FACULTAD LUBRICACION TÉCNICA
FACULTAD LUBRICACION TÉCNICA
FACULTAD LUBRICACION TÉCNICA
LU
A
LU
SECTION
ENGINE LUBRICATION SYSTEM C
E
CONTENTS
VQ40DE OIL PUMP ......................................................... 16 F
Disassembly and Assembly .....................................16
PRECAUTION ............................................... 3
SERVICE DATA AND SPECIFICATIONS G
PRECAUTIONS ................................................... 3 (SDS) ............................................................ 18
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- SERVICE DATA AND SPECIFICATIONS
SIONER" ................................................................... 3 (SDS) ................................................................. 18 H
Precaution for Liquid Gasket ..................................... 3 Standard and Limit ..................................................18
VK56DE
PREPARATION ............................................ 5 I
PREPARATION ................................................... 5 PRECAUTION .............................................. 19
Special Service Tool ................................................. 5 PRECAUTIONS ................................................. 19
Commercial Service Tool .......................................... 5 J
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SYSTEM DESCRIPTION .............................. 7
SIONER" .................................................................19
Precaution for Liquid Gasket ...................................19 K
LUBRICATION SYSTEM .................................... 7
Lubrication Circuit ..................................................... 7
System Chart ............................................................ 7
PREPARATION ........................................... 21
L
PREPARATION ................................................. 21
PERIODIC MAINTENANCE .......................... 8
Special Service Tool ................................................21
ENGINE OIL ........................................................ 8 Commercial Service Tool ........................................21
M
Inspection .................................................................. 8
Changing Engine Oil ................................................. 9
SYSTEM DESCRIPTION ............................. 23
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT LU
PRE-TENSIONER" INFOID:0000000012524119
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. D
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING: E
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
F
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this G
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS H
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a I
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the J
battery and wait at least three minutes before performing any service.
Precaution for Liquid Gasket INFOID:0000000012524120
K
REMOVAL OF LIQUID GASKET
• After removing the bolts and nuts, separate the mating surface and
remove the old liquid gasket using Tool. L
WBIA0566E
O
LIQUID GASKET APPLICATION PROCEDURE
PBIC0003E
EMA0622D
PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000012524121
LU
The actual shape of the tools may differ from those illustrated here.
Tool number Description
(TechMate No.) C
Tool name
ST25051001 Measuring oil pressure
(J-25695-1) Maximum measuring range: D
Oil pressure gauge 2,452 kPa (25 kg/cm2, 356 psi)
S-NT050
S-NT559
H
NT046
S-NT375
M
Commercial Service Tool INFOID:0000000012524122
PIIB1407E
PBIC2072E
S-NT052
SYSTEM DESCRIPTION A
LUBRICATION SYSTEM
Lubrication Circuit INFOID:0000000012524123
LU
I
PBIC2821E
J
System Chart INFOID:0000000012524124
PBIC2822E
PERIODIC MAINTENANCE
ENGINE OIL
Inspection INFOID:0000000012524125
OIL LEVEL
• Before starting the engine make sure the vehicle is parked on a flat and level surface, then check the oil
level. If the engine is already running, turn it off and allow 10 minutes before checking.
• Pull out oil level gauge and wipe clean.
• Insert oil level gauge.
• Check that the oil level is within the low (L) and high (H) range as
indicated on the dipstick.
• If the engine oil level is out of range, add oil as necessary. Refer to
MA-17, "FOR USA AND CANADA : Engine Oil Recommendation"
(United States and Canada) or MA-17, "FOR MEXICO : Fluids and
Lubricants" (Mexico).
CAUTION:
Do not overfill the engine with oil.
PBIC2823E
OIL APPEARANCE
• Check the engine oil for a white, milky appearance or excessive contamination.
• If the engine oil is milky, it is highly probable that it is contaminated with engine coolant. Repair or replace
damaged parts.
OIL LEAKAGE
Check for oil leakage around the following areas:
• Oil pans (lower and upper)
• Oil pan drain plug
• Oil pressure switch
• Oil filter
• Oil cooler
• Water pump cover
• Chain tensioner cover
• Intake valve timing control cover and intake valve timing control solenoid valve
• Mating surface between cylinder block and cylinder head
• Mating surface between lower cylinder block and cylinder block
• Mating surface between cylinder head and rocker cover
• Mating surface between front timing chain case and rear timing chain case
• Mating surface between rear timing chain case and cylinder head
• Mating surface between rear timing chain case and cylinder block
• Mating surface between rear timing chain case and lower cylinder block
• Mating surface between rear timing chain case and oil pan (upper)
• Crankshaft oil seals (front and rear)
• Oil level gauge guide
• Camshaft position sensor (PHASE)
OIL PRESSURE CHECK
WARNING:
• Be careful not to burn yourself, as the engine and engine oil may be hot.
