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HSAJET Micron User Manual v2.16 en

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MICRON USER GUIDE

HSAJET®
MICRON

USER GUIDE

A guide to operate the HSAJET MICRON controller


Firmware release 2.16

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 1 www.hsasystems.com
MICRON USER GUIDE

HSAJET MICRON user Manual


Version: 3 Oct 2016
HSA Systems ApS

Current version numbers

Part/Software Version/Date

MICRON Firmware 2.16 January 2015


Microdraw 1.14 September 2016

Please also refer to the following

Manual Purpose

Micron Quick Start Getting started with Micron

Microdraw User Guide About design of layouts for the MICRON.

MICRODRAW demo videos Video demonstrations of MicroDraw. Available online

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 2 www.hsasystems.com
MICRON USER GUIDE

Table of Content
HSAJET MICRON user Manual 2
Table of Content 3
Introduction 4
Operation 5
Overview of LEDs and function 6
USB Functions 8
Load a layout 8
Move a layout to another machine 8
Load and save overview 9
Print operations 10
Print a layout 10
Purge 10
Reset counters 10
Change cartridge 10
Adjust, update and calibrate 11
Update time of internal clock 11
Adjust start distance 11
Calibrate internal photo cell 12
Update firmware on controller 12

Connector Wiring Diagrams 13


Connector overview 13
Fuses 13
I/O connector 15
Using inputs and outputs 18
Encoder port wiring 22

Support 25
EC Declaration of conformity 25
Support contact 26

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 3 www.hsasystems.com
MICRON USER GUIDE

Introduction
Congratulation with your purchase of the HSAJET® MICRON. You have one of the easiest to integrate inkjet controllers
available, yet powerful features are available out of the box.

Some features of the MICRON:

• Text, graphics, barcodes, variable counter and dates


• Fully UNICODE compatible layout software
• Counter and dates with digits in roman, arab, farsi or user defined characters
• Built-in sensor
• Support for external sensor and encoder included
• Low ink alarm with user-definable level
• Print height 12,7mm (1/2” inch)
• User-defined resolution in print direction 75..600 dpi
• Ink reduction 0 to 50% (4 levels) for reduced costs
• Separation between design and operation. Nothing in the layout can be destroyed by the operator.
• Spit function to keep fast drying inks open
• Purge function can be activated remotely using digital input
• Repeat Print function (1 or more prints per sensor signal)
• Endless Print Function (continuous print while sensor is on)

These features make the MICRON ideal for integration in packaging lines and machines where simple text / date / counter
printing is needed, as a replacement for CIJ machines or older date stamping equipment.

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 4 www.hsasystems.com
MICRON USER GUIDE

Operation
[1] Start sensor. Lit when signal is
received.

[2] Encoder sensor. Lit when signal is


START PRINT button. received.
Long push: Enter start distance mode.
Short: INCREASE start distance.
[3] SOLID = ON, ready
Blink slow = loading/saving job
Blink fast = adjust start distance.
RESET counters button.
RESET Ink level button.
DECREASE start distance.
[4] SOLID = PRINT MODE
Blink = confirm load / fault on load.

B
A: Photocell adjust mode is entered [5] Confirm reset, Low ink and
when holding RESET + PURGE for High bit indicator of step distance.
3 seconds.
START steps through the step values.
A
[6] Blink = No cartridge and
Low bit indicator of step distance
SOLID = Print speed warning, Low
PURGE button. Change start distance ink reset confirm.
step. LED next to RESET reads step
value.
B: step value in start distance adjust,
read as binary value.
Step Yellow Red
1 mm OFF OFF
5 mm OFF ON
25 mm ON OFF
100 mmm ON ON

USB CONNECTOR
Insert stick with layout / clock file here
FAT or FAT32 format only.

The MICRON provides signals to end users by LEDs. The meaning of LED signals
is explained in the following pages.

