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Chain Lubricants 2.0 Uk

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CHAIN LUBRICANTS

Matrix Specialty Lubricants Bio Lubricants

Matrix Specialty Lubricants is a company based This group of products includes biodegradable hydraulic, gear, and other lubricants as well as a range of greases and concrete mould
in The Netherlands, producing and marketing release agents. High performance, long life, low toxicity and biodegradabilty are key factors within this product group.
specialty lubricants and greases.
Compressor, Vacuum And Refrigeration Fluids
Matrix Specialty Lubricants was created by a nucleus
of industry specialists with a collective experience A comprehensive range of gas and refrigeration compressor fluids providing long life and low maintenance costs in combination with
of many years working for major oil companies. high efficiency. The range consists of mineral, and synthetic (hydro treated, PAO, POE, Alkyl Benzenes, Di-Ester, Ester, PAG, PFPE)
Our vision is to harness new technology and, with based lubricants with performance up to 12.000 hour drain intervals.
the expertise of our chemists, provide the correct
lubricant for each application. It is just a matter of
knowledge. Food Grade Lubricants

Specific product information is available in our A complete range of fluids, lubricants and greases for applications whenever a food grade lubricant is required. The high performance
brochures and most of the technical data sheets Foodmax® line is NSF and InS approved and includes a range of spray cans.
can be found on our website;
www.matrix-lubricants.com. Our main products are Industrial Specialty Products
divided into groups with the most common being
presented in our brochures. The most up to date This product group includes a range of specialty chain lubricants, gear oils, transformer oils and many more products. All the products
information can always be found on our website. exceed performance expectations contributing to lower maintenance costs.

Greases And Pastes


An extensive range of specialty greases and pastes, including polyurea, calcium sulphonate, aluminium, barium, silicon, inorganic
and PFPE. By using the latest technology and materials we are able to provide high performance and problem solving products.

Metal Working Fluids And Rust Preventatives


This line of products includes the latest technology soluble metal working fluids, neat cutting oils, cold and hot forging, quenching,
drawing and stamping products.

Specialty Base Oils And Dispersions


These base oils are used in the formulation of metalworking fluids, biodegradable hydraulic fluids, top tier 2 stroke engine oils, mould
release agents and many more. They include DTO, TOFA and various types of esters. Another range includes both technical and
pharmaceutical white oils. The Matrix line of D-MAX colloidal dispersions contains products based on graphite, MoS2, PTFE and
Boron Nitride (hBn). These can be used as additives, lubricants and processing products.

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Chain Lubricants
Chains have been used for ages and can literally be found in any type of industry. Many different types of chains are used and they
differ in size and dimension. Although the lubrication of chains is often done with general purpose products, selecting the right and
dedicated chain lubricant is valid for a properly functioning chain as well as its lifetime.

Matrix Specialty Lubricants therefore offers a very extensive range since all applications, temperatures and running conditions require
a specific approach. We are using the latest base oils and additive technology to formulate chain oils which are outperforming many
competitive products in the below mentioned fields.

• Temperature resistance

• Anti-wear properties

• Clean operation

• Energy savings

• Water resistance

• Chemical resistance

By using Matrix Specialty Lubricants chain fluids the equipment operator can achieve;

• Lower overall lubricant consumption

• Extended service intervals

• Increased production and equipment operating reliability

• Decreased maintenance costs

• Longer chain life

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Chains Inadequate lubrication of chains will finally lead to excessive wear, which will result in a longer chain and eventually breaking
of the chain and increased operating cost (energy consumption). Whether driving a motorbike at high speed or the tenter
In industrial processes several chain types fulfill chain in a textile production company breaks during the production season, in all cases you do not want to be confronted
numerous functions; with the results which are very often caused by inadequate lubrication.

