Isco Product Catalog 4.0 2011 Complete - Small
Isco Product Catalog 4.0 2011 Complete - Small
Isco Product Catalog 4.0 2011 Complete - Small
Municipal Geothermal
Industrial / FM Approved Gas / Energy
Underground Fire Mains Quarries / Mining
Landfill Golf and Turf Irrigation
HDPE When you need it, where you want it
Sales, service & stocking sites nationwide
within a days delivery of most jobs
Pipe, fittings, fusing equipment & accessories
Technical support always available
HDPE At a competitive price
Nobody buys, stocks or sells more HDPE
Wide assortment of value-added services and tech support
Fabrication
Custom fabrication of polyethylene fittings and structures
Fabrication for lining tanks, sumps & trenches
Specialists in HDPE manholes, structures and pipe perforation
Fusion Equipment
Stocking the industrys largest fleet of fusion equipment
from 1 to 65
Full line of equipment for sale or rent
Quality equipment from McElroy
the best in the industry
Exclusive distributor of the
FastFusion MFT-20.
All equipment pre-serviced;
parts and service on demand
On-site technical consultation
and training available
Service and re-building of existing equipment
ISCO Fusion Hot Line available for questions about equipment
operation, techniques or problems
Fusion Training
ISCO HDPE Expo and
Fusion Academy sessions
conducted nationwide
Hands-on fusion instruction on the latest equipment
Fusion Manual Full color, step-by-step instructions with pictures
on how to fuse HDPE in an easy-to-read pamplet. The manuals
are waterproof and tearproof and come in either English or
Spanish. Order your copy today at www.isco-pipe.com
Coming through.
926 Baxter Avenue Louisville, KY 40204
Tel: (800) 345-4726 Fax: (800) 831-4726
www.isco-pipe.com
Make ISCO your single source for
high-density polyethylene pipe (HDPE)
and associated products and services.
TOTAL PIPING SOLUTIONS
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Table
of
Contents
www.isco-pipe.com
2
1-800-345-ISCO
ISCO HDPE Product Catalog
Table of Contents Page
HDPE Pipe Section
Introduction 10
Standards for High-Density Polyethylene Pipe 11
Specifications/Types of HDPE Pipe 12-13
Size/Dimensions/Weights for IPS- PE 3608/3408 14-15
Size/Dimensions/Weights for DIPS- PE 3608/3408 16-17
Size/Dimensions/Weights for IPS- PE 4710 18-19
Size/Dimensions/Weights for DIPS- PE 4710 20-21
Large Diameter Piping Systems 22-23
Fittings Section
IPS Fittings
Introduction 24
Derating Factors for HDPE Fittings 25
Fabricated 90 degree Ells - Five-Segment 26-27
Fabricated 90 degree Ells - Three-Segment 28-29
Fabricated 45 degree Ells - Three-Segment 30-31
Fabricated 45 degree Ells - Two-Segment 32-33
Fabricated 225 degree Elbows 34-35
Molded 90 degree Ells 36
Molded 45 degree Ells 37
Sweep 90 38
Sweep 45 39
Molded Tees 40
Fabricated Tees - Three-Segment 41
Fabricated Reducing Tees 42-43
Branch Saddle 44
Fabricated Crosses 45
Fabricated Wyes - Three-Segment 46
Fabricated Cleanout Cap 47
Concentric Reducer 48-49
Transition Fittings 50,51,52,53
MJ Adapter 54
Bell MJ Adapter with Kit 55
Flange Adapter 56-57
Back Up Rings 58-59
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
3 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Table
of
Contents
Wall Anchors 60-61
HDPE Pipe Pulling Head 62
Poly-Cam IPS Male Threaded Transition Fittings 63
HDPE to PVC Transition 64
Caps 65
IPS and DIPS Fittings
Blind Flange 66-67
Valve Spacers 68
IPS to DIPS Concentric Reducer 69
DIPS Fittings
Fabricated 90 degree Ells - Five-Segment 70
Fabricated 90 degree Ells - Three-Segment 71
Fabricated 45 degree Ells - Three-Segment 72
Fabricated 45 degree Ells - Two-Segment 73
Fabricated 225 degree Ells 74
Molded 90 degree Ells 75
Molded 45 degree Ells 75
Molded Tees 76
Fabricated Tees - Three-Segment 76
Fabricated Reducing Tees 77
Branch Saddle 78
Fabricated Wyes - Three Segment 78
Fabricated Crosses 79
Concentric Reducers 80
MJ Adapters 81
Bell MJ Adapter with Kit 82
Flange Adapters 83
Back Up Rings 84
Stub Ends 85
Caps 86
Wall Anchors 87
Factory Mutual Pipe and Fittings
IPS Fittings
Introduction 88
Fire Protection Piping System 88
Material Standards 89
FM Product Properties and Dimensions 90
Molded 90 degree Ells 91
Sweep 90 degree Ells 91
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
4 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Table
of
Contents
Fabricated 90 degree Ells - Five-Segment 92
Fabricated 90 degree Ells - Three-Segment 93
Molded 45 degree Ells 94
Sweep 45 degree Ells 94
Fabricated 45 degree Ells - Three-Segment 95
Fabricated 45 degree Ells - Two-Segment 96
Molded Tees 97
Fabricated Tees 98
Reducing Tees 99-101
Concentric Reducers 102
MJ Adapters 103
Back Up Rings 104
Flange Adapters 105
Caps 106
Wall Anchor 107
DIPS Fittings
FM Product Properties and Dimensions 108
Molded 90 degree Ells 109
Fabricated 90 degree Ells - Five-Segment 109
Fabricated 90 dregee Ells - Three-Segment 110
Molded 45 degree Ells 111
Fabricated 45 degree Ells - Three-Segment 111
Fabricated 45 degree Ells - Two-Segment 112
Molded Tees 113
Fabricated Tees 113
Reducing Tees 114-115
Concentric Reducers (DIPS to IPS) 116
Concentric Reducers (DIPS) 116
MJ Adapters 117
Back Up Rings 118
Flange Adapters 119
Wall Anchor 120
Municipal Pipe Products
Introduction 121
Grinder Pump Connection Assemblies 121-123
Stainless Steel Saddles for Grinder Pump Force Mains 124
Resilient Wedge Gate Valve 125
Hydrant with HDPE Pipe End 126
L
H
B
FC
1-800-345-ISCO
ISCO HDPE Product Catalog
www.isco-pipe.com
5
Table
of
Contents
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
MJ Restraint End Connectors 127
Golf Irrigation Products
Introduction 128
MJ Connector 129
Electrofusion Saddles 130
Mechanical Strap Saddle 131
Swing Joint Saddle 131
Landfill HDPE Pipe and Fittings
Introduction 132
Table of Figures
Figure 1: Prefabricated Pipe Lengths 132
Figure 2: Dual Containment Pump 133
Figure 3: Condensate Sump Trap 133
Figure 4: Assorted Fittings 133
Figure 5: Gas Well Head 133
Figure 6: Slide Slope Riser 134
Figure 7: Complete Landfill Supplies 134
Dual Containment Piping Systems
Introduction 135
Systems Design 136
Underground Installation 136
Leak Monitoring for Dual Containment Piping 137
Common Size Combinations for Dual Containment Piping 138
Dual Containment Fittings
90 degree Ell - Three Segment 139
45 degree Ell - Two Segment 139
225 degree Ell 140
End Termination 140
Tees 141
45 degree Lateral Wye 141
Reducers 142
Access Ports 142
Tables and Figures
Figure 1: Centralizer 136
Figure 2: Typical Trench Detail with Backfill 136
Figure 3: End Termination with Low Point Drain 137
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
6 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Table
of
Contents
McElroy Fusion Equipment
Manual Equipment
Introduction 143
Butt Fusion Equipment 144
Sidewinder 145
MiniMc & 1LC 146
No 2LC 147
No 2CU 147
No 14 Pitbull 148
No 26 Pitbull 149
Socket Fusion Tooling 150
Socket Fusion Tooling Kit 150
Standard 4-wheel Equipment
No 28 & No 28 CU 151
No 412 152
No 618 153
McElroy MegaMc Series
No 824 154
No 1236 155
No 1648 156
No 2065 & 1600 157
Pitbull Fusion Family
Pitbull Fusion Machines 158-160
McElroy TracStar Series
T-28 & T-28 CU 161
T-412 162
T-618 163
T-500 Series II 164
T-630 & T-900 165
DynaMc Series
2-Jaw & 4-Jaw DynaMc 28 HP 166
2-Jaw & 4-Jaw DynaMc 412 HP 166
2-Jaw & 4-Jaw DynaMc 28 EP 167
2-Jaw & 4-Jaw DynaMc 412 EP 167
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
7 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Table
of
Contents
Fusion Accessories
Datalogger 168
2 Line Tamer 168
Line Tamer 168
Coiled Pipe Trailer 168
Hot Tap 168
Electric PE Damage Indicator 168
PolyHorse 169
PolyPorter 169
Low Profile Roller 169
MegaMc Pipe Stand 169
Stub End Holder 169
Split Heaters 169
Pyrometers 169
Service Line Test Cap 170
External Bead Remover 170
Internal Bead Remover 170
Shears 170
Guillotine Cutters 170
Squeeze Tools 171
In-Field Tensile Tester 171
Pipe Puller 171
Hole Saws 171
PI Tapes 171
FastFusion Equipment
FastFusion 172-175
Wegener Welding Products
Extrusion Welders 176-178
Hot Air Welders 178
Spark tester 179
Accessories 179
Friatec Electrofusion Products
Introduction 180
Frialen
Double headed torque off nuts are the same wrench size.
Break off bolt is designed with collars so that a wrench wont slip off the bottom
for easier installation.
Sizes 4 -12 are listed with Underwriters Laboratories and are Factory Mutual
Research Approved.
All parts are made from high strength ductile iron per ASTM A536, grade 65-45-12
and are compatible with all mechanical joints conforming to ANSI/AWWA C111/
A21.11.
After cleaning contact surfaces,
and installing stiffener in HDPE
pipe, slide the Allgrip over
the plain end followed by the MJ
gasket.
After insertion of the pipe into the
bell of the fitting/sleeve, firmly
press the gasket into the gasket
recess.
After inserting T-bolts and hand
tightening, retighten with wrench
evenly around pipe until reaching
recommended torque values.
Tighten each twist off bolt by turning
alternate heads up to 180 . Never turn
a single head more than 180 without
changing to another bolt.
Alternate bolts until the break-
away heads twist off, completing
the installation.
ISCO HDPE Product Catalog
www.isco-pipe.com
128 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Golf Irrigation
No Joints. No Leaks. No Breaks.
The weakest point of any golf course irrigation system is found within the main piping
itself. Leaky joints caused by water hammer- the sudden water and air surge inside the
system- and early spring turn-ons can mean costly, disruptive repairs.
No joints. No leaks.
Durable, flexible ISCO HDPE pipe sections are actually butt-fused together to become
one continuous pipe, with the fused area becoming even stronger than the piping itself.
Conventional irrigation pipe contains joints, proven to be the weakest spots in the entire
system.
The culprit: Water Hammer
The most common cause of breaks and leaks in conventional golf course piping is water
hammer. ISCO HDPE pipe, because of its elasticity and other durable properties, effec-
tively reduces the surge pressure caused by the constant stop and go flow of air and water
through the pipe. And, since fused ISCO HDPE pipe is jointless there are no weak spots
to fail.
HDPE is ideal for:
Main line piping
Lateral piping
Pump station wet wells
Pump intake piping & floats
Pump discharge piping
Wetland piping
Creek crossings
Bridge crossings
Road crossings
Lake / Pond trickle tube
2 5 0
0
12
Water Hammer
1 0 0
5 0
2 0 0
1 5 0
10 4 8 6 2 0
PE DR 11 PE DR 17
PVC DR 21
System Velocity (fps)
S
u
r
g
e
P
r
e
s
s
u
r
e
(
p
s
i
g
)
Golf
Irrigation
Please refer to HDPE Pipe Section (Page
10) for additional information related to
pipe sizes and materials. Also refer to
the IPS HDPE Fittings Section (Page 24)
for fitting selection and dimensions.
1-800-345-ISCO
Golf
Irrigation
Golf
Irrigation
ISCO HDPE Product Catalog
www.isco-pipe.com
129
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
IPS Bell MJ Adapter with Kit
IPS Bell MJ Adapter with Kit for PVC Pipe
Nominal Pipe DR Pressure Part # Dimensions Weight Shipping
Size(in) OD(in) Rating L (in) D2 (in) D3 (in) (lbs) Method
2 2.38 11 160 ISMFMJ02IPSBELL 8 3.5 2.61 15 FedEx
3 3.5 11 160 ISMFMJ03IPSBELL 8 5.37 3.97 20 FedEx
4 4.5 11 160 ISMFMJ04IPSBELL 8 6.63 4.81 25 FedEx
6 6.63 11 160 ISMFMJ06IPSBELL 10 8.63 6.92 35 FedEx
8 8.63 11 160 ISMFMJ08IPSBELL 11 10.75 9.05 55 FedEx
10 10.75 11 160 ISMFMJ10IPSBELL 11 12.75 11.13 70 FedEx
12 12.75 11 160 ISMFMJ12IPSBELL 13 15.35 13.24 95 FedEx
* ALL WEIGHTS INCLUDE GLAND PACKS AND MJ RESTRAINT
Ductile Iron
or PVC Pipe
Retaining
Gland
Stainless Steel
Reinforcing Collar
Gland Ring
Pipe OD
Standard MJ
Gasket
D3 D2
L
Kit Contains:
-HDPE Bell MJ Fitting with stainless, reinforced support ring
-Ductile iron, C110, heavy body gland ring
-Gasket
-Special Extra Long T-bolts
-Mechanical Joint Restraint for PVC
Note: Also available for connecting to Ductile Iron pipe.
For connecting to PVC Pipe
1-800-345-ISCO
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
130 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Golf
Irrigation
Electrofusion Saddles
Electrofusion Saddles
Saddle
Size
Item No. Ship
4 x 1 ELEFSA04X01IP FedEx
4 x 1-1/2 ELEFSA04X015IP FedEx
4 x 2 ELEFSA04X02IP FedEx
6 x 1 ELEFSA06X01IP FedEx
6 x 1-1/2 ELEFSA06X015IP FedEx
6 x 2 ELEFSA06X02IP FedEx
8 x 1 ELEFSA08X01IP FedEx
8 x 1-1/2 ELEFSA08X015IP FedEx
8 x 2 ELEFSA08X02IP FedEx
10 x 1 ELEFSA10X01IP FedEx
10 x 1-1/2 ELEFSA10X015IP FedEx
10 x 2 ELEFSA10X02IP FedEx
12 x 1 ELEFSA12X01IP FedEx
12 x 1-1/2 ELEFSA12X015IP FedEx
12 x 2 ELEFSA12X02IP FedEx
An electrofusion saddle is an excellent way
to connect threaded valves to ISCO HDPE
pipe. The saddle requires a small number
of tools to install. Saddles are available
with a female threaded outlet 3/4- 2
sizes. Tools needed to install the saddle
are the electrofusion processor, hole cut-
ter, and manufacturers clamping assembly
(when not integral with the saddle).
