Cama de Partos Hil Rom Affinity (Manual de Servicio)
Cama de Partos Hil Rom Affinity (Manual de Servicio)
Cama de Partos Hil Rom Affinity (Manual de Servicio)
Affinity® Three
Birthing Bed
and
Affinity® Four
Birthing Bed
From Hill-Rom
MAN272 REV 3
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page i
Service Manual (MAN272 REV 3)
Revisions
Third Edition
Page ii Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Revisions
To order additional copies of this manual (MAN272), refer to the back cover
for contact information. For countries not listed on the back cover, contact
your distributor.
NOTE:
The back cover is a comprehensive list of Technical Support contact
information for Hill-Rom. The product discussed in this manual may not be
available in all of the countries listed.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page iii
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NOTES:
Page iv Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
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Table of Contents
Chapter 1: Introduction
Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
Reference Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
Document Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
Operating Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
Head Section Inclination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
Foot Section Inclination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4
High Low Sleeping Surface (Hilow) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4
Battery Back-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4
Auxiliary Outlet (no longer available) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 5
Automatic Tilt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 5
Headboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 5
Docking/Wall Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 5
Lockout Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 5
Night Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 6
Foot Support Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 6
Labor Grips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 7
Siderails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 7
Trend-Like Position Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 8
CPR Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 8
The Integrated Air Support System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 9
Mobility/Braking and Steer System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 10
Siderails, Restraints, and Patient Monitoring . . . . . . . . . . . . . . . . . . . . . . 1 - 11
Dust Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 12
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Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 36
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 36
Mattress Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 37
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 37
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 37
Labor Grips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 38
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 38
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 39
Foot Section (Lift Off) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 40
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 40
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 40
Foot Section (Slide Off) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 42
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 42
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 43
Line Voltage Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 44
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 44
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 45
Battery Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 46
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 46
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 46
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 47
Battery Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 47
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 47
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 48
Battery Charge Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 48
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 48
Bed Surface Air System Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 50
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 50
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 52
Air System Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 53
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 53
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Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 53
Air System Control P.C. Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 54
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 54
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 55
Logic Control P.C. Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 56
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 56
Modifying the Lockout Switch Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 58
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 60
Transformer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 61
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 61
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 62
Auxiliary Transformer Assembly (Affinity® Three Bed) . . . . . . . . . . . . . . . . . . 4 - 63
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 63
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 64
Lockout Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 65
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 65
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 66
Siderail Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 67
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 67
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 68
Patient Siderail (Inboard) P.C. Switch Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 69
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 69
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 70
Caregiver Siderail (Outboard) P.C. Switch Board . . . . . . . . . . . . . . . . . . . . . . . . 4 - 71
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 71
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 72
Central Braking System—P3700A Model Only . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 73
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 73
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 76
Central Braking System—P3700B Model Only. . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 77
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 77
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Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 79
Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 80
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 80
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 81
Brake and Steer Caster Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 81
Brake Caster Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 82
Stow and Go™ Foot Section Wire Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 83
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 83
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 85
Chapter 5: Parts List
Service Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
Exchange Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3
In-Warranty Exchanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3
Out-of-Warranty Exchanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 5
Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 7
Caster Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 9
Base Module—P/N63951S (Sheet 1 of 2) (Affinity® Three Bed). . . . . . . . . . . . 5 - 10
Base Module—P/N63951S (Sheet 2 of 2) (Affinity® Three Bed). . . . . . . . . . . . 5 - 14
Main Frame Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 16
Siderail Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 20
Electronics Module (Sheet 1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 24
Electronics Module (Sheet 2 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 27
Electronics Module (Sheet 3 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 28
Electrical Cable Routing (Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 30
Electrical Cable Routing (Sheet 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 32
Sleep Deck Module (Sheet 1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 34
Sleep Deck Module (Sheet 2 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 38
Sleep Deck Module (Sheet 3 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 40
Label Module (Sheet 1 of 4)—P3700A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 44
Label Module (Sheet 2 of 4)—P3700A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 46
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1
Chapter 1
Introduction
Purpose
This manual provides requirements for the Affinity® Three Birthing Bed and
Affinity® Four Birthing Bed normal operation and maintenance. It also
includes parts lists (in chapter 5) for ordering replacement components.
Audience
This manual is intended for use by facility-authorized personnel only. Failure
to observe this restriction can result in severe injury to people and serious
damage to equipment.
Reference Documents
For more information (such as operating instructions, features, and product symbols),
refer to the “Affinity® Three Birthing Bed and Affinity® Four Birthing Bed User
Manual (USR025).”
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Document Symbols
Chapter 1: Introduction
Document Symbols
This manual contains different typefaces and symbols to make the content
easier to read and understand:
• Standard text—used for regular data.
• Boldface text—emphasizes a word or phrase.
• NOTE:—sets apart special data or important instruction clarification.
• WARNING or CAUTION
Page 1 - 2 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
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Introduction
Chapter 1: Introduction
1
Introduction
The Affinity® Three Birthing Bed and Affinity® Four Birthing Bed are
intended to be used as a birthing bed within the acute care Labor and Delivery
Unit. The Affinity® Three Birthing Bed and Affinity® Four Birthing Bed are a
three-motor birthing type bed with multiple articulation features (see “Bed
Position” on page 1-21). A variety of options are available including nurse call,
air system, night light, auxiliary outlets, and siderail controls. See “Features”
on page 1-3 for additional information concerning some of the Affinity® Three
Birthing Bed and Affinity® Four Birthing Bed features.
NOTE:
Any reference in this manual to a side of the bed is from the point of view of a
patient lying in the bed on her back. This information appears in the manual
wherever it is pertinent.
Operating Precautions
Before operating the bed, be sure that you have read and understand in detail
the contents of this manual. It is important that you read and strictly adhere to
the safety precautions (see “Safety Tips” on page 1-21).
For additional operating precautions for the bed and its accessories, refer to the
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed User Manual
(USR025).
Features
The bed incorporates three independent motors to raise and lower the
following bed features:
• Bed height
• Foot section
• Head section (The seat section automatically tilts with head section
operation.)
These functions are governed by P.C. board logic and controlled by the use of
the siderail bed controls or an optional hand-held, six-function pendant.
The bed is mechanized so that the patient or attendant may elevate the head
section by pressing a switch. The head up/head down switches are momentary
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Introduction
Chapter 1: Introduction
contact type switches and are pictorially labeled to indicate their function. The
switches are fixed in relation to the head section and within easy access of both
the occupant and attendant, regardless of the degree of inclination.
The bed is mechanized so that the patient or attendant may elevate the foot
section by pressing a switch. The foot up/foot down switches are momentary
contact type switches and are pictorially labeled to indicate their function. The
switches are fixed in relation to the head section and within easy access of both
the occupant and attendant, regardless of the degree of inclination.
The bed is mechanized so that an attendant can raise or lower the sleeping
surface to facilitate examination or bed ingress or egress. The hilow up/down
switches are momentary contact type switches and are pictorially labeled to
indicate their function. The switches are fixed in relation to the head section
and face toward the attendant position only. The hilow up/down switches are
not accessible to the occupant.
Battery Back-up
The bed is designed with battery back-up as a standard feature. The battery
allows the hilow, foot, and head motors to be activated from the siderail
controls without power being supplied to the bed. In addition, the battery
powers the nurse call function, but it does not power any other bed functions.
CAUTION:
Remove the battery if the bed will not be in service for extended periods
of time. Failure to do so could result in damage to the life of the battery
or damage to the bed. Contact the appropriate maintenance personnel.
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Introduction
Chapter 1: Introduction
To ensure the battery is always charged, plug the bed into the appropriate
1
power source whenever possible. If the battery is discharged or unplugged, the
bed is still functional when plugged into the appropriate AC receptacle.
Disp osal
Automatic Tilt
As the head section is raised, the seat gradually tilts up from 0 to 15 degrees.
As the head section is lowered, the seat gradually returns to a flat position.
Headboard
Docking/Wall Protection
Standard roller bumpers, located at the head end of the bed, protect walls and
headwall systems from damage.
CAUTION:
Do not position the head of the bed against a wall or beneath any
fixtures. This is to prevent damage due to the arcing motion of the bed
while the bed is being raised and lowered.
The lockout control switch is located at the head end of the bed on the frame
(see figure 1-1 on page 1-6). This control is used to deactivate the patient
(inboard) and caregiver (outboard) siderail controls.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 1 - 5
Service Manual (MAN272 REV 3)
Introduction
Chapter 1: Introduction
Night Light
The night light is located under the bed. A photocell control automatically
turns the light on when the room darkens and turns it off when it gets brighter.
The bed is equipped with built-in foot support assemblies designed to remain
on the unit during normal usage. The assemblies can be simultaneously
positioned up or down, through use of the motor-powered, foot section yoke.
This foot section yoke controls the overall height up and down. Each foot
support can be independently positioned by using the mechanical release latch
at the end of the foot supports.
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Introduction
Chapter 1: Introduction
Each foot support is attached to the bed and can only be removed by the
1
appropriate personnel.
Labor Grips
To raise the labor grip, grasp the grip, and rotate it up from under the bed until
it clicks. This signals that it has locked into position. Ensure that the labor grip
is properly locked by giving it a tug.
To lower the labor grip, pull the release handle, and lower the grip under the
bed.
Siderails
To raise the siderails (A), grasp the top center of the siderail, and pull out and
up from beneath the bed (see figure 1-2 on page 1-7). Rotate the siderail
upward until it clicks. The clicking sound signals that the siderail has locked
into position. Ensure that the siderail is up and properly locked into position by
giving it a gentle tug.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 1 - 7
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Introduction
Chapter 1: Introduction
To lower/store the siderail, pull the release handle (B), and allow the siderail to
lower into the down or storage position.
The siderail stores in a position that does not extend outward from the width of
the bed. This feature aids in preventing transfer gaps when two beds are placed
side by side.
To place the sleep surface in Trend-Like position, push down on the handle,
and guide the bed to the desired angle. If the desired Trend-Like position
cannot be achieved because the bed is too low, the bed’s hilow function will
automatically raise the bed until the proper position is reached.
To return the bed to the level position, pull up on the handle. Mechanical limits
stop the travel when the sleep surface is level. Quickly release it when the bed
is in the desired position.
Depending on the position of the head section and the weight of the patient, the
amount of activation force required to place the bed in or out of the Trend-Like
position varies. For example, with a patient occupying the bed and the head
section raised to 45 , the bed will more easily go out of Trend-Like position,
O
versus going into the Trend-Like position. With a patient occupying the bed
and the head section in the flat position, the bed will more easily go into the
Trend-Like position, versus going out of the Trend-Like position.
NOTE:
The bed must be in the flat (level) position and out of the Trend-Like position,
for the hilow to work properly.
CPR Release
The head section has a releasing mechanism for rapid emergency lowering.
The release mechanism requires intentional action to release it. The bed
mechanism recognizes the de-coupling and automatically lowers the head and
seat section; then it recouples the head and seat mechanism. This ensures
proper head section lifting after the emergency.
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Introduction
Chapter 1: Introduction
A CPR release handle is located on either side of the bed, beneath the head
1
section. To operate, pull the CPR handle and hold. With a patient in the bed,
the head section will lower to a flat position within approximately 7 seconds.
The integrated air support system allows the patient or attendant to select the
desired level of firmness in the lumbar and seat sections of the mattress. Both
the patient and attendant can control these functions from the siderail. The
lumbar bladder, when fully inflated, appears as a large round bump in the
mattress. The seat bladder, when fully inflated, does not have a specific
appearance. Proper operation of the seat bladder is best determined by lying on
the bed and activating the seat inflate function.
The seat section mattress has auto-inflate and auto-deflate functions. The
appropriate button need be pressed only once to achieve full inflation or
deflation of the mattress.
To automatically inflate or deflate the seat section, press the caregiver seat
inflate button (plus sign) or caregiver seat deflate button (minus sign) once.
The seat section will inflate or deflate for approximately 20 to 25 seconds and
then automatically stop.
The back section lumbar mattress does not have auto-inflate or auto-deflate
functions. The appropriate button must be pressed and held until the desired
inflation is attained.
To inflate the back section, press and hold the back inflate button (plus sign)
until the desired firmness is attained.
To deflate the back section, press and hold the back deflate button (minus sign)
until the desired softness is attained.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 1 - 9
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Introduction
Chapter 1: Introduction
The bed is mounted on four precision-bearing swivel casters. Each caster has a
molded polyurethane wheel with a diameter of 6" (15 cm) or 8" (20 cm)
(Affinity® Three Birthing Bed only). Wheels have precision-bearing axles and
swivels for high mobility. They are easily removed for cleaning or replacing.
The caster braking system is activated by foot pedals located on either side of
the bed to enable one foot to lock two casters (wheels and swivels). Activation
of the steer system locks the swivel on one caster (steer lock on the foot end) to
enable easy steering of the bed, on the Affinity® Four Birthing Bed, all four
casters lock. The steer system is operated by foot pedals located on either side
of the bed. The foot pedals are located in convenient, accessible locations on
both sides of bed and are clearly identified. The brake pedal is designated by an
orange dot, and the steer pedal is designated by a green dot.
Placing the brake/steer pedal in steer locks the left side, foot end caster into a
position that is parallel to the bed. When transporting the bed, the caster should
trail the direction of travel (see figure 1-3 on page 1-10). This trailing position
is when the center of the caster’s wheel axle is behind the caster stem during
transport.
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Introduction
Chapter 1: Introduction
1
WARNING:
A bed that is transported with the steer caster locked in an incorrect
position can drift from side to side during transport. Personal injury or
equipment damage could occur.
If the caster is leading the direction of travel, reposition it. Do this by placing
the brake/steer pedal in neutral, swiveling the caster 180 degrees, and placing
the brake/steer pedal back in the steer position.
The bed is equipped with head section siderails as standard equipment. They
can be placed in the up or down position. In the down position, the rails store
under the frame of the bed providing a zero transfer gap for safe surface-to
surface transfer and better patient access. The bed is configured so that the
following functions may be included as part of the siderails:
• Patient and attendant head and foot actuators
• Hilow actuators (attendant only)
• Nurse call
• Entertainment center actuators (lighting, TV, UTV, and radio)
• Mattress controls
The siderails should always be in a full upright position and latched when a
patient is unattended. When raising the siderails, an audible click indicates that
the siderail is completely raised and locked in place.
We recognize that certain healthcare situations may indicate the need for
specialized siderail configurations. In response to this need we offer, upon
request, several siderail accessories.
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Service Manual (MAN272 REV 3)
Introduction
Chapter 1: Introduction
Dust Covers
All bed mechanisms are enclosed for protection from damage, aid in infection
control, and patient room housekeeping efficiencies.
On beds equipped with the optional nurse call feature, use the nurse call button
to place a call to the nurse call system. Above the nurse call button, the call
indicator light illuminates on the patient’s siderail controls, indicating a call
has been made.
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Introduction
Bed Positions
The bed has three sections: head, seat, and foot.
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Introduction
Chapter 1: Introduction
Page 1 - 14 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Introduction
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 1 - 15
Service Manual (MAN272 REV 3)
Specifications
Chapter 1: Introduction
Specifications
Physical Description
For bed specifications, see table 1-1 on page 1-16.
Feature Dimension
Total Length 90" (229 cm)
Length from roller bumpers to break in seat 61 7/8" (157 cm)
section
Length from break in the seat section to 28 1/8" (71 cm)
end of bed
Maximum Width (siderails stored) 36" (91 cm)
Maximum Width (siderails up) 39" (99 cm)
Maximum Headboard Height 52" (132 cm)
Maximum Siderail Height (without mat 14¾" (37.47 cm)
tress)
Minimum Under-Bed Clearance 5" (13 cm), 3" 7.6 cm) for Stow
and Go™ Beds
Wheel Base 50" x 29" (127 cm x 74 cm)
Mattress Width 35" (89 cm)
Mattress Length 78" (198 cm)
Mattress Thickness (head/seat) 4" (10 cm)
Mattress Thickness (foot) 3" (8 cm)
Detachable Power Cord, IEC 320/interface US, 84" (213 cm)/international,
98" (249 cm)
Caster Size 6" (15 cm) or 8" (20 cm) (Affin
ity® Three Birthing Bed only)
Total Weight (maximum) 480 lb (218 kg)
Head Section Inclination (maximum) 65°
Seat Section Inclination (maximum) 15°
Bed Height Range 18" (46 cm) to 34" (86 cm)
Bed Height Range (with mattress) 22" (56 cm) to 38" (97 cm)
Trend-Like position (maximum) 8°
(Continued on next page.)
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Service Manual (MAN272 REV 3)
Specifications
Condition Range
Temperature -40°F (-40°C) to 158°F (70°C)
Relative humidity 95% non-condensing
Pressure 15 "Hg (50 kPa) to
31 "Hg (106 kPa)
Condition Range
Temperature 59°F (15°C) to 104°F (40°C)
ambient temperature
Relative humidity range 10% to 85% non-condensing
Electrical Description
Condition Range
Rated voltage 120V AC/230V AC
Power/input 4 A/2 A
Frequency 50/60 Hz
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 1 - 17
Service Manual (MAN272 REV 3)
Specifications
Chapter 1: Introduction
Condition Range
Ground resistance < 0.20Ω
Leakage current < 100μA for 120V models
< 150μA for 230V models
The electrical power system is insulated from the metal parts of the bed. No
additional electrical components, such as isolation transformers, are required
to make this bed meet applicable electrical codes. All patient support surfaces
are fully grounded through a three-wire power cord having a hospital-grade,
3-prong, grounded plug.
Each bed is factory-tested for complete operation with and without a load.
Each bed is tested for insulation integrity and micro-current leakage.
this application.
The bed is equipped with a night light that automatically activates as the
ambient light decreases. The light illuminates the foot fall area under the bed.
Page 1 - 18 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
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Specifications
Siderail Controls
Chapter 1: Introduction
1
Patients and attendants operate the various functions of this bed by means of
finger-touch switches located in a convenient fixed position on the siderails at
both sides of the bed. These controls move with the head section for easy
access and visual contact regardless of the head section elevation. The control
switches are electronically interlocked to prevent electrical damage to the
motor caused by contradictory direction signaling.
Head
Head section operating controls, identified by graphic symbols, are visible and
accessible to both the patient and the attendant. The up/down travel of the head
section is controlled by separate momentary type switches.
Foot
Foot section operating controls, identified by graphic symbols, are visible and
accessible to both the patient and the attendant. The up/down travel of the foot
section is controlled by separate momentary type switches.
On the original version of the bed, the foot section travel pauses when it
reaches the flat or bed level position, indicating the bed is in the level position.
Travel then proceeds to the desired position if the foot section switch remains
actuated. The new version of the bed does not have this pause feature.
Hilow
The hilow controls, identified by graphic symbols, are visible and accessible
only to the nurse/attendant. The up/down travel of the sleep deck is controlled
by separate momentary type switches.
Lockout
This bed has the capability of locking out the inboard and outboard hilow,
head, and foot functions if so prescribed by the attending physician. The
lockout switch is located at the head end of the bed’s main frame. The lockout
function interrupts the patient/attendant siderail controls until the lockout
switch is turned off.
P.C. Boards
All P.C. board functions are tested at the completion of circuit board assembly
and at final bed assembly. A line transient filter is included to protect the
boards from excessive line surges.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 1 - 19
Service Manual (MAN272 REV 3)
Model Identification
Chapter 1: Introduction
Model Identification
For bed model identification, see table 1-8 on page 1-20.
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Safety Tips
Chapter 1: Introduction
1
Safety Tips
Train and educate your staff on the hazards associated with electric beds. Do
not allow personnel to have their entire body below the sleep surface and
within the confines of the bed. Unplug the bed from its power source and
engage the lockout control prior to cleaning or servicing it. If service personnel
need to get under the bed, they must block up the hilow portion as an added
precaution. Ensure that the foot section is properly mounted to the yoke.
We urge you to incorporate these safety tips into your procedures for the safety
of both patients and staff.
