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    BW - HL46-MC - 51-FD ENG - WEB

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    BW - HL46-MC - 51-FD ENG - WEB

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    123

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    bw_HL46-MC_51-FD ENG_WEB

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    BW - HL46-MC - 51-FD ENG - WEB

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    SungJun Park
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    of 4

    Metal Cored Wires

    BÖHLER HL 46-MC
    BÖHLER HL 51-FD

    voestalpine Böhler Welding


    www.voestalpine.com/welding
    Excellent Welding Characteristics and
    significant reduction of Welding Time
    maximizes Economic Benefits
    Developed to have advantages like low spatter, low silicates, high bridging capability and
    superior feedability and arc stability to use with fine grained and unalloyed steels!

    Both products have the general advantages of metal cored wires which are higher efficiency due to high deposition
    rate, high travel speed, low spatter formation, high duty cycles therefore downtime of machines is minimized.
    In general BÖHLER HL 51-FD can be used for higher impact values than BÖHLER HL 46-MC. BÖHLER HL 46-MC
    shows significantly reduced levels of silicates, allows for maximum welding speed with minimal spatter and is thus
    optimally suited for fully automatized applications, where productivity is the decisive factor.

    Offering you the Best Brand Information


    Welding with Metal Cored Wires is commonly Böhler: Creating lasting connections is the most important part of
    used when productivity improvements are the welding process. More than 2,000 products for joint welding in
    required. Especially this is the case for the all conventional arc welding processes are now united under the
    Transport Segment where productivity is one of Böhler Welding brand in a product portfolio that is unique
    the highest priorities. throughout the world. Therefore, our customers benefit even more
    from our personal application consultations, because we are also
    Target Segments passionate about creating lasting connections between people.
    n Transportation (Automotive, Industrial
    Vehicles and Railway
    n General Fabrication
    n Shipbuilding

    Fields of Application
    Automotive and Commercial Vehicle Manufacturers:
    Axles manufacturing: (longitudinal- and circumferential welds);
    Ride Control: Suspension Link arms – Overlap welds.
    Industrial Vehicles Applications:
    OEM Manufacturers; Chassis manufacturers for SUVs.
    Railway: Trains; Wagons, Bogies (in case of BÖHLER HL 51-FD)

    Packaging
    Our products are delivered in 16 kg spools (BS 300) &
    250 kg eco-drums.

    Benefits of octagonal eco-drums:


    n Maximum productivity
    n Once empty drums can be folded and thus require
    much less storage space
    n Fully recyclable
    BÖHLER HL 46-MC
    Product Characteristics and Features
    BÖHLER HL 46-MC in dia. 1,2 mm has been developed to meet better welding characteristics and more economical
    welding time. The service temperature ranges from -20 °C to +450 °C. This wire is to be used in the high speed
    applications where the bottle neck is related to total output time. This product is developed with a focus on thin plates
    outperforming the productivity and quality of solid wires. This high-efficient metal cored wire is suitable for many
    applications specifically for unalloyed and fine-grained construction steel and is especially produced for robotic welding.

    n Low Spatter n 20% higher productivity n Easy use with standard spray arc transfer with
    n Low silicates compared to solid wires very good restarting behavior
    n High deposition rate 9 kg/hr n High metal recovery n Superior feedability and arc stability in
    between 93% and 97 % comparison to copper coated solid wires
    n High bridging capability n Low hydrogen content <5 ml/100 g

    Dia: 1,2 mm Dia: 1,2 mm


    Parameter: 222A, V= 24,6 V, Parameter: 351A, V= 28,8 V,
    vd= 7 m/min, vs= 40 cm/min vd= 13,5 m/min, vs= 80 cm/min

    Material Properties and Classification


    T 46 2 M M 1 H5 (EN ISO 17632-A), T552T15-1MA-H5 (EN ISO 17632-B), E70C-6MH4 (AWS A5.18),
    Classification: E48C-6MH4 (AWS A5.18M)
    Chemical analysis: C 0,07 Wt-%, Si 0,7 Wt-%, Mn 1,5 Wt-%
    Mechanical / Yield strength Re (≥ 460 MPa); tensile strength Rm ≥ 530-680 MPa; elongation A (L0=5d0) % ≥ 20;
    technological values: impact work ISO-V KV J at -20°C ≥ 47.