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 5 www.hsasystems.com
MICRON USER GUIDE

Overview of LEDs and function


Cartridge
Function Sensor (Green) Encoder (Green) ON (Green) Print Mode (Red) Reset (Yellow)
(Red)
Startup - When machine is turned on
Controller will always try to load USB layout when turned on, thereafter from internal memory.
Startup Blink slow
Ready to use Solid
No layout present Blink slow Blinking slow until USB
on USB removed, then load from
internal memory
Checksum error OFF Blinking
on USB fast 2 sec / slow 1 sec
until USB removed, then
load from internal memory
No internal layout. Blink fast Blink fast until USB is
Please insert USB inserted
OFF Blinking
Fast 2 sec / slow 1 sec
until USB is inserted
During ready state (job is loaded)
From ready state, you can start print, reset counters and purge
Reset counters ON Blink fast 5 sec

Press Press
again before
timeout

ON 1 second to
confirm reset
At power up (when connecting power cable)
Certain functions are only available while connecting power
Update clock file ON ON
from USB Will try for 2 Will try for 2
seconds to find seconds to find
HOLD clock file clock file
Update firmware ON ON ON ON ON ON
HOLD

and

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 6 www.hsasystems.com
MICRON USER GUIDE

Sensor Encoder Print mode Reset Cartridge


Function ON (Green)
(Green) (Green) (Red) (yellow) (Red)
During print mode
In printing only interaction is for the low ink warning. Warning level is user definable in layout file
Printing ON ON
Printing, sensor
ON ON ON
signal
Printing, encoder
ON ON ON
signal
Printing, encoder
AND sensor ON ON ON ON
signal
Printing but low
ON ON Blink slow.
ink warning
During start distance setup
Hold START for 3 seconds to enter. Hold START for 3 seconds again to exit with new value. To increment value press START, to decrement press
RESET, to change step size press PURGE.
With each sensor trigger a vertical bar is printed at "print start" along with a visual readout of the start distance setting.
Step = 1 mm Blink fast OFF OFF Blink slow
Step = 5 mm Blink fast OFF ON Blink slow
Step = 25 mm Blink fast ON OFF Blink slow
Step = 100 mm Blink fast ON ON Blink slow
During internal photocell adjust
Hold RESET + PURGE for 3 seconds to enter. Hold RESET + PURGE for 3 seconds to exit. Press START to step through calibration of photocell.
After 2’nd START the calibration is ended.
Sense with NO Blink slow Blink slow
media in front until START Until START
Sense WITH Blink fast Blink fast
media in front until START until START
Confirm
measurement OK
When cartridge is open (normal or during print)
User can actively reset ink level by pressing RESET within 5 seconds
ON Blink slow until
Cartridge open ON
(only printmode) cartridge back
Blink slow 5 sec
Cartridge closed ON Reset inklevel if ON until timeout
ON
again (only printmode) pressed or reset
TWICE
If speed exceeds maximum during print (15 kHz)
No action needed, but print will be stretched proportionally with speed.
Excessive speed ON ON ON
Speed OK ON ON OFF

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 7 www.hsasystems.com
MICRON USER GUIDE

USB Functions
Load a layout
When turned on the controller will detect if a USB key is inserted, and load a layout if possible. Otherwise, it will load from
internal memory.

To load a new layout do the following:

• Make sure an ink cartridge is inserted and you are not in print mode.
• Insert USB stick with layout stored from Microdraw.
• If a correct layout is found, it will be loaded. Green LED [3] will blink slowly while loading.
• Once the layout is loaded, the machine will be ready to use. Green LED [3] will become active and constantly lit.
• The job will be stored permanently to internal memory only once the USB stick is removed.

You can start print with the new layout.


The layout will be remembered even when you turn off the controller.

NOTICE: if you load a job with a LOWER voltage than current job, the voltage is not correctly adjusted until you
restart Micron (power-off).

Move a layout to another machine

To move a job from one machine to another machine:

• Insert an empty USB stick into the machine to be copied.


• After LED stops blinking move the USB stick to another machine.
• It may be possible that start distance should be adjusted on the destination machine.

