on PUPI fiberglass crossarms to deliver a stronger ROI over time than wood.
Right from the start, material cost of a PUPI deadend can be less than a wood deadend assembly.
PUPI tangents are a great value, too. When you consider initial material cost and installation, ongoing
maintenance and replacement cost, PUPI fiberglass crossarms deliver a better long-term return on investment
than wood or other composite beams. PUPI crossarms deliver proven field performance with the longest
fiberglass track record to prove it. You’ll see fewer replacements over time and less maintenance costs.

From tangents to transmission arms, you can spec PUPI crossarm size and drill configurations to meet
your exact performance requirements. PUPI crossarms are engineered for the unique demands of the utility
industry with three levels of weathering protection and unique features like exclusive TorqueGUARD™
bushings, impact-resistant end caps, and beams sealed with closed-cell foam to prevent moisture
contamination. Because PUPI crossarms are lightweight for easier handling -- it takes less man-hours for your
field crews to install and maintain a PUPI crossarm than a wood crossarm. It all adds up to a better ROI you
can count on year in and year out.

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TANGENT CROSSARMS
TANGENT CROSSARMS
Experience the durability and reliability you want in a PUPI tangent.

Pick one up and you’ll see and feel the difference. PUPI Tangents weigh significantly less than wood beams
but have up to six times the strength. The closed-cell polyurethane sealant is lightweight, field drillable and
prevents moisture contamination. With impact-resistant end caps and exclusive TorqueGUARD™ bushings,
PUPI tangents are available for center mount, braced or alley arm applications.

CENTER MOUNT:
ADVANTAGES OF PUPI TANGENTS:

• Light weight, easy to install and field drillable

BRACED: • Last up to 2-3 times longer than wood

• TorqueGUARD™ bushings withstand bolt torque and


increase pin connection strength

ALLEY ARMS:
• SunGUARD® UV protection to withstand all climates

• Available for center mount, braced and alley arm applications

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TANGENT CROSSARMS
TANGENT CROSSARMS

CENTER MOUNT
PUPI tangent crossarms with center mounts are engineered for easy installation and consistent performance.
PUPI tangent crossarms utilize mounts that are as tough as our crossarms. Mounts are welded structural steel,
hot dip galvanized to ASTM A123 standard. Aluminum mounts are available for extremely corrosive environments.

SERIES 1000:

SERIES 2200, 2000, 2500, 3000:

Extensive standard product drawings available at pupicrossarms.com

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TANGENT CROSSARMS

TANGENT CROSSARMS
CENTER MOUNT

LENGTH ULTIMATE VERTICAL DEFLECTION PER 1000lb WEIGHT


PUPI PRODUCT in ft in lbs
LOAD PER SIDE, lbs PER SIDE, inches

SERIES 1000 (2” X 4”)


TB1000060 5 4,200 0.50 22
TB1000096 8 4,000 1.38 28
TB1000120 10 3,000 2.75 32

SERIES 2200 (3-5/8” X 4-5/8”)


TB2200096 8 3,500 0.76 34
TB2200120 10 2,750 1.34 39
SERIES 2000 (3-5/8” X 4-5/8”)
TB2000060 5 6,500 0.25 33
TB2000096 8 6,400 0.72 42
TB2000120 10 5,400 1.21 49
TB2000144 12 4,200 2.20 56
• PUPI crossarms are field-ready in
standard sizes, or made-to-order SERIES 2500 (3-5/8” X 4-5/8”)
and drilled to your specifications. TB2500096 8 7,500 0.55 44
• Deflections are measured from center to TB2500120 10 6,000 0.95 51
phase attachment 4” from arm end. TB2500144 12 5,500 1.31 58
• Drilling pattern, 8’ arms: RUS 03, 04 or SERIES 3000 (3-5/8” X 4-5/8”)
customer defined; 10’ arms: RUS 05 or
customer defined. TB3000096 8 10,000 0.41 53
TB3000120 10 9,400 0.68 62
TB3000144 12 8,000 1.22 71

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TANGENT CROSSARMS
TANGENT CROSSARMS

BRACED
Center mounts are most often used with PUPI crossarms but braces can be used if preferred. PUPI offers
high-performance fiberglass braces, but PUPI crossarms are compatible with nearly any type of brace.

SERIES 1000:

SERIES 2200, 2000, 2500, 3000:

Extensive standard product drawings available at pupicrossarms.com

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TANGENT CROSSARMS

TANGENT CROSSARMS
BRACED

LENGTH ULTIMATE VERTICAL DEFLECTION PER 1000lb WEIGHT


PUPI PRODUCT in ft in lbs
LOAD PER SIDE, lbs PER SIDE, inches

SERIES 1000 (2” X 4”)


T1000096 8 3,300 1.00 17
T1000120 10 2,700 1.50 21
SERIES 2200 (3-5/8” X 4-5/8”)
T2200096 8* 2,740* 0.88* 20*
T2200096 8 3,500 0.76 20
T2200120 10 3,100 1.35 25
*Vertical load measured with Side Mount Brace

• PUPI crossarms are field-ready in


SERIES 2000 (3-5/8” X 4-5/8”)
standard sizes, or made-to-order T2000096 8 5,400 0.50 27
and drilled to your specifications. T2000120 10 4,600 0.90 34
• Except when noted, vertical loads are
measured with fiberglass or wood
SERIES 2500 (3-5/8” X 4-5/8”)
bottom braces. T2500096 8 6,000 0.40 29
T2500120 10 4,800 0.80 36
• Deflections are measured from center to
phase attachment 4” from arm end. SERIES 3000 (3-5/8” X 4-5/8”)
• Drilling pattern, 8’ arms: RUS 03, 04 or T3000096 8 8,000 0.30 36
customer defined; 10’ arms: RUS 05 or
customer defined. T3000120 10 7,500 0.70 45

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TANGENT CROSSARMS
TANGENT CROSSARMS

ALLEY ARMS
PUPI alley arm assemblies provide high strength and uniformity in nearly any length or drill configuration you need.
From patented SunGUARD® UV protection and TorqueGUARD™ bushings to impact-resistant endcaps, PUPI alley
arms are built to outlast wood assemblies. Engineered for easy installation.

LENGTH ULTIMATE VERTICAL


PUPI PRODUCT in ft WIRES PER ARM
LOAD PER WIRE

D100004 8 3 4,000
D100005 10 4 3,000

• These alley arm assemblies are available


in these sizes, or made-to-order and drilled to
your specifications.

Extensive standard product drawings available at pupicrossarms.com

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TANGENT CROSSARMS

TANGENT CROSSARMS
PUPI TANGENT PART NUMBER SYSTEM

BEAM SERIES:
10 = 1000
22 = 2200
20 = 2000
NUMBER OF BEAMS LENGTH:
25 = 2500 IN ASSEMBLY: 060 = 5ft.
30 = 3000 0=1 072 = 6ft.
44 = 4400 2=2 096 = 8ft.
40 = 4000
120 = 10ft.
144 = 12ft. COLOR:
ORIENTATION: 168 = 14ft. 2 = GRAY
T = Tangent Additional lengths available.
3 = BROWN

T B 30 0 0 096 03X 2
TYPE: TORQUEGUARD DRILL SPECS:
B = With Center Mount BUSHINGS: 03X = RUS 03 8ft.
Blank = Without Center Mount 0 = all holes 04X = RUS 04 8ft.
2 = center hole only 05X = RUS 05 10ft.
SPX = PUPI STANDARD
XXX = CUSTOM SPECIFICATION

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DEADEND ASSEMBLIES
DEADEND ASSEMBLIES The longest field experience of any fiberglass deadend.