Golf
Irrigation
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
131
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
JCM 404 Service Saddle with Double
Stainless Steel Straps
Saddle
Size
Item No. Ship Method
4 x 1 JCM404-0450X08 FedEx
4 x 2 JCM404-0450X14 FedEx
4 x 2 1/2 JCM404-0450X16 FedEx
6 x 1 JCM404-0663X08 FedEx
6 x 2 JCM404-0663X14 FedEx
6 x 2 1/2 JCM404-0663X16 FedEx
8 x 1 JCM404-0863X08 FedEx
8 x 2 JCM404-0863X14 FedEx
8 x 2 1/2 JCM404-0863X16 FedEx
10 x 1 JCM404-1075X08 FedEx
10 x 2 JCM404-1075X14 FedEx
10 x 2 1/2 JCM404-1075X16 FedEx
12 x 1 JCM404-1320X08 FedEx
12 x 2 JCM404-1320X14 FedEx
12 x 2 1/2 JCM404-1320X16 FedEx
JCM 404 Service Saddle with
Double Stainless Steel Straps
Swing Joint Saddle to HDPE Pipe
Systems
Pressure rating at 235 psi
316 Stainless Steel hardware is captured or
retained no loose piece to drop
Molded Seal to compensate for burrs and
misaligned holes.
Uses Standard 1 1/2 hole saw for HDPE
pipe.
Use swing joints with P inlet connection.
Swing Joint Saddle
Saddle
Size
Part No.
Ship
Method
2 x 1-1/2 SWJSA02X015IP FedEx
3 x 1-1/2 SWJSA03X015IP FedEx
4 x 1-1/2 SWJSA04X015IP FedEx
Heavy duty double strap saddle body
Gasket seal
Squeeze Off Tools
Split Ring Heaters
DataLoggers
Series
No.28, No.412, No.618, 500,
630, and 900
ISCO HDPE Product Catalog
McElroy TracStar Series
T-28, T-28CU, T-412, T-618,
T-500 Series II, T-630, and T-900
McElroy DynaMc
compatible.
McElroy No.28 Standard,
No.28 Combination
Fusion capabilities for
2 IPS - 8 DIPS Pipe
(63 mm - 225 mm).
The No.28 CU (Combination Unit) adds
saddle fusion capability of up to an 8
Branch Saddle on any size main.
*Max. DIPS Capability 8 DIPS
ISCO HDPE Product Catalog
Both Units
L 64.5 (1,638 mm)
W 37 (940 mm)
H 50.5 (1,283 mm)
WEIGHT
575 lbs.
(260.8 Kg)
McElroy
Fusion
Equipment
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
152
McElroy No.412 Fusion Machine
The No.412 is a self contained or electric
hydraulic fusion machine. The No.412 allows
for butt fusion of most fittings without spe-
cial holders or removal of outer jaw. The car-
riage can be easily removed from the chassis
for in-ditch use. A built-in hydraulic pipe lift
aids in the handling of pipe. It incorporates
McElroys Patented Centerline Guidance
System and is DataLogger
compatible.
McElroy No.412
Fusion capability for
4 IPS - 12 DIPS Pipe
(110 mm - 340 mm).
*Max. DIPS Capability 12 DIPS
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
L 85 (2,159 mm)
W 49 (1,245 mm)
H 46 (1,168 mm)
WEIGHT
1,225 lbs.
(556 Kg)
Optional hydraulic clamping
available for this unit
NEW
McElroy
Fusion
Equipment
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
153
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
McElroy No.618 Fusion Machine
The No.618 is a self contained or electric
hydraulic fusion machine. The No.618 allows
for butt fusion of most fittings without spe-
cial holders or removal of outer jaw. The
carriage can be easily removed from the
chassis for in-ditch use. A built-in hydraulic
pipe lift aids in the handling of pipe. It
incorporates McElroys Patented Centerline
Guidance System and is DataLogger
com-
patible.
McElroy No.618
Fusion capability for
6 IPS - 18 OD Pipe
(180 mm - 450 mm).
*Max. DIPS Capability 16 DIPS
L 85 (2,159 mm)
W 50 (1,270 mm)
H 55 (1,397 mm)
WEIGHT
1,335 lbs.
(606 Kg)
Optional hydraulic clamping
available for this unit
NEW
McElroy
Fusion
Equipment
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
154
McElroy MegaMc
compatible.
McElroy MegaMc
No.824
will butt fuse all pipe sizes from
8 IPS - 24 OD Pipe
(225 mm - 630 mm).
*Max. DIPS Capability 20 DIPS
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
L 131 (3,327 mm)
W 83 (2,108 mm)
H 69 (1,753 mm)
WEIGHT
5,710 lbs.
(1,225 Kg)
ISCO can provide generators
McElroy
Fusion
Equipment
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
155
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
McElroy MegaMc
compatible.
McElroy MegaMc
No.1236
will butt fuse all pipe sizes from
12 IPS - 36 OD Pipe
(340 mm - 900 mm).
*Max. DIPS Capability 30 DIPS
L 131 (3,327 mm)
W 83 (2,108 mm)
H 78 (1,981 mm)
WEIGHT
5,980 lbs.
(2,712 Kg)
ISCO can provide generators
McElroy
Fusion
Equipment
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
156 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
McElroy MegaMc
compatible.
McElroy MegaMc
No.1648
will butt fuse all pipe sizes from
16 OD - 48 OD Pipe
(450 mm - 1200 mm).
*Max. DIPS Capability 42 DIPS
L 151 (3,835 mm)
W 95 (2,413 mm)
H 86 (2,184 mm)
WEIGHT
8,800 lbs.
(3,992 Kg)
ISCO can provide generators
McElroy
Fusion
Equipment
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
157
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
McElroy MegaMc
compatible.
McElroy MegaMc
No.2065 (2-Jaw) & 1600
(4-Jaw)
will butt fuse all pipe sizes from
20 OD - 65 OD Pipe
(500 mm - 1600 mm).
*Max. DIPS Capability 60 DIPS
No. 2065 (2-Jaw)
L 186.3 (4,732 mm)
W 108 (2,743 mm)
H 106 (2,692 mm)
WEIGHT
14,000 lbs.
(6,350 Kg)
No. 1600 (4-Jaw)
L 204 (5,181 mm)
W 101.8 (2,586 mm)
H 116 (2,946 mm)
WEIGHT
22,000 lbs.
(9,525 Kg)
ISCO can provide generators
McElroy
Fusion
Equipment
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
158 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
McElroy PitBull
Fusion Machines
The McElroy Pitbull
Family of compact
hydraulic fusion machines butt fuse a range
of pipe sizes from 2 IPS - 20 OD (63mm -
500mm) above or in the trench. The robust
machines have two fixed and movable clamping
jaws resulting in perfect pipe alignment for
faster fusions and greater quality. The Pitbull
machines have Centerline Guidance and the
other features found in all McElroy machines,
which result in increased productivity, joint
reliability, machine durability and long life with
minimal maintenance.
PitBull No.28 Fusion Machine
Fusion Capability for 2 IPS - 8 DIPS pipe
(63mm -225mm) Package includes: fusion car-
riage, facer, 240VAC heater, butt fusion heater
adapter set, insulated heater stand, 8 IPS butt
fusion inserts, lifting assembly, and operators
manual. HPU sold separately. Combination
machines add sidewall capability.
30
44
23
30
30
44
23
30
Each of the four different sized machines is
modularized for portability and ease of use
in the trench. The same hydraulic power
unit (HPU) is used with all of the machines
affording greater flexibility. Attach an
optional McElroy Datalogger
to record criti-
cal joining parameters.
WEIGHT
Heater 17 lbs. (7.7 Kg)
Carriage 165 lbs. (74.8 Kg)
Facer 38 lbs. (17.2 Kg)
McElroy
Fusion
Equipment
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
159
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
McElroy PitBull
Fusion Machines
PitBull No.618 Fusion Machine
Fusion Capability for 6 IPS - 18 OD pipe (180mm -450mm)
Package includes: fusion carriage, facer, 240VAC, 12 IPS
- 18 OD heater, butt fusion heater adapter set, insulated
heater stand, lifting assembly, and operators manual. HPU
sold separately.
PitBull No.412 Fusion Machine
Fusion capability for 4 IPS - 12 DIPS pipe
(110mm - 340mm) Package includes: fusion
carriage, facer, 240VAC heater, butt fusion
heater adapter set, insulated heater stand, 12
IPS butt fusion inserts, lifting assembly, and
operators manual. HPU sold separately.
PitBull 500 Fusion Machine
Fusion capability for 6 IPS - 20 OD pipe
(180mm - 500mm) Package includes: fusion
carriage, facer, 240VAC, 12 IPS - 20 OD
heater, butt fusion heater adapter set, insulated
heater stand, lifting assembly, and operators
manual. HPU sold separately.
44 44
27
30
28
30
40
38.5
28
30
40
38.5
WEIGHT
Heater 29 lbs. (13.2 Kg)
Carriage 343 lbs. (155.6 Kg)
Facer 57 lbs. (25.9 Kg)
WEIGHT
Heater 40 lbs. (18 Kg)
Carriage 390 lbs. (177.0 Kg)
Facer 76 lbs. (34.5 Kg)
WEIGHT
Heater(s)
6-12 20 lbs. (9.1 Kg)
12-18 29 lbs. (13.2 Kg)
Carriage
441 lbs. (200.0 Kg)
Facer
89 lbs. (40.3 Kg)
McElroy
Fusion
Equipment
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
160 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
McElroy PitBull
Fusion Machines
WEIGHT
Heater 240 lbs. (109 Kg)
Carriage (4-jaw) 3,750 lbs. (1,701 Kg)
Carriage (3-jaw) 1,060 lbs. (481 Kg)
Facer 390 lbs. (177 Kg)
PitBull No. 900
Fusion Capability for 12 IPS to 36 OD pipe (340mm-900mm) Package includes: fusion car-
riage, facer, heater with butt fusion heater adapter set. HPU sold seperately.
PitBull No. 630 FusioN MachiNe
Fusion Capability for 8 IPS to 24 OD pipe (225mm-630mm) Package includes: fusion car-
riage, facer, heater with butt fusion heater adapter set. HPU sold seperately.
WEIGHT
Heater 445 lbs. (202 Kg)
Carriage (4-jaw) 4,140 lbs. (1,878 Kg)
Carriage (3-jaw) 1,403 lbs. (636 Kg)
Facer 410 lbs. (186 Kg)
116
60 3/4
116 3/4
63
McElroy
Fusion
Equipment
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
161
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
The TracStar
No.28 is a self-contained,
self-propelled, all-terrain hydraulic fusion
machine. The machine allows for butt
fusion of most fittings without special hold-
ers or removal of the outer jaw. It fits in a
standard long box truck bed for easy trans-
port. The carriage may be easily removed
for in-ditch use.
The TracStar
No.28CU (Combination Unit)
is a self-contained, self-propelled, all-ter-
rain hydraulic fusion machine that will
butt fuse all pipe sizes from 2 IPS to 8
DIPS ( 63 mm - 225 mm). The TracStar
No.28 CU adds saddle fusion capability of
up to an 8 IPS (200mm) branch saddle on
any size main.
The above No.28 machines also incor-
porate McElroys Patented Centerline
Guidance System and are DataLogger
compatible.
McElroy TracStar
No.28 and No.28CU
*
Fusion capability for
2 IPS - 8 DIPS Pipe
(63 mm - 225mm).
*Fusion capability of up to 8 IPS
Branch Saddle on any size main.
*Max. DIPS Capability 8 DIPS
McElroy TracStar
No.28 and
No.28 Combination
L 94.5 (2,400 mm)
W 42.5 (1,080 mm)
H 50 (1,270 mm)
WEIGHT 1,320 lbs. (598.7 Kg)
McElroy
Fusion
Equipment
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
162 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
McElroy TracStar
No.412 is a self-contained,
self-propelled, all-terrain hydraulic fusion
machine. The machine allows for butt fusion
of most fittings without special holders or
removal of the outer jaw. It fits in a standard
long box truck bed for easy transport. The
carriage may be easily removed for in-ditch
use. It also incorporates McElroys patent-
pending Centerline Guidance System and is
DataLogger
Compatible.
McElroy TracStar
No.412
will butt fuse all pipe sizes from
4 IPS -12 DIPS Pipe
(110 mm - 340 mm).
*Max. DIPS Capability 12 DIPS
L 99 (2,515 mm)
W 53 (1,346 mm)
H 53 (1,346 mm)
WEIGHT
1,500 lbs.
(680.3 Kg)
Optional hydraulic clamping
available for this unit
NEW
McElroy
Fusion
Equipment
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
163
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
McElroy TracStar
No.618
Fusion Machine
The TracStar
No.618 is a self-contained,
self-propelled, all-terrain hydraulic fusion
machine. The machine allows for butt
fusion of most fittings without special hold-
ers or removal of the outer jaw. It fits in a
standard long box truck bed for easy trans-
port. The carriage may be easily removed
for in-ditch use. It incorporates McElroys
Patented Centerline Guidance System and is
DataLogger
compatible.
McElroy TracStar
No.618
will butt fuse all pipe sizes from
6 IPS - 18 OD Pipe
(180 mm - 450 mm).
*Max. DIPS Capability 16 DIPS
L 99 (2,515 mm)
W 56 (1,422 mm)
H 57 (1,448 mm)
WEIGHT
2,000 lbs.
(907.1 Kg)
Optional hydraulic clamping
available for this unit
NEW
McElroy
Fusion
Equipment
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
164 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
McElroy TracStar
500
Series II Fusion Machine
The TracStar 500 Series II brings added
versatility to the original TracStar. It is a
hydraulic fusion machine that is self-con-
tained, self-propelled and mobile in all-ter-
rain. It will butt fuse all pipe sizes from 6
IPS - 20 OD (180mm 500mm). The unit
is available with either the Coach
TM
fusion
control system, or conventional McElroy
hydraulic controls with DataLogger
TM
capa-
bilities. The machine also incorporates
McElroys patented Centerline Guidance
System. It fits in a standard long box truck
bed for easy transport. The carriage may be
easily removed for in-ditch use. It is pow-
ered by a quiet, liquid cooled diesel engine.
McElroy TracStar
500 Series II
will butt fuse all pipe sizes from
6 IPS - 20 OD Pipe
(180 mm - 500 mm).
*Max. DIPS Capability 18 DIPS
L 95 (2,413 mm)
W 63 (1,600 mm)
H 53 (1,346 mm)
WEIGHT
2,700 lbs.
(1,225 Kg)
Optional hydraulic clamping
available for this unit
New
McElroy
Fusion
Equipment
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
165
McElroy TracStar
630 and 900 for precision placement, and optimum visibility on the job site.
McElroy TracStar
900
will butt fuse all pipe sizes from
12 IPS - 36 OD Pipe
(340 mm - 900mm).
*Max. DIPS Capability 30 DIPS
L 142 (3,607 mm)
W 98 (2,489 mm)
H 82 (2,083 mm)
WEIGHT
9,300 lbs.
(4,218 Kg)
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
McElroy TracStar
630
will butt fuse all pipe sizes from
8 IPS - 24 OD Pipe
(225 mm - 630mm).
*Max. DIPS Capability 20 DIPS
L 142 (3,607 mm)
W 102 (2,591 mm)
H 79 (2,159 mm)
WEIGHT
8,600 lbs.
