Manual Uc e

HE13E-002B
Instruction Manual
Insert Bearing Units

(Set-screws locking type)
Table of Contents
Page
1. Scope of application............................................................................................................................................. 1
2. Name of parts and functions ............................................................................................................................... 4
3. Types of set-screws and nominal number.......................................................................................................... 5
4. Selection of shafts................................................................................................................................................ 6
4.1 Shaft dimensional tolerance ........................................................................................................................ 6
4.2 Mounting shaft.............................................................................................................................................. 7
5. Mounting method ................................................................................................................................................. 8
6. Installation the covers .......................................................................................................................................... 9
7. Inspection ........................................................................................................................................................... 10
7.1 Noise ........................................................................................................................................................... 10
7.2 Rise of temperature ................................................................................................................................... 10
8. Lubrication .......................................................................................................................................................... 11
8.1 Lubrication grease ..................................................................................................................................... 11
8.2 Grease replenishing method ..................................................................................................................... 12
8.3 Grease replenishment amount.................................................................................................................. 13
8.4 Grease replenishment interval .................................................................................................................. 14
9. Replacement of bearing .................................................................................................................................... 15

Insert Bearing Units (Set-screws locking type)
1. Scope of application
This instruction manual applies to the insert bearing units shown in Tables 1.1 to 1.6.
Remarks: This instruction manual also applies to the insert bearing units marked with auxiliary marks (Note 1) and
aggregation marks (Note 2) in addition to the standard products shown in Table 1.1 to 1.6.
(Note) 1. Special and change marks showing accuracy, shape, additional processing, etc. for bearings, housings and
main parts.
2. Abbreviated marks for special parts whose nominal number consists of many characters and is complicated.
Table 1.1
Square Round flange
Take-up Cartridge
Pillow block unit flange unit with Rhombic flange unit
unit unit
unit spigot joint
UCP201 ― UCPH201 UCPA201 UCF201 UCFC201 UCFL201 UCFK201 UCFA201 UCT201 UCC201
UCP208 UCIP208 UCPH208 UCPA208 UCF208 UCFC208 UCFL208 UCFK208 UCFA208 UCT208 UCC208
UCP211 UCIP211 ― ― UCF211 UCFC211 UCFL211 ― UCFA211 UCT211 UCC211
UCP212 UCIP212 ― ― UCF212 UCFC212 UCFL212 ― ― UCT212 UCC212
UCP213 UCIP213 ― ― UCF213 UCFC213 UCFL213 ― ― UCT213 UCC213
UCP214 ― ― ― UCF214 UCFC214 UCFL214 ― ― UCT214 ―
UCP218 ― ― ― UCF218 UCFC218 UCFL218 ― ― ― ―
Table 1.2
Round flange unit Two-bolt
Pillow block unit Square flange unit Take-up unit Hanger unit
with spigot joint flange unit
UCPX05 UCFX05 UCFCX05 UCFLX05 UCTX05 UCECH201
UCPX11 UCFX11 UCFCX11 ― UCTX11 UCECH207
UCPX18 UCFX18 UCFCX18 ― ― UCECH215
UCPX20 UCFX20 UCFCX20 ― ― ―
1
Table 1.3
Square flange Round flange unit Two-bolt
Pillow block unit Take-up unit Cartridge unit
unit with spigot joint flange unit
UCP305 ― UCF305 UCFS305 UCFL305 UCT305 UCC305
UCP313 UCIP313 UCF313 UCFS313 UCFL313 UCT313 UCC313
Table 1.4: Units with cast-iron covers

Pillow block unit Square flange unit Take-up unit
CUCP201C(CE) ― CUCF201C(CE) CUCFC201C(CE) CUCFL201C(CE) CUCT201C(CE)
CUCP208C(CE) CUCIP208C(CE) CUCF208C(CE) CUCFC208C(CE) CUCFL208C(CE) CUCT208C(CE)
CUCP218C(CE) ― CUCF218C(CE) CUCFC218C(CE) CUCFL218C(CE) ―
2
Table 1.5: Units with cast-iron covers

