mortar with extended working time FORMERLY 10-61 RAPID MORTAR
PACKAGING DESCRIPTION MasterEmaco T 1061 MasterEmaco T 1061 is a one-component, shrinkage-compensated, cement-based mortar with 50 lb (22.6 kg) polyethylene-lined bags an extended working time. It is designed for repairing horizontal concrete surfaces. 2,500 lb (1,134 kg) bulk bags MasterEmaco T 1061DR is a reduced dust version available separately. MasterEmaco T 1061DR PRODUCT HIGHLIGHTS HOW TO APPLY 50 lb (22.6 kg) polyethylene-lined bags • Extended working time SURFACE PREPARATION YIELD • Extra low permeability helps minimize CONCRETE 0.43 ft3 (0.012 m3) per 50 lb (22.6 kg) chloride intrusion 1. Substrate must be structurally sound and fully - WHEN EXTENDED 50%: • Rapid-setting for quick turn-around repairs cured (28 days). 0.57 ft3 (0.016 m3) • Low residual moisture, can be coated in as 2. Saw cut the perimeter of the area being - WHEN EXTENDED 100%: little as 6 hours repaired into a square with a minimum depth 0.77 ft3 (0.022 m3) • Excellent resistance to freeze/thaw cycling of ½" (13 mm). • Shrinkage compensated, minimizing cracking 3. Refer to current ICRI Guideline no. 310.2R STORAGE from drying shrinkage, reducing stress at the for surface prep requirements to permit Store in unopened containers in cool, bond line proper bond. clean, dry conditions • Can be placed neat up to 2" (50 mm) thickness REINFORCING STEEL SHELF LIFE • Can be extended up to 100% by weight, 1. Remove all oxidation and scale from the - 50 LB BAGS: providing higher yields exposed reinforcing steel in accordance with 1 year when properly stored • Proprietary cement blend bonds to carbonated ICRI Technical Guideline No. 310.1R. - 2,500 LB BULK BAGS: and noncarbonated concrete substrates 2. For additional protection from future corrosion, 6 months when properly stored coat the prepared reinforcing steel with VOC CONTENT MasterProtect P 8100 AP. APPLICATIONS 0 g/L less water and exempt solvents • Interior and exterior • Horizontal surfaces • Applications requiring high early-strength gain • Structural concrete repairs • Partial and full-depth repairs
SUBSTRATES • Concrete
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www.master-builders-solutions.com/en-us Technical Data Guide MasterEmaco® T 1061
Technical Data Test Data
Composition The following results were obtained with a water / powder ratio of 5.5 pints (2.6 L) of water to 50 lbs (22.7 kg) MasterEmaco T 1061 is a proprietary blend of of MasterEmaco T 1061 and MasterEmaco T 1061DR at 73 °F (23 °C). cement, graded aggregate, shrinkage-compensating PROPERTY RESULTS TEST METHOD agents, and set-control additives. MasterEmaco T 1061DR is a proprietary blend of Fresh wet density, lb/ft3 (kg/m3) 130 (2,082) ASTM C 138 cement, graded aggregate, shrinkage-compensating Set time, min, at 72 °F (22 °C) ASTM C 191 agents, set-control and dust reducing additives. Initial 50 Final 80 Compliances Working time, min 25 • ASTM C 928 Length change, % (µstrain) ASTM C 928 Drying shrinkage −0.05 (−500) Wetting expansion +0.03 (+300) Coefficient of thermal expansion, 6.8 x 10−6 (12.6 x 10−6) CRD C 39 in/in/°F (cm/cm/°C) Modulus of elasticity, psi (GPa) 4.6 x 106 (32) ASTM C 469 Rapid chloride permeability, < 300 ASTM C 1202 coulombs Freeze/thaw resistance, % RDM, 100 ASTM C 666, (Procedure A) at 300 cycles Scaling resistance, at 25 cycles 0 rating; no scaling ASTM C 672 Slant shear bond strength, psi (MPa) ASTM C 882, modified1 1 day 2,300 (16) 28 days 2,600 (18) Splitting tensile strength, psi (MPa) ASTM C 496 1 day 400 (3) 28 days 450 (3) Flexural strength, psi (MPa) ASTM C 348 1 day 700 (5) 28 days 850 (6) Compressive strength, psi (MPa), ASTM C 109 2" cubes 3 hr 3,000 (21) 1 day 4,000 (28) 28 days 8,000 (55) Compressive strength, psi (MPa), 7,400 (51) ASTM C 39 3 by 6" cylinders, at 28 days Dust Reduction, % MasterEmaco T 1061DR vs. control 75% DIN 55992-2 1 No bonding agent used; mortar scrubbed into substrate. All application and performance values are typical for the material, but may vary with test methods, conditions, and configurations Master Builders Solutions www.master-builders-solutions.com/en-us