• Put the A/T shift selector in the P (Park) position.
1. Check engine oil level. Refer to LU-8, "Inspection".
2. Remove front under cover using power tool. Refer to EXT-38, "Removal and Installation".
WBIA0813E
D
5. Install Tools.
G
WBIA0571E
M
WARNING:
• Be careful not to burn yourself, as the engine and engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct skin N
contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as soon as
possible.
1. Warm up the engine, and check for oil leaks.
O
2. Stop the engine and wait for at least 10 minutes.
3. Loosen oil filler cap, then remove the oil drain plug.
4. Drain engine oil. P
5. Install the oil drain plug with a new washer.
CAUTION:
• Clean the oil drain plug and install with a new washer.
• Do not reuse copper sealing washer.
Oil grade and viscosity : Refer to MA-15, "FOR USA AND CANADA : Flu-
ids and Lubricants" (United States and Canada)
or MA-17, "FOR MEXICO : Fluids and Lubri-
cants" (Mexico).
Oil capacity : Refer to LU-35, "Standard and Limit".
7. Warm up the engine and check the area around the oil drain plug and oil filter for oil leaks.
8. Stop the engine and wait for 10 minutes.
9. Check the oil level using the oil level gauge as shown. Add oil as
necessary and install the oil filler cap. Refer to LU-8, "Inspec-
tion".
CAUTION:
Do not overfill the engine with oil.
PBIC2823E
REMOVAL LU
1. Remove the front under cover using power tool. Refer to EXT-38, "Removal and Installation".
2. Drain engine oil. Refer to LU-9, "Changing Engine Oil".
C
3. Remove the oil filter using Tool as shown.
K
SMA010
3. Screw on the oil filter manually until it touches the seal mating
surface and then tighten it an additional 2/3 turn using Tool as L
shown; or to specification.
SMA702C
O
4. Refill engine with new engine oil. Refer to LU-9, "Changing Engine Oil".
5. Inspect the engine for oil leaks. Refer to LU-8, "Inspection".
6. Install the front under cover. Refer to EXT-38, "Removal and Installation". P
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. Refer to LU-8, "Inspection".
2. Start the engine and check for engine oil leaks.
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level and add engine oil as required.
WBIA0572E
WARNING:
• Be careful not to burn yourself, as the engine oil and engine coolant may be hot.
• Do not remove the radiator cap when the engine is hot. Serious burns could occur from high pres-
sure engine coolant escaping from the radiator.
CAUTION:
• Do not spill engine coolant on the drive belt.
• Do not spill engine oil on rubber parts such as drive belts and engine mounting insulators.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-12, "Changing Engine Coolant".
2. Remove front under cover using power tool. Refer to EXT-38, "Removal and Installation".
3. Disconnect water hoses from oil cooler.
CAUTION:
PBIC2825E
PBIC2826E
1. Oil pump body 2. Oil pump outer rotor 3. Oil pump inner rotor
4. Oil pump cover 5. Regulator valve plug 6. Regulator valve spring
7. Regulator valve spring 8. Regulator valve
REMOVAL
1. Disconnect the battery negative terminal. Refer to PG-95, "Removal and Installation".
2. Remove the air duct and resonator assembly and the air cleaner case (upper). Refer to EM-24, "Exploded
View".
3. Remove timing chain, (primary) only. Refer to EM-61, "Removal and Installation".
4. Remove oil pan (upper). Refer to EM-34, "Removal and Installation".
5. Remove the oil pump assembly.
INSTALLATION
Installation is in the reverse order of removal.
• When installing the oil pump, align the crankshaft flat faces with inner rotor flat faces.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-15, "FOR USA AND CANADA : Fluids and Lubricants" (United
States and Canada), or MA-17, "FOR MEXICO : Fluids and Lubricants" (Mexico).
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses in cooling system. Refer to CO-12, "Changing Engine Coolant".
DISASSEMBLY
1. Remove oil pump cover.
2. Remove inner rotor and outer rotor from oil pump body.
3. Remove the regulator valve plug, regulator valve spring and regulator valve.
INSPECTION AFTER DISASSEMBLY
Clearance of Oil Pump Parts
• Measure radial clearance using a suitable tool.
PBIC2827E
PBIC2828E
• Calculate the clearance between inner rotor and oil pump body as
follows.
1. Measure the inner diameter of oil pump body to brazed portion
(position 5) using suitable tool.
2. Measure the outer diameter of protruded portion of inner rotor
(position 6) using suitable tool.
PBIC0821E
D
ASSEMBLY
Assembly is in the reverse order of disassembly.
