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Engine Lubrication System: Section

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ENGINE

ENGINE LUBRICATION SYSTEM


SECTION LU LU

E
CONTENTS
QR25DE SERVICE DATA AND SPECIFICATIONS F
(SDS) ............................................................ 15
PRECAUTION ............................................... 3
SERVICE DATA AND SPECIFICATIONS G
PRECAUTIONS ................................................... 3 (SDS) ................................................................. 15
Liquid Gasket ............................................................ 3
Periodical Maintenance Specification ......................15
Precautions For Engine Service ................................ 3
Engine Oil Pressure .................................................15 H
Precautions for Removing Battery Terminal ............. 4
YS23DDT/YS23DDTT
PREPARATION ............................................ 5
PRECAUTION .............................................. 16
I
PREPARATION ................................................... 5
Special Service Tools ................................................ 5
PRECAUTIONS ................................................. 16
Precautions for Removing Battery Terminal ............16
Commercial Service Tools ........................................ 5
Precautions For Engine Service ..............................16 J
SYSTEM DESCRIPTION .............................. 6 Liquid Gasket ...........................................................17

DESCRIPTION .................................................... 6 PREPARATION ........................................... 19


K
Engine Lubrication System ....................................... 6
Engine Lubrication System Schematic ...................... 7
PREPARATION ................................................. 19
Special Service Tools ..............................................19
PERIODIC MAINTENANCE .......................... 8 Commercial Service Tools .......................................19 L

ENGINE OIL ........................................................ 8 SYSTEM DESCRIPTION ............................. 20


Inspection .................................................................. 8
Draining ..................................................................... 9
DESCRIPTION .................................................. 20 M
Engine Lubrication System ......................................20
Refilling ................................................................... 10
Engine Lubrication System Schematic ....................21
OIL FILTER ........................................................11 N
Removal and Installation ......................................... 11 PERIODIC MAINTENANCE ........................ 22
Inspection ................................................................ 11 ENGINE OIL ...................................................... 22
REMOVAL AND INSTALLATION ............... 12 Inspection ................................................................22 O
Draining ...................................................................23
OIL COOLER ......................................................12 Refilling ....................................................................23
Exploded View ........................................................ 12 P
Removal and Installation ......................................... 12
OIL FILTER ....................................................... 24
Removal and Installation .........................................24
Inspection ................................................................ 13
Inspection ................................................................25
OIL PUMP ...........................................................14
Exploded View ........................................................ 14 REMOVAL AND INSTALLATION ............... 26
OIL COOLER .................................................... 26

Revision: 2015 March LU-1 D23


Exploded View ........................................................ 26 PERIODIC MAINTENANCE ....................... 37
Removal and Installation ........................................ 26
Inspection ............................................................... 27 ENGINE OIL ...................................................... 37
Inspection ................................................................ 37
OIL PUMP .......................................................... 28 Draining ................................................................... 38
Exploded View ........................................................ 28 Refilling ................................................................... 39
Removal and Installation ........................................ 28
OIL FILTER ........................................................ 40
SERVICE DATA AND SPECIFICATIONS Removal and Installation ......................................... 40
(SDS) ........................................................... 31 Inspection ................................................................ 41

SERVICE DATA AND SPECIFICATIONS REMOVAL AND INSTALLATION .............. 42


(SDS) .................................................................. 31
Periodical Maintenance Specification ..................... 31 OIL COOLER ..................................................... 42
Engine Oil Pressure ................................................ 31 Exploded View ........................................................ 42
Removal and Installation ......................................... 42
YD25DDTi
Inspection ................................................................ 43
PRECAUTION ............................................. 32 OIL FILTER BRACKET ..................................... 45
PRECAUTIONS ................................................. 32 Exploded View ........................................................ 45
Precautions for Removing Battery Terminal ........... 32 Removal and Installation ......................................... 45
Precautions For Engine Service ............................. 32 Inspection ................................................................ 46
Precaution for Liquid Gasket .................................. 33 OIL PUMP .......................................................... 47
PREPARATION ........................................... 34 Exploded View ........................................................ 47
Removal and Installation ......................................... 47
PREPARATION ................................................. 34 Disassembly and Assembly .................................... 47
Special Service Tool ............................................... 34 Inspection ................................................................ 49
Commercial Service Tool ....................................... 34
SERVICE DATA AND SPECIFICATIONS
SYSTEM DESCRIPTION ............................ 35 (SDS) .......................................................... 50
DESCRIPTION ................................................... 35 SERVICE DATA AND SPECIFICATIONS
Engine Lubrication System ................................... 35 (SDS) ................................................................. 50
Engine Lubrication System Schematic ................... 36 Periodical Maintenance Specification ..................... 50
Engine Oil Pressure ................................................ 50

Revision: 2015 March LU-2 D23


PRECAUTIONS
< PRECAUTION > [QR25DE]

PRECAUTION A
PRECAUTIONS
Liquid Gasket INFOID:0000000011616202
LU

LIQUID GASKET APPLICATION PROCEDURE


1. Remove old liquid gasket adhering to the liquid gasket application surface and the mating surface. C
• Remove liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
holes.
2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating D
use) to remove adhering moisture, grease and foreign materials.
3. Apply liquid gasket to the liquid gasket application surface.
Use Genuine Liquid Gasket or equivalent. E
• Within five minutes of liquid gasket application, install the mating component.
• If liquid gasket protrudes, wipe it off immediately.
• Do not retighten mounting bolts or nuts after the installation.
• After 30 minutes or more have passed from the installation, fill engine oil and engine coolant. F

Precautions For Engine Service INFOID:0000000011616203

G
DISCONNECTING FUEL PIPING
• Before starting work, check no fire or spark producing items are in the work area.
• Release fuel pressure before disconnecting and disassembly.
• After disconnecting pipes, plug openings to stop fuel leakage. H

DRAINING ENGINE COOLANT


Drain engine coolant and engine oil when the engine is cooled. I

INSPECTION, REPAIR AND REPLACEMENT


J
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.

K
REMOVAL AND DISASSEMBLY
• When instructed to use SST, use specified tools. Always be careful to work safely, avoid forceful or unin-
structed operations.
• Exercise maximum care to avoid damage to mating or sliding surfaces. L
• Dowel pins are used for several parts alignment. When replacing and reassembling parts with dowel pins,
check that dowel pins are installed in the original position.
• Must cover openings of engine system with a tape or equivalent, to seal out foreign materials. M
• Mark and arrange disassembly parts in an organized way for easy troubleshooting and reassembly.
• When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be used
in the step. N

ASSEMBLY AND INSTALLATION


• Use torque wrench to tighten bolts or nuts to specification. O
• When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is specified,
do exactly as specified. P
• Replace with new gasket, packing, oil seal or O-ring.
• Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for
any restriction and blockage.
• Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well.
• After disassembling, or exposing any internal engine parts, change engine oil and replace oil filter with a new
one.

Revision: 2015 March LU-3 D23


PRECAUTIONS
< PRECAUTION > [QR25DE]
• Release air within route when refilling after draining engine coolant.
• After repairing, start the engine and increase engine speed to check engine coolant, fuel, engine oil, and
exhaust gases for leakage.

Precautions for Removing Battery Terminal INFOID:0000000011616204

When disconnecting the battery terminal, pay attention to the following.


