SECM70 Digital Control: Product Manual 26784 (Revision D, 07/2022)
SECM70 Digital Control: Product Manual 26784 (Revision D, 07/2022)
SECM70 Digital Control: Product Manual 26784 (Revision D, 07/2022)
(Revision D, 07/2022)
Original Instructions
Installation Manual
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Read this entire manual and all other publications pertaining to the work to be
performed before installing, operating, or servicing this equipment.
Practice all plant and safety instructions and precautions.
General
Precautions Failure to follow instructions can cause personal injury and/or property damage.
This publication may have been revised or updated since this copy was produced.
To verify that you have the latest revision, check manual 26455, Customer
Publication Cross Reference and Revision Status & Distribution Restrictions, on
Revisions the publications page of the Woodward website:
http://www.woodward.com
Revisions— A bold, black line alongside the text identifies changes in this publication since the
last revision.
Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is
believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly
undertaken.
Manual 26784
Copyright © Woodward, Inc. 2014-2022
All Rights Reserved
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Contents
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• DANGER - Indicates a hazardous situation, which if not avoided, will result in death or serious injury.
• WARNING - Indicates a hazardous situation, which if not avoided, could result in death or serious
injury.
• CAUTION - Indicates a hazardous situation, which if not avoided, could result in minor or moderate
injury.
• NOTICE - Indicates a hazard that could result in property damage only (including damage to the
control).
• IMPORTANT - Designates an operating tip or maintenance suggestion.
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Chapter 1.
Introduction
The SECM70 is a full authority engine control module capable of withstanding the environment within the
engine compartment and either on or off engine mounting. The 4 mounting feet on the controller are
designed to accept specific rubber grommets and aluminum bushings to provide both vibration isolation
as well as electrical isolation of the module case from chassis ground. This mounting hardware can be
purchased separately or ordered pre-installed on the part numbers listed above.
The purpose of this manual is to detail the installation requirements of the 70-pin Small Engine Control
Module (SECM70).
Part numbers for both production and development SECM70 units are shown in Table 1-1.
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Chapter 2.
Environmental Requirements
Vibration and Shock
The SECM70 is designed for engine mount operation with the vibration isolators. If the SECM70 is mounted
on a bracket not provided by Woodward, the bracket needs to be evaluated in the application. It is possible
for a bracket resonance to be incompatible with the SECM70 product, causing premature failure of the
module.
The vibration integrity of the SECM70 for a given installation can be verified by measuring the vibration
spectrum of an installed unit when the engine / vehicle is operated under worse case vibration conditions.
The vibration spectrum needs to be measured with an accelerometer on the SECM70 mounting foot as
shown in Figure 2-1. If the measured spectrum is within the RV3 de-rated spectrum illustrated in red in
Figure 2-2, the mounting location is acceptable for vibration.
The harness must be firmly secured at a tie-down length not to exceed 150 mm from the center of the
connectors.
Random Vibration
The SECM70 shall survive Woodward’s RV3 random vibration specification (22.1 Grms / 3 hours per
axis) per Woodward procedure 3-04-6231. The RV3 random vibration profile is illustrated in Figure 2-2
(blue line). A de-rated installation RV3 vibration for a 7-year life is shown in red.
1 Validation Spectrum
PSD (G^2 / Hz)
0.1
0.01
Installation Spectrum –
7 Year Life
0.001
10 100 1000 10000
Frequency (Hz)
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Temperature
The SECM70 is designed to be thermally isolated from the mounting surface and relies on air convection
for cooling based on a minimum air flow at the worst case operation mode. The following ratings apply to
the SECM70 when installed properly:
Customers can verify the temperature in the desired mounting location by placing a thermocouple in the
air near the operating SECM70. If the external ambient conditions are not worse case, this needs to be
taken into consideration when measuring the SECM70 package temperature. If the measured air
temperature when operating at worse case (fastest) engine speed and worse case (hottest) ambient
conditions is less than 105 °C, the mounting location thermal stress is acceptable for the SECM70.
Thermal Survey
The SECM70 thermal performance shall be evaluated with a thermal survey that measures the case
temperatures of critical power components under various operating conditions. The thermal survey is
used to ensure that under worse case thermal and operating conditions electrical component ratings are
not exceeded.
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Chapter 3.
Packaging
Isolators
The SECM70 has 4 mounting feet. Figure 3-1 illustrates the isolator components and shows the isolator
pre-assembled on the module.
Washer
Grommet
Bushing
The isolators must be inspected for wear at least once per year. For on-engine mounting, Woodward
recommends replacing the vibration isolators once a year or sooner if wear is observed. Below are the
Woodward part numbers for these components.
Component Woodward PN
Washer 1010-5056
Grommet 1015-1004
Bushing 1404-1031
When installing the module into customer locations, Woodward recommends using an M6, ANSI
B18.2.3.1M-1979 (R1995), ANSI B18.2.3.5M-1989, or DIN 931/DIN 933 metric hex screw with a 6 mm
ANSI B18.22M-1981 (R1990) narrow metric plain washer that has a maximum outer diameter of 18.80 mm.
Recommended torque for M6 hex screw: 57-67 in-lbs (6.5-7.6Nm).
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Outline Drawings
Figures 3-2 illustrates the package outline. Measurements shown are in millimeters.
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Orientation
The SECM70 has been validated for high pressure spray and steam cleaning, however it is not
recommended to mount with the connector facing up or with the harness routed upward directly from the
module (Figure 3-5). This orientation can allow moisture to run down the harness to the wire seals in the
connectors.