Bed Position
To reduce the severity of falls by patients, always leave the bed in the low
position when the patient is unattended.
Siderails
Leave the siderails fully up and locked when the patient is left unattended.
When raising the siderails, be sure that you hear the click that signals the up
and locked condition. Give the siderails a tug to check that they are firmly in
position.
Put the casters in the steer mode when moving the bed. This will make the bed
easier to position or transport.
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Service Manual (MAN272 REV 3)
Safety Tips
Chapter 1: Introduction
Fluids
When massive spills occur in the area of the P.C. boards, motors, or
transformers, immediately:
4. Have maintenance check out the bed completely. Fluids can short out
controls, making the bed inoperable or cause the bed to operate erratically.
Component failure caused by fluids can even cause the bed to operate
without warning, causing injury.
5. Do not place the bed back into service until it is unquestionably dry and
tested safe to operate.
Water Mattress
The excessive weight associated with water mattresses puts an undue stress on
the motor drives. In most cases, the patient’s weight plus the water mattress
weight exceeds the recommended bed capacity. Even more important is the
fact that water mattresses are subject to rupture, which would allow large
amounts of water to come into contact with the electrical components of the
bed. We recommend not using water mattresses.
Lockout Switch
Whenever a patient or visitor should be restricted from operating the siderail
controls, activate the lockout switch located at the head end of the bed (on the
main frame). The lockout switch is for the convenience of the staff and the
safety of the patient. Use the lockout switch when appropriate.
CPR Release
Only healthcare professionals should use the emergency CPR release. The two
release handles are located under the head section of the bed near the seat
section.
To activate the CPR release, pull the handle away from the bed. Continue to
pull out on the handle until the head section is flat. When this is complete,
attend to the patient. The bed will automatically flatten the head and seat
sections and reset itself to be ready to use after the emergency.
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Safety Tips
Chapter 1: Introduction
1
WARNING:
A bed that is transported with the steer caster locked in an incorrect
position can drift from side to side during transport. Personal injury or
equipment damage could occur.
WARNING:
Only facility-authorized maintenance personnel should troubleshoot the
bed. Troubleshooting by unauthorized personnel could result in
personal injury or equipment damage.
WARNING:
Unplug the bed from its power source and disconnect the battery
back-up before checking ohms/resistance measurements. Failure to
disconnect line voltage to the bed can damage the VOM and cause
equipment damage or personal injury.
WARNING:
Refer to your VOM owner’s manual for complete and detailed
information regarding the operation of your VOM. Failure to do so could
result in personal injury or equipment damage.
WARNING:
You must use the 2" x 4" pieces of lumber to support the bed. The bed
will fall during this procedure if not supported. Failure to do so could
result in personal injury or equipment damage.
WARNING:
Prop up the head section before removing the cotter pins and clevis
pins. Failure to do so could result in personal injury or equipment
damage.
WARNING:
You must use the 2" x 4" pieces of lumber to support the foot yoke. The
foot yoke will fall during this procedure if not supported. Failure to do so
could result in personal injury or equipment damage.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 1 - 23
Service Manual (MAN272 REV 3)
Safety Tips
Chapter 1: Introduction
WARNING:
The head end of the main frame is supported by the two Trend-Like
position gas springs. Any servicing will require that a support device be
placed just beneath the head end of the main frame. Failure to do so
could result in personal injury or equipment damage.
WARNING:
Do not attempt to remove the gas spring with the head section fully
raised and the spring compressed. Lower the head section until the
cylinder of the gas spring is free in the slide bracket of the main frame,
and support the head section securely before removing the cotter pins
and clevis pins. Failure to do so could result in personal injury or
equipment damage.
WARNING:
Failure to properly mount the foot section to the yoke latches could
result in equipment damage or personal injury.
WARNING:
Failure to properly mount the foot section to the yoke slide brackets
could result in equipment damage or personal injury.
WARNING:
Adhere to all electrical safety precautions when servicing the bed's
electrical system. Failure to do so could result in personal injury or
equipment damage.
WARNING:
Ensure that the bed is stable before removing the caster. Failure to do
so could result in personal injury or equipment damage.
WARNING:
Follow the product manufacturer’s instructions. Failure to do so could
result in personal injury or equipment damage.
WARNING:
Adhere to the Infection Control Policies and Procedures from Hill-Rom.
Page 1 - 24 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
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Safety Tips
Chapter 1: Introduction
WARNING:
Unplug the bed from its power source and engage the lockout control
during routine maintenance or cleaning. Refer to the Affinity® Three
Birthing Bed and Affinity® Four Birthing Bed User Manual (USR025)
and specific sections in this service manual for additional precautions.
Failure to do so could result in personal injury or equipment damage.
WARNING:
Ensure that all electrical/mechanical loads are removed prior to
maintenance/repair of the bed’s drive system or other mechanical
assemblies. Failure to do so could result in personal injury or equipment
damage.
WARNING:
Visually inspect the bushings annually. If wear is apparent, replace
them. Failure to do so could result in personal injury or equipment
damage.
WARNING:
Only facility-authorized personnel should perform preventive
maintenance on the bed. Preventive maintenance performed by
unauthorized personnel could result in personal injury or equipment
damage.
WARNING:
Inspect the pivot point fasteners semi-annually. Failure to do so could
result in personal injury or equipment damage.
WARNING:
Use primers with adequate ventilation. Avoid skin contact and
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 1 - 25
Service Manual (MAN272 REV 3)
Safety Tips
Chapter 1: Introduction
WARNING:
Avoid excessive or repeated skin contact with the liquid. Repeated
contact with the liquid could result in personal injury.
WARNING:
The labor bar is intended to be used in the prescribed manner only.
Failure to use this product as outlined may result in personal injury or
equipment damage.
WARNING:
Insufficient tightening will allow the cradles to slip and lose their original
position. Personal injury could occur.
WARNING:
The supports are intended to be used in the prescribed manner only.
Failure to use this product as outlined may result in personal injury or
equipment damage.
SHOCK HAZARD:
Unplug the unit from its power source. Failure to do so could result in
personal injury or equipment damage.
SHOCK HAZARD:
The voltage in the electrical system presents an electrical shock
hazard. Perform standard electrical service procedures before
attempting service within the P.C. board enclosure. Adhere to all
electrical safety precautions when servicing the bed’s electrical system.
Failure to do so could result in personal injury or equipment damage.
SHOCK HAZARD:
Do not expose the unit to excessive moisture which would allow liquid
to pool. Personal injury or equipment damage could occur.
Page 1 - 26 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
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Safety Tips
Chapter 1: Introduction
1
CAUTION:
Remove the battery if the bed will not be in service for extended periods
of time. Failure to do so could result in damage to the life of the battery,
or damage to the bed. Contact the appropriate maintenance personnel.
CAUTION:
Do not position the head of the bed against a wall or beneath any
fixtures. This is to prevent damage due to the arcing motion of the bed
while the bed is being raised and lowered.
CAUTION:
Ensure that the night light is not damaged when the bed is being
lowered. Failure to do so could result in equipment damage.
CAUTION:
Do not pull on the mattress material when unfastening the mattress
retaining snaps. Unfasten the mattress retaining snaps at the snap
location. Failure to do so could result in equipment damage.
CAUTION:
Ensure that the fuse housing is properly oriented for the voltage rating
(110-120V or 220-240V) on the bed that you are servicing. Failure to do
so could result in equipment damage.
CAUTION:
Do not cut or remove the cable ties that secure the battery leads to the
electronics pan. This ensures the proper connection of the batteries
during the replacement procedure. Possible equipment damage could
occur if the cable ties are removed.
CAUTION:
To prevent component damage, ensure that your hands are clean, and
only handle a P.C. board by its edges. Failure to do so could result in
equipment damage.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 1 - 27
Service Manual (MAN272 REV 3)
Safety Tips
Chapter 1: Introduction
CAUTION:
For shipping and storage, place the removed P.C. board in an antistatic
protective bag. Failure to do so could result in equipment damage.
CAUTION:
Support the siderail during the removal procedure. Failure to do so
could result in equipment damage.
CAUTION:
Ensure that the siderail does not drop when the pins are removed.
Failure to do so could result in damage to the wiring going to the
siderail.
CAUTION:
Do not use harsh cleansers or detergents such as scouring pads and
heavy-duty grease removers, or solvents such as toluene, xylene, and
acetone. Equipment damage could occur.
CAUTION:
Ensure that the metal platform is dry before placing the mattress back
onto the bed. Failure to do so could result in equipment damage.
CAUTION:
Mattress damage caused by improper draping and/or cleaning
procedures is not covered by warranty.
CAUTION:
Standard OB packs and paper drapes will not keep the sheets dry.
CAUTION:
When handling electronic components, wear an antistatic strap. Failure
to do so could result in component damage.
CAUTION:
Do not use silicone-based lubricants. Equipment damage could occur.
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Product Symbol Definitions
Chapter 1: Introduction
1
Product Symbol Definitions
For Affinity® Three Birthing Bed symbol definitions, see table 1-9 on page 1
29.
Symbol Description
Type B applied part according to EN 60601-1.
Trend-Like function
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 1 - 29
Service Manual (MAN272 REV 3)
Product Symbol Definitions
Chapter 1: Introduction
Symbol Description
Lockout control label—The switch in the up position indicates
the lockout control is on. The switch in the down position
indicates the lockout control is off.
Nurse call
Alternating current
Equipotentiality
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Service Manual (MAN272 REV 3)
Product Symbol Definitions
= kg
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Warning and Caution Labels
Chapter 1: Introduction
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Warning and Caution Labels
Chapter 1: Introduction
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Service Manual (MAN272 REV 3)
Warning and Caution Labels
Chapter 1: Introduction
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Warning and Caution Labels
NOTES:
Chapter 1: Introduction
1
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Service Manual (MAN272 REV 3)
Warning and Caution Labels
Chapter 1: Introduction
Page 1 - 36 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Chapter 2
Troubleshooting Procedures
2
Getting Started
WARNING:
Only facility-authorized personnel should troubleshoot the bed.
Troubleshooting by unauthorized personnel could result in personal
injury or equipment damage.
Begin each procedure in this chapter with step 1. Follow the sequence outlined
(each step assumes the previous step has been completed). In each step, the
normal operation of the product can be confirmed by answering Yes or No to
the statement. Your response will lead to another step in the procedure, a repair
analysis procedure (RAP), or a component replacement. If more than one
component is listed, replace them in the given order.
To begin gathering information about the problem, start with Initial Actions.
To isolate or identify a problem and to verify the repair after completing each
corrective action (replacing or adjusting a part, seating a connector, etc.),
perform the Function Checks.
To verify the repair, perform the Final Actions after the Function Checks.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 2 - 1
Service Manual (MAN272 REV 3)
Test Equipment
Chapter 2: Troubleshooting Procedures
Test Equipment
You will need a digital or analog multimeter (VOM) with fine tip probes to
troubleshoot the bed.
WARNING:
Refer to your VOM owner’s manual for complete and detailed
information regarding the operation of your VOM. Failure to do so could
result in personal injury or equipment damage.
Figure 2-1 on page 2-2 represents a common digital VOM. The three basic
electrical functions that you will test are alternating current (AC), direct
current (DC), and ohms/resistance.
Figure 2-1 on page 2-2 displays the correct connection for the fine tip probes.
The red probe plugs into the port marked “V Ω.” The black probe plugs into
the port marked “COM.” The troubleshooting repair analysis procedure (RAP)
indicates where on the bed to connect the red probe and black probe.
Page 2 - 2 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Initial Actions
Chapter 2: Troubleshooting Procedures
WARNING:
Unplug the bed from its power source and disconnect the battery
back-up before checking ohms/resistance measurements. Failure to
disconnect line voltage to the bed can damage the VOM and cause
equipment damage or personal injury.
Initial Actions
2
To gather information from operators concerning problems with the bed, use
Initial Actions. Note symptoms or other information concerning the problem
that the operator describes. This information helps identify the probable cause.
2. Ask that person to demonstrate or explain the problem. The problem can be
duplicated.
Yes No
↓ → Go to “Function Checks” on page 2-4.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 2 - 3
Service Manual (MAN272 REV 3)
Function Checks
Chapter 2: Troubleshooting Procedures
Problem Solution
Hilow Drive Operation Failures RAP 2.1
Hilow Up Malfunction RAP 2.2
Hilow Down Malfunction RAP 2.3
Head Drive Operation Failures RAP 2.4
Head Up Malfunction RAP 2.5
Head Down Malfunction RAP 2.6
Foot Drive Operation Failures RAP 2.7
Foot Up Malfunction RAP 2.8
Foot Down Malfunction RAP 2.9
Hilow Up Malfunction (When The Foot Section Is Lowered) RAP 2.10
Brake Caster Malfunction RAP 2.11
Bed Air Surface Malfunction RAP 2.12
Night Light Does Not Illuminate RAP 2.13
Siderail Mechanism Does Not Hold RAP 2.14
Trend-Like Position Malfunction RAP 2.15
Battery Backup Malfunction RAP 2.16
CPR Release Malfunction RAP 2.17
Function Checks
Function checks determine whether the bed is operating properly. All caregiver
control panel functions are available from both the right and left siderails.
When checking redundant function controls, activate each of the siderails to
determine if the fault is contained in one or both of the siderails.
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Function Checks
Chapter 2: Troubleshooting Procedures
Yes No
↓ → Plug the bed into an appropriate power source.
2
Yes No
↓ → Place the lockout switch in the “ON” (unlocked) position. Go to
step 4.
4. Inspect the siderail cable connections to the logic control P.C. board cable.
The cables are connected properly.
Yes No
↓ → Connect the siderail cable to the cable from the logic control P.C.
board. Go to step 5.
5. Visually inspect the bed for loose connections on cable assemblies and
electrical wires. All cable connections and wiring are properly secured.
Yes No
↓ → Secure the cable connections and wiring. Go to step 6.
6. Inspect the bed for signs of obvious damage. The bed appears to be all
right.
Yes No
↓ → Repair the damage, and proceed to the section, “Hilow System
Functional Check” on page 2-5.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 2 - 5
Service Manual (MAN272 REV 3)
Function Checks
Chapter 2: Troubleshooting Procedures
4. Activate the hilow up and down switch. The hilow motor is free of
excessive noise or any mechanical binding/grinding.
Yes No
↓ → Go to RAP 2.1.
5. Raise, and then lower the sleep surface using the hilow function. The bed
sleep surface stops and does not drift downward or coast.
Yes No
↓ → Go to RAP 2.1.
6. Raise the bed to the high position using the hilow function. Determine the
hilow up limit setting by measuring at the side of the bed from the floor to
the top of the mainframe (see figure 4-5 on page 4-12). The hilow limit
(LBU) measurement is 31" ± ½" (79 cm ± 12.7 mm).
Yes No
↓ → Adjust the hilow limit switch (LBU) (refer to procedure 4.4). If
this solves the problem, go to “Final Actions” on page 2-10.
Otherwise, call Hill-Rom Technical Support at (800) 445-3720.
7. Lower the bed to the low position using the hilow function. The bed stops
at the (LBD) limit stop. The bed height is 16" ± ½" (41 cm ± 12.7 mm).
Yes No
↓ → Adjust the hilow limit switch (LBD) (refer to procedure 4.4). If
this solves the problem, go to “Final Actions” on page 2-10.
Otherwise, call Hill-Rom Technical Support at (800) 445-3720.
Page 2 - 6 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Function Checks
Chapter 2: Troubleshooting Procedures
3. Momentarily activate the head down switch. The head section lowers.
Yes No
↓ → Go to RAP 2.6.
4. Activate the head up or down switch. The head motor is free of excessive
noise or any mechanical binding/grinding.
Yes No
↓ → Go to RAP 2.4.
5. Raise the head section to the high position with the head up switch. Note
the position of the sleep surface. The head section stops and does not drift
downward or coast.
Yes No
↓ → Go to RAP 2.4.
6. Raise the head section to the high position with the head up switch. Evenly
distribute a maximum of 50 lb (23 kg) of weight on the head section of the
sleep surface simulating a 50 lb (23 kg) patient. Activate the CPR function
by pulling the CPR release lever located at the side of the bed. The head
section lowers to a flat position within approximately 7 seconds.
Yes No
↓ → Adjust the CPR release cables (refer to procedure 4.8). If this
solves the problem, go to “Final Actions” on page 2-10.
Otherwise, call Hill-Rom Technical Support at (800) 445-3720.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 2 - 7
Service Manual (MAN272 REV 3)
Function Checks
Chapter 2: Troubleshooting Procedures
2. Press the foot up switch, and activate the foot section. The foot section
rises when the foot up switch is activated.
Yes No
↓ → Go to RAP 2.8.
3. Press the foot down switch. The foot section lowers when the foot down
switch is activated.
Yes No
↓ → Go to RAP 2.9.
4. Raise the foot section to the high position using the foot up switch. The top
of the foot section stops approximately 2-1/2" (6.35 cm) above the seat
section.
Yes No
↓ → Adjust the foot limit switch (refer to procedure 4.7). If this solves
the problem, go to “Final Actions” on page 2-10. Otherwise, call
Hill-Rom Technical Support at (800) 445-3720.
5. Lower the foot section to the low position with the foot down switch. The
foot drive stops when the foot lift arm is 1/4" (6.4 mm) above the foot end
hilow lift arm (see figure 4-9 on page 4-21).
Yes No
↓ → Adjust the foot limit switch (refer to procedure 4.7). If this solves
the problem, go to “Final Actions” on page 2-10. Otherwise, call
Hill-Rom Technical Support at (800) 445-3720.
6. Lower the bed to the low position with the hilow down switch. Lower the
foot section with the foot down switch. The bed automatically rises from
the low position.
Yes No
↓ → Go to RAP 2.10.
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Service Manual (MAN272 REV 3)
Function Checks
Chapter 2: Troubleshooting Procedures
7. Activate the foot up or down switch. The foot motor is free of excessive
noise or any mechanical binding/grinding.
Yes No
↓ → Go to RAP 2.7.
2
Air System Functional Check
1. Press the seat inflate button, and activate the bed air surface. The seat
section mattress inflates.
Yes No
↓ → Go to RAP 2.12.
2. Press and hold the seat deflate button, and activate the bed air surface. The
seat section mattress deflates.
Yes No
↓ → Go to RAP 2.12.
3. Press the back inflate button, and activate the bed air surface. The lumbar
section inflates.
Yes No
↓ → Go to RAP 2.12.
4. Press the back deflate button to activate the bed air surface. The lumbar
section deflates.
Yes No
↓ → Go to RAP 2.12.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 2 - 9
Service Manual (MAN272 REV 3)
Final Actions
Chapter 2: Troubleshooting Procedures
2. Operate all radio, TV, nurse call, and lighting functions in both siderails.
All functions operate properly.
Yes No
↓ → Replace the P.C. switch board containing the faulty function(s)
for caregiver controls (refer to procedure 4.29), or for patient
controls (refer to procedure 4.28). If this solves the problem, go
to “Final Actions” on page 2-10. Otherwise, call Hill-Rom
Technical Support at (800) 445-3720.
3. Perform the brake/steer performance check. Place the brake steer pedal into
the brake position and then the steer position. The brake and steer functions
operate properly.
Yes No
↓ → Go to RAP 2.11, and adjust the brake and steer functions (refer
to procedure 4.30). If this solves the problem, go to “Final
Actions” on page 2-10. Otherwise, call Hill-Rom Technical
Support at (800) 445-3720.
4. Operate the labor grips on both sides of the bed. The labor grips latch when
in the full up position and then release when the release handle is activated.
Yes No
↓ → Replace the faulty labor grips (refer to procedure 4.15).
5. Operate the siderail latching mechanism by raising and then lowering the
siderail. The siderail latches when in the full up position and lowers slowly
when the release handle is activated and allowed to free fall.
Yes No
↓ → Replace the faulty siderail assembly (refer to procedure 4.27).
6. Unplug the bed from its power source, and verify that the battery back-up
is operating properly by activating bed functions. The battery back-up
provides sufficient power to operate the bed functions.
