Transfer Gears (SENR5918-01)

SMCS - 3159 SENR59180025

Disassemble Transfer Gears
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1. Remove the transfer gears from the transmission. See the topic, "Disassemble Transmission" in this

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2. Fasten a hoist to the transfer gears, and turn it over. Put the transfer gears on blocks with the back of
the case up as shown. The weight of the unit is approximately 231 kg (510 lb).

3. Remove the bolt and lifting eye (1) from the back of the bearing cage.

4. Remove the nuts, cover (2) and the gasket from the back of the bearing cage.

5. Remove bolts (3) that hold bearing cage (4) to the transfer gear case.
6. Use two 3/8"-16 NC forcing screws (5) to loosen bearing cage (4) from the transfer gear case. Remove
bearing cage (4) and the shims. Keep the shims together for assembly purposes.

7. Remove O-ring seal (7) and bearing cup (6) from bearing cage (4).

8. Fasten a hoist to transfer gear (8). Remove transfer gear (8) and the bearing cones from the transfer
gear case. The weight of the unit is 23 kg (50 lb).

9. Use Tooling (A) to remove bearing cones (9) from each side of transfer gear (8).

10. Remove bearing cup (10) from the transfer gear case.
11. Remove bolt (11), retainer (13), the O-ring seal and yoke (12) from the output shaft.

12. Remove bolts (15) that hold bearing cage (14) to the transfer gear case.

13. Use two 3/8"-16 NC forcing screws (16) to loosen bearing cage (14) from the transfer gear case.

14. Remove cage (14), the O-ring seal and the shims from the transfer gear case.

15. Remove lip seal (17) from the bearing cage.

16. Remove O-ring seal (19) and bearing cup (18) from the bearing cage.
17. Remove spacer (20) from the output shaft.

18. Fasten a hoist to the transfer gear case, and put it in a vertical position. The weight of the unit is 186
kg (410 lb).

19. Remove the bolt, retainer (21), the O-ring seal and yoke (22) from the output shaft. Remove the dirt
guard from the output shaft.

20. Remove bolts (24) that hold bearing cage (23) to the transfer gear case.

21. Install two 3/8"-16 NC forcing screws (25) to remove bearing cage (23) from the transfer gear case.

22. Remove lip seal (26) from the bearing cage.

23. Remove bearing cup (27) and O-ring seal (28) from the bearing cage.

24. Fasten a lifting strap and a hoist to hold transfer gear (29) in position.

25. Use Tooling (B) to push output shaft (31) from transfer gear (29) and bearing cone (30).

26. Remove transfer gear (29) from output shaft (31).

27. Remove output shaft (31) and bearing cone (32) from the transfer gear case.

NOTICE

The output shaft is free to fall when the bearing cone is

removed.

28. Use Tool (C) and a press to push the output shaft from bearing cone (32).
29. Remove transfer gear (29) from the transfer gear case.

30. Remove sleeve (33) from the transfer gear case.

31. Remove O-ring seals (34) and (35) from the sleeve.

32. Remove bolts (36), cover (37) and the O-ring seal from the transfer gear case.

33. Remove suction screen (39) and screen tube assembly (38) from the transfer gear case.
34. Separate suction screen (39) from screen tube assembly (38).

35. If necessary, remove magnets (40) from the screen tube assembly.

Assemble Transfer Gears

1. Be sure the magnets on the screen tube assembly and the screen are clean and free of dirt and foreign
material.

2. Be sure magnets (40) are in position on screen tube assembly (38).

3. Install screen tube assembly (38) into screen (39) as shown.

4. Install screen tube assembly (38) and screen (39) into the transfer gear case.
5. Put O-ring seal (41) in position on cover (37), and put clean transmission oil on it.

6. Install cover (37) on the transfer gear case with the four bolts.

7. Install O-ring seals (34) and (35) on sleeve (33).

8. Install sleeve (33) in the transfer gear case.

9. Put transfer gear (29) in position in the transfer gear case as shown.

10. Heat bearing cone (32) to a maximum temperature of 135 °C (275 °F), and install it on output shaft
(31). Be sure the bearing makes contact with the shoulder on the output shaft.

11. Put the bearing and output shaft (31) in position in the transfer gear case. Transfer gear (29) must be
lifted slightly to align it with the output shaft.

12. Heat the other bearing (32) to a maximum temperature of 135 °C (275 °F), and install it on the
opposite end of output shaft (31). Be sure the bearing makes contact with the shoulder on the output
shaft.
13. Lower the temperature of bearing cup (27), and install it in bearing cage (23).

14. Install O-ring seal (28) on bearing cage (23).

15. Put 7M-7260 Liquid Gasket Material in the seal bore in cage (23) and let it dry. Do not put the liquid
gasket material on the lip of the seal case. Use Tooling (A), and install the lip seal in cage (23) with the lip
of the seal toward the inside as shown. Put clean transmission oil on the lip of the seal.

16. Put clean transmission oil on the O-ring seal, and install cage (23) on the transfer gear case. Install
the bolts that hold the cage in position.

17. Lower the temperature of bearing cup (18), and install it in cage (14).

18. Adjust the output shaft end play. See the topic "Transfer Drive Group" in the 950F Series II Wheel
Loader Power Train Service Manual, Form No. SENR5916.
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19. Install spacer (20) on the end of the output shaft.

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20. Install O-ring seal (19) on cage (14).
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21. Put 7M-7260 Liquid Gasket Material in the seal bore in cage (14), and let it dry. Do not put the liquid
gasket material on the lip of the seal case. Use Tool (A), and install the lip seal in cage (14) with the lip of
the seal facing toward the inside of the cage as shown. Put clean transmission oil on the lip of the seal.

22. Install the shims determined in Step 18 and cage (14) in the transfer gear case. Install bolts (15) that
hold the cage in position.

23. Install the dirt guard on the output shaft. Install yoke (22) on the end of the output shaft.
24. Install O-ring seal (42), retainer (21) and bolt (43) on the end of yoke (22). Put clean transmission oil
on the O-ring seal. Tighten the bolt to a torque of 110 ± 10 N·m (80 ± 7 lb ft).

25. Install yoke (12) on the output shaft.

26. Put clean transmission oil in the bore and on the O-ring seal. Install the O-ring seal, retainer (13) and
bolt (11) on the end of the output shaft. Tighten the bolt to a torque of 110 ± 10 N·m (80 ± 7 lb ft).

27. Lower the temperature of bearing cup (10), and install it in the transfer gear case.

28. Heat bearing cones (45) to a maximum temperature of 135 °C (275 °F), and install them on each side
of transfer gear (46).

29. Install transfer gear (8) as shown.

30. Lower the temperature of bearing cup (6), and install it in bearing cage (4).

31. Adjust the input gear (upper) endplay. See the topic "Transfer Drive Group" in the 950F Series II
Wheel Loader Power train Service Manual, Form No. SENR5916.

32. Put clean transmission oil on O-ring seal (7), and install it on bearing cage (4).

33. Install shims (47) determined in Step 31 and bearing cage (4) in the transfer case. Install the bolts that
hold the cage in position.

34. Install lifting eye (1) on the bearing cage as shown.

35. Reinstall the gasket and cover (2).

36. Install the transfer gears on the transmission. See the topic, "Assemble Transmission" in this module.

PSP-000AD209
2024/07/04
07:15:17+04:00
SENR59180025
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