Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Ec 180T CL: Spare Parts List

Download as pdf or txt
Download as pdf or txt
You are on page 1of 40

EC 180T CL

Spare parts list


Hydraulic breakers
EC 180T CL s/n DEQ172048 -

© 2022 Construction Tools GmbH | No. 3390804401| 2022-09-12


General information
This spare parts list applies to the following:

Part number Description


3363121652 Hydraulic breaker EC 180T CL with ContiLubeTM II
3363124841 Hydraulic breaker EC 180T CL with ContiLubeTM II and HATCON (3G)
3363126907 Hydraulic breaker EC 180T CL with ContiLubeTM II and HATCON (LTE)

Use only authorized parts. Any damage or malfunction caused by the use of
unauthorized parts is not covered by Warranty or Product Liability.
Any unauthorized use or copying of the contents or any part thereof is
prohibited. This applies in particular to trademarks, model denominations, part
numbers, and drawings.

Instructions for use


This spare parts list contains no safety regulations and is merely intended to
assist in the ordering of spare parts.
For information about operating, servicing, or repairing, the relevant Safety
and operating instructions must be consulted at all costs.
Please observe the safety instructions listed in the relevant Safety and operating
instructions!

Instructions for ordering


It is essential to indicate the serial number of the hydraulic attachment when
ordering spare parts!
Please note the full identification number of your hydraulic attachment.
The code can be found on the cylinder.
Determine the quantity of individual parts which are required and need to be
ordered. The order must indicate the following details:

• full identification code of the hydraulic attachment


• required quantity
• part number
• description

A. Cylinder number
B. Type
C. Serial number
Service, repair and wear part kits
Label kit 1
Kit list 3

Mechanical
Hydraulic breaker 6
Percussion unit part 1: cylinder cover 9
Percussion unit part 2: cylinder 12
Percussion unit part 3: lower breaker part 15
Connecting parts for automatic lubrication system 17
HATCON 19
Optional parts 21
Tightening torques 23
Dimensions 26

Options / accessories
Hydraulic hoses 28
Optional equipment 31
Working tools ClassicLine 33
Working tools ProLine 35
DocMine EC 180T CL s/n DEQ172048 -

Service, repair and wear part kits Label kit

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:03:58 UTC 2022
1
DocMine EC 180T CL s/n DEQ172048 -

Item Part No. Name Qty L

700(701-710) 3363122173 Label kit 1

701 Product label "EC 180 Epiroc" 2

705 LABEL -LUBRICATING SYMBOL 1

706 Label - Gas pressure 2

710 Sound power label 1

720 Name plate - Consult the authorized Customer Center/Dealer in your area. 1

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:03:58 UTC 2022
2
DocMine EC 180T CL s/n DEQ172048 -

Service, repair and wear part kits Kit list

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:03:58 UTC 2022
3
DocMine EC 180T CL s/n DEQ172048 -

Item Part No. Name Qty L

KIT 3363114415 Seal kit 1

103 3360314375 O-RING 1

108 3360314364 O-ring 1

109 3360328046 Back-up ring 1

112 3361031810 O-ring 1

113 3363087483 Back-up ring 1

115 3360314373 O-ring 1

120 3363112659 O-ring 1

121 3360314656 O-ring 1

145(146-147) 3361850422 Seal kit 2

146 O-ring 2

147 Back-up ring 2

164 3360478171 O-ring 1

182 3360478426 THREADED PLUG 1

183 3360175125 O-RING 1

201 3363098138 Seal 1

202 3361846277 Seal 1

290(291-292) 3363083593 Seal kit 1

291 Seal 1

292 Back-up ring 1

301 3362267585 Seal 6

302 3362267589 Seal 8

305 3363083671 Wiper 1

390(391-392) 3363083594 Seal kit 1

391 Seal 1

392 Back-up ring 1

401 3362267586 Seal 1

KIT 3363091732 Seal kit for swivel joint for automatic lubrication system 1

KIT 3363103487 Fastening screw kit 1

106 3363113101 Fastening screw 4

107 3363100049 Washer 4

166 3361031546 Threaded insert 4

KIT 3363089850 Accumulator repair kit 1

- 3361329022 Diaphragm 1

- 3360332259 Filling screw 1

- 3360314460 O-ring 1

- 3361335025 Protective cap 1

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:03:58 UTC 2022
4
DocMine EC 180T CL s/n DEQ172048 -

