PSI Pumps
PSI Pumps
PSI Pumps
Air driven
liquid PumPs
contents
Principle of Operation, Features, Why Use Air Driven Pumps ............2 Typical Applications.............................................................................3 Model Selection Table .........................................................................4 Type of Materials in Contact with Fluid, Liquid Compatibility and Operating Temperature Limits ......................................................5 Dimensional Data.............................................................................6, 7 Performance Curves ....................................................................7, 8, 9 Compressability of Water ....................................................................9 Standard Modifications .....................................................................10 Hydraulics International, Inc. - Overview .........................................11 Other HII Quality Products .................................................................12
PrinciPle of oPerAtion
Hydraulics International air driven liquid pumps operate on the principle of differential working areas. An air piston drives a smaller diameter plunger or piston to provide a pressure ratio. The pressure ratio is the method of determining maximum outlet pressure available. Hydraulics International model numbers reflect the nominal pressure ratio of the pumps. cycling at its maximum speed thus producing maximum fluid flow. At this stage, the pump is acting as a transfer pump, filling the pressure system with fluid. As resistance increases in the system (creating backpressure to the pump), the pump will decrease its reciprocating action. Backpressure in the system finally balances with the incoming air drive pressure times the ratio. At this point, the pump will stall and maintain pressure Hydraulics International liquid pumps will cycle automatically without consuming any energy. If there is further demand on the when compressed air is first applied to the drive. It will start system for flow, the pump will automatically start cycling again.
feAtures
Air Drive line lubrication not required. Self-priming for immediate operation. Compatible with all hydraulic fluids, plain water, distilled & Stainless steel hydraulic body, check valves, and trim are
deionized water, solvents, mild chemicals and most liquefied aerosol type gases.
Range of models to provide up to 80,000 psi intermittent
vapor from liquefied gas, pipeline natural gas and sour natural gas with proper modifications.
Offer a wide range of standard modifications.
output pressure.
connections.
Intrinsically safe. Compact, lightweight and weatherproof. Easy to adapt automatic controls.
regulator.
High pressure capability - up to 80,000 psi. Ideal for stop-start applications under full load. Easy to install and operate.
tYPicAl APPlicAtions
HYDROSTATIC TESTING:
Any component that is made to hold liquid or gas pressure needs to be carefully tested after manufacture or repair to verify its integrity, and/or to calibrate it. H.I.I. air driven pumps can simplify this requirement in a broad range of industries.
CLAMPING-PRESSING-RELEASING:
Hydraulic cylinders or rams that are required to maintain an output force without movement for long periods need a hydraulic pump that can maintain output pressure at zero flow for a long periods with no heat being generated. H.I.I. air driven pumps will do this over virtually any pressure range.
VALVE ACTUATION:
Pipeline gas is commonly used for bootstrap operation of pneumatic valve actuators. But where high force requirements meet low gas pressures, the size of the pneumatic actuator needed may be impractical. A gas driven H.I.I. pump with a small hydraulic actuator can often solve this at less cost.
Compact HII pump & tank unit with optional hand pump kit if air or gas not available
Liquid Port Detail3 Inlet 3/4 NPT 3/4 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 1 NPT 1 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1 NPT 1 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT -10 SAE
6
Outlet 1/2 NPT 1/2 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 SP
5, 6
weight: 34 lbs.
weight: 30 lbs.
This model uses inlet pressure to assist the force of the drive. e.g. If inlet pressure is 200psi; drive pressure 100psi; stall will be approx. 200+400=600psi.