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 8 www.hsasystems.com
MICRON USER GUIDE

Load and save overview

Micron saves and stores layouts to both USB and internal memory.
For a complete overview of when layouts are stored and where, please refer to the table below:

Scenario Load/Store job action

USB stick present Load from Load from Store to Store to Error
USB memory USB memory state
with job no job
Boot 1 X X
Boot 2 X X
Boot 3 No USB stick X
USB remove 1 X X
USB remove 2 X X
USB insert,
X X
job different from loaded
USB insert,
X
job same as loaded
USB insert no job X X
Print mode end 1 X X
Print mode end 2 No USB stick X
Start dist adjust 1 X X
Start dist adjust 2 No USB stick X

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 9 www.hsasystems.com
MICRON USER GUIDE

Print operations
Print a layout
To start the print function, press the button. The red LED [4] will become constantly lit.

Notice: there is a maximum speed limit depending on the resolution set in


Microdraw.
If you exceed the speed limit, the red led [6] will be lit, and the layout will be
stretched. You may continue printing if this is desired (f.ex to get higher speed at
same dpi)

While the print function is on, each activation of the product sensor (internal or external) will release one print. At the same
time, output 1 is active.
To STOP print function, press the button again. You can stop at any time, even within a print.

Purge
To purge the printer, press the button and hold it as long as needed.

Reset counters
It is possible to reset counters to their start value. This is useful for counters that do not automatically reset during print start,
example batch counters.

To perform a counter reset (only possible in ready state)


• Press reset button
• Yellow led [5] will blink fast

• Press reset button again within a few seconds to confirm

Change cartridge
Change cartridge when you get a low ink alarm or when ink is empty. You may also take cartridge out to clean it or store for a
production stop (prevent dryout).
• Open green latch
• Red led [6] will blink slow
• Carefully take out cartridge, backwards then up
• Insert new cartridge, down then inwards
• Close green latch (orange led [5] will blink slow and red led [6] will be ON)

• If you wish to reset ink level, press TWICE within 5 seconds. Otherwise it will be assumed that you inserted the same
cartridge, and ink counter will continue from same value.

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 10 www.hsasystems.com
MICRON USER GUIDE

Adjust, update and calibrate


Update time of internal clock

The Micron has an internal clock used to print date and time. As it does not know about Daylight Savings Time (where used), it
may be necessary to adjust the clock every 6 months.

• Create a clock file on the USB using MicroDraw (press USB+CLOCK icon). File will be micron.clk
• Disconnect power from Micron

• Hold down
• Connect power
• LEDs [1] AND [2] will light constantly while updating clock
• After updating clock the Micron will start normally

Adjust start distance

Start distance is the distance the product travels from product sensor has been activated until print is started.

This distance is normally set from design software. Typically it is not necessary to set from the controller. If you wish to select
start distance anyway (for example, if the designer is far away from you), do the following:
• Hold the button for 3 seconds
• The green led [3] will blink fast.
• For each sensor signal a vertical line of 10 px is printed at current position, along with a readout of current value

• Press button to INCREASE distance

• Press button to DECREASE distance

• Press button to toggle distance step.

• EXIT setup by holding button 3 seconds again

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 11 www.hsasystems.com
MICRON USER GUIDE

Calibrate internal photo cell


If you use the internal photo cell, you may need to calibrate for different media. Do the following:
• Hold and for 3 seconds to enter. Leds [5] and [6] will blink.
• Remove the media in front of sensor

• Press
• Place the media to sense onto in front of sensor

• Press
• Test that calibration is OK by passing product by sensor

Update firmware on controller


On rare occasions it may be necessary to update the firmware (internal program) on the controller. Do this ONLY when
directed from HSA SYSTEMS. The update process normally takes around 1-2 minutes.

• Turn power off


• Insert USB stick with updated firmware files, as per direction. You need the following files on the stick:
micronfp.frm
and
micronup.frm

• Hold and while you turn on power.