• Always use a 12V battery as power source.
• Never disconnect battery terminal while engine is running.
• When removing the 12V battery terminal, turn OFF the ignition
switch and wait at least 30 seconds.
• For vehicles with the engine listed below, remove the battery termi-
nal after a lapse of the specified time:

D4D engine : 20 minutes YS23DDT : 4 minutes


HRA2DDT : 12 minutes YS23DDTT : 4 minutes
K9K engine : 4 minutes ZD30DDTi : 60 seconds
M9R engine : 4 minutes ZD30DDTT : 60 seconds
R9M engine : 4 minutes
SEF289H
V9X engine : 4 minutes
YD25DDTi : 2 minutes
NOTE:
ECU may be active for several tens of seconds after the ignition switch is turned OFF. If the battery terminal
is removed before ECU stops, then a DTC detection error or ECU data corruption may occur.
• After high-load driving, if the vehicle is equipped with the V9X engine, turn the ignition switch OFF and wait
for at least 15 minutes to remove the battery terminal.
NOTE:
• Turbocharger cooling pump may operate in a few minutes after the ignition switch is turned OFF.
• Example of high-load driving
- Driving for 30 minutes or more at 140 km/h (86 MPH) or more.
- Driving for 30 minutes or more on a steep slope.
• For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON
the ignition switch.
NOTE:
If the ignition switch is turned ON with any one of the terminals of main battery and sub battery discon-
nected, then DTC may be detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE:
The removal of 12V battery may cause a DTC detection error.

Revision: 2015 March LU-4 D23


PREPARATION
< PREPARATION > [QR25DE]

PREPARATION A
PREPARATION
Special Service Tools INFOID:0000000011616205
LU

Tool number
Description C
Tool name
ST25051001 Measuring oil pressure
Oil pressure gauge Maximum measuring range: 2,452 kPa
(24.52 bar, 25 kg/cm2, 356 psi) D

E
NT050

ST25052000 Adapting oil pressure gauge to cylinder block


Hose F

S-NT559
H
KV10115801 Removing and installing oil filter
Oil filter wrench a: 64.3 mm (2.531 in)

J
S-NT375

Commercial Service Tools INFOID:0000000011616206


K

Tool name Description


Deep socket Removing and installing oil pressure switch L
27 mm (1.06 in)

PBIC4066E N

Revision: 2015 March LU-5 D23


DESCRIPTION
< SYSTEM DESCRIPTION > [QR25DE]

SYSTEM DESCRIPTION
DESCRIPTION
Engine Lubrication System INFOID:0000000011616207

JPBIA7052ZZ

Exhaust camshaft Intake camshaft Crankshaft


Oil jet Oil pressure switch Oil cooler
Oil filter (With relief valve) Balancer unit Chain oil jet
Intake valve timing control solenoid Exhaust valve timing control sole-
Chain tensioner
valve noid valve
Exhaust valve timing controller Intake valve timing controller
Main gallery Oil pump
: The arrow shows a flow of engine oil.

Revision: 2015 March LU-6 D23


DESCRIPTION
< SYSTEM DESCRIPTION > [QR25DE]
Engine Lubrication System Schematic INFOID:0000000011616208

LU

JPBIA7053GB
P

Revision: 2015 March LU-7 D23


ENGINE OIL
< PERIODIC MAINTENANCE > [QR25DE]

PERIODIC MAINTENANCE
ENGINE OIL
Inspection INFOID:0000000011616209

ENGINE OIL LEVEL


NOTE:
Before starting engine, put vehicle horizontally and check the engine oil level. If engine is already started, stop
it and allow 10 minutes before checking.
1. Pull out oil level gauge and wipe it clean.
2. Insert oil level gauge and check that the engine oil level is within
the range shown in the figure.
3. If it is out of range, adjust it.

PBIC3309J

ENGINE OIL APPEARANCE


• Check engine oil for white turbidity or heavy contamination.
• If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
Repair or replace damaged parts.
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following area.
• Oil pan
• Oil pan drain plug
• Oil pressure sensoril pressure sensor
• Oil filter
• Oil cooler
• Intake valve timing control solenoid valve and exhaust valve timing control solenoid valve
• Valve timing control cover
• Front cover
• Mating surface between cylinder block and cylinder head
• Mating surface between cylinder block and lower cylinder block
• Mating surface between cylinder head and rocker cover
• Crankshaft oil seals (front and rear)
OIL PRESSURE CHECK
WARNING:
• Be careful not to get burned, as engine oil may be hot.
• When checking engine oil pressure, shift position should be “Parking position”, and apply parking
brake securely.
1. Check the engine oil level.
2. Remove fender protector (RH). Refer to EXT-23, "Removal and Installation".

Revision: 2015 March LU-8 D23


ENGINE OIL
< PERIODIC MAINTENANCE > [QR25DE]
3. Disconnect harness connector at oil pressure sensor , and
remove oil pressure sensor using a deep socket (commercial A
service tool).

: Oil cooler LU
: Engine front

CAUTION:
Never drop or shock oil pressure sensor. C

PBIC5380E

4. Install oil pressure gauge [SST: ST25051001] (A) and hose


[SST: ST25052000] (B). E

JPBIA0074ZZ

H
5. Start engine and warm it up to normal operating temperature.
6. Check oil pressure with engine running under no-load.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high. I

Engine oil pressure : Refer to LU-15, "Engine Oil Pressure".


J
If difference is extreme, check oil passage and oil pump for oil leakage.
7. After the inspections, install oil pressure sensor as follows:
a. Remove old liquid gasket adhering to oil pressure sensor and engine. K
b. Apply liquid gasket and tighten oil pressure sensor to specification.
Use Genuine Liquid Gasket or equivalent.
L
Tightening torque : Refer to EM-98, "Exploded View".
c. Check engine oil level.
d. After warming up engine, check that there is no leakage of engine oil with running engine. M

Draining INFOID:0000000011616210

N
WARNING:
• Be careful not to get burned, as engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as O
soon as possible.
1. Warm up the engine, and check for engine oil leakage from engine components. Refer to LU-8, "Inspec-
tion". P
2. Stop the engine and wait for 10 minutes.
3. Loosen oil filler cap.
4. Remove drain plug and then drain engine oil.

5. Install drain plug with new drain plug washer. Refer to EM-47, "Exploded View".
CAUTION:
Be sure to clean drain plug and install with new drain plug washer.

Revision: 2015 March LU-9 D23


ENGINE OIL
< PERIODIC MAINTENANCE > [QR25DE]

Tightening torque : Refer to EM-47, "Exploded View".

Refilling INFOID:0000000011616211

1. Refill with new engine oil.


Engine oil specification and viscosity: Refer to MA-32, "Fluids and Lubricants".

Engine oil capacity : Refer to LU-15, "Periodical Maintenance Specification".


CAUTION:
• The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
• Always use oil level gauge to determine the proper amount of engine oil in the engine.
2. Warm up engine and check area around drain plug and oil filter for engine oil leakage.
3. Stop engine and wait for 10 minutes.
4. Check the engine oil level. Refer to LU-8, "Inspection".

Revision: 2015 March LU-10 D23


OIL FILTER
< PERIODIC MAINTENANCE > [QR25DE]
OIL FILTER
A
Removal and Installation INFOID:0000000011616212

REMOVAL LU
1. Using the oil filter wrench [SST: KV10115801] (A), remove oil fil-
ter.
C
: Engine front

WARNING:
Be careful not to get burned when the engine and engine oil D
may be hot.
CAUTION:
• Oil filter is provided with relief valve. Use Genuine NIS- E
SAN Oil Filter or equivalent.
• When removing, prepare a shop cloth to absorb any PBIC5381E

engine oil leakage or spillage.