-10 SAE
-10 SAE
1-1/4 NPT 1-1/4 NPT 1-1/4 NPT 1-1/4 NPT 1-1/4 NPT 1-1/4 NPT
1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 9/16 MP 9/16 MP
5, 6 5, 6
5 6
Dash no. is approx. area ratio of drive vs. liquid section. Max. drive pressure: 150 PSI. Max. rated outlet pressure for stainless steel configuration Air drive ports: Inlet: 3L-series - 1/4 NPT, 5L-series - 8 SAE6, 7L-series - 3/4 NPT Exhaust: 3L-series - 1/4 NPT, 5L-series - 1/2 NPT, 7L-series - 1-1/4 NPT Items 30-35 in the 7L Series take in the full displacement on their suction stroke, while discharging 1/2 that volume. Then on the opposite stroke, the other 1/2 of the volume is discharged to complete one cycle. Item 29 takes in and discharges 1/2 of its displacement with either direction of stroke. It also uses inlet pressure to assist the force of the drive, e.g. If inlet pressure is 200 psi; drive pressure 100 psi; stall will be approx. 200 + 700 = 900 psi. 1/4 SP 6 fits super pressure threaded and coned 1/4 OD tube. 9/16 MP6 fits medium pressure threaded and coned 9/16 OD tube. Ref. table 1 on page 5 for port details.
weight: 85 lbs.
model designation system: 1 - 2 3 - 4 - 5 Example: 5L-SD-300-X Box 1: Pump Series: 3L, 5L, or 7L. Box 2: Pump Action: S-Single Acting, D-Double Acting Box 3: Drive Piston(s): S-Single piston, D-Two Pistons Box 4: Nominal Area Ratio-Drive vs Pump Section Box 5: Modification (See Page 10)
Series 3l
-8 thru -81 -125 thru -220
Hydraulic Body
316SS 15-5 PH 15-5 PH 15-5 PH ALUMINUM
Hydraulic Plunger
316 SS 316 SS 15-5 PH STELLITE 15-5 PH (Rod & Piston)
Static O-Rings
BUNA-N BUNA-N BUNA-N BUNA-N BUNA-N
Plunger Seal
UHMWPE1 UHMWPE UHMWPE UHMWPE Compounded PTFE (Rod & Piston) Compounded PTFE
5l
-10 thru -230 -300 thru -900 -4
7l
-7 -35 thru -200 ALUMINUM 15-5 PH 15-5 PH (Rod & Piston) 316 SS 15-5 PH 316 SS BUNA-N UHMWPE (Rod & Piston)
+10F to +150F. V Modification (pg. 10) can increase limit to about 200F +180F Maximum. If higher, contact factory.
notes:
1 2
3 4
Ultra-High-Molecular-Weight Polyethylene Requires D and E modifications (pg 10). Note: For most other industrial phosphate ester fluids if drive receives V modification, D and E modifications not required. Ref. HII technical bulletin TB101. Model 7L-DS-7 is suitable for liquified gases. Pneumatic motors and drives of all types severely cool their drive air or gas while performing work. Unless the drive air is heated and the dew point is well below 32 F, there is potential for ice to form in the drive resulting in slow down or stopping. This probably indicates a common misapplication: running the pump under load for a sustained period. For suggestions on how this can be avoided, contact factory. Although all models will self-prime when tank-top mounted with most fluids, a flooded suction is recommended for models -200 thru -900, all series. For models 5L-SS-450, -SD-600, -ST-900 in heavy duty hydrostatic testing or isostatic press applications, a supercharge pump such as model 3L-SS-41 is recommended to extend fatigue life. The supercharge pump should also be protected from reverse leakage with a relief valve set at 10% above its stall pressure. tAble 1. Port detAils Port -4 SAE -8 SAE -10 SAE 1/4" SP 9/16" MP Thread, Inches 7/16-20 3/4-16 7/8-14 9/16-18 13/16-16
dimensionAl dAtA
1 21.34
2 18.60
1 21.34
2 18.60
dimensionAl dAtA
PerformAnce curves
11 1200
A B
3L-SS-8 3L-SS-8
22 2000 1600
A B C
3L-SS-14 3L-SS-14
4375 3750
3L-SS-25
3L-SS-41
150 PSI
150 PSI
95
75
125
250
375
500
75
150
225
300
1
20
40
60
80 100 120
5L-SS-10
3L-SS-81
3L-SS-125
10
20
30
40 50
60
12
18
24 30
40
12
16
20
24
notes: 1 Shaded area exceeds rated pressure. For intermittent use in this area, consult factory.
