Product Submittal

FOSROC® Expancell
Closed cell polyethylene joint sealant back-up cord
ABOUT
FOSROC INTERNATIONAL
Since the company’s beginning over 80 years ago, Fosroc has developed into an International
leader in delivering Constructive Solutions for projects across a broad range of market
segments including transport, utilities, industrial and general buildings.

Fosroc’s commitment to customer service and technical support is second to none. We work
closely with architects, structural engineers, contractors and owners to best understand their
requirements. Together, we can develop a bespoke solution for a construction project, adding
value and becoming more than just a materials supplier, but a solution provider.

Fosroc has extensive network of offices and manufacturing locations across Europe, the
Middle East, India, North, South and East Asia, and is further represented in other regions
across the world by distributor and licensee partners.

Selecting from the full portfolio of Fosroc products and services and integrating expert
technical support, world class customer service and innovation, Fosroc goes beyond just
product selling to ensure that we partner with our customers to deliver complete
constructive solutions.

> Admixtures
> Adhesives
> Protective Coatings
> Concrete Repair
> Industrial Flooring

Leader in delivering
Constructive Solutions

Worldwide!
FOSROC DELIVER SOLUTIONS
NOT JUST PRODUCTS
 CONTENTS

section 1 Submission Summary

Company Introduction

section 2 Technical Data Sheet

section 3 Method Statement

section 4 Material Safety Data Sheet

Section 5 Independent Test Certification

section 6 Job references

 SUBMISSION SUMMARY

Summary

Fosroc’s range of products offer the following key advantages :

• technology developed to match application criteria

• high durability - long service life

• full compatibility between systems

• excellent track record in Middle East conditions

In terms of this submission, points of note include the following :

• technical data sheet
• independent test certificates
• job references and approvals of previous applications

The other main benefits of choosing Fosroc include :

• products manufactured by an ISO 9002, quality-assured

manufacturer

• full range of complimentary products to ensure a compatible

system

• products manufactured, and fully supported, locally in SEA

• experienced, local applicators available

• additional training available for main contractor’s supervisory staff

to ensure that the correct installation techniques are observed
throughout
Technical data sheet
 Fosroc Expancell
Closed cell polyethylene joint sealant
back-up cord

Uses
Design criteria
Expancell is a closed cell polyethylene foam supplied in
circular cord lengths for use as a back up material for Typical sealed expansion joint detail showing the installed
joint sealing applications. Expancell is available in a Expancell back-up cord.
variety of sizes ranging from 6mm to 50mm in diameter
suitable for the most commonly encountered joint
dimensions.

Advantages
 Economical
 Easy to install
 Readily compressible
 Rot proof and non-absorbent
 Provides bond breaker and minimum strain shape for
joint sealants
 Provides a ��backing for sealant tooling

Description
Instructions for use
Expancell polyethylene foam back-up cords have the
ability to perform several functions. They enable the Expancell cords are normally installed by push fitting into
correct width to depth ratio of the sealing slot to be clean, dry, dust free joints. If necessary a blunt tool can be
maintained and provide a firm backing for the sealant to used to assist in the insertion, however care must be
be tooled. This will precipitate wetting of the sides of the exercised in avoiding damage to the skin of the Expancell.
joint during the sealant application thus facilitating good
The diameter of the cord should be approximately 20% to
adhesion.
25% greater than the width of the joint, this will ensure that
The use of Expancell will also act as a bond breaker at the cord is tightly held in position therefore greatly assisting
the base of the joint thus preventing three sided adhesion in maintaining the required depth to width ratio. Additionally
and the accompanying additional stress during joint the aesthetic effect of the finished sealant will be enhanced
movement. when tooling / finishing from a firm base.

