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HVAC SYSTEM MTO

(PROJECT DEVELOPMENT PHASE (PDP) FOR JOHOR PROJECT)

The amount to be filled in shall be in accordance to the Design Basis, Specifications, Drawings, Data Sheet and related
document for the Design, Engineering, supply, delivery, installation, testing, commissioning, handing over and maintenance
defect liability period, for the complete Heating, Ventilation and Air Conditioning (HVAC) System and shall include all
during government duties & taxes, administrative costs, profits, etc.

The VENDOR shall complete the Price Schedule detailed herein to reflect the extent of works described for each item.
Any item left blank or having such descriptions as “NIL”, “O”, “-“, or other similar terms, other than a firm price indication,
shall be deemed to have been included in the prices or lump sum of other items.

No additional cost will be entitle / reimbursable to the contractor due to design, manufacturing and installation faulty.

VENDOR lump sum cost shall include all direct and indirect work, overhead and profit to complete the work.

RATE
ITEM DESCRIPTION QUANTITY UNIT TOTAL (RM)
(RM)

A SUBSTATION

1 DX (DIRECT EXPANSION) AIR HANDLING UNIT shall be a


factory built package c/w fans, motors, v-belt drive with drive
guards, cooling coil and section, insulated casing and drain,
air filter media and filter section, intake mixing box, variable
inlet vanes, structural mountins, vibration isolators, internal
marine lighting w/ switch, accessories, etc. tested and
contructed accordance with AHRI Standard, the motor c/w
crankcase/space heater - (1 Duty & 1 Standby)

a. AHU UNIT (SUB-AH-001A/B) 2 Sets


Power : 400V-3Ph-50Hz, 4wire
Refrigerant : HFC (R-134a,R-407c,R-410A etc.)
Floor Mounted Type
Cooling Capacity: 139.4 kW
Sensible Heat Load: 121.3 kW
Supply Air Volume: 9173 l/s
External Static Pressure: 1350Pa

b. AHU UNIT (SUB-AH-002A/B) 2 Sets


Power : 400V-3Ph-50Hz, 4wire
Refrigerant : HFC (R-134a,R-407c,R-410A etc.)
Floor Mounted Type
Cooling Capacity: 128.7 kW
Sensible Heat Load: 111.9 kW
Supply Air Volume: 9580 l/s
External Static Pressure: 1350Pa

2 DX Air-Cooled Condenser Unit c/w semi-hermatic


compressors, condensing coils with copper fins
(mechanically bonded to seamless copper tubes), fans and
controls in weather protected housings. The fans shall be
arranged for vertical air discharge and be balanced statically
and dynamically. Condenser fans discharge outlet shall be
provided with safety guards. Condensing units shall be
specially treated to withstand the marine environment
including anti corrosion coating on all ferrous metal, copper
tube, heresite coated condenser coils and copper fins. The
compressor c/w motor protection, compressor crankcase
heater, Low/High Pressure Transmitter - (1 Duty & 1
Standby).

Page 1 of 10
HVAC SYSTEM MTO
(PROJECT DEVELOPMENT PHASE (PDP) FOR JOHOR PROJECT)

a. ACCU UNIT (SUB-CU-001A/B) 2 Sets


Power : 400V-3Ph-50Hz, 4wire
Refrigerant : HFC (R-134a,R-407c,R-410A etc.)
Floor Mounted Type
Cooling Capacity: 139.4 kW
Sensible Heat Load: 121.3 kW

b. ACCU UNIT (SUB-CU-002A/B) 2 Sets


Power : 400V-3Ph-50Hz, 4wire
Refrigerant : HFC (R-134a,R-407c,R-410A etc.)
Floor Mounted Type
Cooling Capacity: 128.7 kW
Sensible Heat Load: 111.9 kW
3 Exhaust Fan for Battery Room, - axial, or centrifugal cabinet
type (ducted). Exhaust fans shall be suitable for
harzardeous area classification (Zone 2) in with anti spark
and suitable for use in corrosive coastal environment.