(3,900 Kg)
ISCO HDPE Product Catalog
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
McElroy
Fusion
Equipment
1-800-345-ISCO
www.isco-pipe.com
166
McElroy 2-Jaw & 4-Jaw DynaMc 28 and
412 HP
The new DynaMc HP (Hand Pump) machines butt fuses pipe from 2 IPS 12
DIPS (63mm 340mm) with a hand-powered pump and are available in 2- and 4-jaw
models. Worthy of the DynaMc name, the HP is a true dynamo, giving the operator
a powerful fusion unit in a small package. With a detachable easy-lift cradle, the HP
machine is easily maneuvered into tight spaces. The HPs electric facer is sturdy
and powerful, with the option of being loaded from either side of the machine for
improved convenience.
Double-actionhandpumpandhigh-velocitycylinderscreatefastcarriagespeed
for opens and closes during fusion processes.
Onfour-jawunits,thefull-lengthguiderodanduniquemoveablethirdjawallow
work in close proximity to ells and tees without the removal of the outer jaw.
PatentedCenterlineGuidanceSystem
Serratedjawsandinsertstokeeppipefromslippingduringfusionprocess
1500psipressurecapability
ISO-compliantindustrialTefon-coatedheaterplates
Powerfulelectricfacerthatcanbeloadedfromeitherside
DataLoggercompatible
Detachableeasy-liftcradleforimprovedmaneuverabilitytoandfromworksite
McElroy 2-Jaw DynaMc 28 HP
will butt fuse all pipe sizes from
2 IPS - 8 DIPS (63mm - 225mm)
L 25.8 (656 mm); W 25.9 (658mm); H 23.4 (595 mm)
WEIGHT
108 lbs (49 Kg) with cradle
97 lbs (44 Kg) without cradle
McElroy 4-Jaw DynaMc 28 HP
will butt fuse all pipe sizes from
2 IPS - 8 DIPS (63mm - 225mm)
L 34.3 (872 mm); W 25.9 (658mm); H
23.4 (595 mm)
WEIGHT
155 lbs (70 Kg) with cradle
142 lbs (64 Kg) without cradle
McElroy 2-Jaw DynaMc 412 HP
will butt fuse all pipe sizes from
4 IPS - 12 DIPS (100mm - 340mm)
L 27.7 (704 mm); W 31.7 (805 mm); H 26.5 (673 mm)
WEIGHT
200 LBS (90 Kg) with cradle
186 LBS (84 Kg) without cradle
McElroy 4-Jaw DynaMc 412 HP
will butt fuse all pipe sizes from
4 IPS - 12 DIPS (100mm - 340mm)
L 34.7 (882 mm); W 31.7 (805 mm); H 26.5
(673 mm)
WEIGHT
293 lbs (132 Kg) with cradle
277 lbs (125 Kg) without cradle
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
167
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
McElroy
Fusion
Equipment
McElroy 2-Jaw &4-Jaw DynaMc 28 and
412 EP
The DynaMc EPs (Electric Pump) use a common, modular DynaMc EP Hydraulic Power
Unit (HPU) and are available in 2- and 4-jaw models. The EP HPU utilizes a standard manual
carriage manifold that is powerful enough to tackle thick-walled pipe. A strong electric facer
canbeloadedfromeithersideofthecarriage,offeringfexibilitywhenfusingpipeintight
confnes.
Features a common Electric Pump that powers a variety of fusion machines.
Utilizes a hydraulic accumulator to maintain fusion pressure and reduce power consumption.
Employs McElroys standard carriage and manifold assembly.
Capable of up to 1500 PSI fusion pressure.
DataLogger compatible
Sidewall 28 and Compact 28 Vertical units are also available.
McElroy 2-Jaw DynaMc
TM
28 EP
Will butt fuse all pipe sizes from
2 IPS 8 DIPS (63MM 225 MM)
L 25.8 (656 MM); W 21 (533 MM); H 19 (483 MM)
WEIGHT
78LBS. (36 KG) WITH CRADLE
McElroy 4-Jaw DynaMcTM 28 EP
Will butt fuse all pipe sizes from
2 IPS 8 DIPS (63mm 225 mm)
L 34 (864 mm); W 21 (533mm); H 19 (483mm)
WEIGHT
125 lbs. (57 Kg) with cradle
McElroy 2-Jaw DynaMcTM 412 EP
Will butt fuse all pipe sizes from
4 IPS 12 DIPS (100mm -340mm)
L 27 (686mm); W 27 (686mm); H 24 (610mm)
WEIGHT
170 lbs (77 Kg) with cradle
McElroy 4-Jaw DynaMcTM 412 EP
Will butt fuse all pipe sizes from
4 IPS 12 DIPS (100mm-340mm)
L 34 (864mm); W 27 (686mm); H 24 (610mm)
WEIGHT
263 lbs. (120Kg) with cradle
Fusion
Accessories
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
168 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Hot Tap
The most economical way to tap through
2, 3, 4, or 6 branch saddles.
Accessories
LineTamer
is used for the safe handling of coiled
pipe, conduit, or duct.
3 IPS - 6 IPS
(90 mm - 180mm).
Coiled Pipe Trailers
Road ready offered with
and without LineTamer
.
2 LineTamer
is used for the safe handling of
coiled pipe, conduit, or duct.
Electronic PE Damage
Indicator
Ensure your PE pipe wall damage is 10%
or less; Operates on 2-20 HDPE pipe
DataLogger (2005)
Is used to record and document the key
parameters of the fusion process. It
consists of a Pocket PC as the recording
device wirelessly connected to a data
collection device. All data is recorded
and transmitted to the Pocket PC
where the report can be stored, viewed,
printed out directly or transferred to a
desktop computer for archiving.
Hardwired version now available
Fusion
Accessories
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
169
Split Heaters
are used for fusion of the outer pipe
of a dual containment system.
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
PolyPorter
II Universal
Electrofusion Processor.
Figure 1: Friamat
24-month warranty
II
II
Universal Electrofusion Processor
Includes: readerwand, manual input, documentation feature, hand scraper
with 5 spare blades and user manual.
Frialen
Software
Includes: 613231, 613233, 613234
613231 FriaTool
Software only
613233 FriaTool
Adapter - Pair
328143 Silver Fusion Unit Case
328119 Fusion Lead End / Contact 4 (Each)
ISCO HDPE Product Catalog
www.isco-pipe.com
181
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Friatec
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
182 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
IPEX Friatec Products is a world leader in electrofusion technology. The fittings are
made of polyethylene with heating coils located at the surface. This design allows direct
heating of the interface between the pipe and the fitting. This feature works with the
flexibility of the universal bar code fusion unit, Friamat
design offers excellent heat transfer to the pipe, gap closing capabilities,
shorter cooling times and the fastest, most secure connections.
Couplings work with HDPE Pipe in DRs 9.33 to 17 at full pressure rating up to 20 pipe.
Pipe larger than 20 may have reduced pressure rating, see each coupling chart for DR
equivalent rating.
The unique features of Frialen
couplers:
Economical
Suitable for tough building site conditions
No alignment or clamping tools necessary
Generous pipe guidance
Bar code labeled for automatic fusion
Can be re-fused up to three times in case of electrical power interruption
Pop-up melt indicator provides visual fusion verification
IPEX Friatec Products offers in-house, hands-on training seminars, on-site training and
technical support to meet your training needs.
Contact ISCO to schedule your Friatec training.
Frialen
Safety Electrofusion Couplings
Friatec
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
183
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Nominal Pipe
OD & DR
ID
Min.
ID
Max.
OD B L t z h x
Fusion
Time/Sec
@ 73F
Cooling
Time/Min.
/ /
1/2 CTS DR 11 0.622 0.634 1.102 1.732 2.283 1.142 0.079 0.591 0.23 27 05/08/10
3/4 IPS DR 11 1.047 1.059 1.575 2.165 2.598 1.260 0.079 0.728 .027 28 05/08/10
1 CTS DR 11 1.122 1.134 1.654 2.244 3.071 1.535 0.079 0.787 0.31 28 05/08/10
1 IPS DR 11 1.311 1.323 1.850 2.460 3.071 1.496 0.079 0.787 0.31 28 05/08/10
1-1/4 IPS DR 11 1.654 1.679 2.244 2.835 3.346 1.634 0.079 0.945 0.39 34 10/15/25
1-1/2 IPS DR 11 1.902 1.917 2.480 3.130 3.858 1.870 0.079 1.060 0.46 34 10/15/25
2 IPS DR 11 2.374 2.390 3.142 3.657 4.449 2.205 0.079 1.205 0.51 54 10/15/25
3 IPS DR 11 3.496 3.516 4.606 4.980 5.472 2.717 0.079 1.417 0.59 100 10/30/40
4 IPS DR 11 4.492 4.516 5.827 6.173 6.260 3.110 0.079 1.689 0.67 151 10/30/40
6 IPS DR 11 6.610 6.634 8.543 8.740 7.992 3.976 0.079 2.295 0.79 440 20/60/75
Nominal Pipe
OD & DR
ID
Min.
ID
Max.
OD L t h x
Fusion
Time/Sec
@ 73F
Cooling
Time/Min.
/ /
8 IPS DR 11 8.626 8.665 11.029 9.448 4.724 2.953 1.063 540 20/60/75
10 IPS DR 11 10.748 10.787 13.975 11.811 5.275 3.149 1.063 500 ea. side 30/75/100
12 IPS DR 11 12.748 12.787 15.746 11.219 5.610 2.679 1.142 550 ea. side 30/75/100
14 IPS DR 11 13.976 14.016 17.716 11.811 5.905 3.500 1.260 580 ea. side 30/75/100
Nominal
Pipe OD & DR
ID
Min.
ID
Max.
OD L t h x
Fusion
Time/Sec
@ 73F
Cooling
Time/Min.
/ /
**16 IPS DR 11 15.969 16.008 19.685 12.598 6.299 3.748 1.260 870/730 ea. side 45/95/120
**18 IPS DR 11 17.969 18.008 22.047 13.386 6.693 3.346 1.260 870/870 ea. side 45/95/120
**20 IPS DR 11 19.961 20.016 24.803 14.173 7.086 3.622 1.260 870/720 ea. side 45/95/120
**22 IPS DR 17 21.961 22.016 24.803 14.566 7.283 3.291 1.260 870/720 ea. side 45/95/120
**24 IPS DR 13.5 24.000 24.039 27.952 15.748 7.874 4.095 1.420 870/850 ea. side 45/95/120
**28 IPS DR 17 27.992 28.031 31.496 15.748 7.874 6.062 1.614 850/850 ea. side 99/120/160
Large IPS - Special Training Required
Standard Sizes
Small Sizes
FRIALEN
Safety fittings can be fused to all PE pipes within Melt Index Groups 003-050 and
Pipe DR ranges 9.33 through 17.6. For Pipe DR 21 and up, contact the ISCO Fusion Hotline
at 1-800-345-ISCO ext. 4790 for reduced fusion times. PE Pipes of different Melt Index
Groups can be joined.
Legend:
Pipe can be moved after indicated cooling time (handling).
Pipe can be pressurized after indicated cooling time (pressure < 90 PSI).
Pipe can be pressurized after indicated cooling time (pressure > 90 PSI).
**16 - 28 IPS Couplings have pre-warm cycle and require special training.
L
t hh x
OD ID
Friatec
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
184 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
FRIALEN
Safety fittings can be fused to all PE pipes within Melt Index Groups 003-050
and Pipe DR ranges 9.33 through 17.6. For Pipe DR 21 and up, contact the ISCO Fusion
Hotline at 1-800-345-ISCO ext. 4790 for reduced fusion times. PE Pipes of different Melt
Index Groups can be joined.
Legend:
[ Pipe can be moved after indicated cooling time (handling).
a Pipe can be pressurized after indicated cooling time (pressure < 90 PSI).
v Pipe can be pressurized after indicated cooling time (pressure > 90 PSI).
Please note 18 and 20 DIPS are rated DR 13.5 and can be pressurized up to 150 PSI
(Water).
Nominal Pipe
OD & DR
ID
Min.
ID
Max.
OD L t h x
Fusion
Time/Sec @ 73F
Cooling
Time/Min. / /
4 DIPS DR 11 4.799 4.819 5.669 6.354 3.177 1.765 0.827 100 15/20/30
6 DIPS DR 11 6.889 6.929 8.825 8.268 4.134 2.535 0.827 486 20/60/75
8 DIPS DR 11 9.039 9.078 11.022 9.448 4.724 2.953 0.827 540 30/75/100
10 DIPS DR 11 11.082 11.122 13.976 11.023 5.511 3.291 0.827 550 each side 30/75/100
12 DIPS DR 11 13.182 13.224 15.746 11.023 5.511 2.582 0.827 550 each side 30/75/100
14 DIPS DR 11 15.272 15.311 18.000 11.417 5.708 3.500 0.827 730 each side 40/95/120
16 DIPS DR 11 17.385 17.444 22.047 11.417 5.708 3.392 0.827 870/720 each side 40/95/120
18 DIPS DR 13.5 19.472 19.531 22.047 11.417 5.708 3.3925 0.827 870/720 each side 40/95/120
20 DIPS DR 13.5 21.582 21.641 24.803 11.417 5.708 2.406 0.827 870/720 each side 40/95/120
Generous pipe-guidence
HDPE
Pipe
L
t hh x
OD ID
FRIALEN SafeFRIALEN Safety fittings can be fused to all PE pipes within Melt Index
Groups 003-050 and pipe DR ranges 9.33 through 17.6 For pipe DR 21 and up, contact the
ISCO Fusion Hotline at 1-800-345-ISCO ext. 4790 for reduced fusion times. PE pipes of differ-
ent melt index groups can be joined.
Legend:
Pipe can be moved after indicated cooling time (handling).
Pipe can be pressurized after indicated cooling time (pressure < 90 PSI).
Pipe can be pressurized after indicated cooling time (pressure > 90 PSI)
Please note 18 and 20 DIPS are rated DR13.5 and can be pressurized up to 150 psi.
Friatec
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
185
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Factory Mutual and NSF Rated Electrofusion Couplings
Nominal
Pipe OD
ID
Min.
ID
Max.
OD B L t z h x
Fusion
Time/Sec
@ 73F
Cooling
Time/Min.
/ /
4 IPS 4.492 4.516 5.827 6.173 6.620 3.110 0.079 1.689 0.67 151 10/30/40
6 IPS 6.610 6.634 8.543 8.740 7.992 3.976 0.079 2.295 0.79 440 20/60/75
8 IPS 8.62 8.665 11.022 -- 9.448 4.724 -- 2.953 1.063 540 20/60/75
10 IPS 10.748 10.787 13.975 -- 11.811 5.275 -- 3.149 1.063 500 each side 37/75/100
12 IPS 12.748 12.787 15.746 -- 11.219 5.610 -- 2.679 1.142 550 each side 37/75/100
14 IPS 13.976 14.016 17.716 -- 11.811 5.905 -- 3.500 1.26 580 each side 37/75/100
*16 IPS 15.969 16.008 19.685 -- 12.598 6.299 -- 3.758 1.26 730 each side 45/95/120
*18 IPS 17.969 18.008 22.047 -- 13.386 6.693 -- 3.346 1.26 870 each side 45/95/120
*20 IPS 19.961 20.016 24.803 -- 14.173 7.086 -- 3.622 1.26 870/720 each side 45/95/120
FRIALEN
Safety fittings can be fused to all PE pipes within Melt Index Groups 003-050 and
can fuse Class 150 & Class 200 Pipe and Fittings. PE Pipes of different Melt Index Groups
can be joined.
Legend:
Pipe can be moved after indicated cooling time (handling).