Yes No
↓ → Go to RAP 2.16.
Final Actions
1. Complete the required preventive maintenance procedures. See
“Preventive Maintenance” on page 6-7.
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Service Manual (MAN272 REV 3)
Final Actions
Chapter 2: Troubleshooting Procedures
1. Raise and lower the bed with the hilow function. Look for evidence of
physical damage to the drive system (i.e., check for a bent motor shaft,
loose metal, etc.). The drive system passes inspection. 2
Yes No
↓ → Replace the hilow motor (refer to procedure 4.3). If this solves
the problem, go to “Final Actions” on page 2-10. Otherwise,
continue to step 2.
2. Inspect the mounting clevis pins and cotter pins on the hilow motor drive.
The clevis pins are installed properly.
Yes No
↓ → Install the hilow motor clevis pins properly to secure the hilow
motor to the bed frame. If this solves the problem, go to “Final
Actions” on page 2-10. Otherwise, continue to step 3.
3. Raise and lower the bed under a load condition. The hilow drive runs
quietly.
Yes No
↓ → Inspect for damage to the hilow motor. Replace if necessary
(refer to procedure 4.3). If this solves the problem, go to “Final
Actions” on page 2-10. Otherwise, continue to step 4.
4. Using the hilow function, raise and lower the bed. The hilow motor retains
its position, and does not drift or coast.
Yes No
↓ → Replace the hilow motor (refer to procedure 4.3). If this solves
the problem, go to “Final Actions” on page 2-10. Otherwise, call
Hill-Rom Technical Support at (800) 445-3720.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 2 - 11
Service Manual (MAN272 REV 3)
Final Actions
Chapter 2: Troubleshooting Procedures
1. The bed is plugged into the appropriate power source, and the lockout
switch is off.
Yes No
↓ → Plug the bed into an appropriate power source and turn the
lockout switch off. If this solves the problem, go to “Final
Actions” on page 2-10. Otherwise, continue to step 2.
2. Activate the hilow up switch on the opposite siderail. The hilow motor
runs.
Yes No
↓ → Go to step 4.
3. Activate another bed function switch on the siderail with the non-
functioning hilow up switch. The other bed functions work properly.
Yes No
↓ → Replace the P.C. switch board containing the faulty function(s)
for caregiver controls (refer to procedure 4.30) or for patient
controls (refer to procedure 4.29). If this solves the problem, go
to “Final Actions” on page 2-10. Otherwise, continue to step 4.
4. Activate the hilow up switch, and listen for an audible relay click. An
audible clicking sound can be heard.
Yes No
↓ → Replace the logic control P.C. board (refer to procedure 4.23).
If this solves the problem, go to “Final Actions” on page 2-10.
Otherwise, continue to step 5.
5. Allow the hilow motor to cool. Activate the hilow motor up switch. The
hilow motor runs.
Yes No
↓ → Replace the hilow motor (refer to procedure 4.3). If this solves
the problem, go to “Final Actions” on page 2-10. Otherwise,
continue to step 7.
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Service Manual (MAN272 REV 3)
2.2 Hilow Up Malfunction
Chapter 2: Troubleshooting Procedures
7. Set your VOM to measure V DC. At the logic control P.C. board connector
P15, place your black probe into pin 1 (black wire) and your red probe into
pin 2 (blue wire). Press the hilow up switch. The voltage is between
25V DC and 30V DC.
Yes No
2
↓ → Replace the logic control P.C. board (refer to procedure 4.23).
If this solves the problem, go to “Final Actions” on page 2-10.
Otherwise, continue to step 8.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 2 - 13
Service Manual (MAN272 REV 3)
2.3 Hilow Down Malfunction
Chapter 2: Troubleshooting Procedures
1. The bed is plugged into the appropriate power source, and the lockout
switch is off.
Yes No
↓ → Plug the bed into an appropriate power source and turn the
lockout switch off. If this solves the problem, go to “Final
Actions” on page 2-10. Otherwise, continue to step 2.
2. Activate the hilow down switch on the opposite siderail. The hilow motor
runs.
Yes No
↓ → Go to step 4.
3. Activate another bed function switch on the siderail with the non-
functioning hilow down switch. The other bed functions work properly.
Yes No
↓ → Replace the P.C. switch board containing the faulty function(s)
for caregiver controls (refer to procedure 4.30) or for patient
controls (refer to procedure 4.29). If this solves the problem, go
to “Final Actions” on page 2-10. Otherwise, continue to step 4.
4. Activate the hilow down switch, and listen for an audible relay click. An
audible clicking sound can be heard.
Yes No
↓ → Replace the logic control P.C. board (refer to procedure 4.23).
If this solves the problem, go to “Final Actions” on page 2-10.
Otherwise, continue to step 5.
5. Allow the hilow motor to cool. Activate the hilow motor down switch. The
hilow motor runs.
Yes No
↓ → Replace the hilow motor (refer to procedure 4.3). If this solves
the problem, go to “Final Actions” on page 2-10. Otherwise,
continue to step 7.
Page 2 - 14 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
2.3 Hilow Down Malfunction
Chapter 2: Troubleshooting Procedures
7. Set your VOM to measure V DC. At the logic control P.C. board connector
P15, place your black probe into pin 1 (black wire) and your red probe into
pin 2 (blue wire). Press the hilow down switch. The voltage is between
25V DC and 30V DC.
Yes No
2
↓ → Replace the logic control P.C. board (refer to procedure 4.23).
If this solves the problem, go to “Final Actions” on page 2-10.
Otherwise, continue to step 8.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 2 - 15
Service Manual (MAN272 REV 3)
2.4 Head Drive Operation Failures
Chapter 2: Troubleshooting Procedures
1. Raise and lower the head section with the head function. Look for evidence
of physical damage to the drive system (i.e., check for a bent motor shaft,
loose metal, etc.). The drive system passes inspection.
Yes No
↓ → Replace the head motor (refer to procedure 4.5). If this solves the
problem, go to “Final Actions” on page 2-10. Otherwise,
continue to step 2.
2. Inspect the mounting clevis pins and cotter pins on the head motor drive.
The clevis pins are installed properly.
Yes No
↓ → Install the head motor clevis pins properly to secure the head
motor to the bed frame. If this solves the problem, go to “Final
Actions” on page 2-10. Otherwise, continue to step 3.
3. Raise and lower the head section under a load condition. The head drive
runs quietly.
Yes No
↓ → Inspect for damage to the head motor. Replace if necessary (refer
to procedure 4.5). If this solves the problem, go to “Final
Actions” on page 2-10. Otherwise, continue to step 4.
4. Using the head function, raise and lower the head section. The head motor
retains its position, and does not drift or coast.
Yes No
↓ → Replace the head motor (refer to procedure 4.5). If this solves the
problem, go to “Final Actions” on page 2-10. Otherwise, call
Hill-Rom Technical Support at (800) 445-3720.
Page 2 - 16 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
2.5 Head Up Malfunction
Chapter 2: Troubleshooting Procedures
1. The bed is plugged into the appropriate power source, and the lockout
switch is off.
Yes No
2
↓ → Plug the bed into an appropriate power source and turn the
lockout switch off. If this solves the problem, go to “Final
Actions” on page 2-10. Otherwise, continue to step 2.
2. Check the CPR release handles on either side of the bed. The CPR handles
are in the proper position, and no sheets or blankets are caught between the
head section and the CPR release handle causing the CPR release to
actuate.
Yes No
↓ → Remove the sheet or blanket that is causing the CPR release to
actuate. If this solves the problem, go to “Final Actions” on page
2-10. Otherwise, continue to step 3.
3. Activate the head up switch on the opposite siderail. The head motor runs.
Yes No
↓ → Go to step 5.
4. Activate another bed switch on the siderail with the non-functioning head
up switch. The other bed functions work properly.
Yes No
↓ → Replace the P.C. switch board containing the faulty function(s)
for caregiver controls (refer to procedure 4.30) or for patient
controls (refer to procedure 4.29). If this solves the problem, go
to “Final Actions” on page 2-10. Otherwise, continue to step 5.
5. Activate the head up switch, and listen for an audible relay click. An
audible clicking sound can be heard.
Yes No
↓ → Replace the logic control P.C. board (refer to procedure 4.23).
If this solves the problem, go to “Final Actions” on page 2-10.
Otherwise, continue to step 6.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 2 - 17
Service Manual (MAN272 REV 3)
2.5 Head Up Malfunction
Chapter 2: Troubleshooting Procedures
6. Allow the head motor to cool. Activate the head motor up switch. The head
motor runs.
Yes No
↓ → Replace the head motor (refer to procedure 4.5). If this solves the
problem, go to “Final Actions” on page 2-10. Otherwise,
continue to step 8.
8. Set your VOM to measure V DC. At the logic control P.C. board connector
P4, place your black probe into pin 1 (brown wire) and your red probe into
pin 2 (blue wire). Press the head up switch. The voltage is between
25V DC and 30V DC.
Yes No
↓ → Replace the logic control P.C. board (refer to procedure 4.23).
If this solves the problem, go to “Final Actions” on page 2-10.
Otherwise, continue to step 9.
Page 2 - 18 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
2.6 Head Down Malfunction
Chapter 2: Troubleshooting Procedures
1. The bed is plugged into the appropriate power source, and the lockout
switch is off.
Yes No
2
↓ → Plug the bed into an appropriate power source and turn the
lockout switch off. If this solves the problem, go to “Final
Actions” on page 2-10. Otherwise, continue to step 2.
2. Activate the head down switch on the opposite siderail. The head motor
runs.
Yes No
↓ → Go to step 4.
3. Activate another bed switch on the siderail with the non-functioning head
down switch. The other bed functions work properly.
Yes No
↓ → Replace the P.C. switch board containing the faulty function(s)
for caregiver controls (refer to procedure 4.30) or for patient
controls (refer to procedure 4.29). If this solves the problem, go
to “Final Actions” on page 2-10. Otherwise, continue to step 4.
4. Activate the head down switch, and listen for an audible relay click. An
audible clicking sound can be heard.
Yes No
↓ → Replace the logic control P.C. board (refer to procedure 4.23).
If this solves the problem, go to “Final Actions” on page 2-10.
Otherwise, continue to step 5.
5. Allow the head motor to cool. Activate the head down switch. The head
motor runs.
Yes No
↓ → Replace the head motor (refer to procedure 4.5). If this solves the
problem, go to “Final Actions” on page 2-10. Otherwise,
continue to step 7.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 2 - 19
Service Manual (MAN272 REV 3)
2.6 Head Down Malfunction
Chapter 2: Troubleshooting Procedures
7. Set your VOM to measure V DC. At the logic control P.C. board connector
P4, place your black probe into pin 1 (brown wire) and your red probe into
pin 2 (blue wire). Press the head down switch. The voltage is between 25V
DC and 30V DC.
Yes No
↓ → Replace the logic control P.C. board (refer to procedure 4.23).
If this solves the problem, go to “Final Actions” on page 2-10.
Otherwise, continue to step 8.
Page 2 - 20 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
2.7 Foot Drive Operation Failures
Chapter 2: Troubleshooting Procedures
1. Raise and lower the foot section with the foot function. Look for evidence
of physical damage to the drive system (i.e., check for a bent motor shaft,
loose metal, etc.). The drive system passes inspection. 2
Yes No
↓ → Replace the foot motor (refer to procedure 4.6). If this solves the
problem, go to “Final Actions” on page 2-10. Otherwise,
continue to step 2.
2. Inspect the mounting clevis pins and cotter pins on the foot motor drive.
The clevis pins are installed properly.
Yes No
↓ → Install the foot motor clevis pins properly to secure the foot
motor to the bed frame. If this solves the problem, go to “Final
Actions” on page 2-10. Otherwise, continue to step 3.
3. Raise and lower the foot section under a load condition. The foot drive runs
quietly.
Yes No
↓ → Inspect for damage to the foot motor. Replace if necessary (refer
to procedure 4.6). If this solves the problem, go to “Final
Actions” on page 2-10. Otherwise, continue to step 4.
4. Using the foot function, raise the foot section up and down. The foot motor
retains its position, and does not drift or coast.
Yes No
↓ → Replace the foot motor (refer to procedure 4.6). If this solves the
problem, go to “Final Actions” on page 2-10. Otherwise, call
Hill-Rom Technical Support at (800) 445-3720.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 2 - 21
Service Manual (MAN272 REV 3)
2.8 Foot Up Malfunction
Chapter 2: Troubleshooting Procedures
1. The bed is plugged into the appropriate power source, and the lockout
switch is off.
Yes No
↓ → Plug the bed into an appropriate power source and turn the
lockout switch off. If this solves the problem, go to “Final
Actions” on page 2-10. Otherwise, continue to step 2.
2. Activate the foot up switch on the opposite siderail. The foot motor runs.
Yes No
↓ → Go to step 4.
3. Activate another bed switch on the siderail with the non-functioning foot
up switch. The other bed functions work properly.
Yes No
↓ → Replace the P.C. switch board containing the faulty function(s)
for caregiver controls (refer to procedure 4.30) or for patient
controls (refer to procedure 4.29). If this solves the problem, go
to “Final Actions” on page 2-10. Otherwise, continue to step 4.
4. Activate the foot up switch, and listen for an audible relay click. An
audible clicking sound can be heard.
Yes No
↓ → Replace the logic control P.C. board (refer to procedure 4.23).
If this solves the problem, go to “Final Actions” on page 2-10.
Otherwise, continue to step 5.
5. Allow the foot motor to cool. Activate the foot up switch. The foot motor
runs.
Yes No
↓ → Replace the foot motor (refer to procedure 4.6). If this solves the
problem, go to “Final Actions” on page 2-10. Otherwise,
continue to step 7.
Page 2 - 22 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
2.8 Foot Up Malfunction
Chapter 2: Troubleshooting Procedures
7. Set your VOM to measure V DC. At the logic control P.C. board connector
P6, place your black probe into pin 1 (black wire) and your red probe into
pin 2 (blue wire). Press the foot up switch. The voltage is between 25V DC
and 30V DC.
Yes No
2
↓ → Replace the logic control P.C. board (refer to procedure 4.23).
If this solves the problem, go to “Final Actions” on page 2-10.
Otherwise, continue to step 8.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 2 - 23
Service Manual (MAN272 REV 3)
2.9 Foot Down Malfunction
Chapter 2: Troubleshooting Procedures
1. The bed is plugged into the appropriate power source, and the lockout
switch is off.
Yes No
↓ → Plug the bed into an appropriate power source and turn the
lockout switch off. If this solves the problem, go to “Final
Actions” on page 2-10. Otherwise, continue to step 2.
2. Activate the foot down switch on the opposite siderail. The foot motor
runs.
Yes No
↓ → Go to step 4.
3. Activate another bed switch on the siderail with the non-functioning foot
down switch. The other bed functions work properly.
Yes No
↓ → Replace the P.C. switch board containing the faulty function(s)
for caregiver controls (refer to procedure 4.30) or for patient
controls (refer to procedure 4.29). If this solves the problem, go
to “Final Actions” on page 2-10. Otherwise, continue to step 4.
4. Activate the foot down switch, and listen for an audible relay click. An
audible clicking sound can be heard.
Yes No
↓ → Replace the logic control P.C. board (refer to procedure 4.23).
If this solves the problem, go to “Final Actions” on page 2-10.
Otherwise, continue to step 5.
5. Allow the foot motor to cool. Activate the foot down switch. The foot
motor runs.
Yes No
↓ → Replace the foot motor (refer to procedure 4.6). If this solves the
problem, go to “Final Actions” on page 2-10. Otherwise,
continue to step 7.
Page 2 - 24 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
2.9 Foot Down Malfunction
Chapter 2: Troubleshooting Procedures
7. Set your VOM to measure V DC. At the logic control P.C. board connector
P6, place your black probe into pin 1 (black wire) and your red probe into
pin 2 (blue wire). Press the foot down switch. The voltage is between
25V DC and 30V DC.
Yes No
2
↓ → Replace the logic control P.C. board (refer to procedure 4.23).
If this solves the problem, go to “Final Actions” on page 2-10.
Otherwise, continue to step 8.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 2 - 25
Service Manual (MAN272 REV 3)
2.10 Hilow Up Malfunction (When The Foot Section Is Lowered)
Chapter 2: Troubleshooting Procedures
1. Activate the hilow function from the siderails and pendant control. The
hilow function works properly.
Yes No
↓ → Go to “Hilow Up Malfunction” on page 2-12 or “Hilow Down
Malfunction” on page 2-14. If this solves the problem, go to
“Final Actions” on page 2-10. Otherwise, continue to step 2.
2. Put the bed into the low position. Lower the foot section to the low
position. The bed automatically rises.
Yes No
↓ → Check the hilow and foot limit switches. Refer to “Hilow Limit
Switch” on page 4-11 or “Foot Limit Switch” on page 4-21. If
this solves the problem, go to “Final Actions” on page 2-10.
Otherwise, call Hill-Rom Technical Support at (800) 445-3720.
Page 2 - 26 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
2.11 Brake Caster Malfunction
Chapter 2: Troubleshooting Procedures
2
↓ → Inspect the caster for excessive wear. If necessary, replace the
damaged caster (refer to procedure 4.32). If this solves the
problem, go to “Final Actions” on page 2-10. Otherwise, go to
step 2.
2. The casters lock in the brake position and do not roll or rotate when you
push in the brake pedal.
Yes No
↓ → Adjust the caster assembly (refer to procedure 4.32). If this
solves the problem, go to “Final Actions” on page 2-10.
Otherwise, go to step 3.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 2 - 27
Service Manual (MAN272 REV 3)
2.12 Bed Air Surface Malfunction
Chapter 2: Troubleshooting Procedures
1. Activate all bed air surface switches in both siderails. Only one switch does
not work.
Yes No
↓ → Go to step 4.
2. Replace the P.C. switch board containing the faulty function for caregiver
controls (refer to procedure 4.29) or for patient controls (refer to procedure
4.28). This solves the problem.
Yes No
↓ → Go to step 4.
4. Activate all bed air surface switches in both siderails. All of the switches in
one siderail work while several of the switches in the opposite siderail fail.
Yes No
↓ → Go to step 7.
5. Replace the P.C. switch board(s) containing the faulty functions for
caregiver controls (refer to procedure 4.29) or for patient controls (refer to
procedure 4.28). This solves the problem.
Yes No
↓ → Go to step 7.
7. Activate one of the bed air function switches. Audible clicks of the relay
from the air system control board can be heard.
Yes No
↓ → Go to step 9.
8. Go to step 12.
9. Set your VOM to measure V DC. At the logic control P.C. board connector
P8, probe pins 7, 8, 9, 11, and 12 while pressing each siderail air function
button (see table 2-2 on page 2-29). The pin voltages are correct.
Yes No
↓ → Replace the logic control P.C. board (refer to procedure 4.23).
If this solves the problem, go to “Final Actions” on page 2-10.
Otherwise, call Hill-Rom Technical Support at (800) 445-3720.
Page 2 - 28 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
2.12 Bed Air Surface Malfunction
Chapter 2: Troubleshooting Procedures
Pump
Signal
11
Color
GRN X X
SF SS SS
X X X 2
Lum 7 BLU X X X X
Seat 8 VIO X X X X X
In/out 9 RED X X X
Super 12 ORG X X X X X X X
visory
X= ON= 5V DC (approximately)
Legend: SF= Seat firm SS= Seat soft BF= Back firm BS= Back soft AI= Auto inflate
10. Replace the cable or connectors from the logic control P.C. board to the air
system control P.C. board. This solves the problem.
Yes No
↓ → Call Hill-Rom Technical Support at (800) 445-3720.
12. Disconnect the air connectors at the seat section. Activate the back inflate
button, and test for air pressure on the patients left-hand side. Activate the
back deflate button, and test for air release on the patient’s left-hand side.
Activate the seat inflate button, and test for air pressure on the patients
right hand side. The air pressure and air release is correct at both of the
connectors.
