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EK-X

EK-X technical data.

Vertical order picker
2 EK-X TECHNICAL DATA.

EK-X vertical order picker. OPTISPEED – the future oriented control concept.
STILL presents the new EK-X generation with future-oriented truck - Automatic speed control and progressive stop of movements of
concept, OPTISPEED. the telescopic lift mast, stepless adjustment of speed to actual lift
This truck generation features: height, optionally with steering angle controlled curve speed
- ergonomic work space with a unique control concept and up-to- reduction. High efficiency and safety when order picking inside the
date sensor technology for fatigue-free two-handed operation. aisle due to optimised movements.
- high lift and picking heights at minimum dimensions of the truck
and load weights up to 1,000 kg. Steering.
- scalable dimensions and performance - modular design for - Fully electric easy to operate steering for smooth positioning at the
individual adaptation to every customer demand. pick position and when stacking pallets.
- Optispeed truck concept - more performance and safety due to - High safety by redundant 2 channel steering system.
stepless adjustment of the drive profiles to the actual lift height. - Steering wheel with 6 revolutions for 180° steering angle of the
- high turnaround performance thanks to powerful drive technology. drive wheel, optional steering knob with marked neutral position
- maintenance-free AC-technology drive for optimum availability. and stop position.
- common parts from other models within the STILL range for - Directly toothed steering drive - maintenance-free and reliable.
proven reliability.
- one of the shortest trucks with the narrowest chassis available on
the market - flexible use in even the tightest of warehouses.
- low energy consumption by modern drive and control technology.
- reduced operation costs thanks to simplified service and on-board
diagnostics.

Operator’s compartment.
- Spacious cabin makes all pick jobs up to 6.35 m easy. Best
ergonomics in class, with rounded edges and a comfortable and
easy to use foot switch allowing optimum posture of the operator
for fatigue-free operation.
- Ergonomic controls clearly and unmistakably arranged. The pick
railing with its short head length allows optimum reach of the
pallet. This ensures excellent ergonomics and efficiency when
order picking.
- Central upholstered foot mat reduces body vibrations of the
operator, greatly reducing the strain to the spinal column when
driving. Conversely, either side of the foot mat is not upholstered,
thus offering a hard floor for better stability when picking.
- Large storage compartments and bottle holder below the control
panel.

Display.
- Integrated display, easy reading of operation hours, position of the
drive wheel, battery condition, information on maintenance and
service.
- Two available display versions: standard display with 7 segment
LED indicator, or LCD indicator with numeric key pad with
indication of driving speed and lift height.
- Clear and easy to use membrane key to toggle the indicated
information.

Modern and high performing technology.

- Powerful 24V AC drives, maintenance-free for high availability and
higher turnround. Dynamic and sensitive controls operate
independently of the load weight and travel speed.
- Energy recovery under braking.
- Powerful proportional hydraulics for sensitive lifting.
- Selectable power modules for lift, which are flexible enough to
match every customer demand.
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Chassis.
- Torsion resistant steel construction.
- Two frame widths and two overhead guard heights to suit individual
applications.
- Narrowest order picker on the market: 790 mm chassis available
for narrow warehouses and block storage.
- Different frame width and operator cabin options allow the truck to
be tailored to the individual application.
- Impact resistant ABS plastic drive cover - very stable, unbreakable,
light and easy to handle.

Mast and hydraulics.

- Torsion resistant lift masts offer maximum safety.
- Single and telescopic masts available, with or without auxiliary lift.
- Height measuring equipment as standard on telescopic lift mast EK-X single lift mast height 1,500 mm
for exact positioning of the fork when staking loading aids.
- Optimum view onto the load at all times thanks to innovative
design arrangement of the mast profiles, wires and pipes.
- The electric lift stop at the end position stops progressively when
reaching maximum lift height, preventing strain to the truck and
driver as no mechanical stoppers are used.
- Hydraulic dampening when lowering the platform - soft ramp
function at stop positions avoid body vibration to the driver.

Fork carriage and fork.

- Various fork carriages available, with or without auxiliary lift, for
different applications and loading aids. Different forks, fixed or
adjustable, for FEM fork carriages.

Brakes.
- Wear-free generative operation brake with energy recuperation
when slowing down.
- The electromagnetic parking brake is set automatically when the
operator leaves the truck. High safety, no accidental rolling off.

Battery and battery compartment.

- Battery capacities from 360 Ah to 930 Ah for individual adaptation
to single or multi-shift operation. EK-X single lift mast height 2,000/2,500 mm
- Battery change by hoist (single lift mast only) or from either side by
roller track and changing frame.

Safety and quality.

- Truck made in compliance with EC guide lines bearing the CE
label.
- STILL is ISO 9001 certified.