Air drive floW (dotted curves) 3L-SERIES A B C 6 SCFM 12 SCFM 18 SCFM A B C D 5L-SERIES 15 SCFM 30 SCFM 60 SCFM 75 SCFM
These curves predict the performance of each model using drive pressures shown (interpolate for other pressures). Maximum flow points presume 1/4 I.D. drive line minimum to 3L Series; 1/2 I.D. minimum to 5L Series; And 3/4 I.D. minimum to 7L Series. Note: Limited drive flow does not inhibit maximum outlet pressure capacity.
PerformAnce curves
2625 2250 1875 1500 1125 750 375 0 160 320 480 640 800 960
5L-SS-15
10
5L-SS-30
11
5L-SS-45
12
5L-SS-60
45
20125 17250
13
5L-SS-115
14
5L-SS-150
15
5L-SS-205
16
17
34
51
68
85 102
14
28
42
56
70
84
10
20
30
40
50
60
17
18
5L-SD-20
19
5L-SD-30
20
5L-SD-60
12
18
24
30
36
21
5L-SD-90
22
5L-SD-120
23
5L-SD-230
24
5L-SD-300
55
40
20
40
60
80 100 120
16
32
48
64
80
95
25
5L-SD-410
26
5L-SD-600 1
27
5L-ST-900 1
28
A B C D
5L-DS-4
150 PSI
95 75 50
16
24
32
40
48
10
15
20
25
30
500
1000
1500
7L-DS-100
29 1200 29 1200
A
7L-DS-7 7L-DS-7
30
4000 3000 2000 1000
A B C D AA BB CC DD A C C A A B B BC D D D
7L-DS-35
31
A B C D AA BB CC DD A AA BB CC DD B C D
7L-DS-60
32
12000
B D A A A BC C C D D B
1000 1000 800 800 600 600 400 400 200 200
40 40 0 0
50
A B C D AA BB CC DD
150 PSI
100 PSI 100 PSI 100 PSI 100 100 PSI 100 PSI PSI 80 80 80 80 8080 60 6060 60 60 60
6000
100100 PSI 100PSI PSI 100 PSI PSI 100 100 PSI
95 75
80 8080
4000
60 6060 60 60 60
8000
80 8080 80 80 80
60 6060
2000
4000
60 60 60
80 80 80
500 500
2000
300
600
900
1200 1500
200
400
600
800 1000
7L-DD-200
200
400
600
800
33
8000 6000 4000 2000
A B C AA BB CC D DD
7L-DD-70
14000
34
A AA B C D BB CC DD A A A B BC C D D D B C
7L-DD-120
35
C A A AB B B CD D D C
10500
20000
A B C D AA BB CC DD
80 8080
7000
80 8080 80 80 80 60 6060 60 60 60
14000
60 6060
3500
7000
notes: 60 1 Shaded area exceeds rated pressure. 60 60 For intermittent use in this area, consult factory.
450 600
200
400
600
800
1000
200
400
600
800
150
300
A B AA BB
C CC
B F A A B C COMPRESSABILITY OF WATERA@B68 C C D
D DD
DD
EX
95 95 95
TR
O AP
TE LA
PSI X 1000
PSI X 1000
60 60 50 50
40 40 30 30
75 75 75
20 20 10 10 0 0 11
2 2 3 3 4 4
55
6 6
7 7
8 8
PERCENT
PERCENT
9 9
10 10
11 11
12 12
13 13
14 15 14 15
16 16
17 17
18 18
stAndArd modificAtions
B Bottom Inlet. See dimensional data pg.6 and selection table pg. 4. This modification applies only to model item numbers 10 through 17 and 20 through 27. It is not available for item 28 or 29. It is standard on items 1-9, 18, 19, and 30-35 (which are not available with side inlet). D Distance Piece. All series. Provides vented, dual seal protection where leakage or fumes from pumped fluid could attack the air drive section with only the single seal. Specify by adding -D after model number, e.g. Model 5L-SS-30-D. Double distance piece also available to protect air drive from some high or low temperature liquids. Specify by adding -DD after model number (5L Series only). E EPR (Ethylene Propylene) Static Seals in Liquid Section Only. All series. Replaces all Buna static seals. Provides needed chemical resistance if liquid section is used with liquids incompatible with Buna, such as Skydrol. Standard Ultra High Molecular Weight Polyethylene plunger seal is not changed. It is compatible with Skydrol. Specify by adding -E after model number, e.g. Model 5L-SS-30-E. Note: -D Modification also highly recommended to protect air drive seals. H Hand Pump Attachment. 3L Series only. Permits supplementary operation of the pump by hand. Useful in precise testing or emergency backup applications requiring a hand pump in addition to a power pump. Specify by adding H after model number, e.g. Model 3L-SS-41-H. L Low Air Drive Pressure. 