Yes No
↓ → Go to step 15.
13. Ensure that all hoses and bladders are free of kinks, pinching, and leaks.
This solves the problem.
Yes No
↓ → Go to step 15.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 2 - 29
Service Manual (MAN272 REV 3)
2.12 Bed Air Surface Malfunction
Chapter 2: Troubleshooting Procedures
15. Pressure and suction are present at the connectors for all functions.
Yes No
↓ → Go to step 17.
18. Disconnect the air line (A) from the air compressor (B) to the top of the
manifold (C) (see figure 2-2 on page 2-30). Press any bed inflate button to
activate the pump. The air compressor creates suction in the air line.
Yes No
↓ → Replace the air compressor (refer to procedure 4.20). If this
solves the problem, go to “Final Actions” on page 2-10.
Otherwise, continue to step 27.
Page 2 - 30 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
2.12 Bed Air Surface Malfunction
Chapter 2: Troubleshooting Procedures
20. Set your VOM to measure V AC. At the air system control P.C. board
connector P19, probe pin 1 (black) and pin 3 (white). The voltage is
approximately 115V AC.
NOTE:
For high voltage checks, do not unplug the connectors.
NOTE:
Mains power is 120V AC if domestic, 230V AC if European.
2
Yes No
↓ → Go to step 24.
21. Set your VOM to measure V AC. At the air system control P.C. board
connector P20, probe pin 1 (black) and pin 3 (white). Press any bed inflate
button. The voltage is approximately 115V AC.
NOTE:
For high voltage checks, do not unplug the connectors.
NOTE:
Mains power is 120V AC if domestic, 230V AC if European.
Yes No
↓ → Replace the air system control P.C. board (refer to procedure
4.20). If this solves the problem, go to “Final Actions” on page
2-10. Otherwise, continue to step 27.
22. Replace the air compressor (refer to procedure 4.20). This solves the
problem.
Yes No
↓ → Go to step 27.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 2 - 31
Service Manual (MAN272 REV 3)
2.12 Bed Air Surface Malfunction
Chapter 2: Troubleshooting Procedures
24. Set your VOM to measure V AC. At the logic control P.C. board connector
P16, probe pin 1 (black) and pin 3 (white). The voltage is approximately
115V AC if domestic, or 230V AC if European.
NOTE:
For high voltage checks, do not unplug the connectors.
NOTE:
Mains power is 120V AC if domestic, 230V AC if European.
Yes No
↓ → Replace the logic control P.C. board (refer to procedure 4.23).
If this solves the problem, go to “Final Actions” on page 2-10.
Otherwise, continue to step 27.
25. Replace the cable or connectors between the logic control P.C. board and
the air system control P.C. board. This solves the problem.
Yes No
↓ → Go to step 27.
27. Set your VOM to measure V AC. At the air system control P.C. board
connector P21, probe pin 1 (white) and at the air system control P.C. board
connector P22, probe the pins listed in table 2-3 on page 2-33 while
pressing the appropriate siderail air function buttons (see table 2-3 on page
2-33). The voltage is approximately 115V AC.
NOTE:
For high voltage checks, do not unplug the connectors.
NOTE:
Mains power is 120V AC if domestic, 230V AC if European.
NOTE:
See “3-Station Manifold I/O Signal Reference” table 2-2 on page 2-29.
Yes No
↓ → Replace the air system control P.C. board (refer to procedure
4.22). If this solves the problem, go to “Final Actions” on page
2-10. Otherwise, call Hill-Rom Technical Support at (800) 445
3720.
Page 2 - 32 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
2.12 Bed Air Surface Malfunction
Chapter 2: Troubleshooting Procedures
Table 2-3. Solenoid Test—Air System Control P.C. Board Connector P22
28. Set your VOM to measure V DC. At the logic control P.C. board connector
P8, probe pins 7, 8, 9, 11, and 12 while pressing each siderail air function
button (see table 2-2 on page 2-29). The pin voltages are correct.
Yes No
↓ → Replace the logic control P.C. board (refer to procedure 4.23).
If this solves the problem, go to “Final Actions” on page 2-10.
Otherwise, call Hill-Rom Technical Support at (800) 445-3720.
29. Replace the cable or connectors from the logic control P.C. board to the air
system control P.C. board.
This solves the problem.
Yes No
↓ → Call Hill-Rom Technical Support at (800) 445-3720.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 2 - 33
Service Manual (MAN272 REV 3)
2.13 Night Light Does Not Illuminate
Chapter 2: Troubleshooting Procedures
2. Verify that the photocell functions. The night light comes on when the
ambient light dims.
Yes No
↓ → Replace the photocell. If this solves the problem, go to “Final
Actions” on page 2-10. Otherwise, continue to step 3.
Page 2 - 34 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
2.14 Siderail Mechanism Does Not Hold
Chapter 2: Troubleshooting Procedures
2
↓ → Inspect for obstructions, missing hardware, or loose fasteners. If
found, replace the siderail. See “Siderail Assembly” on page 4
67. If this solves the problem, go to “Final Actions” on page
2-10. Otherwise, continue to step 2.
2. Grasp the top of the siderail, and push and pull firmly on the siderail. The
siderail remains latched in the locked position.
Yes No
↓ → Inspect for obstructions or loose fasteners. If found, replace the
siderail. See “Siderail Assembly” on page 4-67. If this solves the
problem, go to “Final Actions” on page 2-10. Otherwise,
continue to step 3.
3. Stow the siderail as follows: grasp and pull the release handle out, and
allow the siderail to swing down in a controlled, dampened, manner to the
fully stowed position. The siderail goes down into the stored position.
Yes No
↓ → Inspect for obstructions in the center arm, loose fasteners,
missing spring, or binding. If found, replace the siderail. See
“Siderail Assembly” on page 4-67. If this solves the problem, go
to “Final Actions” on page 2-10. Otherwise, continue to step 4.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 2 - 35
Service Manual (MAN272 REV 3)
2.15 Trend-Like Position Malfunction
Chapter 2: Troubleshooting Procedures
Page 2 - 36 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
2.16 Battery Back-up Malfunction
Chapter 2: Troubleshooting Procedures
2
this solves the problem, go to “Final Actions” on page 2-10.
Otherwise, continue to step 2.
2. Using the VOM, check the battery fuse for electrical continuity. The
battery fuse is in good condition.
Yes No
↓ → Replace the battery fuse (refer to procedure 4.19). If this solves
the problem, go to “Final Actions” on page 2-10. Otherwise,
continue to step 3.
4. Set your VOM to measure V DC. At the logic control P.C board, connect
the ground lead of the VOM to the negative side of C1 and the positive lead
to the positive side of D15 (the side without a silver band). The voltage is
between 27.6 and 28.0 V DC.
Yes No
↓ → Adjust the battery charge circuit (refer to procedure 4.19). If this
solves the problem, go to “Final Actions” on page 2-10.
Otherwise, continue to step 5.
5. Set your VOM to measure V AC. At the logic control P.C board connector
P2, probe pin 1 (yellow) and pin 2 (red). The voltage is approximately 12V
AC or 24V AC.
Yes No
↓ → Replace the transformer assembly (refer to procedure 4.24). If
this solves the problem, go to “Final Actions” on page 2-10.
Otherwise, continue to step 6.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 2 - 37
Service Manual (MAN272 REV 3)
2.16 Battery Back-up Malfunction
Chapter 2: Troubleshooting Procedures
6. Set your VOM to measure V DC. Probe connector P5 at the logic control
P.C. board. The voltage is between 25 V DC to 30V DC.
Yes No
↓ → Replace the logic control P.C. board (refer to procedure 4.23).
If this solves the problem, go to “Final Actions” on page 2-10.
Otherwise, continue to step 7.
Page 2 - 38 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
2.17 CPR Release Malfunction
Chapter 2: Troubleshooting Procedures
2
Yes No
↓ → Check the adjustment of the CPR function (refer to procedure
4.8). If this solves the problem, go to “Final Actions” on page
2-10. Otherwise, go to step 2.
2. Visually inspect the head drive motor assembly for damage or missing
parts. The head drive motor assembly is in good working condition.
Yes No
↓ → Replace the head drive motor assembly (refer to procedure 4.5).
If this solves the problem, go to “Final Actions” on page 2-10.
Otherwise, go to step 3.
3. Another part of the bed interferes with the CPR release mechanism.
Yes No
↓ → If the head section still does not release, call Hill-Rom Technical
Support at (800) 445-3720.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 2 - 39
Service Manual (MAN272 REV 3)
2.17 CPR Release Malfunction
Chapter 2: Troubleshooting Procedures
NOTES:
Page 2 - 40 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
2.17 CPR Release Malfunction
Chapter 2: Troubleshooting Procedures
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 2 - 41
Service Manual (MAN272 REV 3)
2.17 CPR Release Malfunction
Chapter 2: Troubleshooting Procedures
Page 2 - 42 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Chapter 3
Theory of Operation
Electrical System
The following wiring diagrams detail the electrical circuits and the P.C. boards
on the bed. Use these diagrams as troubleshooting aids.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 3 - 1
Service Manual (MAN272 REV 3)
Electrical System
Chapter 3: Theory of Operation
Page 3 - 2 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Electrical System
Chapter 3: Theory of Operation
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 3 - 3
Service Manual (MAN272 REV 3)
Electrical System
Chapter 3: Theory of Operation
Page 3 - 4 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Electrical System
Chapter 3: Theory of Operation
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 3 - 5
Service Manual (MAN272 REV 3)
Theory of Operation
Chapter 3: Theory of Operation
Theory of Operation
A theory of operation is not available for the bed.
Page 3 - 6 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Theory of Operation
Chapter 3: Theory of Operation
NOTES:
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 3 - 7
Service Manual (MAN272 REV 3)
Theory of Operation
Chapter 3: Theory of Operation
Page 3 - 8 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Chapter 4
Removal, Replacement, and
Adjustment Procedures
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 1
Service Manual (MAN272 REV 3)
Tool and Supply Requirements
Chapter 4: Removal, Replacement, and Adjustment Procedures
Page 4 - 2 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.1 Top Motor Cover
Chapter 4: Removal, Replacement, and Adjustment Procedures
Removal
1. Set the brake/steer pedal to the brake position.
3. Using the hilow function, raise the bed to the high position.
4. Using the head function, raise the head section to the high position.
SHOCK HAZARD:
Unplug the unit from its power source. Failure to do so could result in
personal injury or equipment damage.
5. Unplug the bed from its power source, and engage the lockout control.
6. Using a ratchet and T25 Torx® head bit, remove the seven screws (A)
securing the top motor cover (B) (see figure 4-1 on page 4-4).
7. Remove the two headboard bushings (C) from the top motor cover (B). 4
8. Remove the top motor cover (B) from the bed.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 3
Service Manual (MAN272 REV 3)
4.1 Top Motor Cover
Chapter 4: Removal, Replacement, and Adjustment Procedures
Replacement
To install the top motor cover (B), reverse the removal procedure.
Page 4 - 4 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.2 Bottom Motor Cover
Chapter 4: Removal, Replacement, and Adjustment Procedures
Removal
1. Set the brake/steer pedal to the brake position.
3. Using the hilow function, raise the bed to the high position.
4. Using the head function, raise the head section to the high position.
SHOCK HAZARD:
Unplug the unit from its power source. Failure to do so could result in
personal injury or equipment damage.
5. Unplug the bed from its power source, and engage the lockout control.
7. Disconnect the night light and cable assembly (A) from logic control
P.C. board connector P1 (see figure 4-2 on page 4-6). 4
8. Disconnect the pendant control cable (B) from logic control P.C. board
connector P14 (see figure 4-2 on page 4-6).
9. Using a ratchet and T25 Torx® head bit, remove the six screws (C)
securing the bottom motor cover (D).
10. Remove the bottom motor cover (D) from the bed.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 5
Service Manual (MAN272 REV 3)
4.2 Bottom Motor Cover
Chapter 4: Removal, Replacement, and Adjustment Procedures
Replacement
1. To install the bottom motor cover (D), reverse the removal procedure.
Page 4 - 6 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.3 Hilow Drive Motor Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
Removal
1. Set the brake/steer pedal to the brake position.
2. Using the hilow function, raise the bed to the high position.
3. Using the head function, raise the head section to the high position.
SHOCK HAZARD:
Unplug the unit from its power source. Failure to do so could result in
personal injury or equipment damage.
4. Unplug the bed from its power source, and engage the lockout control.
7. Position the two 2" x 4" x 32" pieces of lumber (A) across the base frame
(B) beneath the lift arms (C) (see figure 4-3 on page 4-8).
8. Ensure that the 4" flat side of the lumber (A) lies flat on the base frame (B).
9. Before lowering the bed, visually inspect underneath the bed for
obstructions that may damage the night light when the bed is lowered.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 7
Service Manual (MAN272 REV 3)
4.3 Hilow Drive Motor Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
CAUTION:
Ensure that the night light is not damaged when the bed is being
lowered. Failure to do so could result in equipment damage.
10. Deactivate the lockout function, and lower the bed until both lift arms (C)
are resting on the 2" x 4"s.
11. Using a ratchet and T25 Torx® head bit, remove the four screws (D)
1
securing the electronics plate weldment (E) to the bed frame (see figure 4-4
on page 4-9).
12. To improve access to the hilow drive motor assembly (F) on the right side,
carefully lift and move the electronics plate weldment (E) to the patient’s
left-hand side of the bed.
13. Unplug the hilow drive motor assembly (F) power cable (G) from logic
control P.C. board (H) connector P15.
Page 4 - 8 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.3 Hilow Drive Motor Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 9
Service Manual (MAN272 REV 3)
4.3 Hilow Drive Motor Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
14. Using the needle nose pliers, remove two cotter pins (I) from the two clevis
pins (J) that secure the hilow drive motor assembly (F) to the bed frame.
15. Remove the two clevis pins (J) from the hilow drive motor assembly (F),
and from the bed frame.
Replacement
1. To install the replacement hilow drive motor assembly (F), reverse the
removal procedure.
Page 4 - 10 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.4 Hilow Limit Switch
Chapter 4: Removal, Replacement, and Adjustment Procedures
The hilow limit switch enables the correct maximum raised position of the bed.
Its adjustment should be checked whenever the bed’s hilow system is serviced,
such as when replacing the motor and during preventive maintenance. This
switch controls the bed’s travel limits and the Trend-Like function limits.
There are five limits controlled by this switch. Adjusting the bed travel to the
correct maximum height provides the correct adjustment of the other four
limits.
4
4. Using the hilow function, raise the bed to the high position.
5. Using the head function, raise the head section to the high position.
6. Using the tape measure, measure from the top center point of the main
frame (at the head end of the bed) to the floor. The distance (A) should be
31" ± ½" (787.4 ± 12.7 mm) (see figure 4-5 on page 4-12).
7. If the distance (A) is correct, go to step 8. If the distance (A) is not correct,
adjust the hilow limit switch by following the procedures in the section,
“Adjustment” on page 4-12.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 11
Service Manual (MAN272 REV 3)
4.4 Hilow Limit Switch
Chapter 4: Removal, Replacement, and Adjustment Procedures
Adjustment
1. If the distance (A) is not 31" ± ½" (787.4 ± 12.7 mm), adjust the hilow limit
switch by performing the following steps:
a. Using the hilow function, raise the bed until the distance (A) is 31"
(787.4 mm).
b. Using the small screwdriver, turn the screw (C) on the hilow limit
switch (LBU), located on the logic control P.C. board, until the green
light comes on (see figure 4-6 on page 4-13).
NOTE:
The green light indicates the maximum limit of the hilow function's travel. If
the green light is out, the hilow function can travel farther until the light comes
on or the bed reaches its mechanical limits.
c. Continue to adjust the screw clockwise and counterclockwise in small
increments, until an adjustment is attained between the green light
coming on and going off.
Page 4 - 12 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.4 Hilow Limit Switch
Chapter 4: Removal, Replacement, and Adjustment Procedures
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 13
Service Manual (MAN272 REV 3)
4.4 Hilow Limit Switch
Chapter 4: Removal, Replacement, and Adjustment Procedures
d. Using the hilow function, lower the bed until dimension B is 16"
(406.4 mm) (see figure 4-5 on page 4-12).
e. Using the small screwdriver, turn the screw (D) on the hilow limit
switch (LBD), located on the logic control P.C. board, until the green
light comes on (see figure 4-6 on page 4-13).
f. Continue to adjust the screw clockwise and counterclockwise in small
increments, until an adjustment is attained between the green light
coming on and going off.
g. Using the hilow function, lower and then raise the bed.
h. Check the bed height at the high position. Verify that the distance (A) is
31" ± ½" (787.4 ± 12.7 mm) (see figure 4-5 on page 4-12).
i. Check the bed height at the low position. Verify that dimension B is
16" ± 1/2" (406.4 ± 12.7 mm).
j. Repeat step a through step i until the high position of the bed is correct.
NOTE:
An adjustment to the hilow limit switch requires verification of the foot limit
switch adjustment.
2. Check the foot limit switch adjustment as instructed in the section, “Foot
Limit Switch” on page 4-21.
Page 4 - 14 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.5 Head Drive Motor Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
Removal
1. Set the brake/steer pedal to the brake position.
2. Using the hilow function, raise the bed to the high position.
3. Using the head function, raise the head section to the high position.
SHOCK HAZARD:
Unplug the unit from its power source. Failure to do so could result in
personal injury or equipment damage.
4. Unplug the bed from its power source, and engage the lockout control.
7. Perform step 7 through step 10 in the section titled “Hilow Drive Motor
4
Assembly” on page 4-7.
CAUTION:
Ensure that the night light is not damaged when the bed is being
lowered. Failure to do so could result in equipment damage.
8. Using a ratchet and T25 Torx® head bit, remove the four screws (A)
securing the electronics plate weldment (B) to the bed frame (see figure 4
7 on page 4-16).
9. To improve access to the head drive motor assembly (C), carefully lift and
move the electronics plate weldment (B) to the patient’s left-hand side of
the bed.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 15
Service Manual (MAN272 REV 3)
4.5 Head Drive Motor Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
Page 4 - 16 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.5 Head Drive Motor Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
10. Unplug the head drive motor assembly (C) power cable (D) from logic
control P.C. board connector P4.
11. Using the small wire cutters, cut the two cable ties (E) that secure the CPR
cable assembly (F) to the head drive motor shaft (G).
12. Using the needle nose pliers, remove the cotter pin (H), that secures the
CPR cable assembly (F) to the head drive motor release pin (I).
13. Note the orientation of the CPR cables to ensure that the CPR cables are
oriented correctly during the replacement procedure.
14. Remove the CPR cable assembly (F) from the head drive motor.
WARNING:
Prop up the head section before removing the cotter pins and clevis
pins. Failure to do so could result in personal injury or equipment
damage.
15. Lift the head section (J) frame upward, and prop it up (support it).
16. Using the needle nose pliers, remove the cotter pins (K) from the two clevis
pins (L) that secure the head drive motor assembly (C) to the bed frame. 4
17. Remove the head drive motor assembly (C) from the bed frame.
Replacement
1. To install the replacement head drive motor assembly (C), reverse the
removal procedure with attention to the following:
a. Ensure that the CPR cable routing is correct and free from binding.
b. Ensure that all cable ties, clamps, and connectors are properly installed.
Adjustment
To adjust the CPR function, refer to “CPR Release” on page 4-25.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 17
Service Manual (MAN272 REV 3)
4.6 Foot Drive Motor Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
Removal
1. Set the brake/steer pedal to the brake position.
2. Using the hilow function, raise the bed to the high position.
3. Using the head function, raise the head section to the high position.
SHOCK HAZARD:
Unplug the unit from its power source. Failure to do so could result in
personal injury or equipment damage.
4. Unplug the bed from its power source, and engage the lockout control.
WARNING:
You must use the 2" x 4" pieces of lumber to support the bed. The bed
will fall during this procedure if not supported. Failure to support the bed
could result in personal injury or equipment damage.