CUCP305C(CE) ― CUCF305C(CE) CUCFS305C(CE) CUCFL305C(CE) CUCT305C(CE)
CUCP313C(CE) CUCIP313C(CE) CUCF313C(CE) CUCFS313C(CE) CUCFL313C(CE) CUCT313C(CE)
Table 1.6: Units with pressed steel covers

UCP201C(E) ― UCF201C(E) UCFC201C(E) UCFL201C(E) UCT201C(E)
UCP208C(E) UCIP208C(E) UCF208C(E) UCFC208C(E) UCFL208C(E) UCT208C(E)
3
2. Name of parts and functions

Rubber seal
Slinger
Grease fitting
Outer ring
Housing
Steel ball
Set-screws
Inner ring
Retainer
Locking pin
Dowel pin pads
Insert bearing unit with pressed steel covers Insert bearing unit with cast-iron covers
Name of parts Functions
A part to supply lubrication grease to enable the service lives of bearings to be extended by supplying grease at an
Grease fitting
interval suitable for the use environment.
Set-screws Secures the insert bearing and shaft.
Providing a pin hole at this position makes it easy to position the insert bearing unit when replacing bearings and is
Dowel pin pads
convenient for reinforcing the mounting bolts.
Locking pin Prevents the outer ring from drag turning and the section between the bearing and housing from being worn.
Prevents dust and moisture from intruding because it is secured to the outer ring and the lip part comes in contact
Rubber seal
with the inner ring.
Prevents dust from intruding by centrifugal force because it is secured to the inner ring and rotates together with the
Slinger
inner ring.
4
3. Types of set-screws and nominal number

The main types of set-screws are shown in Fig. 3.1. Among them, SW type set-screws are our ASAHI standard set-screws.
Other set-screws are special ones; SB type and SC set-screws require additional work on shafts before use but will more
securely prevent slippage with the shafts.
Furthermore, SH type set-screws are designed for expansion and contraction of shafts.
SW type SB type SC type

SH type
Fig. 3.1
5
4. Selection of shafts
4.1 Shaft dimensional tolerance
Clearance fit “h” is normally applied for the dimensional tolerance between bearing inner rings and spherical in side diameter
of housing. The values shown in Table 4.1 are considered appropriate for the shaft dimensional tolerance in the case of
loose press-fitting.
When using flat tip set-screw (SH type), h7/h8 (when using carbon steel) shown in Table 4.1 are appropriate as the shaft
dimensional tolerance.
For high precision operation, high speed rotation, heavy and/or shock load application, interference fit is recommended for
the fit between the shaft and the bearing inner ring. When applying tight fit like this, it is recommended to follow the
dimensional tolerance for the shaft as shown as per the Table 4.2. For such tight fit between the bearing and the shaft, the
initial bearing internal clearance must be larger than its standard clearance.
Table 4.1: Shaft dimensional tolerance (for loose press-fitting)

Shaft diameter (mm) Shaft dimensional tolerance (μm)
Over Or less js7 h7 h8
10 18 ±9 0 to -18 0 to -27
18 30 ±10.5 0 to -21 0 to -33
30 50 ±12.5 0 to -25 0 to -39
50 80 ±15 0 to -30 0 to -46
80 120 ±17.5 0 to -35 0 to -54
120 180 ±20 0 to -40 0 to -63
Remarks: In general, js7 shall be applied.
Table 4.2: Shaft dimensional tolerance (for tight press-fitting)

Shaft diameter (mm) Shaft dimensional tolerance (μm)
Over Or less n6 n7 m6 m7
10 18 +23 to +12 +30 to +12 +18 to +7 +25 to +7
18 30 +28 to +15 +36 to +15 +21 to +8 +29 to +8
30 50 +33 to +17 +42 to +17 +25 to +9 +34 to +9
50 80 +39 to +20 +50 to +20 +30 to +11 +41 to +11
80 120 +45 to +23 +58 to +23 +35 to +13 +48 to +13
120 180 +52 to +27 +67 to +27 +40 to +15 +55 to +15
Remarks: If the shaft diameter is 30mm or less, it is better that values other than m6 are not used.
6
4.2 Mounting shaft