• Completely wipe off any engine oil that adheres to the engine and the vehicle. F

INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface. G
2. Apply new engine oil to the oil seal contact surface of new oil fil-
ter.
H

J
SMA010

3. Screw oil filter manually until it touches the installation surface, K


then tighten it by 2/3 turn . Or tighten to specification.

Oil filter:
L
: 17.6 N·m (1.8 kg-m, 13 ft-lb)

JPBIA0077ZZ
N

Inspection INFOID:0000000011616213

O
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. Refer to LU-8, "Inspection".
2. Start the engine, and check that there is no leakage of engine oil. P
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level, and adjust the level. Refer to LU-8, "Inspection".

Revision: 2015 March LU-11 D23


OIL COOLER
< REMOVAL AND INSTALLATION > [QR25DE]

REMOVAL AND INSTALLATION


OIL COOLER
Exploded View INFOID:0000000011616214

PBIC5382E

Cylinder block Oil cooler hose Clamp


Oil filter Connector bolt Oil cooler
O-ring Relief valve Oil cooler hose
Clamp Water connector
Comply with the installation proce-
To water pipe assembly To cylinder block
dure when tightening. Refer to LU-11.
: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: Sealing point

Removal and Installation INFOID:0000000011616215

WARNING:
Be careful not to get burned when engine coolant and engine oil may be hot.
CAUTION:
• When removing oil cooler, prepare a shop cloth to absorb any engine oil leakage or spillage.
• Completely wipe off any engine oil that adhere to the engine and the vehicle.
REMOVAL
1. Drain engine coolant from radiator drain cock at the bottom of radiator and from water drain plug on cylin-
der block. Refer to CO-11, "Draining" and EM-97, "Setting".
2. Disconnect water hoses from oil cooler.
3. Remove oil filter. Refer to LU-11, "Removal and Installation".
4. Remove oil cooler.
INSTALLATION
Note the following, install in reverse order of removal.
CAUTION:
• Do not reuse O-rings.
• Apply liquid gasket (Use Genuine Liquid Gasket or equivalent) to the water connector.

Revision: 2015 March LU-12 D23


OIL COOLER
< REMOVAL AND INSTALLATION > [QR25DE]
• Tighten the connector bolt after aligning the stopper on the
lower cylinder block side with groove of oil cooler . A

: Lower cylinder block


: Oil cooler LU
: Engine front

JPBIA1302ZZ

D
Inspection INFOID:0000000011616216

INSPECTION AFTER REMOVAL E


Oil Cooler
Check oil cooler for cracks. Check oil cooler for clogging by blowing through engine coolant inlet. If necessary,
replace oil cooler assembly. F
Relief Valve
Inspect relief valve for movement, cracks and breaks by pushing the ball. If replacement is necessary, remove
valve by prying it out with a suitable tool. Install the new valve in place by tapping it. G
INSPECTION AFTER INSTALLATION
1. Check the engine oil level and the engine coolant level, and adjust the levels. Refer to LU-8, "Inspection"
H
and CO-11, "Inspection".
2. Start the engine, and check there is no leaks of engine oil or engine coolant.
3. Stop the engine and wait for 10 minutes.
I
4. Check the engine oil level and the engine coolant level again. Refer to LU-8, "Inspection" and CO-11,
"Inspection".
J

Revision: 2015 March LU-13 D23


OIL PUMP
< REMOVAL AND INSTALLATION > [QR25DE]
OIL PUMP
Exploded View INFOID:0000000011616217

Oil pump is integrated in the balancer unit. Refer to EM-54, "Exploded View".

Revision: 2015 March LU-14 D23


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [QR25DE]

SERVICE DATA AND SPECIFICATIONS (SDS) A


SERVICE DATA AND SPECIFICATIONS (SDS)
Periodical Maintenance Specification INFOID:0000000011616218
LU

ENGINE OIL CAPACITY (APPROXIMATE)


Unit: (Imp qt) C
With oil filter change 4.7 (4-1/4)
Drain and refill
Without oil filter change 4.4 (3-3/4)
D
Dry engine (Overhaul) 5.3 (4-3/4)

Engine Oil Pressure INFOID:0000000011616219

E
Unit: kPa (bar, kg/cm2, psi)

Engine speed Approximate discharge pressure*


Idle speed More than 98 (1.0, 1.0, 14) F
2,000 rpm More than 194 (1.9, 2.0, 28)
*: Engine oil temperature at 80° (176°F) G

Revision: 2015 March LU-15 D23


PRECAUTIONS
< PRECAUTION > [YS23DDT/YS23DDTT]

PRECAUTION
PRECAUTIONS
Precautions for Removing Battery Terminal INFOID:0000000012158995

When disconnecting the battery terminal, pay attention to the following.


• Always use a 12V battery as power source.
• Never disconnect battery terminal while engine is running.
• When removing the 12V battery terminal, turn OFF the ignition
switch and wait at least 30 seconds.
• For vehicles with the engine listed below, remove the battery termi-
nal after a lapse of the specified time:

D4D engine : 20 minutes YS23DDT : 4 minutes


HRA2DDT : 12 minutes YS23DDTT : 4 minutes
K9K engine : 4 minutes ZD30DDTi : 60 seconds
M9R engine : 4 minutes ZD30DDTT : 60 seconds
R9M engine : 4 minutes
SEF289H
V9X engine : 4 minutes
YD25DDTi : 2 minutes
NOTE:
ECU may be active for several tens of seconds after the ignition switch is turned OFF. If the battery terminal
is removed before ECU stops, then a DTC detection error or ECU data corruption may occur.
• After high-load driving, if the vehicle is equipped with the V9X engine, turn the ignition switch OFF and wait
for at least 15 minutes to remove the battery terminal.
NOTE:
• Turbocharger cooling pump may operate in a few minutes after the ignition switch is turned OFF.
• Example of high-load driving
- Driving for 30 minutes or more at 140 km/h (86 MPH) or more.
- Driving for 30 minutes or more on a steep slope.
• For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON
the ignition switch.
NOTE:
If the ignition switch is turned ON with any one of the terminals of main battery and sub battery discon-
nected, then DTC may be detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE:
The removal of 12V battery may cause a DTC detection error.
Precautions For Engine Service INFOID:0000000011999197

DISCONNECTING FUEL PIPING


• Before starting work, check no fire or spark producing items are in the work area.
• Release fuel pressure before disconnecting and disassembly.
• After disconnecting pipes, plug openings to stop fuel leakage.

DRAINING ENGINE COOLANT


Drain engine coolant and engine oil when the engine is cooled.

INSPECTION, REPAIR AND REPLACEMENT


Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.

REMOVAL AND DISASSEMBLY


• When instructed to use SST, use specified tools. Always be careful to work safely, avoid forceful or unin-
structed operations.
• Exercise maximum care to avoid damage to mating or sliding surfaces.

Revision: 2015 March LU-16 D23


PRECAUTIONS
< PRECAUTION > [YS23DDT/YS23DDTT]
• Dowel pins are used for several parts alignment. When replacing and reassembling parts with dowel pins,
check that dowel pins are installed in the original position. A
• Must cover openings of engine system with a tape or equivalent, to seal out foreign materials.
• Mark and arrange disassembly parts in an organized way for easy troubleshooting and reassembly.
• When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
LU
opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be used
in the step.