CAUTION:
Ensure that the night light is not damaged when the bed is being
lowered. Failure to do so could result in equipment damage.
Page 4 - 18 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.6 Foot Drive Motor Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
WARNING:
You must use the 2" x 4" pieces of lumber to support the foot yoke. The
foot yoke will fall during this procedure if not supported. Failure to do so
could result in personal injury or equipment damage.
8. Place the remaining 2" x 4" pieces of lumber below the foot yoke.
9. Deactivate the lockout function, and lower the foot section until the foot
yoke is resting on the 2" x 4" pieces of lumber.
10. Using a ratchet and T25 Torx® head bit, remove the four screws (A)
1
securing the electronics plate weldment (B) to the bed frame (see figure 4
8 on page 4-19).
11. To improve access to the foot drive motor assembly (C) on the left side,
carefully lift and move the electronics plate weldment (B) to the patient’s
right-hand side of the bed.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 19
Service Manual (MAN272 REV 3)
4.6 Foot Drive Motor Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
12. Unplug the foot drive motor assembly (C) power cable (D) from logic
control P.C. board connector P6.
13. Using the needle nose pliers, remove two cotter pins (E) from the two
clevis pins (F) that secure the foot drive motor assembly (C) to the bed
frame.
14. Remove the two clevis pins (F) from the foot drive motor assembly (C),
and from the bed frame.
Replacement
1. To install the replacement foot drive motor assembly (C), reverse the
removal procedure.
Page 4 - 20 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.7 Foot Limit Switch
Chapter 4: Removal, Replacement, and Adjustment Procedures
The foot limit switch adjustment should be performed whenever the bed’s foot
system is serviced, such as when the foot motor is replaced, when the hilow
switch is adjusted, and during preventive maintenance.
3. Using the hilow function, raise the bed to the high position.
4. Using the head function, raise the head section to the high position.
5. Using the foot function, lower the foot section to the low position.
6. Using the tape measure, measure the gap (A) between the foot section left-
hand lift arm (B) and the hilow left-hand lift arm (C). The distance should
4
be exactly ¼" (6.4 mm). (see figure 4-9 on page 4-21).
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 21
Service Manual (MAN272 REV 3)
4.7 Foot Limit Switch
Chapter 4: Removal, Replacement, and Adjustment Procedures
7. If the distance (A) is correct, go to step 8. If the distance (A) is not correct,
adjust the foot limit switch by following the procedures in the section,
“Adjustment” on page 4-22.
Adjustment
1. If the distance (A) is not exactly ¼" (6.4 mm), adjust the foot limit switch
by performing the following steps:
a. Using the foot function, raise or lower the foot section until the gap (A)
measures ¼" (6.4 mm) between the foot section left-hand lift arm (B)
and the hilow left-hand lift arm (C).
b. Remove the top motor cover (refer to procedure 4.1).
c. Using the small screwdriver, turn the screw (E) on the foot limit switch
(LFD), located on the logic control P.C. board, until the green light
comes on (see figure 4-10 on page 4-23).
NOTE:
The green light indicates the maximum limit of the foot section's travel. If
the green light is out, the foot section can travel farther until the light
comes on or the foot section reaches its mechanical limits.
d. Continue to adjust the screw clockwise and counterclockwise in small
increments, until an adjustment is attained between the green light
coming on and going off.
e. Using the measuring tape, measure the height of the foot section in the
low position.
f. Using the foot function, raise the foot section up 8¼" (209.6 mm) (D)
from the measurement in the low position (see figure 4-9 on
page 4-21).
g. Using the small screwdriver, turn the screw (F) on the foot limit switch
(LFU), located on the logic control P.C. board, until the green light
comes on (see figure 4-10 on page 4-23).
h. Continue to adjust the screw clockwise and counterclockwise in small
increments, until an adjustment is attained between the green light
coming on and going off.
i. Using the foot function, raise and then lower the foot section.
Page 4 - 22 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.7 Foot Limit Switch
Chapter 4: Removal, Replacement, and Adjustment Procedures
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 23
Service Manual (MAN272 REV 3)
4.7 Foot Limit Switch
Chapter 4: Removal, Replacement, and Adjustment Procedures
j. Check the gap (A) between the foot section left-hand lift arm (B) and
the hilow left-hand lift arm (C) at the low position. Verify that the
distance (A) is exactly ¼" (6.4 mm).
k. Repeat step a through step j until the correct foot level position is
obtained.
Page 4 - 24 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.8 CPR Release
Chapter 4: Removal, Replacement, and Adjustment Procedures
Adjustment
1. Set the brake/steer pedal to the brake position.
2. Ensure that the bed is out of the Trend-Like position.
3. Using the hilow function, place the bed in a mid-height position.
4. Using the head function, raise the head section to its highest position.
SHOCK HAZARD:
Unplug the unit from its power source. Failure to do so could result in
personal injury or equipment damage.
6. Unplug the bed from its power source, and engage the lockout control.
7. Remove the top motor cover (refer to procedure 4.1).
8. Ensure that the CPR cables (A) are routed inside the head section
weldment (B) (see figure 4-11 on page 4-25).
Figure 4-11. CPR Release
4
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 25
Service Manual (MAN272 REV 3)
4.8 CPR Release
Chapter 4: Removal, Replacement, and Adjustment Procedures
9. Ensure that the CPR cables (A) are secured loosely with the cable tie (C)
located on the head drive motor assembly.
NOTE:
The cable tie should be snug enough to secure the cable, but not tight enough to
pinch the cable sheath.
10. Using a wrench, adjust the CPR cable tensioning nuts (D) until the CPR
release works properly on both sides of the bed.
Page 4 - 26 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.9 Trend-Like Position Sensing Switch
Chapter 4: Removal, Replacement, and Adjustment Procedures
Adjustment
1. Set the brake/steer pedal to the brake position.
4. Using the head function, raise the head section to its highest position.
SHOCK HAZARD:
Unplug the unit from its power source. Failure to do so could result in
4
personal injury or equipment damage.
6. Unplug the bed from its power source, and engage the lockout control.
8. If the bed is equipped with the optional air system, the 5/16" Trend-Like
position switch adjusting screws are accessible. However, easier access
may be obtained by removing the air package (refer to procedure 4.20).
9. Using a 5/16" wrench, loosen the two screws (A) that secure the switch
bracket (B) to the Trend-Like position release mechanism (E) (gas head
and release lever) (see figure 4-12 on page 4-28).
10. Using the Trend-Like position handle, place the bed in the Trend-Like
position while observing the actuator arm (D) of the TS switch (C).
NOTE:
When the bed is in the Trend-Like position, the TS switch should be activated
by the Trend-Like position gas spring cylinder.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 27
Service Manual (MAN272 REV 3)
4.9 Trend-Like Position Sensing Switch
Chapter 4: Removal, Replacement, and Adjustment Procedures
11. Ensure that the actuator arm (D) is fully activated. (The arm is fully
activated when the switch makes an audible click.)
12. Using a 5/16" wrench, tighten the two screws (A) that secure the switch
bracket (B) to the Trend-Like position release mechanism (E).
13. After the adjustment is complete, ensure that the Trend-Like position
system is operating correctly. See “Function Checks” on page 2-4.
14. Reverse the removal procedures to reinstall the optional air system (if so
equipped) and the top motor cover.
15. Ensure that all Trend-Like functions work properly. See “Function
Checks” on page 2-4.
Page 4 - 28 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.10 Trend-Like Position Gas Spring
Chapter 4: Removal, Replacement, and Adjustment Procedures
WARNING:
The head end of the main frame is supported by the two Trend-Like
position gas springs. Any servicing will require that a support device be
placed just beneath the head end of the main frame. Failure to do so
could result in personal injury or equipment damage.
Removal
1. Set the brake/steer pedal to the brake position.
3. Using the head function, raise the head section to the high position
SHOCK HAZARD:
Unplug the unit from its power source. Failure to do so could result in
4
personal injury or equipment damage.
6. Using the split-ring removal tool, remove the split-ring (A) from the post
(B) at the cylinder end (C) of the Trend-Like position gas spring (E)
(see figure 4-13 on page 4-30).
7. Slide the cylinder end (C) of the Trend-Like position gas spring (E) off the
post (B).
NOTE:
It may be necessary to apply upward force on the head end of the main frame
to free the cylinder from the post.
8. Using the 11/16" wrench, loosen the jam nut (D) on the rod end (F) of the
gas spring (E).
9. Turn the rod end (F) counterclockwise to remove it from the release
assembly (G).
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 29
Service Manual (MAN272 REV 3)
4.10 Trend-Like Position Gas Spring
Chapter 4: Removal, Replacement, and Adjustment Procedures
Replacement
1. Spin the jam nut (D) all the way down on the new gas spring's rod end (F).
2. Thread the rod end (F) of the new gas spring (E) into the release assembly
(G) until the plunger in the end of the rod just touches, or is no more than
1/16" away from the release arm (H).
3. Using the 11/16" wrench, tighten the jam nut (D) to lock the rod end (F) in
this position.
4. Slide the cylinder end (C) of the Trend-Like position gas spring (E) onto
the post (B), and install the split-ring (A) to secure it.
6. Ensure that the gas springs release when the handle is in the middle of its
travel.
Page 4 - 30 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.11 Head Section Gas Spring and Damper (CPR Assist)
Chapter 4: Removal, Replacement, and Adjustment Procedures
Removal
1. Perform step 1 through step 5, step 8, and step 9 of “Head Drive Motor
Assembly” on page 4-15.
WARNING:
Do not attempt to remove the gas spring with the head section fully
raised and the spring compressed. Lower the head section until the
cylinder of the gas spring is free in the slide bracket of the main frame,
and support the head section securely before removing the cotter pins
and clevis pins. Failure to do so could result in personal injury or
equipment damage.
2. Lower the head section frame (A) until the cylinder end of the gas spring
(D) is free in the main frame slide bracket (F). Support the head section
frame securely (see figure 4-14 on page 4-32).
3. Using the needle nose pliers, remove the cotter pins (B) from the two clevis
pins (C) that secure the head section gas spring (D) and damper (E)
4
cylinder ends to the bed frame weldment (F).
4. Using the screwdriver, remove the two e-rings (G) that secure the head
section gas spring (D) and damper (E) rod ends to the head section frame
weldment (H).
5. Remove the head section gas spring (D) and damper (E) from the bed.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 31
Service Manual (MAN272 REV 3)
4.11 Head Section Gas Spring and Damper (CPR Assist)
Chapter 4: Removal, Replacement, and Adjustment Procedures
Figure 4-14. Head Section Gas Spring and Damper (CPR Assist)
Replacement
1. To install the replacement head section gas spring (D) and damper (E),
reverse the removal procedure.
Page 4 - 32 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.12 Foot Support Module
Chapter 4: Removal, Replacement, and Adjustment Procedures
Removal
1. Set the brake/steer pedal to the brake position.
3. Remove the foot section from the bed. Refer to “Foot Section (Lift Off)”
on page 4-40 or “Foot Section (Slide Off)” on page 4-42.
4. Using the Allen™ wrench, remove the set screw (A) that secures the foot
support module (B) to the yoke assembly (C) (see figure 4-15 on
page 4-33)
5. Remove the foot support module (B) from the yoke assembly (C).
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 33
Service Manual (MAN272 REV 3)
4.12 Foot Support Module
Chapter 4: Removal, Replacement, and Adjustment Procedures
Replacement
1. To install the replacement foot support module (B), reverse the removal
procedure.
Adjustment
1. Do one of the following:
a. Grasp the loops at the bottom of the bellows wireform (A), pull it open
and lift it off the foot support bellows (B) and the foot support heel cup
(C) (see figure 4-16 on page 4-35).
b. Remove the screw (I) that attaches the strap (A) to the foot support
bellows (B) and the foot support heel cup (C). Remove the strap (A).
2. Using the ratchet and the T25 Torx® head bit, remove the four screws (D)
1
attaching the foot support heel cup (C) to the foot rest weldment (E).
3. Remove the foot support heel cup (C) from the foot rest weldment (E) and
the foot support bellows (B).
4. Using the 7/16" wrench, adjust the cable tensioning nuts (F) so that
the cable ends ride freely in the mounting holes of the release handle
weldment (G) without binding.
5. Reassemble the foot support heel cup (C), Torx® head screws (D), and
bellows wireform (A) to the foot rest weldment (E) and the foot support
bellows (B).
6. Ensure that the foot support release handle (H) functions properly.
Page 4 - 34 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.12 Foot Support Module
Chapter 4: Removal, Replacement, and Adjustment Procedures
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 35
Service Manual (MAN272 REV 3)
4.13 Night Light and Cable Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
Removal
1. Remove the top motor cover (refer to procedure 4.1).
2. Disconnect the night light and cable assembly (A) from logic control
P.C. board connector P1 (see figure 4-17 on page 4-36).
3. Using a ratchet and T25 Torx® head bit, remove the two screws (B) that
secure the night light and cable assembly (A) to the bottom cover (C).
4. Remove the night light and cable assembly (A) from the bed.
Replacement
1. To install the replacement night light and cable assembly (A), reverse the
removal procedure.
Page 4 - 36 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.14 Mattress Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
Removal
1. Set the brake/steer pedal to the brake position.
3. Carefully lift the mattress from the head end of the bed.
CAUTION:
Do not pull on the mattress material when unfastening the mattress
retaining snaps. Unfasten the mattress retaining snaps at the snap
location. Failure to do so could result in equipment damage.
4. Locate and unfasten the two mattress retaining snaps beneath the seat
section.
5. If the mattress has air bladders, disconnect the two hoses located beneath
the seat section.
6. Lift the side panels on the foot section and unfasten the four snaps on the
foot mattress.
4
Replacement
1. To install the replacement mattress, reverse the removal procedure.
2. Ensure that the two air hoses are properly installed below the seat section.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 37
Service Manual (MAN272 REV 3)
4.15 Labor Grips
Chapter 4: Removal, Replacement, and Adjustment Procedures
Removal
1. Set the brake/steer pedal to the brake position.
3. Remove the mattress to gain access to the seat panel. Refer to section the
“Mattress Assembly” on page 4-37.
4. Using a ratchet and T25 Torx® head bit, remove the screws (A) that secure
the seat panel (B) to the seat pan (C) (see figure 4-18 on page 4-38).
Page 4 - 38 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.15 Labor Grips
Chapter 4: Removal, Replacement, and Adjustment Procedures
5. Using the external snap-ring removal tool, remove the external snap ring
(D) from the pull handle.
6. Pull and hold the release (E) for the labor grip handle (F).
Replacement
1. To install the new labor grip handle (F), reverse the removal procedure.
2. Apply lubri-film spray (P/N 36958) to the arm of the labor grip that slides
into the socket.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 39
Service Manual (MAN272 REV 3)
4.16 Foot Section (Lift Off)
Chapter 4: Removal, Replacement, and Adjustment Procedures
Removal
1. Pivot the foot mattress side panels (A) up (see figure 4-19 on page 4-41).
2. Grasp the mattress handles (B) or (G) located on both sides of the mattress.
4. Stand the foot section up on the pull handle (C) base or on the perineal
stand.
Replacement
WARNING:
Failure to properly mount the foot section to the yoke latches could
result in equipment damage or personal injury.
1. Grasp the mattress handles (B) or (G) located on both sides of the mattress.
2. Align the foot section slides (D) with their receptacles (F) on the bed.
4. Tug upward on the pull handle (C) to verify that the foot section is securely
mounted to the bed.
Page 4 - 40 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.16 Foot Section (Lift Off)
Chapter 4: Removal, Replacement, and Adjustment Procedures
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 41
Service Manual (MAN272 REV 3)
4.17 Foot Section (Slide Off)
Chapter 4: Removal, Replacement, and Adjustment Procedures
Removal
1. Pivot the foot mattress side panels (A) up (see figure 4-19 on page 4-41).
2. Pull the foot section release handles (D) to release the latch mechanisms
(E) from the channel slides (F) (see figure 4-20 on page 4-42).
3. Grasp the mattress handles (B) located on both sides of the mattress
(see figure 4-19 on page 4-41).
NOTE:
The foot section pull handle doubles as a base to allow the foot section to stand
alone.
Page 4 - 42 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.17 Foot Section (Slide Off)
Chapter 4: Removal, Replacement, and Adjustment Procedures
Replacement
WARNING:
Failure to properly mount the foot section to the yoke slide brackets
could result in equipment damage or personal injury.
1. Grasp the mattress handles (B) located on both sides of the mattress
(see figure 4-19 on page 4-41).
2. Align the foot section channel slides (F) with the mounting brackets (G) on
the bed(see figure 4-20 on page 4-42).
4. Ensure that the foot section latch mechanism (E) locks into the channel
slide (F).
5. Tug out on the pull handle (C) to verify that the foot section is securely
mounted to the bed.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 43
Service Manual (MAN272 REV 3)
4.18 Line Voltage Fuses
Chapter 4: Removal, Replacement, and Adjustment Procedures
Three mains fuses protect the high voltage circuit. Two fuses (line voltage
fuses) are located in the fuse holder secured to the head end of the main frame.
The third fuse is located on the air system control P.C. board.
WARNING:
Adhere to all electrical safety precautions when servicing the bed's
electrical system. Failure to do so could result in personal injury or
equipment damage.
Removal
1. Set the brake/steer pedal to the brake position.
3. Using the head function, raise the head section to the high position.
4. Using the hilow function, raise the bed to the high position.
SHOCK HAZARD:
Unplug the unit from its power source. Failure to do so could result in
personal injury or equipment damage.
5. Unplug the bed from its power source, and engage the lockout control.
7. Using the screwdriver, remove the fuse housing (A) from the power entry
module (B) (see figure 4-21 on page 4-45).
8. Remove the appropriate line voltage fuse (C) from the fuse housing (A).
Page 4 - 44 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.18 Line Voltage Fuses
Chapter 4: Removal, Replacement, and Adjustment Procedures
4
Replacement
CAUTION:
Ensure that the fuse housing is properly oriented for the voltage rating
(110-120V or 220-240V) on the bed that you are servicing. Failure to do
so could result in equipment damage.
1. Orient the fuse housing properly for the voltage rating (110-220V or
220-240V) on the bed you are servicing.
2. Insert a serviceable line voltage fuse (C) into the fuse housing (A).
3. To install the replacement line voltage fuse (C), reverse the removal
procedures.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 45
Service Manual (MAN272 REV 3)
4.19 Battery Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
WARNING:
Adhere to all electrical safety precautions when servicing the bed's
electrical system. Failure to do so could result in personal injury or
equipment damage.
Batteries
Removal
3. Using the head function, raise the head section to the high position.
4. Using the hilow function, raise the bed to the high position.
SHOCK HAZARD:
Unplug the unit from its power source. Failure to do so could result in
personal injury or equipment damage.
5. Unplug the bed from its power source, and engage the lockout control.
CAUTION:
Do not cut or remove the cable ties that secure the battery leads to the
electronics pan. This ensures the proper connection of the batteries
during the replacement procedure. Possible equipment damage could
occur if the cable ties are removed.
7. Unplug the battery cable assembly (A) from logic control P.C. board
connector P5 (see figure 4-22 on page 4-47).
8. Unplug the battery cable assemblies (A and B) from the four connection
points (C) on the two batteries (D).
Page 4 - 46 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.19 Battery Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
9. Using a ratchet and T25 Torx® head bit, remove the screw (E) that secures
1 4
the battery holder bracket (F) to the electronics plate weldment (G).
10. Remove the two batteries (D) from the electronics plate weldment (G).
Replacement
Battery Fuse
Removal
1. Carefully pull the battery fuse housing (H) from the electronics plate
weldment (G).
2. Remove the battery fuse (I) from the battery fuse housing (H).
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 47
Service Manual (MAN272 REV 3)
4.19 Battery Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
Replacement
1. To install the replacement battery fuse (I), reverse the removal procedures.
WARNING:
Adhere to all electrical safety precautions when servicing the bed's
electrical system. Failure to do so could result in personal injury or
equipment damage.