Item Part No. Name Qty L

- 3360314364 O-ring 1

- 3360328046 Back-up ring 1

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:03:58 UTC 2022
5
DocMine EC 180T CL s/n DEQ172048 -

This page intentionally left blank

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:03:59 UTC 2022
6
DocMine EC 180T CL s/n DEQ172048 -

Mechanical Hydraulic breaker

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:03:59 UTC 2022
7
DocMine EC 180T CL s/n DEQ172048 -

Item Part No. Name Qty L

1 Percussion unit 1 A

2 3363105977 Elastic pad 1

3 3363104073 Shock absorber 2

4 3363115360 Guide plate 2

5 3363115361 Guide plate 2

20(21-24) 3363094826 Transport safety device complete 1

21 Transport safety device 1

22 3360114151 Allen screw 2

23 3363091872 Label transport safety device 1

24 3360103255 Nut 2

31 3363121656 Cover 1

32 3361850596 PAIR OF LOCK WASHERS 11

33 3360103750 Allen screw 11

34 3363092697 Cover 1

35 3363105987 Plug 2

36 3363115515 Cover 2

37 3363121816 Swivel joint cover 2

38 3363086013 Plug 2

39 3363111912 Plug 6

40 3362267893 Plug 1

41 3363086015 Plug 2

95 3363111995 Lifting eye 2 B

96 3315439145 PROTECTIVE PLUG HATCON 4 C

99 3363121617 Breaker box 1 D

500 3363067123 Automatic lubrication system 1

550 Connecting parts 1 A

580 HATCON 1 E

Comments for Page: Hydraulic breaker

A | see separate chapter

B | professional welding process necessary

C | only for hydraulic breakers without HATCON

D | with item 95 and 96

E | only for hydraulic breakers with HATCON / see separate chapter

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:01 UTC 2022
8
DocMine EC 180T CL s/n DEQ172048 -

Mechanical Percussion unit part 1: cylinder cover

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:01 UTC 2022
9
DocMine EC 180T CL s/n DEQ172048 -

Item Part No. Name Qty L

100 3363112827 Cylinder cover 1 A

101 3363088569 Main control valve 1

102 3361331555 Cover 1

103 3360314375 O-RING 1

104 3360103776 Allen screw 6

105 3363094981 HP-accumulator 1

106 3363113101 Fastening screw 4 B

107 3363100049 Washer 4

108 3360314364 O-ring 1

109 3360328046 Back-up ring 1

112 3361031810 O-ring 1

113 3363087483 Back-up ring 1

115 3360314373 O-ring 2

116 3360103750 Allen screw 12

119 3363113244 Valve 1 C

120 3363112659 O-ring 1

121 3360314656 O-ring 1

122 3363113246 Threaded plug 1

123 3363119005 Plate 1

124 3361850743 Pair of lock washers 2

125 3360103735 Allen screw 2

126 3361854511 Non-return valve 1

140(141-149) 3363116891 Swivel joint complete 2

141(142-143) 3363116890 Adapter complete 1

142 Adapter 1

143 3363116062 Snapring 1

144 3361356643 Adapter 1

145(146-147) 3361850422 Seal kit 1

146 O-ring 2

147 Back-up ring 2

148 3361356645 Disk 1

149 3361353489 Cap 1

161 3361844113 Strainer disk 1

162 3361844115 Threaded plug 1

163 3361854657 Connecting screw 1

164 3360478171 O-ring 1

165 3360478439 Threaded plug 1

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:01 UTC 2022
10
DocMine EC 180T CL s/n DEQ172048 -