Pipe can be pressurized after indicated cooling time (pressure < 90 PSI).
Pipe can be pressurized after indicated cooling time (pressure > 90 PSI).
**16 - 20 IPS Couplings have pre-warm cycle and require special training.
Figure 1 Figure 2
L
t hh x
OD ID
L
h x
OD B
t z
Friatec
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
186 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
FRIALEN
DR 21
8.626 8.665 10.75 7.874 3.937 2.100 0.827 370 30/60
10 IPS FRIAFIT
DR 21
10.748 10.787 12.75 8.268 4.134 2.500 0.827 350 30/75
12 IPS FRIAFIT
DR 21
12.748 12.787 14.00 8.661 4.330 2.500 0.827 450 30/75
16 IPS FRIAFIT
DR 21
15.977 16.016 18.00 8.661 4.330 2.500 0.827 580 40/95
FRIALEN
Safety fittings can be fused to all PE pipes within Melt Index Groups 003-050
and Pipe DR ranges 9.33 through 32.5 W/O fusion time reduction. PE Pipes of different Melt
Index Groups can be joined. Special FRIAFIT
- Thinwall Safety Coupling, the FriaFit
Safety fittings can be fused to all PE pipes within Melt Index Groups 003-050
and Pipe SDR ranges 9.33 through 17.6. For Pipe SDR 21 and up, contact the ISCO Fusion
Hotline at 1-800-345-ISCO ext. 4790 for reduced fusion times. Allow electrofusion joints to
cool prior to handling, pressurizing or tapping.
FRIALEN
Safety fittings can be fused to all PE pipes within Melt Index Groups 003-050 and
Pipe DR ranges 9.33 through 17.6. For Pipe DR 21 and up, contact the ISCO Fusion Hotline
at 1-800-345-ISCO ext. 4790 for reduced heating times. Allow joints to cool prior to handling,
pressurizing or tapping.
Friatec
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
190 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
FRIALEN
Safety fittings can be fused to all PE pipes within Melt Index Groups 003-050 and
Pipe DR ranges 9.33 through 17.6. For Pipe DR 21 and up, contact the ISCO Fusion Hotline
at 1-800-345-ISCO ext. 4790 for reduced heating times.
*Very important: FRIATOP Pneumatic Top-Loading Tool Required.
**Assemble Nipple, Bushing or Corporation Stop into Saddle using RED Loctite #262.
*** (SSPT) Straight Standard Pipe Thread. The use of tapered fitting for the outlet is
not permitted.
The Friatec VA saddle is an excellent way to tap water lines. The VA saddle requires a
small number of tools to install. Shown above left are two corp stops, the saddle with bolts
and a corp stop with adapter attached to the saddle. The VA saddle, above right, comes
with a standard 2 outlet. The same saddle can be used on 3/4, 1, 1 1/2 and 2 service
lines by using adapter bushings. Tools needed to install the saddle are the electrofusion
processor, hole cutter, and wrench to tighten bolts from saddle base to saddle.
Friatec
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
192 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
FRIALEN
Safety fittings can be fused to all PE pipes within Melt Index Groups 003-050
and Pipe DR ranges 9.33 through 17.6. For Pipe DR 21 and up, contact the ISCO Fusion
Hotline at 1-800-345-ISCO ext. 4790 for reduced heating times. PE Pipes of different Melt
Index Groups can be joined.
*Very important: FRIATOP Pneumatic Top-Loading Tool Required.
d1
B2
h
B1
d1
d3
d2
L
t
B2
d2
d3
L
t
Nominal (d1)
Pipe
Main
Size
Nominal (d2)
Outlet
d3 L h t B1 B2
3 IPS 2 IPS 1.969 4.055 8.150 2.756 6.102 5.906
4 IPS/DIPS 2 IPS 1.969 4.291 9.173 2.2050 6.890 7.087
4 IPS/DIPS 3 IPS 2.756 4.528 8.976 3.543 6.496 7.480
6 IPS/DIPS 2 IPS 1.850 4.291 11.142 2.205 8.858 7.677
6 IPS/DIPS 3 IPS 2.717 5.079 11.496 3.937 8.543 9.646
8 - TL* IPS 2 IPS 1.850 4.291 12.244 2.205 9.843 7.677
8 - TL* DIPS 2 IPS 1.850 4.291 13.228 2.205 10.039 7.677
8 - TL* DIPS 3 IPS 2.402 4.567 13.780 3.150 10.039 7.677
10 - 24 - TL* IPS 2 IPS 1.850 4.291 ------ 2.205 ------ 7.874
10 - 24 - TL* DIPS 2 IPS 1.850 4.291 ------ 2.205 ------ 7.874
10 - 24 - TL* IPS 3 IPS 2.402 4.567 ------ 3.150 ------ 7.874
10 - 24 - TL* DIPS 3 IPS 2.402 4.567 ------ 3.150 ------ 7.874
Friatec
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
193
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
FRIALEN
Safety fittings can be fused to all PE pipes within Melt Index Groups 003-050
and Pipe DR ranges 9.33 through 17.6. For Pipe DR 21 and up, contact the ISCO Fusion
Hotline at 1-800-345-ISCO ext. 4790 for reduced heating times.
*Very important: FRIATOP Pneumatic Top-Loading Tool Required.
t
B
d2
d1
d2
d1
H
t
Nominal
Pipe
Main
Size
d1 d2 H t
Cold Zone
Diameter
3 IPS 3.500 1.969 5.827 0.827 2.953
4 IPS 4.500 1.969 6.614 0.827 3.071
6 IPS 6.625 1.969 8.583 0.827 3.346
8 IPS 8.625 1.969 10.157 0.827 3.268
8 DIPS 9.050 1.969 11.124 0.827 3.268
t
B
d2
d1
d2
d1
H
t
Nominal
Pipe
Main
Size
d1 d2 t B
Cold Zone
Diameter
10 - 28* IPS 10.750 - 28.000 1.969 0.787 7.874 3.307
10 - 20* DIPS 11.100 - 21.600 1.969 0.787 7.874 3.307
Electrofusion
Installation
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
194 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
FWSG 315
3 IPS - 8 IPS
Part Number: 613310
Spare Blades: 613322
FWSG 63
1/2 IPS - 2 IPS
Part Number: 613305
Spare Blades: 613323
FWSG 710
6 IPS -28 IPS
6 DIPS -24 DIPS
Part Number:123190
Spare Blades: 613324
Pocket Scraper
1/2 CTS - 1-1/4 CTS
Part Number: 135001
Spare Blades: 613323
FRIALEN
Scraper Tools
Note: Warranty is void on electrofusion
fitting if proper scraper tool is not used.
Electrofusion
Installation
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
195
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Part Number Size Type
5752159 1/2 CTS Pencil
5752124 1/2 IPS Pencil
5752249 3/4 CTS (Use w/2406 Pipe Only) Pencil
5752241 3/4 CTS (Use w/3406 Pipe Only) Pencil
5752125 3/4 IPS Pencil
5752126 1 CTS Pencil
5752127 1 IPS Pencil
5752128 1-1/4 CTS Pencil
5752143 1-1/4 IPS Pencil
5752139 1-1/2 IPS Pencil
5752092 2 CTS Pencil
5752270 2 CTS Aluminum
572142 2 IPS(Use w/molded ftgs only) Pencil
5752120 1-1/4 IPS Molded
5752118 2 IPS Molded
5752122 3 IPS Molded
5752119 4 IPS Molded
5750127 6 IPS Aluminum
5752278 2-6 IPS/DIPS (50mm - 160mm) Ritmo
5752206 3-12 IPS/DIPS Ritmo
5752252 12-24 IPS/DIPS Friatec
5752150 Red Devil #3050 or Equal Knife
Scrapers
Molded Pencil
Note:
Warranty is
void on
electrofusion
fitting if prop-
er scraper tool
is not used.
Electrofusion
Installation
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
196 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Note:
Warranty is
void on elec-
trofusion
fitting if prop-
er scraper tool
is not used.
Scrapers
Cast Rotary
Size Description Part Number Weight
1-1/4 Scraper 10001617 2.42
1-1/2 Scraper 10001618 2.24
2 Scraper 10001619 2.12
3 Scraper 10001623 3.00
4 Scraper 10001624 3.40
6 Scraper 10001625 5.16
8 Scraper 10001626 6.18
Machined Rotary Scrapers
Size Description Part Number Weight
1-1/4 Scraper 10002723 1.87
2 Scraper 10002724 1.87
3 Scraper 10002725 2.53
4 Scraper 10002726 2.97
6 Scraper 10002727 5.51
8 Scraper 10002728 7.27
Size Description Part Number Weight
RITMO 2 - 6 IPS/DIPS (50 mm - 160 mm) Scraper 76400026 8.00
RITMO 3 - 12 IPS/DIPS Scraper 76400312 19.00
RITMO 14 - 28 IPS/DIPS Scraper 76401428 86.00
Large Diameter Scraper
Electrofusion
Installation
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
197
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Part Number Size Type
5752006 1/2 CTS Mini
5752005 1/2 IPS Mini
5752244 3/4 CTS Mini
5752004 3/4 IPS Mini
5752003 1 CTS Mini
5752002 1 IPS Mini
5752273 1-1/4 CTS Locking Plier Style
5752001 1-1/4 IPS Locking Plier Style
5752097 1-1/2 IPS Wide Body Style Locking Plier Style
5752098 2 IPS Wide Body Style Locking Plier Style
Coupling Clamps
Part Number Description
76670911 2 Alignment Clamp Kit
76670912 3 Alignment Clamp Kit
76670913 4 Alignment Clamp Kit
76670914 6 Alignment Clamp Kit
76670915 8 Alignment Clamp Kit
Coming Soon 10 Alignment Clamp Kit
Coming Soon 12 Alignment Clamp Kit
Electrofusion Clamp Kits
Electrofusion
Installation
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
198 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Central Side Wall Clamps
Size DeScription clamp type part number Weight
1-1/4 IPS Under ClamP a 5750014 1.20
1-1/2 Under ClamP aa 5750019 1.90
2 CTS Under ClamP aB 5752093 2.60
2 IPS Under ClamP B 5750862 2.00
3 IPS Under ClamP C 5750863 2.90
4 IPS Under ClamP d 5750864 2.90
4 dIPS Under ClamP l 5751656 3.70
6 IPS Under ClamP e 5750865 3.50
6 dIPS Under ClamP m 5751644 4.30
4 x 4 Under ClamP F 5001063 4.90
6 x 4 Under ClamP G 5001080 13.20
8 - 12 IPS and larGer (adaPTerS InClUded) ToP load ClamP H 10005445 19.90
TaP Tee ServICe FITTInG adaPTer ToP load ClamP 5750666 4.00
HvTT & 2 BranCH Saddle adaPTer ToP load ClamP 5750667 0.60
WBHvTT & CorP Saddle FITTInG adaPTer ToP load ClamP 5758320 1.30
2 IPS oUTleTS T-ClamP I 5750924 3.80
4 PSm & 4 IPS oUTleTS T-ClamP J 5750925 7.70
6 PSm, 6 IPS, 8 IPS oUTleTS T-ClamP K 5750926 10.10
ToP ClamP For ee WYeS o 10002301 16.50
Flex reSTraInT ClamP raTCHeT STraP n 9001287 n/a
Friatec
Top-Loading
Tool
Central Plastics Products
Electrofusion
Installation
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
199
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Reducer Clamps
Part Number Size Type
5752011 3/4 IPS x 1/2 CTS Reducer Clamp
5752010 1 IPS x 1/2 CTS Reducer Clamp
5752011 1 IPS x 1/2 CTS Reducer Clamp
5752008 1 IPS x 3/4 CTS Reducer Clamp
5752007 1 IPS x 1 CTS Reducer Clamp
5752040 1-1/4 CTS x 1IPS Reducer Clamp
5752043 1-1/4 IPS x 1IPS Reducer Clamp
5752052 1/2 CTS, 1/2IPS, 3/4 IPS, 1 CTS, 1 IPS Multi-Mini
5752053 1 IPS, 1-1/4 IPS, 1-1/2IPS, 2IPS Multi-Mini
5750350 2 IPS, 3 IPS, 4 IPS Multi-Clamp Kit
Part Number Description
5750007 Standard punch tool for tapping tees
5750202 High volume punch tool old style HVTT
5758000 WBHVTT punch tool 5/8 hex blow-by restricter
5751907 WBHVTT punch tool 5/8 hex heavy duty w/ 18 handle
5758111* WBHVTT punch tool 3/4 sq. ratchet drive x 5/8 hex blow-by restricter
9001304* Ratchet wrench with 3/4 square female open end socket
6920338 Standard tapping tee test cap
6920980
Standard tapping tee test cap with 1/8 NPT male
new style
5750320 High volume test cap FMT 1/4
5758595
Wide body high volume tapping tees test cap with 1/8 NPT male new
style
Central Accessories
Electrofusion
Installation
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
200 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Clamp Kits & Liners
Size DeScription part nuimber Weight
2 IPS, 3 IPS, 4 IPS mUlTI-ClamP KIT 5750350 41.00
6 IPS - 14 IPS meGa-ClamP KIT 5752080 28.60
8 IPS PIPe ClamP KIT 5750048 49.00
4 IPS x 1-1/4 IPS mUlTI-ClamP lIner 5750263 5.20
4 IPS x 1-1/2 IPS mUlTI-ClamP lIner 5752097 4.90
4 IPS x 2-1/2 IPS mUlTI-ClamP lIner 5750371 3.60
6 IPS (SeT oF 2 ClamPS onlY)*** PIPe ClamP KIT 5750066 11.20
4 dIPS (SeT oF 2 ClamPS onlY)*** PIPe ClamP KIT 5752081 7.00
6 dIPS (SeT oF 2 ClamPS onlY)*** PIPe ClamP KIT 5752082 11.00
doveTaIl ConneCTInG Bar KIT*** 5750262 1.50
doveTaIl Tee Bar KIT *** 5750309 1.80
doveTaIl SIlde BaSe (mUlTI-ClamP BaSe) 5750348 7.10
doveTaIl SlIde BaSe (4FT. lonG) 5752098 2.10
Electrofusion
Installation
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
201
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Re-Rounding Tools
Size Description Wt.
12 IPS/DIPS 20 IPS/DIPS Re-Rounding Tool 65.00
20 IPS/DIPS 28 IPS/DIPS Re-Rounding Tool 105.00
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
202 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Central
Electrofusion
Products
Central
Electrofusion
Products
A pioneer in electrofusion technology, Central Plastics continues to break new ground
in the field. Today, Central is a leading manufacturer of electrofusion fittings and equip-
ment. Central offers a large assortment of sizes and fitting types to meet many applica-
tions and a variety of electrofusion processors designed for different customer require-
ments. Central also offers a line of complimentary accessories.
Central is committed to customer satisfaction, offering extensive field services and tech-
nical support to end-users. Working hand-in-hand with the industry has made Central a
leader in solving PE piping problems.
To assure the highest quality product, Central is vertically integrated, with most manu-
facturing processes in-house. Much of their manufacturing equipment is of proprietary
design. Their in-house, state-of-the-art tool and die designs provide consistent precision
through all production stages.
Worldwide standards and testing requirements are met on all products, and Central is
ISO 9001 certified. Central Electrofusion Fittings meet worldwide standards including
ASTM, AWWA, J.I.S., K.S., B.G. and ISO. Strict and precise quality control tests are per-
formed on all molded fittings throughout production runs.