    Welding Characteristics
    Welding characteristics: Re-drying: not necessary ; shielding gases: Argon + 15-25% CO2; Welding with standard GMAW-facilities possible.
    Dimension and spool form: Ø 1,2 mm, 16 kg spools (BS 300)
    Additional requirements: Approvals: TÜV, DB, BV, GL, DNV, LR, CE
    Remarks: Polarity: DC (+)

    Competitive Analysis / Benchmarking


    Producer C Si Mn P S Cr Ni Mo V Cu Ti B Zr O2

    Competitor 0,057 0,69 1,47 0,006 0,029 0,16 0,02 0,04 0,005 0,03 0,012 0,0005 0,005 0,054
    BÖHLER 0,033 0,8 1,6 0,013 0,019 0,03 0,02 0,02 0,007 0,03 0,008 0,0005 0,005 0,068
    HL 46-MC

    Product Re Rm A ISO-V J ISO-V J ISO-V J


    Names N/mm² N/mm² % @RT @-20°C @-30°C
    133, 140, 132, 72, 85, 74, 54, 63, 25,
    Competitor 462 547 27 135 77 47
    BÖHLER 119, 108, 113, 66, 69, 71, 52, 40, 60,
    505 587 24
    HL 46-MC 113 69 51

    Approvals
    Authority TÜV DB DNV GL LR BV CE
    Further details if 12542. 42.014.43 ø 1,2 mm ø 1,2 mm ø 1,2 mm
    applicable
    BÖHLER HL 51-FD
    Product Characteristics and Features
    This Metal Cored wire with high efficiency can be used for semi-automatic and fully automatic joint
    welding of unalloyed and fine-grained steels. The service temperature ranges from -40 °C to +450 °C.
    Increased welding speed compared to solid wires guarantees an economical advantage.
    BÖHLER HL 51-FD has only minimal spatter formation therefore post weld cleaning is kept to a minimum.

    n High deposition rate 9 kg/hr n Good penetration and high resistance to porosity
    n 20% higher productivity compared to solid wires n Low hydrogen content <5 ml/100 g
    n High metal recovery between 93% and 97% n Application with requirements of higher impact values
    n Minimal spatter formation

    Dia: 1,2 mm Dia: 1,2 mm


    Parameter: 35222A, V= 24,6 V, Parameter: 361A, V= 28,6 V,
    vd= 7 m/min, vs= 40 cm/min vd= 13,5 m/min, vs= 80 cm/min

    Material Properties and Classification


    T 46 4 M M 1 H5 (EN ISO 17632-A), T554T15-1MA-UH5 (EN ISO 17632-B) E70C-6MH4 (AWS A5.18),
    Classification: E48C-6MH4 (AWS A5.18M)

    Chemical analysis: C 0,07 Wt-%, Si 0,7 Wt-%, Mn 1,5 Wt-%

    Mechanical / Yield strength Re ≥ 460 MPa; tensile strength Rm ≥ 550-740 MPa; elongation A (L0=5d0) % ≥ 20;
    technological values: impact work ISO-V KV J -40°C ≥ 47.

    Welding Characteristics

    Welding characteristics: Re-drying: not necessary; shielding gases: Argon + 15-25% CO2; Welding with standard GMAW-facilities possible.

    Dimension and spool form: Ø 1,2 mm, 16 kg spools & 250 kg eco-drums; Ø 1,4 mm, 250 kg eco-drums

    Additional requirements: Approvals: TÜV, DB, ABS, BV, GL, DNV, LR, CE

    Remarks: Polarity: DC (+)

    Competitive Analysis / Benchmarking


    Producer C Si Mn P S Cr Ni Mo V Cu Ti B Zr O2

    Competitor 0,057 0,69 1,47 0,006 0,029 0,16 0,02 0,04 0,005 0,03 0,012 0,0005 0,005 0,054

    BÖHLER 0,047 0,77 1,72 0,009 0,009 0,02 0,02 0,02 0,005 0,09 0,005 0,0005 0,005 0,047
    HL 51-FD

    Product Re Rm A ISO-V J ISO-V J ISO-V J ISO-V J


    Names N/mm² N/mm² % @RT @-20°C @-30°C @-40°C
    133, 140, 132, 72, 85, 74, 54, 63, 25, 21, 12, 19,
    Competitor 462 547 27 135 77 47 17
    BÖHLER 136, 133, 125, 72, 97, 90, 82, 85, 76, 46, 57, 55,
    539 628 25
    HL 51-FD 131 86 81 53

    Approvals
    Authority TÜV DB ABS BV DNV GL LR CE
    Further details 11163. 42.014.29 ø 1,2 mm ø 1,2 mm ø 1,2 mm
    if applicable

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