A5 - Nifty HR 12 O&M

Heightrider
Operating & Safety Instructions

MODEL HR10 (SP26), HR12 (SP34)
& HR12 4x4 (SP34 4x4) SERIES
.com
Manufactured by:
Niftylift Limited
info@niftylift.com
Fingle Drive
Stonebridge
Milton Keynes
MK13 0ER
England
www.niftylift.com
e-mail: info@niftylift.com
Tel: +44 (0)1908 223456
M50192/12 Fax: +44 (0)1908 312733
Height Rider/SP Series
Table of Contents
1 INTRODUCTION AND GENERAL INFORMATION PAGE
1.1 Foreword 2
1.2 Scope 3
1.3 Introducing the “Height Rider” Self Propelled (SP) Series 3
1.4 General Specification 4
1.5 Identification 5-6
1.6 EC Declaration of Conformity 7
2 SAFETY
2.1 Mandatory Precautions 8-11
2.2 Environmental Limitations 11
2.3 Noise & Vibration 12
2.4 Test Report 12
3 PREPARATION AND INSPECTION
3.1 Unpacking 13
3.2 Preparation for Use 13
3.3 Pre-Operational Safety Check Schedules 14-15
3.4 Placard, Decals and Installation 16-19
3.5 Torque Requirements 20
4 OPERATION
4.1 Control Circuit Components 21-23
4.2 Ground Control Operation 24-25
4.3 Platform Control Operation 26-27
4.4 Drive Control Operation 28
4.5 Cage Weigh System 29-31
4.6 Batteries and Charging 32-33
4.7 Transporting, Towing, Craneage, Storage and Setting to Work 34-38
5 EMERGENCY CONTROLS
5.1 General 39
5.2 Emergency Procedures - Incapacitated Operator 39
5.3 Emergency Procedures - Machine Failure 39
5.4 Incident Notification 39
6 RESPONSIBILITIES
6.1 Changes in Ownership 40
6.2 Manual of Responsibilities (USA only) 40
6.3 Inspection/ Service Check List 41-42
English/USA – 01/10 1
1 Introduction and General Information

1.1 FOREWORD
The purpose of these manuals is to provide the customer with appropriate safety operating and
maintenance instructions essential for proper machine operation.
All information in these manuals should be READ and fully UNDERSTOOD before any attempt is made
to operate the machine. THESE MANUALS ARE VERY IMPORTANT TOOLS - Keep them with the
machine at all times.
The manufacturer has no direct control over machine application and use, therefore
conformance with good safety practices is the responsibility of the user and his operating
personnel.
All information in these manuals is based on the use of the machine under proper operating
conditions. Alteration and/or modification of the machine are strictly forbidden.
One of the most important facts to remember is that any equipment is only as safe as those
who operate it.
DANGER, WARNING, CAUTION, IMPORTANT, INSTRUCTIONS AND NOTICE
Any place these topics may appear, either in this manual or on the machine, they are defined as
follows:
DANGER: If not correctly followed there is a high probability of serious injury or death to personnel.
WARNING OR CAUTION: If not correctly followed there is some possibility of serious injury or death to
personnel.
THE 'SAFETY ALERT' SYMBOL IS USED TO CALL ATTENTION TO POTENTIAL

HAZARDS THAT MAY LEAD TO SERIOUS INJURY OR DEATH, IF IGNORED.
IMPORTANT AND INSTRUCTIONS: Denotes procedures essential to safe operation and prevention of
damage to or destruction of the machine.
NOTICE: Indicates general safety rules and/or procedures relating to the machine.
It is the owner's/user's responsibility to know and comply with all applicable rules,
regulations, laws, codes and any other requirements applicable to the safe use of this
equipment.
2 English/USA – 01/10
1.2 SCOPE
These operating instructions contain all the necessary information required to allow the safe operation
of any Niftylift Height Rider, HR10 or HR12 (SP26 or SP34), powered by electric (DC), diesel (D),
petrol/gasoline (P) engine, or a combination of these.
For further technical information, circuit diagrams and specific instructions for all maintenance which
may need to be carried out by specialist trained personnel, see the associated Workshop and Parts
manual for your model of Niftylift Height Rider.
1.3 INTRODUCING THE HEIGHT RIDER SELF-PROPELLED (SP) SERIES

Please note at the time of going to press all information, illustrations, details and descriptions contained
herein are valid. Niftylift reserves the right to change, modify or improve its products without any
obligations to install them on previously manufactured machines.
If you require further information after reading this manual, please do not hesitate to contact us.
Niftylift Ltd, Fingle Drive, Stonebridge, Milton Keynes MK13 0ER, Great Britain
Tel: +44 (0) 1908 223456 Fax: +44 (0) 1908 312733
Niftylift Inc, 32 Concourse Way, Greer, SC 29651 USA
Tel: +01 864 968 8881 Fax: +01 864 968 8836
Nifty Pty Ltd, 11 Kennington Drive, Tomago, NSW 2322, Australia
Tel: +61 (0) 2 4964 9765 Fax: +61 (0) 2 4964 9714
Driven from the platform, the Niftylift Height Rider is an extremely versatile articulated boom platform of
unique and simple design. It is capable of placing two men and their tools up to a height of 12.20m
(40ft) or an outreach of 6.10m (20ft 1in).
The booms are mounted via a 360o powered swing mechanism onto a compact narrow base with a
tight turning circle that ensures excellent manoeuvrability and maximum efficiency.
High traction tyres and powerful hydraulic wheel motors give unsurpassed performance with the option
of fast drive speed when the booms are in the stowed position. Automatic braking and audible alarms
activated by a five-degree tilt sensor help to prevent the operator from working on unsafe terrain whilst
elevated.
A simple, all-hydraulic proportional control system gives smooth, reliable movement of the platform
and maximum reliability in the harshest environments.
Models include the following:

E: - DC ELECTRIC BE: - BI-ENERGY (DIESEL & BATTERY)
D: - DIESEL PE: - PETROL & BATTERY
P: - PETROL PG: - PETROL & LPG (PROPANE)
A: - AIR T: - TRI - ENERGY (PETROL, PROPANE & BATTERY)
1.4 GENERAL SPECIFICATION
FEATURE HR10 HR12 HR12N HR12 4x4

MAXIMUM HEIGHT - WORKING 10m 12.20m 12.25m
33ft 40ft 40ft 2in
MAXIMUM HEIGHT - PLATFORM 8m 10.20m 10.25m
26ft 33ft 6in 33ft 8in
MAXIMUM OUTREACH 4.50m 6.10m
14ft 9in 20ft 6in
MAXIMUM HEIGHT – STOWED 1.90m 1.94m
6ft 3in 6ft 4in
MAXIMUM WIDTH 1.50m 1.80m 1.50m 1.62m
4ft 11in 5ft 10in 4ft 11in 5ft 4in
MAXIMUM LENGTH – STOWED 4.30m 4.10m 3.98m
14ft 13ft 5in 13ft 1in
PLATFORM CAPACITY 200kg (440lbs)
(USA) 500lbs
WHEELBASE 1.80m
5ft 11in
TURNING RADIUS – OUTSIDE 3.15m 3.4m
10ft 6in 11ft 2in
0
TURRET ROTATION 355
TURRET TAILSWING Zero
TRAVEL SPEED – STOWED 0-2.1mph 0-2.3mph
0-3.4kph 0-3.7kph
PLATFORM SIZE 0.65m x 1.10m
25in x 44in
CONTROLS Fully Proportional Hydraulic
HYDRAULIC PRESSURE 200bar
TYRES Foam Filled
GRADE-ABILITY 25% 30%
GROUND CLEARANCE 165mm 185mm 260mm
6.5in 7.25in 10.24in
MINIMUM VEHICLE WEIGHT 2130kg 2630kg 3060kg 3330kg
4700lb 5800lb 6750lb 7340lbs
2 2 2
MAXIMUM GROUND PRESSURE 0.053kn/cm 0.044kn/cm 0.050kn/cm 0.041kn/ cm2
2 2 2
11069lb/ft 9190lb/ft 10443 lb/ft 8563lb/ft2
POWER SOURCE E (Electric) models - 4 x 6v 250 AH batteries
P (G) (Petrol/Gasoline) models - Honda GX240 Engine
D (Diesel) models - Kubota OC60 or OC95 engine (Z482 – 4x4 Version)
1.5 IDENTIFICATION (UK PLATE)

!"#$%& %'()*'%(+,&%(+ -)#
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.
/0/
1 23 4533
3 . 3 63 45
/ 1 33 45
/ ./333
/ 1 . 333 #78
1 0 333 !5
/ 2 /0 . / 33 9$:
/ 3 333
3 .333
0 00 3 /
2 00 33 /
.
This manufacturer’s plate is attached to Boom 1 on each machine at the time of

manufacture on every Niftylift. Please ensure all sections have been stamped and are
legible.
1.5a IDENTIFICATION (USA PLATE)

! "
#$%&'( ')*+,)'*-.('*- /+%
0 1 2 32 10 $

434
323 5 55
2 0 0555
1 0555
!4 0 43 2 4 55 2
!4 5 555
5 2555
3 33 5 4
0 33 55 4
2"
This manufacturer’s plate is attached to Boom 1 on each machine at the time of

manufacture on every Niftylift. Please ensure all sections have been stamped and are
legible.
1.6 EC DECLARATION OF CONFORMITY (Typical)
EC DECLARATION OF CONFORMITY
MANUFACTURER AND NIFTYLIFT LTD

PERSON RESPONSIBLE MALCOLM NORTH
FOR DOCUMENTATION:
ADDRESS: FINGLE DRIVE,
STONEBRIDGE,
MILTON KEYNES,
MK13 0ER,
ENGLAND.
MACHINE TYPE: MOBILE ELEVATING WORK PLATFORM
MODEL TYPE:
SERIAL NUMBER:
NOTIFIED BODY: RWTUV Anlagentechnik GmbH