a. SUB-EF-001A/B
Air Flowrate: 260 l/s 2 Sets
Static pressure: 250 pa
4 Motorized Fire Damper shall be of Galvanized Steel
constructed to minimum thickness of not less than 2mm for
Blade and 3mm for casing or equivalent c/w two Ex'd'
(explosion proof) weatherproof (to IP 56) actuator limit-
switches. Electrical actuator shall be suitable for DC 24 V
input signal for remote control and power supply from the
HVAC Control Panel. Ex'd' weatherproof (min. to IP 56)
junction box with terminals for connection to HVAC control
panel. Thermal sensor to trigger closure of the damper at
72°C.To meet the requirements of BOMBA and local
regulations.

i. 1300 X 900 2 Sets


ii. 1300 X 800 2 Sets
iii. 1200 X 700 1 Set
iv. 900 X 600 1 Set
v. 800 X 500 1 Set
vi. 350 X 350 1 Set
vii. 300 X 300 1 Set
5 Motorized Gas-Tight Damper shall be made of Galvanized
Steel constructed to minimum thickness of not less than
2mm for Blade and 3mm for casing or equivalent , include
with of motorized type actuator with fail-safe with spring
return from open to close position and shall comply with EN
1751 Class 3 as a minimum. Electrical actuator shall be
suitable for DC 24 V input power supply from the HVAC
Control Panel and input signal for remote control from the
FGS Panel

i. 300 X 300 2 Sets


6 Motorized Shut-Off Damper shall be fitted with a lever for
manually opening and closing of the damper blades 316L
Stainless Steel (outdoor) and Hot Dipped Galvanized Steel
(Indoor) c/w two weatherproof (to IP 56) actuator limit-
switches. Electrical actuator shall be suitable for DC 24 V
input signal for remote control and power supply from the
HVAC Control Panel..

i. 1100 X 1100 4 Sets


ii. 1900 X 600 4 Sets
iii. 300 X 300 2 Sets

Page 2 of 10
HVAC SYSTEM MTO
(PROJECT DEVELOPMENT PHASE (PDP) FOR JOHOR PROJECT)

7 Manual Volume Damper shall be Galvanized Steel, 10 Sets


parraller or opposed type c/w accessories, etc.
i. 1100 X 1100 4 Sets
ii. 1900 X 600 4 Sets
iii. 950 X 550 2 Sets
iv. 500 X 400 3 Set
v. 400 X 400 3 Set
vi. 400 X 350 7 Set
vii. 400 X 300 4 Set
viii. 350 X 350 9 Sets
ix. 350 X 300 2 Sets
x. 350 X 250 1 Set
xi. 350 X 200 2 Sets
xii. 300 X 300 2 Sets
xiii. 300 X 200 1 Set
8 Non-Return Damper (gravity operated non-return) shall be
galvanized Steel material. The velocity and static pressure
drop through the unit shall not exceed 15.2 m/s and 3 mm
WG respectively c/w accessories, etc.

i. 350 X 200 1 Set


9 Blast Valve shall be of a rectangular modular design and
sized for the specified airflow and minimal pressure drop.
Each valve block made of aluminium alloy or manufacturer’s
standard materials and shall consist of two identical half
shells between which are clamped stainless steel leaf
springs which act as closing elements. Blast valve shall open
automatically when pressure is back to normal. BV sizes to
comply with wall cut size as follows:-

i. Wall cut: 300 X 300 3 Sets


10 Terminal Units (Air Grills, Register and Diffuser, etc)
devices located outdoor shall be protected from the marine
environment with zinc electroplate hot-dip galvanizing with
stainless steel 316L fasteners with epoxy powder coated
finish. Whereas for indoor, all grills, registers, diffusers and
air control devices shall be hot-dip galvanized steel with
epoxy powder coated finish. Flanges of all diffusers,
registers and grills shall be gasketed with foam rubber
gaskets to prevent leaking and smudging. The dimensions,
type and colour of the diffusers, grilles and louvers shall be
compatible with the type of the structure, ceiling, surface and
location where they are installed.

i. Supply Air Grill w/ Volume damper: 300 X 300 100 Sets


ii. Return Air Grill: 500 X 500 34 Sets
11 External Weather Louvers w/ Insect Screen Mesh. Devices
located outdoor shall be protected from the marine
environment with zinc electroplate hot-dip galvanizing with
stainless steel 316L fasteners with epoxy powder coated
finish. The dimensions, type and colour of the grilles and
louvers shall be compatible with the type of surface and
location where they are installed.