Not only are PUPI deadends engineered to outperform and outlast wood or other composite beams,
they’re often less expensive than wood at installation. With proven performance in every climate,
PUPI deadend assemblies provide high strength and uniformity to give you the most reliable deadend
available today. No other deadend assembly provides more weathering protection to provide superior
longevity. Utilities large and small around the world choose PUPI deadend assemblies for strength,
durability and value.

ADVANTAGES OF PUPI DEADEND ASSEMBLIES:


• High strength and uniformity

• Handles up to 29,400 lbs per attachment

• TorqueGUARD™ bushings withstand bolt torque and


increase pin connection strength

• SunGUARD® UV coating for extreme weather


protection in all climates

• Welded structural steel center mounts, galvanized to


ASTM A123 standard

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DEADEND ASSEMBLIES
DEADEND ASSEMBLIES

DEADEND ASSEMBLIES

SERIES 1000:

SERIES 2000, 2500, 3000

Extensive standard product drawings available at pupicrossarms.com

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DEADEND ASSEMBLIES

DEADEND ASSEMBLIES
DEADEND ASSEMBLIES

• PUPI crossarms are field-ready in ULTIMATE DEFLECTION WEIGHT


WIRES
standard sizes, or made-to-order PUPI PRODUCT LENGTH
in ft PER ARM
HORIZONTAL LOAD PER 1000lb INCLUDING
MOUNT
and drilled to your specifications. PER WIRE, lbs PER WIRE, inches in lbs

• Deflections are measured from arm center SERIES 1000 (2” X 4”)
to outer phase attachment 6” from arm end DA1000060 5 2 6,000 0.42 27
DA1000096 8 2 5,000 1.23 32
DA1000120 10 2 4,000 2.50 36

SERIES 2000 (3-5/8” X 4-5/8”)


DA2000060 5 2 9,000 0.20 43
DA2000096 8 2 8,000 0.59 52
DA2000096 8 4 6,000 0.90 57
DA2000120 10 2 6,500 1.26 59
DA2000120 10 4 5,000 1.68 65
SERIES 2500 (3-5/8” X 4-5/8”)
DA2500060 5 2 10,000 0.17 44
DA2500096 8 2 10,000 0.45 54
DA2500096 8 4 7,500 0.68 60
DA2500120 10 2 7,500 0.82 61
DA2500120 10 4 6,000 1.10 67
DA2500144 12 2 6,000 1.46 68
DA2500144 12 4 4,200 1.92 74
SERIES 3000 (3-5/8” X 4-5/8”)
DA3000060 5 2 14,700 0.13 51
DA3000096 8 2 14,700 0.37 63
DA3000096 8 4 11,300 0.56 72
DA3000120 10 2 13,000 0.66 72
DA3000120 10 4 10,000 0.92 81
DA3000144 12 2 10,000 1.15 86
DA3000144 12 4 7,000 1.52 95

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DEADEND ASSEMBLIES
DEADEND ASSEMBLIES

DEADEND ASSEMBLIES

SERIES 3020

SERIES 4000, 4400

Extensive standard product drawings available at pupicrossarms.com

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DEADEND ASSEMBLIES

DEADEND ASSEMBLIES
DEADEND ASSEMBLIES
• PUPI crossarms are field-ready in ULTIMATE DEFLECTION WEIGHT
LENGTH WIRES INCLUDING
standard sizes, or made-to-order PUPI PRODUCT in ft PER ARM
HORIZONTAL LOAD PER 1000lb MOUNT
PER WIRE, lbs PER WIRE, inches
and drilled to your specifications. in lbs

• Deflections are measured from arm center SERIES 3020 (Two 3-5/8” x 4-5/8”) Double Stacked Arm
to outer phase attachment 6” from arm end DA3020096 8 2 29,400 0.20 111
DA3020096 8 4 22,600 0.30 120
DA3020120 10 2 26,000 0.33 129
DA3020120 10 4 20,000 0.46 138
DA3020144 12 2 20,000 0.59 147
DA3020144 12 4 14,000 0.78 156
DA3020168 14 2 16,000 0.93 165
DA3020168 14 4 12,000 1.24 174
• DA3020 has 12” pole attachment spacing; custom 16” spacing available.

SERIES 4400 (4” X 6”)


DA4400096 8 2 12,800 0.26 71
DA4400096 8 4 10,000 0.33 84
DA4400120 10 2 13,000 0.52 84
DA4400120 10 4 10,000 0.69 97
DA4400144 12 2 13,000 0.93 96
DA4400144 12 4 9,100 1.21 109
SERIES 4000 (4” X 6”)
DA4000096 8 2 17,000 0.17 71
DA4000096 8 4 13,000 0.22 84
DA4000120 10 2 17,000 0.30 84
DA4000120 10 4 13,000 0.41 97
DA4000144 12 2 17,000 0.59 96
DA4000144 12 4 12,000 0.77 109

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DEADEND ASSEMBLIES
DEADEND ASSEMBLIES

DEADEND ASSEMBLIES
SERIES 22 CROSSARMS
PUPI DEADEND PART NUMBERING SYSTEM

BEAM SERIES:
10 = 1000
22 = 2200
20 = 2000
25 = 2500
TORQUEGUARD
30 = 3000 BUSHINGS:
44 = 4400 0 = included in all holes
40 = 4000 2 = not included

DEADEND EYE NUTS:


ORIENTATION: E = Eye nuts front and back side COLOR:
D = Deadend S = Eye nuts front side only 2 = GRAY
X = No eye nuts supplied 3 = BROWN

D A 30 0 0 096 E 4 B7X 2
DRILL SPECS:
B7X = PUPI 8ft.
TYPE MOUNT: LENGTH: DEADEND B9X = PUPI 10ft.
A = Deadend 12” hole space, double 060 = 5ft. DRILLED POSITION: SPX = PUPI STANDARD
guy attach 072 = 6ft. 2 = 2 Wire Positions XXX = CUSTOM SPECIFICATION
D = Dual A Mounts for Two Pole 096 = 8ft. 3 = 3 Wire Positions
H-Frames 120 = 10ft. 4 = 4 Wire Positions
144 = 12ft. 5 = 5 Wire Positions
168 = 14ft. 6 = 6 Wire Positions
Additional lengths available.

NUMBER OF BEAMS
IN ASSEMBLY:
0=1
2=2

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TRANSMISSION ARMS & BRACES
TRANSMISSION ARMS & BRACES
Arms and braces engineered for strength and consistent performance.

PUPI® transmission arms are built for high strength and uniformity in a wide range of standard and made
to order lengths – and arms can be combined for even greater strength and stability. With patented
SunGUARD® UV coating and TorqueGUARD™ bushings, PUPI transmission arms are designed with
durability and reliability in mind and are made to withstand the elements better than wood or other
composite beams – in any climate.