Item Part No. Name Qty L

166 3361031546 Threaded insert 4

167 3361031529 Threaded insert 6

168 3363114730 Service kit O-rings 1 D

180(181-183) 3363087286 FILLING VALVE, complete 1

181 FILLING VALVE 1

182 3360478426 THREADED PLUG 1

183 3360175125 O-RING 1

191(192-193) 3363113035 Tensioning bolt complete 4

192 Tensioning bolt 1

193 3363093653 Washer 1

Comments for Page: Percussion unit part 1: cylinder cover

(L)OCAL REMARKS

A | with item 161 - 167

B | each fastening screw with 3 o-rings item 168

C | PowerControl Plus

D | 12 o-rings for all 4 fastening screws item 106

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:01 UTC 2022
11
DocMine EC 180T CL s/n DEQ172048 -

This page intentionally left blank

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:01 UTC 2022
12
DocMine EC 180T CL s/n DEQ172048 -

Mechanical Percussion unit part 2: cylinder

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:01 UTC 2022
13
DocMine EC 180T CL s/n DEQ172048 -

Item Part No. Name Qty L

200 3363105563 Seal bush 1

201 3363098138 Seal 1

202 3361846277 Seal 1

290(291-292) 3363083593 Seal kit 1

291 Seal 1

292 Back-up ring 1

300 3363112950 Cylinder 1

301 3362267585 Seal 6

302 3362267589 Seal 8

305 3363083671 Wiper 1

350 3361356613 Percussion piston 1

370 3360921413 Lock pin 1

390(391-392) 3363083594 Seal kit 1

391 Seal 1

392 Back-up ring 1

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:01 UTC 2022
14
DocMine EC 180T CL s/n DEQ172048 -

Mechanical Percussion unit part 3: lower breaker part

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:02 UTC 2022
15
DocMine EC 180T CL s/n DEQ172048 -

Item Part No. Name Qty L

370 3360921413 Lock pin 1

400 3363106631 Lower breaker part 1 A

401 3362267586 Seal 1

402 3361331529 Retainer bar 2

403 3362262921 Plug 4

404 3362261540 Bolt 2

405 3361329794 Protective cap 1

482 3363069083 Impact ring 1

483 3363105551 Wear bush 1

484 3363105549 Wear bush 1

485 3361854363 Locking bush 2

486 3361854347 Bolt 2

487 3363085321 Threaded insert 4

488 3362260433 Locking bush 2

489 3360433774 GREASE NIPPLE 1

Comments for Page: Percussion unit part 3: lower breaker part

(L)OCAL REMARKS

A | with item 482 - 489

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:02 UTC 2022
16
DocMine EC 180T CL s/n DEQ172048 -

Mechanical Connecting parts for automatic lubrication system

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:02 UTC 2022
17
DocMine EC 180T CL s/n DEQ172048 -

Item Part No. Name Qty L

550(551-569) Connecting parts 1

551 3363115928 Support 1

552 3361850596 PAIR OF LOCK WASHERS 7

553 3360103750 Allen screw 7 A

561 3363110402 Hydraulic hose 1 B

562 3363083873 Hydraulic hose 1 C

566 3363087185 Fitting 1 D

567 3363066234 Fitting 1 D

568 3363087186 Fitting 1 D

569 3363066233 Fitting 1 D

Comments for Page: Connecting parts for automatic lubrication system

A | secure all 4 allen screws with Loctite 243 screwed in the automatic lubrication system

B | Oil line

secure with Loctite 243

Route the hydraulic hoses as shown on the drawing. It must be ensured that the hydraulic hoses can move freely and are not in contact at any

point.

C | Grease line

secure with Loctite 243

Route the hydraulic hoses as shown on the drawing. It must be ensured that the hydraulic hoses can move freely and are not in contact at any

point.