C
ASSEMBLY AND INSTALLATION
• Use torque wrench to tighten bolts or nuts to specification.
• When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is specified, D
do exactly as specified.
• Replace with new gasket, packing, oil seal or O-ring.
• Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for E
any restriction and blockage.
• Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well.
• After disassembling, or exposing any internal engine parts, change engine oil and replace oil filter with a new F
one.
• Release air within route when refilling after draining engine coolant.
• After repairing, start the engine and increase engine speed to check engine coolant, fuel, engine oil, and G
exhaust gases for leakage.

Liquid Gasket INFOID:0000000011999198 H

REMOVAL OF LIQUID GASKET SEALING


• After removing mounting nuts and bolts, separate the mating sur- I
face using the seal cutter [SST: KV10111100] (A) and remove old
liquid gasket sealing.
CAUTION:
Never damage the mating surfaces. J
• Tap the seal cutter [SST: KV10111100] to insert it , and then
slide it by tapping on the side as shown in the figure.
K
• In areas where the seal cutter [SST: KV10111100] is difficult to use,
lightly tap the parts using a plastic hammer to remove it.
CAUTION:
If for some unavoidable reason tool such as a screwdriver is JPBIA0052ZZ L
used, be careful not to damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
M
1. Using a scraper (A), remove old liquid gasket adhering to the liq-
uid gasket application surface and the mating surface.
• Remove liquid gasket completely from the groove of the liquid
gasket application surface, mounting bolts, and bolt holes. N
2. Wipe the liquid gasket application surface and the mating sur-
face with white gasoline (lighting and heating use) to remove
adhering moisture, grease and foreign materials. O

P
JPBIA0053ZZ

Revision: 2015 March LU-17 D23


PRECAUTIONS
< PRECAUTION > [YS23DDT/YS23DDTT]
3. Attach liquid gasket tube to the tube presser (commercial ser-
vice tool).
Use Genuine Liquid Gasket or equivalent.
4. Apply liquid gasket without gaps to the specified location accord-
ing to the specified dimensions.
• If there is a groove for liquid gasket application, apply liquid
gasket to the groove.

EMA0622D

• As for bolt holes , normally apply liquid gasket inside the


holes. Occasionally, it should be applied outside the holes.
Check to read the text of this manual.

: Groove

: Inside

• Within five minutes of liquid gasket application, install the mat-


ing component.
• If liquid gasket protrudes, wipe it off immediately.
• Do not retighten mounting bolts or nuts after the installation. JPBIA0010ZZ

• After 30 minutes or more have passed from the installation, fill


engine oil and engine coolant.
CAUTION:
If there are specific instructions in this manual, observe them.

Revision: 2015 March LU-18 D23


PREPARATION
< PREPARATION > [YS23DDT/YS23DDTT]

PREPARATION A
PREPARATION
Special Service Tools INFOID:0000000011999199
LU

NISSAN tool number


(RENAULT tool number) Description C
Tool name
KV113E0020 Measuring oil pressure
(Mot.836-05) D
Oil pressure gauge set

JPBIA0949ZZ

F
Commercial Service Tools INFOID:0000000011999200

Tool name Description


G

Drain plug wrench Removing and installing drain plug


: 8 mm (0.315 in)
H

JPBIA5904ZZ

Revision: 2015 March LU-19 D23


DESCRIPTION
< SYSTEM DESCRIPTION > [YS23DDT/YS23DDTT]

SYSTEM DESCRIPTION
DESCRIPTION
Engine Lubrication System INFOID:0000000011999201

JSBIA6373ZZ

Exhaust manifold and turbocharg-


Turbocharger (YS23DDTT) Timing chain
er assembly
Timing chain tensioner Timing chain oil jet Balancer unit
Oil filter Oil strainer Oil pump

Revision: 2015 March LU-20 D23


DESCRIPTION
< SYSTEM DESCRIPTION > [YS23DDT/YS23DDTT]
Oil cooler Piston oil jet Camshaft (left side)
A
Camshaft (right side)

Engine Lubrication System Schematic INFOID:0000000011999202

LU

I
JSBIA6375GB

Revision: 2015 March LU-21 D23


ENGINE OIL
< PERIODIC MAINTENANCE > [YS23DDT/YS23DDTT]

PERIODIC MAINTENANCE
ENGINE OIL
Inspection INFOID:0000000011999203

ENGINE OIL LEVEL


NOTE:
Before starting engine, put vehicle horizontally and check that the engine oil level. If engine is already started,
stop it and allow 10 minutes before checking.
1. Pull out oil level gauge and wipe it clean.
2. Insert oil level gauge and check that the engine oil level is within
the range shown in the figure.
3. If it is out of range, adjust it.
4. When replacing engine oil this procedure must be performed.
Refer to EC-921, "Description".

JSBIA6349ZZ

ENGINE OIL APPEARANCE


• Check that engine oil for white turbidity or heavy contamination.
• If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
Repair or replace damaged parts.
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following area.
• Oil pan (upper and lower)
• Oil pan drain plug
• Engine oil pressure switch
• Engine oil level sensor
• Oil filter body
• Oil cooler
• High pressure fuel pump
• Vacuum pump
• Exhaust manifold and turbocharger assembly
• Turbocharger
• Crankshaft position sensor
• Camshaft position sensor
• Front cover
• Mating surface between cylinder head and cylinder head housing
• Mating surface between cylinder block and cylinder head
• Mating surface between oil pan (upper) and cylinder block
• Front oil seal
• Rear oil seal retainer
OIL PRESSURE CHECK
WARNING:
• Be careful not to get burned, as engine oil may be hot.
• When checking engine oil pressure, shift position should be “Neutral”, and apply parking brake
securely.
1. Check engine oil level.
2. Disconnect harness connector at oil pressure switch, and remove oil pressure switch using a deep socket.
CAUTION:
Handle oil pressure switch carefully and avoid impacts.
3. Install oil pressure gauge set [SST:KV113E0020 (Mot.836-05)].

Revision: 2015 March LU-22 D23


ENGINE OIL
< PERIODIC MAINTENANCE > [YS23DDT/YS23DDTT]
4. Start engine and warm it up to normal operating temperature.
5. Check oil pressure with engine running under no-load. A
NOTE:
When engine oil temperature is low, engine oil pressure becomes high.
LU
Engine oil pressure : Refer to LU-31, "Engine Oil Pressure".
If difference is extreme, check oil passage and oil pump for oil leakage.
6. After the inspections, install oil pressure switch with the following procedure: C
a. Tighten engine oil pressure switch to specification.

Tightening torque : Refer to EM-182, "Exploded View". D

b. Check engine oil level.


c. After warming up engine, check that there is no leakage of engine oil with running engine. E
Draining INFOID:0000000011999204

WARNING: F
• Be careful not to get burned, as engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as G
soon as possible.
1. Warm up the engine, and check for engine oil leakage from engine components. Refer to LU-22, "Inspec-
tion". H
2. Stop the engine and wait for 10 minutes.
3. Remove oil pan drain plug using a drain plug wrench [8 mm
(0.315 in)]. Drain engine oil. I

: Vehicle front

JSBIA6350ZZ

L
Refilling INFOID:0000000011999205

1. Install oil pan drain plug with new washer. Refer to EM-182, "Exploded View". M
CAUTION:
Be sure to clean drain plug and install with new washer.
2. Refill with new engine oil.
Engine oil specification and viscosity: Refer to MA-32, "Fluids and Lubricants". N

Engine oil capacity : Refer to LU-31, "Periodical Maintenance Specification".