H-FRAME CROSSARMS:
ADVANTAGES OF PUPI TRANSMISSION
ARMS & BRACES:

• Built for strength and uniformity

H-FRAME BRACES:
• Standard and made-to-order lengths

• Easily combine arms for even greater strength

SINGLE POLE CROSSARMS:


• SunGUARD® UV coating for longevity in all climates

• TorqueGUARD™ bushings withstand bolt torque and


increase pin connection strength

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TRANSMISSION ARMS & BRACES
TRANSMISSION ARMS & BRACES

H-FRAME
WHY PUPI ® H-FRAMES?
PUPI crossarms and braces are ideally suited to H-frame or single pole transmission applications – often at
a cost lower than other materials. PUPI transmission crossarms and braces provide the same benefits as all
PUPI products:
• PUPI durability with TorqueGUARD™ bushings
• Long life in any climate with 3 layers of UV protection, including
thermally-bonded SunGUARD UV® coating
• Dielectric properties that are superior to other materials
• Engineered consistency - regardless of arm or brace length
• Impervious to woodpeckers and insects
• Environmentally friendly – no harsh chemicals
• Lighter than other materials

PUPI crossarms and braces are available in custom lengths and configurations. They can be combined with
poles of nearly any material: wood, concrete, steel or fiberglass. PUPI crossarms and braces can be matched
with a wide range of hardware and fittings. GEOTEK engineers are ready to assist you in developing a PUPI
solution to your transmission projects.

SERIES 3000 - DEADEND

31 REV09.2012 800.533.1680 | www.pupicrossarms.com


TRANSMISSION ARMS & BRACES

TRANSMISSION ARMS & BRACES


H-FRAME
H-FRAME TANGENTS
PUPI PRODUCT DIMENSIONS in inches LENGTH in ft.

SERIES 3000 Tangent w/Mounts - 3 Positions


TD3000264SPX2 3 5/8” X 4 5/8” 22’
TD3000312SPX2 3 5/8” X 4 5/8” 26’
TD3000384SPX2 3 5/8” X 4 5/8” 32’

SERIES 4000 Tangent w/Mounts - 3 Positions


TD4000264SPX2 4” X 6” 22’
TD4000312SPX2 4” X 6” 26’
TD4000384SPX2 4” X 6” 32’

H-FRAME DEADENDS
PUPI PRODUCT DIMENSIONS in inches LENGTH in ft.

SERIES 3000 Deadend w/2 Mounts - 3 Positions


DD3000264E3SPX2 3 5/8” X 4 5/8” 22’
DD3000312E3SPX2 3 5/8” X 4 5/8” 26’
DD3000384E3SPX2 3 5/8” X 4 5/8” 32’

SERIES 4000 Deadend w/2 Mounts - 3 Positions


DD4000264E3SPX2 4” X 6” 22’
DD4000312E3SPX2 4” X 6” 26’
DD4000384E3SPX2 4” X 6” 32’

Contact a PUPI sales representative for additional sizes and lengths.


Load ratings are available upon request.

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TRANSMISSION ARMS & BRACES
TRANSMISSION ARMS & BRACES

H-FRAME

H-FRAME X-BRACES
POLE CENTER-
PUPI PRODUCT DIMENSIONS in inches TO-POLE CENTER
LENGTH in ft.

X-BRACES with end fittings


XBR2000126SPX2 SERIES 2000 3 5/8” X 4 5/8” 10’ 6”
XBR3000150SPX2 SERIES 3000 3 5/8” X 4 5/8” 12’ 6”
XBR4000186SPX2 SERIES 4000 4” X 6” 15’ 6”

H-FRAME KNEE BRACES


HOLE CENTER-
PUPI PRODUCT DIMENSIONS in inches TO-HOLE CENTER
LENGTH in ft.

KNEE BRACES with end fittings


K0084TMSPX42 SERIES 2000 3 5/8” X 4 5/8” 7’
K0144TMSPX62 SERIES 3000 3 5/8” X 4 5/8” 12’

H-FRAME VEE BRACES


HOLE CENTER-
PUPI PRODUCT DIMENSIONS in inches TO-HOLE CENTER
LENGTH in ft.

VEE BRACES with end fittings


V0084TMSPX42 SERIES 2000 3 5/8” X 4 5/8” 7’
V0144TMSPX62 SERIES 3000 3 5/8” X 4 5/8” 12’

Contact a PUPI sales representative for additional sizes and lengths.


Load ratings are available upon request.

33 REV09.2012 800.533.1680 | www.pupicrossarms.com


TRANSMISSION ARMS & BRACES

TRANSMISSION ARMS & BRACES


H-FRAME

PUPI has the experience and capability to design fiberglass braces to meet the requirements of your
transmission structure projects. Contact your sales representative to discuss your project requirements.

The advantages of PUPI fiberglass braces carry


over to our transmission structures - often with even
greater benefits. Consistent, engineered strength
combined with superior service life make PUPI
fiberglass the preferred material for transmission
structures. PUPI transmission arms can be used
with wood, metal or fiberglass poles.

800.533.1680 | www.pupicrossarms.com REV09.2012 34


TRANSMISSION ARMS & BRACES
TRANSMISSION ARMS & BRACES

PUPI H-FRAME TANGENT PART NUMBERING SYSTEM

BEAM SERIES: TORQUEGUARD


30 = 3000 BUSHINGS:
40 = 4000 0 = included in all holes
2 = not included

LENGTH: COLOR:
ORIENTATION:
in inches. 2 = GRAY
T = Tangent
3 = BROWN

T D 30 0 0 264 SPX 2
MOUNT INSTALLATION: NUMBER OF BEAMS CUSTOM SPECIFICATION CODE:
C = 1 mount installed IN ASSEMBLY: XXX = CUSTOM SPECIFICATION
D = 2 mounts installed 0=1 SPX = PUPI STANDARD
E = 3 mount installed 2=2
X = No mounts installed

35 REV09.2012 800.533.1680 | www.pupicrossarms.com


TRANSMISSION ARMS & BRACES

TRANSMISSION ARMS & BRACES


PUPI H-FRAME DEADEND PART NUMBERING SYSTEM

BEAM SERIES: TORQUEGUARD


30 = 3000 BUSHINGS:
40 = 4000 0 = included in all holes
2 = not included

DEADEND EYE NUTS:


ORIENTATION: E = Eye nuts front and back side COLOR:
D = Deadend S = Eye nuts front side only 2 = GRAY
X = No eye nuts supplied 3 = BROWN

D D 30 0 0 264 E 3 SPX 2
DRILL SPECS:.
XXX = CUSTOM SPECIFICATION
MOUNT INSTALLATION: LENGTH: WIRE SPX = PUPI STANDARD
C = 1 mount installed in inches. POSITIONS DRILLED
D = 2 mounts installed 0 = No holes drilled
E = 3 mount installed 2 = 2 Wire Positions
X = No mounts installed 3 = 3 Wire Positions
4 = 4 Wire Positions
5 = 5 Wire Positions
6 = 6 Wire Positions