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Connector Information
The SECM70 mating connectors, terminals, wire caps (back shells) and wire plug part numbers are listed
in Table 3-2 below. All unused pins must be plugged with the proper wire plugs to maintain environmental
integrity.
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Chapter 4
Product Support and Service Options
OEM or Packager Support: Many Woodward controls and control devices are installed into the equipment
system and programmed by an Original Equipment Manufacturer (OEM) or Equipment Packager at their
factory. In some cases, the programming is password-protected by the OEM or packager, and they are the
best source for product service and support. Warranty service for Woodward products shipped with an
equipment system should also be handled through the OEM or Packager. Please review your equipment
system documentation for details.
Woodward Business Partner Support: Woodward works with and supports a global network of
independent business partners whose mission is to serve the users of Woodward controls, as described
here:
• A Full-Service Distributor has the primary responsibility for sales, service, system integration
solutions, technical desk support, and aftermarket marketing of standard Woodward products within
a specific geographic area and market segment.
• An Authorized Independent Service Facility (AISF) provides authorized service that includes repairs,
repair parts, and warranty service on Woodward's behalf. Service (not new unit sales) is an AISF's
primary mission.
• A Recognized Engine Retrofitter (RER) is an independent company that does retrofits and
upgrades on reciprocating gas engines and dual-fuel conversions, and can provide the full line of
Woodward systems and components for the retrofits and overhauls, emission compliance upgrades,
long term service contracts, emergency repairs, etc.
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Replacement/Exchange: Replacement/Exchange is a premium program designed for the user who is in
need of immediate service. It allows you to request and receive a like-new replacement unit in minimum
time (usually within 24 hours of the request), providing a suitable unit is available at the time of the
request, thereby minimizing costly downtime.
This option allows you to call your Full-Service Distributor in the event of an unexpected outage, or in
advance of a scheduled outage, to request a replacement control unit. If the unit is available at the time of
the call, it can usually be shipped out within 24 hours. You replace your field control unit with the like-new
replacement and return the field unit to the Full-Service Distributor.
Flat Rate Repair: Flat Rate Repair is available for many of the standard mechanical products and some
of the electronic products in the field. This program offers you repair service for your products with the
advantage of knowing in advance what the cost will be.
Flat Rate Remanufacture: Flat Rate Remanufacture is very similar to the Flat Rate Repair option, with
the exception that the unit will be returned to you in “like-new” condition. This option is applicable to
mechanical products only.
When shipping the item(s), attach a tag with the following information:
• return number;
• name and location where the control is installed;
• name and phone number of contact person;
• complete Woodward part number(s) and serial number(s);
• description of the problem;
• instructions describing the desired type of repair.
Packing a Control
Use the following materials when returning a complete control:
• protective caps on any connectors;
• antistatic protective bags on all electronic modules;
• packing materials that will not damage the surface of the unit;
• at least 100 mm (4 inches) of tightly packed, industry-approved packing material;
• a packing carton with double walls;
• a strong tape around the outside of the carton for increased strength.
Replacement Parts
When ordering replacement parts for controls, include the following information:
• the part number(s) (XXXX-XXXX) that is on the enclosure nameplate;
• the unit serial number, which is also on the nameplate.
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Engineering Services
Woodward’s Full-Service Distributors offer various Engineering Services for our products. For these
services, you can contact the Distributor by telephone or by email.
• Technical Support
• Product Training
• Field Service
Technical Support is available from your equipment system supplier, your local Full-Service Distributor,
or from many of Woodward’s worldwide locations, depending upon the product and application. This
service can assist you with technical questions or problem solving during the normal business hours of
the Woodward location you contact.
Product Training is available as standard classes at many Distributor locations. Customized classes are
also available, which can be tailored to your needs and held at one of our Distributor locations or at your
site. This training, conducted by experienced personnel, will assure that you will be able to maintain
system reliability and availability.
Field Service engineering on-site support is available, depending on the product and location, from one
of our Full-Service Distributors. The field engineers are experienced both on Woodward products as well
as on much of the non-Woodward equipment with which our products interface.
For information on these services, please contact one of the Full-Service Distributors listed at
www.woodward.com/directory.
You can also contact the Woodward Customer Service Department at one of the following Woodward
facilities to obtain the address and phone number of the nearest facility at which you can obtain
information and service.
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Technical Assistance
If you need to contact technical assistance, you will need to provide the following information. Please write
it down here before contacting the Engine OEM, the Packager, a Woodward Business Partner, or the
Woodward factory:
General
Your Name
Site Location
Phone Number
Fax Number
Number of Cylinders
Control/Governor Information
Control/Governor #1
Serial Number
Control/Governor #2
Serial Number
Control/Governor #3
Serial Number
Symptoms
Description
If you have an electronic or programmable control, please have the adjustment setting positions or the menu
settings written down and with you at the time of the call.
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Revision History
Changes in Revision D—
• Added Lockout/Tagout and IOLock warnings (pages 3 and 4)
• Revised Electrostatic Discharge Awareness section (page 5)
• Corrected mounting hardware (Chapter 3):
o Changed screw size from M8 to M6 and washer size from 8 mm to 6 mm
o Added recommended torque for M6 hex screw: 57-67 in-lbs (6.5-7.6Nm)
Changes in Revision C—
• Updated part number chart in Chapter 1
• Updated Orientation section in Chapter 3
• Added Chapter 4 – Product Support and Service Options
Changes in Revision B—
• Replaced part number chart in Chapter 1
• Updated Table 1-1
Changes in Revision A—
• Updated Table 1-1
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