Attachment - Cable Sizing Study, Rev.0
Attachment - Cable Sizing Study, Rev.0
Attachment - Cable Sizing Study, Rev.0
Designer:
Doc. Title:
Date: 25.01.2013 Total Pages: 4 Doc. No. : 1IRQ03P1-WTP-EL.CAL.00.01 Rev. : 0
CABLE SIZING CALCULATION
CABLE/S CURRENT
CABLE/S CURRENT
(FOR MOTOR FEEDERS)
SELECTED CABLE
RATED CURRENT
CROSS SECTION
VOLTAGE DROP
DERATING FACTOR
VOLAGE DROP
PERMISSIBLE
EFFICIENCY
VOLTAGE
LENGTH
CABLE TAG
POWER
COS (φ)
RL
XL
FROM
ITEM
TO
(m) (KW) (%) (V) (A) (%) (mm2) (Ω/Km) (Ω/Km) (A) (A) (%)
1 - SS-SWB-HV Transformer 1250KVA (TR1) 35 1000 0.85 100 33000 - 20.58 0.7 2 3* (1*150) 0.124 0.088 486 340.2 0.001
2 - SS-SWB-HV Transformer 1250KVA (TR2) 35 1000 0.85 100 33000 - 20.58 0.7 2 3* (1*150) 0.124 0.0881 486 340.2 0.001
3 - Transformer 1250KVA (TR1) SS-SWB-LV Incoming#1 10 1000 0.85 100 400 - 1698.09 0.7 2 18* (1*300) 0.0745 0.079 2725 1907.5 0.154
4 - Transformer 1250KVA (TR2) SS-SWB-LV Incoming#2 10 1000 0.85 100 400 - 1698.09 0.7 2 18* (1*300) 0.0745 0.079 2725 1907.5 0.154
5 - Generator 600KVA (GS1) SS-SWB-LV Incoming#3 10 480 0.85 100 400 - 815.08 0.7 2 7* (1*400) 0.0745 0.079 1272 890.4 0.074
6 - Generator 600KVA(GS2) SS-SWB-LV Incoming#4 10 480 0.85 100 400 - 815.08 0.7 2 7* (1*400) 0.0745 0.079 1272 890.4 0.074
7 - SS-SWB-LV Low Lift Pump Station MCC 70 110.9 0.8 100 400 - 200.09 0.7 2 3*120+70 0.184 0.080 269 188.3 1.184
8 - SS-SWB-LV High Lift Pump Station MCC 105 500.8 0.8 100 400 - 903.55 0.7 2 4*(3*185+95) 0.1202 0.080 1416 991.2 1.481
9 - SS-SWB-LV Filtration Mcc 180 61.5 0.8 100 400 - 110.96 0.7 2 3*120+70 0.184 0.080 269 188.3 1.688
10 - SS-SWB-LV Chemical & Chlorination MCC 150 43.35 0.8 100 400 - 78.21 0.7 2 3*70+35 0.321 0.082 188 131.6 1.555
11 - SS-SWB-LV Sludge Pit MCC 85 38.53 0.8 100 400 - 69.52 0.7 2 3*50+25 0.463 0.083 149 104.3 1.075
12 - SS-SWB-LV Substation Building 10 10 0.8 100 400 - 18.04 0.7 2 4*6 3.62 0.100 42 29.4 0.115
13 - SS-SWB-LV Administration Building 75 52.87 0.8 100 400 - 95.39 0.7 2 3*50+25 0.463 0.083 149 104.3 1.302
14 - SS-SWB-LV Guard Room Panel 40 9.16 0.8 100 400 - 16.53 0.7 2 4*16 1.36 0.090 75 52.5 0.327
15 - SS-SWB-LV Outdoor Lighting Panel 40 16 0.8 100 400 - 28.87 0.7 2 4*16 1.36 0.090 75 52.5 0.571