For the shaft on which the Insert bearing unit is mounted, use one that is not bent and does not have burrs, and conduct
chamfering of the shaft end. When using SW type set-screws, the shaft contact point for the set-screws should be ground as
shown in Fig. 4.1 or hollowed using a drill as shown in Fig. 4.2 so that the tip of the set-screws is sunk slightly below the
surface of the shaft before tightening. For shafts subject to vibrations and shock or large axial loads, use a shouldered shaft
and tighten it with nuts as shown in Fig.4.4.
When using SC type set-screws, it is necessary to provide a drilled hole so that the tip of the cone point set-screws is sunk.
The SC type set-screws for respective nominal numbers are given as shown in Table 4.3.
In case of using SH type set-screws, it is necessary to provide a slot on the shaft as shown in Fig. 4.3 and dimension of
groove are given as shown in Table 4.4.
Fig. 4.1 Fig. 4.2 Fig. 4.3 Fig. 4.4
Table 4.3: Tip dimension of SC type set-screws Unit: mm

Bearing nominal number Dimension “a”
UC201 to 206 UCX05 UC305, 306 2.5
UC207 to 209 UCX06 to X08 UC307 3
UC210 to 213 UCX09 to X12 UC308, 309 3.5
UC214 to 218 UCX13 to X17 UC310 to 314 4.5
－ UCX18 UC315, 316 5
－ UCX20 UC317 to 319 6
－－ UC320 to 324 6.5
－－ UC326, 328 7
Fig. 4.4: Shaft groove dimensions for SH type set-screws Unit: mm

Bearing Bearing Bearing
h b h b h b
nominal nominal nominal
(min.) (min.) (min.) (min.) (min.) (min.)
number number number
UC201 3 5 UC305 3.5 5 UC X05 4 5
UC202 3.5 5 UC306 4 5 UC X06 4.5 7
UC203 3.5 5 UC307 4.5 7 UC X07 4.5 7
UC204 3.5 5 UC308 5 8 UC X08 5 7
UC205 4 5 UC309 5 8 UC X09 5 8
UC206 4.8 5 UC310 5 10 UC X10 4 8
UC207 4.5 7 UC311 5.5 10 UC X11 4.5 8
UC208 4.5 7 UC312 5 10 UC X12 4.5 8
UC209 5 7 UC313 6.5 10 UC X13 5 10
UC210 5 8 UC314 5.5 10 UC X14 5.5 10
UC211 5.5 8 UC315 7.5 11 UC X15 6.5 10
UC212 5.5 8 UC316 6.5 11 UC X16 7 10
UC213 5.5 8 UC317 7.5 13 UC X17 6.5 10
UC214 6.5 10 UC318 8.5 13 UC X18 6.5 11
UC215 7 10 UC319 8 13 UC X20 8 13
UC216 7 10 UC320 8 14
UC217 8 10 UC321 7 14
UC218 7.5 10 UC322 9.5 14
UC324 8 14
UC326 9.5 16
UC328 8 16
7
5. Mounting method
1) Slide the insert bearing unit onto the shaft slowly and bring it to the predetermined position.
2) Mount the insert bearing unit on the machine base and secure it firmly with bolts.
3) Tighten the set-screws by equal force with a hexagonal wrench key to secure the insert bearing unit to the shaft.
Remarks: 1. Before sliding the insert bearing unit onto the shaft, check that the tips of set-screws do not protrude from the
inside diameter of bearing. If a tip protrudes, loosen the set-screws.
2. When sliding the insert bearing unit onto the shaft, do not allow the shaft to come in direct contact with the
side of the inner ring or the slinger and use extra caution to prevent it from being twisted.
If strong impact is applied to the insert bearing unit, it is possible that the slingers on both sides may
move and come in contact with the seal. In this case, the rotation torque becomes larger, which may
cause abnormal heating and noise to be generated if the insert bearing unit is used in such condition.
After mounting the insert bearing unit, applying strong impact when mounting transmission system
parts such as pulleys, sprockets, etc. on the shaft may cause the same phenomenon, so extra
caution should be taken to prevent strong impact from being applied to the insert bearing unit.
3. The machine base on which the insert bearing unit is
Inside diameter number Flatness
mounted must have high rigidity and high flatness to
13 or less
prevent the housing from being deformed. 0.1mm or less
(shaft diameter: Φ65 or less)
(Excluding cartridge type and take-up type models) 14 or higher
0.15mm or less
(shaft diameter: Φ70 or more)
4. The values shown in Table 5.1 are considered appropriate for the tightening torque.
If the set-screws is tightened excessively, deformation of the inner ring may cause the rotational
accuracy to be reduced and the inner ring to be cracked.
5. The values shown in Table 5.2 are considered appropriate for the tightening torque of housing mounting
bolts.
Table 5.1: Appropriate tightening torque of set-screws

