大桥机械 DAKIOU MACHINERY

PY-950/1200 型
自动高速平压平卷筒模切机
PY-950/1200 High Speed Roll
Die-Cutting Machine

操作说明书

Operation Instructions

浙江省瑞安市大桥包装机械有限公司
Ruian Daqiao Packaging Machinery Co.,LTD
FIRST-CLASS QUALITY PERFECT SERVICE CE ISO9001:2008
大桥机械 DAKIOU MACHINERY
目 录
Contents
一、概述
General Introduction
二、主要技术参数
Technology Parameters
三、工作条件
Working Conditions
四、安装注意事项
Installation
五、操作说明
Operation Instructions
六、HMI 人机页面
HMI Instructions
七、关于手动和盘车
Manual operation
八、报警灯指示说明
Explanation of Alarm Lamp Indication
九、电路图
Electric diagram
十、装箱单
Packing list

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一、概述 General Introduction

PY-950/1200 自动高速平压平卷筒模切机是针对各种普通纸张、淋
膜纸张、白卡纸、PVC 等材料进行模切、压痕、压纹的专业设备，适
用于纸杯、纸盒、药盒、酒盒等环保行业产品。本机采用微电脑操作、
伺服驱动定位、交流变频、自动计数、光电纠偏、气动离合、稀油集
中润滑、自动液压上下料、故障报警以及独特的运转机构。实现了退
纸、输纸顺畅、定位准确、收纸整齐、机器所有关键部位及控制系统
采用进口产品、精密装配，保证了机器运行压力稳定、定位准确、运
行平稳、安全可靠。
PY-950/1200 High speed roll die-cutting machine is an professional

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equipment for creasing and die-cutting various kinds of materials such as
PE-coated paper, white cardboard, PVC. It adopts micro-computer control,

servo positioning, alternating current frequency converter, automatic counting,

photoelectric correcting deviation system, pneumatic clutch, centralized oil

lubrication, and distinctive gearing. So it guarantees smooth operations of

returning paper and feeding paper, precise positioning and orderly

withdrawing. Such installation can realize the machine in steady pressure,

precise positioning, smooth moving, safety and reliability during the machine's

operation.

1.本机总电源采用三相四线制交流 380V,50HZ。总开关安装在主控制电
柜内，控制线路采用断路器等保护措施。各主要电气元件采用进口产
品，安全稳定，品质可靠。
The power supply adopts 3-phase 4-wire AC380V,50HZ.Power ON switch
is installed in the electrical cabinet. Each main electric component is
imported with security, stable performance and reliable quality.
2.采用台湾威纶原厂触摸式人机界面控制，在触摸屏上可操作设备，
设定参数；可对设备的运行状态进行实时动态监测。具有完善的预警
及故障报警系统，通过电脑显示的故障信息可快速方便的找到故障点，
及时排除故障。
HMI control screen from Taiwan WEINVIEW. You can operate machine, set
data through HMI. Real-time monitor state of machine running. Display
and control the speed and capacity of cutting. It has perfect warnings and

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fault alarm system. The faults can be found conveniently and quickly
through the HMI to be solved without delay.
3.主机传动采用 Y 系列异步电机，飞轮，蜗轮蜗杆结构，调速方式为
无级变频调速，变频器采用进口韩国 LG 品牌，性能稳定质量可靠。变
频器采用先进的无传感器矢量控制技术，转矩大、速度稳定，大大降
低能耗，节能效果显著，比标称功率降低约 3KW 左右。
Y series asynchronous motor is adopted in the main machine. Speed
regulation mode is stepless speed change. The frequency converter uses
imported high-grade LG with reliable quality and durability. The frequency
converter adopts advanced sensor-less vector controlled technology to
get large torque and stable speed. And energy consumption can be
reduced greatly and energy-saving effect is very obvious. Compared with
nominal power, it can be reduced about 3KW.
3.定位系统选用进口日本品牌安川交流伺服系统，保证了无间隙的模
切精度。安川交流伺服具有性能稳定、节省电能、响应迅速、控制精
准等特点。日本安川交流伺服系统性能可靠、品质优良，可减少维护
时间，提高效率。
Japan Yaskawa AC servo system is used for positioning system to ensure
gapless die-cutting precision. Yaskawa AC servo system has the
characteristics of stable performance, saving electrical energy, quick
response and accurate control， and its reliable performance and good
quality can reduce maintenance time improve efficiency.