16 - SS-SWB-LV Workshop Panel 180 10 0.8 100 400 - 18.04 0.7 2 3*35+16 0.627 0.083 130 91 0.775
17 - SS-SWB-LV Operator House#1 110 24.16 0.8 100 400 - 43.59 0.7 2 3*25+16 0.836 0.086 100 70 1.496
18 - SS-SWB-LV Operator House#2 95 24.16 0.8 100 400 - 43.59 0.7 2 3*25+16 0.836 0.086 100 70 1.292
19 - SS-SWB-LV Engineer House 115 24.76 0.8 100 400 - 44.67 0.7 2 3*25+16 0.836 0.086 100 70 1.603
20 - L.L-M.C.C-LV Low Lift Pump#1 35 22 0.84 91.2 400 Y/D 23.93 0.7 3 3*6 3.62 0.100 42 29.4 1.123
21 - L.L-M.C.C-LV Low Lift Pump#2 32 22 0.84 91.2 400 Y/D 23.93 0.7 3 3*6 3.62 0.100 42 29.4 1.026
22 - L.L-M.C.C-LV Low Lift Pump#3 29 22 0.84 91.2 400 Y/D 23.93 0.7 3 3*6 3.62 0.100 42 29.4 0.930
23 - L.L-M.C.C-LV Low Lift Pump#4 26 22 0.84 91.2 400 Y/D 23.93 0.7 3 3*6 3.62 0.100 42 29.4 0.834
Client:
Designer:
Doc. Title:
Date: 25.01.2013 Total Pages: 4 Doc. No. : 1IRQ03P1-WTP-EL.CAL.00.01 Rev. : 0
CABLE SIZING CALCULATION
CABLE/S CURRENT
CABLE/S CURRENT
(FOR MOTOR FEEDERS)
SELECTED CABLE
RATED CURRENT
CROSS SECTION
VOLTAGE DROP
DERATING FACTOR
VOLAGE DROP
PERMISSIBLE
EFFICIENCY
VOLTAGE
LENGTH
CABLE TAG
POWER
COS (φ)
RL
XL
FROM
ITEM
TO
(m) (KW) (%) (V) (A) (%) (mm2) (Ω/Km) (Ω/Km) (A) (A) (%)
24 - L.L-M.C.C-LV Low Lift Drainage Pump#1 40 1.1 0.83 73 400 D.O.L 2.62 0.7 3 3*2.5 8.71 0.110 25 17.5 0.331
Client:
Designer:
Doc. Title:
Date: 25.01.2013 Total Pages: 4 Doc. No. : 1IRQ03P1-WTP-EL.CAL.00.01 Rev. : 0
CABLE SIZING CALCULATION
CABLE/S CURRENT
CABLE/S CURRENT
(FOR MOTOR FEEDERS)
SELECTED CABLE
RATED CURRENT
CROSS SECTION
VOLTAGE DROP
DERATING FACTOR
VOLAGE DROP
PERMISSIBLE
EFFICIENCY
VOLTAGE
LENGTH
CABLE TAG
POWER
COS (φ)
RL
XL
FROM
ITEM
TO
(m) (KW) (%) (V) (A) (%) (mm2) (Ω/Km) (Ω/Km) (A) (A) (%)
25 - L.L-M.C.C-LV Low Lift Drainage Pump#2 40 1.1 0.83 73 400 D.O.L 2.62 0.7 3 3*2.5 8.71 0.110 25 17.5 0.331
26 - L.L-M.C.C-LV Intake Drainage Pump 50 1.1 0.83 73 400 D.O.L 2.62 0.7 3 3*2.5 8.71 0.110 25 17.5 0.414
27 - L.L-M.C.C-LV Flash Mixer 90 11 0.84 88.5 400 D.O.L 21.36 0.7 3 3*6 3.62 0.100 42 29.4 2.576
28 L.L-M.C.C-LV Low Lift Pump Station Lighting Panel 40 18.25 0.8 100 400 D.O.L 32.93 0.7 3 4*16 1.36 0.090 75 52.5 0.651
29 - L.L-M.C.C-LV Low Lift Pump Station Crane 40 2.2 0.82 80 400 D.O.L 4.84 0.7 3 3*2.5 8.71 0.110 25 17.5 0.604