Hexagonal wrench key Appropriate tightening torque
Bearing nominal number
nominal number (N･m)
UC201 to 203 UCX05 UC305, 306 3 3.9
UC204 to 206 －－ 3 4.9
－ UCX06 to X08 － 4 8.3
UC207 to 209 － UC307 4 11.8
－ UCX09 to X12 － 5 16.2
UC210 to 213 － UC308,309 5 23.5
UC214 to 216 － UC310, 311 6 39.2
UC217, 218 UCX13 to X18 UC312 to 316 6 27.9
－ UCX20 UC317 to 324 8 66.6
－－ UC326 to 328 10 112.7
Table 5.2: Tightening torque of housing mounting bolts (reference values)

Bolt nominal Torque Bolt nominal Torque Bolt nominal Torque
number (N･m) number (N･m) number (N･m)
M5 1.7 to 2.7 M14 38 to 61 M24 196 to 319
M6 2.8 to 4.5 M16 59 to 95 M27 294 to 466
M8 6.9 to 11 M18 81 to 130 M30 397 to 632
M10 14 to 22 M20 118 to 186 M33 539 to 862
M12 24 to 38 M22 157 to 250 M36 691 to 1107
8
6. Installation the covers

1) Attach the covers after finishing mounting the insert bearing unit.
2) Apply an amount of grease corresponding to 1/3 to 1/2 of the
volume of the space inside the covers to that space as shown in
Figs. 6.1 and 6.2.
Fig. 6.1: For pressed steel covers
3) Press-fit the spigot joint of the covers into the spigot joint of the
Fig. 6.2: For cast-iron covers
housing.
4) For cast-iron covers, secure it with hexagon bolts.
5) For pressed steel covers, attach it by tapping the side of the
circumference with a wood hammer or plastic hammer as shown
in Fig. 6.3.
Fig. 6.3: Attaching pressed steel covers
Remarks: 1. For a rubber-sealed cover to be located inside, slide it onto the shaft before mounting it on the insert bearing
unit main body.
2. To maximize dust resistance and humidity resistance, also apply grease to the spigot joint of the housing and
the shaft surface where the lip part of the rubber seal comes in contact.
9
7. Inspection
After finishing mounting the insert bearing unit, inspect whether the mounting conditions are appropriate or not.
First, turn the shaft by hand to check that the insert bearing unit rotates smoothly. If no problem is observed, rotate it by
electric power to inspect for noise or temperature increases.
7.1 Noise
Touch the housing with a listening rod or screwdriver and listen for
noises during operation to check for abnormalities. (Photo 7.1)
For normal operation conditions, a smooth rotation noise is generated,
but if there is an abnormality in mounting, an abnormal noise may be
generated.
Photo 7.1: Checking the rotation noise with a listening rod