Non-absorbent and rot proof, the functional performance When installed, the circular section of the Expancell cord
of Expancell is not impaired by climatic extremes. provides a convex face giving the optimum minimum strain
shape for elastomeric sealants.
Properties
Form : Compressible closed cell Technical support
foam circular cords Fosroc offers a comprehensive technical support service to
Durability : Excellent specifiers, end users and contractors. It is also able to offer
Dimensional stability : Excellent on-site technical assistance, an AutoCAD facility and
Water absorption : Negligible dedicated specification assistance in locations all over the
Colour : Grey world.
Temperature stability : - 40°C to + 60°C
Expancell

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 Fosroc Expancell

Estimating Additional Information

Expancell cords are available in pre-packed cartons. The Fosroc manufactures a wide range of complementary
lengths of each cord diameter contained per carton are products which include :
identified as follows:  waterproofing membrane & waterstops
Cord diameter (mm) Linear metres / carton  joint sealants & filler boards
10 1000*
15 600*  cementitious & epoxy grouts
20 400*
 specialised flooring materials
25 400*
30 2 Fosroc additionally offers a comprehensive package of
40 2 products specifically designed for the repair and
refurbishment of damaged concrete. Fosroc’s ‘Systematic
Note:All Items marked * are also available in 100m packs.
Approach’ to concrete repair features the following :

Storage  hand-placed repair mortars

Store under cover in a dry location away from heat sources.  spray grade repair mortars

 fluid micro-concretes
Precautions
 chemically resistant epoxy mortars
Health and safety
 anti-carbonation/anti-chloride protective coatings
There are no health hazards associated with Expancell in
normal use.  chemical and abrasion resistant coatings

Fire For further information on any of the above, please consult

your local Fosroc office - as below.
Expancell is combustible and will catch fire if exposed to
flame or other sources of ignition.

* Denotes the trademark of Fosroc International Limited

†
See separate data sheet

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the
Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that any advice,
recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct or continuous
control over where or how its products are applied, accept any liability either directly or indirectly arising from the use of its products,
whether or not in accordance with any advice, specification, recommendation of information given by it.

Fosroc International
Malaysia Indonesia Singapore
Fosroc Sdn. Bhd PT. Fosroc Indonesia Fosroc Singapore
Tel : +60 3 5102 5660 Tel : +62 21 897 2103 Tel: +65 6665 3828
Enquirymalaysia@fosroc.com Enquiry.indonesia@fosroc.com Enquirysingapore@fosroc.com

Thailand Vietnam Rest of Southeast Asia

Fosroc Thailand Fosroc Vietnam Fosroc Construction Chemical Pte Ltd
Tel : +66 2 136 9898 Tel : +82 222 3765 971 Tel : +65 6665 3828
Enquirythailand@fosroc.com Enquiryvietnam@fosroc.com Enquiry.FGTAsia@fosroc.com

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2
Method statement
Method statement

Expancell

Section A : General Comments

L
Equipment
It is suggested that the following list of equipment is adopted as a minimum requirement.

Protective clothing : Protective overalls

: Good quality gloves

Application - points of note

Fosroc operates a policy to encourage the use, where possible, of approved or licensed applicators.
This ensures that repairs are completed satisfactorily so that the long term performance of the
materials is assured. For contractors who wish to apply the materials themselves Fosroc is also able
to offer technical assistance and training, either on-site or at its local Training Centres

Section B : Application Method

1. To form a backing strip for joint sealants using Expancell press an oversized section into
the joint slot tight to the correct depth for the joint sealant.
2. Do not use any sharp tools to press the Expancell into the joint, the surface of the
Expancell must not be broken
3. Seal with an appropriate joint sealant.

Section C : Approval and variations

This method statement is offered by Fosroc as a ‘standard proposal’ for the application of Expancell.
It remains the responsibility of the Engineer to determine the correct method for any given
application.

Where alternative methods are to be used, these must be submitted to Fosroc for approval, in
writing, prior to commencement of any work. Fosroc will not accept responsibility or liability for
variations to the above method statement under any other condition.
Safety Datasheet
Revision date: 06/09/2018 Revision: 0

SAFETY DATA SHEET

EXPANCELL

SECTION 1: Identification of the substance/mixture and of the company/undertaking

1.1. Product identifier

Product name EXPANCELL

Product number 1435080

1.2. Relevant identified uses of the substance or mixture and uses advised against
Identified uses Closed cell polyethylene joint sealant back-up cord

1.3. Details of the supplier of the safety data sheet

Supplier Fosroc Sdn. Bhd.
8, Jalan Trompet 33/8,
Section 33, 40400, Shah Alam,
Selangor Darul Ehsan,
Malaysia.
+603-51025660
+603-51025668
enquirymalaysia@fosroc.com

1.4. Emergency telephone number

Emergency telephone +60351025660

SECTION 2: Hazards identification

2.1. Classification of the substance or mixture

Classification (EC 1272/2008)
Physical hazards Not Classified

Health hazards Not Classified

Environmental hazards Not Classified

Classification (67/548/EEC or -
1999/45/EC)

Human health See Section 11 for additional information on health hazards.