O
CAUTION:
• The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
• Always use oil level gauge to determine the proper amount of engine oil in the engine. P
3. Warm up engine and check area around drain plug and oil filter body for engine oil leakage.
4. Stop engine and wait for 10 minutes.
5. Check the engine oil level. Refer to LU-22, "Inspection".
6. Perform "Engine oil data reset". Refer to EC-935, "Description".

Revision: 2015 March LU-23 D23


OIL FILTER
< PERIODIC MAINTENANCE > [YS23DDT/YS23DDTT]
OIL FILTER
Removal and Installation INFOID:0000000011999206

REMOVAL
WARNING:
Be careful not to get burned when engine and engine oil may be hot.
CAUTION:
• When removing, prepare a shop cloth to absorb any engine oil leakage or spillage.
• Completely wipe off any engine oil that adheres to engine and vehicle.
1. Remove front under cover. Refer to EXT-24, "Removal and Installation".
2. Loosen oil filter body using a socket [27 mm (1.06 in)].
• Loosen oil filter body until orifice of the oil filter body is
exposed, and then drain engine oil.
• Catch the engine oil drip, using a tray or waste.
CAUTION:
Completely wipe clean any engine oil remaining on oil fil-
ter body or vehicle.

JSBIA6351ZZ

3. Remove oil filter body , and then remove oil filter and O-ring
.

: Oil pan (upper) side

• Push the O-ring in the one direction by hand, and then pick a
pushed out-part with fingers to remove the O-ring.
CAUTION:
Never use wires or screwdrivers to prevent the oil filter
body from damage.

E1BIA0600ZZ

INSTALLATION
1. Completely remove all foreign objects adhering to the inside of oil filter body or O-ring mounting area.

Revision: 2015 March LU-24 D23


OIL FILTER
< PERIODIC MAINTENANCE > [YS23DDT/YS23DDTT]
2. Install oil filter and O-ring to oil filter body .
A
: Oil pan (upper) side

CAUTION:
Be sure to use a new O-ring. LU
• Securely press the oil filter into the oil filter body.
• When installing an O-ring, apply engine oil all around the O-
ring. C

G
E1BIA0600ZZ

3. Install oil filter body assembly to oil pan (upper). Refer to EM-217, "Exploded View".
H
Inspection INFOID:0000000011999207

INSPECTION AFTER INSTALLATION I


1. Check that the engine oil level. Refer to LU-22, "Inspection".
2. Start the engine, and check that there is no leak of engine oil.
3. Stop the engine and wait for 10 minutes. J
4. Check that the engine oil level, and adjust the level. Refer to LU-22, "Inspection".

Revision: 2015 March LU-25 D23


OIL COOLER
< REMOVAL AND INSTALLATION > [YS23DDT/YS23DDTT]

REMOVAL AND INSTALLATION


OIL COOLER
Exploded View INFOID:0000000011999208

JPBIA7124GB

Gasket Oil cooler support Gasket


Oil cooler Clamp Oil cooler hose
Oil cooler hose

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

: Always replace after every disassembly.

, : Indicates that the parts is connected ato points with same symbols in actual vehecle.

Removal and Installation INFOID:0000000011999209

REMOVAL
WARNING:
Be careful not to get burn yourself, as engine oil and engine coolant may be hot.
1. Drain engine coolant from radiator. Refer to CO-40, "Draining".
CAUTION:
Perform this step when the engine is cold.
2. Remove alternator. Refer to CHG-39, "YS23DDT, YS23DDTT : Removal and Installation".
3. Remove air inlet tube and air inlet hose. Refer to EM-162, "Removal and Installation".
4. Remove radiator hose (lower). Refer to CO-48, "Removal and Installation".
5. Remove power steering oil pump. Refer to ST-32, "Removal and Installation".
6. Disconnect water hose from oil cooler.
7. Remove engine oil pressure switch, if necessary.

Revision: 2015 March LU-26 D23


OIL COOLER
< REMOVAL AND INSTALLATION > [YS23DDT/YS23DDTT]
CAUTION:
Handle oil pressure switch carefully and avoid impacts. A
8. Remove oil cooler.
9. Disconnect water hose from oil cooler.
10. Remove oil cooler support. LU

INSTALLATION
Note the following, and install in the reverse order of removal.
C
Inspection INFOID:0000000011999210

INSPECTION AFTER REMOVAL D


Oil Cooler
Check that oil cooler for cracks. Check that oil cooler for clogging by blowing through engine coolant inlet. If
necessary, replace oil cooler. E

INSPECTION AFTER INSTALLATION


1. Check that the engine oil level and the engine coolant level and add engine oil and engine coolant. Refer F
to LU-22, "Inspection" and CO-40, "Inspection".
2. Start the engine, and check that there is no leakage of engine oil or engine coolant.
3. Stop the engine and wait for 10 minutes. G
4. Check that the engine oil level and the engine coolant level again. Refer to LU-22, "Inspection" and CO-
40, "Inspection".
H

Revision: 2015 March LU-27 D23


OIL PUMP
< REMOVAL AND INSTALLATION > [YS23DDT/YS23DDTT]
OIL PUMP
Exploded View INFOID:0000000011999211

JPBIA7125GB

Clip Oil pump Gasket


Oil pump pipe Gasket O-ring
Oil strainer Oil pan (lower) Bracket

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

: Always replace after every disassembly.

Removal and Installation INFOID:0000000011999212

REMOVAL
1. Remove oil pan (lower). Refer to EM-183, "Removal and Installation".

Revision: 2015 March LU-28 D23


OIL PUMP
< REMOVAL AND INSTALLATION > [YS23DDT/YS23DDTT]
2. Remove oil strainer mounting bolt .
3. Remove oil strainer. A

LU

JSBIA6352ZZ

D
4. Remove oil pump pipe mounting bolt .
5. Remove oil pump pipe.
E

G
JSBIA6353ZZ

6. Remove engine oil pump control valve connector for oil pan H
(upper).

JSBIA6374ZZ
K
7. Remove oil pump braket .
L

N
JSBIA6354ZZ

8. Remove oil pump mounting bolt . O


9. Remove oil pump.

JSBIA6355ZZ

Revision: 2015 March LU-29 D23


OIL PUMP
< REMOVAL AND INSTALLATION > [YS23DDT/YS23DDTT]

INSTALLATION
Install in the reverse order of removal.

Revision: 2015 March LU-30 D23


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [YS23DDT/YS23DDTT]

SERVICE DATA AND SPECIFICATIONS (SDS) A


SERVICE DATA AND SPECIFICATIONS (SDS)
Periodical Maintenance Specification INFOID:0000000011999213
LU

ENGINE OIL CAPACITY (APPROXIMATE)


Unit: (lmp qt) C
With oil filter change 6.15 (5-3/8)
Drain and refill
Without oil filter change 6.0 (5-2/8)
D
YS23DDT 7.5 (6-5/8)
Dry engine (Overhaul)
YS23DDTT 7.2 (6-3/8)

Engine Oil Pressure INFOID:0000000011999214


E

Unit: kPa (bar, kg/cm2, psi)

Minimum oil pressure F


Maximum oil pressure
Idling speed at 3000 rpm
140 (1.4, 1.4, 20) 470 (4.7, 4.8, 68) 640 (6.4, 6.5, 93)
G
*: Engine oil temperature at 80°C (176°F)

Revision: 2015 March LU-31 D23


PRECAUTIONS
< PRECAUTION > [YD25DDTi]

PRECAUTION
PRECAUTIONS
Precautions for Removing Battery Terminal INFOID:0000000010591741

When disconnecting the battery terminal, pay attention to the following.