Adjustment
2. Unplug the battery cable assembly (A) from logic control P.C. board
connector P5 (see figure 4-22 on page 4-47).
4. Connect the ground lead of the VOM to the negative side of C1 (J)
(see figure 4-23 on page 4-49).
5. Connect the positive lead of the VOM to the positive side of D15 (K).
NOTE:
The positive side of D15 is the side without a silver band.
7. Using the small screwdriver, turn the screw on potentiometer R2 (L) until
the VOM reads between 27.6 and 28.0 V DC.
Page 4 - 48 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.19 Battery Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 49
Service Manual (MAN272 REV 3)
4.20 Bed Surface Air System Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
NOTE:
When servicing the air system, it is important to ensure that the lumbar and
seat inflate/deflate hoses are connected to the correct fittings on the air
package. The hose from the left side of the bed is the lumbar hose; the hose
from the right side is the seat hose.
Removal
1. Set the brake/steer pedal to the brake position.
3. Using the hilow function, raise the bed to the high position.
4. Using the head function, raise the head section to the high position.
SHOCK HAZARD:
Unplug the unit from its power source. Failure to do so could result in
personal injury or equipment damage.
5. Unplug the bed from its power source, and engage the lockout control.
8. Disconnect the hose (A) leading from the right side of the mattress to the
air manifold fitting (B) (see figure 4-24 on page 4-51).
9. Disconnect the hose (C) leading from the left side of the mattress to the air
manifold fitting (D).
Page 4 - 50 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.20 Bed Surface Air System Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
10. Disconnect the transformer assembly power cable from air system control
4
P.C. board (F) connector P19 (E) (see figure 4-25 on page 4-52).
11. Disconnect the cable (G) from logic control P.C. board connector P8 to air
system control P.C. board (F) connector P18 (H).
12. Using the small wire cutters, cut and remove the cable tie (I) that secures
the linear pump power cable (J), air system power cable, and air system
control P.C. board cable (G) to the mounting bracket (K).
13. Using the two ½" wrenches, remove the bolts (L) and nuts (M) that secure
the air system to the bed frame (see figure 4-24 on page 4-51).
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 51
Service Manual (MAN272 REV 3)
4.20 Bed Surface Air System Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
Replacement
1. To install the replacement air system, reverse the removal procedure.
Page 4 - 52 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.21 Air System Manifold Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
Removal
1. Remove the air system assembly (refer to procedure 4.20).
2. Disconnect the air hoses from the manifold assembly (A) (see figure 4-26
on page 4-53).
3. Identify and disconnect the wiring connectors (B) from the manifold
assembly (A).
4. Using the phillips head screwdriver, remove the two screws (C) that secure
the manifold assembly (A) to the mounting plate (D).
Replacement
1. To install the replacement manifold assembly (A), reverse the removal
procedure.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 53
Service Manual (MAN272 REV 3)
4.22 Air System Control P.C. Board Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
Removal
1. Set the brake/steer pedal to the brake position.
3. Using the hilow function, raise the bed to the high position.
4. Using the head function, raise the head section to the high position.
SHOCK HAZARD:
Unplug the unit from its power source. Failure to do so could result in
personal injury or equipment damage.
7. Identify and disconnect all wiring connectors (A) from the air system
control P.C. board (B) (see figure 4-27 on page 4-55).
8. Using the phillips head screwdriver, remove the screw (C) that secures the
air system control board (B) to the air system bracket (D).
9. Using the needle nose pliers, compress the air system control P.C. board
(B) mounting standoffs (E).
CAUTION:
To prevent component damage, ensure that your hands are clean, and
only handle a P.C. board by its edges. Failure to do so could result in
equipment damage.
CAUTION:
For shipping and storage, place the removed P.C. board in an antistatic
protective bag. Failure to do so could result in equipment damage.
10. Handling it by its edges with clean hands, maneuver and remove the air
system control P.C. board (B) from the bed. Place it in an antistatic
protective bag.
Page 4 - 54 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.22 Air System Control P.C. Board Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
Replacement
4
1. To install the replacement air system control P.C. board (B), reverse the
removal procedures.
2. Ensure that the wiring connectors are firmly connected to the air system
control P.C. board receptacles.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 55
Service Manual (MAN272 REV 3)
4.23 Logic Control P.C. Board Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
SHOCK HAZARD:
The voltage in the electrical system presents an electrical shock
hazard. Perform standard electrical service procedures before
attempting service within the P.C. board enclosure. Adhere to all
electrical safety precautions when servicing the bed’s electrical system.
Failure to do so could result in personal injury or equipment damage.
Removal
1. Set the brake/steer pedal to the brake position.
3. Using the hilow function, raise the bed to the high position.
NOTE:
If the hilow function is inoperable, skip step 3.
4. Using the head function, raise the head section to the high position. If the
head function is inoperable, perform the following step:
a. Pull the CPR handle, lift the head section far enough to gain access to
the motor cover, and then release the CPR handle.
SHOCK HAZARD:
Unplug the unit from its power source. Failure to do so could result in
personal injury or equipment damage.
5. Unplug the bed from its power source, and engage the lockout control.
7. Identify and disconnect the wiring connectors from the logic control P.C.
board (A), beginning with the battery cable connection P5 (see figure 4-28
on page 4-57).
Page 4 - 56 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.23 Logic Control P.C. Board Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
CAUTION:
To prevent component damage, ensure that your hands are clean, and
only handle a P.C. board by its edges. Failure to do so could result in
equipment damage.
8. Using the needle nose pliers, compress the locking tabs on the five logic
control P.C. board mounting standoffs (B), pulling the logic control P.C.
board (A) slightly up and over the locking tab on each mounting standoff.
CAUTION:
For shipping and storage, place the removed P.C. board in an antistatic
protective bag. Failure to do so could result in equipment damage.
9. Handling the logic control P.C. board (A) by its edges with clean hands,
maneuver and remove it from the electronics plate weldment (C).
a. If replacing a 65345 logic control P.C. board and 67208 interface P.C.
board, discard them.
b. If replacing a 68121 logic control P.C. board, place it in an antistatic
protective bag.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 57
Service Manual (MAN272 REV 3)
4.23 Logic Control P.C. Board Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
1. Locate the P3 connector of the lockout switch cable. When used with a
65345 logic control P.C. board and 67208 interface P.C. board, the order of
the four wires in the connector housing is red, red adjacent, and black,
black adjacent (see figure 4-29 on page 4-58). Pin 1 may be either red or
black.
NOTE:
If the order of the four wires in the connector housing is red, black, red, black
alternating, the lockout switch cable has already been modified for use with a
68121 logic control P.C. board. Skip to “Replacement” on page 60.
2. Using the needle nose pliers, compress the locking tabs (D) holding the
connector shell (E) and the backshell (F) of the plastic connector housing
together, and pull the two shells about ¼" apart. This procedure unlocks the
pins in the housing.
Figure 4-29. Lockout Switch Cable P3 Connector
Page 4 - 58 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.23 Logic Control P.C. Board Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
3. Pull the red middle wire (G) with its attached pin, and the black middle
wire (H) with its attached pin, out of the backshell (F).
4. Reverse the order of the two middle wires and pins, and reinstall them into
the backshell, pushing on each wire until you hear a click and the pin is
seated tightly. The order of the four wires in the connector housing should
now be red, black, red, black alternating, for use with a 68121 logic control
P.C. board. Pin 1 may be either red or black.
5. Push the connector shell (E) and the backshell (F) together until you hear a
click and the locking tabs (D) are locked, holding the two parts of the
connector housing firmly together.
6. Clean the underside of the top motor cover with a cloth soaked in isopropyl
alcohol, remove the protective backing from the 6399301 wiring diagram
(I), and install the new wiring diagram in place of the existing wiring
diagram located on the underside of the top motor cover (J) (see figure 4
30 on page 4-59).
NOTE:
It is not necessary to remove the old wiring diagram, as long as the new one
covers it completely.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 59
Service Manual (MAN272 REV 3)
4.23 Logic Control P.C. Board Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
Replacement
1. To install the replacement logic control P.C. board (A), reverse the removal
procedures, finishing with the battery cable connection P5.
2. Ensure that the wiring connectors are firmly connected to the logic control
P.C. board (A) receptacles.
Page 4 - 60 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.24 Transformer Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
SHOCK HAZARD:
The voltage in the electrical system presents an electrical shock
hazard. Perform standard electrical service procedures before
attempting service within the P.C board enclosure. Adhere to all
electrical safety precautions when servicing the bed’s electrical system.
Failure to do so could result in personal injury or equipment damage.
Removal
1. Set the brake/steer pedal to the brake position.
3. Using the head function, raise the head section to the high position.
4. Using the hilow function, raise the bed to the high position.
SHOCK HAZARD:
Unplug the unit from its power source. Failure to do so could result in 4
personal injury or equipment damage.
5. Unplug the bed from its power source, and engage the lockout control.
8. Using the ratchet and T25 Torx® head bit, remove the four Torx® screws
(B) that secure the transformer assembly (A) to the bed frame (C).
9. Maneuver and remove the transformer assembly (A) from the bed.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 61
Service Manual (MAN272 REV 3)
4.24 Transformer Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
Replacement
1. To install the replacement transformer assembly (A), reverse the removal
procedures.
2. Ensure that the wiring connectors are firmly connected to the transformer
assembly (A).
Page 4 - 62 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.25 Auxiliary Transformer Assembly (Affinity® Three Bed)
Chapter 4: Removal, Replacement, and Adjustment Procedures
SHOCK HAZARD:
The voltage in the electrical system presents an electrical shock
hazard. Perform standard electrical service procedures before
attempting service within the P.C. board enclosure. Adhere to all
electrical safety precautions when servicing the bed’s electrical system.
Failure to do so could result in personal injury or equipment damage.
Removal
1. Set the brake/steer pedal to the brake position.
3. Using the head function, raise the head section to the high position.
4. Using the hilow function, raise the bed to the high position.
SHOCK HAZARD:
Unplug the unit from its power source. Failure to do so could result in 4
personal injury or equipment damage.
5. Unplug the bed from its power source, and engage the lockout control.
7. Identify and disconnect the wiring connectors (A) from the auxiliary
transformer assembly (B) (see figure 4-32 on page 4-64).
8. Using the ratchet and T25 Torx® head bit, remove the two Torx® screws
(C) that secure the auxiliary transformer assembly (B) to the bed frame (D).
9. Maneuver and remove the auxiliary transformer assembly (B) from the
bed.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 63
Service Manual (MAN272 REV 3)
4.25 Auxiliary Transformer Assembly (Affinity® Three Bed)
Chapter 4: Removal, Replacement, and Adjustment Procedures
Replacement
1. To install the replacement auxiliary transformer assembly (B), reverse the
removal procedures.
2. Ensure that the wiring connectors (A) are firmly connected to the auxiliary
transformer assembly (B).
Page 4 - 64 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.26 Lockout Switch Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
SHOCK HAZARD:
The voltage in the electrical system presents an electrical shock
hazard. Perform standard electrical service procedures before
attempting service within the P.C. board enclosure. Adhere to all
electrical safety precautions when servicing the bed’s electrical system.
Failure to do so could result in personal injury or equipment damage.
Removal
1. Set the brake/steer pedal to the brake position.
3. Using the head function, raise the head section to the high position.
4. Using the hilow function, raise the bed to the high position.
SHOCK HAZARD:
Unplug the unit from its power source. Failure to do so could result in 4
personal injury or equipment damage.
5. Unplug the bed from its power source, and engage the lockout control.
7. Identify and disconnect the wiring connector (A) from the lockout switch
assembly (B) (see figure 4-33 on page 4-66).
9. Maneuver and remove the lockout switch assembly (B) from the bed.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 65
Service Manual (MAN272 REV 3)
4.26 Lockout Switch Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
Replacement
1. To install the replacement lockout switch assembly (B), reverse the
removal procedures.
2. Ensure that the wiring connector (A) is firmly connected to the lockout
switch assembly (B).
Page 4 - 66 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.27 Siderail Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
WARNING:
Adhere to all electrical safety precautions when servicing the bed’s
electrical system. Failure to do so could result in personal injury or
equipment damage.
Removal
1. Set the brake/steer pedal to the brake position.
3. Using the head function, raise the head section to the high position.
SHOCK HAZARD:
Unplug the unit from its power source. Failure to do so could result in
4
personal injury or equipment damage.
5. Disconnect the siderail cable (A) from the cable (B) to the logic control
P.C. board (see figure 4-34 on page 4-68).
CAUTION:
Support the siderail during the removal procedure. Failure to do so
could result in equipment damage.
7. Using the needle nose pliers or a small screwdriver, remove the four
e-rings (C) that secure the siderail assembly (D) to the head section.
8. Using a ratchet and 7/16" socket, remove the two nuts (E) and bolts (G)
that secure the siderail mounting bracket (F) to the head section.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 67
Service Manual (MAN272 REV 3)
4.27 Siderail Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
CAUTION:
Ensure that the siderail does not drop when the pins are removed.
Failure to do so could result in damage to the wiring going to the
siderail.
Replacement
1. To install the replacement siderail assembly (D), reverse the removal
procedure.
Page 4 - 68 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.28 Patient Siderail (Inboard) P.C. Switch Board
Chapter 4: Removal, Replacement, and Adjustment Procedures
WARNING:
Adhere to all electrical safety precautions when servicing the bed’s
electrical system. Failure to do so could result in personal injury or
equipment damage.
Removal
1. Set the brake/steer pedal to the brake position.
3. Using the head function, raise the head section to the high position.
4. Using the hilow function, raise the bed to the high position.
4
SHOCK HAZARD:
Unplug the unit from its power source. Failure to do so could result in
personal injury or equipment damage.
5. Unplug the bed from its power source, and engage the lockout control.
6. Using the ratchet and T25 Torx® head bit, remove the eight plastic screws
(A) that secure the patient siderail cover (B) to the siderail assembly (C)
(see figure 4-35 on page 4-70).
7. Carefully remove the patient siderail cover (B) from the siderail
assembly (C).
8. Note the orientation of the wires and cable assemblies to ensure proper
installation during the replacement procedure.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 69
Service Manual (MAN272 REV 3)
4.28 Patient Siderail (Inboard) P.C. Switch Board
Chapter 4: Removal, Replacement, and Adjustment Procedures
9. Using the ratchet and T10 Torx® head bit, remove the four screws (D) that
1
secure the P.C. switch board (E) to the patient siderail cover (B).
10. Slide the P.C. switch board (E) off the patient siderail cover (B) tabs, and
remove it from the patient siderail cover (B).
Replacement
1. To install the replacement P.C. switch board (E), reverse the removal
procedures.
Page 4 - 70 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.29 Caregiver Siderail (Outboard) P.C. Switch Board
Chapter 4: Removal, Replacement, and Adjustment Procedures
WARNING:
Adhere to all electrical safety precautions when servicing the bed’s
electrical system. Failure to do so could result in personal injury or
equipment damage.
Removal
1. Set the brake/steer pedal to the brake position.
3. Using the head function, raise the head section to the high position.
4. Using the hilow function, raise the bed to the high position.
4
SHOCK HAZARD:
Unplug the unit from its power source. Failure to do so could result in
personal injury or equipment damage.
6. Using the ratchet and T25 Torx® head bit, remove the eight plastic screws
(A) that secure the patient siderail cover (B) to the siderail assembly (C)
(see figure 4-36 on page 4-72).
7. Carefully separate the patient siderail cover (B) from the siderail
assembly (C).
8. Note the orientation of the wires and cable assemblies to ensure proper
installation during the replacement procedure.
9. Using the ratchet and T25 Torx® head bit, remove the three screws (G)
that secure the caregiver siderail cover (H) to the siderail assembly (C).
10. Carefully remove the caregiver siderail cover from the siderail
assembly (C).
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 71
Service Manual (MAN272 REV 3)
4.29 Caregiver Siderail (Outboard) P.C. Switch Board
Chapter 4: Removal, Replacement, and Adjustment Procedures
11. Note the orientation of the wires and cable assemblies to ensure proper
installation during the replacement procedure.
12. Using the ratchet and T10 Torx® head bit, remove the four screws (D) that
1
secure the P.C. switch board (E) to the caregiver siderail cover (H).
13. Slide the P.C. switch board (E) off the caregiver siderail cover (H) tabs,
and remove it from the caregiver siderail cover (H).
Replacement
1. To install the replacement P.C. switch board (E), reverse the removal
procedures.
Page 4 - 72 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.30 Central Braking System—P3700A Model Only
Chapter 4: Removal, Replacement, and Adjustment Procedures
The brake/steer caster is located at the left-hand foot end of the base frame.
The brake caster is located at the right-hand head end of the base frame. To
service the central braking system mechanism, lay the bed on its side. This
requires the siderail to be secured and the brake/steer pedal to be removed.
Removal
1. Determine on which side the bed is to be placed.
2. Secure the siderail by lowering it beneath the bed and tying it in this
position, or removing it as an assembly from the bed (refer to procedure
4.27).
3. Place the brake/steer (foot) pedal (A) into the steer position
4
(see figure 4-37 on page 4-74).
4. Using a phillips head screwdriver, remove the two screws (B) securing the
leg covers (C) over the brake/steer and brake casters.
6. Remove the rocker arm (D) located above either the brake/steer caster or
the brake caster by performing the following steps:
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 73
Service Manual (MAN272 REV 3)
4.30 Central Braking System—P3700A Model Only
Chapter 4: Removal, Replacement, and Adjustment Procedures
Page 4 - 74 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.30 Central Braking System—P3700A Model Only
Chapter 4: Removal, Replacement, and Adjustment Procedures
a. Remove the e-ring (E) from one side of the groove pin (F) securing the
rocker arm (D) above the caster.
b. Remove the groove pin (F) to free the rocker arm (D).
c. Remove the spacers (X) on each side of the rocker arm (D).
d. Remove the hairpin (G) and connector pin (H) that secures the metal
brake strip (I) to the rocker arm (D).
e. Lift out and remove the rocker arm (D).
9. Remove the headboard and the foot section from the bed.
10. Place the pads on the floor to protect the bed from damage.
11. Carefully turn the bed onto the side that has the siderail assembly secured.
12. Using a phillips head screwdriver, remove the two screws (J) and the end
caps (K) covering the cross tube (behind the brake/steer pedal) at both
sides of the base frame.
13. Using a phillips head screwdriver, remove the two screws (L) from the
4
brake rod support bracket (M) on each side of the base frame.
14. Using a phillips head screwdriver, remove the four screws (N) securing the
detent housing plate (O) at the center of the cross channel.
15. Remove the two hairpins (P) and clevis pins (Q) that connect the shaft of
both the brake/steer pedals to the detent mechanism assembly (R).
16. Rotate either brake/steer pedal (A) to maneuver the cam portion (Z) of its
shaft (U) from the cam pivot (W).
17. Pull the brake/steer pedal shaft (U) free of the cross channel and detent
mechanism assembly (R).
19. Remove the detent mechanism assembly (R) from the cross channel.
20. Slide the brake rod support bracket (M) and bushing (T) from the end of
the shaft (U).
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 75
Service Manual (MAN272 REV 3)
4.30 Central Braking System—P3700A Model Only
Chapter 4: Removal, Replacement, and Adjustment Procedures
21. Remove the brake strips (I) from the base frame.
22. Using a phillips head screwdriver, remove the two screws (Y) and
locknuts (V) that fasten each brake strip (I) to its cam pivot (W).
Replacement
1. To install the replacement central braking system mechanism, reverse the
removal procedure with attention to the following:
a. Ensure that the brake/steer strip (straight metal strap) and the brake
strip (bent metal strap) are correctly assembled on their respective
sides.
b. Ensure that each brake strip (I) is correctly attached to its cam
pivot (W).
c. Complete sections “Brake and Steer Caster Adjustment” on page 4-81
and “Brake Caster Adjustment” on page 4-82.