NOTE:
• Install oil pump inner rotor with the groove facing the oil pump cover side. E
• Install the oil pump outer rotor with the punch mark facing the oil
pump cover side.
F
H
PBIC2830E
OIL PRESSURE
Unit: kPa (kg/cm2, psi)
OIL PUMP
Unit: mm (in)
REGULATOR VALVE
Unit: mm (in)
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT LU
PRE-TENSIONER" INFOID:0000000012524134
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. D
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING: E
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
F
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this G
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS H
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a I
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the J
battery and wait at least three minutes before performing any service.
Precaution for Liquid Gasket INFOID:0000000012524135
K
REMOVAL OF LIQUID GASKET
• After removing the bolts and nuts, separate the mating surface and
remove the old liquid gasket using Tool. L
WBIA0566E
O
LIQUID GASKET APPLICATION PROCEDURE
PBIC0003E
EMA0622D
PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000012524136
LU
The actual shape of the tools may differ from those of illustrated here.
Tool number Description
(TechMate No.) C
Tool name
ST25051001 Measuring oil pressure
(J-25695-1) Maximum measuring range: D
Oil pressure gauge 2,452 kPa (25 kg/cm2, 356 psi)
S-NT050
S-NT559
H
NT046
S-NT375
M
Commercial Service Tool INFOID:0000000012524137
PIIB1407E
NT818
S-NT052
SYSTEM DESCRIPTION A
LUBRICATION SYSTEM
Lubrication Circuit INFOID:0000000012524138
LU
I
WBIA0399E
PBIC0134E
PERIODIC MAINTENANCE A
ENGINE OIL
Inspection INFOID:0000000012524140
LU
OIL LEVEL
• Before starting the engine make sure the vehicle is parked on a flat and level surface, then check the oil C
level. If the engine is already running, turn it off and allow 10 minutes before checking.
• Pull out oil level gauge and wipe clean.
• Insert oil level gauge.
• Check that the oil level is within the low (L) and high (H) range as D
indicated on the dipstick.
• If the engine oil level is out of range, add oil as necessary. Refer to
MA-17, "FOR USA AND CANADA : Engine Oil Recommendation" E
(United States and Canada) or MA-17, "FOR MEXICO : Fluids and
Lubricants" (Mexico).
CAUTION:
Do not overfill the engine with oil. F
PBIC2823E
G
OIL APPEARANCE
• Check the engine oil for a white, milky appearance or excessive contamination.
• If the engine oil is milky, it is highly probable that it is contaminated with engine coolant. Repair or replace H
damaged parts.
OIL LEAKAGE
Check for oil leakage around the following areas: I
• Oil pans (lower and upper)
• Oil pan drain plug
• Oil pressure switch
• Oil filter J
• Oil cooler
• Water pump cover
• Chain tensioner cover K
• Intake valve timing control cover and intake valve timing control solenoid valve
• Mating surface between cylinder block and cylinder head
• Mating surface of front cover to cylinder head and cylinder block
L
• Crankshaft oil seals (front and rear)
• Oil level gauge guide
• Camshaft position sensor (PHASE)
M
OIL PRESSURE CHECK
WARNING:
• Be careful not to burn yourself, as engine oil may be hot.
N
• Put the A/T shift selector in the P (Park) position.
1. Check the engine oil level. Refer to LU-25, "Inspection".
2. Remove front under cover using power tool. Refer to EXT-38, "Removal and Installation".
O
3. Disconnect the harness connector from the oil pressure switch.
WBIA0791E
5. Install Tools.
WBIA0571E
WARNING:
• Be careful not to burn yourself, as the engine and engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up the engine, and check for any oil leaks.
2. Stop engine and wait for 10 minutes.
CAUTION: D
• The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
• Always use the oil level gauge to determine when the proper amount of engine oil is in the E
engine.
Oil grade and viscosity : Refer to MA-15, "FOR USA AND CANADA : Flu-
F
ids and Lubricants" (United States and Canada)
or MA-17, "FOR MEXICO : Fluids and Lubri-
cants" (Mexico).
G
Oil capacity : Refer to LU-35, "Standard and Limit".
7. Warm up the engine and check the area around the oil drain plug and oil filter for oil leaks.
8. Stop engine and wait for 10 minutes. H
9. Check the oil level using the dipstick as shown. Add oil as nec-
essary and install the oil filler cap. Refer to LU-25, "Inspection".
CAUTION: I
Do not overfill the engine with oil.
K
PBIC2823E
REMOVAL
1. Remove the front under cover using power tool. Refer to EXT-38, "Removal and Installation".
2. Drain the engine oil. Refer to LU-26, "Changing Engine Oil".
3. Remove the oil filter using Tool as shown.
SMA010
3. Screw on the oil filter manually until it touches the seal mating
surface and then tighten it an additional 2/3 turn using Tool as
shown; or to specification.