Diagnostics and service.

- Central service interface and Service Tool Box allow efficient
configuration, parameterisation and on-board diagnostics.
- Simplified service - good accessibility and minimised service costs.

EK-X telescopic lift mast height 2,400/2,900 mm

4 EK-X TECHNICAL DATA.

1.1 Manufacturer STILL STILL STILL

EK-X single lift mast EK-X single lift mast
1.2 Type designation EK-X telescopic lift mast
b1 = 790 b1 = 980
Characteristics

1.3 Drive(electric, diesel, petrol, mains plug) electric electric electric

1.4 Control (hand, pedestrian, stand-on, driver seat, order picker) order picker order picker order picker
1.5 Load capacity/load Q kg 1000 1000 1000
1.6 Load centre c mm 400 400 400
1.8 Load distance x mm 180 9) 180 9) 180 9)
1.9 Wheel base y mm 1270 1415 1415
2.1 Dead weight (incl. battery) kg varying 1564 - 1793 varying 2076 - 2305 varying 2522 - 2611
Weights

2.2 Axle loadings laden drive end/load end kg varying 3) varying 3) varying 3)
2.3 Axle loadings unladen drive end/load end kg varying 3) varying 3) varying 3)
3.1 Tyres (solid rubber, Vulkollan, pneumatic, polyurethanee) polyurethane polyurethane polyurethane
3.2 Wheel diameter/width drive end mm 250/100 250/100 250/100
Wheels

3.3 Wheel diameter/width load end mm 150/100 150/100 150/100

3.5 Wheels, number (x=driven) drive end/load end 1x/2 1x/2 1x/2
3.6 Track width, drive end b10 mm 0 0 0
3.7 Track width, load end b11 mm 655 835 835
4.2 Closed height h1 mm varying 1) varying 1) varying 1)
4.4 Lift height h3 mm varying 1) varying 1) varying 1)
4.5 Overall height mast raised h4 mm varying 1) varying 1) varying 1)
4.7 Height to top of guard (cabin) h6 mm 2250 2) 2250 2) 2250
4.8 Platform height, lowered h7 mm 200 200 200
4.11 Auxiliary lift h9 mm 800 1) 800 1) 800 1)
4.14 Platform height, raised h12 mm varying 1) varying 1) varying 1)
4.14.1 Picking height (h12 + 1600) h28 mm varying 1) varying 1) varying 1)
4.15 Height lowered h13 mm 65 65 65
4.19 Overall length (incl. fork) l1 mm 2450 - 2460 3) 2615 - 2625 3) 2615
Dimensions

4.20 Length to front face of forks l2 mm 1650 - 1660 3) 1815 - 1825 3) 1815
4.21 Overall width of chassis b1/b2 mm 790/790 980/980 980/980
4.22 Fork dimensions s/e/l mm 55/120/800 55/120/800 55/120/800
4.23 Fork carriage to DIN 15173, class/form A/B mm welded fork welded fork welded fork
4.24 Fork carriage width b3 mm 740 4) 740 4) 740
4.25 Overall fork width min./max. b5 mm 640/640 640/640 640/640
4.27 Width over guide rollers (b6) b6 mm - 1375 1375
4.31 Floor clearance, laden below mast m1 mm 38 38 38
4.32 Floor clearance, centre of wheelbase m2 mm 38 38 38
4.34 Working aisle width at l6xb12 800 x 1200 mm (across the aisle) Ast mm - 1380 1380
4.35 Turning radius Wa mm 1470 1635 1635
4.42 Transfer aisle width, laden with pallet l6xb12 800mm x 1200 mm min. Au mm varying 2819 - 2828 3) varying 2984 - 2993 3) 2984
5.1 Speed laden/unladen km/h 9,0/9,0 10,0/10,0 10,0/10,0
Performance

5.2 Lift speed laden/unladen m/s varying 3) varying 3) varying 3)

5.3 Lowering speed laden/unladen m/s 0,30/0,24 0,30/0,24 0,30/0,24
5.9 Acceleration time (over 10m) laden/unladen s 7/7 7/7 8/8 5)
5.10 Brakes generator generator generator
6.1 Drive motor, capacity kW 3,0kW / S2=60min 3,0kW / S2=60min 3,0kW / S2=60min
Electric motors

6.2 Lift motor, capacity kW varying 3,2-4,0 kW/S3=10% varying 3,2-7,6 kW/S3=10% varying 3,2-7,6 kW/S3=10%
6.3 Battery to IEC 254-2;A,B,C, no IEC 254-2; B IEC 254-2; A IEC 254-2; A
6.4 Battery type, voltage, nominal capacity K5 V/Ah PzS, 24V, 420Ah 6) PzS, 24V, 560Ah 6) PzS, 24V, 560Ah 6)
6.5 Battery weight +/- 5% (dependent on manufacturer) kg 385 7) 502 7) 502 7)
8.1 Drive control micro processor micro processor micro processor
Other