Page 4 - 76 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.31 Central Braking System—P3700B Model Only
Chapter 4: Removal, Replacement, and Adjustment Procedures
The brake/steer caster is located at the left-hand foot end of the base frame.
The other three casters are brake casters. To service the central braking system
mechanism, lay the bed on its side. This requires the siderail to be secured and
the brake/steer pedal to be removed.
Removal
1. Determine on which side the bed is to be placed.
2. Secure the siderail by lowering it beneath the bed and tying it in this
position, or removing it as an assembly from the bed (refer to procedure
4.27).
3. Place the brake/steer pedal (A) into the steer position (see figure 4-38 on
4
page 4-78).
4. Remove the two screws (B) securing the leg covers (C) to the bed (D).
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 77
Service Manual (MAN272 REV 3)
4.31 Central Braking System—P3700B Model Only
Chapter 4: Removal, Replacement, and Adjustment Procedures
9. Remove the headboard and the foot section from the bed.
10. Place the pads on the floor to protect the bed from damage.
11. Carefully turn the bed onto the side that has the siderail assembly secured.
12. Remove the two screws (L) and the end caps (M) covering the cross tube
(behind the brake/steer pedal) at both sides of the base frame.
13. Remove the two screws (N) from the brake rod support bracket (O) on each
side of the base frame.
14. Remove the four screws (P) securing the detent housing plate (Q) at the
center of the cross channel.
15. Remove the two hairpins (R) and clevis pins (S) that connect the shaft of
both the brake/steer pedals to the detent mechanism assembly (T).
Page 4 - 78 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.31 Central Braking System—P3700B Model Only
Chapter 4: Removal, Replacement, and Adjustment Procedures
16. Pull the brake/steer pedal (A) free of the cross channel and detent
mechanism assembly (T).
18. Remove the detent mechanism assembly (T) from the cross channel.
19. Slide the brake rod support bracket (O) and bushing (U) from the end of the
brake/steer pedal (A).
20. Remove the brake strips (K and V) from the base frame.
Replacement
1. To install the replacement central braking system mechanism, reverse the
removal procedure with attention to the following:
a. Ensure that the brake/steer strip (straight metal strap) and the brake
strip (bent metal strap) are correctly assembled on their respective
sides.
b. Ensure that each brake stripS (K and V) are correctly attached to its
cam pivot.
c. Complete sections “Brake and Steer Caster Adjustment” on page 4-81
and “Brake Caster Adjustment” on page 4-82.
4
2. Ensure that all brake and steer functions work properly.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 79
Service Manual (MAN272 REV 3)
4.32 Caster Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
P3700A—The bed has two casters that have a braking feature. One of these
casters also has a steer feature. The brake/steer caster is located at the left-hand
foot end of the bed (as determined by lying in the bed on one's back). The
brake (only) caster is located at the right-hand head end of the bed. These two
casters may require adjustment after service, or because of normal wear. The
other two casters are basic swivel casters which require no adjustments.
Placing the brake/steer pedal in steer locks the left-hand foot end caster into a
position that is parallel to the bed (as described in chapter 1).
Removal
1. Set the brake/steer pedal to the brake position.
2. Using the ratchet and T25 Torx® head bit, remove the two screws (A)
securing the leg cover (B) over the caster (C) (see figure 4-39 on
page 4-81).
4. Using the 3/16" Allen ™ wrench, remove the caster mounting screw (E).
5. Place a jack under the base frame, and raise the base frame high enough to
remove the caster (C).
WARNING:
Ensure that the bed is stable before removing the caster. Failure to do
so could result in personal injury or equipment damage.
Page 4 - 80 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.32 Caster Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
Replacement
4
1. To install the replacement caster (C), reverse the removal procedure.
2. Ensure that the caster (C) rolls and swivels freely, and that all brake and
steer functions work properly.
3. Using the 5/32" Allen™ wrench, turn the setscrew (D) clockwise while
swiveling the caster (C) about 2" from side to side, until you hear a light
ratcheting sound.
5. Set the brake/steer pedal to place the system in the brake position.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 81
Service Manual (MAN272 REV 3)
4.32 Caster Assembly
Chapter 4: Removal, Replacement, and Adjustment Procedures
7. If the caster (C) tire rolls, tighten the setscrew (D) slightly.
8. If, after performing step 7, the brake still seems to slip, check the caster (C)
tire for wax buildup. Clean the tire with turpentine if necessary.
11. The caster (C) should lock into a position parallel with the length of the
bed.
13. Rotate the brake/steer caster (C) 180°. The caster should again lock into a
position parallel with the length of the bed.
15. Swivel the brake/steer caster (C) from side to side, while checking for signs
of ratcheting.
16. If necessary, loosen the setscrew (D) to allow the caster (C) to swivel
without ratcheting, but so that it can still be locked in the steer position.
Page 4 - 82 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.33 Stow and Go™ Foot Section Wire Form
Chapter 4: Removal, Replacement, and Adjustment Procedures
Removal
1. Set the brakes.
WARNING:
Failure to unplug the bed can cause personal injury or equipment
damage.
5. Remove the placenta basin (A) from the foot section (B) (see figure 4-40
on page 4-84).
7. Remove the two screws (C) that secure the wire form (D) to the foot
section weldment (E).
4
8. Remove the two nuts (F) from the bolts (G).
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 83
Service Manual (MAN272 REV 3)
4.33 Stow and Go™ Foot Section Wire Form
Chapter 4: Removal, Replacement, and Adjustment Procedures
Page 4 - 84 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
4.33 Stow and Go™ Foot Section Wire Form
Chapter 4: Removal, Replacement, and Adjustment Procedures
Replacement
1. Do the “Removal” procedure in reverse order.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 4 - 85
Service Manual (MAN272 REV 3)
4.33 Stow and Go™ Foot Section Wire Form
Chapter 4: Removal, Replacement, and Adjustment Procedures
NOTES:
Page 4 - 86 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Chapter 5
Parts List
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 5 - 1
Service Manual (MAN272 REV 3)
Service Parts Ordering
Chapter 5: Parts List
(812) 934-8472
Terms:
• Net 30 days
• F.O.B. Batesville, IN
• Prepaid shipping charges added to invoice
• All orders shipped UPS ground unless specified
NOTE:
To eliminate possible delays or incorrect billings, do not return any items
without a Return Material Authorization (RMA) number. When a return is
requested, an RMA packet is included with each order. This packet includes an
RMA number, instructions, and a shipping label. If an RMA number is not
available, obtain one by phoning Hill-Rom Technical Support at
(800) 445-3720.
Page 5 - 2 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Exchange Policy
Chapter 5: Parts List
Exchange Policy
The following are policies for in-warranty and out-of-warranty exchanges from
Hill-Rom.
In-Warranty Exchanges
In some cases, Hill-Rom will request that parts/products be returned for
inspection. When this occurs, you are expected to return parts/products within
30 days of receipt of the exchange part. If you fail to return the inoperative
parts/products within the 30 day period, Hill-Rom will invoice your facility for
the full selling price of the parts/products.
NOTE:
The preceding billing procedure pertains only to parts/products that Hill-Rom
requests to be returned.
In some cases, the invoice accompanying the parts will show the full selling
price (only for internal use at Hill-Rom). Do not confuse this price with your
price.
Do not return any parts without an RMA number. When parts/products have
been requested to be returned, Hill-Rom will include an RMA packet with the
parts/products shipment. If an RMA number is not available, obtain one by
phoning Hill-Rom Technical Support at (800) 445-3720.
Out-of-Warranty Exchanges
5
You are expected to return the inoperative parts/products within 30 days of
receipt of the exchange part. Hill-Rom will include an RMA packet with the
parts/products shipment. If an RMA number is not available, obtain one by
phoning Hill-Rom Technical Support at (800) 445-3720. Hill-Rom will
invoice your facility for the full selling price of the parts/products. Upon return
of the inoperative parts/products, Hill-Rom will issue a credit to your facility
for the difference between the exchange price and the full selling price of
the parts/products.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 5 - 3
Service Manual (MAN272 REV 3)
Exchange Policy
Chapter 5: Parts List
NOTES:
Page 5 - 4 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Warranty
Chapter 5: Parts List
Warranty
HILL-ROM, INC.
LIMITED WARRANTY
Hill-Rom, Inc. (Hill-Rom) has a long tradition of providing superior products and service to our customer. Our goal is “Total
Customer Satisfaction”. In that spirit, Hill-Rom is proud to offer the following warranty.
GENERAL WARRANTY (APPLICABLE UNLESS A SPECIFIC WARRANTY IS LISTED)
Hill-Rom warrants to the original purchaser that its products and replacement parts shall be free from defects in material and
workmanship for a period of one (1) year from date of delivery. Hill-Rom’s obligation under this warranty is expressly
limited to supplying replacement parts and/or service for, or replacing, at its option, any product which is, in the sole
discretion of Hill-Rom, found to be defective. In addition to the foregoing one year warranty, Hill-Rom warrants to the
original purchaser that the frame and welds on its products will be free from structural defects for the life of the product. Any
product upgrade or modification initiated by Hill-Rom does not affect the original product warranty.
SPECIFIC WARRANTIES
MATTRESS WARRANTIES
Hill-Rom warrants to the original purchaser that its mattress product shall be free from defects in material and workmanship
for a period of two (2) years from date of delivery. However, electro mechanical mattress components (compressors, valves,
printed circuit boards, hoses, and couplers) are covered by the general one (1) year warranty.
EXPENDABLES WARRANTIES
A sixty (60) day limited warranty from date of delivery applies to expendable parts such as cushions, coverlets, software
diskettes, locator badge batteries, dome light incandescent bulbs, overhead fluorescent tubes, heating elements, temperature
probes, filter sheets, and microspheres. This warranty is limited to replacement of the parts covered.
TO OBTAIN PARTS AND SERVICE
In the United States, call Hill-Rom Technical Support Department at (800) 445-3720, Monday through Friday. In Canada,
call Hill-Rom Technical Support Department at (800) 267-2337, Monday through Friday. Outside the United States and
Canada, call your authorized Hill-Rom Distributor. In order to expedite service, we request you furnish the following
information: customer identification number, product model number, serial number, and description of problem. A qualified
specialist will provide, via telephone (United States and Canada), or FAX (Outside the United States and Canada),
troubleshooting assistance for facility personnel and provide necessary parts to make repairs. If troubleshooting determines
the need for on-site technical service, a qualified service representative will be dispatched. Replacement of non-technical
items will be the responsibility of the customer. If requested by Hill-Rom, products or parts for which a warranty claim is
made shall be returned prepaid to Hill-Rom’s factory.
OUT OF WARRANTY EXCHANGE POLICY
After the expiration of the original warranty, upon request, Hill-Rom will ship as a replacement, components such as selected:
5
motors and printed circuit boards, for like units returned to Hill-Rom by the original purchaser at a substantial savings. Please
call Hill-Rom Technical Support Department for current pricing.
PARTS AVAILABILITY POLICY
Hill-Rom will offer parts for new and remanufactured products for ten (10) years from date of sale; for communications
products for five (5) years from date of sale.
Note: Some original component parts and assemblies may not be available; functional equivalents may be substituted.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES
AND IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS OF PURPOSE. HILL-ROM’S OBLIGATION UNDER THESE
WARRANTIES SHALL NOT INCLUDE ANY LIABILITY FOR LOSS OF PROFITS, DIRECT, INDIRECT OR
CONSEQUENTIAL DAMAGES OR DELAYS. Some states, provinces, or countries do not allow the exclusion or
limitation of incidental or consequential damages, so the above exclusion or limitation may not apply. Any improper or
negligent use, any alterations or repairs not in accordance with Hill-Rom’s manuals or performed by others in such manner as
in Hill-Rom’s sole judgment affects the product materially and adversely, shall void these warranties. These warranties do not
cover failures due to misuse, abuse, neglect, or lack of routine maintenance. No employee or representative of Hill-Rom is
authorized to change these warranties in any way or grant any other warranty unless in writing and signed by a Hill-Rom
officer. These warranties provide specific legal rights; but, there may be other available rights, which vary from state to state,
province to province, or country to country.
Revised October 20, 1998
Hill-Rom Company, Inc., 1069 State Route 46 E, Batesville, IN 47006-9167
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 5 - 5
Service Manual (MAN272 REV 3)
Warranty
Chapter 5: Parts List
NOTES:
Page 5 - 6 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Recommended Spare Parts
Chapter 5: Parts List
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 5 - 7
Service Manual (MAN272 REV 3)
Recommended Spare Parts
Chapter 5: Parts List
NOTES:
Page 5 - 8 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Caster Module
Chapter 5: Parts List
Caster Module
Figure 5-2. Caster Module
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 5 - 9
Service Manual (MAN272 REV 3)
Base Module—P/N63951S (Sheet 1 of 2) (Affinity® Three Bed)
Chapter 5: Parts List
Page 5 - 10 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Base Module—P/N63951S (Sheet 1 of 2) (Affinity® Three Bed)
Chapter 5: Parts List
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 5 - 11
Service Manual (MAN272 REV 3)
Base Module—P/N63951S (Sheet 1 of 2) (Affinity® Three Bed)
Chapter 5: Parts List
Page 5 - 12 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Base Module—P/N63951S (Sheet 1 of 2) (Affinity® Three Bed)
Chapter 5: Parts List
NOTES:
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 5 - 13
Service Manual (MAN272 REV 3)
Base Module—P/N63951S (Sheet 2 of 2) (Affinity® Three Bed)
Chapter 5: Parts List
Page 5 - 14 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Base Module—P/N63951S (Sheet 2 of 2) (Affinity® Three Bed)
Chapter 5: Parts List
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 5 - 15
Service Manual (MAN272 REV 3)
Main Frame Module
Chapter 5: Parts List
Page 5 - 16 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Main Frame Module
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Main Frame Module
Chapter 5: Parts List
Page 5 - 18 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Main Frame Module
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Siderail Module
Chapter 5: Parts List
Siderail Module
Figure 5-6. Siderail Module
Page 5 - 20 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Siderail Module
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Siderail Module
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Siderail Module
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Electronics Module (Sheet 1 of 3)
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Electronics Module (Sheet 1 of 3)
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Electronics Module (Sheet 1 of 3)
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Electronics Module (Sheet 2 of 3)
Chapter 5: Parts List
5
Item Number Part Number Quantity Description
1 40421 (3700) 2 Cable tie mount
2 66053 (3700) 2 Bracket, DC box mount
3 4214101 (3700) 2 Screw, pan hd Torx® hi-lo
a
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Service Manual (MAN272 REV 3)
Electronics Module (Sheet 3 of 3)
Chapter 5: Parts List
Page 5 - 28 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Electronics Module (Sheet 3 of 3)
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Electrical Cable Routing (Sheet 1 of 2)
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Electrical Cable Routing (Sheet 1 of 2)
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Electrical Cable Routing (Sheet 2 of 2)
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Electrical Cable Routing (Sheet 2 of 2)
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Sleep Deck Module (Sheet 1 of 3)
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Sleep Deck Module (Sheet 1 of 3)
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Sleep Deck Module (Sheet 1 of 3)
Chapter 5: Parts List
Page 5 - 36 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Sleep Deck Module (Sheet 1 of 3)
Chapter 5: Parts List
NOTES:
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 5 - 37
Service Manual (MAN272 REV 3)
Sleep Deck Module (Sheet 2 of 3)
Chapter 5: Parts List
Page 5 - 38 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Sleep Deck Module (Sheet 2 of 3)
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Sleep Deck Module (Sheet 3 of 3)
Chapter 5: Parts List
Page 5 - 40 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Sleep Deck Module (Sheet 3 of 3)
Chapter 5: Parts List
5
section weldment and 4257401 cap
screw only)
13 41104 (3700) 2 Bumper, foot section
14 90058-06 (3700) 4 Screw, truss hd cross, patchlock
15 44768 (3700) 4 Screw, flat hd machine
16 41052 (3700) 4 Stud snap
17 15250 (3700) 4 Locknut, washer-base
18 46765 (3700) 2 Hole plug
19 61509 (3700) 1 Latch, foot, rh
20 41203 (3700) 1 Latch weldment, rh
21 615140148 (3700) 1 Foot section weldment, slide-off
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 5 - 41
Service Manual (MAN272 REV 3)
Sleep Deck Module (Sheet 3 of 3)
Chapter 5: Parts List
Page 5 - 42 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Sleep Deck Module (Sheet 3 of 3)
Chapter 5: Parts List
NOTES:
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 5 - 43
Service Manual (MAN272 REV 3)
Label Module (Sheet 1 of 4)—P3700A
Chapter 5: Parts List
Page 5 - 44 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Label Module (Sheet 1 of 4)—P3700A
Chapter 5: Parts List
NOTE:
Items 15 through 22 are not shown in figure 5-15 on page 5-44.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 5 - 45
Service Manual (MAN272 REV 3)
Label Module (Sheet 2 of 4)—P3700A
Chapter 5: Parts List
Page 5 - 46 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Label Module (Sheet 2 of 4)—P3700A
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Label Module (Sheet 3 of 4)—P3700A
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Label Module (Sheet 4 of 4)—P3700A
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Foot Support Module—P3700A
Chapter 5: Parts List
Page 5 - 50 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Foot Support Module—P3700A
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Foot Support Module—P3700A
Chapter 5: Parts List
Page 5 - 52 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Foot Support Module—P3700A
Chapter 5: Parts List
NOTES:
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 5 - 53
Service Manual (MAN272 REV 3)
Calf Support Module—P3700A
Chapter 5: Parts List
Page 5 - 54 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Calf Support Module—P3700A
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Air Module
Chapter 5: Parts List
Air Module
Figure 5-21. Air Module
Page 5 - 56 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Air Module
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Headboard
Chapter 5: Parts List
Headboard
Figure 5-22. Headboard
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Service Manual (MAN272 REV 3)
Headboard
Chapter 5: Parts List
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 5 - 59
Service Manual (MAN272 REV 3)
Caster Module—P3700B
Chapter 5: Parts List
Caster Module—P3700B
Figure 5-23. Caster Module—P3700B
Page 5 - 60 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Caster Module—P3700B
Chapter 5: Parts List
NOTES:
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Service Manual (MAN272 REV 3)
Base Module—P3700B (Sheet 1 of 2)
Chapter 5: Parts List
Page 5 - 62 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Base Module—P3700B (Sheet 1 of 2)
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Base Module—P3700B (Sheet 1 of 2)
Chapter 5: Parts List
Page 5 - 64 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Base Module—P3700B (Sheet 1 of 2)
Chapter 5: Parts List
NOTES:
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Service Manual (MAN272 REV 3)
Base Module—P3700B (Sheet 2 of 2)
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Base Module—P3700B (Sheet 2 of 2)
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Sleep Deck—P3700B
Chapter 5: Parts List
Sleep Deck—P3700B
Figure 5-26. Sleep Deck—P3700B
Page 5 - 68 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Sleep Deck—P3700B
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Foot Support Module—P3700B
Chapter 5: Parts List
Page 5 - 70 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Foot Support Module—P3700B
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Foot Support Module—P3700B
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Calf Support Module—P3700B
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Calf Support Module—P3700B
Chapter 5: Parts List
Page 5 - 74 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Calf Support Module—P3700B
Chapter 5: Parts List
NOTES:
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 5 - 75
Service Manual (MAN272 REV 3)
Label (Sheet 1 of 4)—P3700B
Chapter 5: Parts List
Page 5 - 76 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Label (Sheet 1 of 4)—P3700B
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Label (Sheet 2 of 4)—P3700B
Chapter 5: Parts List
Page 5 - 78 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Label (Sheet 2 of 4)—P3700B
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Label (Sheet 3 of 4)—P3700B
Chapter 5: Parts List
Page 5 - 80 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Label (Sheet 3 of 4)—P3700B
Chapter 5: Parts List
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Service Manual (MAN272 REV 3)
Label (Sheet 4 of 4)—P3700B
Chapter 5: Parts List
Page 5 - 82 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Label (Sheet 4 of 4)—P3700B
Chapter 5: Parts List
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 5 - 83
Service Manual (MAN272 REV 3)
Label (Sheet 4 of 4)—P3700B
Chapter 5: Parts List
NOTES:
Page 5 - 84 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Chapter 6
General Procedures
Cleaning
WARNING:
Follow the product manufacturer’s instructions. Failure to do so could
result in personal injury or equipment damage.