7.2 Rise of temperature
Measure the temperature on the outer circumferences of the bearing
outer ring and housing. (Photos 7.2 and 7.3)
The rise of temperature reaches saturation 2 to 3 hours after start of
operation and the insert bearing unit reaches to the regular conditions
in general; however, if there are abnormalities in mounting, etc., the
temperature will increases excessively, which will prevents the insert
bearing unit from reaching the regular conditions. (For temperature
measurement of cartridge type bearings, measure at the side of
housing.)
Photo 7.2: Temperature measurement (contact type)
Inspect the above items during commissioning and start operating the
insert bearing unit fully after checking that there is no abnormality.
Further, it is recommended that inspections also be performed
periodically at the predetermined interval during operation to detect
failures in the bearings at an early stage.
In addition, monitoring to check that there are no changes in noise or
increases in temperature by comparing the differences between the
results of periodic inspections and other inspections is an effective
measure for preventing accidents and damage to machinery. Photo 7.3: Temperature measurement (non-contact type)
For the bearing failure and its preventive measures during the test run
and the periodical inspection of the insert bearing units, please refer to
our General Catalogue and/or access ASAHI WEBSITE to ‘Inspection
and Failure’.
10
8. Lubrication
8.1 Lubrication grease
This insert bearing has been factory-lubricated with the grease shown in Table 8.1. Therefore, it is recommended that the
same grease as the factory-lubricated grease be used.
Table 8.1: Properties of standard factory-lubricated grease

Usable
Auxiliary Manufacturer NLGI Soap-based Drop point
Type Product name temperature Remarks
mark name No. grease (°C)
point (°C)
Shell Lubricants
For general use － Alvania Grease S 3 Li 182 -20 to +135 －
Japan
For
HR4
heat-resistant Super Lube Yuken Kogyo 3 Ca-mixed 300 or more -20 to +200 －
HR5
use
Equivalent
For with the level
Shell Lubricants
low-temperature- CR2A AeroShell Grease 7 － (Microgel) Approx. 250 -70 to +150 between
Japan
resistant use NLGI No. 1
and 2
CLARION ® FOOD CITGO
For food FD
MACHINERYHTEP Petroleum 2 Al-mixed 260 -12 to +163 －
machines use HR20
GREASE, NO.2 Corporation
Remarks: 1. The usable temperature ranges in the Auxiliary Range of operating

Type
mark temperature point (°C)
above table are the ranges for the grease. For general use － -15 to +100
The usable temperature ranges for the HR4 Normal temperature to +120
insert bearing unit are as follows: For heat-resistant use HR5 Normal temperature to +200
HR23 Normal temperature to +230
For low-temperature-
CR2A -40 to +100
2. For heat-resistant specifications, the resistant use
FD -10 to +100
bearing radial inside clearance has been For food machines use HR20
-10 to +150
designed to be larger originally; therefore, (heat-resistant)
clearance marks such as C3, C4, etc. are

added as auxiliary marks.
* HR23 specifications
For H23 specifications, the insert bearing chamber has been filled with fluorinated high-quality heat-resistant grease and
lubrication-free insert bearing units are provided as standard.
The lubrication-free type shows all insert bearing units having specifications not equipped with a grease filling mechanism, such as
specifications using completely-lubrication-free type housings whose housing nominal number includes an auxiliary mark “G00”,
specifications whose housing grease fitting hole is blocked with “KU” and “KA” steel plugs, etc. (Figs. 8.1 to 8.3)
Fig. 8.1: Lubrication type Fig. 8.2: Lubrication-free type Fig. 8.3: Lubrication-free type
insert bearing unit insert bearing unit (G00 specifications) insert bearing unit
Example of nominal number: UCP205 Example of nominal number: UCP205G00 (Steel-plug filled specifications)
Example of nominal number: UCP205/KU
11
8.2 Grease replenishing method