NOTIFIED BODY NUMBER: 0044
ADDRESS: POSTFACH 10 32 61
D-45141 ESSEN
GERMANY
CERTIFICATE NUMBER:
APPLICABLE STANDARDS: EN 280:2001+A2:2009

DIN EN 60204-1, 2006/42/EC
We hereby declare that the above mentioned machine conforms

with the requirements of the Machinery Directive, 2006/42/EC
and EMC Directive 2004/108/EC
SIGNED: DATE: 14th December 2009
NAME: Malcolm North POSITION: Engineering Manager
NOTE:
THIS DECLARATION CONFORMS WITH THE REQUIREMENTS OF ANNEX II-1.A OF THE COUNCIL DIRECTIVE
2006/42/EC. ANY MODIFICATIONS TO THE ABOVE MENTIONED MACHINE WILL INVALIDATE THIS
DECLARATION, AND THE MACHINE’S APPROVAL.
2 Safety
2.1 MANDATORY PRECAUTIONS
When operating your Niftylift, your safety is of utmost concern. In order to fully appreciate all aspects
of the machines operation it should be ensured that each operator has READ and fully UNDERSTOOD
the relevant manual covering machine use, maintenance and servicing. If any doubts exist concerning
any points covered in your manual, contact your local dealer or Niftylift Ltd.
Before using any Niftylift, thoroughly inspect the machine for damage or deformation to all major
components. Likewise, check the control systems for hydraulic leaks, damaged hoses, cable faults or
loose covers to electrical components. At no time should damaged or faulty equipment be used -
Correct all defects before putting the platform to work. If in doubt, contact your local dealer or Niftylift
Ltd (see Section 1.3 for contact details).
THE MANUFACTURER HAS NO DIRECT CONTROL OVER THE MACHINE

APPLICATION AND USE. THEREFORE CONFORMATION WITH GOOD SAFETY
PRACTICES IS THE RESPONSIBILITY OF THE USER AND HIS OPERATING
PERSONNEL. FAILURE TO UNDERSTAND AND FOLLOW ALL SAFETY RULES
COULD RESULT IN SERIOUS INJURY OR DEATH.
2.1.1 Only trained persons will be permitted to operate the Niftylift.

2.1.2 Always operate the Niftylift in full accordance with the manufacturers Operating & Safety Instructions
for that model.
2.1.3 Before use each day and at the beginning of each shift the Niftylift shall be given a visual inspection
and functional test including, but not limited to, operating and emergency controls, safety devices,
personal protective clothing, including fall protection, air, hydraulic and fuel system leaks, cables and
wiring harness, loose or missing parts, tyres and wheels, placards, warnings, control markings and
Operating and Safety Manuals, guards and guard rail systems and all other items specified by the
manufacturer.
2.1.4 Any problems or malfunctions that affect operational safety must be repaired prior to use of the
platform, with specific regard to any safety components refer to the Parts Manual for part numbers and
details. If in doubt, contact Niftylift Ltd (Details on page 3). Ensure wheels are chocked before
carrying out any maintenance that involves brake release as described in Section 4.7.2 –
Towing.
2.1.5 Always ensure that all warning labels, instructions, placards, control markings and Safety Manuals are
intact and clearly legible. If replacements are required contact your local dealer or Niftylift. Always
observe and obey safety and operating instructions on such labels.
2.1.6 Do not alter, modify or disable in any way the controls, safety devices, interlocks or any other part of
the machine.
2.1.7 Before the Niftylift is used and during use the user shall check the area in which it is to be used for
possible hazards such as, but not limited to, uneven ground drop-offs, holes, bumps, obstructions,
debris, floor and overhead obstructions, high voltage conductors, wind and weather, unauthorised
persons and any other possibly hazardous conditions.
2.1.8 Never exceed the maximum platform capacity, as indicated on the decals and machine serial plate.
2.1.9 Only operate the Niftylift on a firm, level surface.
2.1.10 Never position any part of the Niftylift within 4.0m, (12ft) of any electrical power line, conductor or
similar not exceeding 66kV. (Minimum span 125m) Other distances for increased voltages and
different spans are given in NZECP 34:1993.
THIS MACHINE IS NOT INSULATED

If in doubt, contact the appropriate authorities.
2.1.11 On entering the platform, ensure that the drop down entry bar is closed afterwards.
2.1.12 Use of an approved safety belt and lanyard, hard hat and appropriate safety clothing is mandatory.
Fasten harness to designated harness securing points within the platform and do not remove until
leaving the platform whilst in the stowed position.
2.1.13 Always remain standing within the platform. Do not attempt to increase your height
or reach by standing and/or climbing on the platform guard rails or any other object.
KEEP YOUR FEET ON THE PLATFORM FLOOR. Do not sit, stand or climb on the
guard rail, mid rail or boom linkage. Use of planks, ladders or any other devices on
the Niftylift for achieving additional height or reach shall be prohibited.
2.1.14 Do not use the platform levelling system to artificially increase the outreach of the platform. Never use
boards or ladders in the platform to achieve the same result.
2.1.15 Do not use the platform to lift overhanging or bulky items that may exceed the maximum capacity or
carry objects that may increase the wind loading on the platform. (e.g. Notice boards etc.)
2.1.16 The Niftylift shall not be operated from a position on trucks, trailers, railway cars, floating vessels,
scaffolds or similar equipment unless the application is approved in writing by Niftylift Ltd in Great
Britain.
2.1.17 Always check that the area below and around the platform is clear of personnel and obstructions
before lowering or slewing. Care should be taken when slewing out into areas where there may be
passing traffic. Use barriers to control traffic flow or prevent access to the machine.
Important:- To prevent damage to the cage step, it is necessary to elevate the booms a minimum of
250mm (10 in) from their stowed position before slewing. Also, when lowering the booms down to
their stowed height, check that the cage step is not directly above any wheel to prevent damage to the
step, similarly check that the booms are clear of the front canopy to prevent damage.
2.1.18 Stunt driving and horseplay, on or around the Niftylift, shall not be permitted.
2.1.19 When other moving equipment and vehicles are present, special precautions shall be taken to comply
with local ordinances or safety standards established for the work place. Warnings such as, but not
limited to, flags, roped off areas, flashing lights and barricades shall be used.
2.1.20 Before and during driving while the platform is elevated the operator shall maintain a clear view of the
path of travel, maintain a safe distance from obstacles, debris, drop offs, holes, depressions, ramps
and other hazards to ensure safe elevated travel. Maintain a safe distance from overhead obstacles.
2.1.21 Under all travel conditions the operator shall limit travel speed according to conditions of ground
surface, congestion, visibility, slope, location of personnel and other factors causing hazards of
collision or injury to personnel.
2.1.22 The aerial platform shall not be driven on grades, side slopes or ramps exceeding those for which the
aerial platform is rated by the manufacturer.
2.1.23 It shall be the responsibility of the user to determine the hazard classification of any particular
atmosphere or location. Aerial platforms operated in hazardous locations shall be approved and
suitable for the duty. (See ANSI/NFPA 505-1987 where applicable).
2.1.24 The operator shall immediately report to his supervisor any potentially hazardous location(s)
(environment) which become evident during operation.
2.1.25 If an operator encounters any suspected malfunction of the Niftylift or any hazard or potentially unsafe
condition relating to capacity, intended use or safe operation, he shall cease operation of the Niftylift
and request further information as to safe operation from his management, or owner, dealer or
manufacturer before further operation of the Niftylift.
2.1.26 The operator shall immediately report to his superior any problems or malfunctions of the Niftylift,
which becomes evident during operation. Any problems or malfunctions that affect the safety of
operation shall be repaired prior to continued use.
2.1.27 The boom and platform of the Niftylift shall not be used to jack the wheels off the ground.
2.1.28 The Niftylift shall not be used as a crane.
2.1.29 The Niftylift shall not be positioned against another object to steady the platform.
2.1.30 Care should be taken to prevent rope, electric cords and hoses from becoming entangled in the aerial
platform.
2.1.31 Batteries shall be recharged in a well-ventilated area free of flame, sparks or other hazards, which may
cause explosion. Highly explosive hydrogen gas is produced during the charging process.
2.1.32 When checking electrolyte levels great care should be taken to protect eyes, skin and clothing. Battery
acid is highly corrosive and protective glasses and clothing is recommended.
2.1.33 If the platform or elevating assembly becomes caught, snagged or otherwise prevented from normal
motion by adjacent structure or other obstacles, such that control reversal does not free the platform,
all personnel shall be removed from the platform safely before attempts are made to free the platform
using ground controls.
2.1.34
When the machine is not in use always stow the booms correctly. NEVER LEAVE
THE KEYS IN THE MACHINE, if it is to be left for any period of time. Use wheel
chocks if leaving on an incline.
2.1.35 The engine must be shut down while fuel tanks are being filled. Fuelling must be done in a well-
ventilated area free of flame, sparks or any other hazard that may cause fire or explosion. PETROL
(GASOLINE), LIQUID PROPANE AND DIESEL FUELS ARE FLAMMABLE.
2.1.36
NEVER START THE NIFTYLIFT IF YOU SMELL (PETROL) GASOLINE, LIQUID
PROPANE OR DIESEL FUEL.THESE FUELS ARE HIGHLY FLAMMABLE
2.1.37 The operator shall implement means provided to protect against use by unauthorised persons.
2.1.38 Never remove anything that may affect the stability of the machine such as, but not limited to, batteries,
covers, engines, tyres or ballast.
2.2 ENVIRONMENTAL LIMITATIONS

All "Niftylift" Height Riders are limited to operation as previously described, not suitable for rough terrain
work. Unless specifically configured otherwise, the machine will have short time rating for operation in
extreme temperatures. i.e. Reduced battery cycle times for low temperatures, e.g. freezers, food
storage etc., cooling limitations for high temperatures. i.e. oil temperature not to exceed -23 to 93°
Celsius. Extended operation in dusty environments is not recommended, frequent cleaning will be
necessary. All dust, dirt, salt encrustation, excess oil or grease should be removed. Deposits of paint or
bitumen, particularly on legends or labels should be removed.
All standard Niftylift machines are rated for a wind speed of 12.5 m/s, which equates to 45kph / 28mph
or force 6 on the Beaufort scale. No attempt should be made to operate a Niftylift in wind strengths
above this limit and if the operator has any doubts over the wind speed he /she should cease operation
immediately until it can be established that the wind speed has fallen to a safe level.
DO NOT USE THE NIFTYLIFT IN ELECTRICAL STORMS
2.3 NOISE AND VIBRATION