5L Series only. Allows operation of the pump with an air drive pressure regulated as low as 2-3 psi. Also includes X modification. External pilot pressure must be 30 psi or more. Specify by adding -L after model number, e.g. Model 5L-SS-30-L. P Piped Exhaust. All series. Enables complete capture of exhaust air or gas from both the drive and pilot exhaust ports. Permits submerged operation inside hydraulic tanks, and/or piping exhausting gases out of the area for safety considerations. Exhaust ports for drive and pilot are 1/4 NPT and 1/8 NPT respectively on the 3L and 1-1/4 & 1/8 NPT on the 7L Series. On the 5L Series, drive and pilot exhaust are joined at a 1/2 NPT outlet. Specify by adding -P after the model number, e.g. 5L-SS-30-P. S Single Stroke. 5L Series and 3L series except -4. Useful for testing, metering or single stroke intensifier type hydraulic applications. Pump cycles once when momentary air pulse is applied to 1/8 NPT S port. Pump will not cycle otherwise. Specify by adding S after model number, e.g. Model 5L-SS-30-S. RC Retract Command. 5L Series only except -4. Similar to S. Momentary air pulse will put pump on retract stroke; otherwise pump cycles normally. Used for close control of test pressures. Precision air regulator recommended. V Viton Sealed Drive Section. 3L, 5L and 7L Series. Replaces all Buna static and dynamic seals. Provides needed chemical resistance if drive air or gas has entrained substances incompatible with Buna, such as hydrogen sulfide or some synthetic lubricants sometimes found in plant air compressors. Specify by adding -V after model number, e.g. Model 5L-SS-30-V. V1 Viton Static Orings in Liquid Section. For higher temperatures than advisable for Buna, and for extra resistance to some chemicals. Specify by adding V1 after model number. X External Pilot Port on the Drive Section. All series. Enables start-stop control of drive with small shutoff valve. 3L, 7L Series 1/8 NPT, 5L Series -4 SAE (7/16-20 threads). Specify by adding -X after model number, e.g. Model 5L-SS-30-X. R Remove Return Spring in Drive Section. 3L Series only. For use with pressurized suction applications such as liquified gases. Improves filling action in the pump body on the suction stroke. Usually limited to -8 thru -41 ratios. T 3 Way Cycling Spool in Drive. 5L Series only. For use with pressurized suction applications (As described for R Mod above).
10
NOTES:
11
Airline lubrication not required Boosts pressure from 50 to 25,000 PSI Lightweight, 1-man portable Corrosion resistant including offshore environment Self-cooling using own exhaust air No electrical connections needed Wide range of models in single acting, double acting, two stage, and double air drive configuration
Boosting shop air to pneumatic tools, cylinders and devices Boosting shop air to drive high-pressure pneumatic diaphragm transfer pumps Boosting shop air to start oilfield and marine diesel engines Maximizing efficiency at pneumatic workstations or machinery Tire pressure top off on large mining vehicles Replace bottled nitrogen for gas testing, lab or production, up to 700 psi
comPonents
Check valves - up to 20,000 PSI, up to 2 Needle valves - straight or angled to 5,000 PSI Inline filters rated to 5,000 PSI, 3 to 25 micron Double acting hand pumps - to 3,000 PSI Pressure relief valves - to 60,000 PSI Liquid Flowmeters - to 15,000 GPM Gas Flowmeters - to 15,000 CFM
custom sYstems
Ground Support Equipment (portable and stationary) Component Test Equipment Customer Designed Equipment Central Systems Commercial and Military Applications Self Propelled Aerial Lift Truck
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HYDRAULICS INTERNATIONAL, INC. 2008