NUMBER OF BEAMS
IN ASSEMBLY:
0=1
2=2

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TRANSMISSION ARMS & BRACES
TRANSMISSION ARMS & BRACES

TRANSMISSION ARMS & BRACES


PUPI H-FRAME X-BRACE PART NUMBERING SYSTEM

ORIENTATION: POLE CENTER - TO - POLE CENTER


XBR = X-Brace LENGTH (inches)

COLOR:
2 = GRAY
XBR 3000 150 SPX 2 3 = BROWN

SERIES: SPEC CODE:


2000 XXX = CUSTOM SPECIFICATION
3000 SPX = PUPI STANDARD
4000

PUPI H-FRAME KNEE & VEE BRACES PART NUMBERING SYSTEM

MOUNTING POSITION:
SM = Side Mount
ORIENTATION: PROFILE:
BM = Bottom Mount
B = Brace 4 = Series 2000
TM = Top Mount
K = Knee Brace 6 = Series 3000
VM = VEE Mount
V = VEE Brace

COLOR:
K 0084 TM SPX 6 2 2 = GRAY
3 = BROWN

HOLE CENTER- TO- HOLE CENTER SPEC CODE:


LENGTH (inches) XXX = CUSTOM SPECIFICATION
SPX = PUPI STANDARD

800.533.1680 | www.pupicrossarms.com REV09.2012 38


BRACES & CENTER MOUNTS
BRACES & CENTER MOUNTS Engineered for easy installation and consistent performance.

PUPI® Fiberglass Braces: A stronger, more durable and cost effective alternative to wood
braces. You can choose made to order lengths of PUPI fiberglass crossarm braces for side
mount and bottom mount applications. Fiberglass braces are made from pultruded solid
fiberglass profiles with our patented SunGUARD® UV coating for added UV protection. Bottom-
mount brace ends are structural aluminum.

PUPI® Center Mounts: Mounts that are as strong as our deadends. Mounts are welded
structural steel, hot dip galvanized to ASTM A123 standard. Aluminum mounts are available
for extremely corrosive environments.

BRACES
ADVANTAGES OF PUPI BRACES & MOUNTS:

• Made to order fiberglass braces available for standard and


heavy duty applications

CENTER MOUNTS • Fiberglass braces with all the benefits of our PUPI crossarms

• Welded structural steel built to last

• Developed for easy installation and handling

800.533.1680 | www.pupicrossarms.com REV09.2012 40


BRACES & MOUNTS
BRACES & CENTER MOUNTS

FIBERGLASS BRACES
• PUPI crossarm braces are made from pultruded solid fiberglass profiles.
• PUPI fiberglass braces feature our thermally bonded SunGUARD® UV coating for maximum
resistance to ultraviolet radiation.
• Braces are available in standard and made-to-order lengths.

• Bottom-mount brace ends are structural aluminum.

PUPI Standard Duty Side-Mount Braces


• B3818SMSPX12 = 38” span, 18” drop, 26” hole-to-hole, weight per pair, 1.75 lbs.
• 9/16” pole attach hole, 7/16” arm attach hole.
Side-M • Other lengths and hole sizes are available.
ount B
races • Uses standard brace attachment hardware.

PUPI Heavy Duty Bottom-Mount Braces


• B6018BMSPX22 = 60” span, 18” drop, 35” hole-to-hole, weight per pair, 3.75 lbs.
• B6030BMSPX22 = 60” span, 30” drop, 42.5” hole-to-hole, weight per pair, 4 lbs.
• 11/16” pole attach hole, 9/16” arm attach hole.
• Other lengths and hole sizes are available.
Bottom
-Moun • Uses standard brace attachment hardware.
t Brac
es

RUS Accepted Braces


HOLE-TO-
PUPI PRODUCT SPAN DROP
HOLE

B3818SMSPX12 38” 18” 26”


B6018BMSPX22 60” 18” 35”
B6030BMSPX22 60” 30” 42.5”

41 REV09.2012 800.533.1680 | www.pupicrossarms.com


BRACES & MOUNTS

BRACES & CENTER MOUNTS


BRACE PRODUCT NUMBERING SYSTEM

CONFIGURATION: COLOR:
PRODUCT: SPX = PUPI STANDARD 2 = GRAY
DROP (inches) XXX = Custom Specification 3 = BROWN
B = Braces

B 38 18 SM SPX 1 2

SPAN (inches) MOUNTING PROFILE:


LOCATION: 1 = Flat
SM = Side Mount 2 = Round
BM = Bottom Mount 3 = 2x4
TM = Top Mount

800.533.1680 | www.pupicrossarms.com REV09.2012 42


BRACES & MOUNTS
BRACES & CENTER MOUNTS

TANGENT CENTER MOUNT KITS


TANGENT CENTER MOUNT SPECIFICATIONS
The same center mounts used on PUPI crossarms are available as stand alone kits.
POLE MOUNT MOUNT POLE MOUNT HOLE MOUNT PLATE
PART NUMBER FITS BEAMS LOCATIONS THICKNESS
HOLE SIZE LENGTH

TMB - 1 1000 5/8” 14” 8” - 10” - 12” 3/16”


TMB - 2 2200, 2000, 2500 5/8” 14” 8” - 10” - 12” 3/16”
TMB - 3 2000, 2500, 3000 3/4” 14” 8” - 10” - 12” 5/16”
TMB - 4 2200, 2000, 2500 3/4” 14” 8” - 10” - 12” 3/16”

MATERIALS: Welded structural steel, hot dip galvanized to ASTM A123.


POLE MOUNT SPACING: 8”, 10”, and 12”
POLE ATTACHMENT HARDWARE: 5/8”, or 3/4” Holes, as specified
MOUNT LENGTH: 14”
MOUNT WIDTH: 12”
BANDING SLOTS: 1-3/4” x 3/8”
Mount includes a front plate matching the horizontal member of the back plate.
Aluminum and custom mounts available. These mounts are designed for
distribution applications.

43 REV09.2012 800.533.1680 | www.pupicrossarms.com


BRACES & MOUNTS

BRACES & CENTER MOUNTS


DEADEND MOUNT KITS
DEADEND MOUNT SPECIFICATIONS:
The same center mounts used on our deadends are available as stand alone kits.

MATERIALS: Welded structural steel, hot dip galvanized to ASTM A123.


POLE MOUNT SPACING: 12” (Double guy attachment)
POLE ATTACHMENT HARDWARE 5/8”, 3/4” Holes, as specified
GUY ATTACHMENTS: 15/16” diameter, 30,000 lbs per attachment. Series 4000 has
15/16” and 1-1/8” diameter holes.
MOUNT LENGTH: 14”
MOUNT WIDTH: 14”
BANDING SLOTS: 1-3/4” x 3/8”
Aluminum and custom mounts also available.

800.533.1680 | www.pupicrossarms.com REV09.2012 44


QUOTES & ORDERING
TECHNICAL APPENDIX
TECHNICAL APPENDIX
For additional technical resources, visit pupicrossarms.com
Or contact your PUPI® Sales Representative.

