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Produit:  WHEEL LOADER

Montage et démontage
950F WHEEL LOADER POWER TRAIN
Numéro d'imprimé -SENR4926-01Date de publication -01/12/1997 Date de mise à jour -10/06/2011

   
SENR49260025

Transfer Gears
SMCS - 3159-015; 3159-016

Disassemble Transfer Gears

1. Remove the transfer gears from the transmission. See the topic, "Disassemble Transmission" in
this module.

2. Fasten a hoist to the transfer gears, and turn it over. Put the transfer gears on blocks with the back
of the case up as shown. The weight of the unit is approximately 231 kg (510 lb).

3. Remove the bolt and plate (1) from the back of the bearing cage.

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4. Remove the nuts, cover (2) (if so equipped) and the gasket from the back of the bearing cage.

5. Remove bolts (3) that hold bearing cage (4) to the case.

6. Use two 3/8"-16 NC forcing screws (5) to loosen bearing cage (4) from the case. Remove bearing
cage (4) and the shims. Keep the shims together for assembly purposes.

7. Remove O-ring seal (7) and bearing cup (6) from bearing cage (4).

8. Fasten a hoist to gear (8). Remove gear (8) and the bearing cones from the case. The weight of
the unit is 23 kg (50 lb).

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9. Use Tooling (A) to remove bearing cones (9) from each side of gear (8).

10. Remove bearing cup (10) from the case.

11. Remove bolt (11), retainer (13), the O-ring seal and yoke (12) from the output shaft.

12. Remove bolts (15) that hold cage (14) to the case.

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13. Use two 3/8"-16 NC forcing screws (16) to loosen cage (14) from the case.

14. Remove cage (14), the O-ring seal and the shims from the case.

15. Remove seal (17) from the cage.

16. Remove O-ring seal (19) and bearing cup (18) from the cage.

17. Remove rotor-sensor (20) from the output shaft.

18. Fasten a hoist to the transfer gear case, and put it in a vertical position. The weight of the unit is
186 kg (410 lb).

19. Remove the bolt, retainer (21), the O-ring seal and yoke (22) from the output shaft.

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20. Remove bolts (240 that hold cage (23) to the case.

21. Install two 3/8"-16 NC forcing screws (25) to remove cage (23) from the case.

22. Remove seal (26) from the cage.

23. Remove bearing cup (27) and O-ring seal (28) from the cage.

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24. Fasten a lifting strap and a hoist to hold gear (29) in position.

25. Use Tooling (B) to push output shaft (31) from gear (29) and bearing cone (30).

26. Remove gear (29) from output shaft (31).

27. Remove output shaft (31) and bearing cone (32) from the case.

NOTICE

The output shaft is free to fall when the bearing cone is

28. Use Tool (C) and a press to push the output shaft from bearing cone (32).

29. Remove gear (29) from the transfer gear case.

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30. Remove sleeve (33) from the case.

31. Remove O-ring seals (34) and (35) from the sleeve.

32. Remove bolts (36), cover (37) and the gasket from the case.

33. Remove screen (39) and tube (38) from the case.

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34. Separate screen (39) from tube (38).

35. If necessary, remove magnets (40) from the tube.

Assemble Transfer Gears

1. Be sure the magnets on the tube and the screen are clean and free of dirt and foreign material.

2. Be sure magnets (40) are in position on tube (38).

3. Install tube (38) into screen (39) as shown.

4. Install tube (38) and screen (39) into the case.

5. Put O-ring seal (41) in position on cover (37), and put clean transmission oil on it.

6. Install cover (37) on the case with the four bolts.

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7. Install O-ring seals (34) and (35) on sleeve (33).

8. Install sleeve (33) in the case.

9. Put gear (29) in position in the case as shown.

10. Heat bearing cone (32) to a maximum temperature of 135 °C (275 °F), and install it on output
shaft (31). Be sure the bearing makes contact with the shoulder on the output shaft.

11. Put the bearing and output shaft (31) in position in the case. Gear (29) must be lifted slightly to
align it with the output shaft.

12. Heat the other bearing (32) to a maximum temperature of 135 °C (275 °F), and install it on the
opposite end of output shaft (31). Be sure the bearing makes contact with the shoulder on the output
shaft.

13. Lower the temperature of bearing cup (27), and install it in cage (23).

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14. Install O-ring seal (28) on cage (23).

15. Put 7M-7260 Liquid Gasket Material in the seal bore in cage (23) and let it dry. Do not put the
liquid gasket material on the lip of the seal case. Use Tooling (A), and install the seal in cage (23)
with the lip of the seal toward the inside as shown. Put clean transmission oil on the lip of the seal.

16. Put clean transmission oil on the O-ring seal, and install cage (23) on the case. Install the bolts
that hold the cage in position.

17. Lower the temperature of bearing cup (18), and install it in cage (14).

18. Adjust the output shaft end play. See "Transfer Drive Group" in the Power Train Specifications
module, Form No. SENR4923, for the correct adjusting procedure.

19. Install rotor-sensor (20) on the end of the output shaft.

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20. Install O-ring seal (19) on cage (14).

21. Put 7M-7260 Liquid Gasket Material in the seal bore in cage (14), and let it dry. Do not put the
liquid gasket material on the lip of the seal case. Use Tool (A), and install the seal in cage (14) with
the lip of the seal facing toward the inside of the cage as shown. Put clean transmission oil on the lip
of the seal.

22. Install the shims determined in Step 18 and cage (14) in the transfer gear case. Install bolts (15)
that hold the cage in position.

23. Install yoke (22) on the end of the output shaft.

24. Install O-ring seal (42), retainer (21) and bolt (43) on the end of yoke (22). Put clean
transmission oil on the O-ring seal. Tighten the bolt to a torque of 110 ± 10 N·m (80 ± 7 lb ft).

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25. Install yoke (12) on the output shaft.

26. Put clean transmission oil in the bore and on the O-ring seal. Install the O-ring seal, retainer (13)
and bolt (11) on the end of the output shaft. Tighten the bolt to a torque of 110 ± 10 N·m (80 ± 7 lb
ft).

27. Lower the temperature of bearing cup (10), and install it in the transfer gear case.

28. Heat bearing cones (45) to a maximum temperature of 135 °C (275 °F), and install them on each
side of gear (46).

29. Install gear (8) as shown.

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30. Lower the temperature of bearing cup (6), and install it in cage (4).

31. Adjust the input gear (upper) end play. See "Transfer Drive Group" in the Power Train
Specifications module, Form No. SENR4923, for the correct adjusting procedure.

32. Put clean transmission oil on O-ring seal (7), and install it on cage (4).

33. Install shims (47) determined in Step 31 and cage (4) in the transfer case. Install the bolts that
hold the cage in position.

34. Install plate (1) on the cage as shown.

35. Reinstall the gasket and cover (2) (if so equipped).

36. Install the transfer gears on the transmission. See the topic, "Assemble Transmission" in this
module.

Copyright 1993 - 2020 Caterpillar Inc.   Mon Apr 13 19:04:17 UTC+0200 2020
Tous droits réservés.
Réseau privé pour utilisateurs autorisés de SIS.

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