30 - L.L-M.C.C-LV Clariflocculator Tank#A MCC 70 3.75 0.83 81.5 400 D.O.L 8.00 0.7 3 4*4 5.45 0.107 33 23.1 1.112
31 - L.L-M.C.C-LV Clariflocculator Tank#B MCC 110 3.75 0.83 81.5 400 D.O.L 8.00 0.7 3 4*4 5.45 0.107 33 23.1 1.747
32 - L.L-M.C.C-LV Clariflocculator Tank#C MCC 90 3.75 0.83 81.5 400 D.O.L 8.00 0.7 3 4*4 5.45 0.107 33 23.1 1.429
33 - CLF1-M.C.C-L.V Clariflocculator#1, Motor#1 10 1.5 0.82 77 400 D.O.L 3.43 0.7 3 3*2.5 8.71 0.110 25 17.5 0.107
34 - CLF1-M.C.C-L.V Clariflocculator#1, Motor#2 10 1.5 0.82 77 400 D.O.L 3.43 0.7 3 3*2.5 8.71 0.110 25 17.5 0.107
35 - CLF1-M.C.C-L.V Clariflocculator#1 Scraper 10 0.75 0.81 72 400 D.O.L 1.86 0.7 3 3*2.5 8.71 0.110 25 17.5 0.057
36 - CLF2-M.C.C-L.V Clariflocculator#2, Motor#1 10 1.5 0.82 77 400 D.O.L 3.43 0.7 3 3*2.5 8.71 0.110 25 17.5 0.107
37 - CLF2-M.C.C-L.V Clariflocculator#2, Motor#2 10 1.5 0.82 77 400 D.O.L 3.43 0.7 3 3*2.5 8.71 0.110 25 17.5 0.107
38 - CLF2-M.C.C-L.V Clariflocculator#2 Scraper 10 0.75 0.81 72 400 D.O.L 1.86 0.7 3 3*2.5 8.71 0.110 25 17.5 0.057
39 - CLF3-M.C.C-L.V Clariflocculator#3, Motor#1 10 1.5 0.82 77 400 D.O.L 3.43 0.7 3 3*2.5 8.71 0.110 25 17.5 0.107
40 - CLF3-M.C.C-L.V Clariflocculator#3, Motor#2 10 1.5 0.82 77 400 D.O.L 3.43 0.7 3 3*2.5 8.71 0.110 25 17.5 0.107
41 - CLF3-M.C.C-L.V Clariflocculator#3 Scraper 10 0.75 0.81 72 400 D.O.L 1.86 0.7 3 3*2.5 8.71 0.110 25 17.5 0.057
42 - F-M.C.C-LV Air Blower#1 35 15 0.84 90 400 D.O.L 28.64 0.7 3 3*10 2.16 0.094 57 39.9 0.810
43 - F-M.C.C-LV Air Blower#2 35 15 0.84 90 400 D.O.L 28.64 0.7 3 3*10 2.16 0.094 57 39.9 0.810
44 - F-M.C.C-LV Backwash Pump#1 40 15 0.84 90 400 D.O.L 28.64 0.7 3 3*10 2.16 0.094 57 39.9 0.925
45 - F-M.C.C-LV Backwash Pump#2 40 15 0.84 90 400 D.O.L 28.64 0.7 3 3*10 2.16 0.094 57 39.9 0.925
46 - F-M.C.C-LV Backwash Pump#3 40 15 0.84 90 400 D.O.L 28.64 0.7 3 3*10 2.16 0.094 57 39.9 0.925
47 - H.L-M.C.C-LV High Lift Pump#1 45 55 0.87 94 400 Y/D 56.04 0.7 3 3*25 0.836 0.086 100 70 0.841
Client:
Designer:
Doc. Title:
Date: 25.01.2013 Total Pages: 4 Doc. No. : 1IRQ03P1-WTP-EL.CAL.00.01 Rev. : 0
CABLE SIZING CALCULATION
CABLE/S CURRENT
CABLE/S CURRENT
(FOR MOTOR FEEDERS)
SELECTED CABLE
RATED CURRENT
CROSS SECTION
VOLTAGE DROP
DERATING FACTOR
VOLAGE DROP
PERMISSIBLE
EFFICIENCY
VOLTAGE
LENGTH
CABLE TAG
POWER
COS (φ)
RL
XL
FROM