D | secure with Loctite 243

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:03 UTC 2022
18
DocMine EC 180T CL s/n DEQ172048 -

Mechanical HATCON

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:03 UTC 2022
19
DocMine EC 180T CL s/n DEQ172048 -

Item Part No. Name Qty L

580(581-587) HATCON 1 A

581 TRACKING MODULE HATCON 1

582 3315439130 DAMPER HATCON 2

583 3315439110 HOUSING TYPE 1 HATCON 1

584 3315439140 LOCK RING HATCON 1

585 3315439120 SLEEVE HATCON 4

586 3315439100 PRODUCT LABEL HATCON 1

587 3315442600 SCREW HATCON 4

Comments for Page: HATCON

A | part number see chapter "Optional equipment"

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:05 UTC 2022
20
DocMine EC 180T CL s/n DEQ172048 -

Mechanical Optional parts

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:05 UTC 2022
21
DocMine EC 180T CL s/n DEQ172048 -

Item Part No. Name Qty L

500 3363117931 Automatic lubrication system HD 1

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:05 UTC 2022
22
DocMine EC 180T CL s/n DEQ172048 -

Mechanical Tightening torques

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:06 UTC 2022
23
DocMine EC 180T CL s/n DEQ172048 -

Item Part No. Name Qty L

22 - Allen screw - 240 Nm (177 ft lbf) - A

24 - Nut - 240 Nm (177 ft lbf) - B

33 - Allen screw - 85 Nm (63 ft lbf) - C

104 - Allen screw - 380 Nm (280 ft lbf) - E

106 - Fastening screw - - F

116 - Allen screw - 80 Nm (59 ft lbf) - G

122 - Threaded plug - 300 Nm (221 ft lbf) - H

125 - Allen screw - 25 Nm (18 ft lbf) - I

126 - Non-return valve - 200 Nm (148 ft lbf) - J

181 - Filling valve - 130 Nm (96 ft lbf) - K

182 - Threaded plug - 20 Nm (15 ft lbf) - L

192 - Tensioning bolt - - M

553 - Allen screw - 85 Nm (63 ft lbf) - N

561 - Hydraulic hose, oil line - 42 Nm (31 ft lbf) - O

562 - Hydraulic hose, grease line - 16 Nm (12 ft lbf) - P

566 - Fitting - 60 Nm (44 ft lbf) - Q

567 - Fitting - 55 Nm (41 ft lbf) - R

568 - Fitting - 50 Nm (37 ft lbf) - S

569 - Fitting - 45 Nm (33 ft lbf) - T

587 - Screw HATCON - 22 Nm (16 ft lbf) - U

Comments for Page: Tightening torques

(L)OCAL REMARKS

A | Allen key size 27

B | Socket spanner size 55

C | Allen key size 10

E | Allen key size 17

F | Allen key size 30

1. Treat the threads of the fastening screws and threaded inserts for the fastening screws with an anti-seize agent.

2. Treat the contact surfaces between the bolt heads, washers, and HP-accumulator cover with an anti-seize agent.

3. Attach the HP-accumulator and tighten the fastening screws by hand in a crosswise fashion.

4. Pre-tighten the fastening screws to 80 Nm (59 ft lbf) crosswise,

5. retighten 30° crosswise,

6. retighten 60° crosswise.

G | Allen key size 10

H | Socket spanner size 30

I | Allen key size 6

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:07 UTC 2022
24
DocMine EC 180T CL s/n DEQ172048 -

J | Socket spanner size 41

K | Socket spanner size 22

L | Allen key size 5

M | Torque wrench or Power wrench size 75

1. Pretighten the tensioning bolts to 500 Nm (369 ft lbf), proceeding in a crosswise fashion,

2. then tighten each tensioning bolt through 120° (2 sides of hexagonal head) in a crosswise fashion,

3. finally tighten each tensioning bolt again through 180° (3 sides of hexagonal head) in a crosswise fashion.