i. 300 X 300 1
ii. 500 X 500 2
12 Humidity and Temperature Transmitter c/w accessories, etc. 2 Sets
(return air duct),

Page 3 of 10
HVAC SYSTEM MTO
(PROJECT DEVELOPMENT PHASE (PDP) FOR JOHOR PROJECT)

13 Wall mounted Ex'd' Humidity and Temperature Transmitter 1 Set


c/w accessories, etc.(Battery Room),
14 Temperature and Humidity Transmitter, accessories, etc. (LV 4 Sets
Room, HV/MV Room, HVAC Room)
15 Pressure Differential Transmitter, 316L tubing w/ fittings, 12 Sets
accessories, etc. (AHUs). Air Flow, filter gauge

16 Ex'd' Pressure Differential Transmitter, 316L tubing w/ 2 Sets


fittings, accessories, etc. (exhaust fans). Air Flow

17 Position Display Switch/limit switch (open/closed position), 12 Sets


accessories, etc.) for AHUs access door,
18 Ductwork c/w accessories, etc.
a. Internal duct work shall be constructed of 1mm minimum 170 m2
thickness, galvanized, steel sheets c/w insulation, ductwork
accessories (Elbows, Tees and Splits, Duct access door,
Etc.)
b. All outdoor ductwork shall be 316L stainless steel, minimum 2.5 m2
thickness 3 mm c/w insulation, ductwork accessories
(Elbows, Tees and Splits, Etc.)
c. Exhaust ductwork shall be 1.2mm thick galvanized steel 0.5 m2
(indoor) c/w ductwork accessories (Elbows, Tees and Splits,
Etc.)

19 Refregerant Piping and drain piping system material supply 1 Lot


and construction . (Include all piping, valves, traps, sign
glass, fitting, devices, piping insulation and cladding,
jacketing (s/s sheet) secondary drain pan, etc..)

20 The hot dipped galvanized hangers & supports for the 1 Lot
installation of equipment, power control panels, air duct
works, piping works, power/control tray/conduit works, and
all the anti-vibrations, attenuators, etc.

21 HVAC Control Panel system material supply and install. The 1 Sets
panel shall be min. IP54 and 2.0 mm thickness carbon steel
cabinet 'Rittal'. PLC Brand 'Siemens S7'

22 cabling works to all the HVAC instrumentation devices/ 1 Lot


equipment, to actuators/limit switch/Solenoid
Valves/Pressure Transmitter/motor protection, JB c/w cable
trays, conduits, fitting, support, etc.
tc.
- CU/XLPE/PE/SWA/PVC-FR to IEC 60332-3C, Flame
Retardant with anti termite.

23 HVAC Electrical Distribution Board (Form 2B) material 1 Lot


supply and install, support includeThermal Overload setting
certification, etc.

24 Electrical cabling works to motors or compressor, RCUs, 1 Lot


Safety Switches, JB c/w galvanized cable trays, support,
conduits, cable gland, fitting, include earthing, etc.
- CU/XLPE/PE/SWA/PVC-FR to IEC 60332-3C, Flame
Retardant with anti termite.

25 RCUs for AHUSs and ACCUs motors and compressor 20 Sets


located at skid w/ galvanized steel support and etc.
26 RCUs (Ex’d’) for exhaust fans (Battery Room), etc. 2 Sets

27 Safety switches for space heaters/Crankcase heaters 8 Lot


AHUSs, ACCUs motors located at skid w/ galvanized steel
support, etc.

Page 4 of 10
HVAC SYSTEM MTO
(PROJECT DEVELOPMENT PHASE (PDP) FOR JOHOR PROJECT)

28 3.5 mm mild steel sleeves for fire damper installation where


ducts pass through mansory walls. The gap between the
sleeve and fire damper shall be packed with fire retardant
caulking compund

i. 1300 X 900 2 Sets


ii. 1300 X 800 2 Sets
iii. 1200 X 700 1 Set
iv. 900 X 600 1 Set
v. 800 X 500 1 Set
vi. 350 X 350 1 Set
vii. 300 X 300 1 Set

TOTAL A

B CONTROL ROOM, ADMINISTRATION, WELFARE & WORKSHOP BUILDING

DX (DIRECT EXPANSION) PACKAGED AIR


CONDITIONER UNIT shall be a factory built package c/w
tested and contructed accordance with AHRI Standard. The
units shall be specially treated to withstand the marine
environment including anti corrosion coating on all ferrous
1 metal, copper tube, heresite coated condenser coils and
copper fins. The compressor c/w motor protection,
compressor crankcase heater, Low/High Pressure
Transmitter, etc. - (1 Duty & 1 Standby).