The airborne noise emission on the Height Rider range of machines does not exceed 79dB(A),
measured at a perpendicular distance of 4m, under equivalent continuous A-weighted sound pressure
test conditions. This was based on a Diesel powered machine, working on high throttle, and under
load. All other models will exhibit significantly lower emissions than this figure, dependant on power
option. In normal operation the Vibration level to which the operator is subjected will not exceed a
weighted root mean square acceleration value of 2.5 m/s2.
2.4 TEST REPORT

All Niftylift machine models are subjected to a comprehensive ‘type test’ which duplicates all
combinations of safe working load (SWL), overload, windage, inertia and pull force to assess the
various safe stability criteria. Self propelled machines are also subjected to kerb and braking tests at
the SWL to satisfy additional ‘worse case’ stability requirements.
Each individual machine is then subjected to static overload tests on flat level ground with 150% of the
SWL, exceeding the requirements of EN280 for power operated MEWPs. Self propelled machines are
also tested at the maximum working angle plus 0.5º with a test load of 125% of the SWL. Finally, on all
machines, a functional test is performed with 110% of SWL.
All safety devices are checked for correct operation, operating speeds are checked against benchmark
figures and the dynamic functions ensure that all acceleration and deceleration forces are within
acceptable limits. All noted defects are rectified and recorded before the machine is permitted to enter
into service.
3 Preparation and Inspection

3.1 UNPACKING
Since the manufacturer has no direct control over the shipping or carriage of any Niftylift it is the
responsibility of the dealer and/or owner and/or leaser to ensure the Niftylift has not been damaged in
transit and a Pre-operational Report has been carried out by a qualified engineer before the aerial
platform is put into service.
A) Remove all ropes, straps and or chains used to secure the aerial platform during transit.
B) Ensure any ramp, loading dock or forklift used is capable of supporting or lifting the aerial
platform.
C) If the aerial platform is to be driven, please ensure that the operator has read and fully
understood this entire manual. Refer to the appropriate section for precise operating
instructions.
***Carry out the Pre-operational Report before placing machine in service.
3.2 PREPARATION FOR USE

Whilst every effort has been made at the Niftylift factory to ensure your machine arrives in a safe and
operable condition it is necessary to carry out a systematic inspection prior to putting the aerial
platform into service.
THIS IS NOT A REQUEST IT IS MANDATORY
To assist the user in this task you will find enclosed a Pre-operational Report, which must be filled out
upon delivery/receipt of the machine.
Before the user carries out the Pre-operational Report he must have read and fully understood all the
contents of the Operating, Safety and Maintenance Manual.
WARNING - DO NOT OPERATE A POTENTIALLY DEFECTIVE OR

MALFUNCTIONING MACHINE. CORRECT AND REPAIR ANY DEFECTS BEFORE
OPERATING YOUR NIFTYLIFT.
3.3 PRE-OPERATIONAL SAFETY CHECK SCHEDULES

Before use each day and at the beginning of each shift the aerial platform shall be given a visual
inspection and functional test including, but not limited to, the following:
3.3.1 DAILY SAFETY CHECKS
1) Check that all labels (decals) are in place and legible.

2) Visually inspect the machine for damaged or loose components.
3) Check that batteries are charged (i.e. Charger has a solid green light and a pulsing red light).
4) Check the fuel level (if applicable).
5) Check that canopies/covers and guards are in place and secure.
6) Check that the boom rest switch is operable (if applicable).
7) Check that control levers are secure and operate freely.
8) Check that operating buttons and emergency stop buttons function properly.
9) Check the operation of the manual hand pump.
10) Visually inspect all hydraulic hoses and fittings for damage or leaks.
11) Check that the platform pivot pins and their tag bolts are secure.
12) Check that the tilt alarm is functioning properly (On a slope of 50 or more the alarm should
sound and drive should be disabled)
13) Check the operation of the cage weigh system (If fitted). See section 4.5.3 for testing and
verification procedure.
3.3.2 WEEKLY SAFETY CHECKS
1) Inspect tyres and wheels for damage and wear.

2) Check that the joystick manipulators are secure.
3) Check battery fluid levels and specific gravity (after charging) and general condition.
4) Check hydraulic oil level, ISO Grade 22 (European), Grade 32 (Rest of World).
5) Inspect the engine air filter and clean or replace if necessary.
6) Inspect hose track for damage or missing parts.
3.3.3 MONTHLY SAFETY CHECKS
1) Check the engine oil level (if applicable).

2) Check the wheel nuts (torque 65ft lbs / 86Nm).
3) Check that the bolts holding the wheel motors to the chassis are secure.
4) Check that the slew worm is secured and correctly in mesh. Clean and re-grease.
5) Inspect brakes for operation and wear.
6) Grease the knuckle and centre post.
7) Inspect the engine fuel tank for damage or leaks.
8) Check telescopic boom wear pads and nylon studs (if applicable).
9) Check that the end cap on the main knuckle pin is secure and the roll pin is in place.
10) Check and adjust if necessary the Nylatron studs around the telescope boom.
11) Every three months check and verify the calibration of the cage weigh system. See section
4.5.4 for the calibration procedure.
12) Every Six months perform a thorough examination in accordance with the ‘Lifting Operation
and Lifting Equipment Regulations’ (LOLER) 1998, Regulation (9)(3)(a).
3.3.4 ANNUAL SAFETY CHECKS
1) Check that all pivot pins and their tag bolts are secure.
2) Inspect for any cracks or badly rusted areas on booms and chassis.
3) Change the hydraulic oil filters.
4) Check the bushes in the front wheel hubs for wear.
5) Check that slew ring bolts are secure (torque 206ft lbs. 279Nm).
3.4 PLACARD, DECALS & INSTALLATION (UK SPEC)

ITEM DESCRIPTION NUMBER QTY
1 SWL 200kg P14801 1
2 Harness Point P14883 2
4 General Notice P18870 1
5 Blank Serial Plate P15383 1
6 Daily Safety Check List P14908 1
7 Trip – Push to Reset P19056 1
8 Travel Direction P14784 2
9 If Alarm Sounds… P14868 2
10 E-Stop, Do Not Disable P14864 2
11 Head Protection P14921 1
12 Manual Hand Pump P19716 1
13 Component Stability P19708 1
14 “Nifty HR12” – Grey P14604 2
15 “Niftylift.com” – Black P14390 1
16 “Height Rider 12” – Grey P14605 1
17 General Warning P20330 2
18 Booms / Brakes Selector P19446 1
19 Foam Filled Tyres P14932 1
20 Drive Wheel Lock P19444 1
21 Base/Cage selector P19445 1
22 No Step P14785 1
23 Cage Levelling P10853 1
25 Point Load 13.6kN (HR10) P20606 4
16.7kN (2x4) P20607 4
20.8kN (4x4) P20634 4
26 Battery Management P11777 1
28 Battery Isolator P18610 1
29 Battery Charger P14904 1
31 Diesel P14414 1
32 Point Load 19.2kN (Narrow) P20608 4
33 Hydraulic Levers - Cage P14939 1
34 Hydraulic Levers - Base P14936 1
35 Cage Gate Warning P18432 1
36 Cage Controls P18961 1
38 Base Controls P15221 1
39 Noise Warning P17124 1
40 Operators Manual P14892 1
42 Overload Warning P18848 2
43 Trip – Push to Reset P19056 1
46 No Step P14785 2
47 Footswitch P14884 1
48 4x4 P14697 2
49 Battery Isolator (4x4) P18600 1
50 Brake Release (4x4) P18788 1
40
24
17
41
2
9
PLATFORM CONTROLS
24
26
23 33
25 32
15
48
42
39
cover
24
4x4
2
10
36
30
14
17
6
21
7
29
13
GROUND CONTROLS
34
12
27
4
35
38
1
19
41
10
9
42
18
47
20
25 32
8
25 32
27
50
11
46 28
46 28
48
49
22
25 32
43
4x4
cover
14
16
31
3.4a PLACARD, DECALS & INSTALLATION (USA SPEC)
ITEM QTY- SP26 QTY- SP33 DESCRIPTION NUMBER