N | Allen key size 10

O | Open-end wrench size 19

P | Open-end wrench size 17

Q | Open-end wrench size 19, 22, 27

R | Open-end wrench size 19, 22

S | Open-end wrench size 17, 22, 27

T | Open-end wrench size 17, 19, 22

U | Security bit HATCON

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:07 UTC 2022
25
DocMine EC 180T CL s/n DEQ172048 -

This page intentionally left blank

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:07 UTC 2022
26
DocMine EC 180T CL s/n DEQ172048 -

Mechanical Dimensions

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:07 UTC 2022
27
DocMine EC 180T CL s/n DEQ172048 -

This page intentionally left blank

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:08 UTC 2022
28
DocMine EC 180T CL s/n DEQ172048 -

Options / accessories Hydraulic hoses

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:08 UTC 2022
29
DocMine EC 180T CL s/n DEQ172048 -

Item Part No. Name Qty L

- 3361853860 Hydraulic hose, I.D. 32 (1 1/4"), both ends JIC 1 5/8", length 2800 mm (110 in.) 2

- 3361853861 Hydraulic hose, I.D. 32 (1 1/4"), both ends JIC 1 5/8", length 3500 mm (138 in.) 2

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:08 UTC 2022
30
DocMine EC 180T CL s/n DEQ172048 -

Options / accessories Optional equipment

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:09 UTC 2022
31
DocMine EC 180T CL s/n DEQ172048 -

Item Part No. Name Qty L

900 3363122356 BIO CHISEL PASTE CARTRIDGE, 12 x 550 g (1.2 lbs) 1

900 3363091200 CHISEL PASTE CARTRIDGE, 12 x 500 g (1.1 lbs) 1

901 3363034567 GREASE PUMP 1

902 3363491004 CHARGING BOX with nitrogen cylinder, 2 l, 0.43 gal (0.53 US gal) 1

903 3363117786 CHARGING BOX without nitrogen cylinder 1

904 3361852175 TEST GAUGE LOWER WEAR BUSH 1

905 3363094952 INSIDE CALLIPERS UPPER WEAR BUSH 1

906 ADAPTER PLATE matching the carrier. Consult the authorized Customer 1
Center/Dealer in your area.

907 3363104727 BASE PLATE WITH THREADED INSERTS 1

908 3363087304 BOLT KIT 1

909 3363104725 BASE PLATE WITH THROUGH BORINGS 1

910 3363094576 BOLT KIT 1

911 3360478949 ALLEN KEY (27 mm) 1

912 3315442500 HATCON KIT 1 (3G) 1 A

912 3315442520 HATCON KIT 1 (LTE) 1 A

913 3315439105 SECURITY BIT HATCON 1

914 3315439106 MAGNET HATCON 1

Comments for Page: Optional equipment

A | with item 913 and 914

Hydraulic breakers are factory equipped with threads for attaching Retrofit kit HATCON

from s/n DEQ201400 - (EC 180T)

from s/n DEQ201400 - (EC 180T CL)

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:11 UTC 2022
32
DocMine EC 180T CL s/n DEQ172048 -

Options / accessories Working tools ClassicLine

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:11 UTC 2022
33
DocMine EC 180T CL s/n DEQ172048 -

Item Part No. Name Qty L

1 3363119533 Moil point 1

2 3363119534 Chisel (cross) 1

3 3363119535 Chisel (parallel) 1

4 3363119536 Blunt tool 1

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:11 UTC 2022
34
DocMine EC 180T CL s/n DEQ172048 -

Options / accessories Working tools ProLine

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:12 UTC 2022
35
DocMine EC 180T CL s/n DEQ172048 -

Item Part No. Name Qty L

1 3363118353 Moil point 1

2 3363118355 Chisel (cross) 1

3 3363094455 Blunt tool 1

Refer to the DocMine web page for most up-to-date information. The printed information might be outdated.
Mon Sep 12 06:04:12 UTC 2022
36
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers, and
drawings.

epiroc.com

You might also like