• Drive Chains The choice of the right lubricant is vital, the following factors should be considered:
found in, for example motorcycles, construction • Correct viscosity (see figure)
equipment and bikes • Re-lubrication intervals
• Lifting Chains • Right quantity and applied to the right place
found in forklift trucks, elevators, rolling mills and • Type of application possible
lock gates • Temperature range
• Control Chains • Ability of the lubricant to get between the pin and bushings
machine tools and positioners • Material pairs
• Transport Chains • Different chain drive constructions
found in food and automotive industries and
manufacturing of furniture and steel Standard values for oil viscosity at 40°C according to DIN 8195

The lubrication of chains is an interesting challenge Joint Contact Chain Speed (m/s)
because of several reasons;
Pressure N/mm2 1 1 to 5 >5 <5 ≥5
• Mechanical motion results in mixed and boundary ISO VG Grade
friction <10 32 46 68 32 46
• No hydrodynamic lubrication possible because of 10 to 20 46 68 100 46 68
low speeds
• The friction points are relatively difficult to access 20 to 30 68 100 150 68 100
• Mainly linear contact of the friction parts manual or drip feed lubrication splash lubrication
• High surface pressures on the friction parts
• Oscillating friction body movements Almost all chains suffer from intense surface contact, this phenomenon is often referred to as boundary friction; from a lubricants point
of view this will result in boundary lubrication. Friction can be reduced to a great extent by chosing the right lubricant for the given
An oil film on the outside of the chain will protect circumstances.
against corrosion but will not protect against wear
inside the chain. It is very important that lubricants
that are chosen actually penetrate well and lubricate
the roller, bushing from the inside to prevent wear. Stribeck curve
Coefficient of friction

Bearing parameter
ɳN/pav

Boundary lubrication Mixed lubrication Hydrodynamic lubrication


F F F

v v v

h
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Chain lubricants have to be high-performance products and therefore they need to have good technical characteristics.
Below the most important are listed and explained in more detail.

Adhesiveness
The ability of a lubricant to stick to the chain. This parameter is very important in case of high-speed chains where the lubricant should
not fling off.

Detergency
The ability of the lubricant to clean (dissolve) the residues of used chain oil in the difficult to reach parts of the chain.

High-Temperature Resistance
The ability of a lubricant not to create residues in the chain links at operating temperatures above 140 °C. This parameter is extremely
important when chains operate at these temperatures. Using a lubricant which is not suitable for high temperatures will result in residues
in the vital parts of the chains.

Corrosion Protection
The ability of a chain lubricant to protect the chain against corrosion is especially important for outdoor and corrosive ambient
conditions.

Resistance Against Media


The presence of water, acids and solvents can trigger chemical reactions. Under all circumstances it is important that a lubricant
keeps performing the way it should. This parameter is especially important for chains used in the textile, food and paint industry.

Carbon Forming Tendency


Carbon deposits are created in the chain links at high temperatures. These increase wear and reduce chain lifetime; the lubricant
should possess very low carbon forming tendencies at high temperatures.

Wetting Ability
The chain lubricant should have the ability to penetrate in the narrow spaces of the chain links in order to lubricate the chain properly.

Load Carrying Capability


A chain lubricant should be formulated in such a way so that it reduces wear and seizure of the chain parts.

Profile of a How to lubricate Spray nozzel


roller chain a roller chain? ‘Shot-to-point’

Lubricant Oil drop


Roller overflow 2-25cm
Bush

Pin

Lubricant

Outer
Inner link Chain roller

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Chain Oil Selection Table

Working Temperature °C Compatible With Application

Energy Saving
Aluminium
Flashpoint

Ammonia

Vaporizer
Brushing

Dripping
Base Oil

Copper
Solids

Steam

Vapor
Water

Acids
Steel

Oiler

CLS
-40 -30 -20 -10 0 150 170 200 220 240 250 280 300 500
Chainmax 100 M 230
Chainmax 150 M 230
Chainmax 320 M 235
Chainmax 460 M >240
Chainmax 4200 M 260
Chainmax 4200 M Mo M 260 X
Chainmax WR 22 M 130
Chainmax WR 150 M 230
Chainmax WR 460 M 230
Chainmax AZ SS >260 X
Chain Fluids

Chaintop MT 50 S 260 X
Chaintop MT 100 S 240 X
Chaintop MT 150 S 210 X
Chaintop MT 220 S 220
Chaintop MT 320 S 225
Chaintop MT 4200 S 260
Chaintop MT 100 M SP Mo S >265 X
Chaintop FLX SP PFPE >300
Chaintop XL SP SP S >260 X
Chaintop XL 100 SP SP S >260 X
Chaintop XLG DL G S >260
Chaintop FS 260 S >280
RH 200 S >280
Chaintop CLE S >265
Foodmax Chain 68 SP S >200
Food Grade