Environmental The product is not expected to be hazardous to the environment.

2.2. Label elements

Hazard statements NC Not Classified

Labelling notes As supplied, this product does not meet the requirements for labelling.

2.3. Other hazards

None known.

SECTION 3: Composition/information on ingredients

3.2. Mixtures

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EXPANCELL

Composition comments No classified ingredients, or those having occupational exposure limits, present above the
levels of disclosure.

Ingredient notes Contains Low Density Polyethylene

SECTION 4: First aid measures

4.1. Description of first aid measures

General information No specific recommendations. Rinse immediately with plenty of water. While rinsing, remove
clothing not adhering to the affected area.

Inhalation No specific recommendations.

Ingestion None known

Skin contact Mechanical irritation only If molten material comes into contact with skin, immerse
immediately in cold running water for 10 minutes. Do NOT remove adhering material.

Eye contact Mechanical irritation only

4.2. Most important symptoms and effects, both acute and delayed
General information No specific symptoms noted.

Inhalation Inhalation of dusts during cutting, grinding or sanding of this product may cause irritation of
the respiratory tract.

Ingestion No specific symptoms known.

Skin contact No specific symptoms known.

Eye contact Vapour, spray or dust may cause chronic eye irritation or eye damage.

4.3. Indication of any immediate medical attention and special treatment needed
Notes for the doctor Treat symptomatically.

SECTION 5: Firefighting measures

5.1. Extinguishing media

Suitable extinguishing media Extinguish with foam, carbon dioxide, dry powder or water fog.

5.2. Special hazards arising from the substance or mixture

Specific hazards None known.

Hazardous combustion Does not decompose when used and stored as recommended. Thermal decomposition or
products combustion products may include the following substances: Carbon dioxide (CO2). Carbon
monoxide (CO). Oxides of nitrogen. Hydrocarbons.

5.3. Advice for firefighters

Protective actions during No specific firefighting precautions known.
firefighting

Special protective equipment Not applicable.

for firefighters

SECTION 6: Accidental release measures

6.1. Personal precautions, protective equipment and emergency procedures

Personal precautions Wear protective clothing as described in Section 8 of this safety data sheet.

6.2. Environmental precautions

Environmental precautions Avoid or minimise the creation of any environmental contamination.

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EXPANCELL

6.3. Methods and material for containment and cleaning up

Methods for cleaning up Not relevant.

6.4. Reference to other sections

Reference to other sections For waste disposal, see section 13.

SECTION 7: Handling and storage

7.1. Precautions for safe handling

Usage precautions Keep away from heat, sparks and open flame. Harmful dust may be released during cutting or
grinding process.

7.2. Conditions for safe storage, including any incompatibilities

Storage precautions Keep away from heat, sparks and open flame.

Storage class Not applicable.

7.3. Specific end use(s)

Specific end use(s) The identified uses for this product are detailed in Section 1.2.

SECTION 8: Exposure Controls/personal protection

8.1. Control parameters

Ingredient comments No exposure limits known for ingredient(s).

8.2. Exposure controls

Protective equipment

Appropriate engineering Provide adequate ventilation.

controls

Eye/face protection The following protection should be worn: Chemical splash goggles.

Hand protection Gloves are recommended for prolonged use.

Other skin and body Wear appropriate clothing to prevent any possibility of skin contact. Wear protective gloves.
protection

Hygiene measures Do not smoke in work area. Wash at the end of each work shift and before eating, smoking
and using the toilet. When using do not eat, drink or smoke.

Respiratory protection No specific recommendations. Protection against nuisance dust must be used when the
airborne concentration exceeds 10 mg/m3.

SECTION 9: Physical and Chemical Properties

9.1. Information on basic physical and chemical properties

Appearance Compressible closed cell foam circular cords

Colour Grey.

Odour Characteristic.

Odour threshold Not available.

pH Not available.

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Melting point Not available.

Initial boiling point and range Not applicable.

Flash point Not available.

Evaporation rate No specific test data are available.

Evaporation factor Not available.

Flammability (solid, gas) Not determined.

Upper/lower flammability or Not available.

explosive limits

Other flammability Not available.