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4.放卷张力采用先进的磁粉离合器张力控制系统，可任意调节张力大
小，张力稳定可靠。
Unwinding tension adopts magnetic particle clutch system. The tension is
stable and reliable, and can be adjusted at will.
5.进口可编程控制器集中控制，输入输出信号易于查找、控制灵活多
变。响应速度快、性能稳定可靠，可保证 10 万小时无障碍。
PLC uses imported high-grade LG to realize centralized control. Input and
output signals can be found easily and the control is flexible. Its high
quality and reliable performance guarantees 100,000 hours working
without faults.
6.嵌入在电脑中的先进的定位控制，独特的定位控制算法，定位精度
可高度 0.04mm，可保证定位控制的平稳、精确。
Advanced positioning control embedded in the computer has a unique
positioning control algorithm. Positioning accuracy can be up to 0.04mm
to ensure stability and accuracy of positioning control.
7.符合 RS485 标准界面的 MODBUS-RTU 工业现场总线，赋予更高的自
动化、智能化和信息化。可以方便的接入现有工厂自动化网络。
MODBUS-RTU industrial field busbar conforming to RS485 standard
interface has higher automation, intelligent and informatization which
makes it convenient to access current factory automation network.
8.该模切机设计最大速度为 8400 次/小时，建议运行速度为 6000-8400
次/小时。

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Max. Designed speed of this die-cutting machine is 8400 times/hour. It is
suggested that the operation speed shall be 6000-8400 times/hour.
二、主要技术参数 Technical Parameters
模切精度 Precision： ±0.1-0.2mm
模切速度 Capacity： 150—200 次/分钟
最大模切纸张尺寸 Max cutting size：950×540mm/950×640mm
1200×640mm
适用纸张范围 Material： 80—600g/㎡
整机功率 Total power： 11kw
主机功率 Main motor power： 7.5kw
外形尺寸 Packing size： 4200×2000×1800mm（L×W×H）
重 量 Weight： 6.3T / 8.4T

三、工作条件 Working Conditions

1.海拔高度不超过 1000 米。
Height above sea level doesn't exceed 1000m.
2.周围介质温度在-10℃至+55℃之间。
Ambient temperature is between -10℃ to +55℃.
3.在环境温度为 15℃至 25℃时，空气相对湿度不大于 85%。
Air relative humidity is not more than 85%,when ambient temperature is
15℃-25℃.
4.电源电压波动不应超过±10%。

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Voltage supply fluctuation shall not exceed ±10%
5.周围介质中没有易燃、易爆及腐蚀性物质，没有剧烈的震动和颠簸。
There is no flammable, explosive and corrosive materials in surrounding
medium. No severe vibration and bumping.
四、安装注意事项 Installation
1.仔细阅读本使用说明书。Carefully read operation instructions.
2.安装试机前，必须核对电源电压是否符合要求，并检查机器上各开
关有无松动、损坏，导线连接是否可靠；插接元件是否查号，电器柜
内元件是否完好。
Before testing, check whether voltage supply meets the requirement or
not. and check whether there is any loose and damage of each switch on
the machine, and whether lead connection is reliable or not. In addition,
check whether contactor elements are normal and elements in the
electric cabinet are in good condition.
3.必须接地，接地须完备可靠，接地电阻必须符合国家相关标准。
It must be earthed, and the earthing must be complete and reliable.
Earthing resistance must be in conformity with relevant national
standards.
4.送电后，将各电机转向校对好。
After the power is transmitted, verify the steering of each motor.

五、操作说明 Operation Instructions

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1.主控面板操作说明 master panel operation（picture 1）
A.运行 RUNNING
按下此按钮可以使电磁离合器吸合，模切机动板会有节奏的做往复运
动。
Push this button to make electromagnetic clutch closed. and the movable
down plate is in rhythmed reciprocating motion.
B.停止 Stop.
按下此按钮使电磁离合器与主机分离，若在模切运行时按下此按钮则
模切动板在低位停止。
Push this button to stop the electromagnetic clutch separated from main
motor. If pushing this button in die-cutting operation, the die-cutting
movable plate stops at low position.
C.电源 Power
控制全设备的电路开关。
Turn on or off the power supply.
Picture 1
D.自动对标 Auto Alignment
按下此按钮，印刷后的纸张自动送纸至色标光电检测位后停止。
Push this button to make the color sensor matches the printed color point
E.加速 Increase speed
To increase the die-cutting speed.
F.减速 Reduce speed