8.4 Noise peak at operator’s ear dB(A) 61 8) 61 8) 61 8)

1)
see mast table
2)
no overhead guard for h1= 1,500 mm
3)
see special VNAP table
4)
not for single lift mast h1= 1.500 mm
5)
7/7 s with 2,400 mm mast
6)
standard battery, higher battery capacity possible
7)
other batteries will affect these values
8)
values for 3.2 kW lift motor, larger drives will affect these values
9)
with auxiliary lift x = 190 mm
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Single lift mast 1500 without auxiliary lift Single lift mast 2000/2500 without auxiliary lift

Telescopic lift mast 2400/2900 with auxiliary lift Single lift mast 2000/2500 with auxiliary lift
6 EK-X TECHNICAL DATA.

Additional equipment (options). Additional electric equipment (options).

- Battery compartment with roller conveyor. - PIN code access control by key pad.
- Lateral battery covers. - FleetManager Light – access control by data card/card reader.
- Operator’s cabin for walk-on pallet. - Automatic aisle recognition for mechanic guidance, operated by
- Auxiliary lift. light sensors.
- Guidance with lateral guide rollers for aisles with rail guides. - Automatic end of aisle braking.
- Feed-in rollers (2x or 4x) to facilitate positioning in the rack for - Pedestrian operation for order picking at floor level.
optimum pick distance. - Lift switch off inside and/or outside of aisle.
- Various railings for walk-on pallets. - Drive switch off at defined lift height.
- Various fork widths. - Load end operation of the auxiliary lift.
- Antistatic versions. - Contactless collision protection on overhead guard.
- Cold storage version. - Electric monitoring of battery lock.
- Various fork carriages. - STILL MMSi data terminal, scanner and printer.
- Upholstered railing. - Preparation for Materialflow Management System.
- Makrolon OHG cover. - Online-X Module for online diagnostics and service support.
- Storage compartments and writing pads. - Fan in overhead guard.
- Writing pad with paper holder. - Cabin lighting.
- Rear view mirror. - Hazard warning light.
- Radio preparation.

Single lift masts with auxiliary lift

Closed mast Overall lift above Total lift Main lift Closed height Auxiliary lift Platform height Picking height Max. height
height h1 floor h25 (h3+h9+h13) h24 (h3+h9) h3 h13 h9 800 h12 (h3+h7) h28 (h12+1600) h4 (h3+h6)
1.500 1.865 1.800 1.000 65 800 1.200 2.800 2.390
2.000 2.365 2.300 1.500 65 800 1.700 3.300 3.750
2.500 2.775 2.710 1.910 65 800 2.110 3.710 4.160

Single lift masts without auxiliary lift

Closed mast Overall lift above Total lift Main lift Closed height Auxiliary lift Platform height Picking height Max. height
height h1 floor h25 (h3+h9+h13) h24 (h3+h9) h3 h13 h9 800 h12 (h3+h7) h28 (h12+1600) h4 (h3+h6)
1.500 1.065 1.000 1.000 65 0 1.200 2.800 2.390
2.000 1.565 1.500 1.500 65 0 1.700 3.300 3.750
2.500 1.975 1.910 1.910 65 0 2.110 3.710 4.160

Telescopic lift masts with auxiliary lift

Closed mast Overall lift above Total lift Main lift Closed height Auxiliary lift Platform height Picking height Max. height
height h1 floor h25 (h3+h9+h13) h24 (h3+h9) h3 h13 h9 800 h12 (h3+h7) h28 (h12+1600) h4 (h3+h6)
2.400 4.415 4.350 3.550 65 800 3.750 5.350 5.800
2.900 5.415 5.350 4.550 65 800 4.750 6.350 6.800

Telescopic lift masts without auxiliary lift

Closed mast Overall lift above Total lift Main lift Closed height Auxiliary lift Platform height Picking height Max. height
height h1 floor h25 (h3+h9+h13) h24 (h3+h9) h3 h13 h9 800 h12 (h3+h7) h28 (h12+1600) h4 (h3+h6)
2.400 3.615 3.550 3.550 65 0 3.750 5.350 5.800
2.900 4.615 4.550 4.550 65 0 4.750 6.350 6.800
Intermediate heights on request.
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Your contact

STILL GmbH
Berzeliusstraße 10
D-22113 Hamburg
@
Telephone: +49 (0)40/73 39-2000
Telefax: +49 (0)40/73 39-2001
info@still.de
For further information please visit:
EK-X 1.6 HHe 09/09 Subject to technical modifications.

www.still.de