Power : 400V-3Ph-50Hz, 4wire


Refrigerant : HFC (R-134a,R-407c,R-410A etc.)
Floor Mounted Type
Supply Air Volume: 1964 l/s 2 Sets
Cooling Capacity: 37.1 kW
External Static Pressure: 1000Pa

Air Cooled Variable Refrigerant Flow System (VRF or VRV)


2 c/w indoor and outdoor units with rooms individual controller
as follows:-

2.1 Outdoor Units

Floor mounted Modular type outdoor units equipped with


highly efficient scroll compressors with all inverter type
compressor(s). Condensing units shall be specially treated to
withstand the marine environment including anti corrosion
coating on all ferrous metal, copper tube, heresite coated
condenser coils and copper fins.

Total Cooling Capacity: 52 kW


Power : 400V-3Ph-50Hz, 4wire
1 Set
Refrigerant : HFC (R-134a,R-407c,R-410A etc.)
Floor Mounted Type

Page 5 of 10
HVAC SYSTEM MTO
(PROJECT DEVELOPMENT PHASE (PDP) FOR JOHOR PROJECT)

2.2 Indoor Units

Ceiling Cassette type units cooling coils, electronic


expansion valve and multispeed fan motor. The blower shall
be dynamicaly balanced and designed for silent operation,
a.
the filters shall be plasma and synthetic washable media
type, built in drain pump, the drain pan shall be fabricated
out of G.I insulated with expanded polythylene sheet.

i. Cooling Capacity: 7.33 kW 5 Sets

b. Wall mounted type

i. Cooling Capacity: 2.3 kW 5 Sets

ii. Cooling Capacity: 4.0 kW 1 Set

iii. Cooling Capacity: 7.1 kW 1 Set

2.3 Wall mounted Wired remote controller, accessoriec, etc. 12 Sets

Central controls unit capable of controlling all the indoor and


2.4 1 Set
outdoor units.

Exhaust Fan for Toilets, Surau and Store - Propeller type,


3 wall mountedw/ auto louver shutter. Exhaust fans shall be
suitable for use in corrosive coastal environment.

i. Toilets (M) ( 340 l/s @ free flow) 1 Set

ii. Toilets (F) ( 230 l/s @ free flow) 1 Set

iii. Toilets (1st Flr) ( 230 l/s @ free flow) 1 Set

iv. Storage Room (150 l/s @ free flow) 1 Set

4 Motorized Fire Damper shall be of Galvanized Steel


constructed to minimum thickness of not less than 2mm for
Blade and 3mm for casing or equivalent c/w two Ex'd'
(explosion proof) weatherproof (to IP 56) actuator limit-
switches. Electrical actuator shall be suitable for DC 24 V
input power supply from the HVAC Control Panel and input
signal for remote control from FAP. Ex'd' weatherproof (min.
to IP 56) junction box with terminals for connection to HVAC
control panel. Thermal sensor to trigger closure of the
damper at 72°C.To meet the requirements of BOMBA and
local regulations.

i. 750 X 400 1 Set


ii. 700 X 400 1 Set

Page 6 of 10
HVAC SYSTEM MTO
(PROJECT DEVELOPMENT PHASE (PDP) FOR JOHOR PROJECT)

5 Motorized Gas-Tight Damper shall be made of Galvanized


Steel constructed to minimum thickness of not less than
2mm for Blade and 3mm for casing or equivalent , include
with of motorized type actuator with fail-safe with spring
return from open to close position and shall comply with EN
1751 Class 3 as a minimum. Electrical actuator shall be
suitable for DC 24 V input power supply from the HVAC
Control Panel and input signal for remote control from the
FGS Panel.