• Micron will signal firmware load mode with the 2 red LEDs ON.
• ALL LEDs will light up after some seconds and will stay ON while loading new firmware.
• When ALL LEDs turn OFF the update is done (Led [3] may start blinking).
• Recycle power to Micron to end firmware update. Notice: it will NOT have a layout stored when firmware has been
updated. You must load a layout again to print

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 12 www.hsasystems.com
MICRON USER GUIDE

Connector Wiring Diagrams


The following pages contain all recommended ways of connecting external
equipment to your controller.
Almost all possible variants of encoders and sensors are supported.
Please ask if you are in doubt about how to wire connectors. Failure to wire
correctly may damage your controller.

Connector overview
The Micron has 3 connectors:
• Power, 15 VDC
• I/O for external start switch and 2 input and 2 output
• Encoder

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 13 www.hsasystems.com
MICRON USER GUIDE

Fuses
The Micron has 2 fuses, both are located inside the unit.

• F1 is for the USB port the type is 0,5A SMD Fast acting.
• F2 is the main power fuse the type is 1A SMD Fast acting.

If there is no reaction at all when you turn on the unit please check these fuses.

You can buy the fuses from HSA or locally, if you choose locally make sure you get the right fuses, warranty does
not cover replacement of burned PCB’s because of wrong fuses.

Part number:

HSA Farnell Mouser


ACEL-Fuse-0,5A-SMD 9922156 576-0451.500MRL

ACEL-Fuse-1A-SMD 9922164 576-0451001.MRL

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 14 www.hsasystems.com
MICRON USER GUIDE

I/O connector
Main function for this connector is to provide the start signal, to begin print. In the same connector are also additional inputs
as well as 2 output signals. It is located in the back of the printer, as a 9-pin female D-SUB connector.

• Output 1 = Active low in Print mode (open collector)


• Output 2 = Active low on low ink warning (open collector)
• Input 1 = Print start/stop negative edge trigger toggle function (trigger signal min. 50 mSec.)
• Input 2 = Purge active low level trigger

If the external sensor is enabled in the layout, you will not get a print without proper wiring of this connector.

You can use either a simple mechanical switch or a photo cell for the start signal. The I/O connector can supply 5V and 15V
DC for the sensor but you can use any sensor in the 3-33V range if you connect an external power source.

You can buy an I/O-ENC test box set from HSA which enables you to test:

• I/O connector - Input 1, Input 2, Output 1, Output 2, Start signal input, 5V and 12V on the I/O connector and an adjustable
automatically continuous start signal is available.
• Encoder connector - Enc A & Enc B channels, Low ink, 5V and 12V and an automatically continuous encoder pulse
generator is available.

Part number:
HSA Product category
I/O-ENC test box set Electric spare parts

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 15 www.hsasystems.com
MICRON USER GUIDE

PIN MEANING
1 V I/O
5 1
2 5V
3 IN 2 - Purge
4 START
9 6 5 GND
6 IN 1 – Print start/stop
7 15 V
8 OUT 1 - Active low in print mode
9 OUT 2 - Active low on ink low warning

Mechanical start switch

1 VIO
6 IN1
2
7
5V
15V
Pushbutton
3 IN2 Loop pins 1-2 and connect the switch between pins 4 and 5
8 OUT1 N/O contact setup layout to negative edge trigger
4 STSW
9 OUT2 N/C contact setup layout to positive edge trigger
5 GND

1 VIO
6 IN1
2 5V
7 15V Relay
Loop pins 1-2 and connect the switch between pins 4 and 5
3 IN2
8 OUT1
4 STSW N/O contact setup layout to negative edge trigger
9
5
OUT2
GND
N/C contact setup layout to positive edge trigger

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 16 www.hsasystems.com
MICRON USER GUIDE

5V DC Sensor
1 VIO
6 IN1

PRODUCT
2
7
5V
15V
5 Volt NPN or PUSH/PULL sensor
SENSOR 3 IN2 VCC to pins 1,2
8 OUT1 Signal to pin 4
4 STSW
9 OUT2 GND to pin 5
5 GND