- DESIGN SUMMARY

- TESTING METHODS AND SUMMARIES

- MATERIAL PROPERTIES

800.533.1680 | www.pupicrossarms.com REV09.2012 46


1421 2nd Avenue NW, Stewartville, MN 55976
ph 800.533.1680 fax 507.533.4784
pupisales@geotekinc.com

PUPI® Crossarm Design Summary

- PUPI Series 2200, 2000, 2500 and 3000 crossarm beams are 3 5/8” X 4 5/8” to fit standard hardware for wood crossarms.

- PUPI Series 4400 and 4000 crossarm beams are 4.00” X 6.00” with heavy walls and are designed for extra heavy
loading applications.

- PUPI Series 1000 crossarm beams are 2.10” X 4.04” outside dimensions and are suitable for lower cost, lighter
TECHNICAL APPENDIX

weight applications.

- PUPI tangent crossarms and deadend assemblies are offered with all mount hardware attached at our factory for easy,
low cost installation.

- PUPI crossarms can be field drilled through the center line of each major axis when needed.

- PUPI crossarms are attached to wood, steel, fiberglass or other poles consistent with the attachment methods for
wood crossarms.

- PUPI crossarms are completely filled with a high quality, closed cell polyurethane foam. Our process ensures a strong
adhesive bond between the foam and the beam walls so that moisture or other contaminants cannot penetrate the arm or
travel along the foam/fiberglass interface.

- PUPI crossarms are made with high strength polymer endcaps that are bonded to the crossarm ends to fully seal the ends
of the arms.

- PUPI crossarm endcaps include the PUPI logo in bold letters and the date of manufacture.

- PUPI crossarms are offered with our patented fiberglass inserts at all bolt attachment holes to give by far the most
crush-resistant fiberglass crossarms in the world.

- PUPI crossarms withstand over 450 ft-lbs of torque loading applied to high strength 5/8” or 3/4”bolts with no damage to
the crossarms.

- PUPI crossarms have projected field life exceeding 60 years.

47 REV09.2012 800.533.1680 | www.pupicrossarms.com


1421 2nd Avenue NW, Stewartville, MN 55976
ph 800.533.1680 fax 507.533.4784
pupisales@geotekinc.com

PUPI® Crossarm High Voltage Tests


Tests performed at the National Electric Energy Testing Research and Applications Center
(NEETRAC), Georgia Institute of Technology

February, 2002 (wood pole)


8’ PUPI Series 2000 braceless tangent with PUPI mount
8’ PUPI Series 3000 braceless tangent with PUPI mount
Test method IEEE Standard 4-1995
x Arms attached to wood power pole, three phase configuration.

TECHNICAL APPENDIX
x Arms tested with ANSI Class 55-5 (25 kV porcelain) insulators mounted 4” from crossarm
ends and also with the insulators removed and impulses applied directly to the pin mounting
hole.
x Center phase grounded, outer phase impulsed.
x Maximum output of the generator used is 500kV.
Results:
x No flashover at maximum output of generator of 500 kV.
x If critical impulse flashover had occurred at 500 kV, BIL level is 450kV.
x Since flashover did not occur, BIL level of the PUPI Series 2000 and Series 3000
crossarms exceeds 450kV.

April, 2002 (steel pole)


8’ PUPI Series 2000 braceless tangent with PUPI mount
8’ PUPI Series 2000 braceless deadend assembly with PUPI mount
Test method IEEE Standard 4-1995
x Tested with steel pole and higher power generator than February, 2002 test.
Results:
x PUPI Series 2000 tangent: Critical impulse flashover = 577.9 kV
x Arc from conductor tie to front and back of crossarm mounting bracket.
x BIL = 555kV
x PUPI Series 2000 deadend: Critical impulse flashover = 578.4 kV
x Arc from hot end of insulator to crossarm mounting bracket.
x BIL = 555kV

Tests performed at Kinetrics Inc, Toronto, Ontario, Canada

April, 2006 (fiberglass pole)


10’ PUPI Series 2000 braceless tangent with PUPI mount
Results:
25kV Distribution Line mockup
x Critical Lightning Impulse Flashover Voltage: 683kV (dry), 572kV (wet)
69kV Distribution line mockup
x Critical Lightning Impulse Flashover Voltage: 855kV (dry), 886kV (wet)
x Lightning arc took air gap under dry condition, often crept along crossarm surface under wet.
800.533.1680 | www.pupicrossarms.com REV09.2012 48
1421 2nd Avenue NW, Stewartville, MN 55976
ph 800.533.1680 fax 507.533.4784
pupisales@geotekinc.com

275 kV Transmission Structures, PUPI fiberglass arms on steel lattice structures


October/November, 2010
t Dry lightning impulse tests to 1050 kV
t Dry switching impulse tests to 850 kV
t Dry power frequency tests to 460 kV
t Wet switching impulse tests to 850 kV
TECHNICAL APPENDIX

t Wet power frequency tests to 460 kV


Results:
t PUPI arms easily passed all tests.

PUPI Series 2200, 2500, 4400 and 4000 Crossarms


t All PUPI crossarms have the same chemical formulation, fiberglass and synthetic veil
construction, and in-line thermally cured polyurethane coating as the crossarms tested.
t PUPI Series 2200, 2500, 4400, and 4000 crossarms have the same electrical performance as
the arms tested.

49 REV09.2012 800.533.1680 | www.pupicrossarms.com


1421 2nd Avenue NW, Stewartville, MN 55976
ph 800.533.1680 fax 507.533.4784
pupisales@geotekinc.com

PUPI® Crossarm Mechanical Testing

TECHNICAL APPENDIX

800.533.1680 | www.pupicrossarms.com REV09.2012 50


1421 2nd Avenue NW, Stewartville, MN 55976
ph 800.533.1680 fax 507.533.4784
pupisales@geotekinc.com
TECHNICAL APPENDIX

51 REV09.2012 800.533.1680 | www.pupicrossarms.com


1421 2nd Avenue NW, Stewartville, MN 55976
ph 800.533.1680 fax 507.533.4784
pupisales@geotekinc.com

TECHNICAL APPENDIX

800.533.1680 | www.pupicrossarms.com REV09.2012 52


1421 2nd Avenue NW, Stewartville, MN 55976
ph 800.533.1680 fax 507.533.4784
pupisales@geotekinc.com

PUPI® Crossarm Bolt Hole Torque


Strength
TECHNICAL APPENDIX

53 REV09.2012 800.533.1680 | www.pupicrossarms.com


PUPI Deadend Crossarms
Wall Thickness Area Moment Moment Mod Ex Mod Ez Sx in3 Sz in3
in2 Ix in4 Iz in4 106 lb/in2 106 lb/in2

STANDARD
PUPI DA1000 H side (4.04”): 0.205” 2.158 4.646 1.514 4.4 4.4 2.300 1.442
2.10” X 4.04” V side (2.10”): 0.175”
PUPI DA2000 H side (4.625”): 0.240” 3.934 12.044 7.742 3.5 3.5 5.208 4.271
3.625” X 4.625” V side (3.625”): 0.270”
PUPI DA2500 H side (4.625”): 0.240” 3.934 12.044 7.742 4.6 4.6 5.208 4.271
3.625” X 4.625” V side (3.625”): 0.270”

HEAVY DUTY
PUPI DA3000 H side (4.625”): 0.320” 5.075 14.926 9.704 5.4 5.4 6.325 5.354
3.625” X 4.625” V side (3.625”): 0.350”
PUPI DA4400 H side (6.00”): 0.375” 6.988 33.218 17.171 3.6 3.6 11.073 8.586
4.00” X 6.00” V side (4.00”): 0.375”

EX HEAVY DUTY
PUPI DA4000 H side (6.00”): 0.375” 6.988 33.218 17.171 5.5 5.5 11.073 8.586
4.00” X 6.00” V side (4.00”): 0.375”
PUPI DA3020 H side (4.625”): 0.320” 10.15 29.852 57.448 5.4 5.4 12.909 15.319
2 stacked 3000s V side (3.625”): 0.350”

Notes:
1. H is horizontal side of beam, V is vertical side of beam, Area is cross-sectional area of fiberglass composite beam walls only.
2. X is longitudinal load (along wire direction), Y is transverse load (along the arm principal axis), Z is vertical load
3. S is section modulus, I/c.