i. 300 X 300 1 Set


6 Motorized Gas-Tight Fire Damper shall be of Galvanized
Steel constructed to minimum thickness of not less than
2mm for Blade and 3mm for casing or equivalent c/w two
Ex'd' (explosion proof) weatherproof (to IP 56) actuator limit-
switches. Air leakage through damper blade comply with EN
1751 class 3. Electrical actuator shall be suitable for DC 24
V input power supply from the HVAC Control Panel and
input signal remote control from FAP Panel. Fire dampers
shall be fail-safe type and meet the requirements of BOMBA
and local regulations

i. 300 X 300 2 Set


7 Motorized Shut-Off Damper shall be fitted with a lever for
manually opening and closing of the damper blades 316L
Stainless Steel (outdoor) c/w two weatherproof (to IP 56)
actuator limit-switches. Electrical actuator shall be suitable
for DC 24 V input signal for remote control and power supply
from the HVAC Control Panel.

i. 700 X 600 2 Sets


ii. 650 X 600 2 Sets
iv. 300 X 300 1 Set
8 Manual Volume Damper shall be 316L Stainless Steel
(outdoor) and Galvanized Steel (Indoor), parraller or
opposed type c/w accessories, etc.
i. 700 X 600 (316L s/s) 2 Sets
ii. 650 X 600 (316L s/s) 2 Sets
iii. 350 X 300 (G.I) 4 Sets
iv. 300 X 300 (316L s/s) 1 Set
9 Pressure Relief Damper (gravity operated non-return) shall
be galvanized Steel material. The velocity and static
pressure drop through the unit shall not exceed 15.2 m/s and
3 mm WG respectively c/w accessories, etc.

i. 300 X 300 2 Sets


10 Blast Valve shall be of a rectangular modular design and
sized for the specified airflow and minimal pressure drop.
Each valve block made of aluminium alloy or manufacturer’s
standard materials and shall consist of two identical half
shells between which are clamped stainless steel leaf
springs which act as closing elements. Blast valve shall open
automatically when pressure is back to normal. BV sizes to
comply with wall cut size as follows:-

i. wall cut: 300 X 300 2 Sets


ii. wall cut: 750 X 400 1 Set
ii. wall cut: 700 X 400 1 Set

Page 7 of 10
HVAC SYSTEM MTO
(PROJECT DEVELOPMENT PHASE (PDP) FOR JOHOR PROJECT)

11 Terminal Units (Air Grills, Register and Diffuser, etc)


devices located outdoor shall be protected from the marine
environment with zinc electroplate hot-dip galvanizing with
stainless steel 316L fasteners with epoxy powder coated
finish. Whereas for indoor, all grills, registers, diffusers and
air control devices shall be hot-dip galvanized steel with
epoxy powder coated finish. Flanges of all diffusers,
registers and grills shall be gasketed with foam rubber
gaskets to prevent leaking and smudging. The dimensions,
type and colour of the diffusers, grilles and louvers shall be
compatible with the type of the structure, ceiling, surface and
location where they are installed.

i. Ceiling Diffuser w/ Volume damper: 600 X 600 12 Sets


ii. Ceiling Return Air Grill: 600 X 600 4 Sets
12 External Weather Louvers w/ Insect Screen Mesh. Devices
located outdoor shall be protected from the marine
environment with zinc electroplate hot-dip galvanizing with
stainless steel 316L fasteners with epoxy powder coated
finish. The dimensions, type and colour of the grilles and
louvers shall be compatible with the type of surface and
location where they are installed.

i. 500 X 400 2 Sets


ii. 300 X 300 1 Set
13 Humidity and Temperature Transmitter c/w accessories, etc. 1 Sets
(return air duct),

14 Temperature and Humidity Transmitter, accessories, etc. 1 Sets


(Control Room) - wall mounted
15 Pressure Differential Transmitter, 316L tubing w/ fittings, 7 Sets
accessories, etc. (AHUs and Control Room). Air Flow, filter
gauge & Room pressure differential
16 Position Display Switch (open/closed position), accessories, 6 Sets
etc.) for AHUs access door,
17 Ductwork c/w accessories, etc.
a. Internal duct work shall be constructed of 1mm minimum 5.5 m2
thickness, galvanized, steel sheets c/w insulation, ductwork
accessories (Elbows, Tees and Splits, Duct access door,
etc.), acoustic insulation
b. All outdoor ductwork shall be 316L stainless steel, minimum 5.9 m2
thickness 3 mm c/w insulation (internal), ductwork
accessories (Elbows, Tees and Splits, Etc.)