Central maintains a complete testing laboratory on-site. They utilize state-of-the-art
equipment and highly trained personnel. Hot bath testing allows Central to test fittings
and connections in accordance with industry standards. Tensile pull and quick burst are
other common tests performed on PE products.
ISCO HDPE Product Catalog
www.isco-pipe.com
203
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
1-800-345-ISCO
Central
Electrofusion
Products
Easy Fuse Processor
The Central Bar Code Processor is available with roll cage (as shown above) or in
suitcase. The dimensions and weight are provided below:
Roll Cage, weight 46.5 lbs
Dimensions 9.8 x 14.2 x 17.7
Suitcase Model, weight 56.5 lbs
Dimensions 11.5 x 21.0 x 24.5
Power Requirements
Primary Voltage 115/230 +/- 15% (220 VAC unit available)
Frequency 50-60 Hertz
Second Voltage 8 - 48 VRMS
Voltage Accuracy +/- 1.5%
Current Accuracy +/- 3%
Ohmic Accuracy +/- 5%
Ambient Temperature + 5.4 degrees Fahrenheit
Generator Requirements 5.0 KVA preferred
Inverts can be used
Operating Temperatures -10 degrees Fahrenheit to 120 degrees Fahrenheit
Extension Cord Lengths 25 ft. use #10/3 , 50 ft. use #8/3
Part Number Description
5900037
Bar Code Processor with 15 Barcode Leads-No Tips/
No CP Dedicated Leads (Roll Cage)
5900061
Bar Code Processor with 14 Barcode Leads and
molded case - no tips
5900010
Model U Universal Processor w/25 leads
(not shown)
Features
Three fusion modes: Barcode, Manual, Dedicated
Four modes of operator fusion data traceability
Two download capabilities available
Bayonet style tips allows you to use other manufacturers
fittings quickly and simply.
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
204
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Boss II Electrofusion
(Battery Operated Service System)
Make electrofusion welds in remote areas without a generator!
Features:
No additional power supply required
Recharges in less than 8 hours
Makes over 250 1/2 CTS fusions per charge
Makes two 4 welds per charge
Two modes of operation
Central plastic mode
manual mode
Back-lit 20 character display
One year warranty
Size 18.5 x 14.6 x 7.5
Weight Approx. 45 lbs.
Operating Temperature Range 0 degrees F to 120 F
Output Cable Length (3-pin) 12 feet
Battery Life 2 yrs. typ. (300-600 cycles)
Power Source Internal Batteries (*8-AH)
Recharge Time Less than 8 hr. full; 40% Charge in 1 hr.
Maximum Out Current 30 amps
Output Voltage 10 to 40 V. +1.5% not more than +2%
Operation Modes Central Mode, Manual Mode
Environmental Protection IP54 Splash-proof
Calibration Interval 1 Year
Part Number Description
5900088 BOSS Battery Processor w/12 3 Pin Leads
ISCO HDPE Product Catalog
www.isco-pipe.com
205
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
1-800-345-ISCO
Central
Electrofusion
Products
Estimated Fusions Per Charge Cycle
Fitting
Type
Description
Fusion Time,
second
Number of welds
HVTT 2x2 90 36
4x2 60 33
8x2 100 40
Br. Saddle 2x2 90 36
3x2 60 33
4x2 60 33
6x2 60 33
8x2 100 40
TT 1.25x .5 CTS 45 171
1.25x 1 CTS 45 156
1.5x 1 IPS 50 55
2x 1 IPS 90 36
8x 1 IPS 60 35
Couplings .5CTS 20 273
.5 IPS 20 176
.75 IPS 30 75
1 CTS 25 83
1 IPS 45 73
1.25 IPS 45 41
2 IPS 45 11
3 IPS 180 3
4 IPS 200 2
Reducers 1 x. 75 IPS 230 77
1 IPS x. 5 CTS 25 73
1 IPS x 1 CTS 30 76
1.25 IPS x 1 CTS 30 75
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
206
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Part Number Description
9000643 Power Adapter (Pigtail)
5750375 CP Download Software and Cables
5751579 Sauron Download Software (GETRS)
5900072 WINCPF Software 3 1/2 Disks (3 Disk Set) w/ Documentation
5751036 External Memory Reader (EMR)
5751035 Galet External Memory Device For Bar Code Unit
5751528 Printer Serial For Sauron Processor
5750363 Interface Cable For Downloading Models C and U
5900102 Charging Power Cord for BOSS Processor
Electrofusion Accessories
Leads
Part Number Description
5750324 25 CP Dedicated Leads (New)
5900004 Universal Leads w/o Tips
5900003 Universal Leads w/ Universal Tip Kit (3.0mm, 4.0mm and 4.7mm)
5900034 14 Bar Code Leads w/Reader
5900035 25 Bar Code Leads w/Reader
5900019 Bar Code Reader (Wand)
5900098 12 BOSS Dedicated 3.0mm Pin Leads
Tips
Part Number Description Tip Size
5900005 Universal Tip Kit 3.0mm, 4.0mm, and 4.7mm Pin
5900007 Innogaz and Friatec 4.0mm(Pair)
5751016 Innogaz and Friatec 4.0mm(Singles)
5900096 Central and Uponor 4.7mm(Pair)
5900095 Central and Uponor 4.7mm(Singles)
5900008 George Fisher (Pair)
5751017 George Fisher (Singles)
5900009 Friatec Bifilar Cable (Pair)
5751018 Friatec Bifilar Cable (Singles)
5900028 Central Plastics 3.0mm(Pair)
5751012 Central Plastics 3.0mm (Singles)
5900093 Connector Tip Set Friatec 4.0mm to Central 4.7mm Pin
5900101 Connector Tip Set Set - CP 3 Pin to 4.7mm Pin
5751078 Fusion Cable Adapter Kit Connects CP Dedicated Leads to 4.7mm Pin
5900099 Single Connector Single Tip - CP 3 Pin to 4.7mm Single Pin
5900100 Single Connector Single Tip - CP 1 Pin 3.0mm to 4.7mm Single Pin
5751078 Fusion Cable Adapter Kit Connects CP Dedicated Leads to 4.7mm Pin
ISCO HDPE Product Catalog
www.isco-pipe.com
207
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
3408 Electrofusion Couplings - 1/2 to 12 IPS/
DIPS
Part
Number
Nominal
Size
Pin
Fusion
Time
Setting
Weight
Lbs.
I.D.
Max.
I.D.
Min.
O.D
Nom.
Stab
Depth
Nom.
Height
Nom.
Length
Nom.
5760019 1/2 CTS 4.7mmR A 0.12 0.633 0.615 1.13 1.36 2.01 3.15
5757546 1/2 IPS AWWA 4.7mmR A 0.138 0.854 0.834 1.38 1.42 2.15 2.98
5757515 3/4 CTS AWWA 4.7mmR A 0.15 0.89 0.87 1.38 1.42 2.15 2.98
5760022 3/4 IPS AWWA 4.7mmR A 0.18 1.073 1.065 1.72 1.36 2.48 3.46
5760023 1 CTS AWWA 4.7mmR A 0.2 1.142 1.132 1.72 1.36 2.52 3.46
5750639 1 IPS AWWA 4.7mmR A 0.2 1.331 1.321 1.88 1.57 2.63 3.46
5760026 1 1/4 IPS AWWA 4.7mmR A 0.3 1.69 1.675 2.27 1.82 3.04 3.86
5754049 1 1/4 SIDR 3.0mm A 0.331 1.595 1.62 2.27 1.82 3.0 3.7
5754075 1 1/4 Duct 3.0mm A 0.324 1.520 1.490 2.27 1.82 3.0 3.7
5760028 1 1/2 IPS AWWA 4.7mmR A 0.395 1.917 1.907 2.6 1.89 3.36 4.33
5756611* 2 CTS AWWA Solid/4.7 M 0.305 2.145 2.13 2.80 2.125 3.59 4.37
5760030 2 IPS AWWA 4.7mmR A 0.582 2.42 2.395 3.16 2.09 3.78 4.72
5756062 2 IPS Conduit 3.0mm A 0.305 2.42 2.4 2.82 2.09 3.55 4.31
5754047 2 1/2 Conduit 3.0mm A 0.552 2.956 2.894 3.5 2.06 4.17 4.25
10000358 3 IPS AWWA 4.7mmR A 1.263 3.56 3.545 4.54 2.72 5.18 5.59
10000360 4 IPS FM (CL 200) AWWA 4.7mmR A 2.547 4.545 4.51 5.57 3.0 6.51 6.14
5751970 4 DIPS AWWA Solid/4.7 M 2.673 4.846 4.810 6.06 3.46 6.06 6.93
5750661* 5 IPS (140 mm) Solid/4.7 A 3.08 5.547 5.524 6.93 3.54 7.56 7.17
10000359 6 IPS FM (CL 200) AWWA 4.7mmR A 4.94 6.69 6.655 8.17 4.1 8.7 8.35
5751971* 6 DIPS AWWA Solid/4.7 M 6.513 6.94 6.91 8.74 4.09 8.74 8.19
5750867 7 IPS 3.0mm A 4.85 7.145 7.105 8.74 4.09 8.94 7.19
10000361 8 IPS FM (CL 200) AWWA 4.7mmR A 7.125 8.7 8.67 10.63 4.7 11.2 9.48
5751972* 8 DIPS AWWA Solid/4.7 M 11.875 9.105 9.075 11.14 5.08 11.14 10.16
5757544 10 IPS FM (CL 150) AWWA 4.7mmR A 16.8 10.801 10.766 13.25 5.0 13.41 10.5
10000362 10 IPS FM (CL 200) AWWA Solid/4.7 M 16.8 10.801 10.766 13.25 5.0 13.41 10.5
5751973* 10 DIPS AWWA Solid/4.7 M 19 11.071 11.031 13.7 5.5 13.7 11.0
5757545 12 IPS FM (CL 150) AWWA 4.7mmR A 25.2 12.795 12.74 15.7 5.5 15.84 11.5
10000363 12 IPS FM (CL 200) AWWA Solid/4.7 M 25.5 12.795 12.74 15.7 5.5 15.84 11.5
5751974* 12 DIPS AWWA Solid/4.7 M 31.5 13.162 13.122 16.2 6.5 16.2 13.1
A=Automatic Identification for Fusion Time. M=Manual Setting or Bar Code Setting.
* Special Lead Requirements.
1-800-345-ISCO
Central
Electrofusion
Products
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
208
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
3408 Electrofusion Couplings - 14 to 24 IPS/
DIPS
Part
Number
Nominal
Size
Pin
Fusion
Time
Setting
I.D
Max.
I.D.
Min.
O.D.
Nom.
Stab
Depth
Nom.
Length
Nom.
Coil
Type
5758373 14 IPS DR 11 Solid/4.7 M 14.01 13.98 17.24 6.06 12.13 Single
10000202
14 IPS FM (CL 200) Solid/4.7 M 14.01 13.98 17.24 6.06 12.13 Single
5758458 14 IPS DR 17 Solid/4.7 M 14.01 13.98 16.22 6.42 12.84 Single
5758361 14 DIPS DR 11 Solid/4.7 M 15.31 15.28 19.65 6.77 13.54 Dual
5758364 16 IPS DR 11 Solid/4.7 M 16.01 15.98 19.65 6.77 13.54 Dual
10000204
16 IPS FM (CL 200) Solid/4.7 M 16.01 15.98 19.65 6.77 13.54 Dual
5751975 16 DIPS DR 11 Solid/4.7 M 17.41 17.38 22.13 7.48 14.96 Dual
5758365 18 IPS DR 11 Solid/4.7 M 18.01 17.98 22.13 7.48 14.96 Dual
10000207
18 IPS FM (CL 200) Solid/4.7 M 18.01 17.98 22.13 7.48 14.96 Dual
5751976 18 DIPS DR 11 Solid/4.7 M 19.51 19.48 24.57 8.23 16.46 Dual
5758369 20 IPS DR 11 Solid/4.7 M 20.01 19.98 24.57 8.23 16.46 Dual
10000210
20 IPS FM (CL 200) Solid/4.7 M 20.01 19.98 24.57 8.23 16.46 Dual
5751977 20 DIPS DR 11 Solid/4.7 M 21.51 21.48 27.21 8.98 17.95 Dual
5758368 22 IPS DR 11 Solid/4.7 M 22.01 21.98 27.21 8.98 17.95 Dual
5758370 24 IPS DR 11 Solid/4.7 M 24.01 23.98 30.59 9.75 19.5 Dual
10000216
24 IPS FM (CL 200) Solid/4.7 M 24.01 23.98 30.59 9.75 19.5 Dual
5751978 24 DIPS DR 11 Solid/4.7 M 25.81 25.78 31.69 9.75 19.5 Dual
A=Automatic Identification for Fusion Time. M=Manual Setting or Bar Code Setting.
* Special Lead Requirements.
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
209
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Reducer Couplings: ASTM F1055 IPS & CTS
Part Number Size Pin Fusion Time Setting Weight
5757553
5757547
5756578*
5757548
5757549
5751200
5757550
5751178
5757551
5756558*
5751182
5757522
3/4 IPS x 1/2 CTS AWWA
1 IPS x 1/2 CTS AWWA
1 IPS x 1/2 IPS AWWA
1 IPS x 1/2 IPS AWWA
1 IPS x 3/4 IPS AWWA
1 IPS x 3/4 IPS AWWA
1 IPS x 1 CTS AWWA
1 IPS x 1 CTS AWWA
1 1/4 CTS x 1 IPS AWWA
1 1/4 CTS x 1 IPS
1 1/4 CTS x 1 IPS AWWA
1 1/4 IPS x 1 IPS AWWA
4.7mmR
4.7mmR
Solid/4.7mm
4.7mmR
4.7mmR
3.0mm
4.7mmR
3.0mm
4.7mmR
Solid/4.7mm
3.0mm
4.7mmR
A
A
M
A
A
A
A
A
A
M
A
A
N/A
N/A
N/A
N/A
N/A
0.190
N/A
0.186
N/A
N/A
0.230
N/A
Nominal
Size
Inside
Dia.
Max.
A
Inside
Dia.
Min.
A
Stab
Depth
Nom.
C
Inside
Dia.
Max.
B
Inside
Dia.
Min.
B
Stab
Depth
Nom.
D
Outside
Dia.
Nom.
OD
Overall
Ht.
Nom.
H
Overall
Length.
(Nom.)
L
3/4 IPS x 1/2 CTS 1.052 1.038 1.25 .645 .629 1.47 1.69 2.50 3.28
1 IPS x 1/2 CTS 1.016 1.300 1.46 .640 .625 1.46 1.88 2.60 3.28
1 IPS x 1/2 IPS 1.316 1.300 1.46 .865 .860 1.53 1.88 2.60 3.28
1 IPS x 3/4 IPS 1.325 1.310 1.42 1.070 1.055 1.43 1.88 2.63 3.28
1 IPS x 1 CTS 1.325 1.315 1.42 1.130 1.115 1.43 1.88 2.63 3.28
*1-1/4 CTS x 1 IPS 1.390 1.375 1.55 1.330 1.315 1.55 1.88 2.56 3.30
*1-1/4 IPS x 1 IPS 1.675 1.655 1.88 1.322 1.315 1.57 2.27 3.00 3.70
*3 IPS x 2-1/2 IPS 3.570 3.535 2.74 2.890 2.890 2.34 4.54 5.18 5.59
A=Automatic Identification for Fusion Time. M=Manual Setting or Bar Code Setting.