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To reduce the die-cutting speed.
G.急停 Emergency stop
急停按钮为全机紧急停车按钮，按下此按钮，模切机主机、电磁离合
器、送料电机立即停止工作。
Push the emergency stop button to stop the main motor, the
electromagnetic clutch and paper feeding motor immediately.
H.一次运行 single running
按下此按钮，设备单次正常模切（必须在主机启动时操作）。
Push this button to run the machine once time.(must operate after the
main motor starting)
I.纸张左移 paper left moving
点动此按钮，纸张送纸时向左边微移进行纠偏。
Click the button, paper move a little to the left for web guiding.
J.纸张右移 paper right moving
点动此按钮，纸张送纸时向右边微移进行纠偏。
Click the button, paper move a little to the right for web guiding.
K.色标前移 color sensor forward
点动此按钮，色标向前微移来调节送纸模切位置。
Click the button, color sensor moves a little forward to adjust the right
cutting position.
L.色标后移 color sensor backward
点动此按钮，色标向后微移来调节送纸模切位置。

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Click the button, color sensor moves a little backward to adjust the right
cutting position.
2.后辅助面板操作说明 accessorial panel operation(Picture 2)

PICTURE 2
A.送料点进 paper supply forward click
点动此按钮，送料电机运行带动送料橡胶辊，使纸张缓慢供给。
Click this button to start the paper supply motor and roller to supply
paper by inches.
B.自动对标 Auto Alignment（与主面板功能一样 Same as 5.1.D）
C.伺服点进 servo motor click forward
点动此按钮，伺服电机工作，使用同步带带动送纸橡胶辊来缓慢往前
送纸。
Click this button, the servo motor starts to make the paper feeding inched
forward through the paper feeding rubber roller.

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D.伺服点退 servo motor click backward
点动此按钮，伺服电机工作，使用同步带带动送纸橡胶辊来缓慢往前
送纸。
Click this button, the servo motor starts to make the paper feeding inched
backward through the paper feeding rubber roller.
E.急停 emergency stop（与主面板功能一样 Same as 5.1.G）
F.进纸压辊 paper feeding roller
旋开按钮，进纸压辊上抬，可以自由拉动纸张。
Turn on the switch to raise the paper supply roller for adjusting paper
freely by manual.
G.送料压辊 paper supply roller
旋开按钮，进纸压辊上抬，可以自由拉动纸张。
Turn on the switch to raise the paper feeding roller for adjusting paper
freely by manual.
H.纠偏左移 web guiding left（与主面板功能一样 same as 5.1.I）
I 纠偏右移 web guiding right（与主面板功能一样 same as 5.1.J）
3.张力面板示意图 Tension panel schematic diagram:

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A.张力电流指示表 Tension current indicator(picture 3)

红色数码指示磁粉张力器的励磁电流，电流与张力成正比。因卷纸的
纸卷是从大到小不断变化的，故张力也应随纸卷直径的改变而作相应
的改变。当纸卷开卷的时候张力电流应设定在 1.2—1.5A 左右，在接近
卷芯时张力电流设定在 0.2—0.3A 左右，在放卷过程中应随着卷径变小
而相应的逐渐减小张力电流。
Red digital indication means magnetic excitation current of the particle
tensioner. Current and tension is in direct ratio. For the paper roll of
winding paper is varying from big to small, the tension shall also be
changed according to the change of roll paper diameter. When the
winding paper starts rolling, the tension current shall be set at about 1.2
—1.5A.When approaching the roll core, the tension current is set ar

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about 0.2—0.3A.The setting of tension current shall be reduced according
to the decreasing of roll paper diameter in the unwinding process.
B.张力调节旋钮 Tension control knob
张力控制旋钮，用此旋钮可以通过调节磁粉张力器的励磁电流大小的
方法调整放卷张力。
Tension control knob adjusts unwinding tension by means of adjusting
magnetic excitation current of the magnetic particle tensioner.
C.卷纸上升按钮 Winding paper rise button(picture 4)
按下此按钮可以开动液压电机使卷纸架缓慢上升来抬升卷纸，最高处
设有限位开关。
Push this button to start hydraulic motor to make winding paper frame
rise. The limit switch limits the highest paper rise.
D.卷纸下降按钮 Winding paper fallen button(picture 4)
按下此按钮可以开动液压电机使卷纸架缓慢下降来降低卷纸，最低处
设有限位开关。
Push this button to start hydraulic motor to make winding paper frame
fall.The limit switch limits the lowest paper fall.