01 1 1 SWL 500 lbs P17328
02 2 2 Harness Points P14883
04 4 4 General Notice P18870
05 1 1 Serial Plate P15383
06 2 2 Rotating Machinery P15010
07 1 1 Trip – Push to reset P19056
08 2 2 Travel Direction Arrows P14784
09 2 2 Tilt Alarm P14868
10 2 2 E-Stop Disable P14864
11 1 1 Head Protection P14921
12 1 1 Manual Hand Pump P19716
13 1 1 Component Stability P19708
14 2 0 'Niftylift' Logo (SP26) P14117/18/14615
14 0 2 'Niftylift' Logo (SP 34) P14119/20/14616
15 1 1 Niftylift.com P14390
17 2 2 General Warning P20330
18 1 1 Booms/Brake Lever P19446
19 1 1 Foam Filled Tires P14932
20 1 1 Wheel Release P19444
21 1 1 Function Selector Valve P19445
22 5 5 No Step P14785
23 1 1 Basket Levelling P10853
24 A/R A/R Warning Stripes N/A
25 4 0 Point Load 13.6 kN P20606
25 0 4 Point Load 16.7 kN (2x4) P20607
20.8 kN (4x4) P20634
26 1 1 Battery Management P11777
28 1 1 Battery Isolator P18610
29 1 1 Battery Charger P14904
31 1 1 Diesel Fuel Only P14414
32 0 4 Point Load 19.2 kN (Narrow) P20608
33 1 0 Platform Levers (SP26) P15878
33 0 1 Platform Levers (SP34) P14939
34 1 1 Ground Levers P14936
36 1 1 Platform Control Box P18961
38 1 1 Ground controls P15521
39 1 1 Noise Warning P17124
40 1 1 Operating Instructions P14892
41 2 2 Overload Warning P18848
42 2 2 Overload Symbol P17214
43 1 1 Trip – Push to reset (DE) P19056
46 2 2 No Step P14785
43 22 46 25 32
English/USA – 01/10
SP34 Series
GROUND CONTROLS PLATFORM CONTROLS
31
42 23 33 26 9
34
20 10
41
16 7
36 17
8
8 21 2 2
18
40
46 28 25 32
42 38 12 24 15 24
14 5 11 13 14
19
10
9 24
6 41 6
D80163/5
25 32 1 4 29 17 30 39 25 32
19
3.5 TORQUE REQUIREMENTS
SCREW QUALITY/SIZE Tightening torque in ft lbs (Nm)
Grade 8.8 10.9
M6 7.4 (10) 10 (14)
M8 18.5 (25) 26 (35)
M 10 36 (49) 51 (69)
M 12 65 (86) 89 (120)
M 14 100 (135) 140 (190)
M 16 155 (210) 218 (295)
M 18 215 (290) 300 (405)
WHEEL NUTS 65ft lbs 86Nm
SLEW RING BOLTS 206ft lbs 279Nm
4 Operation
4.1 CONTROL CIRCUIT COMPONENTS
4.1.1 CONTROL BOARD: - Situated under the rear cover, the encapsulated control board comprises a PCB.
(Printed circuit board) that incorporates all of the relays to control the machines operation. The control
board is common to all models, and contains functions, which might not be utilised on your particular
machine. A thermal trip switch is integral to the box, which protects the control circuit and
components. If power is lost, the switch can be manually reset.
4.1.2 TILT ALARM: - Fitted to the top of the control board box, the tilt alarm is a solid-state sensor, which
monitors the inclination of the machine. It directly controls the BRV (Brake Release Valve) and when
the platform is in use, i.e. Booms are raised, if the inclination exceeds the pre-set limit, it will disable
the drive to the machine and sound the alarm. In order to recover the machine, the platform operation
is unaffected, allowing the operator to restore drive when the machine is stowed. It is then possible to
drive back onto level ground, fully restoring machine operation.
4.1.3 SOUNDER: - Situated beneath the PCB is a small electric sounder, which is used to provide an
intermittent alarm whenever the machine is in operation. Pushing a green "power control" button or
depressing the foot switch in the platform (if fitted) will energise this sounder. This serves to warn
personnel of the operation of the machine.
4.1.4 KLAXON: - Also mounted on the top of the control board box is a klaxon, which performs several
functions: Firstly, it can be used as a manual alert, by pushing the "Horn" button at the platform control
position. Secondly, it is this device, which sounds continuously if the tilt alarm sensor detects
excessive inclination, with the booms raised. Lastly, it is linked into the battery management system,
such that when low battery state is reached the "pulsing" of the DC motors is mimicked by the klaxon,
re-enforcing the message to the operator to recharge the batteries.
4.1.5 DRIVE CONTROL VALVE (DCV):- The motion control valve comprises several individual components
all directly involved in the hydraulic supply to the wheel drive motors. Principal amongst these are the
drive control valves, which electrically change the drive motor hydraulics supply from series flow to
parallel, or vice versa. This control function is only available when the booms are lowered, and allows
the operator to select "Hi" or "Lo" drive. "Hi" drive gives fast speed of travel, but low gradeability, "Lo"
drive gives best gradeability, but slow speed. "Lo" drive is used for climbing inclines and delicate
positioning of the machine.
4.1.6 BRAKE RELEASE VALVE (BRV):- The motion control valve also incorporates a solenoid operated
dump valve, which controls the brake function on the machine. This valve must be energised to allow
the machine to move. If no voltage is present, the wheel motors will not be able to develop drive
torque, whilst at the same time, the parking brakes will remain engaged. Only when a green "Power
Control" push-button is being used (or the Platform Foot-switch is depressed) will the BRV operate. If
the tilt alarm sensor detects an excessive inclination whilst the booms are raised it is the BRV which is
de-energised to isolate the machine. (At the same time the klaxon tone changes to a continuous tone to
indicate this condition).
4.1.7 BOOM SWITCH: - Mounted on the end of the machine counterbalance, and operated by the upper
boom, this switch controls both the operation of the tilt alarm sensor, and the speed control function.
With the booms in the stowed position, the tilt alarm sensor is by-passed, allowing the machine to
negotiate slopes in excess of the permissible working angle, without isolating the drive function. At the
same time, "Hi" drive is possible, as is fast throttle on those machines so equipped. When the booms
are raised, the tilt alarm sensor becomes activated, only slow speed operation is possible and only "Lo"
drive is permitted. These control functions are of primary importance to safety of the machine and
operator. Under no circumstances should this control function be isolated or by-passed. Note! On
later machines the boom switch is located adjacent to the Knuckle, and works from a cam attached to
Boom 3. This permits the operator to slightly raise the Booms whilst still permitting high-speed drive.
All other functions remain the same.
4.1.8 BATTERY MANAGEMENT: - Battery condition is permanently monitored by the control circuit, such
that when available power has decreased to 20% of full charge, the battery status circuit begins to
"chop" the power to the hydraulic power packs. This function causes the drive system to alternately
stop and start, signalling to the operator that re-charging is necessary. At the same time the Klaxon will
begin to sound intermittently re-enforcing the charge warning. At this point, sufficient power remains to
drive to the nearest power point. Should the operator ignore the on-set of the discharge warning, the
"chopping" will continue until the machine is rendered inoperative. Immediate charging will then be
required.
Under no circumstances should a machine be left fully discharged or severe battery damage can occur
in a relatively short time.
4.1.9 BATTERY ISOLATORS: - The battery-disconnect handles are located beneath the rear bonnet section
and allow the machine control and power circuits to be isolated from the batteries. In order to isolate
the batteries it is necessary to pull both release handles. The left side release handle also incorporates
a control circuit connector. Pulling this handle also disconnects the supply to the PCB control box.
Under normal operation, the machine key switch should be used to isolate the machine, with the
battery isolator handles only being required for emergencies, in the event of a short circuit, or during
routine maintenance.
4.1.10 DUTY SELECTOR: - On multiple power option machines, one of the functions on the platform control
station will be a duty selector. This key switch allows the selection of either power option, i.e. from
Diesel to Battery or Petrol to battery, or vice-versa. On other machines this same key switch serves as
an "On-Off" control.
4.1.11 DIESEL ENGINE:- Generally a Kubota OC60 or OC95 engine, driving a twin bodied pump with direct
mounted pump dump valves (one per section), and integral relief valve on the rear pump. The
arrangement allows two speed operation, fast throttle and automatic relief for ramp climbing.
4.1.12 DIESEL BOX: - Located adjacent to the diesel engine, the diesel box combines all of the functions for
dual power operation, (Bi-Energy machines), as well as controlling the diesel engine itself. The relays
in this box control starting, high throttle, pump dump, duty selector and the diesel stop timer. There is
also an integral thermal trip, which protects the throttle solenoid and other functions.
4.1.13 PETROL (GASOLINE) ENGINE: - Generally a Honda GX 240 engine, driving a single body pump with
direct mounted pump dump valve. The engine is also equipped with a throttle solenoid for two-speed
operation.
4.1.14 PETROL (GASOLINE) BOX: - Located adjacent to the petrol (gasoline) engine, the petrol (gasoline) box
combines all of the functions for dual power operation, as well as controlling the petrol engine itself.
The relays in this box control starting, high throttle, pump dump, duty selector and engine stop. here is
also an integral thermal trip, which protects the throttle solenoid and other functions.
4.1.15 LPG OPERATION:-On machines equipped for LPG operation (propane) the Honda engine will also have
an LPG vaporiser, valve lock and micro-vac switch. The supply and regulation of the propane is
governed by the installed gas bottle and regulator. The vapour take-off system requires a vaporiser to
convert the liquid gas into an airborne mixture. This is then held by the micro-vac switch and valve lock
until the engine turns over, creating a vacuum on the inlet to the engine carburettor. The micro-vac
switch then tells the valve lock to open, admitting the gas to the engine. If the engine is halted, the
system returns to normal, holding the gas until a re-start is attempted. When running on Petrol, the
main tap to the gas bottle should be securely closed, to prevent the engine from trying to run on a
mixture of the two fuels. If starting to run on LPG, it should be ensured that all petrol is discharged from
the carburettor bowl before changing to LPG, since the engine will not run satisfactorily if any petrol is
in the carburettor bowl. When turning on the gas, the bottle tap should be opened gradually so that the
liquefied gas does not freeze up the vaporiser on contact. Warming up the engine on petrol first will
ensure that the vaporiser is already hot enough to begin the gas conversion. A frozen vaporiser will not
allow the machine to run on gas. Machines arranged for vapour take-off do not have a vaporiser, but
still have the valve lock and micro-vac switch to control the flow of gas to the engine. The functions of
the machine are as described above for the liquid take-off system.
4.1.16 CAGE WEIGH SYSTEM CONTROL BOARD (MECHANICAL): - On machines equipped with the
mechanical cage weigh system, the control printed circuit board is usually mounted in the rear of the
cage control panel. The function of the operation, the indicator lights and fault conditions are all
explained in Section 4.5.5.
4.1.17 ENGINE WATER TEMPERATURE: - On those engines equipped with water-cooling, the high
temperature sender is connected to an indicator light in the cage panel. High temperature will
illuminate the indicator, but not shut down the engine. If the indicator light illuminates during operation,
descend immediately and/or stop the engine.
4.1.18 ENGINE OIL PRESSURE: - On those engines equipped with oil sensors, the low oil pressure sender is
connected to an indicator light in the cage panel. Low oil pressure will illuminate the indicator, as
would total loss of oil or the engine coming to a stop. If the indicator light illuminates during operation,
descend immediately and/or stop the engine. When the cage key is turned to the ‘engine’ position, the
light will illuminate to indicate that the engine is not running. This serves to remind the operator to turn
the cage key switch ‘Off’ when not in use. Turning the key switch to ‘Off’ will de-energise any control
relays that might eventually discharge the batteries.
4.2 GROUND CONTROL OPERATION