• Always use a 12V battery as power source.
• Never disconnect battery terminal while engine is running.
• When removing the 12V battery terminal, turn OFF the ignition
switch and wait at least 30 seconds.
• For vehicles with the engine listed below, remove the battery termi-
nal after a lapse of the specified time:

D4D engine : 20 minutes YS23DDT : 4 minutes


HRA2DDT : 12 minutes YS23DDTT : 4 minutes
K9K engine : 4 minutes ZD30DDTi : 60 seconds
M9R engine : 4 minutes ZD30DDTT : 60 seconds
R9M engine : 4 minutes
SEF289H
V9X engine : 4 minutes
YD25DDTi : 2 minutes
NOTE:
ECU may be active for several tens of seconds after the ignition switch is turned OFF. If the battery terminal
is removed before ECU stops, then a DTC detection error or ECU data corruption may occur.
• After high-load driving, if the vehicle is equipped with the V9X engine, turn the ignition switch OFF and wait
for at least 15 minutes to remove the battery terminal.
NOTE:
• Turbocharger cooling pump may operate in a few minutes after the ignition switch is turned OFF.
• Example of high-load driving
- Driving for 30 minutes or more at 140 km/h (86 MPH) or more.
- Driving for 30 minutes or more on a steep slope.
• For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON
the ignition switch.
NOTE:
If the ignition switch is turned ON with any one of the terminals of main battery and sub battery discon-
nected, then DTC may be detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE:
The removal of 12V battery may cause a DTC detection error.
Precautions For Engine Service INFOID:0000000010521158

DISCONNECTING FUEL PIPING


• Before starting work, check no fire or spark producing items are in the work area.
• Release fuel pressure before disconnecting and disassembly.
• After disconnecting pipes, plug openings to stop fuel leakage.

DRAINING ENGINE COOLANT


Drain engine coolant and engine oil when the engine is cooled.

INSPECTION, REPAIR AND REPLACEMENT


Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.

REMOVAL AND DISASSEMBLY


• When instructed to use SST, use specified tools. Always be careful to work safely, avoid forceful or unin-
structed operations.
• Exercise maximum care to avoid damage to mating or sliding surfaces.

Revision: 2015 March LU-32 D23


PRECAUTIONS
< PRECAUTION > [YD25DDTi]
• Dowel pins are used for several parts alignment. When replacing and reassembling parts with dowel pins,
check that dowel pins are installed in the original position. A
• Must cover openings of engine system with a tape or equivalent, to seal out foreign materials.
• Mark and arrange disassembly parts in an organized way for easy troubleshooting and reassembly.
• When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
LU
opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be used
in the step.

C
ASSEMBLY AND INSTALLATION
• Use torque wrench to tighten bolts or nuts to specification.
• When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is specified, D
do exactly as specified.
• Replace with new gasket, packing, oil seal or O-ring.
• Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for E
any restriction and blockage.
• Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well.
• After disassembling, or exposing any internal engine parts, change engine oil and replace oil filter with a new F
one.
• Release air within route when refilling after draining engine coolant.
• After repairing, start the engine and increase engine speed to check engine coolant, fuel, engine oil, and G
exhaust gases for leakage.

Precaution for Liquid Gasket INFOID:0000000010521159 H

LIQUID GASKET APPLICATION PROCEDURE


1. Remove old liquid gasket adhering to the liquid gasket application surface and the mating surface. I
• Remove liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
holes.
2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating J
use) to remove adhering moisture, grease and foreign materials.
3. Apply liquid gasket to the liquid gasket application surface.
Use Genuine Liquid Gasket or equivalent. K
• Within 5 minutes of liquid gasket application, install the mating component.
• If liquid gasket protrudes, wipe it off immediately.
• Never retighten mounting bolts or nuts after the installation.
• After 30 minutes or more have passed from the installation, fill engine oil and engine coolant. L

Revision: 2015 March LU-33 D23


PREPARATION
< PREPARATION > [YD25DDTi]

PREPARATION
PREPARATION
Special Service Tool INFOID:0000000010521080

Tool number
Description
Tool name
ST25051001 Measuring oil pressure
Oil pressure gauge Maximum measuring range: 2,452 kPa
(24.52 bar, 25 kg/cm2, 356 psi)

NT050

ST25052000 Adapting oil pressure gauge to cylinder block


Hose

S-NT559

KV10120800 Removing oil filter


Oil filter wrench φ 93.0 mm (3.661 in)

JPBIA6142ZZ

Commercial Service Tool INFOID:0000000010521081

Tool name Description


Power tools Loosening nuts and bolts

PBIC0190E

Deep socket Removing and installing oil pressure switch


27 mm (1.06 in)

PBIC4066E

Revision: 2015 March LU-34 D23


DESCRIPTION
< SYSTEM DESCRIPTION > [YD25DDTi]

SYSTEM DESCRIPTION A
DESCRIPTION
Engine Lubrication System INFOID:0000000010521082
LU

JPBIA5928ZZ J

Turbocharger Camshaft (EXH) Camshaft (INT)


Oil filter Oil cooler Vacuum pump K
Oil pan Oil strainer Chain tensioner
Oil pump Crankshaft Primary timing chain
L
Relief valve Secondary timing chain Chain tensioner
Piston oil jet
: The arrow shows a flow of engine oil. M
NOTE:
The figure shows models without balancer unit.
N

Revision: 2015 March LU-35 D23


DESCRIPTION
< SYSTEM DESCRIPTION > [YD25DDTi]
Engine Lubrication System Schematic INFOID:0000000010521083

PBIC3333E

NOTE:
The figure shows models with balancer unit.

Revision: 2015 March LU-36 D23


ENGINE OIL
< PERIODIC MAINTENANCE > [YD25DDTi]

PERIODIC MAINTENANCE A
ENGINE OIL
Inspection INFOID:0000000010521084
LU

ENGINE OIL LEVEL


NOTE: C
Before starting engine, put vehicle horizontally and check the engine oil level. If engine is already started, stop
it and allow 10 minutes before checking.
1. Pull out oil level gauge and wipe it clean.
D
2. Insert oil level gauge and check the engine oil level is within the
range shown in the figure.
3. If it is out of range, adjust it. E

G
JPBIA0070ZZ

ENGINE OIL APPEARANCE


• Check engine oil for white turbidity or heavy contamination. H
• If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
Repair or replace damaged parts.
ENGINE OIL LEAKAGE I
Check for engine oil leakage around the following areas:
• Oil pan (lower and upper)
• Oil pan drain plug J
• Oil pressure switch
• Oil filter and oil filter bracket
• Oil cooler
• Oil pump housing K
• Cylinder head rear cover
• Front and rear chain cases
• Mating surface between cylinder block and cylinder head L
• Mating surface between cylinder head and rocker cover
• Front and rear oil seals
• Vacuum pump
M
• Turbocharger
• Oil tube connecting parts from turbocharger
OIL PRESSURE CHECK N
WARNING:
• Be careful not to get burn yourself, as engine oil may be hot.
• Oil pressure check should be done in “Neutral position” (M/T models) or “Parking position” (A/T
O
models).
1. Check the engine oil level.
2. Remove engine undercover front and engine undercover middle. P

Revision: 2015 March LU-37 D23


ENGINE OIL
< PERIODIC MAINTENANCE > [YD25DDTi]
3. Disconnect harness connector at oil pressure switch , and
remove oil pressure switch using deep socket (commercial ser-
vice tool).
CAUTION:
Never drop or shock oil pressure switch.