SHOCK HAZARD:
Unplug the unit from its power source. Failure to do so could result in
personal injury or equipment damage.
SHOCK HAZARD:
Do not expose the unit to excessive moisture which would allow liquid
to pool. Personal injury or equipment damage could occur.
CAUTION:
Do not use harsh cleansers or detergents such as scouring pads and
heavy-duty grease removers, or solvents such as toluene, xylene, and
acetone. Equipment damage could occur.
CAUTION:
Ensure that the metal platform is dry before placing the mattress back
onto the bed. Failure to do so could result in equipment damage.
If there is no visible soilage with possible body fluids, we recommend that you
clean the unit with a mild detergent and warm water. If disinfection is desired,
you may use a combination cleanser/disinfectant as explained in
“Disinfecting” on page 6-2. In either case, ensure that the metal platform is dry
6
before placing the mattress back onto the bed.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 6 - 1
Service Manual (MAN272 REV 3
Cleaning
Chapter 6: General Procedures
Steam Cleaning
Do not use any steam cleaning device on the unit. Excessive moisture can
damage mechanisms in this unit.
Disinfecting
WARNING:
Adhere to the Infection Control Policies and Procedures from Hill-Rom.
Failure to do so could result in the spread of infection.
When there is visible soilage and also between patient use, we recommend that
you disinfect the unit using an EPA registered (US only), tuberculocidal,
disinfectant.
Dilute the disinfectant as specified on the manufacturer's label.
CAUTION:
Mattress damage caused by improper draping and/or cleaning
procedures is not covered by warranty.
Correct draping techniques are essential in helping to preserve the life of the
mattress. Drapes must be fluid repellent. The full-size, B7831, labor and
delivery drape effectively covers the lower three-quarters of the bedding
throughout labor. Additional pads or towels placed under the patient will keep
fluid from reaching the edges of the drape. This keeps the sheets clean and dry
while preventing fluid exposure to the mattress.
CAUTION:
Standard OB packs and paper drapes will not keep the sheets dry.
Repeated soaking and scrubbing of mattress materials will accelerate wear and
eventually destroy mattress seals, causing fluids to leak into the cushions.
Page 6 - 2 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Cleaning
Chapter 6: General Procedures
The bed should be cleaned by wiping a soft dampened cloth over the surface,
followed by wiping with a dry cloth. At no time should a wet cloth be allowed
to lay on the surface. Any liquid spilled on the surface should be wiped up
immediately. Any liquid allowed to lie on the surface unattended may damage
the finish.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 6 - 3
Service Manual (MAN272 REV 3)
Servicing the Bed
Chapter 6: General Procedures
WARNING:
Powered bed mechanisms can cause serious injury. Operate the bed
only with persons clear of mechanisms. Failure to do so could result in
personal injury or equipment damage.
WARNING:
Unplug the bed from its power source and engage the lockout control
during routine maintenance or cleaning. Refer to the Affinity® Three
Birthing Bed and Affinity® Four Birthing Bed User Manual (USR025)
and specific sections in this service manual for additional precautions.
Failure to do so could result in personal injury or equipment damage.
WARNING:
Ensure all electrical/mechanical loads are removed prior to
maintenance/repair of the bed’s drive system or other mechanical
assemblies. Failure to do so could result in personal injury or equipment
damage.
When you work with the bed in the high position, set the brakes and place
2 x 4’s between the base frame and lift arms. This will help prevent injury in
case someone accidentally actuates the bed down switch.
If service on the bed requires that it be placed on its side, be sure to store and
pad the siderails to prevent damage. Also, remove the brake/steer pedal to
prevent damage.
Page 6 - 4 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Component Handling
Chapter 6: General Procedures
Component Handling
CAUTION:
To prevent component damage, ensure that your hands are clean, and
only handle a P.C. board by its edges. Failure to do so could result in
equipment damage.
CAUTION:
When handling electronic components, wear an antistatic strap. Failure
to do so could result in component damage.
CAUTION:
For shipping and storage, place the removed P.C. board in an antistatic
protective bag. Equipment damage can occur.
P.C. Boards
When servicing P.C. boards, follow good handling practices. Mishandling a
P.C. board can cause the following:
• P.C. board damage
• Shortened P.C. board life
• Unit malfunctions
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 6 - 5
Service Manual (MAN272 REV 3)
Lubrication Requirements
Chapter 6: General Procedures
Lubrication Requirements
WARNING:
Follow the product manufacturer’s instructions. Failure to do so could
result in personal injury or equipment damage.
CAUTION:
Do not use silicone-based lubricants. Equipment damage could occur.
WARNING:
Visually inspect the bushings annually. If wear is apparent, replace
them. Failure to do so could result in personal injury or equipment
damage.
Oilite® bearings and bushings are utilized in several places on the system. By
1
retaining oil, the pores give a self-lubricating quality to the bearings and
bushings. If any silicone-based lubricant is applied to the bearings and
bushings or anywhere else on the system, this self-lubricating quality is
neutralized.
It is safe to apply the following lubricants to the system (see table 6-1 on page
6-6):
Page 6 - 6 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Preventive Maintenance
Chapter 6: General Procedures
Preventive Maintenance
WARNING:
Only facility-authorized personnel should perform preventive
maintenance on the bed. Preventive maintenance performed by
unauthorized personnel could result in personal injury or equipment
damage.
The Affinity® Three Birthing Bed and Affinity® Four Birthing Beds require
an effective maintenance program. We recommend that you perform semi
annual preventive maintenance (PM) along with a quarterly battery check and
testing for Joint Commission on Accreditation of Healthcare Organizations
(JCAHO). PM and testing not only meet JCAHO requirements but will help
ensure a long, operative life for the bed. PM will minimize downtime due to
excessive wear.
The following PM schedule (see table 6-2 on page 6-10) guides you through a
normal PM procedure on the bed. During this PM process, check each item on
the schedule, and make the necessary adjustments.
Follow the PM schedule with the corresponding PM checklist (see table 6-3 on
page 6-13). This checklist is designed to keep a running maintenance history
and subsequent repair costs for one bed. However, your facility can modify
this checklist or design another to fit your needs. Two effective ways to reduce
downtime and ensure the patient remains comfortable are keeping close
records and maintaining the bed.
WARNING:
Inspect the pivot point fasteners semi-annually. Failure to do so could
result in personal injury or equipment damage.
1. Inspect the pivot point fasteners (see figure 6-1 on page 6-8).
2. If the pivot point fasteners (A) are finger-loose, or a gap is visible between
the bolt head (B) and the pivot block plate (C), perform the following steps:
a. Remove the bolt.
6
b. Apply Loctite® adhesive to the bolt threads.
1
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 6 - 7
Service Manual (MAN272 REV 3)
Preventive Maintenance
Chapter 6: General Procedures
1. Rotate the foot support (B) upward (see figure 6-2 on page 6-9).
2. Ensure that the foot supports (B) latch in each ratchet notch.
4. Pull the release latch (A) to release the foot support (B).
5. Ensure that the release latch (A) operates smoothly, and that it re-engages
the foot support (B) when released at anytime during the downward
movement.
Page 6 - 8 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Preventive Maintenance
Chapter 6: General Procedures
6. Pull the release latch (A) to swing the foot support (B) outward.
7. To ensure proper engagement of the release latch (A), release the latch two
to three times during the outward motion.
9. Remove the foot support (B) from the foot yoke (refer to procedure 4.12).
The removal should be smooth and easy.
10. Check the foot support (B) for any missing, loose, misplaced and wrong
parts.
11. Check the finish on the surfaces of the foot support (B).
12. Ensure that the plastic foot pad sits flush and centered with the foot rest
casting, and that no gaps are evident. 6
13. Ensure that all foot support (B) functions work properly after the
completion of the inspection.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 6 - 9
Service Manual (MAN272 REV 3)
Preventive Maintenance
Chapter 6: General Procedures
Function Procedure
Siderail controls Check the switches in the siderails to ensure they are functioning
correctly. Also check for intermittent operation. For replacement
instructions, see “Patient Siderail (Inboard) P.C. Switch Board” on
page 4-69.
Siderail frame Check the siderail frame to ensure proper latching and down storage.
Repair as necessary (see “Logic Control P.C. Board Assembly” on
page 4-56).
Caster tires and Check the tires for cuts, wear, tread life, etc.
central brake and
Apply the brake, and check to ensure that the bed will not move. If the
steer
bed moves, inspect it for wear, and adjust if required. See “Caster
Assembly” on page 4-80.
Apply the steering pedal and check the steering to ensure proper
locking action when activated. See “Caster Assembly” on page 4-80.
Communications Test all SideCom® Communication System features (radio, TV, light,
entertainment, and nurse call functions) for proper operation.
Inspect the communication cable for cuts, nicks, or breaks.
Inspect the male pins and female receptacle in the connecting plug.
CPR release Test the CPR release for proper operation and reset of the head drive
system. When the CPR release is pulled, the bed should lower from
any position into a flat position within 7 seconds with at least 50 lb
(23 kg) of weight on the head section.
Electrical test Test the bed for electrical leakage. Ground resistance must be less
than 0.20Ω. Leakage current must be less than 100μA for 120V
models, and less than 150μΑ for 230V models.
Battery test Test the battery voltage at connector P5 at the control P.C. board.
Voltage should be 25V DC to 30V DC.
Page 6 - 10 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Preventive Maintenance
Chapter 6: General Procedures
Function Procedure
Trend-Like function Make sure that the Trend-Like function handles are accessible
limits on both sides of the bed, and check for proper handle functions as
follows:
• Push down on the Trend-Like function handle. The head end
lowers from the level position to 8°, relative to the foot end.
• Pull up on the Trend-Like function handle. The head rises from the
Trend-Like position to the level position.
• Repeat the steps using the Trend-Like function handle on the other
side of the bed.
Hilow limits Operate the hilow section to the full upper and lower limits. See
“Specifications” on page 1-16. Check that the position sensors
function properly.
Head limits Operate the head section to the full upper and lower limits. See
“Specifications” on page 1-16. Check that the position sensors
function properly.
Foot limits Operate the foot section to the full upper and lower limits. See
“Specifications” on page 1-16. Check that the position sensors
function properly.
LED indicators Check all LED indicators on the caregiver control panel for proper
operation.
Night light Check the night light for proper functioning. The sensor for this light
is very sensitive to ambient light and does not turn on the light unless
placed in complete darkness. To test, cover the sensor completely
with a folded dark cloth.
Pendant control Check the pendant control for proper operation. Visually inspect the
cord to ensure it has no cuts, nicks, or breaks. Replace if necessary.
Pivot points Inspect the shoulder bolts through the pivot blocks on the frame (see
figure 6-1 on page 6-8). Apply Loctite® adhesive, and tighten if
a
necessary.
Inspect pivot points for wear, and lubricate if noisy.
a. Loctite® is a registered trademark of Loctite Corporation, Inc.
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Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 6 - 11
Service Manual (MAN272 REV 3)
Preventive Maintenance
Chapter 6: General Procedures
Power cord and plug Inspect the power cord and plug for cuts, nicks, or breaks.
Lockout switches Test each switch separately for proper function.
Foot section Inspect for proper slide engagement of the foot section to the foot
yoke casting assembly.
Inspect the Stow and Go™ Foot Section (to include the wire forms,
casters, rollers, and mattress deck) for damage, wear, missing parts,
proper function. Repair as needed.
Air system Test the air system functions (air bladders) for proper inflation and
deflation. Also inspect the mattress for punctures, cuts or tears.
Check the air compressor assembly, hose connections, and "O" rings
for signs of leakage.
Electrical compart Inspect the covers for signs of fluid leakage into the electrical com
ment covers partment.
Foot supports Check the latch/release mechanism for proper operation. Verify
positioning to ensure there is no binding. Ensure the foot support
rotates up to a 85° position. Inspect the foot supports (see “Inspecting
the Foot Supports” on page 6-8). Repair or replace as required.
Calf supports Check the latch/release mechanism for proper operation. Verify free
rotation to ensure there is no binding. When the release handle is
rotated to the right (clockwise), the ball joint should tighten; when
rotated to the left (counterclockwise), the ball joint should loosen.
Repair or replace as required.
Labor grips Check that the labor grips latch properly and are functional.
Headboard Check the headboard appearance and functionality.
Mattress inspection Inspect the ticking for punctures or any other type of compromise.
Inspect the interior of the mattress for any contaminates.
Inspect air bladders (if present) for leaks, and ensure proper air supply
connection.
Overall appearance Touch up the paint where necessary.
Inspect the labels, and replace if necessary.
Check the general aesthetics of the bed.
Observe the symmetry of the bed by viewing it from each corner
while looking toward the opposite corner (i.e., view from left side,
foot end looking toward right side head end). Ensure that the foot and
head are not bent out of alignment.
Page 6 - 12 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Preventive Maintenance
Chapter 6: General Procedures
Date
Function
Siderail controls
Manufacturer
Siderail frame
Hill-Rom
Casters
Central brake and steer
Communications
CPR release
Electrical test
Battery test
Trend-Like function
Model Number
limits
Hilow limits
Head limits
Foot limits
LED indicators
Night light
Pendant control
Pivot points
Serial Number
Repair Cost:
Inspected by:
6
Remarks:
Applicable
N=Not
O=Okay
Replace
R=Repair or
A=Adjust
C=Clean
L=Lube
Legend
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 6 - 13
Service Manual (MAN272 REV 3)
Preventive Maintenance
Chapter 6: General Procedures
Date
Function
Hill-Rom
Foot supports
Manufacturer
Calf supports
Labor grips
Headboard
Mattress inspection
Overall appearance
Model Number
Serial Number
Labor Time:
this Page
Total Cost for
Repair Cost:
Inspected by:
Remarks:
Applicable
N=Not
O=Okay
Replace
R=Repair or
A=Adjust
C=Clean
L=Lube
Legend
Page 6 - 14 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Using Loctite® Adhesive
Chapter 6: General Procedures
The resins referred to within this manual usually cure to their hardened state on
metal parts without need of primers. However, the use of a recommended
primer will help degrease the part and leave a light deposit of a catalyst to
speed curing. The temperature of the parts also affects their cure time. At 40° F
(4° C) it may take weeks to cure, but at 75° F (24° C), parts cure within the
time length indicated on the bottle.
WARNING:
Use primers with adequate ventilation. Avoid skin contact and
prolonged or repeated breathing of vapors. Do not allow primers to be
trapped under rings, watch bands, etc. Observe all directions on the
primer can. Failure to do so could result in personal injury.
1. Disassemble the parts, remove the old Loctite®, and clean the parts.
Reapply the new Loctite® during reassembly.
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 6 - 15
Service Manual (MAN272 REV 3)
Using Loctite® Adhesive
Chapter 6: General Procedures
4. Assemble the parts and allow them to cure. Observe the time stated on
bottle label before placing back into service.
WARNING:
Avoid excessive or repeated skin contact with the liquid. Repeated
contact with the liquid could result in personal injury.
Typical usage is as a low strength adhesive for screws. It is also suitable for
sealing threads, fittings, and cylindrical parts. It normally cures in 2 to 6 hours
at 75° F (24° C) and permits disassembly under condition of maximum thread
engagement.
Page 6 - 16 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Using Loctite® Adhesive
Chapter 6: General Procedures
NOTES:
Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 6 - 17
Service Manual (MAN272 REV 3)
Using Loctite® Adhesive
Chapter 6: General Procedures
Page 6 - 18 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Chapter 7
Accessories
Accessories
For bed accessories, see table 7-1 on page 7-1.
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Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 7 - 1
Service Manual (MAN272 REV 3)
Accessories
Chapter 7: Accessories
Page 7 - 2 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Accessories
Chapter 7: Accessories
Installation
WARNING:
The labor bar is intended to be used in the prescribed manner only.
Failure to use this product as outlined may result in personal injury or
equipment damage.
1. Determine the orientation of the labor bar that is required for the position
of the patient.
2. Insert the labor bar (A) into the leg support sockets (B) between the seat
and foot cushions (see figure 7-1 on page 7-3).
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Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 7 - 3
Service Manual (MAN272 REV 3)
Accessories
Chapter 7: Accessories
Adjustment
Using the foot section controls, raise or lower the labor bar (A) to the desired
height.
NOTE:
The labor bar can be used in either direction for different positions and
purposes.
Removal
To remove the labor bar (A), reverse the installation procedure.
Page 7 - 4 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
7.2 Oxygen Tank Holder (P276)
Chapter 7: Accessories
The oxygen tank holder attaches to the head end of the frame in a vertical
position. The oxygen tank holder accommodates one E-size oxygen tank with a
regulator. The mounting points are located to allow the attached oxygen tank
holders to pivot.
Installation
1. Install the mounting bar vertically into a mounting socket at the head end
of the frame.
NOTE:
The thumbscrew keeps the oxygen tank from rotating in the holder.
Removal
1. Loosen the thumbscrew that holds the tank securely in the holder.
3. Lift up on the tank holder, and remove it from the mounting sockets.
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Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 7 - 5
Service Manual (MAN272 REV 3)
7.3 Telescoping Calf Supports (P35745A) or Telescoping Full Leg Supports (P7634C)
Chapter 7: Accessories
Installation
1. Set the brake/steer pedal to the brake position.
3. Using the foot function, position the foot section in a mid-height position.
4. Position and insert the telescoping supports (A) into the mounting post (B)
(see figure 7-2 on page 7-6).
5. Ensure that the telescoping supports (A) are fully seated and indexed in the
appropriate position.
NOTE:
The ball joints can be indexed inward or outward for different sized patients.
Page 7 - 6 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
7.3 Telescoping Calf Supports (P35745A) or Telescoping Full Leg Supports (P7634C)
Chapter 7: Accessories
Adjustment
1. Loosen the swivel clamp screws (C) to enable the cradles (D) to be
swiveled to the desired direction.
2. Tighten the swivel clamp screws (C) to secure the cradles (D) in the
desired position.
WARNING:
Insufficient tightening will allow the cradles to slip and lose their original
position. Personal injury could occur.
WARNING:
The supports are intended to be used in the prescribed manner only.
Failure to use this product as outlined may result in personal injury or
equipment damage.
Removal
To remove the telescoping supports, reverse the installation procedure.
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Affinity® Three Birthing Bed and Affinity® Four Birthing Bed Page 7 - 7
Service Manual (MAN272 REV 3)
7.3 Telescoping Calf Supports (P35745A) or Telescoping Full Leg Supports (P7634C)
Chapter 7: Accessories
NOTES:
Page 7 - 8 Affinity® Three Birthing Bed and Affinity® Four Birthing Bed
Service Manual (MAN272 REV 3)
Wiring Diagram/Schematic—P3700A
Wiring Diagram/Schematic—P3700B
Global Headquarters US
Hill-Rom Company, Inc.
1069 State Route 46 E
Batesville, IN 47006-9167
Tel: 800-445-3720
www.hill-rom.com
Deutschland España
Hill-Rom Shanghai Hill-Rom GmbH Hill-Rom Iberia S.L.
Tel: +86 (0)21 5396 6933 Tel: +49 (0)211 16450 0 Tel: +34 (0)93 685 6009
Fax: +86 (0)21 5383 3136 Fax: +49 (0)211 16450 182 Fax: +34 (0)93 666 5570
Italia
Hill-Rom S.p.A. Hill-Rom Japan c/o Hill-Rom Japan
Tel: +39 (0)02 / 950541 Tel: +81 (0)3 5715 3420 Tel: +81 (0)3 5715 3420
Fax: +39 (0)02 / 95328578 Fax: +81 (0)3 5715 3425 Fax: +81 (0)3 5715 3425