Replenish grease using a grease gun (Photo 8.1) from the grease
fitting mounted on the housing. Be careful to prevent dust or other
foreign materials from getting into the grease to be replenished. If the
grease fitting is contaminated, wipe it off before replenishing.
Photo 8.1: Grease gun
Photo 8.2: Example of filling with a grease gun
Grease is injected into the inside of the bearing from the grease hole of
the outer ring through the grease groove provided on the
circumference of the spherical bearing seat from the grease fitting
replenishing port. Injected grease is stirred by the rotation of the
bearing and mixed with previously-injected grease in the bearing and
excess grease is discharged from the section between the slinger and
outer ring through the rubber seal lip part. (Photo 8.3, Fig. 8.4)
Photo 8.3: Normal grease discharging conditions
from inside the bearing
Re-lubrication should be performed during operation to cause the

grease to be spread into every corner of the inside of the bearing.
However, if it is difficult to replenish grease during operation because
replenishment during operation at high speed may cause dangerous
accidents, after replenishing the grease while operation is stopped,
continue to replenish while performing intermittent operation to cause
the grease to be mixed by manual operation or regular operation.
Replenishing with a large amount of grease at one time while
operation is stopped may cause the rubber seal to be peeled by
internal pressure acting on the rubber seals on both sides from
the grease and the seals may come in contact with the slinger. In
Fig. 8.4: Grease circulation route
this case, the rotation torque will increase, which may cause
abnormal heating conditions to be generated if the insert bearing
unit is operated without correcting the situation.
12
* Low torque specifications (auxiliary: TAA)

Low-torque specifications are exhibited as “TAA” in which
non-contact type rubber seals (Fig. 8.5) are used, Alvania Grease S1
(NLGI No. 1) is used as the factory-lubricated grease. The
pre-lubricated grease amount is designed to be 1/3 of standard
amount; note that if grease is replenished, the amount of inside
grease increases.
Fig. 8.5: Non-contact seal
8.3 Grease replenishment amount

The values shown in Table 8.2 are considered appropriate for grease replenishment amounts. If it is difficult to replenish
grease quantitatively, replenish grease until deteriorated grease comes out from the clearance between the outer ring and
slinger as a reference of the replenishment amount. (Photo 8.3)
Table 8.2: Grease replenishment amount Unit: g

Grease Grease Grease
Bearing nominal Bearing nominal Bearing nominal
replenishment replenishment replenishment
number number number
amount amount amount
UC201 to UC204 1.2 ― －－－
UC205 1.4 UCX05 2.2 UC305 3
UC206 2.2 UCX06 3.2 UC306 3.8
UC207 3.2 UCX07 3.9 UC307 5.7
UC208 3.9 UCX08 5 UC308 7.8
UC209 5 UCX09 5.4 UC309 9.4
UC210 5.4 UCX10 7.4 UC310 12.8
UC211 7.4 UCX11 10 UC311 16.4
UC212 10 UCX12 11.8 UC312 21
UC213 11.8 UCX13 13.6 UC313 26
UC214 13.6 UCX14 15.2 UC314 31.5
UC215 15.2 UCX15 18.8 UC315 38
UC216 18.8 UCX16 23 UC316 41
UC217 23 UCX17 28 UC317 52
UC218 28 UCX18 33.5 UC318 62
― ― ― ― UC319 73
― ― UCX20 46.5 UC320 92
― ― ― ― UC321 106
― ― ― ― UC322 133
― ― ― ― UC324 158
― ― ― ― UC326 194
― ― ― ― UC328 246
(Note) The replenishment amount shows the amount per one shot.
* For insert bearing units with a cover, the grease amount in the covers increases by replenishment of grease, but this does not
interfere with operation. It is recommended that the covers be removed during overhaul (once or twice per year when used at
normal temperature), the grease in the covers be removed, and then replenishment with new grease be performed.
13
8.4 Grease replenishment interval

The recommended grease replenishment interval is shown in Table 8.3.
Table 8.3: Grease replenishment interval