REV09.2012
54
TECHNICAL APPENDIX
01/05/12
TECHNICAL APPENDIX

55
PUPI Deadend Crossarms

REV09.2012
Arm Hardware Ultimate Longitudinal Ultimate Vertical Ultimate Transverse Longitudinal Design
Wt./Foot Assembly Capacity lbs/wire Capacity lbs/wire Capacity Stress psi

STANDARD
PUPI DA1000 1.96 lbs 16 lbs 5,000 (8’) 1,750 (8’) 1,750 (8’) 80,400 (8’)
2.10” X 4.04” 4,000 (10’) 1,500 (10’) 1,750 (10’) 85,200 (10’)
PUPI DA2000 3.35 lbs 25 lbs 8,000 (8’) 4,000 (8’) 4,000 (8’) 56,800 (8’)
3.625” X 4.625” 6,500 (10’) 3,700 (10’) 4,000 (10’) 61,200 (10’)
PUPI DA2500 3.58 lbs 25 lbs 10,000 (8’) 5,300 (8’) 5,300 (8’) 71,000 (8’)
3.625” X 4.625” 7,500 (10’) 4,000 (10’) 5,300 (10’) 70,600 (10’)

HEAVY DUTY
PUPI DA3000 4.35 lbs 28 lbs 14,700 (8’) 9,400 (8’) 10,000 (8’) 84,300 (8’)
3.625” X 4.625” 13,000 (10’) 8,300 (10’) 10,000 (10’) 98,700 (10’)
PUPI DA4400 6.25 lbs 31 lbs 12,800 (8’) 8,500 (8’) 7,500 (8’) 42,800 (8’)
4.00” X 6.00” 13,000 (10’) 7,250 (10’) 7,500 (10’) 57,500 (10’)

EX HEAVY DUTY
PUPI DA4000 6.25 lbs 31 lbs 17,000 (8’) 12,500 (8’) 10,000 (8’) 56,800 (8’)
4.00” X 6.00” 17,000 (10’) 10,000 (10’) 10,000 (10’) 75,200 (10’)
17,000 (12’) 8,000 (12’) 10,000 (12’) 93,600 (12’)
PUPI DA3020 8.70 lbs 42 lbs 26,000 (10’) 16,500 (10’) 20,000 (10’) 98,700 (10’)
2 stacked 3000s 20,000 (12’) 13,000 (12’) 20,000 (12’) 94,500 (12’)
16,000 (14’) 10,000 (14’) 20,000 (14’) 90,500 (14’)

Notes:
1. Load capacities are for arms with 2 wires each 6” from arm end.
2. Design stress is outer fiber stress.

01/05/12
PUPI Braced Tangent Crossarms
Wall Thickness Area Moment Moment Mod Ex Mod Ez Sx Sz
in2 Ix in4 Iz in4 106 lb/in2 106 lb/in2 in3 in3

2” X 4”
PUPI T1000 H side (2.10”): 0.175” 2.158 4.646 1.514 4.4 4.4 2.300 1.442
2.10” X 4.04” V side (4.04”): 0.205”

STANDARD
PUPI T2200 H side (3.625”): 0.200” 3.037 9.138 6.489 4.4 4.4 3.952 3.580
3.625” X 4.625” V side (4.625”): 0.180”
PUPI T2000 H side (3.625”): 0.270” 3.934 12.044 7.742 3.5 3.5 5.208 4.271
3.625” X 4.625” V side (4.625”): 0.240”

HEAVY DUTY
PUPI T2500 H side (3.625”): 0.270” 3.934 12.044 7.742 4.6 4.6 5.208 4.271
3.625” X 4.625” V side (4.625”): 0.240”
PUPI T3000 H side (3.625”): 0.350” 5.075 14.926 9.704 5.4 5.4 6.454 5.353
3.625” X 4.625” V side (4.625”): 0.320”

Notes:
1. H is horizontal side of beam, V is vertical side of beam, Area is cross-sectional area of fiberglass composite beam walls only.
2. X is vertical load, Y is transverse load, Z is longitudinal load (along to wire direction)
3. S is section modulus, I/c.

REV09.2012
56
TECHNICAL APPENDIX
TECHNICAL APPENDIX

57
PUPI Braced Tangent Crossarms

REV09.2012
Arm Wt Ultimate Vertical Ultimate Longitudinal Ultimate Transverse Vertical Design Stress
per foot Capacity lbs/end Capacity lbs/end Capacity psi

2” X 4”
PUPI T1000 1.96 lbs 3,300 (8’) 1,500 (8’) 1,750 (8’) 58,000 (8’)
2.10” X 4.04” 2,700 (10’) 66,000 (10’)

STANDARD
PUPI T2200 2.50 lbs 3,500 (8’) 2,500 (8’) 2,500 (8’) 57,500 (8’)
3.625” X 4.625” 3,100 (10’) 2,000 (10’) 2,500 (10’) 65,000 (10’)
PUPI T2000 3.35 lbs 5,400 (8’) 2,500 (8’) 3,000 (8’) 45,500 (8’)
3.625” X 4.625” 4,600 (10’) 2,100 (10’) 3,000 (10’) 49,000 (10’)

HEAVY DUTY
PUPI T2500 3.58 lbs 6,000 (8’) 4,000 (8’) 4,000 (8’) 50,500 (8’)
3.625” X 4.625” 4,800 (10’) 3,200 (10’) 4,000 (10’) 51,500 (10’)
PUPI T3000 4.35 lbs 8,000 (8’) 5,600 (8’) 7,000 (8’) 54,500 (8’)
3.625” X 4.625” 7,500 (10’) 5,200 (10’) 7,000 (10’) 65,000 (10’)

Notes:
1. Capacity depends upon the type of brace; these values are with PUPI bottom mounted fiberglass braces.
2. Load capacities are for two positions per arm with pins 4” from arm ends.
3. Design stress is outer fiber stress, values typically increase with arm length.