Foodmax Chain 100 SP S >240


Foodmax Chain 220 SP S >240
Foodmax Chain HT-X SP S >200 X
Foodmax Chain LT M n/a X
Grease CAS 2 Green S n/a
Grease

Grease Fluor HT 2 P M n/a


Grease Barium Complex L M 260
Performance Chain WR S >260
Performance TFD S n/a X
Spray Cans

Performance X3 P M n/a ! ! X
Performance WD P/Bn S n/a
Foodmax Multispray M n/a ! X
Foodmax DWF P SS n/a
Foodmax Greasespray

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Remarks and other characteristics Legenda Base Oils & Solids
Mineral M very suitable
Synthetic S suitable
Semi-Synthetic SS ! suitable with limits
Graphite G
PTFE P SP short periods
Ms02 Mo DL dry lubricant
Sticky chain oil for lubrication up to 150 degrees C, provided with good low-noise properties
Sticky chain oil for lubrication up to 150 degrees C, provided with good low-noise properties
Sticky chain oil for lubrication up to 150 degrees C, provided with good low-noise properties
Sticky chain oil for lubrication up to 150 degrees C, provided with good low-noise properties
Sticky chain oil for lubrication up to 150 degrees C, provided with good low-noise properties Evaporation Behavior of Base Oils
Sticky chain oil for lubrication up to 150 degrees C, provided with good low-noise properties; additional EP properties
(Sea)water-resistant, non-drip, can be applied on wet chains (dewatering properties)
(Sea)water-resistant, non-drip, can be applied on wet chains (dewatering properties) 100% hard Mineral Oil
(Sea)water-resistant, non-drip, can be applied on wet chains (dewatering properties) Low Evaporation
Chain oil leaving minimum residue and increased flash point Hard Residues
Medium and high-temperature chain oil, low residue and clean operation
Medium and high-temperature chain oil, low residue and clean operation

Residual Quantity
Medium and high-temperature chain oil, low residue and clean operation
Medium and high-temperature chain oil, low residue and clean operation
Medium and high-temperature chain oil, low residue and clean operation residues Ester Oil
Medium and high-temperature chain oil, low residue and clean operation Controlled Evaporation
High-temperature chain oil with added MoS2, good load and anti-wear properties Soft Residues
Inert, chemically and thermically stable high temperature chain oil
High-performance lubrication at extremely high temperatures with minimum residue
High-performance lubrication at extremely high temperatures with minimum residue
PAG Oil
Complete Evaporation
Chemically inert, radiation resistant, almost dry lubrication will therefore not attract dust Few Residues
Special chain oil for the lubrication of film-stretching lines in BOPP production (bio oriented poly propylene)
Chain and curve fluid for the printing industry, used in MAN Roland and Heidelberg printing machines
0% still viscous Operation Time (h)
Special chain oil compatible with water-based paints and coating. No craters formed if the oil drips on the surface.
Food grade chain oil, H-1, tacky non-drip, very water-resistant
Food grade chain oil, H-1, tacky non-drip, very water-resistant
Food grade chain oil, H-1, tacky non-drip, very water-resistant
Food grade high-temperature chain oil, H-1, non-smoke low residue
Food grade low-temperature chain oil, H-1 Chaintop XL T = 260ºC / t = 9 hrs Competitor’s Product
Water-resistant and adhesive chain grease, high loads and low speeds
High temperature, resistant to chemical agents and vibrations
Water- and vapor-resistant high-load, low-speed
(Sea)water-resistant, non-drip, can be applied on wet chains (dewatering properties). Fork lift truck chains
Dry and waxy lubricant with added PTFE. Suitable for use at room temperature only
Sticky chain lubricant, outstanding EP properties, very high EP, heavy loads
Penetrating oil, light loads, dewatering
H-1 adherent chain lubricant with added PTFE. Excellent penetrating properties. Also suitable for motorcycle chains
H-1 dewatering chain lubricant, light loads
H-1 chain grease, very suitable at lower temperatures

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www.matrix-lubricants.com
UK version II The Netherlands

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