6. Install the front under cover. Refer to EXT-38, "Removal and Installation".
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. Refer to LU-25, "Inspection".
2. Start the engine and check for engine oil leaks.
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level and add engine oil as required.
AWBIA1048GB J
WARNING: M
• Be careful not to burn yourself, as the engine oil and engine coolant may be hot.
• Do not remove the radiator cap when the engine is hot. Serious burns could occur from high pres-
sure engine coolant escaping from the radiator. N
CAUTION:
• Do not spill engine coolant on the drive belt.
• Do not spill engine oil on rubber parts such as drive belts and engine mounting insulator.
NOTE: O
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
P
REMOVAL
1. Drain engine coolant from the radiator. Refer to CO-44, "Changing Engine Coolant".
2. Remove front under cover using power tool. Refer to EXT-38, "Removal and Installation".
3. Disconnect water hoses from the oil cooler.
CAUTION:
Perform this step when engine is cold.
4. Remove oil filter. Refer to LU-28, "Removal and Installation".
Revision: August 2015 LU-29 2016 NV NAM
OIL COOLER
< REMOVAL AND INSTALLATION > [VK56DE ]
5. Remove connector bolt and remove oil cooler and O-ring.
CAUTION:
Do not reuse O-ring.
INSPECTION AFTER REMOVAL
Oil Cooler
Check oil cooler for cracks. Check oil cooler for clogging by blowing compressed air through engine coolant
inlet. If necessary, replace oil cooler assembly.
Relief Valve
Inspect relief valve for movement, cracks and breaks by pushing the ball. If replacement is necessary, remove
the valve by prying it out using a suitable tool. Install a new valve in place by tapping it.
INSTALLATION
Installation is in the reverse order of removal. Pay special attention to the following:
• Confirm that no foreign objects are adhering to the sealing surfaces of the oil cooler or oil pan.
• Tighten the connecting bolt after aligning the stopper on the oil pan side with protrusion of the oil cooler.
CAUTION:
Do not reuse O-ring.
KBIA2500E
LU
G
WBIA0415E
REMOVAL
1. Remove the timing chain cover. Refer to EM-188, "Removal and Installation". J
2. Remove the oil pump drive spacer.
3. Remove the oil pump.
K
M
KBIA2512E
INSTALLATION N
Installation is in the reverse order of removal.
• When inserting the oil pump drive spacer, align the crankshaft key
and the flat face of the inner rotor.
• If they are not aligned, rotate the oil pump inner rotor by hand. O
• Make sure that each part is aligned and tap lightly until it reaches
the end.
P
KBIA2490E
DISASSEMBLY
1. Remove oil pump cover. C
2. Remove inner rotor and outer rotor from oil pump body.
3. Remove the regulator plug, regulator spring and regulator valve.
D
INSPECTION AFTER DISASSEMBLY
Clearance of Oil Pump Parts
• Measure radial clearance using a suitable tool. E
PBIC0139E H
PBIC0140E
L
• Calculate the clearance between inner rotor and oil pump body as
follows.
1. Measure the outer diameter of protruded portion of inner rotor M
(position 5) using suitable tool.
O
PBIC0141E
PBIC0142E
ASSEMBLY
Assembly is in the reverse order of disassembly.
NOTE:
Install the inner rotor and outer rotor with the punched marks facing
the oil pump cover side.
PBIC0144E
OIL PRESSURE
Unit: kPa (kg/cm2, psi) C
Engine speed Approximate discharge oil pressure*
600 rpm More than 98 (1.0, 14)
D
2,000 rpm More than 294 (3.0, 43)
6,000 rpm More than 392 (4.0, 56.8)
*: Engine oil temperature at 80°C (176°F) E
OIL PUMP
Unit: mm (in)
F
Body to outer rotor 0.114 - 0.200 (0.0045 - 0.0079)
Inner rotor to outer rotor tip Maximum 0.180 (0.0071)
Body to inner rotor 0.030 - 0.070 (0.0012 - 0.0028) G
Body to outer rotor 0.030 - 0.090 (0.0012 - 0.0035)
Inner rotor to brazed portion of housing 0.045 - 0.091 (0.0018 - 0.0036)
H
REGULATOR VALVE
Unit: mm (in)
Regulator valve to oil pump cover clearance 0.040 - 0.097 (0.0016 - 0.0038) I
ENGINE OIL CAPACITY (APPROXIMATE)
Unit: (US qt, Imp qt)
J
With oil filter change 6.5 (6-7/8, 5-3/4)
Drain and refill Without oil filter change 6.2 (6-1/2, 5-1/2)
Dry engine (Overhaul) 7.6 (8, 6-3/4) K