Bearing operation Environment conditions
temperature Very dirty, very humid,
(℃) Very clean Very dirty
much splashing
50 or less 3 years 6 months 3 months
70 1 year 2 months 1 month
100 2.5 months 2 weeks 1 week
120 1.5 months 1 week 3 days
150 2 weeks 3 days Every day
14
9. Replacement of bearing
When replacing the insert bearing unit with a new one, if either the bearing or housing is slightly damaged, replacement of
either one is possible instead of replacing both ones.
When assembling the bearing into the housing, position the bearing
Notched part
outer ring at right angles to the bearing seat, and press-fit it into the of housing
notched part of housing, and then turn the bearing. (Photo 9.1) Grease hole
of outer ring
Locking pin of outer ring

Photo 9.1
At this time, ensure that the outer ring locking pin is inserted into the
notched part of housing. Note that forcibly pressing the locking pin
in the bearing seat other than at the notched part may cause outer Locking pin
ring cranking. (Photo 9.2)
Photo 9.2
Further, when replenishing grease, in order to help the grease spread

into every corner of the inside of the bearing, it is recommended to Grease hole
of outer ring Grease fitting hole
assemble the bearing so that the grease hole of outer ring is located
near the grease fitting of housing. (Photo 9.3)
Photo 9.3
15
MEMO
Dec.2020

Manual Uc e

Uploaded by

Copyright:

Available Formats

Manual Uc e

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Manual Uc e

Uploaded by

Copyright:

Available Formats

HE13E-002B

Insert Bearing Units

2. Name of parts and functions ............................................................................................................................... 4

3. Types of set-screws and nominal number.......................................................................................................... 5

4.1 Shaft dimensional tolerance ........................................................................................................................ 6

4.2 Mounting shaft.............................................................................................................................................. 7

5. Mounting method ................................................................................................................................................. 8

6. Installation the covers .......................................................................................................................................... 9

7.1 Noise ........................................................................................................................................................... 10

7.2 Rise of temperature ................................................................................................................................... 10

8.1 Lubrication grease ..................................................................................................................................... 11

8.2 Grease replenishing method ..................................................................................................................... 12

8.3 Grease replenishment amount.................................................................................................................. 13

8.4 Grease replenishment interval .................................................................................................................. 14

9. Replacement of bearing .................................................................................................................................... 15

Table 1.4: Units with cast-iron covers

Table 1.5: Units with cast-iron covers

Table 1.6: Units with pressed steel covers

2. Name of parts and functions

Dowel pin pads

Name of parts Functions

Set-screws Secures the insert bearing and shaft.

3. Types of set-screws and nominal number

SW type SB type SC type

Table 4.1: Shaft dimensional tolerance (for loose press-fitting)

Table 4.2: Shaft dimensional tolerance (for tight press-fitting)

4.2 Mounting shaft

Fig. 4.1 Fig. 4.2 Fig. 4.3 Fig. 4.4

Table 4.3: Tip dimension of SC type set-screws Unit: mm

Fig. 4.4: Shaft groove dimensions for SH type set-screws Unit: mm

Table 5.1: Appropriate tightening torque of set-screws

Table 5.2: Tightening torque of housing mounting bolts (reference values)

6. Installation the covers

Fig. 6.1: For pressed steel covers

Fig. 6.3: Attaching pressed steel covers

Photo 7.1: Checking the rotation noise with a listening rod

Photo 7.2: Temperature measurement (contact type)

Table 8.1: Properties of standard factory-lubricated grease

Remarks: 1. The usable temperature ranges in the Auxiliary Range of operating

clearance marks such as C3, C4, etc. are

8.2 Grease replenishing method

Photo 8.1: Grease gun

Photo 8.2: Example of filling with a grease gun

Re-lubrication should be performed during operation to cause the

* Low torque specifications (auxiliary: TAA)

Fig. 8.5: Non-contact seal

8.3 Grease replenishment amount

Table 8.2: Grease replenishment amount Unit: g

8.4 Grease replenishment interval

Table 8.3: Grease replenishment interval

Locking pin of outer ring

Further, when replenishing grease, in order to help the grease spread

You might also like