: Oil cooler
: Engine front

JPBIA6201ZZ

4. Install the oil pressure gauge [SST: ST25051001] (A) and hose
[SST: ST25052000] (B).

JPBIA0074ZZ

5. Start the engine and warm it up to normal operating temperature.


6. Check the engine oil pressure with engine running under no-load.
NOTE:
When the engine oil temperature is low, the engine oil pressure becomes high.

Engine oil pressure : Refer to LU-50, "Engine Oil Pressure".


If difference is extreme, check engine oil passage and oil pump for engine oil leakage.
7. After the inspections, install oil pressure switch as follows:
a. Remove old liquid gasket adhering to oil pressure switch and the mating surface.
b. Apply liquid gasket and tighten oil pressure switch to the specification.
Use Genuine Liquid Gasket or equivalent.

Tightening torque : Refer to EM-389, "Exploded View".


c. After warming up engine, check there is no leakage of engine oil with running engine.
Draining INFOID:0000000010521085

WARNING:
• Be careful not to get burn yourself, as engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up the engine, and check for engine oil leakage from engine components. Refer to LU-37, "Inspec-
tion".
2. Stop the engine and wait for 10 minutes.
3. Loosen oil filler cap.
4. Remove drain plug and then drain engine oil.
5. Install drain plug with new drain plug washer. Refer to EM-352, "Exploded View".
CAUTION:
Be sure to clean drain plug and install with new drain plug washer.

Tightening torque : Refer to EM-352, "Exploded View".

Revision: 2015 March LU-38 D23


ENGINE OIL
< PERIODIC MAINTENANCE > [YD25DDTi]
Refilling INFOID:0000000010521086

A
1. Refill with new engine oil.
Engine oil specification and viscosity: Refer to MA-32, "Fluids and Lubricants".
LU
Engine oil capacity : Refer to LU-50, "Periodical Maintenance Specification".
CAUTION:
• When filling engine oil, never pull out oil level gauge. C
• The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
• Always use oil level gauge to determine the proper amount of engine oil in engine. D
2. Warm up the engine and check area around drain plug and oil filter for engine oil leakage.
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level. Refer to LU-37, "Inspection". E

Revision: 2015 March LU-39 D23


OIL FILTER
< PERIODIC MAINTENANCE > [YD25DDTi]
OIL FILTER
Removal and Installation INFOID:0000000010521087

REMOVAL
CAUTION:
• Oil filter is provided with relief valve. Use genuine NISSAN oil filter or equivalent.
• Be careful not to get burned when engine and engine oil may be hot.
• When removing, prepare a shop cloth to absorb any engine oil leakage or spillage.
• Never allow engine oil to adhere to drive belt.
• Completely wipe off any engine oil that adheres to engine and vehicle.
1. Remove engine undercover middle.
2. Place a pan to catch the engine oil under the lower part of drain hose outlet before removing oil filter.
3. Disconnect fuel filter harness connector .

: Vehicle front

JSBIA5494ZZ

4. Remove mounting nuts of fuel filter and move it aside with


its hoses connected. Temporarily secure it with a rope to avoid
putting load on its hose.

: Priming pump
: Vehicle front

Fuel filter mounting nut:


: 13.5 N·m (1.4 kg-m, 10 ft-lb)
JSBIA4973ZZ

5. Using oil filter wrench [SST: KV10120800] (A), remove oil filter.

: Vehicle front

CAUTION:
• When removing oil filter, prepare waste and a tray (drip
pan) to prevent the vehicle from getting soiled by oil drip-
ping.
• Thoroughly wipe out engine oil dripped on the engine or
vehicle.
JSBIA5447ZZ

INSTALLATION
1. Remove foreign materials adhering to oil filter installation surface.

Revision: 2015 March LU-40 D23


OIL FILTER
< PERIODIC MAINTENANCE > [YD25DDTi]
2. Apply new engine oil to the oil seal contact surface of new oil fil-
ter. A

LU

SMA010

D
3. Screw oil filter manually until it touches the installation surface,
then tighten it by 2/3 turn . Or tighten to the specification.
E
Oil filter:
: 17.6 N·m (1.8 kg-m, 13 ft-lb)
F

G
JPBIA0077ZZ

Inspection INFOID:0000000010521088
H
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. Refer to LU-37, "Inspection". I
2. Start the engine, and check there is no leakage of engine oil.
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level, and adjust the level. Refer to LU-37, "Inspection". J

Revision: 2015 March LU-41 D23


OIL COOLER
< REMOVAL AND INSTALLATION > [YD25DDTi]

REMOVAL AND INSTALLATION


OIL COOLER
Exploded View INFOID:0000000010521098

JSBIA4974GB

Gasket Water hose connector Water hose 1


Water hose 2 Connector bolt O-ring
Oil cooler O-ring Oil filter bracket
To cylinder block To heater return pipe

: Engine front
: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: Should be lubricated with oil.

Removal and Installation INFOID:0000000010521099

REMOVAL
WARNING:
Be careful not to get burn yourself, as engine oil and engine coolant may be hot.
NOTE:
When remove oil cooler only, step 2 is unnecessary.
1. Remove front under cover. Refer to EXT-24, "Exploded View".
2. Drain engine coolant from radiator and cylinder block. Refer to CO-68, "Draining" and EM-388, "Setting".
NOTE:
Perform this step when removing water hoses and water hose connector.

Revision: 2015 March LU-42 D23


OIL COOLER
< REMOVAL AND INSTALLATION > [YD25DDTi]
3. Remove mounting nuts of fuel filter and move it aside with
its hoses connected. Temporarily secure it with a rope to avoid A
putting load on its hose.

: Priming pump LU
: Vehicle front

4. Disconnect water hoses from oil cooler.


C
• When removing oil cooler only, pinching water hoses near oil
cooler to prevent engine coolant from spilling out.
• Remaining engine coolant in piping will come out. Use a tray JSBIA4973ZZ

to collect it. D
CAUTION:
• Perform this step when the engine is cold.
5. Remove connector bolt, and remove oil cooler. E
CAUTION:
Never spill engine oil to rubber parts such as drive belt and engine mounting insulator.
6. Remove water hoses and water hose connector, if necessary. F
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION: G
Do not reuse O-rings or washers.
• Check that no foreign objects are adhering to the installation surfaces of oil cooler and oil cooler bracket.
• Tighten the connecting bolt after aligning the stopper on the oil fil-
H
ter bracket side with protrusion of oil cooler .