4.2.1 GROUND CONTROL STATION
ALWAYS ALLOW THE ENGINE TO WARM UP BEFORE OPERATING.
ALL MODELS
1) Ensure all red emergency stops are out.
2) Turn key switch at ground control station to ground (i.e. fully down).
3) Ensure function selector hand valve is turned to Ground position (i.e. fully down).
4) Turn duty selector in platform to BATT (battery) or ENG (engine).
5) If BATT (Battery) is selected go to step 9), if ENG (engine) is selected go to step 6).
DIESEL ENGINE OR BI-ENERGY MODELS
6) If ENG (engine) is selected go to step 7 for a COLD ENGINE or step 8 for a WARM ENGINE.
7) COLD ENGINE: - turn the main engine ignition switch (located beneath the front cover) through
ON to GL. This engages the glow plug pre-heat system. Hold for 3-5 seconds then turn key fully
to ST (start) position and the engine will fire.
8) WARM ENGINE: - turn the main engine ignition switch (located beneath the front cover) through
ON to ST (start) position and the engine will fire.
PETROL (GASOLINE) ENGINE BI-ENERGY MODELS
6) If ENG (engine) is selected go to Step 7 for a COLD ENGINE or Step 8 for a WARM ENGINE.
7) COLD ENGINE: - turn the engine fuel tap on and engage the choke lever. Turn the main engine
ignition through ON to ST (Start) and the engine will fire. Return the choke lever to its normal
running position after the engine is started.
8) WARM ENGINE: - turn the engine fuel tap on and turn the main engine ignition through ON to ST
(start) position and the engine will fire.
ALL MODELS
9) Push and hold green power button.
10) Select function and operate hand levers in full accordance with manufacturers operating and
safety manual.
11) To return control to platform turn key fully clockwise to up position, and return function selector
hand valve to Platform position, (i.e. fully up).
12) When not in use return machine to stowed position, turn the key to centre off position, remove
key and chock wheels.
EMERGENCY PROCEDURES
1) Push in red emergency stop to shut down all functions, and select ground control by moving the
function selector hand valve to the Ground position, (i.e. fully down).
2) Operate manual hand pump (located adjacent to the ground control valve) and manoeuvre the
machine on the Ground hand lever controls.
4.2.2 BOOM OPERATION
A) Push and hold green power button.
STANDARD HR10 AND HR12 (SP26 & SP34)
P14936001
1 2 3
B) Select lever 1, 2 or 3 for desired boom function.
1 Operates Lower Boom UP for up DOWN for down
2 Operates Upper Boom UP for up DOWN for down
3 Operates Swing UP for right DOWN for left
HR12 WITH GROUND TELESCOPE

CONTROL (SP34)
P14937/001
C) Select lever 1, 2, 3 or 4 for desired boom function.
1 Operates Telescope UP for out DOWN for in
2 Operates Lower Boom UP for up DOWN for down
3 Operates Upper Boom UP for up DOWN for down
4 Operates Swing UP for right DOWN for left
ALWAYS ENSURE THE AERIAL PLATFORM IS ON A FIRM LEVEL SURFACE AND

THE AREA IS FREE OF ANY OVERHEAD OBSTRUCTIONS.
ENGAGING THE RED EMERGENCY STOP BUTTON WILL SHUT DOWN THE
ENGINE AND THE ELECTRIC CIRCUIT, PREVENTING OPERATION OF ANY
FUNCTION.
4.3 PLATFORM CONTROL OPERATION

4.3.1 PLATFORM CONTROL STATION
NEVER START THE NIFTYLIFT IF YOU SMELL PETROL (GASOLINE), LIQUID
PROPANE OR DIESEL. THESE FUELS ARE FLAMMABLE.
BEFORE OPERATING THE NIFTYLIFT ENSURE THAT EACH OPERATOR HAS READ
AND FULLY UNDERSTOOD THE OPERATING MANUAL. FAILURE TO DO SO MAY
RESULT IN DEATH OR SERIOUS INJURY.
ALL MODELS
1) Ensure all red emergency stops are out.
2) Turn key switch at ground control station to Platform position (i.e. fully up).
3) Ensure function selector hand valve is turned to Platform position, (i.e. fully up)
4) Turn duty selector in platform to BATT (Battery) or ENG (Engine).
5) Battery electric models go to step 10.
DIESEL ENGINE OR Bl ENERGY MODELS ONLY
6) If ENG (Engine) is selected go to Step 8 for COLD ENGINE or Step 9 for a WARM ENGINE.
7) COLD ENGINE: - Turn the 3 position engine ignition switch to the left, and hold for 3-5 seconds,
this engages the glow plug pre-heat system. Then turn key fully to the right and the engine will
fire. When released, the selector will return to the centre, ‘OFF’ position.
8) WARM ENGINE: - Turn the 3 position engine ignition switch to the right and the engine will fire.
When released, the selector will return to the centre, ‘OFF’ position.
PETROL ENGINE OR PETROL/ELECTRIC MODELS ONLY
6) If ENG (Engine) is selected, ensure the fuel tap is turned to the ON position and then go to Step
8 for COLD ENGINE or Step 9 for a WARM ENGINE.
7) COLD ENGINE: - (From the ground only) turn the engine fuel tap on and engage the choke lever.
Turn the main engine ignition through ON to ST (Start) and the engine will fire. Return the choke
lever to its normal running position after the engine is started.
8) WARM ENGINE: - Ensure the main engine ignition switch is ON. Turn the 3 position engine
ignition switch to the right and the engine will fire. When released, the selector will return to the
centre, ‘OFF’ position.
ALL MODELS
9) Ensure key switch selector is turned to ON or BATT (Battery) if applicable.
10) Depress foot switch or push and hold green power button.
11) Select function and operate hand levers in full accordance with manufacturers operating and
safety manual.
12) When not in use return booms to stowed position. Turn key switch at ground control to centre
off position, remove key and chock wheels.
4.3.2 BOOM OPERATION
Min Max
(BI-ENERGY MODEL SHOWN)

P18345/001
HR10 (SP26) SERIES ONLY

P15878/01
1 2 3 4
Select lever 1, 2, 3 or 4 for desired boom function.
1. Operates Drive and Steer (see explanation in Section 4.4)
2. Operates Lower Boom UP for up DOWN for down
3. Operates Upper Boom UP for up DOWN for down
4. Operates Swing UP for right DOWN for left
HR12 (SP34) SERIES ONLY

P14939/001
Select lever 1, 2, 3, 4, 5 or 6 for desired boom function.
1. Operates Drive and Steer (see explanation in Section 4.4)
2. Operates Platform Level FWD for fwd BACK for back
3. Operates Telescope UP for out DOWN for in
4. Operates Lower Boom UP for up DOWN for down
5. Operates Upper Boom UP for up DOWN for down
6. Operates Swing UP for right DOWN for left
4.4 DRIVING CONTROLS
DO NOT OPERATE THE NIFTYLIFT WHILST ELEVATED UNLESS ON A FIRM,

LEVEL SURFACE FREE FROM ANY POSSIBLE OBSTRUCTIONS OR HAZARDS
BOTH AT GROUND LEVEL AND OVERHEAD.
1) Check proposed route for possible hazards, obstructions and personnel.

2) Push green power button or depress foot switch located in platform floor (if applicable).
3) Use the Drive Speed selector on the platform control station to determine speed.
High Drive (Hare) - GIVES HIGH SPEED AND LOW GRADEABILITY.
Low Drive (Tortoise) - GIVES LOW SPEED AND HIGH GRADEABILITY.
N.B. High Drive is only available when the booms are in the stowed position. The HR10 or
HR12 will default to Low Drive speed whenever the booms are elevated.
4) Select drive joystick from the platform control box.
A. Up for FORWARD
B. Down for REVERSE
C. Left for STEER LEFT
D. Right for STEER RIGHT
5) All control levers give a fully proportional response therefore the more the lever is moved away
from the centre (OFF) position the faster the function will become.
6) Maximum drive speed is only attainable when all booms are fully stowed and the HI/LO selector
is in the HI position.
7) When driving with the booms fully stowed, the Tilt Alarm is bypassed to allow the Niftylift to be
driven in areas where the slope exceeds the five-degree working limit. In normal operation the
drive is therefore unaffected when driven onto a slope in excess of five degrees, until the booms
are raised, whereupon the drive would be disabled and the tilt alarm sounds continuously.
8) Under no circumstances should any Niftylift SP series machine be driven on slopes exceeding
25%, with the booms fully stowed.
ALL NIFTYLIFTS ARE FITTED WITH A TILT ALARM - PRE-SET IN THE FACTORY.
ONCE ENERGISED, THE NIFTYLIFT WILL LOSE ALL POWER TO DRIVE
FUNCTIONS AND A LOUD AUDIBLE ALARM WILL BE ACTIVATED.
TO DE-ACTIVATE, LOWER THE BOOMS FULLY TO STOWED POSITION AND RE-
POSITION BASE ON FIRM, LEVEL GROUND.
IF ALARM SOUNDS - DESCEND IMMEDIATELY AND RE-LEVEL MACHINE BASE.
4.5 CAGE WEIGH SYSTEM
4.5.1 MECHANICAL VERSION