18 Refrigerant Piping and drain piping system material supply 1 Lot


and construction . (Include all piping, valves, traps, fitting,
devices, piping insulation and cladding, jacketing (s/s sheet),
secondary drain pan, etc..)

19 The hot dipped galvanized hangers & supports for the 1 Lot
installation of equipment, power control panels, air duct
works, piping works, power/control tray/conduit works, and
all the anti-vibrations, attenuators, etc.

20 HVAC Control Panel system material supply and install. The 1 Sets
panel shall be min. IP54 and 2.0 mm thickness carbon steel
cabinet 'Rittal'. PLC Brand 'Siemens S7'

Page 8 of 10
HVAC SYSTEM MTO
(PROJECT DEVELOPMENT PHASE (PDP) FOR JOHOR PROJECT)

21 cabling works to all the HVAC instrumentation devices/ 1 Lot


equipment, to actuators/limit switch/Solenoid
Valves/Pressure Transmitter/motor protection, JB c/w cable
trays, conduits, fitting, support, etc.
tc.
- CU/XLPE/PE/SWA/PVC-FR to IEC 60332-3C, Flame
Retardant with anti termite.

22 HVAC Electrical Distribution Board (Form 2B) material


supply and install, support, include Thermal Overload setting
certification, etc.
i. DB/ Packaged Unit 1 Lot
ii. Sub-DB/ VRV System 1 Lot

23 Electrical cabling works to motors or compressor, RCUs, 1 Lot


Safety Switches, JB c/w galvanized cable trays, support,
conduits, cable gland, fitting, include earthing, etc.
- CU/XLPE/PE/SWA/PVC-FR to IEC 60332-3C, Flame
Retardant with anti termite.

24 RCUs for Packaged Unit's motors and compressor located at 6 Sets


skid w/ galvanized steel support and etc.

25 Safety switches for space heaters/Crankcase heaters 2 Sets


AHUSs, ACCUs motors located at skid w/ galvanized steel
support, etc.

26 3.5 mm mild steel sleeves for fire damper installation where 4 Sets
ducts pass through mansory walls. The gap between the
sleeve and fire damper shall be packed with fire retardant
caulking compund

i. 750 X 400 1 Set


ii. 700 X 400 1 Set
iii. 300 X 300 2 Sets

TOTAL B

C MISCELLANEOUS

1 Authority Inspection and submission of the related 1 Lot


documents, etc.

2 Nameplate for all equipment and the identification work of 1 Lot


cable marker, pipe marker and air flow direction.

3 Special tools for maintenance. 1 Lot

4 Related caulk and seal work of wall penetration of ducting, 1 Lot


piping and tray/conduit comply with the requirement of fire
resistant. All pipe penetration shall be provided with
galvanized pipe sleeve.

5 Interfacing/coordination works with other trades i.e 1 Lot


Instrumentation, Electrical, Architectural, Civil, Piping, etc.

6 Protection and packing for transportation and outdoor 1 Lot


storage.

7 Site inspection, system balancing, commissioning and 1 Lot


performance test. (All HVAC testing instruments should be
provided by vendor)

Page 9 of 10
HVAC SYSTEM MTO
(PROJECT DEVELOPMENT PHASE (PDP) FOR JOHOR PROJECT)

8 Owner operating training 1 Lot

9 VDRL, As-built drawings, operation & maintenance manual, 1 Lot


etc. for turn over data book

10 Mandatory spare part for construction, commissioning, start- 1 Lot


up and insurance.

11 Spare part of maintenance before turn over to owner 1 Lot

12 Recommended spare parts with price (SPIR form) for all 1 Lot
equipment items within three months after purchase ordered.

13 Factory Acceptance Testing (FAT), Inspection, testing, pre- 1 Lot


commissioning and commissioning.

14 Instrumentation devices Calibration at site with certificate 1 Lot


prior commissioning.

15 Refrigerants & oil for refrigerant system (HFC (R-134a,R- 1 Lot


407c,R-410A etc.))
16 Any other necessary work to make this package complete
which was not listed above. (kindly specify below):

i.

ii.

iii.

TOTAL C

INDIRECT COST (PPE, Tools, Accomodation and


D
Transportation)

1 Indirect Cost 1 Lot

2 Temporary Facilities 1 Lot

TOTAL D

Page 10 of 10

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