六、电脑触摸屏及页面 HMI instructions

1.操作画面,如下图 Operation shall be as follows：

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A.模切长度 die cut length

通过设置模切长度来控制伺服送纸长度来完成模切加工的长度，长度
为每一次模切加工的步距。
Set paper sheet cut length by setting the die cut length through the paper
feeding servo motor. The length is the step length of each time cutting.

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B.运行 RUN（与 5.1.a 相同 same as 5.1.a）
C.停止 stop（与 5.1.b 相同 same as 5.1.b）
D.主电机开关 main motor on/off
此按钮为驱动主电机的变频器的启动或停止按钮。按下此按钮可以启
动或停止主电机运行，操作页面和监控页面可以显示主电机的运行速
度、运行电流、模切速度（单位为次/分）。
Push this button to start or stop main motor. Touch the operation page
and electric current to display the operation speed, operation current and
die-cutting speed.
E.一次模切 test inching（与 5.1.H 相同 same as 5.1.H）
F.伺服点进 inching forward（与 5.2.C 相同 same as 5.2.C）
G.对标 alignment marking（与 5.2.B 相同 same as 5.2.B）
H.伺服点退 inching backward（与 5.2.D 相同 same as 5.2.D）
I.压力微调大 increase pressure
按下此按钮，压力电机工作，使模切平台整体压力缓慢加大。
Push this button to start the pressure motor to increase the die-cutting
pressure slowly.
J.压力微调小 reduce pressure
按下此按钮，压力电机工作，使模切平台整体压力缓慢加大。
Push this button to start the pressure motor to reduce the die-cutting
pressure slowly.

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2.参数设置 parameter setting I

伺服速度倍率 servo speed magnification

如更换模具或改变模切速度时，伺服送纸存在时间误差，请设置伺服
速度倍率数值来调节伺服送纸的速度，更好的配合模切速度及模切长
度的变化。数值越大，伺服送纸速度越大，最大倍率为 1.5。
When change different cutting length mold or adjust the cutting speed,
may be some problems about servo motor paper feeding. Please set the
servo speed magnification to match the new mold or cutting speed. The
increasing the data, the faster the servo motor feeding paper.
A.输入监控 input detection

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B.输出监控 output detection

C.恢复出厂 reset
D.送标画面 tape mark

当设备加装自动插标计数装置时，可通过此界面设置送切标参数。
Setting the data in this page when the machine has the paper tape mark
to automatic counting.
E.压力检测 pressure detection

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通过此界面实时显示主电机的运行电流。最大保护电流为 10A，当工
作电流超过 10A，应立即停机检查模切机机械各部分工作状况是否正
常，检查模切压力是否过大，刀具是否正常。
Real time indicate the operation current of main motor. If the operation
current is beyond the protection current 10A,must stop the machine
immediately and check each mechanical parts of the machine if good
working or not. check the pressure is too much over or not.
F.油路检测 Oil detection

实时监测油路系统中各部位的工作状态，如超过设定值，请检查相应
的部分，并排除异常情况、
Real time detect the working condition of the lubrication system. If the
data is beyond the setting data, please check the abnormal position to
solve the problem.
G.参数设置 2 parameter setting II

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打纸开关 paper flapped 堵料保护 paper jam protection 跟标

方式 point followed mode 油路检测 lubrication inspection 油泵压力
保护 oil level inspection 缺料保护 material lacked protection 跟标
point followed 黑标 black label 预送料方式 paper pre-supply mode
H.元件参数
I.返回 back
3.收料控制 collect control

设备如带自动升降收料装置，可通过此页面可调节升降台。
Adjust the height of the collection table on this page.
4..数据统计 statistical data

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通过此页面查看、设置相关批数内容。按住清零键 5 秒可将数值归零。
Detection and setting the number of batch on this page.Keep touching the
clear switch for 5 seconds to clear
5..调试画面 adjust page

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纠偏左移 web guiding left 纠偏右移 web guiding right 压力加大 increase pressure