The Niftylift range of machines are available fitted with mechanical cage weigh systems. These are
configured to sense a vertical cage overload, which when detected will halt the machine movement.
No further use of the platform is then permitted until the overload has been removed. This must be
done in a responsible manner and not one in which a greater hazard might be induced. Therefore, if
the addition of external items such as light fittings; brickwork or tiles etc were allowed into the cage,
the machine would not operate. In order to restore the functions, the excess load should be safely
removed, NOT by discharging them out of the basket to the detriment of persons below.
The mechanical cage weigh system works on the principle of a pre-loaded spring, rated to the cage
safe working load. Excess load in the cage forces the spring to further compress, the movement of
which is detected by a precision micro-switch. With the machine turned ‘On’, this movement first
gives an audible alarm in the cage, as well as a visual indication at both control positions (cage and
base). Additional deflection due to increased load serves to cut off the machine control circuit,
effectively halting all machine movements.
Under the circumstances where the cage overload cannot be removed, the machine can only be
manoeuvred by use of the manual hand pump. Great care must be taken when utilising this facility,
especially if the machine is significantly overloaded; any motion that causes the machine outreach to
increase could induce instability. The machine must be manoeuvred in such a manner as to reduce
outreach, then height, until a safe level is reached to permit the operator to dis-mount or the overload to
be removed.
4.5.2 FUNCTION
The cage overload system is powered from the machine control circuit, so the system is inactive if the
machine is turned ‘Off’.
‘Enabling’ the emergency stops allows the system to become ‘active’, when either the cage or base
key switch is turned ‘On’. If the cage is overloaded, the control circuit will immediately indicate this by
the audible and visual alarm. Pressing the emergency stop or turning the key switch to the ‘Off’
position merely silences the alarm. The alarm will continue to sound as long as the overload persists,
unless the machine is turned ‘Off’.
Whilst the overload is detected, pressing the green button at base or cage will generate no response
from the control circuit. The machine will not function under power until the overload is removed.
Removing the overload as previously described will re-set the system automatically, requiring no
additional intervention from the operator. All machine functions will be restored.
4.5.3 TESTING
At the simplest level, before working on the platform, the function of the cage overload can be checked
by the following method: - Place two men into the cage and a larger quantity of tools than is permitted
to be carried. (Typically 40 kg). The alarm should sound and all functions should be lost. Reducing
the cage contents to the safe working load should silence the alarm and restore the machine operation.
4.5.4 CALIBRATION
If a closer examination of the system is required, typically for testing and approval, the safe working
load should be placed in the cage, carefully weighing the test load to ensure accuracy. The addition of
a 5kg weight, to any of the four corners of the cage, should sound the alarm. If the alarm does not
sound, carefully inspect the weigh mechanism for signs of damage. All parts of the weigh mechanism
should be free to move, and the inspection should look for any impact damage that might have caused
the assembly to become disabled, for any reason. If the mechanism seems to be functioning correctly,
the adjustment of the weigh sensing micro-switch should be checked. A competent person, who has
the authority to perform such adjustments, must perform this. Adjustment must not be permitted by
anyone without the approval of the person responsible for the platform.
With the machine emergency stops ‘enabled’ and either the cage or base key switch turned ‘On’, the
cage weigh micro switch is adjusted to bring the bolt into contact with the micro-switch roller.
Continue adjustment until the alarm sounds, then back off slightly to silence the alarm. The locknuts
supporting the adjustment bolt can be partially tightened to lock the bolt in place.
The addition of a 5 kg weight should now be used to prove that the system detects the applied
overload, sounds the alarm and disables the machine. The sensitivity of the assembly is such that the
alarm will sound slightly before the functions are disabled. The mechanism should be adjusted to
allow the alarm to sound and functions to be lost within this 5 kg limit. Lock the adjustment screw
securely.
The over-travel adjusters can now be used to protect the micro-switch from excess forces should a
substantial overload be applied to the cage. (Typically if the machine is manoeuvred into contact with
a fixed object, snagging the cage assembly, this would be detected as an overload to the system.)
Adjust the screws forward until they come into contact with the cage weigh mechanism, then with the
cage overload still applied and the alarm sounding, functions disabled and machine not operating, lock
them in this position. Care should be taken to not turn the adjuster screws in too far; otherwise the
overload signal might be lost.
The machine can then have the overload removed and the functions of the machine checked for correct
operation.
4.5.5 INSPECTION
The cage weigh system is controlled through the detection printed circuit board, part number P16164.
This PCB is connected directly to a safety micro-switch and monitors the function of the cage weigh
system. The two relays are configured such that both need to operate to permit safe operation of the
assembly. Should either of them fail, an error signal is generated which can be seen on the printed
circuit board itself. This occurs if pressing the green button does not allow the machine to operate, no
overload signal to be given, with no load in the cage. In this case, open the cage pushbutton box or
separate box containing the PCB and look at the printed circuit board.
There are three LED’s (Light Emitting Diodes) on the board, Red LD1 for ‘Overload’, Red LD2 for ‘Relay
1/2 failed’ and Green LD3 for ‘Machine enable’. The first indicates the overload when the machine is
turned ‘On’, the second indicates a relay failure when the green button is pressed, and the third shows
the machine is enabled, again when the green button is pressed.
The failure signal is generated if either relay fails to respond to the ‘safe’ cage weigh signal from the
safety micro-switch, either due to a coil or contacts failing or if a contact sticks in place due to
welding. Under either circumstance the ‘enable’ signal is blocked, instead generating the error
message, illuminating the red LD2. The machine will not operate under this situation. The red error
signal from LD2 requires the board to be changed, as the relays are not serviceable items.
4.5.6 MAINTENANCE
The cage weigh mechanism is supported on maintenance-free precision needle roller bearings for
smooth running and friction-free operation. The accuracy of the entire assembly and in particular the
hysteresis is dependent on these components. Keeping them free of dust and dirt is recommended;
and an occasional application of WD40 to the external faces should keep them mobile and deny the
entry of dust and moisture.
The hysteresis is the amount of load required to be removed before the system re-sets allowing
continued operation.
If the assembly is subjected to any external impact force, typically whilst manoeuvring the machine
under power, or in the case of trailer units, whilst being reversed into position, the cage assembly will
require close inspection. If there is evidence of any deformation in any part of the structure, then the
advice of a Niftylift Service technician should be sought. Physical damage to the assembly is liable to
render the cage weigh system inactive, or to affect the accuracy of the result. Under no circumstance
permit a damaged machine to enter service without performing a thorough inspection and calibration of
the weigh assembly.
For this reason it is not recommended to restrain the machine in transit using strap or chains passed
through or over the cage itself. This is particularly true of the electronic load cell system, which could
be permanently damaged by the application of such excessive external forces. Whilst the mechanical
system could be considered to be more robust in operation, the same restraint forces that could be
generated through ratchet straps and the like, is likely to cause some severe deformation in the
lightweight cage structure. Use only the designated tie-down points on your Niftylift when strapping
the machine down for transport. Failure to observe this instruction could render the machine un-
usable, and a considerable repair bill for the damaged components.
4.5.7 REPLACEMENT
If components are replaced, they must be genuine Niftylift parts. The accuracy and function of the
cage weigh system relies on the like-for-like application of the component parts. A switch from a
similar manufacturer might reverse the contact arrangement and critically affect the function of the
mechanism. Similarly, the accuracy of the sensing circuit relies on the duplication of the contact travel
within the switch itself. Using a non-equivalent component will render the cage weigh system inactive.
Under no circumstances should you permit a machine with a defective cage weigh assembly to enter
service.
If in doubt about the operation or function of your machine, always request the circuit diagram that
goes with the machine serial number. Look at the bottom of the machine serial plate; one of the final
two numbers stamped there will give the electrical circuit for the machine. (‘D80000’ number, plus the
issue status immediately afterwards: - /01;/02;/03; etc, see Section 1.5 & 1.5a)
If in doubt, contact the Niftylift Service Department on (44) 01908 223456, Fax: 01908 227460.
4.6 BATTERIES AND CHARGING
BATTERIES MUST BE RECHARGED IN A WELL-VENTILATED AREA FREE OF

FLAME, SPARKS OR OTHER HAZARDS THAT MAY CAUSE EXPLOSION. HIGHLY
EXPLOSIVE HYDROGEN GAS IS PRODUCED DURING THE CHARGING PROCESS.
1) Recharge batteries at the end of every working day or shift.

(Note: To recharge batteries fully from flat takes approx. 12 Hours, this consists of 8 hours bulk
charging plus 4 hours equalisation).
2) Plug charger into suitable power supply, either 240 volts or 110 volts AC (see Charging
Limitations). (Note: If using 240V, use of a suitably rated Earth Leakage Circuit Breaker (ELCB)
or Residual Current Device (RCD) at the point of supply is highly recommended.)
3) Take note of the indicators provided:
Red Light - Batteries are charging.
Pulsing Green light - the charge is equalising.
Constant Green light and pulsing Red light - the batteries are fully charged.
UNDER NO CIRCUMSTANCES SHOULD BATTERIES BE LEFT ON CHARGE FOR

PERIODS IN EXCESS OF 24 HOURS
4) DISCONNECT FROM POWER SUPPLY ONCE BATTERIES ARE FULLY CHARGED. The
machine can now be left unattended, however, in the event of the machine being left unused for
extensive periods then a 4 to 6 hour ‘top-up’ charge every 4 weeks is recommended. A ‘top-
up’ charge the day before use ensures a full day of operation from the machine.
UNDER NO CIRCUMSTANCES SHOULD A MACHINE BE LEFT FULLY