1 VIO
6 IN1 5 Volt PNP sensor
PRODUCT
2
7
5V
15V
VCC to pins 1,2
SENSOR 3 IN2 Signal to pin 4
8 OUT1 GND to pin 5
1K
4
9
STSW
OUT2 1 K resistor between pin 4 and 5
5 GND

15V DC Sensor
1 VIO
6 IN1

PRODUCT
2
7
5V
15V
15 Volt NPN or PUSH/PULL sensor
SENSOR 3 IN2 VCC to pins 1,7
8 OUT1 Signal to pin 4
GND to pin 5
4 STSW
9 OUT2
5 GND

1 VIO
6 IN1 15 Volt PNP sensor
PRODUCT
2
7
5V
15V
VCC to pins 1,7
SENSOR 3 IN2 Signal to pin 4
8 OUT1 GND to pin 5
1K
4
9
STSW
OUT2 1 K resistor between pin 4 and 5
5 GND

3-33V DC Sensor with external power source


1 VIO
3-33VDC EXTERNAL SOURCE
6 IN1

PRODUCT
2
7
5V
15V
NPN or PUSH/PULL sensor
SENSOR 3 IN2 VCC to pin 1
8 OUT1 Signal to pin 4
GND to pin 5
4 STSW
9 OUT2
5 GND
GND EXTERNAL SOURCE

1 VIO
3-33VDC EXTERNAL SOURCE
6 IN1 PNP sensor
PRODUCT
2
7
5V
15V
VCC to pin 1
SENSOR 3 IN2 Signal to pin 4
8 OUT1 GND to pin 5
1K
4
9
STSW
OUT2 1 K resistor between pin 4 and 5
5 GND
GND EXTERNAL SOURCE

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 17 www.hsasystems.com
MICRON USER GUIDE

Using inputs and outputs


Input 1 – Print start/stop negative edge trigger toggle function
1 VIO
6 IN1
2 5V
7 15V N/O normal open mechanical switch or relay
3
8
IN2
OUT1
Connect the switch between pins 6 and 5
4 STSW
9 OUT2
5 GND

1 VIO
6 IN1
2
7
5V
15V
N/C normal closed mechanical switch or relay
3 IN2 Connect the switch between pins 1 and 6
8 OUT1 1 K resistor between pin 6 and 5
1K 4 STSW
9 OUT2
5 GND

1 VIO
6 IN1
2
7
5V
15V
NPN or PUSH/PULL output trigger
3 IN2 Signal to pin 6
8 OUT1 GND to pin 5
4 STSW
9 OUT2
5 GND

1 VIO
6 IN1
2 5V PNP output trigger
7 15V VCC to pin 1
3
8
IN2
OUT1
Signal to pin 6
4 STSW 1 K resistor between pin 6 and 5
1K 9 OUT2
5 GND

ON
PRINTMODE Signal timing and function
OFF The trigger signal must be at least 50 mSec for the input to toggle print
mode start/stop.
50mSec
A
50mSec
B
50mSec
C
A = Trigger pulse >50mSec
B = Locked period 50mSec after trigger is released, printing cannot
INACTIVE be disabled in this period
TRIGGER C = Trigger pulse >50mSec
ACTIVE

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 18 www.hsasystems.com
MICRON USER GUIDE

Input 2 – Purge active low level trigger


1 VIO
6 IN1
2 5V
7 15V N/O normal open mechanical switch or relay
3
8
IN2
OUT1
Connect the switch between pins 3 and 5
4 STSW
9 OUT2
5 GND

1 VIO
6 IN1
2
7
5V
15V
N/C normal closed mechanical switch or relay
3 IN2 Connect the switch between pins 1 and 3
8 OUT1 1 K resistor between pin 3 and 5
4 STSW
1K 9 OUT2
5 GND

1 VIO
6 IN1
2
7
5V
15V
NPN or PUSH/PULL output trigger
3 IN2 Signal to pin 3
8 OUT1 GND to pin 5
4 STSW
9 OUT2
5 GND

1 VIO
6 IN1
2 5V PNP output trigger
7 15V VCC to pin 1
3
8
IN2
OUT1
Signal to pin 3
4 STSW 1 K resistor between pin 3 and 5
1K 9 OUT2
5 GND

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 19 www.hsasystems.com
MICRON USER GUIDE

Output 1 = Active low in Print mode (open collector)

Warning: Do not connect a relay with a higher voltage than the voltage already
connected to the VIO pin1 you will damage the unit.