ITEM
TO
(m) (KW) (%) (V) (A) (%) (mm2) (Ω/Km) (Ω/Km) (A) (A) (%)
48 - H.L-M.C.C-LV High Lift Pump#2 42 55 0.87 94 400 Y/D 56.04 0.7 3 3*25 0.836 0.086 100 70 0.785
49 - H.L-M.C.C-LV High Lift Pump#3 39 55 0.87 94 400 Y/D 56.04 0.7 3 3*25 0.836 0.086 100 70 0.729
50 - H.L-M.C.C-LV High Lift Pump#4 36 90 0.86 94.9 400 Y/D 91.90 0.7 3 3*50 0.463 0.083 149 104.3 0.631
51 - H.L-M.C.C-LV High Lift Pump#5 33 90 0.86 94.9 400 Y/D 91.90 0.7 3 3*50 0.463 0.083 149 104.3 0.578
52 - H.L-M.C.C-LV High Lift Pump#6 29 90 0.86 94.9 400 Y/D 91.90 0.7 3 3*50 0.463 0.083 149 104.3 0.508
53 - H.L-M.C.C-LV High Lift Pump#7 26 110 0.86 94.8 400 Y/D 112.44 0.7 3 3*70 0.321 0.082 188 131.6 0.402
54 - H.L-M.C.C-LV High Lift Pump#8 26 110 0.86 94.8 400 Y/D 112.44 0.7 3 3*70 0.321 0.082 188 131.6 0.402
55 - H.L-M.C.C-LV High Lift Pump#9 29 45 0.87 93.4 400 Y/D 46.15 0.7 3 3*25 0.836 0.086 100 70 0.446
56 - H.L-M.C.C-LV High Lift Pump#10 32 45 0.87 93.4 400 Y/D 46.15 0.7 3 3*25 0.836 0.086 100 70 0.492
57 - H.L-M.C.C-LV High Lift Pump#11 35 45 0.87 93.4 400 Y/D 46.15 0.7 3 3*25 0.836 0.086 100 70 0.538
58 - H.L-M.C.C-LV High Lift Drainage Pump#1 40 1.1 0.83 73 400 D.O.L 2.62 0.7 3 3*2.5 8.71 0.110 25 17.5 0.331
59 - H.L-M.C.C-LV High Lift Drainage Pump#2 40 1.1 0.83 73 400 D.O.L 2.62 0.7 3 3*2.5 8.71 0.110 25 17.5 0.331
60 - S.P-M.C.C-LV Sludge Pump#1 15 15 0.84 90 400 D.O.L 28.64 0.7 3 3*10 2.16 0.094 57 39.9 0.347
61 - S.P-M.C.C-LV Sludge Pump#2 15 15 0.84 90 400 D.O.L 28.64 0.7 3 3*10 2.16 0.094 57 39.9 0.347
62 - S.P-M.C.C-LV Sludge Pump#3 15 15 0.84 90 400 D.O.L 28.64 0.7 3 3*10 2.16 0.094 57 39.9 0.347
63 - S.P-M.C.C-LV Sludge Pit Lighting Distribution Board 15 6.33 0.8 100 400 - 11.42 0.7 3 4*6 3.62 0.100 42 29.4 0.219
64 - CH-M.C.C-LV Pre-Chlorination Booster Pump#1 20 3 0.83 81.5 400 D.O.L 6.40 0.7 3 3*2.5 8.71 0.110 25 17.5 0.404
65 - CH-M.C.C-LV Pre-Chlorination Booster Pump#2 20 3 0.83 81.5 400 D.O.L 6.40 0.7 3 3*2.5 8.71 0.110 25 17.5 0.404
66 - CH-M.C.C-LV Pre-Chlorination Booster Pump#3 20 3 0.83 81.5 400 D.O.L 6.40 0.7 3 3*2.5 8.71 0.110 25 17.5 0.404
67 - CH-M.C.C-LV Post-Chlorination Booster Pump#1 20 1.5 0.82 77 400 D.O.L 3.43 0.7 3 3*2.5 8.71 0.110 25 17.5 0.214
68 - CH-M.C.C-LV Post-Chlorination Booster Pump#2 20 1.5 0.82 77 400 D.O.L 3.43 0.7 3 3*2.5 8.71 0.110 25 17.5 0.214