* Special Lead Requirements.
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
210
Part Number Description Size
Fusion Time
Setting
Weight
5753070* 1/2 CTS Solid/4.7mm M N/A
5753074* 3/4 IPS Solid/4.7mm M N/A
5753076* 1 CTS Solid/4.7mm M N/A
5753086* 1-1/4 CTS Solid/4.7mm M N/A
5753080* 1-1/4 IPS Solid/4.7mm M N/A
5753084* 2 IPS Solid/4.7mm M N/A
5753245* 12 IPS Solid/4.7mm M N/A
End Cap Assembly
Part Number Description Size Fusion Time Setting Pin Weight
5751209
5756519*
5751589*
5751588*
5751587*
5751120*
5751590*
Equal Tee
Equal Tee
Equal Tee
Equal Tee
Equal Tee
Elbow 90
Elbow 90
3/4 IPS
3/4 IPS
1 IPS
1-1/4 IPS
2 IPS
1 IPS
2 IPS
A
M
M
M
M
M
M
3.0 mm
Solid / 4.7 mm
3.0 mm
Solid / 4.7 mm
3.0 mm
SPR 4.7 mm
1
SPR 4.7 mm
1
N/A
N/A
0.210
0.380
0.990
0.182
0.780
Nominal
Pipe Outlet
Size
Dimension
A Stab
Depth
Dimension
B
OAL
Diameter
C
Body I.D.
Diameter
D
Body I.D.
Dimension
E
Diameter
F
Diameter
G
Wall
Diameter
H
Outlet O.D.
1/2 CTS 1.360 3.425 0.625 .010 1.125 1.86 0.71 0.090 0.625 +.010
1/2 IPS 1.420 3.904 0.850 .010 1.375 2.10 1.10 0.090 +.018 0.840 +.008
3/4 IPS 1.360 3.904 1.052 .010 1.720 2.45 1.25 0.113 +.023 1.050 +.008
1 IPS 1.570 4.477 1.300 .010 1.875 2.60 1.48 0.120 +.024 1.315 +.010
1-1/4 IPS 1.820 5.241 1.660 .010 2.270 3.00 1.84 0.166 +.033 1.660 +.010
Tees: CTS & IPS
A=Automatic Identification for Fusion Time. M=Manual Setting or Bar Code Setting.
* Special Lead Requirements. SPR= Single Pin with Resistor
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Central
Electrofusion
Products
ISCO HDPE Product Catalog
www.isco-pipe.com
211
1-800-345-ISCO
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Part
Number
Size Pin Clamp Type
Pack
Quantity
Weight (lbs)
5754072*
6 & UP (Flex
Restraint)
4.7 mm N 40 0.42
Features:
Engineered for HDPE Pipe from 6 to 63
Will fuse to all standard HDPE or medium density polyethylene
Designed to restrain HDPE pipe movement
Each Flex Restraint is rated at 9,000 lbs of force
Electrofusion installation after pipe is in place
Easy installation with minimum amount of equipment
Resin used to make this fitting meets the requirements of ASTM 3350 with
a minimum cell classification of 445474C.
Typical Applications:
Stop Pipe Movement
Manhole Rehab
Limit Movement of Slip liner
Limit Movement of Concrete
Weights on HDPE Marine
Pipelines
Transition to Bell Connections
Restraint Devices
*Requires ratchet strap for clamping purposes.
APPROX.
R2.25"
RESTRAINT DEVICE
EF FLEX
TERMINAL
PIN
REF.
1.50
2.91
4.92
REF.
BAR CODE AND
PRODUCT LABEL TAG
2.56
1
FOR STANDARD PIPE SIZES AND RADI SEE RADIUS CHART.
FOR PIPE NO SMALLER THAN 4 IPS.
NOTES:
THIS FITTING IS DESIGNED TO BE USED AS A RESTRAINT (COLLAR)
2
FOR REFERENCE ONLY
FLEX RESTRAINT DEVICE
EF FLEX RESTRAINT 02/24/09
Georg Fischer Central Plastics LLC Phone: 800-654-3872
39605 Independence St. 405-273-6302
Shawnee, OK USA 74801 Fax: 800-733-5993
www.centralplastics.com 405-273-5993
ELECTROFUSION FITTINGS
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
212 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Branch Saddle: 2 DR 11 Outlet
Nom. Pipe Saddle
Size
Radius
R
Dimension
A
Dimension
B
Dimension
C
Dimension
D
2 IPS 1.187 .012 3.59 6.65 .348 1.50
3 IPS 1.750 .012 4.60 6.66 .346 1.81
4 IPS 2.250 .012 6.26 7.27 .365 1.81
4 DIPS 2.400 .012 6.26 7.27 .365 1.81
6 IPS 3.312 .012 8.68 8.43 .375 1.81
6 DIPS 3.450 .012 8.68 8.43 .375 1.81
Nominal Pipe
Saddle Size
Outlet Size Part #
Fusion
Time
Setting
Pin
Clamp
Style
See Page
198
Weight
2 IPS
2 IPS x 2 IPS AWWA
2 IPS x 2 IPS
5751598
5756587*
A
M
3.0mm
4.7mm
B
B
.0880
.925
3 IPS 3 IPS x 2 IPS 5751599 A 3.0mm C .944
4 IPS/DIPS
4 IPS/DIPS x 2 IPS AWWA
4 IPS/DIPS x 2 IPS FM (CL 150)
5751600
5754083
A
A
3.0mm
3.0mm
D
D
1.080
1.080
6 IPS/DIPS
6 IPS/DIPS x 2 IPS
6 IPS/DIPS x 2 IPS FM (CL 150)
5751601
5754084
A
A
3.0mm
3.0mm
E
E
1.275
1.275
8 IPS
8 IPS x 2 IPS FM
8 IPS x 2 IPS FM (CL 150)
5758330
5754085
A
A
3.0mm
3.0mm
H/I
H/I
0.925
0.925
8 DIPS 8 DIPS x 2 IPS 5758673* M 4.7mm H/I N/A
10 DIPS 10 DIPS x 2 IPS 5758674* M 4.7mm H/I N/A
12 DIPS 12 DIPS x 2 IPS 5758645* M 4.7mm H/I N/A
A=Automatic Identification for Fusion Time. M=Manual Setting or Bar Code Setting.
* Special Lead Requirements.
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
213
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Branch Saddle: 4 IPS Butt Outlet
Nom. Pipe Saddle Size
Radius
A
Radius
B
Radius
C
Dim.
D
Dim.
E
Dim.
F
Dim.
G
Dim.
H
4 IPS X 4 IPS 2.92 2.26 N/A 8.38 6.00 3.85 7.00 2.16
6 IPS X 4 IPS 4.29 3.33 N/A 9.13 7.20 4.14 9.63 2.19
Multiple Base X 4 IPS N/A 3.33 3.78 9.13 7.00 4.14 7.56 N/A
Outlet Size Part #
Fusion Time
Setting
Pin
Clamp Style
See Page198
Weight
4x4 IPS AWWA
4x4 IPS FM (CL 150)
5750806
5754086
A
A
3.0mm
3.0mm
F
F
2.531
2.531
6x4 IPS DR 9 AWWA
6x4 IPS DR 11 AWWA
6x4 IPS FM (CL 150)
5757777
5750807
5754087
A
A
A
4.7mm
3.0mm
3.0mm
G
G
G
N/A
3.816
3.186
Multi Saddle x 4 IPS 5750808 A 3.0mm J 2.450
A=Automatic Identification for Fusion Time. M=Manual Setting or Bar Code Setting.
* Special Lead Requirements.
Central
Electrofusion
Products
ISCO HDPE Product Catalog
www.isco-pipe.com
214 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Branch Saddle: 6 IPS Butt Outlet
Nominal Size
Outlet
O.D. I.D. Wall CBore
6 IPS DR 17 6.625 0.018 5.750 0.062 0.390 0.078 2.25 0.06
Outlet Size Part #
Fusion
Time
Setting
Pin
Clamp
Style
See Page 198
Weight
8x6 IPS DR 17
8 U-Liner x 6 IPS DR 17
10X6 IPS DR 17
12X6 IPS DR 17
14X6 IPS DR 17
16X6 IPS DR 17
16 DIPS x 6 IPS DR 17
18X6 IPS DR 17
20X6 IPS DR 17
24X6 IPS DR 17
30X6 IPS DR 17
32X6 IPS DR 17
34X6 IPS DR 17
36X6 IPS DR 17
42X6 IPS DR 17
48X6 IPS DR 17
5758407*
5758439*
5758408*
5758408*
5758410*
5758411*
5758471*
5758412*
5758413*
5758414*
5758415*
5758416*
5758417*
5758418*
5758419*
5758420*
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
K
N
K
K
K
K
K
K
K
K
K
K
K
K
K
K
7.500
6.462
8.000
6.370
6.000
6.000
6.000
6.140
5.975
5.710
5.595
5.575
5.535
5.501
6.525
6.525
A=Automatic Identification for Fusion Time. M=Manual Setting or Bar Code Setting.
* Special Lead Requirements.
1-800-345-ISCO
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
215
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Branch Saddle: 8 IPS Butt Outlet
Nominal Outlet Size O.D. I.D. Wall CBore
8 IPS DR 17 8.6250.025 5.5700.030 0.7850.157 2.880.06
Outlet Size Part #
Fusion
Time
Setting
Pin
Clamp
Style
See Page 198
Weight
8x8 IPS
10x8 IPS
12x8 IPS
14x8 IPS
16x8 IPS
18x8 IPS
20x8 IPS
24x8 IPS
24 DIPS x 8 IPS
26x8 IPS
30x8 IPS
32x8 IPS
34x8 IPS
36x8 IPS
42x8 IPS
48x8 IPS
5758390*
5758393*
5758394*
5758395*
5758396*
5758397*
5758398*
5758399*
5758440*
5758487*
5758400*
5758401*
5758402*
5758403*
5758404*
5758405*
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
6.505
9.500
9.070
10.130
8.000
8.740
9.640
9.000
9.000
7.980
9.151
8.728
8.690
8.918
8.368
8.710
A=Automatic Identification for Fusion Time. M=Manual Setting or Bar Code Setting.
* Special Lead Requirements.
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
216 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Branch Union Saddle: 4 IPS Outlet
Size
Radius
A
Radius
B
Radius
C
Dimension
D
Dimension
E
6 IPS X 4 IPS 4.29 3.33 N/A 7.38 9.63
MULTI-BASE x 4IPS N/A 3.33 3.78 7.38 7.56
Outlet Size Part #
Fusion
Time
Setting
Pin
Clamp
Style
See Page 198
Weight
6 IPS PE x 4 IPS Socket PVC
6 IPS PE x 4 IPS PE
5750909
5751236
A
A
3.0mm
3.0mm
G
G
7.104
8.847
Multi-Base x 4 IPS PE 5751237 A 3.0mm J 7.190
6 IPS PE x 4 IPS PE
Multi-Base x 4 IPS
A=Automatic Identification for Fusion Time. M=Manual Setting or Bar Code Setting.
* Special Lead Requirements.
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
217
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Branch Saddle: 4 PSM Gasket Outlet
Size
Radius
A
Radius
B
Dimension
C
6 IPS Base x 4 PSM 4.29 N/A 7.88
Multi-Base x 4 PSM N/A 3.78 7.56
Outlet Size Part #
Fusion
Time
Setting
Pin
Clamp
Style
See Page 198
Weight
6 IPS x 4 PSM DR 35 5750952
A
3.0mm J 3.300
Multi-Base x 4 PSM
DR 35
570819
A
3.0mm J 4.00
A=Automatic Identification for Fusion Time. M=Manual Setting or Bar Code Setting.
* Special Lead Requirements.
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
218 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Branch Saddle: 6 PSM Gasket Outlet
A=Automatic Identification for Fusion Time. M=Manual Setting or Bar Code Setting.
* Special Lead Requirements.
Outlet Size Part # Pin
Fusion
Time
Setting
Clamp
Style
See Page 198
Weight
7.125 IPS x 6 PSM DR 35
8 IPS x 6 PSM DR 35
8 U-Liner x 6 PSM DR 35
9.05 DIPS x 6 PSM DR 35
10 IPS x 6 PSM DR 35
12 IPS x 6 PSM DR 35
14 IPS x 6 PSM DR 35
16 IPS x 6 PSM DR 35
18 IPS x 6 PSM DR 35
20 IPS x 6 PSM DR 35
22 IPS x 6 PSM DR 35
24 IPS x 6 PSM DR 35
30 IPS x 6 PSM DR 35
32 IPS x 6 PSM DR 35
34 IPS x 6 PSM DR 35
36 IPS x 6 PSM DR 35
42 IPS x 6 PSM DR 35
48 IPS x 6 PSM DR 35
5758421*
5758378*
5758437*
5758406*
5758379*
57588380*
5758391*
5758381*
5758392*
5758382*
10002474*
5758383*
5758384*
5758385*
5758386*
5758387*
5758388*
5758389*
4.7 mm
4.7 mm
4.7 mm
4.7 mm
4.7 mm
4.7 mm
4.7 mm
4.7 mm
4.7 mm
4.7 mm
4.7 mm
4.7 mm
4.7 mm
4.7 mm
4.7 mm
4.7 mm
4.7 mm
4.7 mm
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
K
K
N
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
9.665
8.500
9.000
7.590
8.000
7.870
7.000
6.140
7.090
6.110
7.000
7.000
7.000
7.000
7.000
7.000
7.000
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
219
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Branch Saddle: 4 IPS Gasket Outlet
Size
Radius
A
Radius
B
Dimension
C
6 IPS Base x 4 IPS 4.29 N/A N/A
Multi-Base x 4 IPS N/A 3.78 7.56
Outlet Size Part #
Fusion
Time
Setting
Pin
Clamp
Style
See Page
198
Weight
6 IPS x 4 IPS SCH40 5751882 A 3.0mm J 6.316
Multi-Base x 4 IPS
SCH40
5751881 A 3.0mm J 3.140
A=Automatic Identification for Fusion Time. M=Manual Setting or Bar Code Setting.
* Special Lead Requirements.
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
220 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Branch Saddle: 6 IPS Gasket Outlet
A = Automatic Identification for Fusion Time.
M = Manual Setting or Bar Code Setting.
*Special Lead Requirements
Outlet Size Part # Pin
Fusion Time
Setting
Clamp
Style
See Page 198
Weight
7.125 IPS x 6 IPS SCH40
8 IPS X 6 IPS SCH40
8 U-Liner x 6 IPS SCH40
9.05 DIPS x 6 IPS SCH40
10 IPS x 6 IPS SCH40
12 IPS x 6 IPS SCH40
14 IPS x 6 IPS SCH40
16 IPS x 6 IPS SCH40
18 IPS x 6 IPS SCH40
20 IPS x 6 IPS SCH40
22 IPS x 6 IPS SCH40
24 IPS x 6 IPS SCH40
30 IPS x 6 IPS SCH40
32 IPS x 6 IPS SCH40
34 IPS x 6 IPS SCH40
36 IPS x 6 IPS SCH40
42 IPS x 6 IPS SCH40
48 IPS x 6 IPS SCH40
5758422*
5758423*
5758438*
5758424*
5758425*
5758426*
5758427*
5758428*
5758429*
5758441*
10002584*
5758430*
5758431*
5758432*
5758433*
5758434*
5758435*
5758436
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
4.7mm
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
K
K
N
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
8.370
8.370
9.080
8.400
7.630
7.245
7.245
7.245
7.245
7.245
7.245
7.245
7.245
7.245
7.245
7.245
7.245
7.245
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
221
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Base Outlet Cutter Pin
Clamp Style
See Page 198
Part #
Drawing No.