MIXING APPLICATION CLEAN UP
1. Precondition material to 70 °F ±5° (21 °C ±3°) 1. After removing all standing water, thoroughly Clean tools and equipment with clean water before mixing. scrub a thin layer of bond coat into the immediately after use. Cured material must be 2. Add 5½ pints (2.6 L) of potable water to the saturated surface with a stiff-bristled broom or removed mechanically. mixing container for each bag of MasterEmaco brush. Do not dilute the bond coat with water. T 1061. If required, add the correct amount of Do not apply more of this bond coat than can aggregate to the mixer. Add the powder to the be covered with mortar before the bond coat FOR BEST PERFORMANCE water while continuously mixing with a slow- dries. Do not retemper the bond coat. • Minimum ambient, surface, and material speed drill and paddle, mortar mixer, or other 2. Immediately place the repair mortar from one temperature is 50 °F (10 °C) and rising. forced action mixer. side of the prepared area to the other. Work • Do not mix longer than 5 minutes. 3. Mix for a minimum of 3 minutes until the material firmly into the bottom and sides • Minimum application thickness is ½" (13 mm). fully homogeneous. of the patch to ensure good bond. Level the • Neat MasterEmaco T 1061 can be applied to MasterEmaco T 1061 and screed it to the a minimum of ¼” (6 mm) if intended for use AGGREGATE EXTENSION elevation of the existing concrete. Apply the under deck membranes on balconies subject 1. For repair areas 2–4" (51–102 mm) in depth, appropriate finish. to pedestrian traffic. the minimum recommended addition is 15–25 3. Finish the completed repair, as required, taking • Consult coating supplier for overcoating lbs (6.8–11.4 kg) of 3⁄8" (10 mm) washed, care not to overwork the surface. requirements. graded, rounded, SSD, low-absorption, high- 4. The recommended application range of • Do not mix partial bags. density aggregate per 50 lb (22.6 kg) bag. MasterEmaco T 1061 is from 50 to 85 °F • Do not add plasticizers, accelerators, 2. For areas greater than 4" (102 mm) in depth, (10 to 29 °C). Follow ACI 305 and 306 for retarders, or other additives. the minimum recommended addition is 25–50 hot or cold weather. • For professional use only; not for sale to or use lbs (11.4–22.6 kg) of 3⁄8" (10 mm) washed, 5. A maximum of 25 minutes should be allowed by the general public. graded, rounded, SSD, low-absorption, high- to mix, place, and finish MasterEmaco T 1061 • Make certain the most current versions of density aggregate per 50 lb bag. at 70 °F (21 °C). product data sheet and SDS are being used; 3. The maximum aggregate extension is 50 lbs visit www.master-builders-solutions.com/en-us (22.6 kg) of pea gravel per bag. CURING to verify the most current versions. 4. Aggregate must comply with the requirements Cure with an approved curing compound • Proper application is the responsibility of the of ASTM C 33. compliant with ASTM C 309 or preferably user. Field visits by Master Builders Solutions ASTM C 1315. Alternative curing options personnel are for the purpose of making include application of a fine mist of water, wet technical recommendations only and not for burlap, or polyethylene sheeting for a minimum supervising or providing quality control on the of 2 days. jobsite. Technical Data Guide MasterEmaco® T 1061
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