1 VIO
R VALUE 6 IN1 LED indicator
2
7
5V
15V
Connect the components between pins 2 and 8
3 IN2 The R value can be calculated using the equation below
8 OUT1
5 − Ud
4
9
STSW
OUT2 R=
5 GND Id
Where Ud is diode voltage and Id is diode current

1 VIO
6 IN1

1N4001
2
7
5V
15V
5V DC relay
3 IN2 Connect the relay coil between pins 2 and 8
DIODE 8 OUT1 Some relays have a built in diode, if not please also
4 STSW
9 OUT2 mount the protection diode on the coil connections.
RELAY 5 GND

1 VIO
6 IN1

1N4001
2
7
5V
15V
15V DC relay
3 IN2 Connect the relay coil between pins 7 and 8
DIODE 8 OUT1 Some relays have a built in diode, if not please also
mount the protection diode on the coil connections.
4 STSW
9 OUT2
5 GND

1 VIO
3-33VDC EXTERNAL SOURCE
6 IN1
2 5V 3-33V DC relay with external power source
1N4001 7 15V Connect the relay coil between external VCC and pin 8
DIODE
3
8
IN2
OUT1 Connect external GND to pin 5
4 STSW Some relays have a built in diode, if not please also
9 OUT2 mount the protection diode on the coil connections.
5 GND
GND EXTERNAL SOURCE

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 20 www.hsasystems.com
MICRON USER GUIDE

Output 2 = Active low on low ink warning (open collector)

Warning: Do not connect a relay with a higher voltage than the voltage already
connected to the VIO pin1 you will damage the unit.

1 VIO
R VALUE 6 IN1 LED indicator
2
7
5V
15V
Connect the components between pins 2 and 9
3 IN2 The R value can be calculated using the equation below
8 OUT1
5 − Ud
4
9
STSW
OUT2 R=
5 GND Id
Where Ud is diode voltage and Id is diode current

1 VIO
6 IN1

1N4001
2
7
5V
15V
5V DC relay
3 IN2 Connect the relay coil between pins 2 and 9
DIODE 8 OUT1 Some relays have a built in diode, if not please also
4 STSW
9 OUT2 mount the protection diode on the coil connections.
RELAY 5 GND

1 VIO
6 IN1

1N4001
2
7
5V
15V
15V DC relay
3 IN2 Connect the relay coil between pins 7 and 9
DIODE 8 OUT1 Some relays have a built in diode, if not please also
mount the protection diode on the coil connections.
4 STSW
9 OUT2
5 GND

1 VIO
3-33VDC EXTERNAL SOURCE
6 IN1
2 5V 3-33V DC relay with external power source
1N4001 7 15V Connect the relay coil between external VCC and pin 9
DIODE
3
8
IN2
OUT1 Connect external GND to pin 5
4 STSW Some relays have a built in diode, if not please also
9 OUT2 mount the protection diode on the coil connections.
5 GND
GND EXTERNAL SOURCE

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 21 www.hsasystems.com
MICRON USER GUIDE

Encoder port wiring


This connector is where the signals for the encoder are coming in.

The encoder connector can supply 5V and 15V DC for the encoder but you can use any encoder in the 3-33V
range if you connect an external power source.