69 - CH-M.C.C-LV Post-Chlorination Booster Pump#3 20 1.5 0.82 77 400 D.O.L 3.43 0.7 3 3*2.5 8.71 0.110 25 17.5 0.214
70 - CH-M.C.C-LV Post-Chlorination Booster Pump#4 20 1.5 0.82 77 400 D.O.L 3.43 0.7 3 3*2.5 8.71 0.110 25 17.5 0.214
Client:
Designer:
Doc. Title:
Date: 25.01.2013 Total Pages: 4 Doc. No. : 1IRQ03P1-WTP-EL.CAL.00.01 Rev. : 0
CABLE SIZING CALCULATION
CABLE/S CURRENT
CABLE/S CURRENT
(FOR MOTOR FEEDERS)
SELECTED CABLE
RATED CURRENT
CROSS SECTION
VOLTAGE DROP
DERATING FACTOR
VOLAGE DROP
PERMISSIBLE
EFFICIENCY
VOLTAGE
LENGTH
CABLE TAG
POWER
COS (φ)
RL
XL
FROM
ITEM
TO
(m) (KW) (%) (V) (A) (%) (mm2) (Ω/Km) (Ω/Km) (A) (A) (%)
71 - CH-M.C.C-LV Alum Chloride Mixer#1 25 1.5 0.82 77 400 D.O.L 3.43 0.7 3 3*2.5 8.71 0.110 25 17.5 0.267
72 - CH-M.C.C-LV Alum Chloride Mixer#2 25 1.5 0.82 77 400 D.O.L 3.43 0.7 3 3*2.5 8.71 0.110 25 17.5 0.267
73 - CH-M.C.C-LV Alum Chloride Mixer#3 25 1.5 0.82 77 400 D.O.L 3.43 0.7 3 3*2.5 8.71 0.110 25 17.5 0.267
74 - CH-M.C.C-LV Alum Chloride Mixer#4 25 1.5 0.82 77 400 D.O.L 3.43 0.7 3 3*2.5 8.71 0.110 25 17.5 0.267
75 - CH-M.C.C-LV Alum Dosing Pump#1 30 0.75 0.81 72 400 D.O.L 1.86 0.7 3 3*2.5 8.71 0.110 25 17.5 0.172
76 - CH-M.C.C-LV Alum Dosing Pump#2 30 0.75 0.81 72 400 D.O.L 1.86 0.7 3 3*2.5 8.71 0.110 25 17.5 0.172
77 - CH-M.C.C-LV Alum Dosing Pump#3 30 0.75 0.81 72 400 D.O.L 1.86 0.7 3 3*2.5 8.71 0.110 25 17.5 0.172
78 - CH-M.C.C-LV Alum Dosing Pump#4 30 0.75 0.81 72 400 D.O.L 1.86 0.7 3 3*2.5 8.71 0.110 25 17.5 0.172
79 - CH-M.C.C-LV Chemical Building Lighting Distribution Board 15 24.6 0.8 100 400 - 44.38 0.7 3 4*16 1.36 0.090 75 52.5 0.329
80 -
FROM ABB SWITCHGEAR MANUAL FROM SIMCO CATALOGE
CABLE
RL (at 70°C) XL (at 70°C) in air in ground
4*1.5 14.47 0.115
4*2.5 8.71 0.110 25 34
4*4 5.45 0.107 33 44
4*6 3.62 0.100 42 56
4*10 2.16 0.094 57 75
4*16 1.36 0.090 75 98
3*25+16 0.836 0.086 100 128
3*35+16 0.627 0.083 130 155
3*50+25 0.463 0.083 149 184
3*70+35 0.321 0.082 188 225
3*95+50 0.232 0.082 232 271
3*120+70 0.184 0.080 269 309
3*150+70 0.15 0.080 308 348
3*185+95 0.1202 0.080 354 394
3*240+120 0.0922 0.079 419 458
3*300+150 0.0745 0.079 481 518
2.5 4 6 10 16 25 35 50
25 34 43 60 80 106 131 159
20 27.2 34.4 48 64 84.8 104.8 127.2