DISCHARGED AS SEVERE BATTERY DAMAGE CAN OCCUR IN A RELATIVELY
SHORT TIME.
5) To avoid damage to charger disconnect from mains supply before using machine.
Note:
1) If the charger is reconnected to the power supply shortly after it has gone through its full
charging cycle the Red LED may come on although the batteries may be fully charged. The
charger would then go through its complete cycle again at an accelerated rate, depending on the
time difference between connection, reconnection and level of battery charge.
2) Some Niftylifts are fitted with a Battery Management System, which permanently monitors the
condition of the batteries. When the batteries become discharged to 20% of their capacity the
management system will begin to "shut down" the hydraulic power packs. This causes the
drive/boom operating system to alternately stop and start, signalling to the operator that re-
charging is necessary. However, there is sufficient power remaining to enable the operator to
drive slowly to the nearest charging point.
Should the operator ignore the onset of the battery discharge warning the "shut down" of the motors
will continue, until the machine is rendered in-operative. Immediate charging will then be required.
CHARGING LIMITATIONS
Battery charging times will increase slightly if using an 110V supply as opposed to a 240V supply. This
is due to the connection of the primary coils being in parallel, which in effect only allows the
transformer to see 220V. Similarly, the capacity of the 110V supply will decide the input current
available; hence a small hand-tool transformer will not operate the battery charger efficiently, therefore:
- charging times will increase further due to input limitations.
Attention should also be given to the use of extension cables as power leads. Excessive cable lengths
from the supply point to the battery charger will result in significant voltage drop, leading to a reduction
in the chargers efficiency. In addition, inadequate sized cable cores will have a limiting effect on its
current carrying capacity, which will again lead to a reduction in the chargers efficiency. Both of these
can result in over-heating of the cable with the attendant risk of fire, short circuits or damage to the
components themselves.
The charger requires a minimum battery voltage of 4.5 volts per battery (overall for two batteries 9
volts, for 4 batteries 19 volts for 8 batteries 38 volts). If the voltage is below these values then the
charger will not function (Charger will not detect batteries to begin charge.) If the batteries have fallen
to such a poor state they will have to be removed from the machine and charged individually with an
independent charger until the optimum voltage has been reached. This is best performed at very low
currents to ‘recover’ the batteries if sulphation has already started i.e. a ‘trickle’ charger. This can take
several hours, possibly days. Careful monitoring of the rise of battery voltage will indicate when
recovery has been achieved.
TOPPING UP
During the course of normal operation, the batteries should be inspected at least once a fortnight to
check the level of electrolyte. During the end of charge, gassing takes place, which will cause a slight
reduction in the volume of acid in the battery. This can be topped up with de-ionised water as required.
During this inspection, it is useful to note any imbalance in the fluid levels. One indication of a faulty
cell would be an increase in the loss of battery acid, which would then require more frequent topping
up on that cell, or cells. Faulty cells can liberate excess hydrogen, even during normal operation, with
the resulting risk of explosion if ignited. Any faulty batteries should be replaced as soon as
possible with an equivalent sized and rated unit.
Note: BATTERIES CONTAIN ACID, therefore: - protective safety glasses and gloves
(Appropriate PPE) MUST be worn whilst performing these checks.
4.7 TRANSPORTING, TOWING, CRANEAGE, STORAGE AND SETTING TO WORK

4.7.1 TRANSPORTING
If a work platform is to be moved over a longer distance, whether the machine is trailer mounted,
vehicle mounted, self propelled or tracked, the following procedure should be read before restraints are
attached to the machine. Cross loading is most frequently the cause of problems, as the method of
loading is no longer in sight of our own personnel. The recommendations made herein should be
passed on to subsequent carriers, such that the entire journey is carried out without incident.
• Always ensure the truck or trailer you are loading or towing the Niftylift with can carry it legally.
• If loading by crane the use of shackles and an adequately rated spreader beam, with four leg slings,
is MANDATORY.
• When loading or un-loading from the side of the vehicle, the use of the forklift pockets to retain one
of the forks is recommended. (If fitted). Spread the forks to their widest capacity, with due regard
to the components fitted to the machine. Never forklift or crane an entire machine under the
booms, always lift beneath the spine or under the ends of the axle mountings in the case of a self-
propelled unit. Ensure forklift is adequately rated for the load to be carried.
• Once positioned on the transport carrier ratchet straps should be used to secure the machine. The
machine should be positioned to allow easy access around the machine in transit, and to ensure
that ‘creepage’ during transport does not permit the machine to come into contact with other goods
being shipped, or the container itself. Some movement of the machine structure might occur during
transit, which could lead to fretting or other damage.
• If the machine is equipped with a transit device such as a boom clamp etc, this should be securely
applied.
• Strap booms carefully to constrain them from sideways movement. When using straps or chains,
adequate packing should be applied to stop any damage to the structure and paintwork. Due regard
of the movement of the straps or chains must be taken into account.
• Where a machine has designated points for strapping, lifting or forking, these can be used for tie-
down duty. When they are absent, the major structure of the platform can be used, giving due
consideration to the design and function of the area chosen. Where possible, use the spine of the
machine or axle mounts over which to apply the holding down forces. Using a single plate, such as
an outrigger or stabiliser support plate might be unsuitable. If the component was clearly not
designed to accommodate a side load, one should not be applied.
• Under no circumstances should straps or chains be applied over booms or through the cage
support structure or the cage itself. The relative strength of the carrying structure is not conducive
to the massive forces capable of being applied through ratchet chains or slings. Severe damage to
the steelwork can be caused, as well as deformation to sensitive mechanisms such as cage weigh
assemblies, which would render them useless. Such catastrophic damage to say, an electronic
load cell would require the component to be replaced before the machine would function.
4.7.2 TOWING - Hydraulic Drive motors and spring applied Brakes.
For towing the Niftylift in case of an emergency.

1) If parked on a slope securely chock all wheels.
2) Remove rear cover: locate brake release valve and turn anti-clockwise. The rear wheel motors
are now free of the hydraulic circuit.
3) Remove middle cover: locate brake release lever and remove both springs. The front wheel hub
brakes are now released.
4) The Niftylift can now be towed over short distances - maximum speed 5mph.
REMEMBER TO REPLACE SPRINGS AND RETURN HAND VALVE TO ORIGINAL

POSITION BEFORE OPERATING THE NIFTYLIFT.
FAILURE TO DO SO WILL LEAVE THE MACHINE WITH NO HYDROSTATIC OR
PARKING BRAKES AND NO DRIVE POWER.
Note! On later machines, un-braked steer hubs replace the front brake hubs and the drive
motors have integrally braked gearboxes. In order to tow the machine the following
procedure is required;
TOWING - Gearbox Drive motors with integral hydrostatic brakes. (Not spring applied.)
For towing the Niftylift in case of an emergency.
2) Remove rear cover: locate brake release valve and turn anti-clockwise. The rear wheel motors
are now free of the hydraulic circuit.
3) From within the ground control panel, move the brake override lever to the horizontal position. Fit
the manual hand pump handle and give the hand pump several pumps until pressure is felt to
build. A visual check of the brake telltale (Located next to the Drive Control Valve) will indicate
when the brakes are released. When the indicator knob comes out of the block, the brakes are
‘Off’.
4) The Niftylift can now be towed over short distances - maximum speed 5mph.
5) To re-set the brakes, move the brake override lever back to the normal ‘up-right’ position. The
telltale indicator will return flush into the block. It might be necessary to cycle the lever more
than once to re-set the brakes.
6) In order to drive the machine once more, the brake release valve will need to be closed, by
turning clockwise. The wheel motors are now re-connected to the hydraulic circuit.
7) If the brake override lever is not re-set manually, the next time the machine is moved
hydraulically, the brakes will automatically re-set themselves. The brake override lever will
however be in the wrong position for emergency operation of the booms, and should be
returned to the normal ‘up-right’ position as soon as possible.
HR12 4x4 Only - Brake override and towing

To enable towing of the HR12 4x4 in case of an emergency.
2) Ensure the ‘brake release tap’ is fully closed, i.e. wound clockwise.
3) Locate hand pump handle onto hand pump and pump several times until the brake ‘telltale’ pops
out from the side of the ‘drive control valve block’. The brakes are now hydraulically released.
4) Open the bypass circuit by turning the red knob on the ‘drive control valve block’ a couple of
turns anti-clockwise. The motors are now free to turn.
NOTE – THE MACHINE IS NO LONGER RESTRAINED FROM ROLLING AWAY AND

MUST BE POSITIVELY HELD BY SOME OTHER MEANS (SEE ABOVE).
5) The machine can now be towed a short distance with the oil re-circulating around the drive
circuit.
Re-setting the drive system

1) Before the machine will drive again, the red knob on the ‘drive control valve block’ must be wound
fully shut (clockwise until tight). Failure to do so will render the drive function inoperative.
2) To restore the brake function, turn the ‘brake release tap’ a couple of turns anti-clockwise. When
the ‘telltale’ in the side of the ‘drive control valve block’ pops back in, the brakes are now holding.
3) Wind the ‘brake release tap’ fully closed i.e. clockwise until tight. The machine is now ready to
drive, brake and hold on a slope.
4) Once the ‘drive control valve block’ red knob has been fully closed, driving the machine forwards
or backwards will also automatically re-set the brake circuit.
5) Remove the hand pump handle and replace in the clips.
4.7.3 CRANEAGE
1) Observe all of the limitations relating to straps and chains stated above under ‘Transporting’.
(4.7.1)
2) When utilising the designated lifting points never apply a ‘snatch’ load, i.e. lift slowly to take up
the load before raising. Similarly, do not drop machine when positioning after lifting.
3) If the machine is to be lifted by crane, use the designated lifting points and observe the
recommendations regarding spreader beams. Individual drawings are available for each
machine type, on request. (See list below.)
D80461 HR10/12
D80935 HR15N
D80936 HR15 4x4
D81301 HR17N
D80937 HR17 4x4
D80938 HR21
4.7.4 STORAGE
If being stored for any length of time without use, then the machine should be thoroughly inspected for
the following:-
1) Grease all bearings /slides, worm drives, etc.
2) Check batteries for electrolyte levels, state of charge, damage, dirt, etc. Never leave in a state of
discharge for any length of time. If no use of the platform is intended, an occasional "top-up"
charge of the batteries will serve to equalise their charge level.
3) Leave battery disconnect switch in OFF position to prevent discharge of batteries through
leakage.
4) If machine is to be left on an incline, chock wheels to prevent creep.
5) If machine is to be left outside or in a hostile environment, cover with suitable weatherproof
media to prevent deterioration.
4.7.5 SETTING TO WORK
Before use each day and at the beginning of each shift the machine shall be given a visual and
functional test including, but not limited to, the following
1) Check all lubrication points for adequate application of grease, oil etc.
2) Inspect all threads for ease or operation - especially descent valves, brake release valve etc.
3) Check level and quantity of oil. Remove any contaminants - water, etc.
4) Check batteries for electrolyte and state of charge.
5) Check electrics for damage and insulation.
6) Using ground controls, cycle machine over complete envelope in accordance with the Operating
Instructions. Cure any defects.
7) Ensure that all safety devices and controls operate in accordance with the instructions.
8) If necessary, perform a load test to establish the machine stability before putting the machine to
work.
9) On completion of an extended period of road transport, the machine might need additional
inspection to identify any transit degradation, which could render the machine unsafe. Perform
a P.D.I. inspection on the unit before it enters service. Record any faults found and rectify them
immediately.
10) If left un-attended for an extended period, it is likely that the hydraulic cage levelling will become
un-pressurised. Normal operation is then lost, with a noticeable delay in the forwards or
backwards motion as the booms move. To restore normal function, the cage needs to be fully
levelled forwards and backwards, using the cage-levelling lever whilst not standing in the cage
(i.e. with the operator standing adjacent to the cage side whilst simultaneously operating the
lever and green button to move the cage). Take care not to become trapped between the moving
cage and a fixed object, and ensure those around you are clear of the moving cage. When the
system has been charged in both directions, the cage levelling function should be restored. If
the system operates but is ‘jerky’ in either direction, this indicates air in the system. Repeat the
procedure as described above until the movements are smooth and un-interrupted. If in doubt,
contact our Service Department for further advice.
Niftylift Limited is not liable for any third party damage caused during transport. Careful attention to
correct procedures will prevent many of the small snags that can happen in transit. Re-work is both
expensive and time consuming. A defective machine arriving at the place of work is a poor
advertisement for our product, the company’s reputation and those of our dealers and clients. The
responsibility for safe and damage-free transport rests with the haulier or his representatives.
5 Emergency Controls
5.1 GENERAL
CHECKING THE OPERATION OF THE EMERGENCY CONTROLS EVERY DAY