压力减小 reduce pressure 伺服点进 feeding forward 伺服点退 feeding backward

进纸电磁阀 feeding paper valve 放卷电磁阀 unwinding valve

对标 color point alignment 放卷送纸 feed paper 打纸点动 flap inching

跟标方式 working mode 色标前移 sensor forward 色标后移 sensor backward

打纸关闭 paper flapped off 跟标 black label 一次模切 test inching 返回 back

6.空白模切模式 Blank label die-cutting

当进行空白模切模式时，请进入调整画面，点击跟标按钮，当按钮变
为定长即可（此时对标光电不工作）。若模切成品存在误差，进入操作
页面，通过设置模切长度来控制伺服送纸长度来调整每一次模切加工
的步距。
When cutting Blank label paper, please push the switch from the black

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label to fixed length in the Adjustment page（the color sensor stops
working at the same time）.Then check the finished cutting length, if a
little precision, please operate as 6.1.A to adjust the die cutting length.
印刷模切模式
当进行印刷纸模切模式时，请进入调整画面，点击跟标按钮，当按钮
变为跟标即可（此时对标光电工作）。若模切成品存在误差，进入操作
页面，通过设置模切长度来控制伺服送纸长度来调整每一次模切加工
的步距。
When cutting printed paper, please push the switch to the black label in
the Adjustment page（the color sensor is working at the same time）.Then
check the finished cutting length, if a little precision, please operate as
6.1.A to adjust the die cutting length.

七、手动盘车 Manual operation and jack-over

1.不要关闭电源 Do not cut off power supply
2.停止主机运行 Stop main motor
3.待飞轮停止转动后，将离合器启动 After the flywheel stop, turn on the
clutch
4.插入盘车专用扳手，手动盘车 Insert spanner to jack over
5.盘车后请不要忘记取下盘车扳手，否则不能开车 After finish jacking
over, make sure to take out the spanner

FIRST-CLASS QUALITY PERFECT SERVICE CE ISO9001:2008

大桥机械 DAKIOU MACHINERY
八、报警灯指示说明 alarming indication：
1.模切机侧面窗口未关，同时触摸电脑上显示门未关报警信息
The side window are not closed, and at the same time, alarm signal is
displayed on the touch screen.
2.当送纸点击送出的纸位置高于高位检测光电的位置时，电脑显示送
纸位过高信息，报警灯闪烁；此时请点动送纸至报警消失。
When paper is supplied not enough which is higher than the position of
inspection sensor. At this moment, click the paper supply forward button
to supply paper until the signal is disappeared.
3.卡纸检测光电检测到模切卡纸时，报警灯闪烁，模切机停止工作，
同时触摸屏上显示卡纸报警信息。
When the sensor detects paper jammed, the alarm lamp will flash, the
machine will stop work and the paper jam signal will be displayed on the
touch screen.
5.当润滑泵中润滑油少于正常运行液位时，或者润滑检测系统出现异
常情况时，触摸屏上显示相应的异常位置，请重新注油并检测异常位
置消除此故障。
When the level of lubrication oil is less than normal level or the
lubrication detection system finds abnormal things just like oil jam, the
signals will be displayed in the screen, please full the oil and check the
abnormal position.
6.在印刷模切模式下，若色标检测光电连续检测不到事先设定值，模

FIRST-CLASS QUALITY PERFECT SERVICE CE ISO9001:2008

大桥机械 DAKIOU MACHINERY
切机停止运行，电脑显示色标定位故障。
Under the printing die-cutting mode, if the color sensor cannot detect the
printing color point for the set data, the machine will stop and the fault
will be displayed on the computer screen.

九、电路图 electrical diagram

请联系厂家（please contact with manufactory)
十、装箱单 Packing list
序
号 名 称 machine 型号 type 数量 unit
1 高速卷筒平压平模切机 1台
2 工具箱 tool case 1套
3 底脚盘 regulable foot 6个
4 铝塑板 hitting board 1套

5 电磁阀 solenoid valve 1只

6 气管三通 pipe connection T 1只
7 气缸接头 cylinder connection M 1/8 2只
8 压痕条 creasing 5条
9 海绵条 sponge 2块
10
装箱检验员： 年 月 日

FIRST-CLASS QUALITY PERFECT SERVICE CE ISO9001:2008