: Engine front
I

PBIC3339E
K
• Install fuel filter , and tighten mounting nuts to the specified
torque.
L
: Priming pump
: Vehicle front
M

Fuel filter mounting nut:


: 13.5 N·m (1.4 kg-m, 10 ft-lb) N
JSBIA4973ZZ

Inspection INFOID:0000000010521100 O

INSPECTION AFTER REMOVAL


P
Oil Cooler
Check oil cooler for cracks. Check oil cooler for clogging by blowing through engine coolant inlet. If necessary,
replace oil cooler.
Relief Valve
Inspect relief valve for movement, cracks and breaks by pushing the ball. If replacement is necessary, remove
relief valve by prying it out with a suitable tool. Install a new relief valve in place by tapping it.
INSPECTION AFTER INSTALLATION
Revision: 2015 March LU-43 D23
OIL COOLER
< REMOVAL AND INSTALLATION > [YD25DDTi]
1. Check the engine oil level and the engine coolant level and add engine oil and engine coolant. Refer to
LU-37, "Inspection" and CO-68, "Inspection".
2. Start the engine, and check there is no leakage of engine oil or engine coolant.
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level and the engine coolant level again. Refer to LU-37, "Inspection" and CO-68,
"Inspection".

Revision: 2015 March LU-44 D23


OIL FILTER BRACKET
< REMOVAL AND INSTALLATION > [YD25DDTi]
OIL FILTER BRACKET
A
Exploded View INFOID:0000000010521101

LU

G
JPBIA5932GB

Oil filter Oil filter bracket Gasket


H
Comply with the installation proce- To oil cooler To vacuum pump
dure when tightening. Refer to LU-
40.
: Engine front I
: Always replace after every disassembly.

: N·m (kg-m, ft-lb) J

Removal and Installation INFOID:0000000010521102

K
REMOVAL
1. Remove oil filter. Refer to LU-40, "Removal and Installation".
2. Remove oil cooler. Refer to LU-42, "Exploded View". L
3. Remove starter motor. Refer to STR-48, "YD25DDTi : Exploded View".
4. Remove oil level gauge guide. Refer to EM-352, "Exploded View".
5. Remove harness clip. M

6. Remove eye-bolt from oil filter bracket side.


N

JSBIA5596ZZ

7. Remove oil filter bracket.


INSTALLATION
Install all removed parts in the reverse order of removal.

Revision: 2015 March LU-45 D23


OIL FILTER BRACKET
< REMOVAL AND INSTALLATION > [YD25DDTi]
Inspection INFOID:0000000010521103

INSPECTION AFTER INSTALLATION


1. Check the engine oil level and add engine oil. Refer to LU-37, "Inspection".
2. After warming up engine, check there is no leaks of engine oil.
3. Stop engine and wait for 10 minutes.
4. Check the engine oil level and adjust engine oil level. Refer to LU-37, "Inspection".

Revision: 2015 March LU-46 D23


OIL PUMP
< REMOVAL AND INSTALLATION > [YD25DDTi]
OIL PUMP
A
Exploded View INFOID:0000000010521104

LU

I
JSBIA4975GB

Oil pump housing Oil pump outer rotor Oil pump inner rotor J
Oil pump cover Regulator valve Regulator valve spring
Regulator valve plug
K
: N·m (kg-m, in-lb)

: N·m (kg-m, ft-lb)


L
: Should be lubricated with oil.

Removal and Installation INFOID:0000000010521105


M

REMOVAL
Remove oil pump housing. Refer to EM-357, "Exploded View".
N
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION: O
Do not reuse O-rings.
• When installing, align crankshaft flat faces with oil pump inner rotor flat faces.
• If oil pump housing is replaced, install timing chain oil jet.
CAUTION: P
• Oil pump housing and timing chain oil jet must be always replaced in combination.
• If timing chain oil jet is removed from oil pump housing, never reuse both of them.

Disassembly and Assembly INFOID:0000000010521106

DISASSEMBLY

Revision: 2015 March LU-47 D23


OIL PUMP
< REMOVAL AND INSTALLATION > [YD25DDTi]
1. Remove oil pump cover.
2. Remove oil pump inner rotor and oil pump outer rotor from oil pump housing.
3. After removing regulator valve plug, remove inner and outer regulator springs and regulator valve.
INSPECTION AFTER DISASSEMBLY
Oil Pump Clearance
• Measure the clearance with feeler gauge (A).
Clearance between oil pump outer rotor and oil pump housing
(position B)

Standard : 0.12 - 0.195 mm (0.005 - 0.008 in)


Tip clearance between oil pump inner rotor and oil pump outer
rotor (position C)

Standard : 0.060 - 0.160 mm (0.002 - 0.006 in)


JSBIA5416ZZ

• Measure the clearance with the feeler gauge (C) and the straight-
edge (A).
Side clearance between oil pump inner rotor and oil pump housing
(position B)

Standard : 0.030 - 0.070 mm (0.001 - 0.003 in)


Side clearance between oil pump outer rotor and oil pump housing
(position D)

Standard : 0.051 - 0.090 mm (0.002 - 0.004 in)


JSBIA5417ZZ

• Calculate the clearance between oil pump inner rotor and oil pump housing as follows.
OIL PUMP HOUSING INNER DIAMETER
- Measure the inner diameter of oil pump housing with the inside
micrometer (A).

JSBIA5418ZZ

OIL PUMP INNER ROTOR OUTER DIAMETER


- Measure the outer diameter of protruded portion of oil pump inner
rotor with a micrometer (A).

JSBIA5419ZZ

Revision: 2015 March LU-48 D23


OIL PUMP
< REMOVAL AND INSTALLATION > [YD25DDTi]
OIL PUMP INNER ROTOR TO OIL PUMP HOUSING CLEARANCE
- (Clearance) = (Oil pump housing inner diameter) – (Oil pump inner rotor outer diameter) A

Standard : 0.045 - 0.091 mm (0.002 - 0.004 in)


• If measured/calculated values are out of the standard, replace oil pump assembly. LU
Regulator Valve Clearance
Measure the inner diameter of valve hole (oil pump cover ) and the
outer diameter of regulator valve . C

A : Inside micrometer
B : Micrometer D
(Clearance) = (Valve hole diameter) – (Regulator valve outer diame-
ter)
E
Standard : 0.025 - 0.070 mm (0.001 - 0.003 in)
• If the calculated value is out of the standard, replace oil pump JSBIA5420ZZ

assembly. F
CAUTION:
• Coat regulator valve with new engine oil.
• Check that it falls smoothly into valve hole by its own weight. G
ASSEMBLY
Note the following, and assemble in the reverse order of disassembly.
• Install oil pump inner rotor and oil pump outer rotor with the H
punched marks on the oil pump cover side.

PBIC3346E K
Inspection INFOID:0000000010521107

L
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. Refer to LU-37, "Inspection".
2. Start the engine, and check that there is no leakage of engine oil. M
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level and adjust the level. Refer to LU-37, "Inspection".
N

Revision: 2015 March LU-49 D23


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [YD25DDTi]

SERVICE DATA AND SPECIFICATIONS (SDS)


SERVICE DATA AND SPECIFICATIONS (SDS)
Periodical Maintenance Specification INFOID:0000000010521108

ENGINE OIL CAPACITY (APPROXIMATE)


Unit: (lmp qt)

With oil filter change 6.9 (6-1/8)


Drain and refill
Without oil filter change 6.4 (5-5/8)
Dry engine (Overhaul) 7.5 (6-5/8)

Engine Oil Pressure INFOID:0000000010521109

Unit: kPa (bar, kg/cm2, psi)

Engine speed Approximate discharge pressure*


Idle speed More than 78 (0.8, 0.8, 11)
2,000 rpm More than 259 (2.6, 2.6, 38)
*: Engine oil temperature at 80° (176°F)

Revision: 2015 March LU-50 D23

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