AND/OR BEFORE EACH SHIFT IS AN ESSENTIAL PART OF THE OPERATOR'S
DUTIES
The operator and all ground personnel must be thoroughly familiar with the location and operation of
the emergency controls.
5.2 IN THE EVENT OF AN INCAPACITATED OPERATOR.

Turn the key switch at the ground control station to Ground (Anti-clockwise). Ensure function selector
hand valve is turned to Ground position (i.e. fully down). Manoeuvre the machine using the ground
controls as described previously in Section 4.2.
5.3 IN THE EVENT OF MACHINE FAILURE.

If all machine power is lost, the Manual Hand pump can be used to provide the hydraulic power to
manoeuvre the machine. Operating the Manual Hand pump provides flow to the valve block selected at
the ground controls. Hence the ground person can give hand pump flow to enable the Platform
operator to move the machine, or control can be taken at the Base as described above, to enable the
ground operator to pump and at the same time, manoeuvre the machine using the Ground hand levers.
If initial movement of the machine allows the master alarm to reset, normal controls will be available.
This is then the fastest method of lowering the platform to the ground.
Note: If the machine is fitted with a cage overload system, and the cage comes into contact with a
fixed object whilst operating at height, this would be detected as an overload condition. All power to
the machine controls would be lost, requiring the machine to be recovered using the Manual Hand
Pump. It is sufficient for the cage to be manoeuvred away from the collision point to re-set the cage
weigh mechanism, thereby restoring normal machine operation. The cage could then be brought down
using the controls as described previously.
FOLLOWING AN EMERGENCY DESCENT RECOVERY OF THE PLATFORM, FULLY
EXTEND AND RETRACT ALL CYLINDERS FROM GROUND CONTROL STATION
BEFORE USING THE MACHINE.
5.4 INCIDENT NOTIFICATION

It is a mandatory requirement that any accident or incident involving a Niftylift, regardless of whether
any party received injury or property was damaged is reported by telephone directly to Niftylift. Failure
to do so may render any warranty on the machine void.
6 Responsibilities
6.1 CHANGES IN OWNERSHIP
When a change of ownership of a Niftylift occurs, it shall be the responsibility of the seller to notify
Niftylift direct of the unit, model and serial number and the name and address of the new owner within
60 days. This important step is required so that all future Technical Bulletins are able to reach the
registered owner of each machine without delay. Please note warranties are not transferable.
6.2 MANUAL OF RESPONSIBILITIES

You are required by ANSI/SIA 92.2 1990, to read and understand your responsibilities before you use
or operate this aerial platform.
Please read the enclosed document, as failure to do so could result in death or serious injury.
Wherever any contradiction may appear, the Manual of Responsibilities shall take precedence over all
other documents.
6.3 Inspection/Service/Pre-Hire Check list
MACHINE SERIAL NO
TOWING PASS FAIL N/A

Machine secured on trailer
Straps correctly positioned and tightened
Wheels chocked if necessary
AXLES, WHEELS AND BRAKES
Wheels are secure, tyre condition acceptable
Wheel bearings O.K.
Brake linkages and cables secure
Brake shoe wear not excessive
Machine climbs slope
Brakes hold machine on slope
Rear hub nut secure
Track rod secure, not fouling axle plate
BASE
Operation of ground control valve and buttons
Operation of all booms over full range
Wheel bearings OK
Cylinders are silent
Platform is level over full range
Booms, levelling rods not damaged or distorted
Booms levelling rods, cylinders not fouling
Hoses not tight, kinked or fouled
Operation of manual hand pump
SLEWING
Slew assembly and motor are secure
Worm/wheel mesh correct, no excessive wear
No end float of worm in housing
Slew wheel bolts secure
Slew guards secure
PLATFORM
Operation of control valve and buttons
Levelling lock valve holds in both directions, lines vented
Operation of all booms over full range
Cylinders are silent
Platform levelling over full range
Slewing smooth over full range
Operation of boom 4 over full range (if fitted)
No excessive movement of boom 4 and boom 3
TILT ALARM PASS FAIL N/A

Booms raised on slope - drive disabled, siren tone
constant
Boom operation unaffected
Booms lowered - drive restored
INTERNAL (POWER PACK)
Power pack and all components secure
All cables and terminals secure
All hose connections secure
Hoses not kinked or fouled
Charger/control box secure
Batteries secure
Electrolyte level and specific gravity
Charger operation
Hydraulic oil level
Engine/Gear box oil
FINISH
Pivot pin tag bolts
Correct decals, all visible
Canopy/bonnets
Grease nipples (Feet, Knuckle, Centre Post)
LEAK CHECK
Cylinders (Lift, Jacks, Telescope, Levelling)
Control valves
Check valves
Power pack/pump
Slew motor
Hose connections
Filter
Wheel motors
Comments, remedial work required etc;
INSPECTED BY: DATE: / /0

A5 - Nifty HR 12 O&M

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Heightrider

Operating & Safety Instructions

1 Introduction and General Information

THE 'SAFETY ALERT' SYMBOL IS USED TO CALL ATTENTION TO POTENTIAL

1.3 INTRODUCING THE HEIGHT RIDER SELF-PROPELLED (SP) SERIES

Models include the following:

1.4 GENERAL SPECIFICATION

FEATURE HR10 HR12 HR12N HR12 4x4

1.5 IDENTIFICATION (UK PLATE)

       

This manufacturer’s plate is attached to Boom 1 on each machine at the time of

1.5a IDENTIFICATION (USA PLATE)

       

0 1  2  32  10       $

This manufacturer’s plate is attached to Boom 1 on each machine at the time of

1.6 EC DECLARATION OF CONFORMITY (Typical)

MANUFACTURER AND NIFTYLIFT LTD

NOTIFIED BODY: RWTUV Anlagentechnik GmbH

APPLICABLE STANDARDS: EN 280:2001+A2:2009

We hereby declare that the above mentioned machine conforms

SIGNED: DATE: 14th December 2009

NAME: Malcolm North POSITION: Engineering Manager

THE MANUFACTURER HAS NO DIRECT CONTROL OVER THE MACHINE

2.1.1 Only trained persons will be permitted to operate the Niftylift.

THIS MACHINE IS NOT INSULATED

2.2 ENVIRONMENTAL LIMITATIONS

DO NOT USE THE NIFTYLIFT IN ELECTRICAL STORMS

2.3 NOISE AND VIBRATION

2.4 TEST REPORT

3 Preparation and Inspection

3.2 PREPARATION FOR USE

THIS IS NOT A REQUEST IT IS MANDATORY

WARNING - DO NOT OPERATE A POTENTIALLY DEFECTIVE OR

3.3 PRE-OPERATIONAL SAFETY CHECK SCHEDULES

3.3.1 DAILY SAFETY CHECKS

1) Check that all labels (decals) are in place and legible.

3.3.2 WEEKLY SAFETY CHECKS

1) Inspect tyres and wheels for damage and wear.

3.3.3 MONTHLY SAFETY CHECKS

1) Check the engine oil level (if applicable).

3.3.4 ANNUAL SAFETY CHECKS

3.4 PLACARD, DECALS & INSTALLATION (UK SPEC)

3.4a PLACARD, DECALS & INSTALLATION (USA SPEC)

ITEM QTY- SP26 QTY- SP33 DESCRIPTION NUMBER

3.5 TORQUE REQUIREMENTS

SCREW QUALITY/SIZE Tightening torque in ft lbs (Nm)

Grade 8.8 10.9

M6 7.4 (10) 10 (14)

M8 18.5 (25) 26 (35)

M 14 100 (135) 140 (190)

M 16 155 (210) 218 (295)

M 18 215 (290) 300 (405)

WHEEL NUTS 65ft lbs 86Nm

SLEW RING BOLTS 206ft lbs 279Nm

4.2 GROUND CONTROL OPERATION

A) Push and hold green power button.

STANDARD HR10 AND HR12 (SP26 & SP34)

1 Operates Lower Boom UP for up DOWN for down

2 Operates Upper Boom UP for up DOWN for down

0 1 2 32 10 $