See Page 223
1-1/4
IPS
1/2 cts(butt)
3/4 cts(butt)
1 cts(butt)
1 ips(butt) AWWA
1 ips(butt)
1/2 cts .090w
1/2 ips dr 9.3
3/4 ips dr 11
1 cts .090w
1 cts 0.99w
1 ips dr 11
0.5
0.5
0.5
0.5
0.8
0.8
0.8
0.8
0.8
0.8
0.8
3.0mm
3.0mm
4.7mmR
4.7mmR
3.0mm
3.0mm
3.0mm
3.0mm
3.0mm
3.0mm
3.0mm
A
A
A
A
A
A
A
A
A
A
A
5751543
5757505
5757681
5757670
5751906
5751664
5751670
5751672
5751666
5751668
5751674
1
1
1
1
1
3
3
3
3
3
3
2 CTS
1 cts (butt) AWWA 0.8 Solid/4.7mm AB 6756612 1
2 IPS
1/2 cts (butt)
1/2 cts (butt)
3/4 cts(butt) AWWA
1 cts (butt) dr 11 AWWA
1 ips (butt)
1 ips (butt) AWWA
1/2 cts (butt) trainer
1 ips(butt) trainer
1/2 cts
1/2 cts .090w
1/2 ips dr 9.3
3/4 ips dr 11
1 cts
1 ips dr 11
0.5
0.8
0.8
0.8
0.5
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
3.0mm
Solid/4.7mm
4.7mmR
4.7mmR
3.0mm
4.7mmR
Solid/4.7mm
3.0mm
3.0mm
3.0mm
3.0mm
3.0mm
3.0mm
3.0mm
B
B
B
B
B
B
B
B
B
B
B
B
B
B
5751542
5756565*
5757757
5757758
5751901
5757671
5758597*
5751743
5751530
5751676
5751678
5751680
5751532
5751682
1
1
1
1
1
1
1
1
3
3
3
3
3
3
3 IPS
1/2 ips
3/4 cts(butt)
3/4 ips (butt) dr 11
1 cts (butt)
1 ips(butt)
1 ips (butt) AWWA
1/2 cts .090w
1/2 ips dr 9.3
3/4 ips dr 11
1 cts .90w
1 cts .099w
1 ips dr 11
0.8
0.8
0.8
0.8
0.5
0.8
0.8
0.8
0.8
0.8
0.8
0.8
Solid/4.7mm
3.0mm
Solid/4.7mm
4.7mmR
3.0mm
4.7mmR
3.0mm
3.0mm
3.0mm
3.0mm
3.0mm
3.0mm
C
C
C
C
C
C
C
C
C
C
C
C
5756619
5751278
5756623
5751267
5751902
5757672
5751684
5751690
5751592
5751686
5751688
5751694
1
1
1
1
1
1
3
3
3
3
3
3
With Constab Outlets
With Constab Outlets
With Constab Outlets
3408 Electrofusion Fittings - Tapping Tees
*Special Lead Requirements
Central
Electrofusion
Products
ISCO HDPE Product Catalog
www.isco-pipe.com
222
3408 Electrofusion Fittings - Tapping Tees
Base Outlet Cutter Pin
Clamp
Style
See Page
198
Part #
Drawing
No.
See Page
223
4
IPS/
DIPS
1/2 cts(butt) Brass AWWA
1/2 ips
3/4 cts (butt) Brass
3/4 ips (butt) Brass
1 cts (butt) .101W Brass AWWA
1 ips (butt) Brass
1 ips (butt) Brass AWWA
1 ips (butt)
0.8
0.8
0.8
0.8
0.8
0.5
0.8
0.8
4.7mmR
Solid/4.7mm
3.0mm
4.7mmR
4.7mmR
4.7mmR
4.7mmR
Solid/4.7mm
D/L
D/L
D/L
D/L
D/L
D/L
D/L
D/L
5757664
5756620
5751279
5757755
5757730
5757750
5757673
5756578
1
1
1
1
1
1
1
1
4 IPS
1/2 cts
1/2 ips dr 9.3
3/4 ips dr 11
1 cts .090w
1 cts .099w
1 ips dr 11
0.8
0.8
0.8
0.8
0.8
0.8
3.0mm
3.0mm
3.0mm
3.0mm
3.0mm
3.0mm
D
D
D
D
D
D
5751534
5751700
5751702
5751696
5751698
5751704
3
3
3
3
3
3
6
IPS/DIPS
1/2 cts (butt) Brass AWWA
3/4 cts (butt) Brass AWWA
3/4 cts (butt) Brass AWWA
3/4 ips (butt) Brass
1 cts (butt) Brass AWWA
1 cts (butt) Brass AWWA
1/2 ips (butt) Brass
1 ips (butt) Brass AWWA
1 ips (butt)
0.8
0.8
0.8
0.8
0.8
0.8
0.5
0.8
0.8
4.7 mmR
4.7mmR
Solid / 4.7 mm
4.7mmR
Solid / 4.7 mm
4.7mmR
4.7mmR
4.7mmR
Solid / 4.7 mm
E/M
E/M
E/M
E/M
E/M
E/M
E/M
E/M
E/M
5757665*
5757759
5756639
5757754
5756616
5757760
5757751
5757674
5756579*
1
1
1
1
1
1
1
1
1
6 IPS
1/2 cts .090w
1/2 ips dr 9.3
3/4 ips dr 11
1 cts .090w
1 cts .099w
1 ips dr 11
0.8
0.8
0.8
0.8
0.8
0.8
3.0 mm
3.0 mm
3.0 mm
3.0 mm
3.0mm
3.0mm
E
E
E
E
E
E
5751706
5751712
5751714
5751708
5751710
5751716
3
3
3
3
3
3
8-10
IPS/DIPS
1/2 cts (butt) Brass AWWA
1/2 cts (butt)
1/2 ips(butt) Brass AWWA
3/4 cts(butt) Brass AWWA
3/4 cts(butt) Brass AWWA
3/4 ips(butt) Brass AWWA
1 cts(butt) Brass AWWA
1 cts(butt) Brass AWWA
1 ips(butt) Brass
1 ips(butt)
1 ips (butt) Brass AWWA
0.5
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.5
0.8
0.8
4.7mmR
Solid / 4.7 mm
4.7mmR
4.7mmR
Solid / 4.7 mm
4.7mmR
4.7mmR
Solid / 4.7 mm
4.7mmR
Solid / 4.7 mm
4.7mmR
H
H
H
H
H
H
H
H
H
H
H
5757687
5756566*
5757688
5757513
5756640
5757689
5757514
5756617
5757752
5756581*
5757675
2
2
2
2
2
2
2
2
2
2
2
8-10
IPS
1/2 cts .090w
1/2 ips dr 9.3
3/4 ips dr11
1 cts .090w
1 cts .099w
1 ips dr 11
0.8
0.8
0.8
0.8
0.8
0.8
3.0 mm
3.0mm
3.0 mm
3.0mm
3.0 mm
3.0 mm
H
H
H
H
H
H
5751718
5751724
5751726
5751720
5751722
5751728
3
3
3
3
3
3
With Constab Outlets
With Constab Outlets
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
1-800-345-ISCO
*Special Lead Requirements
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
223
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Drawing 1: Butt Outlet (Bases through 6)
Drawing 2: Butt Outlet (Bases 8 & larger)
Drawing 3: IPS & CTS Constab Outlet
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
224 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Base Outlet Cutter Pin
Clamp
Style
See Page 198
Part #
Drawing No.
See Pages
225 & 226
2 IPS
1-1/4 IPS WB Gas 5/8 Hex
1-1/4 IPS WB Gas 5/8 Hex
2 IPS WB Gas 5/8 Hex
2 IPS WB Gas 5/8 Hex
2 CTS 5/8 Hex AWWA (fab)
1-1/4 IPS WB SS 5/8 Hex AWWA
2 IPS WB SS 5/8 Hex AWWA
1.5
1.5
1.5
1.5
1.5
1.5
1.5
3.0mm
Solid/4.7 mm
3.0mm
Solid/4.7 mm
4.7mmR
4.7mmR
3.0mm
B
B
B
B
B
B
B
5758117
5756567*
5758125
5756583*
5757690
5757676
5758101
1
1
1
1
1
1
1
3 IPS
1-1/4 IPS WB Gas 5/8 Hex
2 IPS WB Gas 5/8 Hex
1-1/4 IPS WB SS 5/8 Hex AWWA
2 IPS WB SS 5/8 Hex AWWA
1.5
1.8
1.5
1.8
3.0mm
3.0mm
4.7mmR
4.7mmR
C
C
C
C
5758119
5758127
5757677
5757691
1
1
1
1
4 IPS/
DIPS
1-1/4 IPS WB Gas 5/8 Hex
1-1/4 IPS WB Gas 5/8 Hex
2 IPS WB Gas 5/8 Hex
2 IPS WB Gas 5/8 Hex
1-1/4 IPS WB SS 5/8 Hex AWWA
2 IPS WB SS 5/8 Hex AWWA
1.5
1.5
1.8
1.5
1.5
1.8
3.0mm
Solid/4.7mm
3.0mm
Solid/4.7mm
4.7mmR
4.7mmR
D
D
D
D
D
D
5758121
5756569*
5758129
5756586*
5757678
5757692
1
1
1
1
1
1
6 IPS/
DIPS
1-1/4 IPS WB Gas 5/8 Hex
1-1/4 IPS WB Gas 5/8 Hex
2 IPS WB Gas 5/8 Hex
2 IPS WB Gas 5/8 Hex
1-1/4 IPS WB SS 5/8 Hex AWWA
2 IPS WB SS 5/8 Hex AWWA
1.5
1.5
1.8
1.5
1.5
1.8
3.0mm
Solid/4.7mm
3.0mm
Solid/4.7mm
4.7mmR
4.7mmR.7
E
E
E
E
E
E
5758123
5756570*
5758131
5756584*
5757679
5757693
1
1
1
1
1
1
8 IPS
1-1/4 IPS WB Gas 5/8 Hex
1-1/4 IPS WB Gas 5/8 Hex
2 IPS WB Gas 5/8 Hex
2 IPS WB Gas 5/8 Hex
2 CTS 5/8 Hex AWWA (fab)
1-1/4 IPS WB SS 5/8 Hex AWWA
2 IPS WB SS 5/8 Hex AWWA
1.5
1.5
1.8
1.5
1.5
1.5
1.8
3.0mm
Solid/4.7mm
3.0mm
Solid/4.7mm
Solid/4.7mm
4.7mmR
4.7mmR
H
H
H
H
H
H
H
5758332
5756572*
5758334
5756585*
5754108
5757680
5757694
2
2
2
2
2
2
2
12 IPS
2 IPS WB SS 5/8 Hex AWWA 1.8 Solid/4.7mm H 5758730* 2
Electrofusion Fittings High Volume Tapping Tee
*Special Lead Requirements
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
225
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Electrofusion Fittings High Volume Tapping Tee
Drawing 1. (Under Clamp Type) Widebody
H
ID
L
OD
Nominal Pipe
Saddle Size
Radius R
Dimension
A
Dimension
B
Dimension
C
Dimension
D
2 IPS
1.187 + .012 3.59 6.65 3.60 1.50
3 IPS
1.750 + .012 4.60 6.66 3.50 1.81
4 IPS
2.250+ .012 6.26 7.27 3.50 1.81
4 DIPS
2.400+ .012 6.26 7.27 3.50 1.81
6 IPS
3.312+ .012 8.68 8.43 3.50 1.81
6 DIPS
3.450+ .012 8.68 8.43 3.50 1.81
Outlet
Size
OD ID L H
1 1/4
IPS
1.66 1.328 5.375 2.68
2 IPS 2.375 1.943 5.375 3.0
2 CTS 2.125 1.74 11.35 3.0
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
226 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
H
OD
ID
L
Electrofusion Fittings High Volume Tapping Tee
Drawing 2. (Top Clamp Type) Wide Body
Outlet
Size
OD ID L H
1 1/4
IPS
1.66 1.328 5.375 2.68
2 IPS 2.375 1.943 5.375 3.0
2 CTS 2.125 1.74 11.35 3.0
Base Radius R
Dimension
A
Dimension
B
8 IPS
4.312 + .012 5.92 1.81
8 DIPS
4.525+ .012 6.10 1.84
10 IPS
5.375+ .012 6.10 1.83
10 DIPS
5.550+ .012 6.10 1.84
12 IPS
6.375+ .012 6.10 1.83
12 DIPS
6.600+ .012 6.10 1.90
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
227
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Transition Saddles - Brass AWWA
See the corresponding drawings on pages 230 & 231
Part # Base x Outlet Size
Fusion
Setting
Pin
Clamp
Style
See Page 198
Drawing
Number
5757612
5757614
5757616
5757618
5757620
5758725
5758713*
5758702*
2 IPS x 3/4 (Fem Corp) AWWA
3 IPS x 3/4 (Fem Corp) AWWA
4 IPS/DIPS x 3/4 (Fem Corp) AWWA
6 IPS/DIPS x 3/4 (Fem Corp) AWWA
8 IPS x 3/4 (Fem Corp) AWWA
8 DIPS x 3/4 (Fem Corp) AWWA
10 IPS x 3/4 (Fem Corp) AWWA
12 DIPS x 3/4 (Fem Corp) AWWA
A
A
A
A
A
M
M
M
4.7mmR
4.7mmR
4.7mmR
4.7mmR
4.7mmR
4.7mm
4.7mm
4.7mm
B
C
D/L
E/M
H
H
H
H
1
1
1
1
1
1
1
1
5757622
5757624
5757626
5757528
5757630
5758706*
5758723*
5758703*
2 IPS x 1 (Fem Corp) AWWA
3 IPS x 1 (Fem Corp) AWWA
4 IPS/DIPS x 1 (Fem Corp) AWWA
6 IPS/DIPS x 1 (Fem Corp) AWWA
8 IPS x 1 (Fem Corp) AWWA
8 DIPS x 1 (Fem Corp) AWWA
10 DIPS x 1 (Fem Corp) AWWA
12 DIPS x 1 (Fem Corp) AWWA
A
A
A
A
A
M
M
M
4.7mmR
4.7mmR
4.7mmR
4.7mmR
4.7mmR
4.7mm
4.7mm
4.7mm
B
C
D/L
E/M
H
H
H
H
1
1
1
1
1
1
1
1
10001329
10001330
5758290
10001331
2 IPS x 1 1/4 (Fem Corp) AWWA
3 IPS x 1 1/4 (Fem Corp) AWWA
4 IPS/DIPS x 1-1/4 (Fem Corp) AWWA
6 IPS/DIPS x 1 1/4 (Fem Corp) AWWA
A
A
A
A
4.7mmR
4.7mmR
4.7mmR
4.7mmR
B
C
D/L
E/M
1
1
1
1
5758293
5758294
5758295
5758296
5758297
5758704*
2 IPS x 1-1/2 (Fem Corp) AWWA
3 IPS x 1-1/2 (Fem Corp) AWWA
4 IPS/DIPS x 1-1/2 (Fem Corp) AWWA
6 IPS/DIPS x 1-1/2 (Fem Corp) AWWA
8 IPS x 1-1/2 (Fem Corp) AWWA
12 IPS/DIPS x 1-1/2 (Fem Corp) AWWA
A
A
A
A
A
M
4.7mmR
4.7mmR
4.7mmR
4.7mmR
4.7mmR
4.7mm
B
C
D/L
E/M
H
H
1
1
1
1
1
1
5758715
5758727
5758717*
5758729
5758711*
5758705*
4 IPS/DIPS x 2 (Fem Corp) AWWA
6 IPS/DIPS x 2 (Fem Corp) AWWA
8 DIPS x 2 (Fem Corp) AWWA
8 IPS x 2 (Fem Corp) AWWA
10 IPS x 2 (Fem Corp) AWWA
12 DIPS x 2 (Fem Corp) AWWA
A
A
M
A
M
M
3.0mm
4.7mmR
4.7mm
4.7mmR
4.7mm
4.7mm
D/L
E/M
H
H
H
H
2
2
2
2
2
2
A=Automatic Identification for Fusion Time. M=Manual Setting or Bar Code Setting.