01/05/12
PUPI Braceless Tangent Crossarms
Wall Thickness Area Moment Moment Mod Ex Mod Ez Sx in3 Sz in3
in2 Ix in4 Iz in4 106 lb/in2 106 lb/in2

2” X 4”
PUPI TB1000 H side (2.10”): 0.175” 2.158 4.646 1.514 4.4 4.4 2.300 1.442
2.10” X 4.04” V side (4.04”): 0.205”

STANDARD
PUPI TB2200 H side (3.625”): 0.200” 3.037 9.138 6.489 4.4 4.4 3.952 3.580
3.625” X 4.625” V side (4.625”): 0.180”
PUPI TB2000 H side (3.625”): 0.270” 3.934 12.044 7.742 3.5 3.5 5.208 4.271
3.625” X 4.625” V side (4.625”): 0.240”

HEAVY DUTY
PUPI TB2500 H side (3.625”): 0.270” 3.934 12.044 7.742 4.6 4.6 5.208 4.271
3.625” X 4.625” V side (4.625”): 0.240”
PUPI TB3000 H side (3.625”): 0.350” 5.075 14.926 9.704 5.4 5.4 6.454 5.353
3.625” X 4.625” V side (4.625”): 0.320”

EX HEAVY DUTY
PUPI TB4000 H side (4.00”): 0.375” 6.988 33.218 17.171 5.5 5.5 11.073 8.586
4.00” X 6.00” V side (6.00”): 0.375”

Notes:
1. H is horizontal side of beam, V is vertical side of beam, Area is cross-sectional area of fiberglass composite beam walls only.
2. X is vertical load, Y is transverse load (along the arm principal axis), Z is longitudinal load (along wire direction)
3. S is section modulus, I/c.

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REV09.2011
58
01/05/12
TECHNICAL APPENDIX
TECHNICAL APPENDIX

59
PUPI Braceless Tangent Crossarms

REV09.2012
Arm Wt Mount Ultimate Vertical Ultimate Longitudinal Ultimate Transverse Vertical Design
per foot Assembly Capacity lbs/end Capacity lbs/end Capacity Stress psi

2” X 4”
PUPI TB1000 1.96 lbs 12 lbs 4,000 (8’) 1,750 (8’) 1,750 (8’) 70,000 (8’)
2.10” X 4.04” 3,000 (10’) 73,000 (10’)

STANDARD
PUPI TB2200 2.55 lbs 15 lbs 3,500 (8’) 2,650 (8’) 2,500 (8’) 51,000 (8’)
3.625” X 4.625” 2,750 (10’) 2,000 (10’) 2,500 (10’) 52,500 (10’)
PUPI TB2000 3.35 lbs 15 lbs 6,400 (8’) 3,000 (8’) 3,000 (8’) 48,000 (8’)
3.625” X 4.625” 5,400 (10’) 2,500 (10’) 3,000 (10’) 53,000 (10’)

HEAVY DUTY
PUPI TB2500 3.58 lbs 15 lbs 7,500 (8’) 5,000 (8’) 4,000 (8’) 56,000 (8’)
3.625” X 4.625” 6,000 (10’) 4,000 (10’) 4,000 (10’) 58,700 (10’)
PUPI TB3000 4.35 lbs 18 lbs 10,000 (8’) 7,000 (8’) 7,000 (8’) 60,000 (8’)
3.625” X 4.625” 9,400 (10’) 6,500 (10’) 7,000 (10’) 74,000 (10’)

EX HEAVY DUTY
PUPI TB4000 5.63 lbs 22.5 lbs 13,000 (8’) 9,500 (8’) 8,000 (8’) 45,800 (8’)
4.00” X 6.00” 12,000 (10’) 8,700 (10’) 8,000 (10’) 68,300 (10’)

Notes:
1. Load capacities are for two positions per arm with pins 4” from arm ends.
2. Design stress is outer fiber stress, values typically increase with arm length.

01/05/12
QUOTES & ORDERING

QUOTES & ORDERING


Your authorized PUPI® Sales Representative is trained to help you select the right products for your needs.

- REQUESTING A QUOTE
- PLACING AN ORDER
- TERMS & CONDITIONS OF SALE
- PUPI WARRANTY
- CONTACTING US

800.533.1680 | www.pupicrossarms.com REV09.2012 60


QUOTES & ORDERING
REQUEST FOR QUOTES (RFQ’s)
RFQs should be submitted to your PUPI Sales Representative.
We always try to turn quotes around as quickly as possible, but try to allow for at least two
day turnaround time for quotes on existing catalog items. Turnaround time for quotes for
that require engineering will depend on the complexity of the RFQ and may take longer.

RFQs must include the following information to be processed quickly and accurately.
A quote form is available on our website.
- Sales Agent Name and contact information
- Distributor Name
QUOTES & ORDERING

- Utility (if available)


- Date quote required by
- Required product delivery date(s)
- Quantity required
- Special handling or packaging instructions
- Special shipping requirements
- PUPI part number, or the following information:

• Application • Mount hardware required?

• Quantity • Load requirements

• Length of Beam • Competitive equivalent (if known)

• Color of Beam • Special drilling or hardware needs

• #of eye positions (Deadend only)

• Back eyes required? (Deadend only)

61 REV09.2012 800.533.1680 | www.pupicrossarms.com


QUOTES & ORDERING
PURCHASE ORDERS

Purchase Orders should be submitted to your PUPI Sales Representative.

All POs must contain the following information to be processed quickly and accurately:

- Customer PO number - PUPI Quote # (or reference to current PUPI price list)
- Customer bill-to address - Quantity ordered
- Customer ship-to address - Unit price
- Customer buyer contact information - Total amount

QUOTES & ORDERING


- Method of shipment - Requested ship date
- Freight instruction
- Special handling or packaging instructions
- PUPI part # and description (including
color designation)

Submission of a purchase order signifies acceptance of GEOTEK terms and conditions of sale.

Your PUPI sales representative will be provided with an order acknowledgment,


upon acceptance of order by PUPI.

Contact your PUPI Sales Representative for order status.

800.533.1680 | www.pupicrossarms.com REV09.2012 62


QUOTES & ORDERING
TERMS AND CONDITIONS

GEOTEK
TERMS AND CONDITIONS
These Terms and Conditions (“Terms”) are effective with respect to all sales by Geotek (“Company”), and are binding on all customers of Company (“Buyer”).