PIN MEANING
1 V ENC
5 1 2 5V
3 Not used
4 EncB
5 GND
6 Not used
9 6 7 15 V
8 Not used
9 /EncB

5V DC Encoder
1 VENC
6 N/C
2 5V
7 15V 5V DC NPN or PUSH/PULL
3 N/C VCC to pins 1, 2
8 N/C
4 EncB Signal to pin 4
9 #EncB GND to pin 5
5 GND

1 VENC
6 N/C
2
7
5V
15V
5V DC PNP
3 N/C VCC to pins 1, 2
8 N/C Signal to pin 9
4 EncB
9 #EncB GND to pin 5
5 GND

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 22 www.hsasystems.com
MICRON USER GUIDE

15V DC Encoder
1 VENC
6 N/C
2 5V
7 15V 15V DC NPN or PUSH/PULL
3 N/C VCC to pins 1, 7
8 N/C
4 EncB Signal to pin 4
9 #EncB GND to pin 5
5 GND

1 VENC
6 N/C
2
7
5V
15V
15V DC PNP
3 N/C VCC to pins 1, 7
8 N/C Signal to pin 9
4 EncB
9 #EncB GND to pin 5
5 GND

3-33V DC Encoder with external power source


1 VENC
3-33VDC EXTERNAL SOURCE
6 N/C
2 5V
7 15V 3-33V DC NPN or PUSH/PULL with external power
3
8
N/C
N/C
source
4 EncB VCC to pin 1
9 #EncB Signal to pin 4
GND to pin 5
5 GND

GND EXTERNAL SOURCE

3-33VDC EXTERNAL SOURCE


1 VENC
6 N/C
2 5V
7 15V 3-33V DC PNP with external power source
3 N/C VCC to pin 1
8 N/C
4 EncB Signal to pin 9
9 #EncB GND to pin 5
5 GND

GND EXTERNAL SOURCE

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 23 www.hsasystems.com
MICRON USER GUIDE

5V DC simulated encoder with external power source


1 VENC
6 N/C
2
7
5V
15V
5V DC NPN or PUSH/PULL with external power source
3 N/C Loop pins 1-2
8 N/C Signal to pin 4
4 EncB
9 #EncB GND to pin 5
5 GND

1 VENC
6 N/C
2
7
5V
15V
5V DC PNP with external power source
3 N/C Loop pins 1-2
8 N/C Signal to pin 9
GND to pin 5
4 EncB
9 #EncB
5 GND

15V DC simulated encoder with external power source


1 VENC
6 N/C
2
7
5V
15V
15V DC NPN or PUSH/PULL with external power source
3 N/C Loop pins 1-7
8 N/C Signal to pin 4
4 EncB
9 #EncB GND to pin 5
5 GND

1 VENC
6 N/C
2
7
5V
15V
15V DC PNP with external power source
3 N/C Loop pins 1-7
8 N/C Signal to pin 9
GND to pin 5
4 EncB
9 #EncB
5 GND

3-33V DC simulated encoder with external power source


1 VENC
3-33VDC EXTERNAL SOURCE
6 N/C
2 5V 3-33V DC NPN or PUSH/PULL with external power
7 15V source
3
8
N/C
N/C VCC to pin 1
4 EncB Signal to pin 4
9 #EncB GND to pin 5
5 GND
GND EXTERNAL SOURCE

1 VENC
3-33VDC EXTERNAL SOURCE
6 N/C
2
7
5V
15V
3-33V DC PNP with external power source
3 N/C VCC to pin 1
8 N/C Signal to pin 9
GND to pin 5
4 EncB
9 #EncB
5 GND
GND EXTERNAL SOURCE

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 24 www.hsasystems.com
MICRON USER GUIDE

Support
EC Declaration of conformity

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 25 www.hsasystems.com
MICRON USER GUIDE

Support contact

For support on the MICRON please contact your local distributor.

Manufacturer:

HSA Systems
Mileparken 16, DK-2740 Skovlunde, Denmark, Tel: +45 4494 0222
Egegaardsvej 3, DK-5260 Odense S, Denmark, Tel: +45 6610 3401

Page 26 www.hsasystems.com

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