* Special Lead Requirements.
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
228 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Transition Saddles - Brass ANSI
See the corresponding drawings
on pages 230 & 231
Part # Base x Outlet Size Pin
Fusion Time
Setting
Clamp
Style
Drawing
Number
5757572 2 IPS x 3/4 (FPT) AWWA 4.7mmR A B 1
5757574 3 IPS x 3/4 (FPT) AWWA 4.7mmR A C 1
5757576 4 IPS x 3/4 (FPT) AWWA 4.7mmR A D/L 1
5757578 6 IPS x 3/4 (FPT) AWWA 4.7mmR A E/M 1
5757580 8 IPS x 3/4 (FPT) AWWA 4.7mmR A H 1
5758725 8 DIPS x 3/4 (FPT) AWWA 4.7mm M H 1
5758716* 10 IPS x 3/4 (FPT) AWWA 4.7mm M H 1
5757582 2 IPS x 1 (FPT) AWWA 4.7mmR A B 1
5757584 3 IPS x 1 (FPT) AWWA 4.7mmR A C 1
5757586 4 IPS/DIPS x 1 (FPT) AWWA 4.7mmR A D/L 1
5757588 6 IPS/DIPS x 1 (FPT) AWWA 4.7mmR A E/M 1
5757590 8 IPS x 1 (FPT) AWWA 4.7mmR A H 1
5758718 8 DIPS x 1 (FPT) AWWA 4.7mm M H 1
5758714* 10 IPS x 1 (FPT) AWWA 4.7mm M H 1
5758722* 10 DIPS x 1 (FPT) AWWA 4.7mm M H 1
5758721* 12 IPS x 1 (FPT) AWWA 4.7mm M H 1
5757592 2 IPS x 1-1/4 (FPT) AWWA 4.7mmR A B 1
5757594 3 IPS x 1-1/4 (FPT) AWWA 4.7mmR A C 1
5757596 4 IPS/DIPS x 1-1/4 (FPT) AWWA 4.7mmR A D/L 1
5757598 6 IPS/DIPS x 1-1/4 (FPT) AWWA 4.7mmR A E/M 1
5757600 8 IPS x 1-1/4 (FPT) AWWA 4.7mmR A H 1
5757602 2 IPS x 1-1/2 (FPT) AWWA 4.7mmR A B 1
5757604 3 IPS x 1-1/2 (FPT) AWWA 4.7mmR A C 1
5757606 4 IPS/DIPS x 1-1/2 (FPT) AWWA 4.7mmR A D/L 1
5757608 6 IPS/DIPS x 1-1/2 (FPT) AWWA 4.7mmR A E/M 1
5757610 8 IPS x 1-1/2 (FPT) AWWA 4.7mmR A H 1
5758719 8 DIPS x 1-1/2 (FPT) AWWA 4.7mm M H 1
5758712* 10 IPS x 1-1/2 (FPT) AWWA 4.7mm M H 1
5758708* 10 DIPS x 1-1/2 (FPT) AWWA 4.7mm M H 1
5758697 4 IPS x 2 (FPT) AWWA 3.0mm A D/L 2
5758726 6 IPS/DIPS x 2 (FPT) AWWA 4.7mmR A E/M 2
5758720 8 IPS x 2 (FPT) AWWA 4.7mm M H 2
5758725 8 IPS x 2 (FPT) AWWA 4.7mmR A H 2
5758698* 12 IPS x 2 (FPT) AWWA 4.7mm M H 2
A=Automatic Identification for Fusion Time. M=Manual Setting or Bar Code Setting.
* Special Lead Requirements.
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
229
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Transition Saddles Stainless Steel ANSI
See the corresponding drawings on pages 230 & 231
Base x Outlet Size Part #
Fusion
Setting
Pin
Clamp
Style
See Page 198
Drawing
Number
2 IPS x 3/4 (FPT)
3 IPS x 3/4 (FPT)
4 IPS/DIPS x 3/4 (FPT)
6 IPS/DIPS x 3/4 (FPT)
8 IPS x 3/4 (FPT)
8 DIPS x 3/4 (FPT)
10 IPS x 3/4 (FPT)
5757571
5757573
5757575
5757577
5757579
5758699*
5758701*
A
A
A
A
A
M
M
4.7mmR
4.7mmR
4.7mmR
4.7mmR
4.7mmR
4.7mm
4.7mm
B
C
D/L
E/M
H
H
H
1
1
1
1
1
1
1
2 IPS x 1 (FPT)
3 IPS x 1 (FPT)
4 IPS/DIPS x 1 (FPT)
6 IPS/DIPS x 1 (FPT)
8 IPS x 1 (FPT)
5757581
5757583
5757585
5757586
5757589
A
A
A
A
A
4.7mmR
4.7mmR
4.7mmR
4.7mmR
4.7mmR
B
C
D/L
E/M
H
1
1
1
1
1
2 IPS x 1-1/4 (FPT)
3 IPS x 1-1/4 (FPT)
4 IPS/DIPS x 1-1/4 (FPT)
6 IPS/DIPS x 1-1/4 (FPT)
8 IPS x 1-1/4 (FPT)
5757591
5757593
5757595
5757597
5757599
A
A
A
A
A
4.7mmR
4.7mmR
4.7mmR
4.7mmR
4.7mmR
B
C
D/L
E/M
H
1
1
1
1
1
2 IPS x 1-1/2 (FPT)
3 IPS x 1-1/2 ( FPT)
4 IPS/DIPS x 1-1/2 (FPT)
6 IPS/DIPS x 1-1/2 (FPT)
8 IPS x 1-1/2 (FPT)
5757601
5757603
5757605
5757607
5757609
A
A
A
A
A
4.7mmR
4.7mmR
4.7mmR
4.7mmR
4.7mmR
B
C
D/L
E/M
H
1
1
1
1
1
A=Automatic Identification for Fusion Time. M=Manual Setting or Bar Code Setting.
* Special Lead Requirements.
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
230 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Nom. Pipe
Saddle Size
Diameter
C
Dimension
D
Dimension
E
Dimension
H
2 IPS 1.50 3.18 3.59
2.06
3 IPS 1.81 3.18 4.60
2.06
4 IPS/DIPS 1.81 3.80 6.26
2.06
6 IPS 1.81 4.96 8.68
2.06
6 DIPS 1.81 4.96 8.68
2.06
8 IPS 1.81 N/A 5.92
1.94
8 DIPS 1.84 N/A 6.10
1.94
10 IPS 1.83 N/A 6.10
2.44
10 DIPS 1.84 N/A 6.10
2.21
12 IPS 1.83 N/A 6.10
2.39
12 DIPS 1.90 N/A 6.10
2.38
Transition Saddle Drawing 1:
3/4 to 1-1/2 Outlet
A
Threaded Insert
B
Diameter
Quality
Standard
3/4 FPT 2.50 ANSI B1.20.1
1 FPT 2.50 ANSI B1.20.1
1-1/2 FPT 2.88 ANSI B1.20.1
3/4 Corp. Thd. 2.50 AWWA C800
1 Corp. Thd. 2.50 AWWA C800
1-1/4 Corp. Thd. 2.63 AWWA C800
1-1/2 Corp. Thd. 2.88 AWWA C800
Central
Electrofusion
Products
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
231
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Nom. Pipe Saddle
Size
Radius
R
Diameter
C
Dimension
D
Dimension
E
2 IPS N/A 1.50 3.0 3.59
3 IPS N/A 1.81 3.0 4.60
4 IPS/DIPS N/A 1.81 3.0 6.26
6 IPS/DIPS N/A 1.81 3.0 8.68
8 IPS 4.312 .012 1.81 2.96 5.92
8 DIPS 4.525 .012 1.84 3.10 6.10
10 IPS 5.375 .012 1.83 3.34 6.10
10 DIPS 5.550 .012 1.84 3.38 6.10
12 IPS 6.375 .012 1.83 3.52 6.10
12 DIPS 6.600 .012 1.90 3.54 6.10
A
Threaded Insert
Quality
Standard
2 FPT ANSI B.1.201
2 Corp. Thd. AWWA C800
Transition Saddle Drawing 2:
2 Outlets
Mechanical
Connectors
www.isco-pipe.com
232
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Mechanical
Couplings for
HDPE Pipe
In situations requiring HDPE connections to other materials, there are many
mechanical couplings available, some of which also connect HDPE to HDPE
pipe. Care must be taken in selecting mechanical couplings that work well with
HDPE pipe in each application. Pipe size, pressure, temperature, and type of
mating material influence the mechanical fitting selection. Also, the require-
ments of a buried system are different from those of above ground piping systems.
Many manufacturers of mechanical connection fittings state that fusion joining
is the preferred connection method and recommend mechanical fittings only
when fusion options are not available. Not all couplings in the marketplace work
well with polyethylene pipe. Couplings designed for rigid piping materials may
not properly seal since HDPE is a flexible material. When stress is applied to
HDPE pipe, HDPE creeps away (cold flow of material) from the applied force
as a stress relieving method, a property that works against standard coupling
design. Another related issue is toe-in, where the end of HDPE may neck down
after cutting. Consequently, many coupling manufacturers require internal stiff-
eners (shown on next page), typically made of stainless steel, at cut pipe ends to
prevent creep and toe-in. Additionally, HDPE has a lower coefficient of friction
which makes gripping the outside of pipe more difficult than other materials.
Those properties would not be as critical if the rate of expansion/contraction of
HDPE was not larger than most piping materials. When HDPE is exposed to large
thermal variations, it is prone to expand and contract greater than some mechani-
cal fittings can handle. (Expansion joints are not capable of withstanding the
range of motion that is expected and are hardly effective in an HDPE system with
or without mechanical fittings). Some couplings must be restrained so as not
to pull, slide, or twist from the mechanical fitting, or the operating temperature
of the pipe/coupling system must be limited. At times, both are factored in the
design and/or the coupling is limited to below ground use since temperatures are
steady and soil provides some restraint
ISCO HDPE Product Catalog
ISCO HDPE Product Catalog
www.isco-pipe.com
233
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Mechanical
Connectors
Mechanical couplings and repair clamps should be considered as differently func-
tioning piping components. As with other materials, a mechanical coupling is better
suited to join two separate pipe ends. A repair clamp is typically designed for repair
of holes, cracks, splits, or punctures in a joined piping system. Since HDPE is supe-
rior to other materials in resisting stress crack propagation, clamps are successfully
used to stop leaks. Often repair clamps are used in a temporary setting until it is
convenient to make a fusion repair or replacement of the damaged section of pipe.
Mechanical fittings designed to use set screws or drive bolts into the wall of the
pipe, such as Megalug or similar, are not intended for HDPE pipe. While they may
be used on the mating end of a dissimilar pipe material, HDPE does not resist the
point loading that these couplings are designed to apply. Couplings or clamps that
compress equally around the circumference of HDPE pipe are preferred.
To make a HDPE fusion connection (butt, socket, sidewall, or electrofusion), you
must have a clean, dry environment. Mechanical couplings are used to make repairs
on HDPE pipes in wet areas, where electrical power is unavailable or access is
restricted, volatile, or otherwise impossible. Keep in mind that since HDPE pipe
is flexible, it might be raised enough from the trench bottom to fuse a flange on
the end of the HDPE pipe. After flanges are attached to the two HDPE pipe ends,
a spool with flange ends is made to the proper length to connect the pipes in the
trench.
When joining HDPE pipe or fittings to other materials, fusion of flanges, mechanical
joint adapters or transition fittings to the HDPE end is often an overlooked option.
The mating materials flange can then be connected with a mechanical coupling,
if required, to the plain-end of the other material. This may be a more reliable
connection in some cases. Mechanical end connectors are available in a limited
size range for use with HDPE pipe. These flange faces(or threaded adapters) are
designed to compress around the pipe end. This provides another means of making
repairs or connections to existing pipelines when fusion is not an option.
A procedure for selecting the proper coupling per the application is outlined in the
following pages. It is designed toward selecting the best fitting available for your
application. They are listed by function or style.
1-800-345-ISCO
ISCO HDPE Product Catalog
1-800-345-ISCO
www.isco-pipe.com
234 Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
For connections of plain end HDPE pipe to
itself or another piping material:
HDPE. . . . . . . . . . . . . . . . . . Page 235-236
PVC. . . . . . . . . . . . . . . . . . . . . . Page 237
Ductile Iron / Cast Iron. . . . Page 238
Steel / Stainless Steel. . . . . . Page 239
Concrete / Asbestos Cement
/ Clay . . . . . . . . . . . . . . . . . . . Page 240
Corrugated PE. . . . . . . . . . . . Page 244
For adding a boltable or threaded end to HDPE for connection to another pipe, fitting
or valve:
Threaded End . . . . . . . . . . . Page 242
Flange End. . . . . . . . . . . . . . . Page 242
MJ End . . . . . . . . . . . . . . . . . . Page 242
Cap End . . . . . . . . . . . . . . . . . Page 242
For mechanically adding a connection means for a new branch (service) line to
an existing HDPE Pipe:
Threaded Outlet. . . . . . . . . . Page 243
Flanged Outlet. . . . . . . . . . . . Page 243
MJ Outlet . . . . . . . . . . . . . . . . Page 243
Plain End Outlet . . . . . . . . . . Page 243
For repairing a damaged or leaking pipe:
Repair Clamp. . . . . . . . . . . . Page 244
Coupling
Service Saddle
Tapping Sleeve
Repair Clamp
Internal Stiffener being
installed.
End Connector
Mechanical
Connectors
ISCO HDPE Product Catalog
www.isco-pipe.com
235
Copyright 2011 ISCO Industries, LLC. All Rights Reserved.
Mechanical
Connectors
1. 2.
HDPE To HDPE Couplings - IPS
1. Corrosion resistant plastic coupling for small diameter.
2. Standard Coupling: requires no restraint, no internal stiffeners
flow contacts EDPM / Nitrile Gasket
external: enamel standard (galvanized & zinc electroplated
optional)above and below ground use
3. Restricted Use Coupling: requires pipe restraint, internal stiffeners
temperature range limited(35-80 degrees fahrenheit)
below ground use only
external: steel and ductile parts standard(SS optional)
flow contacts gasket Nitrile (Buna N) or SBR(Buna S) Standard
4. Flexible Pipe Connectors for gravity and DWV applications
5. Engineered Coupling: designed per application
6. Snap-Tite