Vapour pressure Not applicable.

Bulk density Not available.

Solubility(ies) Not Significant

Auto-ignition temperature Not available.

Decomposition Temperature Not available.

Viscosity Not applicable.

Explosive properties Not applicable.

Explosive under the influence Not considered to be explosive.

of a flame

Oxidising properties Does not meet the criteria for classification as oxidising.

9.2. Other information

Other information None known.

SECTION 10: Stability and reactivity

10.1. Reactivity
Reactivity There are no known reactivity hazards associated with this product.

10.2. Chemical stability

Stability Stable under the prescribed storage conditions. Stable at normal ambient temperatures and
when used as recommended.

10.3. Possibility of hazardous reactions

Possibility of hazardous No potentially hazardous reactions known.
reactions

10.4. Conditions to avoid

Conditions to avoid Avoid excessive heat for prolonged periods of time.

10.5. Incompatible materials

Materials to avoid Strong oxidising agents. Aromatic solvents.

10.6. Hazardous decomposition products

Hazardous decomposition Thermal decomposition or combustion products may include the following substances:
products Ammonia or amines. Carbon dioxide (CO2). Carbon monoxide (CO). Carbonyl compounds.
Hydrocarbons. Acrolein Acetic acid. Oxides of nitrogen.

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EXPANCELL

SECTION 11: Toxicological information

11.1. Information on toxicological effects

Toxicological effects Not regarded as a health or environmental hazard under current legislation.

Acute toxicity - oral

Notes (oral LD₅₀) LD₅₀ >2000 mg/kg, Oral, Rat

General information No specific health hazards known.

Ingestion May cause discomfort if swallowed.

Skin contact Contact with hot product can cause serious thermal burns.

Eye contact Mechanical irritation only

SECTION 12: Ecological Information

Ecotoxicity Not regarded as dangerous for the environment.

12.1. Toxicity
Toxicity Not considered toxic to fish.

Acute aquatic toxicity

Acute toxicity - fish LC₅₀, 96 hours: >1538 mg/l, Brachydanio rerio (Zebra Fish)

12.2. Persistence and degradability

Persistence and degradability There are no data on the degradability of this product.

Phototransformation Not relevant.

Biodegradation Not relevant.

12.3. Bioaccumulative potential

Bioaccumulative potential No data available on bioaccumulation.

12.4. Mobility in soil

Mobility The product is insoluble in water.

12.5. Results of PBT and vPvB assessment

Results of PBT and vPvB This product does not contain any substances classified as PBT or vPvB.
assessment

12.6. Other adverse effects

Other adverse effects Not relevant.

SECTION 13: Disposal considerations

13.1. Waste treatment methods

General information Disposal must be in accordance with local and national legislation.

Disposal methods Dispose of waste product or used containers in accordance with local regulations

SECTION 14: Transport information

General The product is not covered by international regulations on the transport of dangerous goods
(IMDG, IATA, ADR/RID).

14.1. UN number

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EXPANCELL

Not applicable.

14.2. UN proper shipping name

Not applicable.

14.3. Transport hazard class(es)

No transport warning sign required.

14.4. Packing group

Not applicable.

14.5. Environmental hazards

Environmentally hazardous substance/marine pollutant

No.

14.6. Special precautions for user

Not applicable.

14.7. Transport in bulk according to Annex II of MARPOL and the IBC Code
Transport in bulk according to Not applicable.
Annex II of MARPOL 73/78
and the IBC Code

SECTION 15: Regulatory information

15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture
National regulations Occupational Safety and Health (Classification, Labelling and Safety Data Sheet of
Hazardous Chemicals) Regulations 2013 (CLASS Regulations)

Guidance The Industry Code of Practise on Chemical Classification and Hazard Communication 2013
(ICOP)

15.2. Chemical safety assessment

No chemical safety assessment has been carried out.

SECTION 16: Other information

General information For professional users only. Only trained personnel should use this material.

Revision comments This is the first issue.

Revision date 06/09/2018

Revision 0

SDS number 26737

The information on this data sheet represents our current data and is reliable provided that the product is used under the
prescribed conditions and in accordance with the application specified on the packaging and/or in the technical guidance
literature. Any other use of the product which involves using the product in combination with any other product or any other
process is the responsibility of the user.

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Test report
Job reference