I. Pricing and Delivery Terms b. DISCLAIMER OF ALL OTHER WARRANTIES. EXCEPT FOR THE PUPI
a. Purchase orders (“Purchase Orders”) and requests for quotations must be LIMITED WARRANTY OR COMMON SENSE FENCE LIMITED
submitted in writing to Company and are non-cancellable without the written WARRANTY, COMPANY EXPRESSLY DISCLAIMS ALL OTHER
consent of the Company. Quotations provided by Company are enforceable WARRANTIES AND MAKES NO OTHER WARRANTIES, EXPRESS,
for sixty days, unless noted otherwise on the quote. The Company may, in IMPLIED OR STATUTORY, INCLUDING BUT NOT LIMITED TO ANY
its sole discretion, accept or decline purchase orders submitted by Buyer. WARRANTIES OF MERCHANTABILITY OR FITNESS FOR USE FOR A
Federal, state and local taxes and fees that are not included in quotations or PARTICULAR PURPOSE.
Purchase Orders shall be added thereto, and if paid by Company, such taxes c. LIMITATION OF LIABILITY. COMPANY SHALL NOT BE LIABLE TO
and fees shall be invoiced to Buyer. BUYER FOR SPECIAL, INDIRECT, CONSEQUENTIAL, OR
b. Pricing and Sales for all products is “F.O.B.” Company facility, unless INCIDENTAL LOSSES OR DAMAGES OF ANY KIND OR NATURE,
otherwise agreed upon in writing by the Company. The Buyer assumes title, INCLUDING BUT NOT LIMITED TO LOST PROFITS OR SAVINGS,
control and the risk of loss for the goods the moment the carrier signs the bill LOST DATA OR RECORDS, LOSS OF USE OF FACILITIES OR
of lading, and the Buyer assumes the risks of transportation and is EQUIPMENT, OR ANY OTHER COSTS, PENALTIES, OR LIQUIDATED
responsible for filing claims for loss or damage. Company will make DAMAGES, REGARDLESS OF WHETHER THEY ARISE FROM
reasonable efforts to maintain shipping schedules. Company will not be BREACH OF CONTRACT, BREACH OF WARRANTY, TORT, STRICT
responsible for delays in shipping caused by state or local agencies with LIABILITY OR OTHERWISE, EVEN IF ADVISED OF THE POSSIBILITY
regards to permits, routing, weather, detours, or other matters. All deliveries OF SUCH LOSS OR DAMAGE OR IF SUCH LOSS COULD HAVE BEEN
and schedules are contingent on availability of raw materials, fuel, and REASONABLY FORESEEN. IN NO EVENT SHALL COMPANY BE
transportation. Company may make partial shipments and submit invoices LIABLE TO BUYER FOR MORE THAN THE TOTAL AMOUNT OF FEES
accordingly. IT HAS RECEIVED FROM BUYER.
c. Company will invoice Buyer for goods upon delivery to the carrier. Should d. INDEMNIFICATION. Buyer agrees to indemnify and hold Company
the Buyer desire to delay the shipment of goods, the Company reserves the harmless against any and all liability, claims, suits, losses, costs and legal fees
QUOTES & ORDERING

right to invoice the Buyer on the date goods are available to be delivered to caused by, arising out of, or resulting from any negligence, wrongful acts, or
the carrier. The Company may also charge a fee for the detainment of the omissions in Buyer’s performance or failure to perform as specified in these
shipment. Terms. Both parties understand that the Buyer may provide materials or
d. The Buyer shall make payments to Company in the amounts and on the specifications to be used in products that Company will produce and deliver to
terms stated on invoices submitted to Buyer from Company. the Buyer. Buyer warrants that it has the right and authority to provide such
e. For any invoices not paid when due, Company may charge interest on the material and to make such specifications, and shall indemnify and defend
outstanding balance at the rate of 2% per month or the maximum rate Company against any and all liability, claims, suits, losses, costs and legal fees
allowed by law calculated from the first day for which such invoice was due based on alleged or actual infringement or violation of any United States or
until payment in full is received. foreign intellectual property right of any third party, including patent,
f. Designs, concepts and ideas developed by Company are the property of copyright, trademark, or trade secret rights, that arise from these materials or
Company and shall not be used or copied without the express written specifications provided to Company.
permission of Company V. General Provisions
II. Modifications and Change Orders a. Any quality control test required by Buyer or Buyer's specifications must be
a. These Terms herein and the terms of any Purchase Order accepted by done at Company's plant prior to packing and shipment of material from
Company may not be otherwise amended or modified except by a Change Company’s plant.
Order. To the extent that any Purchase Order is inconsistent with these b. Any certifications as required by the Buyer to be completed by an outside
Terms, these Terms shall control. group the Company may charge an additional fee for such services.
b. Change Orders shall be in writing and signed by both Company and Buyer, c. FORCE MAJEURE: No liability shall result to Company from delay in
shall specify any new terms, amendments or modifications, and shall performance or nonperformance caused by circumstances beyond the
reference these Terms. Buyer shall immediately remit additional costs for reasonable control of the party, including, but not limited to, acts of God, fire,
the Change Order upon the execution of the Change Order. flood, war, labor disturbances, governmental regulation, direction or request.
III. Acceptance; Cure d. CONFIDENTIALITY. Neither party may disclose, advertise or publish these
a. ACCEPTANCE OF GOODS. All goods delivered to the Buyer shall be Terms or information shared between the parties without the other party’s
deemed accepted unless Buyer notifies Company within ten (10) business prior written consent, except to the extent allowed by the Publicity provision
days of the Buyer’s receipt of products, at the “final” destination, that the above.
goods do not meet the specifications of a Purchase Order or of a Change e. CHOICE OF LAW. This Terms and the parties’ relationship are governed by
Order. Notice delivered under this section shall be in writing and shall be and construed in accordance with the laws of the state of Minnesota without
deemed given upon receipt if delivered by hand delivery, U.S. registered or reference to Minnesota’s choice of law rules.
certified mail, or reputable overnight courier. f. ARBITRATION. Any controversy or claim arising out of or relating to these
b. CURE FOR DEFECTIVE PRODUCTS. Subject to the terms of the Geotek, Terms, or the breach thereof, shall be resolved through binding arbitration
Limited Warranty, Company shall, at its option, and as Buyer’s sole and under the Commercial Arbitration Rules of the American Arbitration
exclusive remedy (i) deliver conforming products within a reasonable time at Association, and shall be venued and take place in the State of Minnesota.
its expense, or (ii) refund all fees paid for the design and construction of the Judgment on the award rendered by the arbitrator(s) may be entered in any
defective products. Buyer must contact the company for a return court having jurisdiction.
authorization number prior to returning product and will allow for inspection g. LIMITATION ON ACTIONS. No action arising out of Terms, any Purchase
of products at Company’s request. A product shall not be considered Order or Change Order, performance or alleged breach thereof, may be
defective if it is produced according to Company specifications or Buyer brought by Buyer against Company unless commenced within two (2) years
specifications or directions accepted by the Company, or produced according after such cause of action has accrued.
to a custom or prototype design of which the Buyer has approved. h. ASSIGNMENTS. Buyer may not assign, delegate, or otherwise transfer these
IV. Indemnification, Warranties, and Limitations of Liability Terms or any right or obligation under these Terms without the prior written
a. WARRANTY. Terms of warranty for all PUPI products are per the PUPI consent of Company. Any assignment, delegation or transfer in violation of
Limited Warranty and terms of warranty for Common Sense Fence products this provision shall be void.
are per the Common Sense Fence Limited Warranty as applicable and i. TERMINATION. Company may, in its discretion, terminate a Purchase Order
attached hereto and incorporated herein or found at www.geotekinc.com and in the event that Buyer fails or is unable to comply with any of these Terms,
incorporated herein (“PUPI Limited Warranty and Common Sense Limited and/or the terms of the Purchase Order.
Warranty”).

6850822v3 1421 2nd Ave., Stewartville, MN, 55976 T (507) 533-6076 F (507) 533-4784

63 REV09.2012 800.533.1680 | www.pupicrossarms.com


PL001

FOR PRODUCT CATALOG UPDATES VISIT:


www.pupicrossarms.com

CONTACT:
1421 Second Ave. NW
Stewartville, MN 55976 USA PUPI® is a product of:
800.533.1680 or 507.533.6076
Fax: 507.533.4784
www.pupicrossarms.com

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